INDUSTRIAL CRANES
NUCLEAR CRANES
PORT CRANES
HEAVY-DUTY LIFT TRUCKS
SERVICE
MACHINE TOOL SERVICE
WORKSTATION LIFTING SYSTEMS
WORKSTATION LIFTING SYSTEMS
THE RIGHT LIFT FOR EVERY STATION
Workstation Lifting Systems
Konecranes
ERGONOMY AND SAFETY
THROUGH INNOVATION
Konecranes is known globally for its
technologically advanced lifting solutions for
various industries and different environments.
Our workstation lifting systems represent the
wide scope of our expertise, from hand-held
lifting tools to robust hoists with 20 tons
of capacity.
Workstation equipment has to be flexible in
use and adaptable to changing production
requirements and operating environments.
Konecranes designs customizable lifting
solutions that meet even the most demanding
workstation needs.
operators can rely on their equipment and go
home unharmed at the end of the shift. We also
manufacture most of our products with suitability
for hazardous environments.
The reliability of our lifting systems is supported
by Konecranes’ global service organization, the
largest in the industry. We have broad experience
in our customers’ processes, and we are
committed to constantly learning more to help
you raise your productivity even higher.
Konecranes workstation lifting systems support
smooth, safe and efficient lifting for all kinds
of loads.
All of our workstation lifting systems are designed
with safety as paramount. The innovative design
and ergonomic features help to ensure that the
900,000
WORKERS WILL FACE
A WORK-RELATED
ACCIDENT TODAY
TOTAL ANNUAL COSTS OF WORKRELATED ACCIDENTS AND DISEASES:
1,360 BILLION $
1,000
DAILY FATALITIES DUE
TO WORK-RELATED
ACCIDENTS
THAT IS
OF THE GROSS
WORLD PRODUCT
The figures are based on estimates of
The International Labor Organization, 2010.
Workplace accidents are a major financial
burden for employers and a serious health risk
for employees. We have designed all our lifting
equipment with safety and ergonomy foremost
in mind to make our contribution to preventing
work-related accidents and diseases.
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4
Konecranes
Workstation Lifting Systems
RELIABLE LIFTING THROUGHOUT
YOUR WHOLE PROCESS
1. CLX and SLX
Electric Chain Hoists
2. XA Aluminium
Workstation Crane
1.
3.
ATL Vertical Lifter
7.
4.
ATB AirBalancer
2.
3.
Workstation Lifting Systems
5.
XM Workstation
Crane
6.
Jib Crane
7.
Manual products
6.
5.
4.
8.
8.
Konecranes
Service
5
6
Konecranes
CLX Electric Chain Hoist
Extremely versatile and durable
CLX and SLX hoists are ideal
for demanding workstation use.
Compact headroom, hook suspension
and various other features provide
necessary flexibility.
CLX Electric Chain Hoist
UP TO 5,000 KG OF LASTING LIFTING POWER
•50% ED rating (up to FEM 3m) with 300 starts per hour
•Temperature monitoring and fan ventilation as standard
•Hoisting ambient temperature between –20 °C and +40 °C
(–4 ºF and +104 ºF) as standard
•Less stress on the chain with new, patented chain drive
•Brake and slipping clutch prevent the load from dropping or micro-slipping
•Robust upper and lower limit switches are integrated into hoist body
EASY SERVICEABILITY AND SIMPLE MAINTENANCE
ACCESS MINIMIZES DOWNTIME
•Easy replacement of components with plug-in connections
•Improved safety with hoist limit switch, securing brake, and hook block
•Maintenance-free gearbox
•No special tools required for servicing the hoist
•Self-adjusting magnetic brake designed for the lifetime of the hoist
•IP55 protection against dust and water
The CLX hoist series won the prestigious Red Dot
Award for product design in 2013. An international
design award created by Design Zentrum NordrheinWestfalen in Germany, it is one of the most sought
after quality marks for excellent design.
RoHS
SLX Electric Chain Hoist
Konecranes
Electric Chain Hoists are
available as EX products.
