boink systems inc kiosk sx7 quality control process kiosk serial number

BOINK SYSTEMS INC
KIOSK SX7
QUALITY CONTROL PROCESS
KIOSK SERIAL NUMBER:____________________________
CRATE No. :___________________________________
Service door lock serial Number: ___________________
Maintenance door lock serial number: _______________
Client color selection: ____________________
Steps to follow up a complete quality control process: (Pasos para realizar el
control de calidad completo desde la fábrica hasta la entrega al cliente)
INSPECCIÓN DE KIOSKO MODELO SX7
Boink Systems Inc
FECHA: ___________________________________________________
ELEMENTO
1. Cable data printer 2.50mts
2. Cable data coin (ribbon) 3mts
3. Cable data coin 1.20 mts
4. Cable data bill 1.20 mts
5. Power cable
9. Soporte tarjeta Coin acceptor
10. Soporte tarjeta Bill acceptor
11. Power plate con 12 tomas
12. WatchDog instalado
13. Cauchos topes monitor
instalados
14. Pruebe encendido y apagado del
kiosko
15. Compruebe polaridad de las
tomas eléctricas
16. Pruebe funcionamiento de los
ventiladores
17. Pruebe funcionamiento de las
lámparas de los avisos (superior e
inferior
18. Pruebe funcionamiento de las
toma del aviso superior
QTY
COMENTARIO
VBO
1
1
1
1
1
2
2
1
1
8
10
12
2
6
1
___________________________________________________________________________
CONTROL CABLEADO KIOSK MODEL SX7
1
LISTA DE EMPAQUE KIOSKO MODELO SX7
Boink Systems Inc
FECHA:___________________________________________________________
COMENTARIOS
ELEMENTO
QTY
VBO
1. Verificar acabado final y estado general de la maquina
2. Limpieza externa e interna
3. Verificar numero serial y placa de marcado
4. Verificar encendido y apagado del kiosko
5. Caja de accesorios
5.1 Cuatro patas niveladoras
5.2 Tarjeta Coin acceptor en caja de acrílico marcada
5.3 Tarjeta Bill acceptor en caja de acrílico marcada
5.4 Cable control-data (cinta 10 pin) Coin acceptor
5.5 Cable Coin to CPU 1.20 mts
5.6 Cable Bill acceptor to CPU 1.20 mts
5.7 Cable Printer y CPU 2.50 mts
5.8 Cable Power del kiosko
5.9 Llave de repuesto del Servicie Door
5.10 Llave de repuesto del Maintenance Door
5.11 Caja de acrílico para los tiquetes
5.12 Caja de acrílico para el Coin Box
5.13 Acrylic device sing for the COIN acceptor
5.14 Acrylic device sing for the BILL acceptor
5.15 Acrylic device sing for the TICKETS
5.16 Acrylic device sing for the CARD READER
5.17 Acrylic device sing for the RECIPES
5.18 Tornillos M5 para instalar impresora (acero inoxidable)
5.19 Tornillos M5 para instalar Bill acceptor (acero inox)
5.20 Tuercas M5 para instalar Bill acceptor (acero inox)
5.21 Tornillos M4 para instalar Acrílico ticket box (acero
inox. cabeza plana)
5.22 Tuercas M4 para instalar Acrílico ticket box (acero
inox)
5.23 Tornillos M4 para instalar frente coin acceptor negros,
cabeza plana, allen
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
4
4
3
3
4
5.24 Tuercas M4 para instalar frente coin acceptor
5.25 Tornillos para instalar Card reader
5.26 Tornillo M6 para fijar aviso superior
5.27 Kiosco Power cable
5.28 Extensión de los speaker
5.29 On off CPU extender INSIDE
5.30 WatchDog Serial cable
5.31 CPU to WatchDog On/OFF cable
5.32 WatchDog power wall cable
4
4
4
1
1
1
1
1
5.33 Tubos decorativos aviso superior con tornillos
2
6. Aviso superior con 3 lámparas y toma electrica
7. Aviso inferior con 3 lámparas y tubos decorativos
8. Bandeja de monitor superior
1
1
1
9. Bandeja monitor inferior
1
10. Bandeja soporte monitor LCD superior
1
Lista de chequeo empaque KIOSKO SX7
1
11. Bandeja soporte monitor LCD inferior
1
12. Poli carbonatos aviso superior
2
13. Poli carbonatos aviso inferior
2
14. Power plate con fusible de 10 AMPS
1
15. Watch Dog instalado
4
Lista de chequeo empaque KIOSKO SX7
2
UNPACKING LIST KIOSK MODEL SX7
Boink Systems Inc
