J-1 Form Measurement Surftest Formtracer Contracer

J
Form Measurement
INDEX
Surftest
Surftest
Surftest SJ-210
Surftest SJ-310
Surftest SJ-210/310 Optional Accessories
Surftest SJ-410
Surftest SJ-500/P, SV-2100
Surftest SV-3200
Surftest Extreme SV-3000CNC
Surftest Extreme SV-M3000CNC
Formtracer
Formtracer SV-C3200 / SV-C4500
Formtracer Extreme SV-C4500CNC
Formtracer CS-3200
Formtracer Extreme CS-5000CNC / CS-H5000CNC
Optional Styli for Surface Roughness Measurement
Optional Accessories for Automatic Measurement
Optional Accessories for Surftest / Formtracer
Quick Guide to Precision Measuring Instruments
Contracer
Contracer CV-2100
Contracer CV-3200 / CV-4500
Optional Arms and Styli for Contour Measurement
Optional Accessories for Automatic Measurement
Optional Accessories for Contracer / Formtracer
Quick Guide to Precision Measuring Instruments
Roundtest
Roundtest RA-120 / 120P
Roundtest RA-1600 / RA-1600M
Roundtest RA-2200AS / DS / AH / DH
Roundtest RA-H5200AS / AH
Roundtest Extreme RA-2200CNC / RA-H5200CNC
Optional Styli for Roundtest
Optional Accessories for Roundtest
Eco-Fix Kit Form-S & L
Quick Guide to Precision Measuring Instruments
Formtracer
Contracer
Roundtest
J-2
J-3
J-4,5
J-6,7
J-8,9
J-10,11
J-12
J-13
J-14,15
J-16,17
J-18,19
J-20,21
J-22,23
J-24
J-25
J-26,27
J-28,29
J-30,31
J-32-34
J-35
J-36
J-37,38
J-39,40
J-41,42
J-43,44
J-45,46
J-47,48
J-49
J-50,51
J-52
J-53,54
SV-C3200 / SV-C4500
SV-C4500 CNC
CV-2100
RA-1600M
SJ-410
J-1
Surftest SJ-210
SERIES 178 — Portable Surface Roughness Tester
Technical Data: SJ-210
Surftest SJ-210
•Access to each feature can be passwordprotected, which prevents unintended
operations and allows you to protect your
settings.
•The display interface supports 16 languages,
which can be freely switched.
•An alarm warns you when the cumulative
measurement distance exceeds a preset limit.
•The Surftest SJ-210 complies with the
following standards: JIS (JIS-B0601-2001,
JIS-B0601-1994, JIS B0601-1982), VDA,
ISO-1997, and ANSI.
•In addition to calculation results, the Surftest
SJ-210 can display sectional calculation results
and assessed profiles, load curves, and
amplitude distribution curves.
FEATURES
•The 2.4-inch color graphic LCD provides
excellent readability and an intuitive display
that is easy to use. The LCD also includes
a backlight for improved visibility in dark
environments.
•The Surftest SJ-210 can be easily operated
using the buttons on the front of the unit and
under the sliding cover.
•Up to 10 measurement conditions and one
measured profile can be stored in the internal
memory.
•An optional memory card can be used as an
extended memory to store large quantities of
measured profiles and conditions.
Evaluation Capability: SJ-210
SPECIFICATIONS/CONFIGURATION
Applicable standards:
JIS’82, JIS’94, JIS’01, ISO’97, ANSI, VDA
Assessed profiles:
Primary profile, Roughness profile, DF profile, Roughness
profile-Motif
Evaluation parameters:
Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv, R3z, Rsk, Rku, Rc, RPc,
Rsm, Rz1max, S, HSC, RzJIS, Rppi, RΔa, RΔq,
Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo,
Rpm, tp, Htp, R, Rx, AR, Possible Customize
Analysis graphs:
Bearning area curve / Amplitude series
distribution curve
Drive
unit
stored
inside
display
unit
(Standard
detector
installed
in
drive
unit)
SJ-210
12BAA303
Connecting
cable
12BAA303 Connecting cable
Digital filters:
Gaussian , 2CR75 , PC75
214.1
178-606
Roughness
specimen
178-602 Roughness specimen (Ra 3.00µm)
174.1
40
Cut off length:
lc: .003, .01, .03, .1”
(Ra 1.00µm)
12BAK699 Carrying case
14.1
160
(0.08, 0.25, 0.8, 2.5mm)
12AAE643 Point-contact adapter
12BAK700 Calibration stage
Sliding cover :
12AAE644 V-type adapter
ls: .1, .3”(2.5, 8µm)
12BAK820 Protective sheets for display Closed
12BAK699 Carrying case
Sampling length:
.003, .01, .03, .1” or arbitrary
AC Adapter
12BAK700 Calibration stage
Operation manual
(0.08, 0.25, 0.8, 2.5mm) or arbitrary
12BAK820 Protective sheets
Quick reference manual
Sliding cover :
Number of sampling lengths (x n): for
display
Warranty
Open
x1, x2, x3, x4, x5, x6, x7, x8, x9, x10 arbitrary length AC Adapter, Operation manual
Without back With back
(0.3 to16.0 mm: 0.01mm interval)
Quick reference
Warranty
facemanual,
cover
face cover
x1, x2, x3, x4, x5, x6, x7, x8, x9, x10 arbitrary length (0.3 to 5.6mm: 0.01mm interval)*
Standard accessories
65.8
SJ-210
178-561-01A 178-561-02A 178-563-01A 178-563-02A 178-565-01A 178-565-02A
Standard type (178-230-2)
Retractable type (178-235)
Transverse tracing type (178-233-2)
0.75mN type
4mN type
0.75mN type
4mN type
0.75mN type
4mN type
Detector
(178-296)
(178-390)
(178-296)
(178-390)
(178-387)
(178-386)
Display unit
Compact type (178-253A)
Detector: Tip angle
60º
90º
60º
90º
60º
90º
Stylus tip radius
2µm
5µm
2µm
5µm
2µm
5µm
Detector measuring force
0.75mN
4mN
0.75mN
4mN
0.75mN
4mN
52.1
Model No.
Order No. (inch/mm)
Drive unit
X axis (drive unit)
Measuring range: .70"(17.5mm)
.22"(5.6mm) Transverse type
Measuring speed: .01, .02, .03"/s (0.25, 0.5, 0.75mm/s) .039"/s (1mm/s) (Returning))
Detector
Range:
360µm (-200µm to +160µm)
Measuring method:skidded
Measuring force: 4mN (0.75mN)
Stylus tip:
Diamond, 90º / 5µmR (60º / 2µmR)
Skid radius of curvature: 40mm
Skid force:
less than 400mN
Type:
Differential inductance
Power supply:
Two-way power supply: battery (rechargeable Ni-MH battery) and AC adapter Charging time:
about 4 hours (may vary due to ambient temperature)
Endurance: about 1000 measurements (differs slightly due to use conditions/
environment)
External I/O:
USB I / F, Digimatic Output, Printer Output, RS-232C I / F, Foot SW I/F
Data storage:
Memory card (2GB) (option 12AAL069) Dimensions (Wx D x H)
Display unit:
2.05x2.59x6.3"(52.1 x 65.8 x 160mm)
Drive unit:
6.85x2.59x2"(115 x 23 x 26mm)
Mass:
About 1.1lb (0.5kg) (Display unit + Drive unit + Standard detector)
DIMENSIONS Display unit, Drive unit
23
Drive unit inside display unit (Standard dectector
installed in drive unit) SJ-210 series
* Only for Transverse tracing drive unit type
Drive unit not stored inside display unit (Standard detector installed in drive unit) SJ-210 series
Function:
Standard drive unit
Drive unit stored inside display unit (Standard detector installed in drive unit) SJ-210 series
25.2
26.7
65.8
Sliding cover :
Closed
Connecting cable (1m)
40
26
14.1
214.1
174.1
160
160
115
Retractable drive
unit
Drive
unit not stored inside display unit (Standard
23
Sliding cover :
Open
2
26.7
275
115
Transverse tracing drive unit
Unit: mm
23
52.1
26
1
Without back With back
face cover
face cover
dectector installed in drive unit) SJ-210 series
Standard drive unit
* For Retractable and Transverse type drive units, 23.2 please see pg. J-3.
3
6
Connecting cable (1m)
6.6
J-2
47
115
198
23
26
Drive unit not stored inside display unit (Standard detector installed in drive unit) SJ-210 series
Standard drive unit
SJ-210
Customization: Desired parameters can be selected for
calculation and display.
Go/no-go judgment: By max value / 16% / Standard dev.
Storage of measurement condition: Save the conditions at
power OFF
Storage: Internal memory: Measurement condition (10 sets),
Measured profile (1set)
Memory card (Option): 500 measurement conditions,
10,000 measured profiles, 500 display images
Text file (Measurement conditions / Measured profile
/ Assessed profile / Bearing area curve / Amplitude
distribution curve)
109
Calibration: Auto-calibration with the entry of numerical value
/ Average calibration with multiple measurement (Max.5
times) is available
15°
Technical Data: SJ-310
Surftest SJ-310
X axis (drive unit)
Measuring range: .70"(17.5mm)
.22"(5.6mm) Transverse type
SERIES 178 — Portable Surface Roughness Tester
Measuring speed: .01, .02, .03"/s (0.25, 0.5, 0.75mm/s) .039"/s(1mm/s) Returning
Detector
•Complies with the following standards: JIS
Range:
360µm (-200µm to +160µm)
Measuring method:skidded
(JIS-B0601-2001, JIS-B0601-1994, JIS
Measuring force: 4mN (0.75mN)
B0601-1982), VDA, ISO- 1997, and ANSI.
Stylus tip:
Diamond, 90º / 5µmR (60º / 2µmR)
Skid radius of curvature: 40mm
•The Measure-Start and other frequently
Skid force:
less than 400mN
used buttons are strengthened to resist wear
Type:
Differential inductance
and the detrimental effects of workshop
Power supply:
Two-way power supply: battery (rechargeable Ni-MH battery) and contaminants.
AC adapter Surftest SJ-310
•Equipped with a large-capacity battery
Battery
Charging time:
4 hours maximum
allowing approximately 1500 measurements
Recharge cycles: Approximately 1500 times (slightly when fully charged.
varies with the usage and environmental conditions)
•Includes convenient carrying case for
External I/O: USB I/F, Digimatic Output, RS-232C I/F, protection in the field.
External SW I/F
•A high-speed printer is built into the main
Data storage: Memory card (8GB) (option 12AAA841) FEATURES
Dimensions (WxDxH)
unit. Either landscape or portfolio mode can
Control unit:
10.8x4.29x7.8"
•The data processing unit offers large 5.7-inch
be selected according to the application.
(275 x 109 x 198mm)
color graphic LCD touch-panel for superior
Drive unit:
6.85x2.59x2"(115 x 23 x 26mm)
Paper saving mode is supported.
readability and operability.
Mass
•The
display interface supports 16 languages,
Display unit:
Approx. 3.7lb (1.7kg) The LCD also includes a backlight for
Drive unit:
.4lb (0.2kg)
which can be easily switched.
•10 sets of measurement conditions can be
saved in the measurement unit–an optional
memory card can save measurement
conditions and the measured profile.
SPECIFICATIONS/CONFIGURATION
SJ-310
178-571-01A 178-571-02A 178-573-01A 178-573-02A 178-575-01A 178-575-02A
Transverse tracing type (178-233-2)
Standard type (178-230-2)
Retractable type (178-235)
0.75mN type
4mN type
0.75mN type
4mN type
0.75mN type
4mN type
Detector
(178-296)
(178-390)
(178-296)
(178-386)
Drive unit stored
inside display
unit (Standard detector
installed in(178-390)
drive unit) SJ-210(178-387)
series
214.1
Standard type with printer
Display unit
174.1
40
14.1
160
Detector: Tip angle
60º
90º
60º
90º
60º
90º
Sliding cover :
2µm
5µm
2µm
5µm
2µm
5µm
Stylus tip radius
Closed
unit stored
detector installed
in drive unit) SJ-210
DetectorDrive
measuring
forceinside display
0.75mNunit (Standard
4mN
0.75mN
4mNseries
0.75mN
4mN
65.8
Model No.
