Camera Systems
Innovative Process & Security Monitoring
Camera Systems
Innovative Process & Security Monitoring
2
The aim of R. STAHL Camera Systems is to develop innovative and rugged camera systems that can be
applied in industrial and hazardous areas throughout the world—and our latest product range meets all
these requirements.
Thanks to our latest development, the state-of-the-art SNF technology
with sensor-controlled nitrogen filling, all our cameras are extremely
rugged, ensure reliable long-term performance irrespective of temperature, and are extremely lightweight at only 0.5 kg to 15 kg (1.1 lbs to
33 lbs).
Nitrogen Filling
IP69K Enclosure
SNF
Gas- & Water-Proof
Pressure Monitoring
The low weight allows easy installation, while the rugged construction
ensures long-term, maintenance-free performance—on some oil rigs for example, you can find Compact
Cameras that were installed 10 years ago, and that are still running reliably and maintenance-free.
This is due to our highly innovative technology which ensures long-term performance and extreme
temperature operations ranging between -40°C up to +75°C. R. STAHL Cameras can therefore be installed in polar zones as well as in sub-/tropical regions—on drilling rigs, on industrial ships, and in the
process industry.
High-quality stainless-steel enclosures (316L) in combination with this SNF-technology provide many
cameras with a unique degree of protection ranging from IP68 to IP69K—which is one of the reasons
behind the high demand for R. STAHL Camera Systems in the oil and gas industries, as well as in the process industry for sight glass monitoring purposes.
Our wide product range covers industrial as well as explosion-protected cameras, software systems and
application-specific surveillance monitors and accessories. The comprehensive product range allows us to
develop the ideal custom system solution for your business—our experts are at your service at any time.
R. STAHL Camera Systems GmbH – we create your solution
Contents
Page
Oil Rig / Crane - Applications
4-5
Marine & Tank Farm - Applications
6-7
Land Rig - Applications
8-9
Chemical / Pharmaceutical - Applications
10 - 11
Process / Security Cameras - Applications - Technical Data
12 - 13
Software
14
Functional Principles
15
System Solutions
16 - 17
Accessories
18
Service & Support
19
3
Oil Rig / Crane - Applications
Long-term performance, ruggedness and reliable operation for temperatures ranging between -40°C up to +75°C are
the key features required for applications on oil rigs and platforms. Made of high quality stainless steel (316L), our
cameras are designed for long-term performance even under extreme conditions. The innovative Wash & Wiper system
allows cleaning of the protective glass of the PTZ Cameras at any time; a motor that would require additional monitoring is not required. With the water tank certified for Zone 1, and which can be installed at a distance of up to 20 meters away from the camera, this system represents an absolute innovation in the area of oil rig monitoring.
Process Monitoring
Our camera and display monitoring systems optimize oil rig operations for a wide range of
applications such as general process monitoring, drilling operations, cargo handling operations—a camera system provides the operator with a comprehensive overview.
Drilling Rig Monitoring: Compact Camera
Several locations in the derrick of a drilling rig require permanent monitoring, for example the tophead drive, the fingerboard and the crown block.
The explosion protected EC-710 Compact Camera provides the staff members with a comprehensive overview of all the locations, thus increasing the
operator’s profitability.
Helideck Monitoring: PTZ Camera
Helicopter landings and take-offs are amongst the most hazardous activities
on an offshore platform. An EC-740 PTZ Camera installed at the helideck
allows day and night, 24-hour monitoring and video recording of any operation.
Load View Monitoring: Zoom Camera
A Zoom Camera mounted at the boom tip increases safety during crane
operations. In combination with the oil damped bracket it provides the
crane operator with the best possible, vibration-free view of the cargo
and the surrounding area.
Winch Monitoring: Compact Camera
On most cranes, direct vision of the winches from the cabin is impossible.
An R. STAHL monitoring system with display can be used to display images
provided by both, the camera installed at the boom tip and by the camera
mounted at the winch, thus enabling operators to quickly detect and react
to failures and problems.
