Untitled

Semco
®
Packaging & Application Systems
Partnership
The value of our partnership lies in our ability to listen closely to our
customers and create problem-solving alternatives that improve production.
Working closely with manufacturers and customers helps us to produce more
effective, easier to use products. For example, working in partnership with
equipment suppliers, we have introduced products such as the Pro-Flow™
Cassette and GL syringe to improve application quality and technology.
Quality
Quality is more than just a word. It’s the way we make products. By
instituting our 5S continuous improvement program, we have
streamlined operations at our production facilities. The value of quality
lies in our commitment to continuous improvement and making the best
product available.
Leadership
The value of leadership is in providing solutions. Through global direct
distribution, value-added packaging services, and a comprehensive range of
products and services, you get consistency, clarity, and quality in all your
packaging and application needs.
Ingenuity
Ingenuity is the value of thinking “outside the box” to make products more
effective for customers. Through the development of the Semco® Hybrid
Syringe, problems with air entrapment have been reduced and functionality
has been significantly improved. And when the PRS-pressure relief plunger
was introduced, stringing and dripping problems while dispensing from our
cartridges became almost non-existent.
Confidence
Confidence comes through the practical application of Partnership, Quality,
Leadership and Ingenuity. The Semco® brand creates confidence in our
customers because we take the steps necessary to meet their needs in
both product and service.
Semco
®
Packaging & Application Systems
The VALUE of People and
I d e a s W o r k i n g To g e t h e r
Ta b l e o f C o n t e n t s
At PPG Industries, Semco® Packaging & Application
Systems, we believe value is created through the work of
dedicated people using innovative ideas and technology to
produce superior products. It is a formula that consistently
delivers superior products and has kept the Semco® brand
name recognized as the leader in dispensing and
application systems for more than 45 years.
Cartridges & Accessories . . . . . . . 2-3
Customers around the world rely on Semco® Packaging &
Application Systems to deliver value in both our products
and service. They count on us to offer the widest range of
dispensing guns, mixers, cartridges, nozzles, and syringes
than anyone in the industry. In addition, they trust our
global network of Application Support Centers and
independent distributors to provide timely answers to
technical questions and ensure on-time delivery. Even
more, they know our reputation for superior products and
premier service is backed by a history of engineering
excellence. No one provides the breadth of new products
or offers the in-house production and tooling capabilities
for customized dispensing solutions that we can offer.
Our commitment to quality and service is evident in
everything we do. From our team managing concepts to
our 5S program, Semco® Packaging & Application
Systems is focused on manufacturing customer value. And
that’s what we deliver in every Semco® product.
The Semkit® Package
. . . . . . . . . . 4-5
The Sempen® Applicator
. . . . . . . . .6
Nozzles . . . . . . . . . . . . . . . . . . . . 7-9
S m o o t h i n g To o l s . . . . . . . . . . . . . . 1 0
Dispensing Guns / Repair Kits . . 11-15
Dispensing Options . . . . . . . . . . . .16
Retainers / Hose Assemblies
Semkit® Package Mixers
. . .16-17
. . . . . . . . 18
In the end, Semco® is more than just a brand name; and we
are more than a supplier. We are partners in your business.
Miscellaneous Equipment . . . . . . . 19
Our goal is to furnish packaging and application solutions
that simplify the most demanding manual and automated
assembly line applications as well as in-field operations.
We do this by making it easy to order the right product
for your needs, deliver it when you need it, and provide
custom service and knowledgeable advice that goes above
and beyond what you expect.
Hybrid Syringe Systems
In short, it’s people and ideas, working together, that
get results. That’s the real value you get from Semco®
Packaging & Application Systems.
. . . . . . 20-22
Sem-Luer / Sem-Flex Needles . . . . . 23
Luer Lock Syringes . . . . . . . . . . . . 24
Luer Slip Syringes
Dispensing Systems
. . . . . . . . . . . . 25
. . . . . . . . . . . 26
Electronic Specialty Products
. . . . 27
Application Support Centers . . . . . 28
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
1
Semco
®
Cartridges & Accessories
Cartridges
Disposable plastic cartridges are available in 1, 2.5, 6, 8, 12, 20, 32 oz. and 1/10 gallon capacities. Available in low or
high-density natural polyethylene, all sizes are fit with 1/4" NPT female thread dispensing orifice. Special colors are
available, however minimum order, lead time, and pricing considerations apply.
The cartridges are capable of handling a wide variety of chemical fluids for storage and application and can be
easily adapted to both pneumatic and manual dispensing systems. Semco® cartridges are commonly used in single
component or pre-mixed and frozen applications with polysulfides, solder pastes, adhesives, epoxies, urethanes,
greases, acrylics, etc.
CP and CWP cartridges are the standard Semco® cartridge with either a P or WP plunger inserted. This inserted
plunger allows for filling from the dispensing end, reducing the potential for air entrapment and improving
production rates.
