Coleman Welding Products Brochure

A tradition of excellence...
Exceptional Performance.
Coleman Cable Inc. is a worldwide leader in the development, design, manufacture,
marketing & distribution of wire and cable products. A Broad Range of Products,
Innovative Solutions, Recognized Brands, and a Solid Service Platform are the foundation
that Coleman Cable’s Dedicated, Professional People build upon to create Customer
Value. These characteristics, combined with strategic acquisitions, such as Copperfield,
establish and strengthen Coleman Cable’s leadership position as a one of the premier
US-based manufacturers of electrical, electronic and assembled wire and cable products.
The Coleman Cable Royal®/Excelene® brand of welding cable covers a wide
variety of performance requirements for the industrial and construction markets for
welding, power supply and battery power applications. Our welding cables are available in
a variety constructions all backed by widely recognized brand names, such as
Royal/Excelene thermoset (rubber), Seoprene® (TPE) and Super Excelene®. CCI’s
advanced manufacturing process controls, quality assurance processes and vertically
integrated copper fabrication facilities enables us to take a leadership position as a highly
cost-competitive resource for top-quality welding cable products.
Welding Cable Applications:
• NEC Article 630 electric welders
• Electrode holder & clamp connections to arc welder, bus, welding box or transformer
• Leads from welding machine to electrode holder for automatic welding machines
• Permanent or temporary lighting
• Battery chargers & battery cables
• Hoists, cranes & power supply
®
Royal/Excelene® Welding Cable
• Ethylene-Propylene Rubber (EPR)
• -50°C to 105°C
• Resistant to oil, chemicals,
water, ozone, & solvents
• Sequential foot-marked
• Red jacket available
• RoHS Compliant
• Made in the USA
ExCELENE ®
Part #
Description
Stranding
Nom. Jacket
Thickness
Nom.
OD
WT/M'
10411
6-EPR (EPDM)
266
0.065
0.305
116
10412
4-EPR (EPDM)
392
0.064
0.340
159
10413
2-EPR (EPDM)
644
0.065
0.420
254
10414
1-EPR (EPDM)
784
0.084
0.490
323
10415
1/0-EPR (EPDM)
1026
0.082
0.525
395
10416
2/0-EPR (EPDM)
1254
0.085
0.570
473
10417
3/0-EPR (EPDM)
1615
0.084
0.635
598
10418
4/0-EPR (EPDM)
2052
0.084
0.695
749
F25001*
250 MCM-EPR (EPDM)
2451
0.148
0.875
1060
F35003*
350 MCM-EPR (EPDM)
3458
0.125
0.960
1393
F50001*
500 MCM-EPR (EPDM)
4921
0.160
1.150
1890
Other sizes available upon request
* Minimums & lead times may apply
Seoprene® Welding Cable
•
•
•
•
•
•
•
•
Seoprene TPE jacket
Easy-to-strip
Light weight
-50°C to 105°C
MSHA Approved, RoHS Compliant
Resistant to flame, oil, grease, solvents & ozone
Abrasion resistant
Made in the USA
Super Excelene® Welding Cable
•
•
•
•
•
•
•
Thermoset CPE jacket
-50°C to 90°C
Class “K” soft-annealed, bare copper
UL Listed
Resistant to chemicals, oils, acids, weather, ozone & sunlight resistant
Call for minimums & lead times
Made in the USA
Custom Colors & Legends Available
Minimums & Lead Times Apply
Recommended Minimum
Welding Cable Sizing Chart
Welding
Current
Amps
100
150
200
250
300
350
400
500
600
Length in Feet For Total Circuit for Secondary Voltages Only
(DO NOT Use This Table For 600 Volt In-Line Applications)
50
4
4
2
2
1
1/0
2/0
3/0
4/0
100
4
4
2
2
1
1/0
2/0
4/0
4/0
150
4
2
1
1/0
2/0
3/0
3/0
4/0
200
2
1
1/0
2/0
3/0
4/0
250
2
1/0
2/0
3/0
4/0
300
1
2/0
3/0
4/0
350
1/0
3/0
4/0
- Ampacities are based on 105ºC conductor temperature, 40ºC ambient air / 50% duty cycle and
approximate voltage drop of 4V @ 25ºC conductor temperature or 5VB @ 105ºC conductor temperature.
- Dimensions and weights are subject to normal manufacturing tolerances. All data herein is subject
to change without notice.
Coleman Cable Inc • 1530 Shields Drive • Waukegan, IL 60085 • 800.323.9355 • www.colemancable.com
Welding Cable Assemblies
• Royal/Excelene Welding Cable
• Professionally assembled & tested
• Other lengths, sizes, and
connectors available upon request
• Call for minimums & lead times
• Assembled in the USA
Std Pk
WT/Ea.
Qty
Part #
Description
Length
10416-T8-08
2/0-EPR (EPDM)
50ft Coil, w/Tweco Connectors
25
27
10416-T9-08
2/0-EPR (EPDM)
100ft Coil, w/Tweco Connectors
25
52
TWECO® is a registered trademark of Thermadyne® and is not affiliated in any way with Coleman Cable Inc.
Welder Extension Cords
• Heavy-duty STW jacket
• Lighted receptacle end indicates
when power is on
• Molded ends offer safety and
convenience on the jobsite
• 40 Amp, 250 Volts & 10,000 Watts
Part #
01940-88-08
01941-88-08
01917-88-06
01922-88-06
Description
Length
Male
End
8/3
8/3
8/3
8/3
1.5 ft.
10 ft.
25 ft.
50 ft.