DATE:___________________________________________________________
ELEMENT
QTY
COMMENTS
OK
1. Check the general kiosk paint state
2. Clean the machine
3. Check the serial number
4. Connect the kiosk and verify the general power ON and OFF
5. Accessories Box
5.1 Levers
5.2 Coin control card in its acrylic box
5.3 Bill control card in its acrylic box
5.4 10-way dual pin header coin data cable
5.5 Coin acceptor to CPU data cable (DB9 female connector)
47.24in
5.6 Bill acceptor to CPU data cable (DB9 female connector)
47.24in
5.7 Printer to CPU data cable (DB25 –DB9 connector)98 ½ in
5.8 Kiosk Power cable
5.9 Key for Service Door (replacement)
5.10 Key for Maintenance door (replacement)
1
4
1
1
1
1
1
1
1
1
1
5.11 Acrylic ticket box
5.12 Acrylic coin box
5.13 Acrylic device sing for the COIN acceptor
5.14 Acrylic device sing for the BILL acceptor
5.15 Acrylic device sing for the TICKETS
5.16 Acrylic device sing for the CARD READER
5.17 Acrylic device sing for the RECIPES
5.18 Printer screws M5 (stainless steel)
5.19 Bill acceptor screws M5 (stainless steel)
5.20 Bill acceptor nuts M5 (stainless steel)
5.21 Acrylic ticket box screws M4 (stainless steel) flathead Allen
5.22 Acrylic ticket box nuts M4 (stainless steel)
1
1
1
1
1
1
1
12
4
4
3
3
5.23 M4 Screws for the coin front plate four black flathead
Allen
4
5.24 M4 Nuts for the coin front plate
5.25 Screws for the Card reader
5.26 M6 Screws for the upper advertisement
5.27 Extension lead speaker signal
5.28 On off CPU extender INSIDE
5.29 WatchDog Serial cable
5.30 CPU to WatchDog On/OFF cable
4
4
4
1
1
1
1
5.31 WatchDog power wall cable
1
5.32 Decoration tubes for upper advertisement element
2
6. Upper advertisement element, with 3 lamps installed
Frontal advertisement element, with 3 lamps installed and
decoration tubes
7. Monitor 1 tray (upper position)
8. Monitor 2 tray (lower position)
1
1
1
UNPACKING LIST KIOSK SX7
1
9. Monitor tray for LCD displays (upper position)
10. Monitor tray for LCD displays (lower position)
11. Polycarbonate 1mm upper advertisement
12. Power plate with its 10 AMPS fuse installed
13. Speakers installed upper advertisement element
14. WatchDog installed
1
1
2
1
2
1
UNPACKING LIST KIOSK SX7
2
PRE-ASSEMBLY LIST KIOSK SX7
Boink Systems Inc
DATE:___________________________________________________________
ITEM
1
2
DESCRIPTION
QTY
COMMENTS
VBO
Open the SX7 crate, but the kiosk must be stay on the crate base
2. Open the Service door and the maintenance door
ARCILYC TIQUET BOX
PRE-ASSEMBLY CHECK LIST SX7 KIOSK
1
3
4
5
Install the acrylic ticket box with M4 flat head, stainless steel screws, and 3 M4
nuts
Place the acrylic ticket box on the device support frame Align the 3 holes (for
the screws), with the 3 holes in the front panel.
Fasten the acrylic ticket box with the screws. Push each screw through
from the acrylic box into the kiosk and fasten it on the inside with the nut.
1
3
3
6
PRINTER
Connect the paper sensor on the paper holding unit to the correct position in the
printer
1
7
Place the printer on the printer tray. Align the printer holes with the nuts that are
fastened to the tray. With six (6) M5 screws
8
9
Verify that the printer is in the correct position on the front panel.
Place the paper holding unit on the printer tray. Align the holes in the paper
holding unit with the nuts fastened on the tray. Fasten the paper-holding unit by
inserting and tightening six (6) M5 x 15 screws.
The 31AD-U power supply unit, power cable and data cable are needed for this
installation
Set the DIP-Switch to the correct position before installing the printer in the kiosk.
10
11
6
1
6
1
DIP SWITCH 1
POSITION
ON
1
2
3
X
X
2
X
3
X
X
OFF
4
5
X
X
6
7
8
X
X
X
DIP SWITCH 2
POSITION
ON
OFF
12
1
X
4
X
5
X
6
X
7
X
8
X
Connect the data cable to the interface connector in the printer unit.