Cartridges with Plungers Inserted
CALL TO ORDER (800)237-6649
Description
2
Cartridges Only
Description
1 oz. LD
1 oz. HD
2.5 oz. LD
2.5 oz. HD
6 oz. LD
6 oz. HD
8 oz. LD
8 oz. HD
12 oz. LD
12 oz. HD
20 oz. HD
32 oz. LD
32 oz. HD
32 oz. SHD white
1/10 gallon LD
1/10 gallon HD
Part Number
220307
233222
220315
220316
220317
220318
220319
220320
220321
220322
229734
232921
232917
233656
230285
229689
CP 2.5 oz. LD
CP 2.5 oz. HD
CP 6 oz. LD
CP 6 oz. HD
CP 8 oz. LD
CP 8 oz. HD
CP 12 oz. LD
CP 12 oz. HD
CWP 1 oz. LD
CWP 2.5 oz. LD
CWP 2.5 oz. HD
CWP 6 oz. LD
CWP 6 oz. HD
CWP 8 oz. LD
CWP 8 oz. HD
CWP 12 oz. LD
CWP 12 oz. HD
CWP 20 oz. HD
CWP 32 oz. SHD white
CWP 1/10 gallon HD
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Part Number
220323
220324
220325
220326
220327
220328
220329
220330
232375
220331
220332
220333
220334
220335
220336
220337
220338
230231
233710
230268
Semco
®
Cartridges & Accessories
Plungers
Precision molded plungers are available in three styles. Each style has its own functional characteristics.
All are designed to fit the cartridge contour, assuring complete dispensing and the elimination of waste.
The WP or Wiper Plunger has the highest amount of interference. This provides the most complete wiping action
on the cartridge inside diameter. The P-plunger has medium interference. It provides clean wiping action, inserts
easily, and allows evacuation of entrapped air. The PRS or Pressure Relief Plunger has the least interference. It
has been specifically designed to be easily inserted and reduce air entrapment during filling and dispensing. This
dramatically reduces problems with dripping or stringing during dispensing.
Plungers Only
Description
Part Number
1 oz. WP-Plunger LD
P-Plunger LD (black)
WP-Plunger LD
WP-Plunger HD
PRS-Plunger LD
20/32 oz. WP-Plunger LD
20/32 oz. WP-Plunger HD
1/10 gallon WP-Plunger LD
P Plunger
WP Plunger
232364
220252
220259
220260
234414
229221
232374
229756
PRS Plunger
Seals and Flange Caps
The Flange cap or F-cap is designed to fit over the large open end of the cartridge. There are three seal styles for the
dispensing end. The TC-seal is a threaded part that matches perfectly with the dispensing orifice. The TS-seal
contacts on three surfaces around and inside the dispensing end of the cartridge. The S-seal fits over the outside of
the dispensing orifice only.
Seals and Caps
Description
1 oz. F-Cap (red)
F-Cap (red)
1/10 gallon F-Cap (red)
20 & 32 oz. F-Cap (red)
S Seal (red)
TS Seal (red)
Threaded Cap (red)
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Part Number
232452
220238
230502
230586
220257
220245
234411
CALL TO ORDER (800)237-6649
Seals and Flange Caps are used to ensure retention of the plunger during shipping and storage. The standard color
is red. Special colors are available, however minimum order, lead time, and pricing considerations apply.
3
®
Package
CALL TO ORDER (800)237-6649
The Semkit
4
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The Semkit
The Semkit
®
®
Package
Package
The Semkit® package is a complete, multi-component plastic cartridge assembly which stores, mixes, and applies
multiple component adhesives, sealants, encapsulants, and other materials. It has been market tested for over 45 years
and still represents the best blend of performance and safety available in the market today. Semkit® packages are
ideal for epoxies, polysulfides, polyurethanes, and silicones used in the aerospace, electronics, automotive,
construction, marine, and telecommunications industries. The kit assures material performance, optimum quality, and
increased productivity on the production line and in the field.
The Semkit® package assures accurate proportioning of the materials since the pre-measured components are stored
in separate compartments within the cartridge. It eliminates the labor-intensive tasks of measuring and handling
materials while minimizing skin contact and material fumes. All the material contained inside the two-component
Semkit® package is mixed within the cartridge and can be extruded with virtually nothing remaining. This
configuration provides added value by eliminating material exposure and contamination, dramatically reducing waste,
and ensuring the correct ratio of each material is used in every application.
There are two styles of Semkit® packages: injection and barrier. Injection kits are typically used with mix ratios of
10:1 or higher. In this kit, the base material is contained in the cartridge, while the catalyst is stored inside the
injection rod. Barrier style kits are typically used with mix ratios of 1:1 to 10:1. Both materials are contained in the
cartridge and are separated by a foil barrier.
Operators can mix the kit manually, semi-automatically, or
automatically. It can then be fitted with a special nozzle and
placed in a Semco® pneumatic or manual dispensing gun. After
application, the nozzle and kit are disposable, reducing labor and
production costs. The Semkit® package mixes a wide range of
materials with varying viscosities. No special storage is required.
Complete Kits, Injection Style
Description
Part Number
1 oz. cartridge with 6"rod
2.5 oz. cartridge with 6"rod
6 oz. cartridge with 6"rod
1 oz. cartridge with 8"rod
2.5 oz. cartridge with 8"rod
6 oz. cartridge with 8"rod
8 oz. cartridge with 8"rod
1/10 gallon cartridge with 8"rod
20 oz. cartridge with 8"rod
678
655
654
678
655
654
669
690
689
Description
1 oz. cartridge taped
1 oz. cartridge untaped
2.5 oz. cartridge taped
2.5 oz. cartridge untaped
6 oz. cartridge taped
6 oz. cartridge untaped
8 oz. cartridge taped
8 oz. cartridge untaped
1/10 gallon cartridge taped
1/10 gallon cartridge untaped
20 oz. cartridge taped
20 oz. cartridge untaped
Part Number
676
676
653
653
651
651
668
668
691
691
688
688
Due to the range of our product line, the part
numbers shown are base numbers only. Please
call for further assistance.