Order No. (inch/mm)
Drive unit
214.1
Drive unit stored inside
display 174.1
unit (Standard
40cable installed in drive unit) SJ-210 series
12AAM475
Connectingdetector
Sliding
14.1cover : 160
214.1
12AAA217
for plane surface
Open 174.1 Nosepiece 40
Sliding cover : 14.1
12AAA218160 Nosepiece for cylinder
Without back With back
Closed 12AAA216
Supporting leg
face cover
face cover
Sliding cover :
12BAK700
Calibration
stage
Closed
52.1 52.1
52.1
65.8 65.8
12AAM475 Connecting cable
12AAE643 Point-contact adapter
12AAE644 V-type adapter
12BAK700 Calibration stage
12BAG834 Stylus pen
12BAL402 Protection sheet
12BAG834
Stylus pen
Standard accessories
Sliding cover : 12BAL402
270732
Printer paper (5 pieces)
Protection sheet
Open 270732
12BAL400 Carrying case
Printer paper (5 pieces)
Sliding cover :
reference specimen (Ra1µm),
12BAL400
Carrying
caseunit (Standard
Without backdetector
With back
Drive
not stored inside
display
installed in drive unit)Roughness
SJ-210 series
Open unit
face cover
face cover
AC adapter, Philips screwdriver, Strap for
Roughness
specimen (Ra3µm),
AC adapter,
Philips screwdriver,
Standard
drive reference
unit
Without
backreference
With back manual, Warranty
stylus pen, Operation manual, Quick reference
Strap for stylus pen, Operation manual,
Quick
face cover
face cover
manual, Warranty
Drive unit not stored
inside display
unit (Standard
detector installed in drive unit) SJ-210 series
DIMENSIONS
Display
unit,
Drive unit
Standard drive unit
Connecting cable (1m)
26
Applicable standards:
JIS’82, JIS’94, JIS’01, ISO’97, ANSI, VDA
Assessed profiles:
P (primary profile), R (roughness profile), DIN4776, roughness
motif, waviness motif
Evaluation parameters:
Ra, Ry, Rz, Rt, Rp, Rq, Rv, Rsk, Rku, Rc, RSm, S, RPc, R3z, Rmr(c),
Rpk, Rvk, Rδc,, Rk, Mr1, Mr2, Lo, Rppi, R, AR, Rx,
A1, A2, Vo, HSC, Rmr, SK, Ku, RΔa, RΔq, Rlr, λa, λq, Rpm,
RzJIS (JIS'01), tp (ANSI), Htp (ANSI), Wte, Wx, W, AW, Rz1max
(ISO), Rmax (VDA, ANSI, JIS'82), Possible Customize
Analysis graphs:
Bearing Area Curve (BAC), Amplitude Distribution Curve (ADC)
Digital filter:
2CR, PC75, Gaussian
Cutoff length:
lc: .003, .01, .03, .1, .3”
(0.08, 0.25, 0.8, 2.5, 8mm)
ls: .1, .3”(2.5, 8µm)
Sampling length: .003, .01, .03, .1, .3” or arbitrary
(0.08, 0.25, 0.8, 2.5, 8mm) or arbitrary
Number of sampling lengths (x n): x1, x2, x3, x4, x5, x6, x7, x8, x9, x10 arbitrary length (0.3 to16.0mm: 0.01mm interval)
x1, x2, x3, x4, x5, x6, x7, x8, x9, x10 arbitrary length (0.3 to 5.6mm: 0.01mm interval)*
* Only for Transverse tracing drive unit type
Printer:
Thermal type
Printing width:
48mm (paper width: 58mm)
Recording magnification:
Vertical magnification: 10X to 100,000X, Auto
Horizontal magnification: 1X to 1,000X, Auto
improved visibility in dark environments.
•The excellent user interface provides intuitive
and easy-to-understand operability.
23
Evaluation Capability: SJ-310
23
23
Unit: mm
26
25.2
26.7
25.2
Retractable26.7
drive
Connecting cable (1m)
115
160
2 23.2
unit11526.7
160
26
1
26
23
RetractableConnecting
drive unit
cable (1m)
115
275
109
23
26 23
1
23
Retractable drive
unit tracing drive unit
Transverse
115
115 unit
drive
47
115
198
26
26
1
2 23.2
26.7
2 23.2
3
Transverse 26.7
tracing
6.6
275
109
275
109
23
Transverse tracing drive unit
15°
47
115
47
115
Drive unit: Standard type with printer (SJ-310 series)
198
3
6.6
3
6.6
198
26 23
Customization: Desired parameters can be selected for calculation
and display.
Statistical processing: Maximum value, minimum value, mean
value, standard deviation, pass rate, histogram of each
parameter
Go/no-go judgment: maximum value rule, 16% rule, average
value rule, standard deviation (1σ, 2σ, 3σ)
Storage: Internal memory: Measurement condition (10 sets)
Memory card (Option): 500 measurement conditions, 10,000
measured profiles, 500 display images, Text file
(Measurement conditions / Measured profile / Assessed
profile / Bearing area curve / Amplitude distribution curve),
500 statistical data, etc.
Calibration: Auto-calibration with the entry of numerical value /
Average calibration with multiple measurement (Max.12
times) is available.
Power-saving function: Auto-sleep-function, Auto light-off of
Backlight by ECO mode.
Drive unit not stored inside display unit (Standard detector installed in drive unit) SJ-210 series
25.2
160
Standard drive unit
115
26.7
26
Function: SJ-310
15°
15°
Drive unit: Standard type with printer (SJ-310 series)
J-3
Drive unit: Standard type with printer (SJ-310 series)
Surftest / SJ-310
SERIES 178 — Optional Accessories
Detectors
Standard detectors
Unit: mm
* Tip radius / Tip angles
Remarks column
Dedicated to the standard/
retractable drive unit
Dedicated to the transverse
tracing drive unit
Dedicated to the standard/
retractable drive unit
61
Stylus
Order No.
178-388
178-398
R40
0.9
59.5
ø2.4
Small hole detectors
Measuring Stylus
Remarks column
force
profiles*
178-383
0.75mN 2 µmR/60˚ Minimum measurable hole
178-392
4 mN
5 µmR/90˚ diameter: ø4.5mm
Order No.
* Tip radius / Tip angles
60.7
Stylus
16.2
8
0.6
1.4
Stylus
Order No. Measuring
Remarks column
force
profiles*
178-385
0.75mN 2 µmR/60˚ Not available for the
transverse tracing drive
178-394
4 mN
5 µmR/90˚ unit
* Tip radius / Tip angles
3.5
Stylus
Order No. Measuring
Remarks column
force
profiles*
178-384
0.75mN 2 µmR/60˚ Minimum measurable hole
178-393
4 mN
5 µmR/90˚ diameter: ø2.8mm
* Tip radius / Tip angles
60.3
Stylus
12.8
ø9
1.6
0.4
0.8
1.8
4
SJ-Printer for SJ-210
DP-1VR
Assessed profiles and calculation results and
curves can be printed out by connecting the
SJ-210-dedicated printer, which is palm sized
(W x D x H: 93x125x70mm) and can run on an
internal battery.
•Power supply can be selected. (AC adapter or
battery pack)
•Printable items: Measurement conditions,
calculation results, assessed profile, bearing
area curve (BAC), amplitude distribution
curve (ADC), and environment settings.
It is possible to process Digimatic data output
from the Surftest SJ series with the DP-1VR.
This compact, hand-held device can provide
printouts of measurement data and various
statistical analyses results such as histograms,
D-charts, and Xbar-R control charts. With
optional output cables, DP-1VR is also capable
of RS-232C output of measurement data to a
PC (cable 09EAA084) and go/no-go condition
output (cable 965516).
*Not compatible with
older SJ-201 models.
264-504-5A
Example of the connection
with SJ-210
Durable Printer paper
(25m, 5 rolls/set): 12AAA876
Printer paper (5 packs): 270732
RS-232C cable: 12AAL067
J-4
Connecting cable: 936937 40”(1m)
Connecting cable: 965014 80” (2m)
AC adapter:
09EAA088
Printer paper:
09EAA082
9
Extra small hole detectors
61
Stylus
16.4
2
4.8
1.5
ø9
1.5
10
4.8
13.6
3.5
ø2.
60.1
Stylus
12.6
60°
Deep groove detectors
ø9
ø3.
Stylus profiles*
2 µmR/60˚
5 µmR/60˚
* Tip radius / Tip angles
ø9
4.8
1.5
2.4
3.5
178-421A
Measuring force
0.75mN
4 mN
6
16.4
Gear-tooth surface detectors
ø9
Stylus
profiles*
2 µmR/60˚
5 µmR/90˚
2 µmR/60˚
5 µmR/90˚
2 µmR/90˚
10 µmR/90˚
1.8
178-296
178-390
178-387
178-386
178-395
178-391
Measuring
force
0.75mN
4 mN
0.75mN
4 mN
0.75mN
4 mN
0.4
Order No.
Nosepiece, Adapter
Nosepiece for cylindrical surfaces
Nosepiece for flat surfaces
12AAA217
•SJ-210/210R optional accessory.
•SJ-310/310R standard accessory.
•Not available for the transverse tracing
drive unit.
12AAA218
•SJ-210/210R optional accessory.
•SJ-310/310R standard accessory.
•Not available for the transverse tracing drive unit.
•ø30mm or smaller workpiece
Nosepiece
for flat
surface
Nosepiece
for cylindrical
surface
Free Communication Software
SJ-Tools
This program can be downloaded for FREE from the
Mitutoyo website. http:www.mitutoyo.com
Output software based on Microsoft-Excel* for controlling
the devices and reproducing and storing the measurement
data.
* Microsoft-Excel is not included in the scope of supply.
Complete with exclusive accessories.
• Measurement device control
• Definition of measurement variables
• Graphic representation of the profile
• Storage of measurement records
• Documentation of measurement results
• Connecting cable
Optional cables (Required for software communication)
12AAL068: USB PC connecting cable (USB cable) for SJ-210
12AAD510: USB PC connecting cable (USB cable) for SJ-310/410
12AAL 067: RS-232C cable for SJ-210
12AAA882: RS-232C cable for SJ-310/410
12AAH490: USB PC connecting cable for SJ-500/SV-2100
Point-contact adapter
V-type adapter
12AAE644
•SJ-210/SJ-310 Transverse tracing
type standard accessory.
•Dedicated to the transverse
tracing drive unit.
12AAE643
•SJ-210/SJ-310 Transverse tracing
type standard accessory.
•Dedicated to the transverse tracing
drive unit.
7.7mm
m
72m
Support feet set
Extension rod (50mm)
12AAA216
•SJ-210/210R optional accessory.
•SJ-310/310R standard accessory.
•Not available for the detector side of the transverse tracing
drive unit.
12AAA210
•Not available for the transverse tracing
drive unit.
(Note: Only one rod can be used.)
Extension rod 50 mm
Magnetic stand adapter
12AAA221 (ø8mm)
12AAA220 (ø9.5mm)
Support
feet set
Vertical positioning adapter
Magnetic
stand
adapter
12AAA219
•Not available for the transverse tracing drive unit.
Vertical
positioning
adapter
SJ-Tools input mask for Surftest SJ series
Height gage adapter
Extension cable (1m)
12AAA222 (9mm x 9mm)
12AAA233 (1/4” x 1/2”)
12BAA303
•Only one cable can be used.
Height gage
adapter
Setting attachments
* Not available for the transverse tracing drive unit
Improves measurement efficiency by allowing the setup of workpieces of the same type and the
positioning of hard-to-access features of a workpiece.
SJ-Tools output record from MS-Excel
No. 178-033
V-type for measuring in the
cylinder axis direction
No. 178-034
Setting attachment: Magnetic
slider type
No. 178-035
Setting attachment: Inside
diameter type
The V-width is adjustable to the
cylinder diameter facilitating axial
measurement of a wide range of
cylinder diameters.
• Adjustable range: ø 5 - 150mm
Best suited for measurement of the
flat surface of a workpiece that has
partial indentions and steps and that is
hard to set the drive unit. Combination
use with the magnet type specimen
holder (Option No. 12AAA910) further
improves the ease of operation.
Greatly facilitates measurement of
internal wall surfaces of, for
example, cylinder-block bores.
• Applicable diameter: ø75 - ø95mm
• Accessible depth: 30 - 135mm
Optional Accessories
12AAL272: SJ-210 Replacement Battery Pack
12AAN046: SJ-310 Replacement Battery Pack
12BAK820: SJ-210 Display Protection Sheet (1pc.)
12AAL066: SJ-210 Display Protection Sheet (5pcs.)
12BAL402: SJ-310 Display Protection Sheet (1pc.)
12AAN040: SJ-310 Display Protection Sheet (10pcs.)
178-601: Precision Reference Specimen (Ra 3.00 µm)
178-602: Precision Reference Specimen
(Ra 119 µin / 3.00 µm)
178-603: Precision Reference Specimen – 2 values (GAR)
178-604: Precision Reference Specimen – 2 Values (MIT)
178-606: Precision Reference Specimen for Transverse Drive (Ra 0.039 µin /1.0 µm)
178-029: Manual Column Stand, must use adapter 12AAA221 to mount SJ drive unit.
J-5
Surftest SJ-410
Technical Data: X axis (drive unit)
SERIES 178 — Portable Surface Roughness Tester
FEATURES
•Both skidded and skidless measurement are
possible with this series. Equipped with 46
roughness parameters that conform to the
latest ISO, DIN, ANSI, and JIS standards.
•A wide-range, high-resolution detector and
a drive unit provide superior high-accuracy
measurement in its class.
Detector
Measuring range: 800µm
Resolution: 0.000125µm (at 8µm range)
Drive unit
Straightness/traverse length
SJ-411: 0.3µm/25mm
SJ-412: 0.5µm/50mm
SJ-412 drive unit
SJ-411 drive unit
•A skidless detector and a curved surface
compensation function provide efficient
evaluation of cylinder surface roughness.
•Ultra-fine steps, straightness and waviness
can be measured by using the skidless
measurement function.
•The handheld data processing unit and the
5.7-inch color graphic LCD touch-panel
provides superior readability and operability.
The LCD also includes a backlight for
improved visibility in dark environments.