1
PRE-ASSEMBLY CHECK LIST SX7 KIOSK
2
13
14
15
16
17
18
Connect the power cable to the power connector in the printer unit.
Using the plastic tie which is connected to the printer tray, bundle together and
fasten down all cables)
Slide the printer tray outside of the kiosk and tie the rest of the cables together so
that they can’t be damaged or interrupt the paper path.
Fasten the harness that goes from the printer to the CPU to the cabinet wall. Use
plastic ties and plastic bases.
Fasten the power supply wherever it fits.
Connect the power cable to the power plate.
19
BILL ACCEPTOR
Set the DIP-Switch in the correct position before installing the bill acceptor in the
kiosk. OPEN the COVER.
20
To Receive All Bills from 5 to 20
1
1
1
1
1
1
DIP SWITCH 1
POSITION
ON
OFF(OPEN)
1
2
X
X
3
X
4
X
5
6
7
8
X
X
X
X
For Dip-Switch number two (2), switch number three (3) is the HIGH SECURITY
DIP. When this DIP is set to ON, the bill acceptor is working in the HIGH
SECURITY mode. If you need the bill acceptor to work in the HIGH
ACCEPTANCE mode, turn this switch to OFF.
DIP SWITCH 2
|
POSITION
ON
OFF (OPEN)
21
1
2
3
X
X
X
4
X
To receive all bills from 5 to 100
DIP SWITCH 1
POSITION
ON
OFF (OPEN)
1
2
X
X
3
X
4
X
5
6
7
8
X
X
X
X
For Dip-Switch number two (2), switch number three (3) is the HIGH SECURITY
dip. When this DIP is set to ON, the bill acceptor is working in the HIGH
SECURITY mode. If you need the bill acceptor to work in the HIGH
ACCEPTANCE mode, turn this switch to OFF.
DIP SWITCH 2
|
POSITION
1
2
3
4
ON
X
X
X
OFF (OPEN)
X
Align the bill acceptor mounting holes with the holes in the front of the bill
acceptor tray. Fasten the device with four (4) M5 x 15 screws and their nuts.
4
PRE-ASSEMBLY CHECK LIST SX7 KIOSK
3
22
23
Verify that the bill acceptor is in the correct position on the device support frame.
The power supply, the power cable, cash code interface cable and the data cable
are needed for this part of the installation
24
25
Install the bill acceptor power supply on the Bill acceptor support tray
Connect the power supply cable to the power interface connector in the bill
acceptor.
26
27
28
Connect the cash code interface cable to the cash code interface connector
Attach the cables to the bill acceptor tray with the plastic tie
Connect the power supply to the power plate.
COIN ACCEPTOR
29
30
31
32
Verify the Dip Switch Configuration
First install the coin acceptor on the device support frame. Fasten the front
plate with the four black (4) M4 flathead Allen screws and their nuts
Connect the 10-way dual pin header coin data cable to the C120 or SR3
coin acceptor.
The coin inlet must be under the front plate acceptor gate. Push the
C120 or SR3 coin acceptor reject slot into the front panel reject slot
4
CARD READER
33
34
35
Connect the card reader data cable to the connector in the card reader
Tie the cable down with the plastic tie that is connected to the card.
Install the card reader on the device support frame of the kiosk. Fasten it
with four (4) 6/32 “screws.