SLX Electric Chain Hoist
CLX AND SLX KEY OPTIONS
A PERFECT CHOICE FOR DEMANDING USE
•Voltages 208 to 575 in 50 and 60 Hz
•Self-locking hook
•Stainless steel hook and hook block
•Manual brake release
•Low headroom trolley
•Swiveling trolley
•Ambient temperature up to
+50 °C (122 ºF)
•All the CLX features and more
•Stepless hoisting speeds with inverter
•Shorter cycles with XSR
•Excellent for precise assembly work and sensitive parts handling
EFFICIENCY AND SAFETY WITH ADVANCED TECHNOLOGY
•Electronic overload device and slack chain control
•Programmable limit switches
•Faster hoisting and lowering of partial loads with XSR
•Shock Load Absorption for reducing the effects of shock loads
•Clutch and brake supervision through pulse sensors for better safety
CLX AND SLX
Min. speed (m/min)
Max. speed (m/min)
XSR 2 (m/min)
C-dimension 3 (mm)
1
02
CLX
2
20
Available soon
373/-
05
CLX & SLX
1.3/0.32
20
32
420/-
10
CLX & SLX
0.7/0.16
20
32
544/647
16
CLX
0.7
16
Available soon
544/693
25
CLX
0.7
20
Available soon
610/760
Safe Working
Load (kg)
320
630
2500
3200
5000
1
CLX/SLX
2
XSR = Extended speed range for SLX
3
1-fall / 2-fall
7
8
Konecranes
XA Aluminium Workstation Crane, ATL Vertical Lifter
Konecranes ATB AirBalancer and
ATL Vertical Lifter utilize pneumatic
power for efficient, silent, and clean
lifting operations. Combined with the
XA Crane, they are environmentally
friendly solutions to improve
workstation efficiency.
XA Aluminium
Workstation Crane
EXTREMELY LIGHT, EXTREMELY DURABLE
•Profiles with bolt connections enable easy extensions
•Load capacity up to 2,000 kg
•Anodized aluminium surface is optimal for clean environments
•Lighter than steel by approximately 50%
•Smooth running on high-quality joint connections
SAFE AND ERGONOMIC OPERATIONS
•High structural stiffness minimizes dead weights
•Light weight and low rolling resistance
•Short installation time, minimal maintenance required
•Lifetime protection against corrosion
•Easy recycling
KEY OPTIONS
•Motorized trolley for bridge and/or trolley with integrated frequency control
•Variety of suspensions and energy supply
•Free-standing structure
ATL Vertical Lifter
SWAY-FREE LIFTING AND PRECISE MANOEUVRING
•Telescopic design enables lifting outside the center of gravity
•Integrated safety check valve
•Linear guiding system for high-precision movement
•Virtually maintenance-free
EXTREME FLEXIBILITY AND ADAPTABILITY
•Enhanced ergonomy in manipulation with low friction cylinder
•Higher productivity with shorter cycle times
•High-quality telescope ensures precise operations
KEY OPTIONS
•Centric and eccentric trolley frames
•Functional attachments: swivels or flange connection
•Options for energy supply
ATL
ATL 100 P
ATL 200 P
Lifting capacity (kg)
150
250
Torque (Nm)
200 to 400
up to 1800
Stroke (mm)
200 to 1200
up to 1400
Length (mm)
1305 to 1505
up to 1570
Weight (kg)
46 to 52
up to 75
ATB AirBalancer
Konecranes
9
The XA Aluminium Workstation
Crane and ATB AirBalancer are
also available as EX products.