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CALL TO ORDER (800)237-6649
Barrier Style
5
The Sempen
®
Applicator
The Sempen
®
Applicator
The Sempen® applicator is designed for the convenient storage, mixing, and application of pre-measured, multicomponent coating materials and assembly fluids in touch up quantities. The pen assembly is supplied with two
precisely metered materials that are barrier separated during storage. This system is ideal for low viscosity primers
and topcoats used in the aerospace, electronics, automotive, and marine industries. The pen assures material
performance, optimum quality, and increased productivity on the production line and in the field.
The Sempen® applicator provides superior coverage and material performance. Its fail-safe metering system holds a
maximum of 10 ml and allows exact amounts of the material to be accurately mixed and applied to a film thickness
up to 2 mils. Prior to use, the barrier disc is displaced to allow thorough mixing of the materials. After the materials
have been mixed, the user can apply variable amounts of coating material to the work surface.
CALL TO ORDER (800)237-6649
The Sempen® applicator works efficiently. It allows the user to apply the smallest amounts of material without the
need for large containers or equipment, eliminating the risk of material contamination. It offers tremendous cost
savings and no special training is required. Everything the user needs to accurately mix and apply two materials is
contained in one package that conveniently fits in the user’s hand.
6
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Semco
Semco
®
Standard Nozzles
These disposable nozzles are precision molded and have a 1/4"
NPT male thread to fit Semco® 1, 2.5, 6, 8, 12, 20, 32 oz., and
1/10 gallon disposable cartridges. A wide range of lengths and
orifice sizes are available to better meet your application needs.
Nozzles can be bent to varying degrees, however minimum
order, lead time, and pricing considerations apply.
®
Nozzles
Nozzles
Description
252 Nozzle
254 Nozzle
255 Nozzle
410 Nozzle
415 Nozzle
420 Nozzle
430 Nozzle
440 Nozzle
620 Nozzle
640 Nozzle
650 Nozzle
820 Nozzle
840 Nozzle
1002 Nozzle
1004 Nozzle
1010 Nozzle
Part Number
220538
220540
233495
220542
227613
220544
220548
220550
220553
220555
224494
220557
220559
220561
220563
220565
CALL TO ORDER (800)237-6649
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7
Semco
®
Nozzles
Semco
®
Fillet Nozzles
Semco® Fillet nozzles consistently apply sealant fillets over lap
joints. These nozzles eliminate the need for tooling the sealant
with spatulas, thereby increasing productivity.
The model 425, 426, 427, and 428 nozzles have a built-in step to
guide the nozzle along the lap joint. This produces a smooth,
uniform fillet. The model 429 nozzle has no step, offering
versatility when used at odd angles and in confined spaces.
These disposable nozzles are precision molded and have a 1/4"
NPT male thread to fit Semco® 1, 2.5, 6, 8, 12, 20, 32 oz. and 1/10
gallon disposable cartridges. When these nozzles are used in
conjunction with a Semco® 250-A sealant gun, a smooth, uniform
fillet can be applied each time.
Fillet Nozzles
Description
425
426
427
428
429
CALL TO ORDER (800)237-6649
Semco
8
Part Number
Nozzle
Nozzle
Nozzle
Nozzle
Nozzle
232499
232500
232501
232502
232590
®
Ribbon Nozzles
These disposable nozzles are precision molded
and have a 1/4" NPT male thread to fit
Semco® 1, 2.5, 6, 8, 12, 20, 32 oz., and 1/10
gallon disposable cartridges. A wide variety of
specialty ribbon nozzles are available in various
thicknesses and widths and are designed to
better meet your application needs.
Ribbon Nozzles
Description
8613
8615
8630
8643
8645
8646
8648
Nozzle
Nozzle
Nozzle
Nozzle
Nozzle
Nozzle
Nozzle
Part Number
220572
220574
220581
220586
220587
220588
220589
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Semco
Semco
®
®
Nozzles
Roller Nozzles
Semco® roller nozzles are designed to apply adhesives and sealants evenly over a wide area of substrate. They are
ideal for the application of faying surface sealants. The 1/4" NPT male threaded end can be used with any of the
Semco® disposable cartridges and Semkit® packages (i.e. 1, 2.5, 6, 8, 12, 20, 32 oz. and 1/10 gallon sizes). Roller
nozzles are available in one and two inch widths. The roller base is precision molded of chemically resistant material
and can be solvent cleaned for re-use. Replacement rollers can be purchased separately.
Roller Nozzles
Description
1"
2"
1"
2"
Semco
®
Roller nozzle assembly
Roller nozzle assembly
Replacement roller
Replacement roller
Part Number
232693
232692
232701
232702
Adapters
Adapters
Description
Syringe filler adapter
Sem-Luer adapter
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Part Number
310025
231871
CALL TO ORDER (800)237-6649
These disposable adapters are precision molded and have a 1/4" NPT male thread to fit Semco® 1, 2.5, 6, 8, 12, 20,
32 oz., and 1/10 gallon disposable cartridges. The syringe filler adapter is designed to allow easy filling of
Luer Lock or Luer Slip syringes. The Sem-Luer Adapter converts the 1/4" NPT female thread of the standard
Semco® cartridge to a male Luer Lock connection, allowing the easy attachment of any Luer Lock needle.
9
Semco
®
S m o o t h i n g To o l s
Semco® Sealant
S m o o t h i n g To o l s
Semco® Sealant Smoothing Tools
Description
These special reinforced plastic spatulas and spreaders are for
tooling and smoothing sealants and adhesives.
Part Number
Spatula
Spatula
Spatula
Spatula
Scraper
Sealant spreader
Comb spreader
Spatula kit
(226241, 226242, 226243)
231349
226241
226242
226243
234350
229394
229395
226244
231349
226241
CALL TO ORDER (800)237-6649
226242
10
226243
234350
229394
229395
All Dimensions are in inches.
