http://www.HandA-Accessories.com Accessory INSTALLATION INSTRUCTIONS Application Publications No. AII 22903-22963 SUBWOOFER ODYSSEY Issue Date MAY 2002 PARTS LIST Subwoofer Kit: P/N 08A39-EP7-100 2 Cushion tapes Subwoofer 8 Wire ties (1 not used) 2 Wire ties with clip (Not used) Owner’s manual Subwoofer Attachment Kit: P/N: 08B39-EP7-100 Fuse seal Subwoofer bracket Subwoofer harness TOOLS AND SUPPLIES REQUIRED #2 Phillips screwdriver Flat-tip screwdriver Stubby Phillips screwdriver 8 mm, 10 mm, and 14 mm Combination wrenches 8 mm, 10 mm, and 14 mm Sockets Awl Drill 3 Cushions 3 mm drill bit 20 mm Hole saw Isopropyl alcohol Subwoofer switch Tape measure Center punch Ratchet Torque wrench Shop towel Diagonal cutters Utility knife 4 flange bolts, 6 x 12 mm © 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 22903-22963 (0208) 08B39-S0X-1002-91 1 of 10 Illustration of the Subwoofer Installed on the Vehicle RADIO DRIVER’S UNDER-DASH FUSE/RELAY BOX 3. SUBWOOFER SWITCH Remove the console panel: • Move the gear selector to the 1 position. • Using a small flat-tip screwdriver wrapped with a shop towel, gently pry out and remove the switch cover or fog light switch, if equipped. • Reach inside the cover switch hole, gently pull along the bottom to release the lower clips, and work toward the top to release all ten clips. • Pull out the console panel, unplug the vehicle connectors, and remove the panel. SUBWOOFER SUBWOOFER HARNESS Without Navigation System: INSTALLATION VEHICLE CONNECTOR Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” NOTE: • LX and EX models without navigation. If the vehicle is equipped with an optional CD changer under the driver’s seat, the CD changer must be relocated under the front passenger’s seat, in place of the front passenger’s under seat storage tray. • EX model with navigation. If the vehicle is equipped with the an optional CD changer under the driver’s seat, the subwoofer cannot be installed. 1. If equipped, make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Disconnect the negative cable from the battery. CLIPS (10) RADIO TAB SWITCH COVER OR FOG LIGHT SWITCH (If equipped) CONSOLE PANEL With Navigation System: NAVIGATION UNIT VEHICLE CONNECTOR CLIPS (10) TAB VEHICLE CONNECTOR SWITCH COVER OR FOG LIGHT SWITCH (If equipped) 2 of 10 AII 22903-22963 (0208) CONSOLE PANEL © 2002 American Honda Motor Co., Inc - All Rights Reserved. 4. Remove the radio or navigation unit (bolts, screws; unplug the connectors and the antenna lead.) 5. Remove the fuel fill door opener knob. Without Navigation System: ANTENNA LEAD RADIO FUEL FILL DOOR OPENER KNOB DOOR SILL TRIM VEHICLE CONNECTOR CLIP BOLT CLIP With Navigation System: 6. Pry up on the clips, and remove the driver’s door sill trim. Be careful not to damage the clips. 7. Pull up the door opening trim, and unscrew the plastic screw securing the kick panel. Remove the kick panel by pulling it out toward you. NAVIGATION UNIT SCREW PLASTIC SCREW ANTENNA LEAD VEHICLE CONNECTOR BOLT KICK PANEL CLIP DOOR OPENING TRIM © 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 22903-22963 (0208) 3 of 10 8. Remove the driver’s dashboard lower cover (one self-tapping screw and three clips). On EX model, unplug the climate control 2-pin connector from the sensor. CLIPS (3) 10. Remove the rear seat rail cover from the driver’s seat by pulling to release the three clips. DRIVER’S SEAT CLIMATE CONTROL 2-PIN CONNECTOR (EX model only) REAR SEAT RAIL COVER SENSOR SELF-TAPPING SCREW 9. DRIVER’S DASHBOARD LOWER COVER CLIPS (3) Remove the driver’s seat inside seat rail covers. NOTE: If equipped with the optional CD changer, the CD changer must be removed and relocated under the passenger’s seat at this time. 11. Slide the driver’s seat all the way back. Remove the four bolts that secure the driver’s seat side rails to the floor. Tilt the seat back out of the way. Be careful not to stretch the harness or you could damage the harness clip. DRIVER’S SEAT VEHICLE HARNESS Remove the wire tie with clip from the air vent under the carpet. DRIVER’S SEAT BOLTS (4) INSIDE SEAT RAIL COVER CLIPS (Pull forward.) CLIPS (2) 4 of 10 12. Under the floor carpet, remove the wire tie with clip from the air vent. AII 22903-22963 (0208) © 2002 American Honda Motor Co., Inc - All Rights Reserved. 