ATB AirBalancer
IMPROVED PRODUCTIVITY WITH SHORTER CYCLE TIMES
•Load capacity up to 350 kg, load weight compensation as standard
•Adjustable speeds up to 1.5 m/s, shorter cycle times
•Ergonomic 3-dimensional load movement without buttons or handles
•Extremely heavy-duty with 100% duty cycle
•Highly configurable to perfectly match the needed application
YOUR LOADS WILL FEEL ALMOST WEIGHTLESS
•Great tool for assembling, packing, and manoeuvring items by hand
•Increased safety with centrifugal brake and wear-free overload protection
•Clean and quiet working environment due to power source
•Precise handling with a great variety of control systems and optional features
KEY OPTIONS
•Vertical drift lock to prevent the load from drifting down
•Baseload function to keep the air pressure at a safe level *
•Load limiter function *
•Proportional push button or inline handle *
•No buttons required with predefined weights *
•Balancing control with automatic load detection *
•Interlock function to prevent the release of the lifted load *
* Also available for ATL
ATB
ATB 70-2000B
ATB 120-2000B
ATB 120-3000B
ATB 160-2000B
ATB 225-1800B
ATB 350-1200B
ATB 350-2000B
Stroke (mm)
2000
2000
3000
2000
1800
1200
2000
Weight (kg)
27
35
40
40
42
40
45
SWL (kg) at
7 bar / 102 psi
70
120
120
160
225
350
350
10
Konecranes
XM Workstation Crane
Our Jib Cranes and XM Workstation
Cranes are durable solutions
for various light material lifting
needs. XM Cranes also offer extra
flexibility and adaptability to suit
specific tasks and facilities.
XM Workstation Crane
FOR HEAVY-DUTY OPERATIONS
•Weld-free modular system is easy to install, modify, and extend
•Long suspension distances minimize steel structures and reduce overall costs
•Load capacity up to 2,000 kg
•Easy pre-wired electrics
STRONG, DURABLE, MADE OF STEEL
•Increased productivity due to optimized working area below crane
•High-quality finish and unique hollow profile ensures smooth traveling
•Longer lifetime and reduced maintenance costs with dust and dirt protection
•Machined wheels and high-quality bearings allow silent running
KEY OPTIONS
•Different system configurations:
- Manual and motorized motion
- Optimized headroom solutions
- Articulated or rigid connection
•Service hatch
•Industry-specific safety features
•Telescopic arm
•Variety of suspensions and power feeding lines
•Free-standing structure
•Monorails with electrical and manual switches and turntables
Jib Crane
Konecranes
The XM Workstation Crane
and Jib Crane are also
available as EX products.
Jib Crane
EXCELLENCE IN SAFETY
•Standard load capacity up to 2,000 kg
•Slews 270 degrees pillar-mounted and 180 wall-mounted
•Unique adjustable console bearing allows easy and accurate
horizontal beam adjustment
•Advanced UKA profile is accurately dimensioned and light weight
•Power-feeding flat cable under the profile or on a parallel c-track
FROM WORKSHOPS TO NUCLEAR PLANTS
•Main switch as a standard feature to optimize safety
•A separate emergency stop button on the hoist pendant
•Easy installation and relocation reduces downtime
•Uncontrolled trolley and beam movements are minimized by
the adjustable console bearing
Load (kg)
KEY FEATURES
•IPE profile beam
- Durable and robust solution combined with a festoon system
on a galvanized c-track
- Allows for very low headroom
•XM profile beam
- High efficiency due to low weight, unique shape,
and low friction wheels
- Light construction reduces stress on structures
- Excellent hook outreach dimension
Outreach (m)
2
3
4
5
6
7
8
2000
1600
1000
500
250
125
IPE profile beam
XM profile beam
11
12
Konecranes
Manual products
When working in an environment
where electricity is not available
or impractical to use, Konecranes
manual products are ready to do
the lifting. They are an economical
solution with wide load ranges and
various features to enhance your
work ergonomy.