14-50P
14-50P
6-50P
6-50P
STW
STW
STW
STW
Black
Black
Blue
Blue
Female End
Lighted
Lighted
Lighted
Lighted
6-50R
6-50R
6-50R
6-50R
Std Pk
Qty
WT/
Ea.
12
4
2
1
2
6
11
22
Bare Copper Wire - Solid & Stranded, Unjacketed, Soft Drawn
• Highest conductivity per unit
area of all commonly used metals
to conduct electricity
• Flexible, easily shaped and
contoured into place
• Easily welded and soldered
• Used for grounding grid systems,
in overhead transmission and
distribution systems
Specifications & Standards
• ASTM B3 – Soft or Annealed
Copper Wire
• ASTM B8 – Concentric-LayStranded Copper Conductors
Part #
Size
Stranding
WT/M’
F54601
14
Solid BC
13
F54602
12
Solid BC
21
F54603
10
Solid BC
34
F54604
8
Solid BC
60
F54685
6
Solid BC
82
F54614
8
7/.0486 BC
53
F54605
6
7/.0612 BC
84
F54606
4
7/.0772 BC
143
F54607
2
7/.0974 BC
217
F54608
1/0
19/.0745 BC
345
F54609
2/0
19/.0837 BC
430
F54610
3/0
19/.0940 BC
558
F54611
4/0
19/.1055 BC
680
F54625
250 MCM
37/.0822 BC
792
F54635
350 MCM
37/.0973 BC
1102
F54650
500 MCM
37/.1162 BC
1563
Put-Up Codes: (05) 500’ reel, (06) 1000’ reel, (09) 2500’ reel, (13) 3000’ reel
Coleman Cable Inc • 1530 Shields Drive • Waukegan, IL 60085 • 800.323.9355 • www.colemancable.com
Royal® Portable Cord & Control Cable
The Royal Crown Series portable cords are manufactured with advanced synthetic rubber
compounds that provide exceptional flexibility, and excellent resistance to flame, deformation,
ozone, oils, acids and chemicals. These designs are rated for service from -40oC to 90oC and
meet MSHA flame test requirements. Unless otherwise noted, these are also UL listed and
CSA approved.
Part #
Size
Type
Jacket
Color
Wt/
1000’
823225
18/2
SJOOW
Black
51
823325
18/3
SJOOW
Black
64
822225
18/2
SOOW
Black
72
822325
18/3
SOOW
Black
89
822425
18/4
SOOW
Black
103
830605
18/6
SOOW
Black
150
822226
16/2
SOOW
Black
86
822326
16/3
SOOW
Black
99
822426
16/4
SOOW
Black
122
830806
16/8
SOOW
Black
206
831006
16/10
SOOW
Black
256
831206
16/12
SOOW
Black
334
822227
14/2
SOOW
Black
146
822327
14/3
SOOW
Black
182
822427
14/4
SOOW
Black
214
822228
12/2
SOOW
Black
206
822328
12/3
SOOW
Black
236
822428
12/4
SOOW
Black
299
822229
10/2
SOOW
Black
252
822329
10/3
SOOW
Black
314
822429
10/4
SOOW
Black
371
822320*
8/3
SOOW
Black
321
822420*
8/4
SOOW
Black
458
822321*
6/3
SOOW
Black
488
822421*
6/4
SOOW
Black
656
822322*
4/3
SOOW
Black
696
822422*
4/4
SOOW
Black
897
822323*
822423*
2/3
2/4
SOOW
SOOW
Black
Black
976
1256
* Not UL Listed or CSA Approved
Put-Up Codes: (04) 250’ reel, (05) 500’ reel, (06) 1000’ reel, (64) 250’ pullout box
Seoprene SEO and SJEO are also available
®
Coleman Cable Inc • 1530 Shields Drive • Waukegan, IL 60085 • 800.323.9355 • www.colemancable.com
Exceptional Performance
is reflected in everything we do.
Coleman Cable Inc. customers know they can rely on us to consistently
deliver a broad range of wire and cable products and innovative solutions backed
by recognized brands. These characteristics combined with a solid service
platform and dedicated professional people, create a dynamic customer value
that’s exclusive to Coleman Cable.
Broad Range of Products –
We provide one of the most extensive and diverse
lines of electrical, electronic and assembled
products in the industry. Through research,
development and strategic acquisitions, such as
Copperfield, we continue to enhance our product
mix to meet customer needs.
Solid Service Platform –
We utilize more than 2 million sq ft of strategically
located, state-of-the-art, ISO-certified manufacturing
and distribution facilities. This national footprint and
extensive investment in service systems powers us
to deliver more than 70,000 SKUs with a better than
97% first-fill rate.
Innovative Solutions –
From custom cables for industrial, aerospace or
military applications to the latest in electronic
cables for security systems, you’ll find Coleman
Cable at the forefront of product and technology
innovation.
Dedicated Professional People –
We deliver strong performance because our people
deliver strong performance every day. We’ve built a
culture that puts customer needs first, making us
easy to do business with and placing us at the top
of our customers’ list of suppliers.
Recognized Brands –
Seoprene®, Royal®, BaronTM, Road Power®, Signal®,
Copperfield®, ExceleneTM and Polar/Solar® all are
leaders in their respective markets. Our distributors
know that when they provide these leading brands
to their customers, they receive instant acceptance
and credibility in the marketplace.
Customer Value –
A Broad Range of Products, Innovative Solutions,
Recognized Brands, and a Solid Service Platform are
the foundation that Coleman Cable’s Dedicated,
Professional People build upon to create
Customer Value.
Coleman Cable Inc • 1530 Shields Drive • Waukegan, IL 60085 • 800.323.9355 • www.colemancable.com
LT225-09-01
OCT09