•The excellent user interface provides intuitive
and easy-to-understand operability.
•Measured data can be output to a PC with
optional RS-232C or USB cable.
•Digital filter function for non-distorted
roughness profiles.
•Go/no-go judgment function.
•Auto-calibration function.
•The display interface supports 16 languages,
which can be freely switched.
•Simplified contour analysis function supports
the four types of measurement: step, level
change, area and coordinate difference.
•Access to each feature can be passwordprotected, which prevents unintended
operations and allows you to protect your
settings.
•The optional attachments for mounting on
a column stand significantly increase the
operability.
Skidless measurement
Surftest SJ-411
SPECIFICATIONS
Model No.
Order No. (inch/mm)
Detector measuring force
Evaluation range
Tip angle
Stylus tip
Tip radius
SJ-411
178-581-01A
0.75mN
25mm
60º
2µm
SJ-411
178-581-02A
4mN
25mm
90º
5µm
J-6
SJ-412
178-583-01A
0.75mN
50mm
60º
2µm
SJ-412
178-583-02A
4mN
50mm
90º
5µm
Measuring range: 1"(25mm) (SJ-411), 2"(50mm) (SJ-412)
Measuring speed: .002, .004, .008, .02, .04"/s
(0.05, 0.1, 0.5, 1.0mm/s)
Return speed:
.02, .04, .08"/s (0.5, 1.0, 2.0mm/s)
Traversing direction: Backward
Traverse linearity: 12 µin / 1"(0.3µm/25mm) (SJ-411),
20 µin / 2"(0.5µm/50mm) (SJ-412)
Positioning:
±1.5° (tilting), 10mm (up/down)
Detector Range / resolution: 800µm / 0.0125µm, 80µm / 0.00125µm, 8µm / 0.000125µm (up to 2400µm with an optional stylus)
Measurement method: Skidless / skidded
Measuring force: 0.75mN (4mN)
Stylus tip:
Diamond, 60º / 2µmR
(90º / 5µmR)
Skid radius of curvature: 40mm
Type:
Differential inductance
Power supply:
Via AC adapter / rechargeable battery
Battery life:
Max. app. 1000 measurements (w/o printing)
Recharge time: 4 hours Data output Via USB interface / RS-232C interface / SPC output
Storage:Internal memory: Measurement condition (10 sets)
Memory card (Option):500 measurement conditions, 10,000
measured profiles, 500 display images, Text file (Measurement
conditions / Measured profile / Assessed profile / Bearing area
curve / Amplitude distribution curve), 500 statistical data, etc.
Dimensions (Wx D x H)
Display unit:
10.8x4.3x7.8"(275x109 x198mm)
Height-tilt adjustment unit: 5.16x2.48x3.9"(131x63x99mm)
Drive unit:
5.04x1.41x1.83"(128x36x47mm)(SJ-411),
6.1x1.41x1.83"(155x36x47mm) (SJ-412)
Mass Control unit: Approx. 3.75lb (1.7kg)
Height-tilt adjustment unit: Approx. .9lb (0.4kg)
Drive unit:
1.3lb(0.6kg) (SJ-411), 1.5lb(0.7kg)(SJ-412)
Evaluation Capability
Applicable standards: JIS’82, JIS’94, JIS’01, ISO’97, ANSI, VDA, Free
Assessed profiles:
P (primary profile), R (roughness profile), DF (DF profile), W (filtered waviness profile), roughness motif, waviness motif
Evaluation parameters: Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, Rmax(VDA, ANSI), Rz1max(ISO’97), S, HSC,
RzJIS(JIS’01), Rppi, RΔa, RΔq, Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk,
Mr1, Mr2, A1, A2, Vo, λq, Lo, Rpm, tp(ANSI), Htp(ANSI), R, Rx, AR,
W, AW, Wx, Wte
Analysis graphs:
Bearing Area Curve (BAC), Amplitude Distribution Curve (ADC)
Digital filter:
2CR, PC75, Gaussian
Cutoff length:
λc: .003, .01, .03, .1, .3"
(0.08, 0.25, 0.8, 2.5, 8mm)
λs: 100, 320, 1000µin
(2.5, 8, 25μm )(Availability of switching
depends of the selected standard.)
Sampling length:
0.08, 0.25, 0.8, 2.5, 8, 25*mm; or arbitrary length in range 0.1 to 25mm
(0.1 to 50mm: SJ-412) in 0.01mm increments
Number of sampling lengths: 1, 2, 3, ~20 (limited by traverse range)
Printer:
Thermal type
Printing width:
48mm (paper width: 58mm)
Recording magnification
Vertical magnification: 10X to 100,000X, Auto
Horizontal magnification: 1X to 1,000X, Auto
Function
Customize:
Selection of display/evaluation parameter
Data compensation: R-surface, Tilt compensation
Ruler function:
Step, level change, area and coordinate difference
D.A.T. function:
Helps to level workpiece prior to skidless measurement displacement detection mode
enables the stylus displacement to be input while the drive unit is stopped.
Statistical processing: Max. value, Min. value, Mean value, Standard deviation (s), Pass ratio, Histogram
GO/NG judgement: Maximum value rule, 16% rule, average value rule, standard deviation (1σ, 2σ, 3σ)
Calibration:
Auto-calibration with the entry of numerical value /average calibration with multiple measurement (Max.12 times) is available.
Power saving function: Auto-sleep-function, Auto light-off of Backlight by ECO mode.
* Only for SJ-412
Surftest SJ-410
SERIES 178 — Portable Surface Roughness Tester
DIMENSIONS
35.8
Output software based on Microsoft-Excel* for controlling the
devices and reproducing and storing the measurement data.
63
Optional cables (Required for software communication)
12AAD510: USB PC connecting cable (USB cable)
12AAA882: RS-232C connecting cable
90
99
275
109
45.8
Tilting positioning range
±1.5°
Complete with exclusive accessories.
• Measurement device control
• Definition of measurement variables
• Graphic representation of the profile
• Storage of measurement results
• Documentation of measurement results
10
*Microsoft-Excel is not included in the scope of supply.
25.4
(0.9) (50.8) 54
(60)
33.5
130.9
219.3 (245.8)
( ): Referring to dimensions when a 50mm drive is mounted to SJ-412.
198
This program can be downloaded for FREE from the
Mitutoyo website. http:www.mitutoyo.com
Display unit
Up/down
positioning
range
SJ-Tools
Unit: mm
Drive unit
ø14
Free Communication Software
Optional Accessories
178-611: Step gage (2µm, 10µm)
178-612: Step gage (2µm, 10µm, 79µin, 394µin)
178-610: Step gage (step: 1µm, 2µm, 5µm, 10µm)
12AAM556: Height/tilt adjustment unit for SJ-410
178-039: Manual column stand (granite base)
(vertical travel: 250mm)
178-010: Auto-set unit for 178-039
178-020: X axis adjustment unit for 178-039
178-030: Tilting adjustment unit (Inclination adjustment
unit) for 178-039
12AAB358:Cylindrical surface adapter
(workpiece dia.: 15 - 60mm)
178-016: Leveling table
(tilting: ±1.5°, max. loading: 15kg)
178-048: Leveling table with D.A.T function (mm)
(tilting: ±1.5°, max. loading: 15kg)
178-058: Leveling table with D.A.T function (inch)
(tilting: ±1.5°, max. loading: 15kg)
178-043-1: XY leveling table (25 x 25mm)
(tilting: ±1.5°, max. loading: 15kg,
swiveling: ±3°)
178-053-1: XY leveling table (1” x 1”)
(tilting: ±1.5°, max. loading: 15kg,
swiveling: ±3°)
178-042-1: Digital XY leveling table (25 x 25mm)
(tilting: ±1.5°, max. loading: 15kg,
swiveling: ±3°)
178-052-1: Digital XY leveling table (1” x 1”)
(tilting: ±1.5°, max. loading: 15kg,
swiveling: ±3°)
178-049: Digital XY leveling table (25 x 25mm)
(max. loading: 15kg)
178-059: Digimatic XY leveling table (1” x 1”)
(max. loading: 15kg)
178-019: Precision vise for XY leveling table
(jaw opening: 36mm)
998291: Precision V-block for XY leveling table
(workpiece dia.: 1 - 160mm)
12AAA841:Memory card (8GB)
965014: SPC cable (2m)
264-012-10:Input tool (USB type)
264-504-5A:DP-1VR
————: Detectors, Styli, and nosepieces
(See pg. J-22/23.)
15°
MEASUREMENT APPLICATIONS
Fine contour
measurement
with an auto
leveling table
Deep groove
measurement
R-surface
measurement
Upside down
measurement
Cylinder
measurement
with a support foot
Manual
column stand
178-039
Consumables
12AAN040:LCD protective sheet (10 sheets/set)
12AAA876:Durable printer paper (25m, 5 rolls/set)
270732: Printer paper (5 pack)
12AAN046:Replacement battery
12AAJ088:Footswitch
With optional accessories.
178-010: Auto-set unit
178-020: X-axis adjustment unit
178-030: Tilting adjustment unit
Carrying case is a standard accessory.
J-7
Surftest SJ-500/P, SV-2100
Technical Data: SJ-500
SERIES 178 — with Dedicated Control / PC System / Display Unit
High-precision and high-performance surface •Easy setting of measuring conditions for
roughness tester with a dedicated control
surface roughness. Equipped with simple input
unit, achieving user-friendly display and
function allows inputs according to drawing
simple operation.
instruction symbols of ISO/JIS roughness
standards. Troublesome measuring condition
FEATURES
settings can be easily input by directly selecting
•User-friendly display and simple operation
a drawing instruction symbol for surface
equipped with a highly visible color 7.5-inch roughness from the menu.
TFT LCD.
•Easy positioning. A joy stick built in the
dedicated control unit allows easy and quick
positioning. Fine positioning of a small stylus,
required for measuring the inner side of a
small hole, easily can be made using the
manual knob.
X-axis (drive unit)
Measuring range: 1.97" (50mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Linear encoder
Drive speed:
0 - .78"/s (0 - 20mm/s)
Measuring speed: .00078 - .2"/s (0.02 - 5mm/s)
Traversing direction: Backward
Traverse linearity: .0078µin/1.97" (0.2µm / 50mm)
Positioning:
±1.5° (tilting, with DAT function)
1.18" (30mm) (up/down)
Detector
Resolution / Range: .4µin/32000µin, .04µin/3200µin, .004µin/320µin
0.01µm (800µm), 0.001µm (80µm),
0.0001µm (8µm)
Detecting method: Skidless / skid measurement
Measuring force: 4mN (0.75mN) (low force type)
Stylus tip:
Diamond, 90º / 5µmR
(60º / 2µmR: low force type)
Skid radius of curvature: 1.57" (40mm)
Detecting method: Differential inductance
Control unit
Display:
7.5" color TFT with backlight
Printer:
Built-in thermal printer
Magnification: Horizontal: X10 to X500,000, Auto
Vertical: X0.5 to X10,000, Auto
Drive unit control: Joystick operation with manual knob
Technical Data: SV-2100
SJ-500
SV-2100S4
X-axis (drive unit)
Measuring range: 3.94" (100mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Linear encoder
Drive speed:
0 - 1.57"/s (0 - 40mm/s)
Measuring speed: .00078 - .197"/s (0.02 - 5mm/s)
Traversing direction: Pull
Traverse linearity: 6µin/4" (0.15µm / 100mm)
Z2-axis (column)
Type:
Manual operation or power drive
Vertical travel:
13.8" or 21.6" (350mm or 550mm*)
Resolution*:
1µm
Measurement method*: Rotary encoder
Drive speed*:
0 - .78"/s (0 - 20mm/s)
*Only for power-drive type
SJ-500P
SURFPAK-EZ: Easy-to-use task-focused software
User-friendly graphical display and button layout
allows intuitive operation. Simplified fine-contour
analysis provided as standard, including step, area,
angle, and circle calculation.
Detector
Resolution / Range : .4µin/32000µin, .04µin/3200µin, .004µin/320µin
0.01µm / 800µm , 0.001µm / 80µm,
0.0001µm / 8µm
Detecting method: Skidless / skid measurement
Measuring force: 4mN or 0.75mN (low force type)
Stylus tip:
Diamond, 90º / 5µmR
(60º / 2µmR: low force type)
Skid radius of curvature: 1.57" (40mm)
Detecting method: Differential inductance
Control unit
Display:
7.5" color TFT with backlight
Printer:
Built-in thermal printer
Magnification: Horizontal: X10 to X500,000, Auto
Vertical: X0.5 to X10,000, Auto
Drive unit control: Joystick operation with manual knob
Evaluation Capability
Cutoff length
ls: 0.25µm, 0.8µm, 2.5µm, 8µm, 25µm, 250µm, no filter
lc*: 0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm,
25mm
lf: 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm, no
filter
Sampling length (L)*
0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm,
25mm, 80mm (SV-2100 only)
Data compensation functions
Parabola compensation, hyperbola compensation, ellipse
compensation, R-plane (curved surface) compensation,
conic compensation, tilt compensation
*Arbitrary length can be specified in the range from 0.02mm
to 50mm.
Measurement and results display screen
12AAA876: High durable printer paper (5 Rolls/set)
270732: Standard type printer paper (5pcs.)