36
Remove the advertisement stopper for the frontal and install the
advertisement with the polycarbonate
Install the speaker in the Upper element
Verify the speaker position and connections
Test the lamps for both elements
UPPER AND FRONT ADVERTISEMENT ELEMENT
37
38
39
WATCHDOG CONNECTIONS
40
Install the POWER ON connector inside the CPU
PRE-ASSEMBLY CHECK LIST SX7 KIOSK
4
FINAL DESTINATION PACKING LIST KIOSK MODEL SX7
Boink Systems Inc
DATE:____________________________________________
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
39
40
41
42
43
44
ELEMENT
Kiosk and kiosk device’s
Check the general kiosk paint state
Clean the machine
Check the serial number
Check the crate
Acrylic ticket box installed
Acrylic device sing for the COIN acceptor installed
Acrylic device sing for the BILL acceptor installed
Acrylic device sing for the TICKETS installed
Acrylic device sing for the CARD READER installed
Acrylic device sing for the RECIPES installed
Printer installed
Holding paper unit installed
Printer to CPU data cable (DB25 –DB9 connector)98 ½ in installed
Printer power supply wall cable installed
Printer power supply installed
Bill acceptor installed
Bill acceptor interface cable installed
Bill acceptor power supply installed
Bill acceptor power cables installed
Coin acceptor front panel installed
Coin acceptor installed
10-way dual pin header coin data cable installed
Card Reader installed
WatchDog installed
Pin Pad Ingenico installed (optional)
Acrylic ticket box installed
Upper advertisement element, with 3 lamps installed
Monitor 1 tray (upper position)
Monitor 2 tray (lower position)
Monitor tray for LCD displays (upper position)
Monitor tray for LCD displays (lower position)
Polycarbonate 1mm upper advertisement
Power plate with its 10 AMPS fuse installed
Speakers installed upper advertisement element
Monitor with glass
Monitor with Touch screen
Decoration tubes for top advertisement element
Accessories Box
Levers
M6 Screws for the upper advertisement
M6 nuts for the upper advertisement
Speaker extender cable
Kiosk Power cable
Key for Service Door (replacement)
Key for Maintenance door (replacement)
Printer:
45
46
Roller
Paper
Coin Acceptor:
47
48
49
50
Card controller power supply 18V DC
Coin acceptor to CPU data cable (DB9 female connector) 47.24in
51
Lockable cassette
Coin control card in its acrylic box
Acrylic coin box
Bill Acceptor:
QTY
COMMENTS
OK
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
FINAL DESTINY PACKING LIST KIOSK SX7
1
52
53
54
55
Bill power supply wall cable
Bill control card in its acrylic box
Bill acceptor to CPU data cable (DB9 female connector) 47.24in
56
57
58
59
60
CPU
Keyboard
Mouse
CPU wall cable
LAN cable
WatchDog
On off CPU extender INSIDE installed
61
62
63
64
Controller card power supply 9 VDC
CPU
Serial cable
CPU to WatchDog On/OFF cable
WatchDog power wall cable
Monitor
1
1
1
1
1
1
1
1
1
1
1
1
1
65
66
Touch Controller
Monitor wall cable
Pin Pad
1
2
67
68
Pin Pad power supply
Pin Pad Holder installed
Camera (Optional)
1
69
70
71
72
Camera
Camera mounting kit
Connector cable
Camera lens protective installed
Communications equipment
1
1
1
1
73
74
VPN router
HUB
Other
1
1
75
76
77
78
79
80
81
82
M6 Screws
M6 nuts
M5 screws
M5 nuts
M4 screws
M4 nuts
Glue
Alcohol
10
10
5
5
5
5
1
1
83
Air Canister – Duster
1
84
85
86
87
88
89
90
Cleaning Towels
Tool kit
Small tool kit
Labeling machine
Test money (coin & bills)
Installation CD kit
Installation manual
BOM
BOM CPU
BOM Keyboard
BOM mouse
5
1
1
1
1
1
1
91
92
93
1
1
1
94
BOM printer
1
95
BOM Power cable
1
96
BOM LAN cable
1
97
BOM monitor
1
FINAL DESTINY PACKING LIST KIOSK SX7
2
98
BOM monitor wall cable
1
FINAL DESTINY PACKING LIST KIOSK SX7
3
ASSEMBLY LIST KIOSK SX7
Boink Systems Inc
DATE:___________________________________________________________
ITEM
DESCRIPTION
1
Open the SX7 crate and unpack the kiosk
2
2. Open the Service door and the maintenance door
QTY
COMMENTS
VBO
ASSEMBLY CHECK LIST SX7 KIOSK
1
3
FLOOR ACHOR
Before bolting the kiosk to the floor you must unpack and put the complete trio in
place.
4
The kiosks must line up in the rear
5
Put the trio together (use the 12 holes in each kiosk to attach the trio)
ASSEMBLY CHECK LIST SX7 KIOSK
2
PRINTER PAPER INSTALLATION
6
7
Use thermal paper, make sure that the end of the paper roll is even
Insert the paper roller from the paper holding unit into the core f the paper roll
8
Turn on the printer and raise the head up lever of the printer, then insert the front
end of the paper into the paper insertion slot
1
1
9
10
11
Lower the head un lever to the original position
Turn ON the printer
Press the FEED switch in the paper unit to make sure that the paper is in the
correct position
19
BILL ACCEPTOR
Connect the power supply cable to the power interface connector in the bill
acceptor.
20
Connect the cash code interface cable to the cash code interface connector
1
1
1
ASSEMBLY CHECK LIST SX7 KIOSK
3
21
Attach the cables to the bill acceptor tray with the plastic tie
Connect the power supply to the power plate.