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Dispensing Guns
Semco
®
250-A GUN
The Semco® model 250-A sealant gun is the standard of the aerospace and electronics industries. It is designed for
the quiet, pneumatic application of sealants, adhesives, potting compounds, and other materials packaged in Semco®
disposable cartridges or Semkit® packages for multi-component materials.
The Semco® model 250-A gun is available with retainers to fit standard 1, 2.5, 6, 8, and 12 ounce disposable
cartridges. Air hoses to operate the gun must be ordered separately (see page 17 for more information).
The gun is constructed of durable metal and engineered plastic parts designed to withstand the rigors of the
production work place. The nickel plated retainers are affixed to the valve assembly via a quick connect, secure
bayonet lock fixture, permitting easy replacement of cartridges. For use in confined locations, the handle can be easily
removed to allow more clearance and better manipulation.
Model 250-A Gun (with Handle)
Description
1 oz.
2.5 oz.
6 oz.
8 oz.
12 oz.
Gun without retainer
Part Number
250015
250255
250065
250085
250125
250000
Features
• Provides accurate material control.
• Lightweight.
• Handle can be removed to facilitate
application in confined areas.
• 0-100 psi (0-6.9 bar) operating range.
• Av a i l a b l e i n 1 , 2 . 5 , 6 , 8 , a n d 1 2 o z . s i z e s .
• Bayonet lock on retainer permits quick
cartridge change.
• Durable, shock resistant parts.
• To u c h c o n t r o l o n t r i g g e r r e g u l a t e s f l o w.
• Positive control for smooth, even dispensing.
• Ergonomic design.
• Quiet operation.
• Hands-free/slotted retainer option.
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
CALL TO ORDER (800)237-6649
• Reduces applied material cost.
11
Dispensing Guns
Semco
®
Model 550 Sealant Gun
The Semco® Model 550 sealant gun is designed for the pneumatic application of sealant, caulking, adhesive, and other
compounds packaged in Semco® 1/10 gallon, 20, and 32 oz. cartridges. Parts are available to convert the gun from one
size to another. Air hoses to operate the gun must be ordered separately (see page 17 for more information).
These lightweight guns are constructed of cast aluminum and other durable materials. The 1/10 gallon cartridge
retainer is secured to the gun via a springloaded quick-disconnect using the bayonet locking feature on the retainer.
The 20 and 32 oz. retainers can be quickly and easily attached to the gun using a threaded bezel.
Model 550 Gun
Description
1/10 gallon
20 oz.
32 oz.
Part Number
231551
231218
233688
Features
CALL TO ORDER (800)237-6649
•
•
•
•
•
•
•
•
•
12
Reduces applied material cost.
Provides accurate material control.
Lightweight.
0-100 psi (0-6.9 bar) operating range.
Av a i l a b l e i n 2 0 , 3 2 o z . a n d 1 / 1 0 g a l l o n s i z e s .
Durable, shock resistant parts.
To u c h c o n t r o l o n t r i g g e r r e g u l a t e s f l o w.
Positive control for smooth, even dispensing.
Quiet operation.
550 Retainers
All Semco® retainers are 100 psi pressure rated and designed for use with Semco® guns, cartridges, and dispensing
systems. Retainers for the 20 and 32 oz. guns must be used with the appropriate bezel. Please contact our technical
service department for more information.
550 Retainers
Description
20 oz. assembly
Includes bezel and retainer
32 oz. assembly
Includes bezel and retainer
1/10 gallon
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
Part Number
229752
233695
231903
Dispensing Guns
Semco
®
Model 850 Manual Dispensing Gun
The Semco® model 850 gun is a hand-operated, high quality dispensing gun designed to accept Semco® disposable
cartridges or Semkit® packages.
It is excellent for the “in-field” application of sealants, adhesives, and other materials. The ratchet handle is made of
metal for tough, durable, long-term use. A threaded retainer provides a tight fit into the ratchet handle, permitting
uninterrupted operation. It also allows for the quick and easy replacement of cartridges. Custom size retainers
accommodate Semco® 1, 2.5, 6, 8, 12, 20, 32 oz., and 1/10 gallon disposable cartridges. The retainers are available in
metal or plastic.
Model 850 Manual Gun
Description
1 oz. Plastic
2.5 oz. Plastic
2.5 oz. Metal
6 oz. Plastic
6 oz. Metal
8 oz. Metal
12 oz. Metal
1/10 gallon Plastic
20 oz. Metal
32 oz. Metal
Part Number
231556
221825
221824
221828
221830
221832
221836
230273
230274
234054
Features
• Portable.
• R e q u i r e s n o a i r o r p o w e r s u p p l y.
and 1/10 gallon sizes.
• Lightweight.
• Rugged, heavy gauge metal construction.
• Easy to operate.
• Dispenses a wide range of sealants,
adhesives, or other materials.
• Handles thick, viscous materials.
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
CALL TO ORDER (800)237-6649
• Av a i l a b l e i n 1 , 2 . 5 , 6 , 8 , 1 2 , 2 0 , 3 2 o z .
13
Dispensing Guns
Semco
®
Model 250-B Gun
The Semco® model 250-B handleless sealant gun is the new standard of the aerospace and electronics industries.
It is designed for the quiet, pneumatic application of sealants, adhesives, potting compounds, and other materials
packaged in Semco® disposable cartridges or Semkit® packages for multi-component materials.
The Semco® model 250-B gun is available with retainers to fit standard 1, 2.5, 6, 8, and 12 oz. disposable cartridges.
