Pipe Inspection Products and Accessories

Pipe Inspection Products and Accessories www.pipa-­‐uk.com www.uvstrenchless.com.au Pressurised water pipe inspection and specialist leak detection products to the industry… PIPA is a specialist technology company focused on live potable water pipe CCTV surveying products and specialist leakage tools. We offer new technology to inspect and identify difficult to trace leaks within all pipe sizes and materials. Page 1 CCTV and Leak Detection System for Live Potable Water PIPA HydrocamTM and optional PipepodTM Capsule • System is fully portable with battery or mains supply • Inspection of pressurised potable water pipelines from 3” / 75mm diameter and above rated to 10 BAR pressure • Camera inserted directly into the pipeline at standard operating pressure through a specially designed chlorination seal arrangement which sanitises the cable prior to insertion • Camera and Pipepod™ leak detection sensor can be used in conjunction to provide both CCTV and acoustic recorded data • System can be pushed up to 100 metres in each direction, irrespective of water flow direction • The system can be used in all standard water pipe materials through different types of access fittings Page 2 PIPA HydrocamTM Water Pipe CCTV Inspection System Fully pressure rated (10 Bar) camera system with seal arrangement and recording station for video capture and encoder text overlay. Suitable in pipe sizes from 75mm upwards. The 100 metre flexible camera system consists of a detachable high resolution self-­‐levelling colour camera head with scratch-­‐proof sapphire lens and a rugged military specification control box with an integrated 10.5" flat screen monitor and touch pad controls. The smart unit records directly onto a portable memory USB drive. The system comes complete with on-­‐screen meterage overlay, 16-­‐page text generator and will operate at 110v or 240v with integrated rechargeable batteries for use where no mains power is available. Page 3 System comprises: Fully portable splash proof control box with USB recording device 5 metre connecting lead 100 metre semi rigid rod cable Ruggedized coiler cage with encoder unit Seal housing with chlorination port for use in potable water Sponge swab set Choice of 22mm 35mm or 50mm stainless steel camera head (S/L option) Centralising skid for camera Centralising skid for cable Camera stainless steel Key Set (2) Spare seal set package Standpipe with vent (quick release) Camera case Lead and seal carry case Standpipe Bag Drum Bag Specifications Camera Size 22mm 35mm or 50mm Suitable for pipes 75mm and above Reel length 100 metres Rod type 11mm semi rigid pushrod (other rods available) Voltage 110v to 240v AC, or 24v DC rechargeable batteries Lighting Variable high intensity LED Recorder Portable memory USB drive Page 4 35mm and 50mm Self-­‐levelling Camera Heads 50mm SELF-­‐LEVELLING CAMERA MODULE SPECIFICATIONS 35mm SELF-­‐LEVELLING CAMERA MODULE SPECIFICATIONS !
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Sapphire Lens: 3.6mm Image Sensor: 1/4” Colour CCD Video System: PAL Pixels: 510x492 Resolution: 360 TV Lines Min. Illumination: 0.2 Lux at f1.2 Storage Temp: -­‐30 to 60 degree C Working Temp: -­‐10 to 45 degree C Power Supply: DC 6 -­‐12v Current: 80mA max Waterproof Pressure tested 10 BAR Dimensions (LxW): 195mm x 35mm Weight: 470g !