J-8
Surftest SJ-500/P, SV-2100
SPECIFICATIONS
Model no.
Type of Data processing
Order No. (inch)
Measuring force of detector
X-axis measuring range
Vertical travel
Granite base size (WxD)
PC I/F Unit
SERIES 178 — with Dedicated Control / PC System / Display Unit
SJ-500P
PC System
SJ-500
Dedicated Data
Processor
178-531-02A
178-533-02A
4mN
4mN
2” (50mm)
Optional stand
Main unit Mass
Assessed profiles
Evaluation parameters
Analysis graphs
SV-2100S4
SV-2100H4
Dedicated Data Processor
178-637-01A
178-681-01A
NA
NA
SV-2100W4
178-683-01A
178-685-01A
0.75mN
4” (100mm)
13.8” (350mm)
13.8” (350mm)
21.6” (550mm) power column
manual column
power column
23.6 x 17.7” (600 x 450mm)
39.4 x 17.7”
(1000 x 450mm)
Optional stand
13.7 x 10.4 x 3.4”
NA
(350 x 263 x 86mm)
16.7 x 3.7 x 6.3”
(425 x 94 x 160mm)
5.9 lbs. (2.7 kg)
Dimensions (main unit,
WxDxH)
SV-2100M4
NA
NA
28.2 x 17.7 x 34”
28.2 x 17.7 x 38”
28.2 x 17.7 x 46”
44 x 17.7 x 46.3”
(716 x 450 x 863mm) (716 x 450 x 966mm) (716 x 450 x 1166mm) (1116 x 450 x 1176mm)
308.6 lbs. (140 kg)
308.6 lbs. (140 kg)
330 lbs. (150 kg)
485 lbs (220 kg)
Dedicated data processor type: P (primary profile), R (roughness profile), WC, envelope residual profile, roughness motif,
waviness motif
PC system type: P (primary profile), R (roughness profile), WC, WCA, WE, WEA, DIN4776 profile, E (envelope residual profile),
roughness motif, waviness motif
Dedicated data processor type: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv, R3z, Sm, S, Pc, mr (c),δc, mr, tp, Htp, Lo, lr, Ppi, HSC,
Δa, Δq, Ku, Sk, Rpk, Rvk, Rk, Mr1, Mr2, A1, A2, Vo, λa, λq, R, AR, Rx, W, AW, Wx, Wte,
(43 parameters), Customization
PC system type: Pa, Pq, Psk, Pku, Pp, Pv, Pz, Pt, Pc, PSm, PΔq, Pmr (c), Pmr, Pδc, Ra, Rq, Rsk, Rku, Rp, Rv, Rz, Rt, Rc, RSm, RΔq,
Rmr (c), Rmr, Rδc, Wa, Wq, Wsk, Wku, Wp, Wv, Wz, Wt, Wc, WSm, WΔq, Wmr (c), Wmr, Wδc, Rk, Rpk, Rvk,
Mr1, Mr2, A1, A2, Rx, AR, R, Wx, AW, W, Wte, Ry, RyDIN, RzDIN, R3y, R3z, S, HSC, Lo, lr, Δa, λa, λq, Vo, Htp, NR,
NCRX, CPM, SR, SAR, NW, SW, SAW
Dedicated data processor type: ADC, BAC, power spectrum graph
PC system type: ADC, BAC Graph, power spectrum graph, auto-correlation graph, Walsh power spectrum graph, Walsh autocorrelation graph, slope distribution graph, local peak distribution graph, parameter distribution graph
Dedicated data processor type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation
Conic compensation, Inclination (Entire, Arbitrary)
PC system type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation,
Conic compensation, Inclination (Entire, Arbitrary), Polynomial compensation
Curved surface
compensation
Dedicated data processor type: Area, Circle, Angle, Coordinate difference, Step, Inclination
PC system type (SURFPAK-EZ): Area, Circle, Angle, Coordinate difference, Step, Inclination
Dedicated data processor type: 2CR-75%, 2CRPC-75%, Gaussian, Robust-spline
PC system type: 2CR-75%, 2CR-50%, 2CRPC-75%, 2CRPC-50%, Gaussian, Robust-spline
Contour analysis
Filters
Manual column stand options: 178-085 and 178-089 (for SJ-500)
Dimensions of SJ-500 w/ manual column stand 178-085
8
UP
Unit: mm
DOWN
50
15
300
710
598
7
11.8
198.7
50
T-groove
100
No.178-085* Does not include measuring unit
Vertical adjustment range: 11.8" (300mm)
Dimension (W × D × H): 23.6" x 17.7" x 28"
(600 × 450 × 710mm)
Weight: 242 lbs (110kg)
No.178-089* Does not include measuring unit
Vertical adjustment range: 9.8" (250mm)
Dimension (W × D × H): 15.7 x 9.8 x 2.4"
(400 × 250 × 60mm)
Weight: 44 lbs (20kg)
12
Suitable for desktop use
in inspection rooms and
such.
600
Measuring range
Auto-leveling table: 178-081 (for SJ-500 / SV-2100M4), 178-083 (for SV-2100S4 / H4 / W4)
This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this tedious
operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable.
Inclination adjustment angle
Maximum load
±2°
15.4 lbs (7kg)
Table dimensions
5.12 x 3.94"(130x100mm)
Mass
7.7lbs (3.5kg)
J-9
Surftest SV-3200
Technical Data
SERIES 178 — Surface Roughness Testers
X-axis
Measuring range: 4" or 8" (100mm or 200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Linear encoder
Drive speed:
0 - 3.1"/s (0 - 80mm/s)
Measuring speed: .00078 - .78"/s (0.2 - 20mm/s)**
Traversing direction: Backward
Traverse linearity: 4": (2+L)µin (0.05+0.001L)µm*
8": 20µin / 8"(0.5µm/200mm)
Z2-axis (column)
Vertical travel:
12", 20"or 27.6"
(300mm, 500mm or 700mm) power drive
Resolution:
39.4µin (1µm)
Measurement method: ABSOLUTE linear encoder
Drive speed:
0 - 1.2"/s (0 - 30mm/s)
Detector
Range / resolution: 32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin
(up to 96000 µin with an optional stylus)
{(800µm / 0.01µm, 80µm / 0.001µm, 8µm
/ 0.0001µm)
(up to 2400µm with an optional stylus)}
Detecting method: Skidless / skid measurement
Measuring force: 0.75mN (low force type)
Stylus tip:
Diamond, 60º/2µmR (low-force type)
Skid radius of curvature: 1.57" (40mm)
Detecting method: Differential inductance
Base size (W x H):
23.6 x 17.7" (600 x 450mm) or
39.4 x 17.7" (1000 x 450mm)
Base material:
Granite
SV-3200L4 (with options)
*L = Measured length inch (mm)
**Recommended speed: under 5mm/s
If using higher speed, stylus tip may be chipped and/or accuracy
may be worse, depending on surface condition.
*Shown with optional accessories.
SV-3200H4 with PC
The Surftest SV-3200 Series provide high-accuracy, high-level analysis
and multi-functionality in measurement of surface roughness.
FEATURES
•Mitutoyo's Surftest SV-3200 Series
provides high-accuracy, high-level
analysis and multi-functionality in threedimensional analysis and measurement of
fine contour, as well as the conventional
type surface roughness measurement.
•Peripheral devices such as the auto-leveling
table are available to enhance operability
and to enable automatic measurement.
•FORMTRACEPAK V5, dedicated dataanalyzing software, is installed. This
software allows data management in a
consistent format, from the work site to
the laboratory.
•Ceramic, which is known for its superb
anti-abrasive property, is used as the X-axis
drive unit guide. No lubrication of the
guide is required.
•High-accuracy glass scales are built-in on
X-axis (resolution: 1.97µin (0.05µm) and
Z2-axis (column, resolution: 39.4µin (1µm)
to ensure high-accuracy positioning.
J-10
The SV-3200 series manifest high-reliability
especially in the horizontal roughness
parameters (S, Sm), that require highaccuracy of the X-axis travel.
•When equipped with high accuracy Y-axis
table and 3D surface analysis software
MCubeMap, this offers CNC type
capabilities usually performed on Extreme
series machines.
•Various optional detector holders such
as Crank Rotary type and Manual Rotary
type make this versatile for many different
applications.
•New optional Digital Automatic Tilt (DAT)
function is best suited for workpieces that
are too large for leveling tables.
Evaluation Capability: FORMTRACEPAK V5
Assessed profiles
P (primary profile), R (roughness profile), WC, WCA, WE, WEA,
DIN4776 profile, envelope residual profile, roughness motif,
waviness motif
Evaluation parameters
Ra, Rq, Rz, Ry, Rz(JIS), Ry(DIN), Rc, Rp, Rpmax, Rpi, Rv, Rvmax,
Rvi, Rt, Rti, R3z, R3zi, R3y, S, Pc (Ppi), Sm, HSC, mr, dc, plateau
ratio, mrd, Rk, Rpk, Rvk, Mr1, Mr2, Da, Dq, la, lq, Sk, Ku, Lo,
Lr, A1, A2
Roughness motif parameters: Rx, R, AR, SR, SAR, NR, NCRX,
CPM
Waviness motif parameters: Wte, Wx, W, AW SW, SAW, NW
Analysis graphs
ADC, BAC1, BAC2, power spectrum chart, auto-correlation
chart, Walsh power spectrum chart, Walsh auto-correlation
chart, slope distribution chart, local peak distribution chart,
parameter distribution chart
Digital filter 2CR-75%, 2CR-50%, 2CR-75% (phase corrected),
2CR-50% (phase corrected), Gaussian-50%
Cutoff length*
lc: .001, .003, .01, .03, .1, .3, 1”
(0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm)
fl: .001, .003, .01, .03, .1, .3, 1”
(0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm)
fh: .001, .003, .01, .03, .1, .3, 1”
(0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm)
Sampling length (L)*.001, .003, .01, .03, .1, .3, 1”
(0.025mm, 0.08mm, 0.25mm, 0.8mm, 2.5mm, 8mm, 25mm)
Data compensation functions
Tilt compensation, R-plane (curved surface) compensation,
ellipse compensation, parabola compensation, hyperbola
compensation, quadric curve automatic compensation,
polynomial compensation, polynomial automatic compensation
*Arbitrary length can be specified in the range from .001” (0.025mm)
to the maximum traverse length.
Surftest SV-3200
SERIES 178 — Surface Roughness Testers
SPECIFICATIONS
Model No.
Order No. (inch)
Order No. (inch)
Measuring force of detector
X-axis measuring range
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
Model No.
Order No. (inch)
Order No. (inch)
Measuring force of detector
X-axis measuring range
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
Models without X-axis inclination function
SV-3200S4
178-424-11A
178-444-11A
0.75mN
4" (100mm)
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
29.8 x 19.0 x 38.0"
(756 x 482 x 966mm)
308 lbs (140kg)
SV-3200H4
178-425-11A
178-445-11A
0.75mN
4" (100mm)
20" (500mm) power column
23.6 x 17.7" (600 x 450mm)
29.8 x 19.0 x 45.9"
(756 x 482 x 1166mm)
330 lbs (150kg)
SV-3200W4
178-426-11A
178-446-11A
0.75mN
4" (100mm)
20" (500mm) power column
39.4 x 17.7" (1000 x 450mm)
45.5 x 19.0 x 46.3"
(1156 x 482 x 1176mm)
485 lbs (220kg)
SV-3200L4
178-464-11A
178-484-11A
0.75mN
4" (100mm)
27.6" (700mm) power column
39.4 x 17.7" (1000 x 450mm)
45.5 x 19.0 x 56.5"
(1156 x 482 x 1436mm)
595 lbs (270kg)
SV-3200S8
178-427-11A
178-447-11A
0.75mN
8" (200mm)
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
30.2 x 19.0 x 38.0"
(766 x 482 x 966mm)
308 lbs (140kg)
SV-3200H8
178-428-11A
178-448-11A
0.75mN
8" (200mm)
20"(500mm) power column
23.6 x 17.7" (600 x 450mm)
30.2 x 19.0 x 45.9"
(766 x 482 x 1166mm)
330 lbs (150kg)
SV-3200W8
178-429-11A
178-449-11A
0.75mN
8" (200mm)
20" (500mm) power column
39.4 x 17.7"(1000 x 450mm)
45.9 x 19.0 x 46.3"
(1166 x 482 x 1176mm)
485 lbs (220kg)
SV-3200L8
178-465-11A
178-485-11A
0.75mN
8" (200mm)
27.6" (700mm) power column
39.4 x 17.7"(1000 x 450mm)
45.5 x 19.0 x 56.5"
(1156 x 482 x 1436mm)
595 lbs (270kg)
Optional Accessories
Optional Accessories
178-602-1: Reference Specimen (Supports ISO)
A wide range of peripherals are available to support various challenging measurement needs.
178-611: Reference Step Specimen (2µm, 10µm)
178-612: Reference Step Specimen
(2µm, 10µm, 79µin, 394µin)
178-610: Step gage
(1µm, 2µm, 5µm, 10µm)
178-047: Three-axis adjustment table
(including 998291 precision V-block.)