Air hoses to operate the gun must be ordered separately (see page 17 for more information). The Semco® gun handle
can not be attached to this model gun.
The gun is constructed of durable metal and engineered plastic parts designed to withstand the rigors of the
production work place. The nickel plated retainers are affixed to the valve assembly via a quick connect, secure
bayonet lock fixture permitting easy cartridge replacement.
Model 250-B Gun
Description
CALL TO ORDER (800)237-6649
1 oz.
2.5 oz.
6 oz.
8 oz.
12 oz.
Features
14
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• Reduces applied material cost.
• Provides accurate material control.
• Lightweight.
• 0-100 psi (0-6.9) bar operating range.
• Av a i l a b l e i n 1 , 2 . 5 , 6 , 8 , a n d 1 2 o z . s i z e s .
• Bayonet lock on retainer permits quick
cartridge change.
• Durable, shock resistant parts.
• To u c h c o n t r o l o n t r i g g e r r e g u l a t e s f l o w.
• Positive control for smooth, even dispensing.
• Ergonomic design.
• Quiet operation.
Part Number
250010B
250250B
250060B
250080B
250120B
Dispensing Guns / Repair Kit / Dispensing Options
Semco
®
Model 120 Mini Dispensing Gun
The Semco® model 120 mini dispensing gun is designed for the precise application of all types of viscous materials
including liquids, pastes, etc. It can be used for any assembly, bonding, potting, or sealing application in the electronics,
aerospace, and other industrial markets.
The Semco® model 120 mini dispensing gun’s small size and light weight allow for continuous hand service at any
ordinary work station or in confined areas at odd angles.
Model 120 Mini Gun
Description
Mini 120 with hose assembly
Part Number
232280
Repair Kits
All repair kits contain the most common components required
to repair damage caused by normal wear and tear on our
products. Please contact our technical service department for
more information.
Description
Part Number
Hansen connector assembly
Aro connector assembly
Schrader connector assembly
B-Nut assembly
250 A/B gun valve repair kit (shown)
229186
229187
229188
229189
240020
Dispensing Options
using Retainers and
Controllers
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
CALL TO ORDER (800)237-6649
Repair Kits
15
Dispensing Options / Retainers
Hands-Free Dispensing Options for All Cartridge Sizes
CALL TO ORDER (800)237-6649
250 Retainers
16
All Semco® retainers are 100 psi pressure rated and are designed for use with Semco® guns, cartridges, and
dispensing systems. Please contact our technical service department for more information.
250 Retainers
Description
1 oz.
2.5 oz.
6 oz.
8 oz.
12 oz.
®
Part Number
231611
220256
220928
220926
220923
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Retainers / Hose Assemblies
850 Retainers
All Semco® retainers are designed for use with Semco® guns, cartridges, and dispensing systems. A bezel is required
to attach 20 and 32 oz. cartridges to the Semco® model 850 gun series. Please contact our technical service
department for more information.
850 Retainers
Description
Part Number
2.5 oz.
6 oz.
8 oz.
12 oz.
20 oz.
32 oz.
Bezel for 20 oz.
Bezel for 32 oz.
1/10 gallon
226819
226820
226821
226822
229740
233620
230209
234053
229777
Hose Assemblies
All hose assemblies come with a B-nut fitting to attach to the Semco® gun or equipment and the specified quick
disconnect attachment. Other lengths and configurations are available. Please contact our technical service
department for more information.
Hose Assemblies
Description
Part Number
NTP fitting)
NTP fitting)
280012
280013
280000
280001
280006
280007
231876
232649
0.32
Aro
0.21
Hansen
Gun Hose Assembly
Schrader
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Aro hose assembly - 5 ft.
Aro hose assembly - 10 ft.
Hansen hose assembly - 5 ft.
Hansen hose assembly - 10 ft.
Schrader hose assembly - 5 ft.
Schrader hose assembly - 10 ft.
Universal hose assembly - 5 ft. (with
Universal hose assembly - 10 ft. (with
17
Semkit
®
Package Mixers
Automatic Semkit
®
Package Mixer
The Semco® model 388 Semkit® package mixer provides complete automatic mixing of filled Semkit® packages.
Use of the mixer reduces worker fatigue and assures the user a more thorough and consistent mix, kit to kit.
®
Model 388 Automatic Semkit Mixer
Description
Part Number
2.5, 6, 8 oz.
1/10 gallon
20 oz.
1 oz.
Fully pneumatic 2.5, 6, 8 oz.
221269
230323
231145
232410
232523
Features
• Automatic mixing of Semkit ® packages.
• Assures consistent, thorough and uniform mixing.
• Easy to operate.
• Timer automatically shuts mixer off at pre-set
mix time.
• Eliminates mixing labor and worker fatigue.
• Operates on 40 - 90 PSI, 1.2 CFM and 115 VAC.
• Shipping weight 75 lbs.
CALL TO ORDER (800)237-6649
Portable Electric Semkit
18
®
Package Mixer
The Semco® model 285-A Semkit® package mixer provides semi-automatic mixing of filled Semkit® packages. Use
of the mixer reduces worker fatigue and assures a more consistent, uniform mix. The drive spindle rotates the mixing
rod while the operator strokes the cartridge vertically. This permits the rotating dasher to thoroughly mix the
materials. The bell timer alerts the operator when the mix cycle is completed.
Semi-Automatic Electric Mixer
Description
285-A mixer
Part Number
229340
Features
• Semi-Automatic mixing of Semkit ® packages.
• Easy to operate.
• Provides consistent, uniform mixing.
• Reduces time and effort for thorough mixing.
• Portable.