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Sapphire Lens: 16mm Image Sensor: 1/3” Colour CCD Video System: PAL Pixels: 582x500 Resolution: 330 TV Lines Min. Illumination: 0.1 Lux at f2.0 Storage Temp: -­‐20 to 60 degree C Working Temp: -­‐10 to 50 degree C Power Supply: DC 12v Current: 140mA max Waterproof Pressure tested 10 BAR Dimensions (LxW): 215mm x 50mm Weight: 735g The HydrocamTM system is a high quality product designed, developed and manufactured in the UK. Page 5 PIPA Pipepod TM The PipepodTM is a unique pressurised sound recording capsule designed for accurate leak detection solutions in water, gas and oil pipelines. The system incorporates the latest in hydrophone technology to accurately identify and record leakage points in pressurised pipe networks. The capsule is simply attached to the flexible camera delivery cable, and records all pressurised sound generated within a live pipeline. The data can be downloaded and overwritten onto CCTV inspection recordings to enable the operator to accurately detect leaks within all material types. The PipepodTM is the latest innovation product in leak detection insertion technology, and due to the advanced hydrophone module it can detect leaks that are not evident to the human ear. The unique microphone magnifies all acoustic patterns to detect leaks that other current market products cannot identify. Page 6 System Features •
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Compact capsule size of 65x22x22mm Can be used on all pipe diameters dependant on launch technique Attachment to cable diameters 3-­‐14mm The capsule can be attached to a pressurised camera system, or utilised as a standalone technology Pressure rated to 16 Bar Ultra responsive hydrophone for detailed acoustic data capture The capsule is self-­‐powered with battery life/recording time of up to 10 hours Fast charge rate of 30 minutes PC-­‐USB connection for data download and charge function System Benefits The capsule can detect leaks in any type of pressurised pipe, with leaks detected in water pipes in pressures as low as 0.5 Bar. The capsule is not flow dependant, and can be utilised using pushrod or draw line insertion techniques. The sound data can be overwritten onto the CCTV inspection footage to accurately calibrate leak locations to the recorded distance text overlay data. The capsule identifies leaks that cannot be seen by a standard camera i.e. a leaking ferrule or misaligned joint. The system can be retrofitted to any make or model of pipe inspection camera or crawler unit to improve client service delivery and incorporate leak detection. Page 7 PIPA PullycamTM The PullycamTM is the latest product in long distance pipe inspection technology. Unlike conventional ROV crawler systems, the Pullycam can navigate around numerous bends and over obstacles due to the unique design and in pipe cabling technique for pipe inspection. Used in conjunction with the PipelineTM in pipe cabling system, the Pullycam can be used to survey pipelines distances up to 1000 metres, and is retracted through the pipeline during a recorded survey. 850 m Camera on Cable Live CCTV Video Still The new approach to pipe inspection will revolutionise the industry, reduce the risk factor during inspections, and offers a reliable and stable HD data. Unlike other floating CCTV systems that disturb pipe sediment during a survey. The Pullycam surveys against the water flow direction and in turn offers a true condition assessment, with a clear and stable image as it remains tethered throughout the inspection. The unique product enables the user pressurised or depressurised pipe inspections through a range of pipe diameters. The unit is self-­‐powered and can record for up to 3 hours on a full charge. Page 8 System set up images: Cable insertion into live water pipe Cable extraction from live water pipe Technical Specification Camera with 20.0 Megapixels •
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Full HD Video Resolution 1080p (1920x1080, 30 fps) 170° optical fisheye lens Pressure rated 10 Bar Digital Video Stabilization up to 180 minutes battery power 32 GB Micro-­‐SD Card System Technical features Light modules and camera pressure rated 10 Bar Memory Slot for Micro-­‐SD Card up to 32 GB (Class 6) Data format Photo: JPEG | Movie: H.264 / MPEG-­‐4 Connectors USB 2.0 Battery Life Video up to 180 minutes with Micro-­‐SD card 32 GB/Class 6 Power rechargeable Lithium-­‐ion battery Dimensions 55x95mm Page 9 PIPA Pipeline™ The Pipeline™ in Pipe Cabling Product The Pipeline™ is a unique cabling system manufactured specifically for in-­‐line cabling of newly constructed pipelines. The product can also be retrofitted into existing pipes. The 4mm galvanised steel polyethylene coated product is designed for long term exposure to chlorinated water, and designed for potable water pipe installation. The cable is suitable for all pressurised and depressurised pipe installations. The cable design is uniform to allow sealing plates to be installed onto the cable at either end