4
Safety & Security Monitoring
While the number of personnel in a crew on oil rigs has been constantly decreasing in recent
years, the workload has remained the same. However, to ensure site safety and security,
highly efficient systems are needed for simultaneous monitoring and recording. The recordings aim to increase immediate security, and can also be used for crew training purposes
and accident prevention.
Panoramic Video Surveillance System – Dome Camera
The lightweight (8 kg / 17.6 lbs) Dome Camera allows 360-degree panoramic surveillance on oil rigs. The 18x optical zoom ensures perfect pictures
of close-up and long-distance situations. Programmable patrols and the
IP68-certified stainless steel make the EC-750 Dome Camera a first-class
device for enhanced safety & security monitoring in Zone 1 / 2 / 21 / 22.
Man Overboard Monitoring – Thermal Imaging Camera
The EC-800 Thermal Imaging Camera series ensures perfect day and night surveillance on oil rigs. The high sensitivity of the camera lens with the 24° viewing angle allows to detect human body heat even in complete darkness (0 lux
illumination). Heated camera lenses allow extreme temperature applications
ranging from -40°C up to +75°C, and prevent from frost and condensation.
Product details, page 12 - 13
Oil Damper System for Vibration-Free Images
Thanks to the sophisticated oil damper system developed by R.STAHL, the
Zoom Camera provides clear and vibration-free images. The oil damper
always stabilizes the vertical position of the camera. Any vibrations caused
by the movement of the crane are corrected by the system.
Wash & Wiper Technology without Motor
The Wash & Wiper function of the EC-740 PTZ Camera ensures clear sight
without requiring an additional motor. Optionally, it is equipped with a
water tank that can be installed remotely at a distance of up to 20 meters;
the system is therefore ideally suited for operations in Ex Zone 1 environments.
5
Marine & Tank Farm - Applications
With our Compact, Zoom and PTZ Cameras, we offer a broad
range of monitoring equipment ideal for applications on
different vessel types (container, LNG tankers, FPSOs): the
world’s smallest 55 mm Ex-zone Compact Camera monitors
any inaccessible area; the Zoom and PTZ Cameras monitor
any other activities and operations—even at extreme temperatures ranging from -40°C up to +75°C.
Process Monitoring
R. STAHL’s camera and display surveillance systems enhance safety and security in
any onboard operation. Either for monitoring routine operations, for operations in the
turret area, or for loading and unloading operations. Our camera system provides the
CCTV operator with a comprehensive overview and detailed images.
Routine Operation Monitoring: Compact Camera
The EC-710 Compact Camera and its different lenses allows operations
monitoring from different viewing angles, thus providing the required overview of any operation on the vessel.
Turret Area Monitoring: Compact Camera
The EC-710 Compact Cameras are ideally suited to quickly detect any
potential hazards in the turret area—with only 55 mm, they are a spacesaving solution; 7 different close-up lenses allow monitoring of any relevant
operation.
6
Safety & Security Monitoring
Safety on board is important and should be guaranteed at any time for the crew, the equipment and the vessel.
A camera and display surveillance system by R. STAHL helps to ensure onboard safety and security. By installing the
cameras at key locations, the CCTV operator can monitor all the potentially hazardous areas—a vital aspect in particular when considering the decreasing number of personnel in a crew.
Safety & Security Monitoring: PTZ Camera
The PTZ Camera is the ideal solution for safety and security monitoring on
board a vessel. Horizontal panning of 340°, vertical tilting of 180°, and the
large zoom range allow to detect any potentially hazardous operations in
the short-distance and far-distance area.
Tank Farm Monitoring: Dome Camera
360° rotation, 18x optical zoom and programmable patrols make the
EC-750 Dome Camera the ideal surveillance tool for any potentially
hazardous areas of a tank farm.