• Bell timer signals completion of mix.
• Operates on 115 VAC.
• Shipping weight 14 lbs.
S e m c o ® P a c k a g i n g & A p p l i c a t i o n S y s t e m s 1 2 7 8 0 S a n F e r n a n d o R o a d , S y l m a r, C a l i f o r n i a 9 1 3 4 2
Miscellaneous Equipment
Semco
®
Model 195 Shot Meter
This positive displacement shot meter allows for precise dispensing of .1 to 20cc’s of material. Ideally suited for
syringe filling, this system uses the 2.5, 6, 8, 12, 20, and 32 oz. Semco® cartridges as material reservoirs.
(Part numbers shown are for the 6 oz. cartridge only. Please contact your local representative for more information).
Model 195 Shot Meter
Description
Part Number
13cc piston
228953 P0006
20cc piston
228953 P2006
Features
• Positive displacement.
• All parts exposed to material are disposable.
• Handles a wide range of viscosities.
• Foot valve-actuated.
• Panel mounted air pressure regulator and
g a u g e i n c l u d e d f o r r e s e r v o i r.
• Dimensions: 31" x 8" x 15".
• Shipping weight: 16 lbs.
S e m c o ®International,
P a c k a g i n g &Inc.
A pSemco
p l i c a t i oApplication
n S y s t e m s Systems
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PRC-DeSoto
5430
California 91209
CALL TO ORDER (800)237-6649
• Shot size is from 0 to 13cc, reproducible
+/- 0.02cc.
19
Hybrid Syringe Systems
CALL TO ORDER (800)237-6649
P a t e n t e d H y b r i d Te c h n o l o g y re d u c e s a i r e n t r a p m e n t !
T h i s g i v e s o u r c u s t o m e r s a t e c h n o l o g y, q u a l i t y a n d a p p l i c a t i o n a d v a n t a g e !
20
®
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Hybrid Syringe Systems
Semco
®
Hybrid Syringe Barrels
The patented Semco® hybrid syringe barrels dramatically reduce air-entrapment by eliminating the sharp corners
found in most traditional syringes. The radius neck reduces voids or pockets of air created during filling. All barrels
are molded of polypropylene and are manufactured silicone free. The Semco® hybrid syringe range is available in
natural, black and light blue UV block as standard stock items. Other colors are available but minimum order
quantities, lead time, and pricing considerations do apply.
Hybrid Syringe Barrel
Description
Part Number
5cc Syringe barrel, natural
10cc Syringe barrel, natural
30cc Syringe barrel, natural
55cc Syringe barrel, natural
Semco
®
360516
361016
363016
365516
Hybrid Pistons
There are three different pistons to meet your application needs: A micro-interference fitting P-piston, a low friction
piston (LF), and a non-interference fitting piston (NI).
Hybrid Syringe Pistons
Description
Part Number
5cc P-Piston, yellow
5cc WP-Piston, red
10cc P-Piston, yellow
10cc LF-Piston, white
10cc NI-Piston, blue
30cc/55cc P-Piston, yellow
30cc/55cc LF-Piston, white
30cc/55cc NI-Piston, blue
LF Piston
WP
Pi
P Piston
360505
360504
361005
361035
361008
363005
363035
363008
Piston
NINIPi
t
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California 91209
CALL TO ORDER (800)237-6649
The higher the interference, the cleaner the wiping action on the inner diameter of the syringe barrel. However, this
increases the potential for air-entrapment. You may want to sample a variety of pistons to find the right product for
your material and application. Each piston is molded from polyethylene and meets the rigid requirements of high
tech industries.
21
Hybrid Syringe Systems
Semco
®
Flange Caps
Flange caps are designed to seal the large open end of the syringe, ensuring the piston is contained and that no
contaminants come in contact with material during storage and shipment. All hybrid flange caps have a special
tamper evident feature. In order to remove the cap, the user must detach the safety seal, which is then used as a pull
ring to remove the cap, clearly identifying if the product has been opened.
Flange Caps
Description
5cc Flange cap
10cc Flange cap
30cc/55cc Flange cap
CALL TO ORDER (800)237-6649
Semco
22
®
Part Number
360503
361003
363003
Tip Caps
Tip caps are used to seal the syringe dispensing tip during storage and shipment. Three different styles are available
to fit any Luer Lock or Luer Slip connection. Our patented black spike tip cap has a stem or “spike” that is inserted
into the syringe dispensing tip. This helps evacuate air during and after filling. The large flat surface enables the user
to store the syringe with the dispensing tip down. This allows any existing air to migrate toward the syringe piston,
where it can be easily evacuated. Please contact our technical service department for more information.
310045
232991
0.60
0.67
0.50
0.30
232683
232684
0.90
0.40
Tip Caps
Description
Black spike tip cap
Grey rubber tip cap
Red plastic tip cap
®
Part Number
310045
232683
232991
0.31
0.27
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PRC-DeSoto
Sem-Luer / Sem-Flex Needles
Sem-Luer / Sem-Flex Needles
The Sem-Luer needles are constructed with rigid stainless steel, blunt-end tubing. The Sem-Flex needles are
constructed with flexible Teflon® , blunt-end tubing. Both product lines are designed to fit all Luer Lock and Luer
Slip connections. All Semco® needles are manufactured with a plastic, international color coded hub for easy size
identification. These products are precision manufactured for micro-dot and bead applications. All needles are
non-sterile and intended for industrial use only. The Sem-Flex needle is specifically designed for use with
cyanoacralates or anaerobic materials and will not scratch or blemish sensitive surfaces.
Sem-Luer Needles
Gage
O.D.