13. Using a utility knife, slit the the rearward side of the existing floor carpet opening an additional 60 mm in the area shown. Be careful not to damage the wire harnesses concealed under the floor carpet. 17. Continue routing the subwoofer harness toward the dashboard along the vehicle harness. DRIVER’S SEAT FLOOR CARPET SUBWOOFER HARNESS VEHICLE HARNESS (Move the harness to the end of the slit.) VEHICLE HARNESS 60 mm EXISTING FLOOR CARPET OPENING 18. Using isopropyl alcohol on a shop towel, thoroughly clean the areas where the cushion tapes will attach. Secure the subwoofer harness to the floor panel with two cushion tapes in the areas shown. Cut this side an additional 60 mm. 14. Move the vehicle harness(es) to the end of the new slit you just made in the carpet. 19. Route the subwoofer harness up to the driver’s under-dash fuse/relay box. Routing the Subwoofer Harness 15. Lift up the floor carpet. Route the subwoofer harness under the floor carpet and pull the subwoofer harness 8-pin connector out through the new slit in the floor carpet you just made. 370 mm CUSHION TAPE SUBWOOFER HARNESS SUBWOOFER HARNESS 8-PIN CONNECTOR (Pull out through the new slit in the floor carpet.) DRIVER’S UNDER-DASH FUSE/RELAY BOX VEHICLE HARNESS HOOD RELEASE HANDLE FLOOR CARPET (Turn over.) VEHICLE HARNESS WIRE TIE SLIT 20. Secure the subwoofer harness to the vehicle harness with three wire ties in the areas shown. SUBWOOFER HARNESS 16. Adjust the length of the subwoofer harness so that the distance from the slit in the floor carpet to the end of the subwoofer harness 8-pin connector is 370 mm. © 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 22903-22963 (0208) 5 of 10 21. Attach the fuse label (“OPTION 7.5A”) to the fuse holder on the subwoofer harness. DRIVER’S UNDERDASH FUSE/ RELAY BOX SUBWOOFER HARNESS 6-PIN CONNECTOR 23. Secure the subwoofer harness to the vehicle harness with a wire tie. FUSE LABEL (“OPTION 7.5A”) SUBWOOFER HARNESS SUBWOOFER HARNESS VEHICLE HARNESS DRIVER’S UNDER-DASH FUSE/RELAY BOX WIRE TIE FUSE HOLDER 24. Route the subwoofer harness above the steering column and toward the console panel opening. Secure the harness to the vehicle harness with two wire ties. Plug in the subwoofer harness 6-pin connector here. 22. Plug the subwoofer harness 6-pin connector into the appropriate socket of the driver’s under-dash fuse/relay box as shown. OTHER HARNESS 6-PIN CONNECTOR SUB WOOFER HARNESS 6-PIN CONNECTOR STEERING COLUMN SUBWOOFER HARNESS NOTE: If another accessory harness 6-pin connector is already plugged into the driver’s under-dash fuse/relay box socket, unplug that connector and plug it into the optional 6-pin connector taped to the harness. DUMMY CONNECTOR (Remove and discard) VEHICLE HARNESS 6-PIN CONNECTOR taped to SUBWOOFER HARNESS WIRE TIE SUBWOOFER HARNESS 6 of 10 AII 22903-22963 (0208) © 2002 American Honda Motor Co., Inc - All Rights Reserved. 25. Connect the subwoofer harness 20-pin connector to the vehicle 20-pin connector. NOTE: If the vehicle is equipped with a in-vehicle entertainment system (i-VES), connect the subwoofer harness 20-pin connector to the in-vehicle entertainment system harness. Installing the Subwoofer Bracket 27. Remove and retain the four screws from the subwoofer. SCREW (Reuse.) IN-CAR TEMPERATURE SENSOR AIR HOSE SUBWOOFER HARNESS SUBWOOFER SUBWOOFER HARNESS 20-PIN CONNECTOR 28. Using isopropyl alcohol on a shop towel, thoroughly clean the areas where the cushions will attach. Attach the three cushions to the subwoofer bracket in the areas shown. SUBWOOFER BRACKET SUBWOOFER HARNESS 2-PIN CONNECTOR VEHICLE 20-PIN CONNECTOR 65 mm 85 mm 5 mm SUBWOOFER HARNESS 20-PIN CONNECTOR WIRE TIE CUSHION (3) VEHICLE HARNESS 5 mm 26. Secure the subwoofer harness to the vehicle harness with a wire tie: • Route the subwoofer harness over the in-car temperature sensor air hose (transparent corrugated tube) and out through the console panel opening. • Route the subwoofer harness 2-pin connector out through the small switch opening as shown. © 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 22903-22963 (0208) 7 of 10 29. Position the subwoofer on the subwoofer bracket, and reinstall the four screws removed in step 27. 