178-016: Leveling table
178-042-1: Digimatic XY leveling table (25 x 25mm)
178-052-1: Digimatic XY leveling table (1 x 1")
178-043-1: XY leveling table (25 x 25mm)
178-053-1: XY leveling table (1 x 1")
178-019: Precision vise*
998291:
Precision V-block*
181-902-10: V-block set with clamp
(Max. workpiece dia.: 25mm)
181-901-10: V-block set with clamp
(Max. workpiece dia.: 1")
(See page J-22/23.) Detectors, styli, and nosepieces
Y-axis Table
178-097 for multiple workpiece
measurement
178-096 for 3D measurement
3D-Auto Leveling Table
178-077
*Used together with 178-096
Digital Advanced Tilting Unit
178-040
*Contact Sales Rep for details. Recommend to be installed in manufacturer’s facility.
(See page J-25 for more accessories.)
*Not a measuring axis, only for positioning.
*Use with an XY leveling table
178-071 (S-3000)
Standard Detector Holder
178-075 (S-3000CR)
Crank Rotary Type Detector Holder
178-074 (S-3000C)
Crank Type Detector Holder
178-076 (S-3000MR)
Manual Rotary Type Detector Holder
J-11
Surftest Extreme SV-3000CNC
SERIES 178 — CNC Surface Measuring Instruments
FEATURES
Technical Data: SV-3000CNC
•High-accuracy CNC surface roughness
measuring instrument allows surface
roughness measurement in both axes.
•Each axes has the maximum drive speed
of 200 mm/s, which permits high-speed
positioning that may result in a large
increase in the throughput of multipleprofile/multiple-workpiece measurement
tasks.
•For models with the α-axis, it is possible
to perform continuous measurement over
horizontal and inclined surfaces by powertilting the drive unit.
•For models with the Y-axis table, it is
possible to expand the measuring range
for multiple workpieces, etc., through
positioning in the Y-axis direction.
•Using optional rotary table q1 and
q2 designed to use with the CNC
models enables it to expand the CNC
measurement application range.
•Inclined plane measurements is possible
through 2-axis simultaneous control in the
X- and Y-axis directions.
•Since the detector unit incorporates an
anti-collision safety device, the detector
unit will automatically stop even if its main
body collides with a workpiece or fixture.
•Supplied with an easy-to-operate Remote
Box. The user can make any movement by
selecting the required axis using the two
joysticks. The current axis selection is easily
identified by the icon on the key top.
•Communication with the data processing/
analysis section is via USB.
X1-axis
Measuring range: 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (CNC, max.)
0 - 2.4"/s (0 - 60mm/s) (joystick)
Measuring speed: .00078 - .078"/s (0.02 - 2mm/s)
Traversing direction: Backward
Traverse linearity: 20 µin/8" (0.5µm/200mm)
a-axis**
Inclination angle: -45° to +10°
Resolution:
0.000225°
Rotating speed:
1rpm
Z2-axis (column)
Vertical travel:
12" (300mm) 20"*(500mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2.4"/s (0 - 60mm/s) (joystick)
Base size (W x H): 29.5 x 23.6" (750 x 600mm)
Base material:
Granite
Detector
Range / resolution: 32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin
(up to 96,000 µin with an optional stylus)
{(800µm / 0.01µm, 80µm / 0.001µm, 8µm / 0.0001µm)
(up to 2400µm with an optional stylus)}
Measuring force: 4mN (0.75mN) (low-force type)
Stylus tip:
Diamond, 90º/5µmR
(60º/2µmR: low-force type)
Dimension (W x D x H):31.5 x 24.4 x 39.4"
(800 x 620 x 1000mm)
31.5 x 24.4 x 47.2"
(800 x 620 x 1200mm)*
Mass 529 lbs (240kg) 551lbs (250kg)*
*High-column model
Y-axis table unit**
Measuring range: 8” (200mm)
Minimum reading : 1.97µin (0.05µm)
Scale unit:
Reflective-type Linear Encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2.4"/s (0 - 60mm/s) (joystick)
Maximum loading capacity: 44 lbs (20kg)
Traverse linearity 20µin/8” (0.5µm/200mm)
Linear displacement accuracy (at 20°C):
± (80+2L/4)µin {± (2+2L/100) µm}
L: Dimension between two measured points (mm)
Table size:
7.87 x 7.87” (200 x 200mm)
Dimensions (W x D x H): 12.6 x 25.4 x 4.1”
(320 x 646 x 105mm)
Mass:
77 lbs (35kg)
**Y-axis table included only as a factory installed option.
SV-3000CNC w/ PC system and software
PC stand is not included, isolation stand is optional
SPECIFICATIONS
Model No.
Order No. (100V - 120V)
X1-axis measuring range
Z2-axis vertical travel
Y-axis table unit
a-axis unit
SV-3000CNC
SV-3000CNC
SV-3000CNC
SV-3000CNC
178-521-1 178-541-1 178-522-1 178-542-1 178-523-1 178-543-1 178-524-1 178-544-1
8"
8"
8"
8"
8"
8"
8"
8"
(200mm) (200mm) (200mm) (200mm) (200mm) (200mm) (200mm) (200mm)
12"
20"
12"
20"
12"
20"
12"
20"
(300mm) (500mm) (300mm) (500mm) (300mm) (500mm) (300mm) (500mm)
—
—
—
—
Installed Installed Installed Installed
—
—
Installed Installed
—
—
Installed Installed
J-12
Optional Accessories
Vibration isolation stand
Vibration isolation mechanism: Diaphragm air spring
Natural frequency :2.5 - 3.5Hz
Damping mechanism: Orifice
Leveling mechanism: Automatic control with mechanical
valves
Air supply pressure: 0.4MPa
Allowable loading capacity: 772 lbs (350kg)
Dimensions (W x D x H): 39.4 x 35.2 x 28.1”
(1000 x 895 x 715mm)
Mass:
617 lbs (280kg)
Technical Data: SV-M3000CNC
X1-axis
Measuring range: 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 1.97"/s (0 - 50mm/s) (joystick)
Measuring speed: .00078 - .08"/s (0.02 - 2mm/s)
Traverse linearity: 20µin/8” (0.5µm/200mm)
28µin/8” (0.7µm/200mm)
(long-type detector)
20µin/8” (0.5µm/200mm)
(rotary-type detector,
up/down direction)
28µin/8” (0.7µm/200mm)
(long-type detector,
foward/backward direction)
a-axis
Inclination angle: -45° to +10°
Resolution:
0.000225°
Rotating speed:
1rpm
Z2-axis (column)
Vertical travel:
20"(500mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (CNC, max.)
0 - 1.97"/s (0 - 50mm/s) (joystick)
Y-axis
Measuring range: 32" (800mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 1.97"/s (0 - 50mm/s) (joystick)
Measuring speed: .00078- .08"/s (0.02 - 2mm/s)
Traverse linearity: 20µin/2" (0.5µm/50mm), 80µin/32"
(2µm/800mm) 28µin/2" (0.7µm/50mm),
120µin/32" (3µm/800mm)
(long-type detector)
28µin/2" (0.7µm/50mm),
120µin/32" (3µm/800mm)
(rotary-type detector, up/down direction)
Base unit
Size (W x H):
23.6 x 59.1" (600 x 1500mm)
Material:
Steel
Loading capacity: 661 lbs (300kg)
Detector
Range / resolution: 32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin
(up to 96,000 µin with an optional stylus)
{800µm / 0.01µm, 80µm / 0.001µm,
8µm / 0.0001µm (up to 2400µm with
an optional stylus)}
Detecting method: Skidless / skid measurement
Measuring force: 4mN or 0.75mN (low-force type)
Stylus tip:
Diamond, 90º/5µmR
(60º/2µmR: low-force type)
Skid radius of curvature: 1.57" (40mm)
Detecting method: Differential inductance
Dimension (W x D x H):42.7 x 66.7 x 75.7"
(1085 x 1695 x 1922mm)
Mass 3527 lbs (1600Kg )
(including vibration isolating unit)
Software
FORMTRACEPAK V5
Enables control of the optional motor-driven Y-axis table and
rotary table for realizing efficient measurement automation. You
can also perform contour evaluation that allows free analysis of
level differences, angle, pitch, area and other characteristics based
on surface roughness data. In addition, analysis results can be
saved in the “html”,“mhtml” or pdf format which allows Internet
Explorer or MS-Word compatibility, allowing PC without layout
editing programs to view analysis results.
Contour Measurement
& Surface Roughness
Measurement Screen
Surftest Extreme SV-M3000CNC
SERIES 178 — CNC Surface Measuring Instruments
SV-M3000CNC with personal
computer system and software
* PC stand not included
FEATURES
•CNC Surface Roughness Tester covers
measurement of large/heavy workpieces
such as engine blocks, crankshafts, etc.
•In combination with the surface roughness
detector rotating unit, S-3000AR (optional),
it can perform continuous measurement
over the bottom, top and side surfaces of
a workpiece.
•Compatible with the optional large table
for supporting a load of 220 lbs (100 kg)
or a large θ2 table. Enables continuous
automatic measurement of large-size
workpieces.
•Suitable for automatic surface roughness
measurement on large and heavy
workpieces.
•Employs the column-moving type
configuration that is not restricted by
workpiece size. This is advantageous for
measuring heavy workpieces, such as
engine blocks, crankshafts, etc.
•Provides 31.5” (800mm) of Y-axis stroke.
This makes it possible to measure multiple
profiles on large workpieces.
•Load table has a self-contained structure
to ensure that various size workpieces,
jigs, auto-feed devices, etc., are easily
accommodated and can be specified, if
required, by special order.
SPECIFICATIONS
Model No.
Order No. (100V - 120V)
X1-axis measuring range
Z2-axis column travel range
Y-axis travel range
a-axis inclination angle
Report Layout Screen
J-13
SV-M3000CNC
178-549-1
8" (200mm)
20" (500mm)
32" (800mm)
-45º (CCW), +10º (CW)
Formtracer SV-C3200 / SV-C4500
SERIES 525 — Surface Roughness / Contour Measuring System
Technical Data: Common
Power supply:
Power consumption:
100 – 240VAC ±10%, 50/60Hz
400W (main unit only)
Technical Data: Contour Measurement
X-axis
Measuring range: 4" (100mm) or 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
3.1"/s (80mm/s) and manual
Measuring speed: .00078 - .78"/s (0.02 - 20mm/s)*
*Recommended speed: under 5mm/s
If using higher speed, stylus tip may be chipped and/or accuracy
may be worse, depending on surface condition.
Measuring direction:Forward/backward
Traverse linearity: 32µin/4"(0.8µm/100mm)
79µin/8” (2µm/200mm)
SV-C3200S4 with personal
computer system and software
Surface Roughness Measurement
SV-C3200L4 (with options)
FEATURES
•Dramatically increased drive speed
(X axis: 3.1”/s (80mm/s), Z2 axis column:
1.2”/s (30mm/s) further reduces total
measurement time.
•In order to maintain the traverse linearity
specification for an extended period
of time, Mitutoyo has adopted highly
rigid ceramic guides that combine the
characteristics of smallest secular change
and remarkable resistance to abrasion.
•The drive unit (X-axis) and column (Z2axis) are equipped with a high-accuracy
linear encoder (ABS type on Z2-axis). This
improves reproducibility of continuous
automatic measurement of small holes
in the vertical direction and repeated
measurement of parts which are difficult
to position.
•Traverse linearity: (2+1L)µin
(±(0.05+0.001L) µm*)
Designed to handle workpieces calling for
high accuracy.
*S4, H4, W4 types, L = Drive length inch (mm)
•Compliant with JIS '82/'94/'01, ISO, ANSI,
DIN, VDA, and other international surface
roughness standards.
•Equipped with a standard high accuracy
detector (0.75mN/4mN measuring force)
providing a resolution down to 0.004µin
(0.0001µm).
Contour Drive Measurement
Automatic Measurement
•A wide range of optional peripherals are
available to support quick and easy CNC
operation.
•X axis accuracy: ± (31.5+10L)µin
(±(0.8+0.01L)µm*)
Z1-axis accuracy: ± (31.5+|20H|)µin
(±(0.8+I2HI/100)µm*)
Designed to handle workpieces calling for
high accuracy.
*SV-C4500S4, H4, W4 types, L = Drive length,
H = Measurement height inch (mm)
Y-axis Table
•The contour drive unit of SV-C4500 series
instruments can continuously measure
in the upward and downward directions
without the need to change the arm
orientation or reset the workpiece, when
combined with the double cone-end
stylus (a new product with contact points
in the upward and downward directions).