I.D. Length Hub Color
231843
231844
231845
231846
231849
231850
231851
231852
231853
231854
231855
231856
231857
231858
231859
231860
231863
231864
231866
231867
231869
14
14
15
15
18
18
19
19
20
20
21
21
22
22
23
23
25
25
26
27
30
.083"
.083"
.072"
.072"
.049"
.049"
.042"
.042"
.035"
.035"
.032"
.032"
.028"
.028"
.025"
.025"
.020"
.020"
.018"
.016"
.012"
.066"
.066"
.060"
.060"
.038"
.038"
.032"
.032"
.026"
.026"
.023"
.023"
.020"
.020"
.017"
.017"
.012"
.012"
.010"
.009"
.006"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
1"
1/2"
5/16"
5/16"
Dark green
Dark green
Orange
Orange
Pink
Pink
Brown
Brown
Yellow
Yellow
Green
Green
Black
Black
Light blue
Light blue
Blue
Blue
Peach
Tan
Lavender
Sem-Flex Needles
Part #
Gage
O.D.
I.D. Length Hub Color
232728
232730
232734
232736
232742
232745
232893
232748
232749
14
15
18
20
23
26
26
28
30
.082"
.071"
.054"
.046"
.038"
.030"
.030"
.027"
.024"
.066"
.059"
.042"
.034"
.026"
.018"
.018"
.015"
.012"
1"
1"
2"
1"
1"
1/2"
1/8"
1"
1/2"
Dark green
Orange
Pink
Yellow
Light blue
Peach
Peach
Tan
Lavender
S e m c o ®International,
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A pSemco
plicatio
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Application
California 91209
CALL TO ORDER (800)237-6649
Part #
23
Luer Lock Syringes
Luer Lock Syringes
Disposable plastic Luer Lock syringes are available in 3, 6, 10, 20, 35, and 60cc capacities for both manual and
pneumatic use. Luer Lock syringes are a convenient application and dispensing package. Luer Lock syringes are ideal
for electronic and various other small assembly operations where adhesives, solder pastes and masks, sealants, potting
compounds, greases, and many other materials are used. All barrels are molded of polypropylene. Special colors are
available, however minimum order, lead time, and pricing considerations apply.
Luer Lock Manual Assemblies
Description
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
310346
310646
311046
312046
313546
316046
Manual assemblies include: barrel, plunger rod
and piston.
Luer Lock Barrels
Description
Features
310316
310616
311016
312016
313516
316016
CALL TO ORDER (800)237-6649
• H i g h q u a l i t y, p r e c i s i o n m o l d e d s y r i n g e
barrels and plunger rods with flexible
stoppers.
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
• Syringe barrels are translucent for excellent
visibility of material level.
24
S e m c o P a c kInternational,
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l i c a tSemco
i o n S y sApplication
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PRC-DeSoto
• All syringe components are chemical
resistant.
• Ideal for pre-mixed and frozen material
application.
• N o n - s t e r i l e f o r i n d u s t r i a l u s e o n l y.
• L u e r L o c k t i p a s s u r e s s e c u r e a ff i x i n g o f b l u n t
end dispensing needles.
®
Luer Lock Pistons
Description
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
310305
310605
311005
312005
313505
316005
Piston Material: Thermal Plastic Rubber
Luer Slip Syringes
Luer Slip Syringes
Disposable plastic Luer Slip syringes are available in 1, 3, 6, 10, 20, 35, and 60cc capacities for both manual and
pneumatic use. Luer Slip syringes are a convenient application and dispensing package and are ideal for electronic
and various other small assembly operations. They facilitate the application of adhesives, solder pastes and masks,
sealants, potting compounds, greases and many other materials. All barrels are molded of polypropylene. Special
colors are available, however minimum order, lead time, and pricing considerations apply.
Luer Slip Manual Assemblies
Description
1cc
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
310132
310332
310632
311032
312032
313532
316032
Manual assemblies include: barrel, plunger rod
and piston.
Luer Slip Barrels
Description
Features
• Syringe barrels are translucent for excellent
visibility of material level.
• All syringe components are chemical
resistant.
• Ideal for pre-mixed and frozen material
application.
• N o n - s t e r i l e f o r i n d u s t r i a l u s e o n l y.
310307
310607
311007
312007
313507
316007
Luer Slip Pistons
Description
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
310305
310605
311005
312005
313505
316005
Piston Material: Thermal Plastic Rubber
• Luer Slip tip assures interference free fit of
blunt end dispensing needles.
S e m c o ®International,
P a c k a g i n g &Inc.
A pSemco
p l i c a t i oApplication
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r, C aBox
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r n i a 9Glendale,
1342
PRC-DeSoto
California 91209
CALL TO ORDER (800)237-6649
• H i g h q u a l i t y, p r e c i s i o n m o l d e d s y r i n g e
barrels and plunger rods with flexible
stoppers.
3cc
6cc
10cc
20cc
35cc
60cc
Part Number
25
Dispensing Systems
The Semmatic
®
Series 2200
The Semmatic® 2200 is a precision system that applies accurate, consistent amounts of adhesives, lubricants,
silicones, epoxies and other assembly fluids from controlled beads to uniform dots.
The benefits of the system’s consistent fluid application include higher yields, reduced material costs, better process
control, and a safer working environment. The Semmatic® 2200 features digital timer control with a range of 0.01
seconds to 31 seconds and vacuum draw back to prevent dripping when dispensing low viscosity fluids.
The unit is supplied complete with a Semco® Hybrid Syringe “starter pack” of high quality, precision molded Semco®
disposable components.