KM2 Hand Chain Block
KMP Hand Chain Block
Manual products
DURABLE MANUAL HOISTS PACKED
WITH FEATURES
•European, galvanized grade 80 alloy
steel load chain
•Stainless steel chains and hook and
chain collector as options
•Rugged construction featuring a steel
gear case and hand wheel cover
•Totally enclosed brake provides
protection against dirt
•Dual pawl Weston-style brake with two
friction discs, 4 braking surfaces
KM2 Hand Chain Block
KLP Lever Puller Heavy Duty
•Compact and lightweight design
•360° handle rotation and 15° handle recovery
•Open chain path for simple inspection
and cleaning
•Smooth free-wheel feature for easy
chain adjustment
•Machined chain sprocket ensures
efficient operation
•High strength, grade 100 alloy steel load chain
•Available only in US
VERSATILE MANUAL TROLLEYS
FOR DEMANDING USE
•Smooth and efficient operations with
machined chain sprocket and gears
•Rugged construction featuring a steel
gear case and hand wheel cover
•Trolley plates in high resistance steel
•Designed for both manual and electrical hoists
•Wider flanges available
KMP Hand Chain Block
•Easily adjustable for a wide range of flange
widths up to 310 mm
•Safety drop lugs and rubber bumpers included
•Wheel ball bearings are sealed and
maintenance-free
•Torque limiter as overload device
•One extra bearing to support the load wheel
KL Lever Puller
•Ideal for e.g. construction, maintenance,
and service
•360° handle rotation and rubber grip
•Lifting mechanism can be released
when unloaded
KPT & KPTC Manual Trolleys
Low Headroom Trolley
•Galvanized hand chain-driven trolley
•Adjustable according to beam width up to 305 mm
•Optimized headroom
•Push trolleys available as options
Manual products
KL Lever Puller
KLP Lever Puller Heavy Duty
KPT & KPTC Manual Trolleys
MANUAL CRANES AND ARTICULATED
TROLLEYS – RELIABLE LIFTING WITH
WIDE SPANS
Konecranes
Low Headroom Trolley
PRA Articulated Push Trolley
•Span of up to 8 meters
•Designed for hand-operated
articulated sliding girders
KCT & KCU Top- and Under-running
Manual Cranes
PRC Articulated Motor Trolley
•Span of up to 12 meters
•Designed for electrically powered
articulated sliding girders
•Span of up to 16 meters
•Optimized solution for lifting heavy loads
without electricity
•Galvanized hand chain-driven trolley
LOAD CAPACITIES
20000 kg
20000 kg
15000 kg
10000 kg
10000 kg
5000 kg
5000 kg
0 kg
2000 kg
2500 kg
6000 kg
6300 kg
3000 kg
PRC Articulated PRA Articulated KL Lever Puller
Motor Trolley
Push Trolley
KM2 Hand
Chain Block
KLP Lever Puller KCU UnderHeavy Duty
running
Manual Crane
KCT Toprunning
Manual Crane
KPT & KPTC
Manual Trolleys
KMP Hand
Chain Block
Low Headroom
Trolley
13
14
Konecranes
Konecranes Service
SERVICE TAILORED
TO YOUR NEEDS
IMPROVING YOUR SAFETY AND PERFORMANCE
All of our service solutions aim to give you the optimal package of services to help
increase the productivity of your business in various ways. We help to minimize the
total cost of ownership while increasing productivity, reliability, and operator safety.
THE INDUSTRY'S LEADING SERVICE NETWORK
A commitment to excellent, proactive, and real-time service is one of Konecranes’
strategic priorities. With over 600 service locations in almost 50 countries, we
have the largest service network in the industry and provide high-quality service
24/7. Konecranes continuously evolves its service offering by adding research and
development on top of over 60 years of maintenance expertise.
GLOBAL PRESENCE WITH LOCAL SUPPORT
We make it happen locally and globally with our skilled people, backed by equipment
manufacturer competence and world-class tools. Konecranes services over 30,000
companies throughout the world, with over 430,000 items of equipment in our
maintenance contract base.
Konecranes Service
Main production sites
Sales and service locations
Distribution centers
This publication is for general informational purposes only. Konecranes reserves the right at any time, without notice, to alter or
discontinue the products and/or specifications referenced herein. This publication creates no warranty on the part of Konecranes,
express or implied, including but not limited to any implied warranty or merchantability or fitness for a particular purpose.
Konecranes
15
NUCLEAR
CRANES
PORT
CRANES
HEAVY-DUTY SERVICE
LIFT TRUCKS
MACHINE
TOOL
SERVICE
Konecranes is a world-leading group of Lifting Businesses™ offering lifting equipment and
services that improve productivity in a wide variety of industries. The company is listed
on NASDAQ OMX Helsinki Ltd (symbol: KCR1V). With almost 12,000 employees at 600
locations in nearly 50 countries we have the resources, technology and determination to
deliver on the promise of Lifting Businesses™.
© 2014 Konecranes Plc. All rights reserved.
are either registered trademarks or trademarks of Konecranes Plc.
‘Konecranes’, ‘Lifting Businesses’ and
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INDUSTRIAL
CRANES
www.konecranes.com