Rotary Table q1
Rotary Table q2
J-14
*with the X axis in horizontal orientation
Linear displacement:±(32+10L)µin (±0.8+0.01L) µm
(SV-C3200S4, H4, W4)
accuracy (at 20°C) ±(32+10L)µin (±0.8+0.01L)µm
(SV-C4500S4, H4, W4)
±(32+20L)µin (±0.8+0.02L)µm
(SV-C3200S8, H8, W8)
±(32+20L)µin (±0.8+0.02L)µm
SV-C4500S8, H8, W8)
* L = Drive length inch (mm)
Inclination range: ±45°
Z2-axis (column)
Vertical travel:
12"(300mm) or 20"(500mm)
Resolution:
39.4µin (1µm)
Measurement method: ABSOLUTE linear encoder
Drive speed:
0 - 1.2"/s (0 - 30mm/s) and manual
Z1-axis (detector unit)
Measuring range: ±1.2” (±30mm)
Resolution:
1.57µin (0.04µm) (SV-C3200 series),
.78µin (0.02µm) (SV-C4500 series)
Measurement method: Linear encoder (SV-C3200 series),
Laser hologage (SV-C4500 series)
Linear displacement:±(63+|20|H) µin (±(1.4+|2H|/100)µm) (SV-C3200 series)
accuracy (at 20°C) ±(31.5+|20H|) µin
(±(0.8+|2H|/100)µm) (SV-C4500 series)
*H: Measurement height from the
horizontal position (mm)
Stylus up/down operation: Arc movement
Face of stylus:
Upward/downward (SV-C3200)
Upward/downward (Direction switch by Formtracepak) (SV-C4500)
Measuring force: 30mN (SV-C3200)
10, 20, 30, 40, 50mN (SV-C4500)
* As for SV-C4500, set the measurement force with Traceable angle:
Stylus tip
Formtracepak.
Ascent: 77°, descent: 83°
(using the standard stylus provided and
depending on the surface roughness)
Radius: 25μm, carbide tip
Technical Data: Surface Roughness Measurement
X1-axis
Measuring range:
4" (100mm) or 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Linear encoder
Drive speed:
3.1"/s (80mm/s)
Traversing direction: Backward
Traverse linearity:
(2+1L) µin (0.05+1L/1000)µm
(S4, H4, W4 types)
20µin/8"(0.5µm/200mm)
(S8, H8, W8 types)
Z2-axis (column)
Vertical travel:
12" (300mm) or 20" (500mm)
Resolution:
39.4 µin (1µm)
Measurement method: ABSOLUTE linear encoder
Drive speed:
0 - 1.2"/s (0 - 30mm/s) and manual
Detector
Range / resolution:
32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin
(up to 96000 µin with an optional
stylus)
{800µm / 0.01µm, 80µm / 0.001µm,
8µm / 0.0001µm (up to 2400µm with
an optional stylus)}
Detecting method:
Skidless / skid measurement
Measuring force:
0.75mN (low force type)
Stylus tip:
Diamond
60º/2µmR (low force type)
Skid radius of curvature: 1.57" (40mm)
Detecting method:
Differential inductance
Formtracer SV-C3200 / SV-C4500
SERIES 525 — Surface Roughness / Contour Measuring System
SPECIFICATIONS
Model No.
Order No. (inch)
Model No.
Order No. (inch)
X1-axis measuring range
Measuring force of detector
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
Model No.
Order No. (inch)
Model No.
Order No. (inch)
X1-axis measuring range
Measuring force of detector
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
SV-C3200S4
525-491-11A
SV-C4500S4
525-451-11A
4" (100mm)
0.75mN
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
39.2 x 22.6 x 38.0"
(996 x 575 x 966mm)
308 lbs (140kg)
SV-C3200H4
525-492-11A
SV-C4500H4
525-452-11A
4" (100mm)
0.75mN
20" (500mm) power column
23.6 x 17.7" (600 x 450mm)
39.2 x 22.6 x 46.3"
(996 x 575 x 1176mm)
330 lbs (150kg)
SV-C3200W4
525-493-11A
SV-C4500W4
525-453-11A
4" (100mm)
0.75mN
20" (500mm) power column
39.4 x 17.7" (1000 x 450mm)
55.4 x 22.6 x 46.3"
(1396 x 575 x 1176mm)
485 lbs (220kg)
SV-C3200L4
525-494-11A
SV-C4500L4
525-454-11A
4" (100mm)
0.75mN
27.6" (700mm) power column
39.4 x 17.7" (1000 x 450mm)
55.4 x 22.6 x 56.1"
(1396 x 575 x 1426mm)
595 lbs (270kg)
SV-C3200S8
525-496-11A
SV-C4500S8
525-456-11A
8" (200mm)
0.75mN
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
39.6 x 22.6 x 38.0"
(1006 x 575 x 966mm)
308 lbs (140kg)
SV-C3200H8
525-497-11A
SV-C4500H8
525-457-11A
8" (200mm)
0.75mN
20" (500mm) power column
23.6 x 17.7" (600 x 450mm)
39.6 x 22.6 x 46.3"
(1006 x 575 x 1176mm)
330 lbs (150kg)
SV-C3200W8
525-498-11A
SV-C4500W8
525-458-11A
8" (200mm)
0.75mN
20" (500mm) power column
39.4 x 17.7" (1000 x 450mm)
55.4 x 22.6 x 46.3"
(1406 x 575 x 1176mm)
485 lbs (220kg)
SV-C3200WL8
525-499-11A
SV-C4500L8
525-459-11A
4" (100mm)
0.75mN
27.6" (700mm) power column
39.4 x 17.7" (1000 x 450mm)
55.4 x 22.6 x 56.1"
(1396 x 575 x 1426mm)
595 lbs (270kg)
Optional Accessories
A wide range of peripherals are available to support various
challenging measurement needs.
Software
FORMTRACEPAK V5
Enables control of the optional motor-driven Y-axis table and
rotary table for realizing efficient measurement automation.
You can also perform contour evaluation that allows free
analysis of level differences, angle, pitch, area and other
characteristics based on surface roughness data. In addition,
analysis results can be saved in the “html”, “mhtml” or
pdf format which allows Internet Explorer or MS-Word
compatibility, allowing PC without layout editing programs to
view analysis results.
Contour Measurement
Screen
Y-axis Table
178-097 for multiple workpiece
measurement
178-096 for 3D measurement
3D-Auto Leveling Table
178-077
*Used together with 178-096
*Not a measuring axis, only for positioning.
(See page J-25 for more accessories.)
178-071 (S-3000)
Standard Detector Holder
178-091 (S-3000CR)
Crank Rotary Type Detector Holder
178-074 (S-3000C)
Crank Type Detector Holder
178-092 (S-3000MR)
Manual Rotary Type Detector Holder
Surface Roughness
Measurement Screen
J-15
Formtracer Extreme SV-C4500CNC
SERIES 525 — Surface Roughness/Form Measuring Instrument
SV-C4500CNC with
recommended machine
vibration stand
* PC stand not included
Technical Data: Common
Base size (W x H):
31 x 39.4" (800 x 1000mm) Type S
34 x 47.2" (800 x 1200mm) Type H
Base material:Granite
Mass:
529 lbs (240kg) Type S
551 lbs (250kg) Type H
Power supply:
100 – 120VAC ±10%, 50/60Hz
Power consumption: 500W (main unit only)
Technical Data: Contour Measurement
X1-axis
Measuring range: 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2"/s (0 - 50mm/s) (joystick)
Measuring speed: .00078 - .08"/s (0.02 - 2mm/s)
Measuring direction:Forward / Backward
Traverse linearity: 80µin / 8"(2µm/200mm)
Surface roughness detector
Contour Z-axis detector
FEATURES
•High-accuracy CNC surface roughness/
form measuring instrument allows both
measurement of surface roughness and
form/contour with one unit.
•Each axes has the maximum drive speed of
7.87”/s (200 mm/s), which permits highspeed positioning that may result in a large
increase in the throughput of multipleprofile/multiple-workpiece measurement
tasks.
•For models with the α axis, it is possible
to perform continuous measurement over
horizontal and inclined surfaces by powertilting the detector unit.
•For models with the Y-axis table, it is
possible to expand the measuring range
for multiple workpieces, etc., through
positioning in the Y-axis direction.
•When combined with the double cone-end
stylus (a new product with diametrically
opposed contact points), the instrument
can continuously measure in the upward
and downward directions without the
need to change the arm orientation or
reset the workpiece fixturing.
J-16
•The measuring force can be switched
among five levels (upward and downward)
from the data-processing program
(Formtracepak).
•Enables inclined plane measurements
through 2-axis simultaneous control in the
X- and Y-axis directions.
•When the detector for form/contour
measurement is replaced with that for
surface roughness measurement, or vice
versa, it is a simple, one-touch replacement
without re-routing of the connecting
cables.
•Since the Z1-axis detector incorporates an
anti-collision safety device, the detector
unit will automatically stop even if its main
body collides with a workpiece or fixture.
•Supplied with an easy-to-operate Remote
Box. The user can make any movement by
selecting the required axis using the two
joysticks. The current axis selection is easily
identified by the icon on the key top.
•Communication with the Data Processing/
Analysis section is via USB.
*with the X axis in horizontal orientation
Linear displacement accuracy (at 20°C):
±(0.8+4L/200)mm)
* L = Drive length (mm)
a-axis* Depends on Code #
Inclination angle: -45° to +10°
Resolution:
0.000225°
Rotating speed:
1rpm
Z2-axis (column)
Vertical travel:
12" or 20" (300mm or 500mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2."/s (0 - 50mm/s) (joystick)
Z1-axis (detector unit)
Measuring range: ±1.2" (±30mm)
Resolution:
.787µin (0.02µm)
Measurement method: Reflective Type detector unit
Linear displacement:
Accuracy (at 20°C) ±(32+110H)µin (±(0.8+|2H|/100)µm) *H: Measurement height from the
horizontal position (mm) w/o a-axis:
±(1.5+10H|/1000)µm
Stylus up/down operation: Arc movement
Face of stylus:
Downward
Measuring force: 10, 20, 30, 40, 50mN
Traceable angle:
Ascent: 70°, descent: 70°
(using the standard stylus provided and
Stylus tip
depending on the surface roughness)
Radius: 25μm, carbide tip
Technical Data: Surface Roughness Measurement
X1-axis
Measuring range: 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2"/s (0 - 50mm/s) (joystick)
Measuring speed: .00078 - .08"/s (0.02 - 2mm/s)
Traversing direction: Pulling
Traverse linearity: 20µin/8" (0.5µm/200mm)
a-axis* Depends on Code #
Inclination angle: -45° to +10°
Resolution:
0.000225°
Rotating speed:
1rpm
Z2-axis (column)
Vertical travel:
12" or 20" (300mm or 500mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
7.87"/s (200mm/s) (max., CNC)
0 - 2"/s (0 - 50mm/s) (joystick)
Detector (optional)
Range / resolution: 32000 µin / .4 µin, 3200µin /
.04µin, 320 µin / .004µin
(up to 96000 µin with an optional stylus)
{800µm / 0.01µm, 80µm / 0.001µm,
8µm / 0.0001µm (up to 2400µm with
an optional stylus)}
Detecting method: Skidless / skid measurement
Measuring force: 0.75mN
Stylus tip:
60º/2µmR
Skid radius of curvature: 1.57" (40mm)
Detecting method: Differential inductance
Formtracer Extreme SV-C4500CNC
SERIES 525 — Surface Roughness/Form Measuring Instrument
Y-axis table unit**
Measuring range: 8” (200mm)
Minimum reading : 1.97µin (0.05µm)
SPECIFICATIONS
Scale unit:
Reflective-type linear encoder
Drive speed:
200mm/s (max., CNC)
Model No.
0 - 2"/s (0 - 50mm/s) (joystick)
Order No. (100V - 120V)
Maximum loading capacity: 44 lbs (20kg)
X1-axis measuring range
Traverse linearity 20µin/8” (0.5µm/200mm) Surface roughness
Z2-axis vertical travel
80µin/8” (2µm/200mm) contour
Linear displacement accuracy (at 20°C):
Y-axis table unit
± (80+20L)µin{± (2+2L/100) µm}
a-axis unit
contour mode
L: Dimension between two measured Granite base size (WxD)
points (mm)
Dimensions (main unit, WxDxH)
Table size:
7.8 x 7.8”(200 x 200mm)
Mass (main unit)
Dimensions (W x D x H): 2.6 x 25.4 x 4.1”
(320 x 646 x 105mm)
Mass:
77 lbs (35kg)
DIMENSIONS
SV-C4500S CNC
525-674-1
8" (200mm)
12" (300mm)
Installed
Installed
29.5 x 23.6"(750 x 600mm)
31.5 x 24.4 x 39.4"(800 x 620 x 1000mm)
529 lbs (240kg)
SV-C4500H CNC
525-694-1A
8" (200mm)
20"(500mm)
Installed
Installed
29.5 x 23.6"(750 x 600mm)
31.5 x 24.4 x 47.2"(800 x 620 x 1200mm)
551 lbs (250kg)
895
Unit: mm
**Y-axis table included only as a factory installed option.
281.6
Optional Accessories
120
Machine vibration stand: 12AAE032
Vibration isolation mechanism: Diaphragm air spring
Natural frequency :2.5 - 3.5Hz
Damping mechanism: Orifice
Leveling mechanism: Automatic control with mechanical
valves
Air supply pressure: 0.4Mpa
Allowable loading capacity: 772 lbs (350kg)
Dimensions (W x D x H): 39.4 x 35.2 x 28.1”
(1000 x 895 x 715mm)
Mass:
617 lbs (280kg)
754
895
1000
507
281.6
120
40
Software
FORMTRACEPAK V5
Enables control of the optional motor-driven Y-axis table and
rotary table for realizing efficient measurement automation. You
can also perform contour evaluation that allows free analysis of
level differences, angle, pitch, area and other characteristics based
on surface roughness data. In addition, analysis results can be
saved in the “html”, “mhtml” or pdf format which allows Internet
Explorer or MS-Word compatibility, allowing PC without layout
editing programs to view analysis results.