Day/Night Surveillance: Thermal Imaging Camera
The EC-800 TIC (Thermal Imaging Camera) high-sensitivity camera monitors
any potentially hazardous spots during the day and at night; with a sensitivity of 0.05° (< 50mk f/1.0) any leakage or unauthorized persons in the tank
farm area are immediately detected.
Product details, page 12 -13
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Land Rig - Applications
Easy installation, lightweight construction and worldwide application are the criteria land rig cameras have to fulfill.
R. STAHL’s cameras meet all these required criteria: the Compact Camera with less than 0.5 kg (1.1 lbs) is one of the
world’s most lightweight and smallest explosion-protected cameras, and even R. STAHL’s heaviest camera—the PTZ
Camera—only has a weight of 15 kg (33 lbs). Apart from the easy mounting and installation and the ruggedness of this
camera, land rig operators appreciate its extreme temperature application ranging from -40°C up to +75°C.
Process Monitoring
Process monitoring on land rigs is often realized with Compact and Zoom Cameras. The
7 different lenses of the Compact Cameras allow specific applications, while the Zoom
Camera is actively used for short as well as long distance monitoring.
Drill Rig / Drill Floor: Compact Camera
The Compact Cameras are ideally suited to monitor the functioning of the
drill pipe, drill head and the land rig area. The different lenses and the
space-saving, compact and extremely rugged design make them ideally
suited for drill floor monitoring.
General Process Monitoring: Compact Camera
Installing one or more Compact Cameras in the area of the drilling turret ensures a high-degree of monitoring and therefore safety in the process area.
Shaker Room: Compact Camera
Optimal monitoring of the shaker and the pumps is ensured by installing a
Compact Camera in the shaker room.
Video Monitoring: CCTV Monitor with Recording Capability
For recording the camera images, we have developed a remote CCTV solution that operates as an autonomous monitoring and video recording station
apart from the drilling turret.
8
Safety & Security Monitoring
The variety of operations and activities on a land rig require safety monitoring of the
entire area, including warehouse and processing sites. R. STAHL’s PTZ and Thermal
Imaging Cameras allow the creation of a perfect surveillance system for the entire area.
Environment Monitoring: PTZ Camera
The processing of hazardous goods is critical and requires constant monitoring. The 340° pan function, the 180° tilt function and the 18x optical zoom
of the PTZ Camera allow customized patrols of specific land rig areas.
Tank Farm Monitoring: Thermal Imaging Camera
Monitoring of the storage of hazardous goods is necessary even at night,
and our EC-800 Thermal Imaging Camera is the ideal solution. The high sensitivity ensures immediate detection of leakage or access of unauthorized
persons; additional illumination of the area is not necessary.
Product details, page 12 -13
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Chemical / Pharmaceutical - Applications
For security-relevant monitoring of complex processing systems, R. STAHL offers a comprehensive portfolio of monitoring equipment: a Compact Camera for monitoring hardly accessible areas, a Zoom Camera for close-up and long-distance surveillance, a 360° panoramic Dome Camera, and a PTZ Camera for complex panoramic surveillance. Controllable via ISview or SeeTec software, several 100 cameras installed in the production areas or hazardous areas can thus
be integrated in a video surveillance and recording system that offers your company the highest degree in safety and
efficiency.
Safety & Security Monitoring
The number of different operations and activities on a land rig require overall monitoring of
the entire area, including warehouse and processing units. The R. STAHL PTZ Cameras and
Thermal Imaging Cameras allow to create an ideal surveillance system for the entire area.
Dome Camera
With a panning range of 360°, 18x optical zoom and programmable security
patrols this camera ensures perfect security and overview of the process
plant.
Thermal Imaging Camera
If monitoring is mostly required at night, the EC-800 will be the ideal instrument. Highly sensitive, it captures differences in temperature between
human body heat and objects, and makes these differences immediately
visible. The camera is available as fixed or pan/tilt version.