22
Connect the cash code interface cable to the bill acceptor control board (BILL)
23
Connect the data cable to the Bill acceptor control card (COM), then connect it to
the CPU
24
25
26
Connect the 9VDC voltage adapter to the bill acceptor control card
27
Slide the cassette along the hooking slots in the base of the bill acceptor until the
cassette is locked
29
Connect the 10-way dual pin header coin data cable to the C120 or SR3
coin acceptor
Connect the 9VDC voltage adapter to the power plate
Rotate the cassette at an angle of 20° around the axis via which the cassette is
hooked to the bill acceptor.
COIN ACCEPTOR
ASSEMBLY CHECK LIST SX7 KIOSK
4
30
Connect the 10-way dual pin header coin data cable to the C120 or SR3
coin acceptor.
31
Connect the C120 or SR3 serial connector cable to the coin acceptor
control board.
Connect the coin data cable to the coin control board output
Leave the data cable ready to connect to the CPU.
32
Connect the 12 or 18VDC voltage adapter to the bill acceptor control card
Connect the 12 or 18VDC voltage adapter to the power plate
The coin inlet must be under the front plate acceptor gate.
The acrylic coin box under the C120 or SR3 accept gate
CARD READER
33
Connect the card reader data cable to the CPU
UPPER AND FRONT ADVERTISEMENT ELEMENT
Place the upper advertising element on the top of the kiosk.
Fasten the advertising element with four (4) M6 bolts and their nuts.
Push each bolt down from the advertising element into the kiosk and
screw on the nut. The head of the bolt must be inside the advertising
element and the nuts inside the kiosk.
Place the two decoration tubes, one in the right side of the advertising
element and the other in the left side
Fasten the decoration tubes with four (4) M6 screws and their nuts. First,
fasten the tubes to the top of the kiosko, and then fasten the tubes to the
advertising element.
Push the cable for the light from inside the kiosk up through the hole.
Then, connect it to the cable that is attached to the fluorescent light
The ends of the cable from the kiosk are already attached to a
connecter. Loosen the screws in the connector on the side opposite this
cable. Insert the light cable and tighten them.
Connect the speakers voltage adapter
Connect all speaker cables.
Drop the speaker CPU cable and its power cord down through the hole
ASSEMBLY CHECK LIST SX7 KIOSK
5
36
38
39
between the advertising elements with the kiosk.
Remove the advertisement stopper for the top element and install the
advertisement with the polycarbonate
Verify the speaker position and connections
Test the lamps for both elements
MONITOR
Open the monitor frame
Press the monitor power button.
Install the touch screen for monitor number 2 first
Have monitor number two (2) ready for installation
Adjust the monitor position with the lateral bolts (up-down) and the
ASSEMBLY CHECK LIST SX7 KIOSK
6
position (front and back with the worm gear screw)
For the LCD Monitor fix the Planar monitor to the support with 4 M4
screws
Adjust the monitor position with the lateral bolts (up-down) and the
position (front and back with the worm gear screw) and the slot in the
tray
Install the monitor 1 in the same way that the monitor number 2
WATCHDOG CONNECTIONS
Install the POWER ON connector inside the CPU
Make sure to disconnect the kiosk’s computer and the kiosk’s master
switch is turn off.
Remove the lateral plates from the kiosk’s computer.
Take the Reset signal input connector lid and put the lid on the CPU slot
and secure it with a screw. Observe the reset signal input connector is
wired to internal connection PCB.
Stick the Internal connection PCB on the base of CPU.
Identify the On/Off connector in the motherboard.
Remove the On/Off connector from the motherboard and connect it, in
the Push reset CPU connection, on the Internal connection PCB.
WatchDog external connections
Take the Reset signal cable, and plug in from the Reset PC connector to
Reset signal input connector, that already it has been installed on the
CPU.
Take de Serial Watchdog Cable and plug in from the Serial Port Module
to any serial port of the Kiosk’s computer. Make sure this serial port
doesn’t be use for any Boink application.
Connect the power plate’s power cable and the kiosk computer’s power
cable to the Watchdog Module’s outlets. These are on top of the module
Don’t connect any devices in the others outlets.
CPU
The CPU must be installed on the kiosk floor.
Connect the CPU power cable to the WatchDog
Identify the COM ports with the BDVT (Hardware Test program)
Label each port with his proper number. On the top of the CPU, label
each COM PORT with his DEVICE
Place the CPU on the kiosk floor, with the serial COM connections
toward the Power Plate
Connect the USB Touch Screen connector
Connect the respective device in accordance with the MASTER or
SLAVE kiosk.
ASSEMBLY CHECK LIST SX7 KIOSK
7
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