Contour Measurement
and Surface Roughness
Measurement Screen
507
Detector Stand
1000
1000
46
46
895
895
281.6
Z2
120
281.6
120
40
Y axis
Report Layout Screen
507
507
X-axis
displacement range
J-17
40
715
754
715
754
46
Formtracer CS-3200
SERIES 525 — Form Measuring Instruments
Technical Data: Contour Measurement
CS-3200S4 with personal
computer system and
software
* PC stand not included.
X1-axis
Measuring range: 4" (100mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
0 - 3.1"/s (0 - 80mm/s) and manual
Measuring speed: .00078 - .00787"/s
(0.02 - 0.2mm/s) (surface roughness)
0.00078 - 0.0787"/s (0.02 - 2mm/s) (contour)
Measuring direction:Forward / Backward
Traverse linearity: 8µin/4” (16µin/4”)
[0.2µm/100mm (0.4µm/100mm)]
( ): at the protruded detector position
*with the X axis in horizontal orientation
Linear displacement accuracy (at 20°C):
± (32+10L)µin {±(0.8+0.01L)µm}
* L = Drive length (mm)
Inclination range: ±45°
Z2-axis (column)
Vertical travel:
12" (300mm)
Resolution:
39.4µin (1µm)
Measurement method: ABSOLUTE linear encoder
Drive speed:
0 - .78"/s (0 - 20mm/s) and manual
Z1-axis (detector unit)
Measuring range / resolution: 3µin/.2", .3µin/.02",
.03µin/.002"
(0.08µm/5mm, 0.008µm/0.5mm, 0.0008µm/0.05mm)
Measurement method: Differential inductance method
Linear displacement:±(60+20H)µin ±(1.5+2H/100)µm
Accuracy (at 20°C) *H: Measurement height from the
FEATURES
•Highest measurement accuracy in its class.
X axis: ±(1+0.01L)µm
Z1 axis: ±(1.5+|2H|/100)µm
•To detect surface roughness and contour
in a single measurement the Z1-axis
detector unit of CS-3200S4 has a wide
measuring range and high resolution of
5mm / 0.08µm to 0.05mm / 0.0008µm.
•The detector unit can be extended to avoid
interference between the drive unit and
workpiece. The measuring range is shifted
to the left by 2.76” (70mm).
horizontal position (mm)
Stylus up/down operation: Arc movement
Face of stylus:
Downward
Measuring force: 0.75mN
Traceable angle:
Ascent: 65°, descent: 65°
(using the standard stylus provided and
depending on the surface roughness)
Stylus tip
Radius: 2μm, diamond
Base size (W x H):
23.6 x 17.7" (600 x 450mm)
Base material:Granite
Mass:
309 lbs (140kg) (main unit)
Power supply:
100 – 240VAC ±10%, 50/60Hz
Power consumption: 400W (main unit only)
Protrusion of Detector Position
Normal detector position
295
100
Unit: mm
43
35
300
Contour
J-18
65
CLAMP
When detector is maximally extended
(Extended by 70mm from normal position)
225
100
113
105
300
300
CLAMP
CLAMP
65
•In order to maintain the traverse linearity
specification for an extended period
of time, Mitutoyo has adopted highly
rigid ceramic guides that combine the
characteristics of smallest secular change
and remarkable resistance to abrasion.
•Drastically increased drive speed further
reduces total measurement time.
X axis: 80mm/s, Z2 axis: 20mm/s
•To enhance safety during fast traverse,
the Z-axis detector unit incorporates a
safety device (Automatic Stop-On-Collision
Mechanism).
•Incorporation of an ABS scale in the Z2
axis eliminates the need for origin point
re-setting conventionally required for every
step of repeated measurements over step
or multiple sections.
•Small holes and inclined planes can be
efficiently measured
using the inclined
295
100 43
X-axis drive unit and35 fine-feed handles on
the X and Z2 axes.
•All detector and drive unit cables are
housed inside the main unit to eliminate
any risk of abrasion and guarantee troublefree, high-speed operation.
•Orientation of the drive unit can be
inclined by ±45°. This allows CS-3200 to
measure an inclined surface quickly.
65
Surface roughness
Formtracer CS-3200
SERIES 525 — Form Measuring Instruments
SPECIFICATIONS
Model No.
Order No. (inch)
X1-axis measuring range
Z2-axis vertical travel
Stylus
(Unit: inch (mm))
Standard stylus: No. 12AAD554
Tip radius:
Tip angle:
Tip material:
(6.5)
59
66.5
1
1
ø3
ø1.2
60
18
3.2
ø4
10
ø3
3.2
ø4
ø1.2
2 µm
60˚ cone
Diamond
ø4
60
Measuring instrument
control
2
59
67.5
(6.5)
For contour/surface roughness measurement
Measurable depth:
.28” (7mm) max.
For contour/surface roughness measurement
Measurable offset length: .60” (15mm)
Cone stylus: No. 12AAD552
Deep Groove stylus: No. 12AAD560
25 µm
30˚ cone
Sapphire
Tip radius:
Tip angle:
Tip material:
2 µm
60˚ cone
Diamond
1
3.2
21
60
Small hole stylus: No. 12AAD556
2x-long stylus: No. 12AAD562
2 µm
60˚ cone
Diamond
This machine incorporates a startup system (relocation
detection system), which disables operation when
an unexpected vibration is applied or the machine is
relocated. Be sure to contact your nearest Mitutoyo
prior to relocating this machine after initial installation.
60
59
66.1
1
40
3.2
ø4
12.5
ø3
(6.5)
ø1.2
14.5
3.2
129
(6.5)
136.5
For contour/surface roughness measurement
Applicable hole:
ø.08" (ø2mm) min.
Measuring lens
5 µm
40˚ cone
Diamond
ø4
Tip radius:
Tip angle:
Tip material:
9
ø1.2
10
0.4
24.8
0.6
Inspection certificate
creation
(6.5)
For contour/surface roughness measurement
Measurable depth: .79” (20mm) max.
4
Contour verification
59
66.5
For contour measurement
Measurable depth: .28” (7mm) max.
Tip radius:
Tip angle:
Tip material:
3.2
(6.5)
59
66.5
1
Design data creation
(CAD file import)
6.5
ø4
ø1.2
23
ø4
30
Surface roughness
analysis
8
10
ø3
ø3
Tip radius:
Tip angle:
Tip material:
Contour analysis
Eccentric stylus: No. 12AAD558
2 µm
60˚ cone
Diamond
(8)
Tip radius:
Tip angle:
Tip material:
10
FORMTRACEPAK6000
Enables control of the optional motor-driven Y-axis table and
rotary table for realizing efficient measurement automation.
You can also perform contour evaluation that allows free
analysis of level differences, angle, pitch, area and other
characteristics based on surface roughness data. In addition,
you can create an original inspection certificate by setting the
print format to suit your particular requirements.
8
Software
CS-3200S4
525-411A
4" (100mm)
12" (300mm)
For contour/surface roughness measurement
Measurable depth: .39” (10mm) max.
Measuring ball screw
J-19
Measuring bearing ring
Formtracer Extreme CS-5000CNC / CS-H5000CNC
SERIES 525 — CNC Form Measuring Instruments
CS-H5000CNC with personal
computer system and software
* PC stand not included
Technical Data:
X1 axis
Measuring range: 8” (200mm)
Resolution:
0.25µin (0.00625µm)
Measurement method: Laser Holoscale
Drive speed:
Max. 1.57”/s (40mm/s) (in CNC mode)
0 - 1.57”/s (0 - 40mm/s)
(in joystick control mode)
Measuring speed: .0008 - .008”/s (0.02 - 0.2mm/s) (surface roughness)
.0008 - .08”/s (0.02 - 2mm/s)
(form/contour)
Measuring direction:Forward / Backward
Traverse linearity: (4+1.5L)µin {(0.1+0.0015L)µm}
with standard stylus
(8+1.5L)µin {(0.2+0.0015L)µm}
with 2X-long stylus
*Traverse linearity: (2+3L)µin {(0.05+0.0003L)}µm with
standard stylus
(4+1.5L)µin {(0.1+0.0015L)}µm with
2X-long stylus
Linear displacement accuracy ±(20°C): ±(12+2L)µin
{±(0.3+0.002L)µm}
*Linear displacement accuracy ±(20°C): ±(2.8+6.3+L)µin
{±(0.16+0.001L)µm}
Wide range detector
employing active
control technology
Remote box
L = Measured length inch (mm)
Z1 axis
Measuring range: .47" (12mm) (with standard stylus)
.94" (24mm) (with 2X-long stylus)
Resolution:
.16µin (0.004µm) (with standard stylus)
.32µin (0.008µm) (with 2X-long stylus)
*Resolution:
.03µin (0.0008µm) (with standard stylus)
.06µin (0.0016µm) (with 2X-long stylus)
Stylus up/down:
Arc movement
Measurement method: Transmission-type laser linear encoder
Linear displacement accuracy (20°C): ±(12+120H)µin
{±(0.3+I0.02HI)µm}
*Linear displacement accuracy (20°C): ±(2.8+120H)µin
{±(0.07+I0.02HI)µm}
Measuring force:
Traceable angle:
FEATURES
•High-accuracy stylus-type CNC surface
measuring instrument allows simultaneous
measurement of surface roughness and
form/contour.
•The X1 axis has a maximum drive speed
of 1.57”/s (40 mm/s) and Z2 axis has a
maximum drive speed of 7.87”/s (200 mm/
s). This permits high-speed positioning
that may result in a large increase in the
throughput of multiple-profile / multipleworkpiece measurement tasks.
•A Mitutoyo Laser Holoscale is incorporated
in the X1 axis and Z1 axis so that
high resolution (X1 axis: 6.25nm, Z1
axis: 4nm/8nm) is achieved and batch
measurement of form / contour and
surface roughness can be made.
•The active control method is employed for
the Z1-axis detector to implement a widerange measurement capability wherein the
variation in dynamic measuring force is
restricted.
J-20
•Since the Z1-axis detector incorporates an
anti-collision safety device, the detector
unit will automatically stop even if its main
body collides with a workpiece or fixture.
•For models with the α-axis, it is possible
to perform continuous measurement over
horizontal and inclined surfaces by powertilting the X1 axis.
•For models with the Y-axis table, it is
possible to expand the measuring range
for multiple workpieces, etc., through
positioning in the Y-axis direction.
•Supplied with the easy-to-operate Remote
Box, the user can make any movement by
selecting the required axis using the two
joysticks. The current axis selection is easily
identified by the icon on the key top.
•Uses USB for communicating with the Data
Processing / Analysis Unit (optional).
H = Measured height inch (mm)
4mN (with standard stylus)
0.75mN (with 2X-long stylus)
60° for ascent, 60° for descent
(Depending on the workpiece surface condition)
Stylus tip:
Radius: 5µm, angle: 40°, diamond
(ball stylus)
(Radius: 0.25mm, sapphire)
Face of stylus:
Downward
Z2 axis (column unit)
Measuring range:
12" (300mm) (20" (500mm) high column type)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
Max. 7.87”/s (200mm/s) (in CNC mode)
0 - 1.97”/s (0 - 50mm/s)
(in joystick control mode)
Base size (W x D): 29.5 x 23.6” (750 x 600mm)
Base material:
Granite
Dimension (W x D x H):31.5 x 24.4 39.4” (800 x 620 x 1000mm)
31.5 x 24.4 x 47.2”
(800 x 620 x 1200mm: high column type)
Mass:
529 lbs (240kg) 551 lbs (250kg): high column type))
*CS-H5000CNC model in red.
Formtracer Extreme CS-5000CNC / CS-H5000CNC
SERIES 525 — CNC Form Measuring Instruments
SPECIFICATIONS
Report Layout Screen
CS-5000CNC
525-738A
8" (200mm)
12" (300mm)
Installed
—
CS-5000CNC
525-739A
8" (200mm)
12" (300mm)
Installed
Installed
Model No.
Order No. (100V - 120V)
X1-axis measuring range
Z2-axis vertical travel
Y-axis table unit
a-axis unit
CS-5000CNC
525-756A
8" (200mm)
20" (500mm)
—
—
CS-5000CNC
525-757A
8" (200mm)
20" (500mm)
—
Installed
CS-5000CNC
525-758A
8" (200mm)
20" (500mm)
Installed
—
CS-5000CNC
525-759A
8" (200mm)
20" (500mm)
Installed
Installed
Model No.