31. Connect the subwoofer harness 8-pin connector to the subwoofer. SUBWOOFER SUBWOOFER HARNESS 8-PIN CONNECTOR SUBWOOFER SEAT BOLT (reused) Torque to: 34 N·m (25 lbf·ft) SUBWOOFER HARNESS VEHICLE HARNESS WIRE TIE WITH CLIP SEAT BOLT (reused) Torqueto: 34 N·m (25 lbf·ft) SUBWOOFER BRACKET SUBWOOFER HARNESS (Route under the subwoofer bracket.) SCREW (reused) 30. Attach the subwoofer assembly to the seat bracket with the four 6 x 12 mm flange bolts from the attachment kit. 6 x 12 mm FLANGE BOLT SUBWOOFER BRACKET 32. Push the wire tie with clip removed in step 12 into the hole in the subwoofer bracket to secure the vehicle harness. 33. Reinstall driver's seat with the four seat bolts. Torque the seat bolts to 34 N·m (25 lbf·ft) Slide the seat back and forth to verify that wire harnesses are not pinched or pulled taut. SEAT BRACKET SUBWOOFER BRACKET 8 of 10 AII 22903-22963 (0208) © 2002 American Honda Motor Co., Inc - All Rights Reserved. Installing the Subwoofer Switch 34. Using a measuring tape and an awl, mark the console panel as shown. Lightly punch the mark with a center punch. 37. Connect the subwoofer harness 20-pin connector and the antenna lead into the rear of the radio or navigation unit, then slide it into the console panel opening. Install the mounting hardware, and tighten the bolts or screws securely. Without Navigation System: AWL 20 mm HOLE SAW ANTENNA LEAD 30 mm SUBWOOFER HARNESS 20-PIN CONNECTOR 13 mm 35. While wearing eye protection, drill a 20 mm hole through the center-punched mark: • First drill a pilot hole with a 3 mm drill bit, then finish with a 20 mm hole saw. • Remove all burrs. BOLT With Navigation System: NAVIGATION UNIT 36. Install the subwoofer switch in the hole you just drilled in the console panel. SCREW CONSOLE PANEL ANTENNA LEAD BOLT SUBWOOFER HARNESS 20-PIN CONNECTOR SUBWOOFER SWITCH © 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 22903-22963 (0208) 9 of 10 38. Hold the console panel near the console opening, and connect the subwoofer harness 2-pin connector to the subwoofer switch. Connect the vehicle connectors to the console panel, and reinstall the console panel. 39. Check that all wire harnesses and cables are routed properly and all connectors are plugged in. 40. Reinstall all removed parts. 41. Reconnect the negative cable to the battery. 42. Enter the customer’s radio anti-theft code, if applicable, and reset the radio station presets. Without Navigation System: 43. Reset the clock. VEHICLE CONNECTOR 44. Check the operation of the Subwoofer according to the Owner’s Manual supplied with the unit. NOTE: Whenever the battery is disconnected, the driver’s AUTO function is disabled. 45. Start the engine. Push down on the driver’s window switch until the window is fully open. FOG LIGHT SWITCH CONNECTOR (If equipped) CONSOLE PANEL 46. Pull up on the driver’s window switch to close the window completely, then hold the switch for a second or two more. 47. Test the AUTO window function. SUB WOOFER HARNESS 2-PIN CONNECTOR FUSE REPLACEMENT Open the lid of the fuse holder taped to the subwoofer harness, remove the old fuse, and install a new 7.5A fuse. SUBWOOFER SWITCH FUSE HOLDER FUSE (7.5A) With Navigation System: SUBWOOFER HARNESS VEHICLE CONNECTOR FOG LIGHT SWITCH CONNECTOR (If equipped) FUSE HOLDER CONSOLE PANEL SUBWOOFER HARNESS 2-PIN CONNECTOR SUBWOOFER SWITCH 10 of 10 AII 22903-22963 (0208) © 2002 American Honda Motor Co., Inc - All Rights Reserved.