Standard Video Surveillance: ISview for Small-Scale Systems
ISview is a standard video software designed for the display of real-time
images from IP cameras and video encoders with VAPIX protocol (AXIS and
MOXA). As an intuitive software for touch screen operation, it is the ideal
entry level model for surveillance solutions in hazardous areas.
Multiple Video Surveillance: SeeTec 5 on a Network Basis
SeeTec 5 is a professional video software for complex safety and security
solutions—from small-scale applications with a maximum of five cameras
up to the largest possible application involving over 1,000 cameras. The
simultaneous control option of various components, including existing
cameras, can easily be implemented.
Product details, page 12 -13
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Process Monitoring
To monitor every single detail in an industrial processing environment represents a real
challenge. Our cameras are equipped with lenses for any viewing angle, and zoom functions
to ensure perfect monitoring of any operation—in chemical environments as well as in pharmaceutical clean-room environments.
Because SAFETY is of great importance to R. STAHL Camera Systems GmbH.
Compact Camera
Among the main features of the EC-710 Compact Camera is the small,
compact and rugged design. With the fixed lenses, the camera monitors any
viewing angle in the processing area. Made of stainless steel and IP69Kcertified, it allows easy high-pressure cleaning.
Zoom Camera
The EC-740 Zoom Camera can be customized according to the operator’s
requirements for overall monitoring of the plant or specific process monitoring—the 18x optical zoom for example can be controlled via professional
software systems.
Compact Camera Optional with Sight Glass
For boiler monitoring, we offer a sight glass holder suitable for clean-room
applications. It is an ideal tool for sight glass holder of critical process
steps.
11
Technical Data
EC-710 Compact Camera
Pan/Tilt range
Weight
SST: 0.7 kg (1.6 lbs) (incl. 5 m cable); 0.5 kg (1.1 lbs) (without cable)
IP protection
IP69K
Zoom
fixed zoom
Temperature range
-40°C up to +75°C
Sensor
Sensor 1/4” (0.635 cm) HAD CCD sensor
Total number of pixels
PAL 795 (H) x 596 (V), NTSC 811 (H) x 508 (V)
Video output
1,0 V p-p composite video 75 Ohm
Lens glass
Chemically hardened, strengthened float glass, 5 to 7 times harder than ordinary glass
Enclosure
Stainless steel SS316L
Cable
5.0 m (+0,1)
Certifications
ATEX and IECEx, further certifications upon request
Power consumption
12 VDC +/-10%, consumption 250 mA, heater ON, 85 mA heater OFF
EC-740-AFZ Zoom Camera
Pan/Tilt range
manual vertical tilt
Weight
ALU: 3 kg (6.6 lbs); SST: 6 kg (13.2 lbs) (incl. 5 m cable)
IP protection
IP69K
Zoom
18x optical zoom / 12x digital zoom
Temperature range
-40°C up to +75°C
Sensor
1/4" (0.635 cm) HAD CCD sensor
Total number of pixels
752 (H) x 582 (V) > 440 000 pixels
Lens
4.1 mm (wide) to 73.8 mm (tele); 216x zoom ratio
Video output
1,0 V p-p composite video 75 Ohm
Lens glass
Chemically strengthened, hardened float glass, 5 to 7 times harder than ordinary glass
Enclosure
Stainless steel SS316 or coated aluminium
Cable
5.0 m (+0.1)
Certifications
ATEX and IECEx, further certifications upon request
EC-740-PTZ Pan/Tilt/Zoom Camera
12
Pan/Tilt range
340° horizontal pan degree / 180° vertical tilt degree
Weight
ALU: 8 kg (11 lbs) / SST: 15 kg (33 lbs) (incl. 5 m cable)
IP protection
IP69K
Zoom
18x optical zoom / 12x digital zoom
Temperature range
-40°C up to +75°C
Sensor
1/4" (0.635 cm) HAD CCD Sensor
Total number of pixels
752 (H) x 582 (V) > 440 000 pixels
Lens
4.1 mm (wide) to 73.8 mm (tele); 216x zoom ratio
Video output
1,0 V p-p composite video 75 Ohm
Lens glass
Chemically strengthened, hardened float glass, 5 to 7 times harder than ordinary glass
Enclosure
Stainless steel SS316 or coated aluminium
Cable
5.0 m (+0.1)
Certifications
ATEX and IECEx, further certifications upon request
To all our cameras there are corresponding versions for the industrial area.