in the event of a pressurised pipe inspection. The cabling allows the pull through of leak detection, monitoring, cleaning and inspection technology in the event of a failed hydrostatic test or leak, or for routine cleaning or testing. This product remains in the pipeline as long as required. PipelineTM Cable PipepodTM Leak Detection PullycamTM Page 10 Installation The cable is installed into the pipeline during the pipe construction process (can also be retro-­‐fitted), with strategic isolation points on the pipe. The cable is then held in place by the compression of a gate valve or fitting either end. To retrofit into pipelines the cable is floated through a live water pipe and extracted through a secondary seal arrangement. In the event of a pressurised technology pull through, the cable is passed through a seal arrangement and attached to a cabling device for the pull through of required technology. During this procedure a secondary cable is attached and in turn is pulled into the pipeline replacing the existing cable. System Set up Image of cabling in pressurised pipeline pulling through a technology device Page 11 The isolation valves or fittings are opened either end, and the pull through technique is then undertaken. Once the pull through is complete, the isolation of valves or fittings is undertaken. Utilising the Pipeline product is a way of future proofing and monitoring all high risk pipes or conduits. Strategic installation is advised on pipes close to river crossings and train lines. Technical Data •
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4mm OD Cable product 3mm Galvanised steel wire (for potable water use and chlorine resistant) 0.5 mm Polypropylene coating Isofil HK40 BK (black coloured) For use with water up to 85°C DWI approved for potable water applications WRAS Approval number 1202508 Page 12 PIPA Pipepod HydrostaticTM Leak Locator System Internal acoustic technology is fast becoming the most reliable technique of accurately tracing leaks on large diameter pipelines. The PIPA Pipepod Hydrostatic system is a failsafe for all new pipe installation projects by incorporating the non-­‐degradable PipelineTM cable into the pipeline installation process. This in turns allows the contractor to have the capability of pulling technology through the pipeline not only in the event of a failed hydrostatic test, but also for future use over the preceding years. The system is designed for pulling through a hydrophone capsule and recording acoustic patterns within a fully pressurised pipe at 16 bar test pressure. The system also records accurate distance data for leak identification to be located along the buried pipe. System Set up The delivery and receiver chambers are installed onto 2 DN80 valves spaced up to a distance of 1000 metres; these may be strategic risers, or a future hydrant or air release valve point. A hydrophone capsule (PipepodTM) is fitted to the PipelineTM cable, the capsule is powered up and the acoustic recording begins. The 2 isolation valves are opened in sequence and the PipepodTM capsule is drawn through the pipeline utilising the manual winch system until it reaches the exit valve. The receiving chamber is then depressurised and the capsule removed for data download. The recorded data is then analysed in a controlled environment to determine any acoustic interest detected. The distance can then be calculated from the entry to exit point to determine accurate leak location. This unique system offers the contractor a full leakage sweep service after pipelines have been installed, backfilled and reinstated. Page 13 System Contents • 2 x 1000 metres of PipelineTM cable (PU coated 4 mm stainless steel draw wire) • 2 cable delivery/receiver drums and stands • Distance encoder unit • 1 Ruggedized display unit and capture recording device • 2 stainless steel delivery/receiver chambers with pressure gauges • 2 80mm stainless steel seal plates and glands • Complete connection kit, crimping tool and crimps (50) • PipepodTM acoustic recording capsule • 2 Day training package During a leak survey several leaks can accurately be identified on a pipeline, and with one single leakage sweep of the technology. Once the pipeline has been repaired and the testing is successful, the PipelineTM cable can be removed and reutilised on other projects, or alternatively a secondary wire is pulled through during a survey, and remains in the pipeline as an ongoing technology insertion system. The PipelineTM is highly recommended in high risk areas for example under rivers or train crossings. All PIPA products are designed and manufactured in the UK available for sale or as a global service delivery. Page 14 PIPA Products Distributed in Australia by: UVS Trenchless Technologies Newcastle (Head Office): Melbourne: Perth: 21 Huntingdale Drive Thornton, NSW 2322, 9 Macquarie Place Boronia, VIC 3155, Unit 1, 41 Discovery Drive Bibra Lake, WA 6163 Tel: 02 4964 3500 Tel: 03 8720 0300 Tel: 08 6595 1500 Copyright PIPA Ltd 2016 www.uvstrenchless.com.au www.pipa-­‐uk.com