Please contact your local Semco® distributor or our technical service department for more information.
®
The Semmatic Series
Description
Part Number
Semmatic 2200
500000
CALL TO ORDER (800)237-6649
Pneumatic Adapter Assemblies
26
Adapter assemblies are designed to attach syringes quickly and easily to pneumatic dispensing equipment.
These assemblies allow the attachment of the Semco® Hybrid Syringe Series to all Semmatic® dispensing units.
(These assemblies will not fit other Semco® syringes.)
Pneumatic Adapter Heads
Description
Part Number
5cc Adapter head assembly
360500
10cc Adapter head assembly
361000
30cc/55cc Adapter head assembly 363000
®
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Electronic Specialty Products
ProFlow™ Cassette
Manufactured under license from DEK/Novatech, PPG Industries, Semco® Packaging & Application Systems has designed
and produced the ProFlow™ Cassette. This product is specifically designed to be used with DEK DirEKt Imaging™
process, for screen print solder paste applications. Made from a flexi-rigid 30 percent talc-fill polypropylene, the construction
incorporates an integral transition-fit piston assembly to distribute the transfer pressure from the ProFlow™ head evenly
across the paste mass. The design offers a substantial reduction in waste, is easily and quickly filled with paste, and is offered
in two configurations. It includes five basic components: cassette base, aluminum foil barrier, plunger, plunger seal, and snapfit lid.
ProFlow ™ Cassette
Description
Part Number
Assembly 1
Includes: base w/foil attached,
piston w/gasket assembled, cap
Assembly 2
Includes: base, foil,
piston w/gasket assembled, cap
234607
234608
To meet the needs of the ever-increasing lead-free solder paste market, Semco® Packaging and Application Systems
now offers a “Green” identifier to minimize confusion with end users. This assembly includes a green foam diamond
on the piston and a green cassette lid.
“Green” ProFlow ™ Cassette
Description
ProFlow Cassette Assembly, “Green”
Includes: base w/foil attached
piston w/gasket assembled, green cap
“Green” foam insert (unassembled)
“Green” ProFlow cap
Part Number
234632
234635
234631
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California 91209
CALL TO ORDER (800)237-6649
“Green” ProFlow™ Casette
27
Application Support Centers
Application Support Centers
We have over 45 years of experience in handling the packaging and dispensing of a variety
of materials. Our superior products are available through direct distributors and a global
network of Application Support Centers. These facilities are strategically located to provide
customers with local service and product support. In addition, each network location is
stocked with an expansive inventory so that we can deliver our products to your assembly
line quickly, safely, and cost-effectively.
P u t t i n g O u r E x p e r t i s e t o t h e Te s t
Our Application Support Center network was specifically created to provide our customers
with the benefit of our knowledge and experience. Let our packaging experts put these skills
to work for your company. They can help find ways to improve your manufacturing process
using our products and services.
We also offer a wide range of value-added packaging services through our facilities. Valueadded packaging means we will either provide or receive bulk packaged materials, such as
cans and drums. The bulk materials are then redistributed to your assembly line as
application ready packages. Value-added packaging is currently available for these products:
• Semkit® Packages
• Syringes
• Hinge Packs
• Semco® Cartridges
• Side by Side Cartridges (for mix on demand applications)
Ask our customer service team for information on our value-added packaging services
to dramatically reduce material exposure, production time, and cost.
Special Handling Instructions
CALL TO ORDER (800)237-6649
Our facilities are also capable of managing a wide range of special handling instructions
such as hazardous or flammable materials, foil bagging, nitrogen purging, air-free filling,
and other services. Our personnel have hands on experience with the most rigorous
packaging requirements.
28
Locations
We have seven North American Application Support Centers: Atlanta, Dallas, Indianapolis,
Los Angeles, Philadelphia, Seattle and Canada. Internationally we have facilities
in Australia, China, Dubai, Germany, Gonfreville, Hong Kong, Japan, Singapore, South
Africa and the United Kingdom.
Independent Distribution
In areas where a direct support facility is not available, our products and services are
provided through qualified independent distributors. This independent network has earned
our complete support and confidence over the years because of their proven track record of
customer service. To find out more about an independent distributor or authorized
repackaging facility in your area, please contact our customer service department at 1-800237-6649.
®
S e m c o P a c kInternational,
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o a d , S y l mRoad,
a r, C aP.O.
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n i a 1800
9 1 3 4 2 Glendale, California 91209
PRC-DeSoto
Application Support Centers
For the Application Support Center nearest you,
please visit our website at www.semcopackaging.com
For the Application Support Center nearest you, please visit our website at www.semcopackaging.com
All recommendations, statements, and technical data contained herein are based on test we believe to be reliable and correct, but accuracy and completeness of
said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. User shall rely on his own information and tests to determine
suitability of the product for the intended use and assumes all risks and liability resulting from his use of the product. Seller’s and manufacturer’s sole responsibility
shall be to replace that portion of the product of this manufacturer which proves to be defective. Neither seller nor manufacturer shall be liable to the buyer or any
third person for injury, loss, or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements other than those
contained in a written agreement signed by an officer of the manufacturer shall not be binding upon the manufacturer or seller.
Semco, Semkit, Semmatic and Sempen are trademarks of PRC-DeSoto International, Inc. Teflon is a registered trademark of DuPont. Proflow and DirEKt Imaging are
registered trademarks of DEK Printing Machines Ltd.
PRC-DeSoto Internationl, Inc.
12780 San Fernando Road
Sylmar, California 91342 USA
Telephone (818) 362-6711
Toll Free (800) 237-6649
www.semcopackaging.com