EC-750 Dome Camera
Pan/Tilt range
360° horinzontal pan degree / 180° vertical tilt degree
Weight
SST: 8 kg (17.6 lbs) (incl. 5 m cable)
IP protection
IP68
Zoom
18x optical zoom
Temperature range
-20°C up to +60°C
Sensor
1/4" (0.635 cm) HAD CCD sensor
Total number of pixels
440 000 (PAL), 380 000 (NTSC)
Lens
4.1 mm (wide) up to 73.8 mm (tele); 18x optical zoom
Video output
Analog: 1.0 V p-p composite video 75 Ohm / IP: Motion JPEG and MPEG4
Pan rotation speed
0-42°/s
Enclosure
Stainless steel SS316
Cable
5.0 m (+0.1)
Certifications
ATEX and IECEx, further certifications upon request
EC-800-TIC Thermal Imaging Camera
Pan/Tilt range
manual vertical tilt
Weight
ALU: 2.9 kg (6.3 lbs)/ SST: 6 kg (13.22 lbs) (incl. 5 m cable)
IP protection
IP68
Zoom
2x optical zoom / 4x digital zoom
Temperature range
-40°C up to +75°C
Sensor
Thermal imager, uncooled VOx microbolometer
Total number of pixels
324 x 256 (pixel size: 25 micron)
Lens
19 mm, viewing angle 24°
Detection Range
Detection range up to 450 m (human body heat)
Color range
4 color ranges
Scene temperature range
-40°C up to +160°C
Video output
PAL / NTSC
Enclosure
Stainless steel SS316 or coated aluminium
Shock/Vibration
Vibration (4.3 gs three axis, 8 hrs each) / Shock (200 g shock pulse w/ 11 msec saw tooth)
Cable
5.0 m (+0.1)
Certifications
ATEX and IECEx, further certifications upon request
EC-800-PTT Pan/Tilt Thermal Imaging Camera
Pan/Tilt range
340° horinzontal pan degree / 180° vertical tilt degree
Weight
ALU: 8 kg (17.6 lbs) / SST: 15 kg (33 lbs) (incl. 5 m cable)
IP protection
IP68
Zoom
2x and 4x digital zoom
Temperature range
-40°C up to +75°C
Sensor
Thermal imager, uncooled VOx microbolometer
Total number of pixels
324 x 256 (pixel size: 25 micron)
Lens
19 mm, viewing angle 24°
Detection Range
Up to 450 m (human body heat)
Color range
4 color ranges
Scene temperature range
-40°C up to +160°C
Video output
PAL / NTSC
Enclosure
Stainless steel SS316 or coated aluminium
Cable
5.0 m (+0.1)
Certifications
ATEX and IECEx, further certifications upon request
To all our cameras there are corresponding versions for the industrial area.
13
Software Solutions
ISview—Standard Video Surveillance for Small-Scale Systems
ISview is a standard video software designed for the display of real-time images from IP
cameras and video encoders with VAPIX protocol (AXIS and MOXA). It is an intuitive software which has been optimised for touch screen operation. Thanks to the large touch
buttons it can easily be operated with with gloves. This makes the software ideally suitable for the display of video images on HMIs in hazardous areas.
Features
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Highlights
Easy operation, no training required
Single image and quad image screen
Up to 12 cameras can be managed
Optimized for the human machine interfaces
by R. STAHL HMI Systems GmbH
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Large touch buttons for operation with work gloves
In combination with an HMI a closed
Zone 1 solution can easily be implemented
SeeTec 5—Network-Based Video Surveillance
SeeTec 5 is a professional video software for complex safety and security solutions—
from small-scale applications with a maximum of five cameras up to the largest possible
application involving over 1,000 cameras and simultaneous control of a great variety of
components (e.g. existing cameras). SeeTec is flexible and can be adapted to fit in with
existing system requirements. It is more powerful and cost-efficient than conventional
video systems. Already existing analogue components can be integrated into a network
technology. Third-party systems can be integrated and controlled via a variety of existing
IP interfaces.
Features
n
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Video recordings can be timed for each camera separately
Alarm forwarding possible, enabling quick reaction
Multi-monitor operation for better overview
Different user levels/groups
Selection of cameras via floor plans for easy
camera management (Enterprise Edition only)
Highlights
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Possibility of integrating existing systems
Available in many languages
Suitable for small and large plants
Functions of the Enterprise Version can be expanded
Functional Principles
Analog Video Surveillance System
IP Video Surveillance System
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System Solutions
With our comprehensive portfolio of state-of-the-art cameras, professional accessories and software systems, we offer
a wide variety of combinations, and can provide the optimized surveillance system solution for your plant.
The following examples will give you an idea of the many possibilities.
4 Compact Cameras in Zone 1 with Quad Image Display
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Crane Application with Zoom Camera on Oil-Damped Bracket
Analog Video Surveillance with Different Cameras
IP Video Surveillance with Different Cameras
Analog Solution Zone 1
Application Guide
TIP
The APPLICATION GUIDE was
developed to provide you with
a suitable system solution for
your plant as quickly as possible. It needs just a few clicks
and filling in a few text fields
to pin-point your requirements so that the right contact person can provide you
with a customized proposal.
www.stahl-camera.de/en/application-guide-en
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Accessories
Our innovative cameras come with state-of-the-art, application-specific accessories to further increase on-site functionality. The overview table below lists the camera accessories we have available.
This range of accessories is constantly expanded. Special custom-made camera accessories can be manufactured upon
request—please do not hesitate to contact us.
Process Cameras
EC-710
EC-740-AFZ
EC-740-PTZ
EC-750 Dome
EC-800-TIC
EC-800-PTT
Terminal box
+
+
+
+
+
+
Video encoder
+
+
+
+
+
+
Monitors
+
+
+
+
+
+
Video management systems incl.
control
+
+
+
+
+
+
Software for
network solutions
+
+
+
+
+
+
Multicable
+
+
+
+
+
+
Ex wireless
+
+
+
+
+
+
Plug
+
+
+
+
+
+
Mounting plate for quick
replacement of existing models
+
+
+
+
Oil damper
+
Sight glass holder
+
Quick connect
+
Shock absorber
+
Protective cap
+
+
Wash & Wiper
+
10-litre water tank
+
Explosion-proof,
empty enclosure
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Security Cameras
The certified empty enclosure allows easy integration of existing camera types in the
plant—enclosure heating optional
Service & Support
R. STAHL Camera Systems GmbH stands for innovative camera technologies combined with greatest competence in explosion protection.
You can fully rely on our competence. We analyze the situation on site in order to develop an ideal system solution and
surveillance system, and we will carry out all the necessary tasks such as commissioning, installation, certification
and documentation.
As innovative and technically mature camera solutions, our products are almost maintenance-free.
For support with installation and commissioning, please contact us at support@stahl-camera.de.
www.stahl-camera.de
Please visit our website for more information on our products.
All applications and camera versions are listed together with
detailed information. After registering, all technical data sheets
are immediately available to you as a download.
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Further information on our product range can be found in the following brochures:
R. STAHL Camera Systems GmbH
Im Gewerbegebiet Pesch 14
D-50767 Cologne
Phone: +49 221 59 808 -200
Fax: +49 221 59 808 -260
www.stahl-camera.de
ID 102987
2011-11 / EN-00 – Printed in Germany