Order No. (100V - 120V)
X1-axis measuring range
Z2-axis vertical travel
Y-axis table unit
CS-H5000CNC
525-786A
8" (200mm)
12" (300mm)
—
CS-H5000CNC
525-787A
8" (200mm)
12" (300mm)
Installed
Stylus
12AAD543*1: Standard-length stylus (tip radius: 5µm)
12AAJ037*2: For CS-H5000CNC (tip radius: 5µm)
Tip material: Diamond
107
1
(31.5)
ø4
ø6
74.5
187
154.5
ø6
(1.1)
35.95
65.95
12AAD652: Standard-length stylus for extra-small hole
Tip radius: 5µm
106.4
Tip material: Diamond 0.4
74.5
(31.5)
6
40º
A
(31.5)
ø6
10
0.4
A
35.95
65.95
ø4
ø6
(19)
25
A
(1.1)
12AAD545*1: Double-length stylus (tip radius: 5µm)
12AAJ039*2: For CS-H5000CNC (tip radius: 5µm)
Tip material: Diamond
6
40º
A
1.2
35.95
65.95
1.6
ø1.2
ø1.2
ø0.5mm ball
0.4
ø4
(31.5)
(6.8)
12.75
ø6
74.5
0.6
ø0.6
0.6
1
ø1.2
Detector
12AAD651: Standard-length stylus for small hole
106.6
Tip radius: 5µm
74.5
(31.5)
Tip material: Diamond 0.6 15
(6.5)
12.5
35.95
65.95
12AAD544*1*2: Standard-length ball stylus
(tip radius: 5µm)
107
Tip material: Sapphire
1
Nosepiece
ø1.2
40º
12AAD653: Standard-length eccentric stylus
Tip radius: 5µm
109
74.5
Tip material: Diamond 3
115.95
145.95
ø4
ø6
(6.5)
65.95
12AAJ041*2: Double-length stylus (tip radius: 2µm)
Tip material: Diamond
187
1
154.5
*1: Standard accessory of CS-5000CNC
*2: Standard accessory of CS-H5000CNC
60º
J-21
ø1.2
(31.5)
ø4
(19)
25
ø6
(19.3)
115.95
145.95
(31.5)
35.95
16
(31.5)
154.5
ø1.2
ø1.2
4˚
187
1
ø0.5mm
ball
ø6
12AAD546*1*2: Double-length ball stylus
Tip material: Sapphire
12.5
ø6
40º
25.25
ASLPAK (optional software)
Aspherical lens analysis program recommended to be used
with CS-H5000CNC and CS-5000CNC models. To make full
use of software functions, optional accessories such as y-axis
table, 3DALT and theta q-1 table are required. The functions
can be restricted without the optional accessories.
Unit: mm
ø4
Contour Measurement
and Surface Roughness
Measurement Screen
CS-5000CNC
525-737A
8" (200mm)
12" (300mm)
—
Installed
ø4
FORMTRACEPAK V5
Enables control of the optional motor-driven Y-axis table and
rotary table for realizing efficient measurement automation. You
can also perform contour evaluation that allows free analysis of
level differences, angle, pitch, area and other characteristics based
on surface roughness data. In addition, analysis results can be
saved in the “html”, “mhtml” or pdf format which allows Internet
Explorer or MS-Word compatibility, allowing PC without layout
editing programs to view analysis results.
CS-5000CNC
525-736A
8" (200mm)
12" (300mm)
—
—
ø4
Software
Model No.
Order No. (100V - 120V)
X1-axis measuring range
Z2-axis vertical travel
Y-axis table unit
a-axis unit
115.95
145.95
Optional Styli for Surface Roughness Measurement
Compatible with SJ-410, SJ-500, SV-2100, SV-3100, SV-3000CNC,
SV-M3000CNC, SV-C3200, SV-C4500 Series
11.5
10
14
Detector (0.75mN): 178-396-2
Detector (4mN): 178-397-2
ø14
4
ø8
1.3
3.6
ø1
60
3.1
ø7
Skid nosepiece
12AAB355
4
Extension rods
(12AAG202: 50mm, 12AAG203: 100mm)
Detector
Styli
ø2.4
Color
coding
5.2
7.6
A
ø1.2
Detail-A
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
60°/90°
0.6
0.6
94.4
Color
coding
ø1.2
A
2.4
ø1.2
A
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
For extra-small hole
For small hole*2
93.8
44.2
37.7
60°/90°
12AAE884 (0.8mm)
41
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
Color
coding
ø0.6
(
Ball ø1.6
For ultra-small hole *1*2
For extra-minute hole
43.8
44.2
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
Color
coding
ø0.6
A
For deep hole (2X long and 3X long)
87.7
0.9
A
0.6
137.7
94.4
Detail-A
45
1.6
ø1.2
87.7
0.6
ø2.4
ø2.4
60°/90°
Detail-A
A
7.6
Color
coding
5.2
7.6
A
ø1.2
): Tip radius
144.7
5.2
0.9
(
For small-slotted hole
94.7
Color
coding
Ball ø0.5
60°/90°
2X stylus
12AAC740 (2µm)*
12AAB413 (5µm)**
12AAB425 (10µm)**
3X stylus
12AAC741 (2µm)*
12AAB414 (5µm)**
12AAB426 (10µm)**
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø0.6
Detail-A
A
ø1.2
Detail-A
(S=5/1)
12AAJ662 (0.25mm)
ø0.3
60°/90°
37.7
7
ø2.4
ø2.4
2.5
0.8
ø0.3
12AAC734 (2µm)*
12AAB406 (5µm)**
12AAB418 (10µm)**
ø0.3
0.8
37.7
8.9
7
0.4
0.4
): Tip radius
ø2.4
A
Detail-A
(S=5/1)
87.7
12AAC733 (2µm)*
12AAB405 (5µm)**
12AAB417 (10µm)**
ø2.4
1.2
2.5
8.9
ø1.2
1.2
0.4
ø0.3
12AAE892 (2µm)*
12AAE908 (5µm)**
ø2.4
Detail-A
(S=5/1)
ø0.6
Detail-A
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
60°/90°
87.7
30
1.6
ø2.4
2.4
1.6
3.4
15
12AAC732 (2µm)*
12AAB404 (5µm)**
12AAB416 (10µm)**
3.4
0.4
0.6
37.7
0.6
1.6
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
44.4
ø0.6
12AAE898 (2µm)*
12AAE914 (5µm)**
87.7
For small hole/2X long for deep hole
0.6
Detail-A
94.7
ø2.4
For small hole
2X long for deep hole
ø2.4
37.7
3
44.7
0.9
Unit: mm
1.8
Standard stylus
12AAE882 (1µm)*
12AAE924 (1µm)**
12AAC731 (2µm)*
12AAB331 (2µm)**
12AAB403 (5µm)**
12AAB415 (10µm)**
12AAE883 (250µm)
12AAE938 (2µm)*
12AAE940 (5µm)**
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
*1: For downward-facing measurement only
*2: Used for calibration, a standard step gauge (No.178-611, option) is also required.
Tip radius
1µm 2µm 5µm 10µm
250µm
Color coding White Black No color Yellow No notch or color
J-22
Optional Styli for Surface Roughness Measurement
Compatible with SJ-410, SJ-500, SV-2100, SV-3200, SV-3000CNC,
SV-M3000CNC, SV-C3200, SV-C4500 Series
Styli
For deep goove (10mm)
12AAE893 (2µm)*
12AAE909 (5µm)**
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø2.4
5.2
23
21.8
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø1.2
Detail-A
95.2
87.7
12AAC735 (2µm)*
12AAB409 (5µm)**
12AAB421 (10µm)**
ø2.4
A
13
14.2
For deep groove (20mm) /2X Long for deep hole
44.7
37.7
0.9
Color
coding
Unit: mm
*1
n1.2
60°/90°
For deep groove (40mm)*1
For deep groove (20mm)
45.2
37.7
0.9
Ø2.4
Ø1.2
For deep groove (30mm)*1/2X Long for deep hole
ø2.4
For deep groove (30mm)
93.8
87.7
37.7
ø1.2
60°/90°
35
Ø3
12AAE894 (2µm)*
12AAE910 (5µm)**
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
5.2
Detail-A
12AAC737 (2µm)*
12AAB335 (2µm)**
12AAB407 (5µm)**
12AAB419 (10µm)**
36.5
45.2
A
5.2
31.8
ø2.4
33
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø2.4
60°/90°
Color
coding
12AAE895 (2µm)*
12AAE911 (5µm)**
5.2
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø1.2
Detail-A
43.8
A
42.6
Color
coding
12AAC736 (2µm)*
12AAB408 (5µm)**
12AAB420 (10µm)**
ø2.4
24.2
23
37.7
44.7
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø1.2
For gear tooth*1/2X Long for deep hole
For gear tooth
93.8
87.7
43.8
°/9
0°
12AAE896 (2µm)*
12AAE912 (5µm)**
ø3
7
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
6.7
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
35
ø2.4
.2
36.5
6.4
7.6
A
ø1
60
12AAB339 (2µm)*
12AAB410 (5µm)**
12AAB422 (10µm)**
°
60°
Color
coding
Detail-A
60
37.7
ø1
.2
For rolling circle waviness*1/2X Long for deep hole*2
For rolling circle waviness surface*2
94.7
44.7
For corner hole*1/2X Long for deep hole
44.7
37.7
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
ø1.6
5
.8
ø0
5.8
60°/90°
Detail-A
12AAM601 (2µm)*
12AAM603 (5µm)**
35
°
ø1.2
93.8
87.7
12AAC738 (2µm)*
12AAB411 (5µm)**
12AAB423 (10µm)**
45
7.6
Color
coding
0.9
ø2.4
A
): Tip radius
ø2.4
For knife-edge detector
ø1.2
5.2
7.6
ø1.2
(
6.4
Ball ø1.588
12AAE886 (0.25mm)
): Tip radius
ø2.4
5.2
7.6
12AAB338 (0.8mm)
(
87.7
0.9
ø2.4
37.7
0.9
For bottom surface
Color
coding
Detail-A
37.7
°
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
44.3
0.5
ø1
ø2.4
12AAC739 (2µm)*
12AAB412 (5µm)**
12AAB424 (10µm)**
25
ø1.2
60°/90°
45.2
37.7
6.2
5
0.9
A
ø2.4
7.6
10
ø2.4
For eccentric arm*1
12AAE899 (2µm)*
12AAE915 (5µm)**
( ): Tip radius
*Tip angle: 60° **Tip angle: 90°
60°/90°
Tip radius
1µm 2µm 5µm 10µm
250µm
Color coding White Black No color Yellow No notch or color
*1: For downward-facing measurement only
*2: Used for calibration, a standard step gauge (No.178-611, option) is also required.
J-23
Optional Accessories for Automatic Measurement
Examples of optimal combinations of
accessories for CNC models
Compatible with SV-3200, SV-C3200, SV-C4500, CS-3200 and CNC Models
Y-axis table*: 178-097
θ1 Table θ2 Table
q1-axis table: 12AAD975*
A Y-axis table for both positioning and capable of
3D surface roughness measurement when used
withoptional software FTPK-PRO or MCubeMap.**
For efficient measurement in the axial/transverse
directions. When measuring a cylindrical workpiece,
automatic alignment can be performed in combination
with the Y-axis table.
*Not supporting Y-axis measurements. ** Only for 178-096
*q1-axis mounting plate (12AAE630) is required when directly installing on the base of the SV-3100.
Travel range
Resolution
Positioning
accuracy
Drive speed
Maximum load
Mass
Optional accessory Y-axis
Table
178-097
8” (200mm)
1.97µin (0.05µm)
178-096
4” (100mm)
1.97µin (0.05µm)
±3µm
±1µm
Max. 3.15”/s (80mm/s) Max. .78”/s (20mm/s)
110 lbs (50kg)
33 lbs (50kg)
62 lbs (28kg)
68 lbs (31kg)
q2-axis table: 178-078*
You can measure multiple points on a cylindrical
workpiece and automate front/rear-side measurement.
*q2-axis mounting plate (12AAE718) is required when directly installing on the base of the SV-3100.
360°
0.004°
26.5 lbs (12kg)
Max. 10°/s
15 lbs (7kg)
Displacement
Resolution
Maximum load
Rotational speed
Mass
Auto-leveling table: 178-087
This is a stage that performs fully automatic leveling
as measurement starts, freeing the user from this
troublesome operation. Fully automatic leveling can
be done quickly by anyone. In addition, the operation
is easy and reliable.
Function
Automatic leveling
Automatic alignment (Patent
registered: Japan)
Multiple workpiece batch
measurement
Measurement in the Y-axis
direction
Oblique measurement of XY
plane **
Outside 3D surface roughness
measurement/evaluation **
Multiple-piece measurement
in the Y-axis direction
(Positioning in the Y-axis
direction)
Multiple-piece measurement
in the radius direction
(Positioning in the rotating
direction of XY plane)
Tracking measurement in the
Z-axis direction *
Inclined surface measurement
in the X-axis direction
Inclined hole inside
measurement in the X-axis
direction
Multiple cylinder generatrix
line measurement
Measurement of both top
and bottom surfaces
Rotary positioning of large
workpiece ***
Upward/downward and
frontward/backward
measurement of large
workpiece ***
—
—
—
l
l
—
s
—
—
l
—
—
l
—
—
l
—
—
l
—
—
s
l
—
—
—
—
s
—
—
s
—
—
s
—
l
s
—
l
—
—
—
—
—
—
* : Applicable only to form/contour measurement
** : Applicable only to surface roughness measurement
*** : Applicable only for SV-M3000CNC
Displacement
Resolution
Maximum load
(loading moment)
Rotational speed
Mass
360°
0.0072°
8.8 lbs (4kg)
(343 N•cm or less)
Max. 18°/s
11 lbs (5kg)
Inclination adjustment angle
Maximum load
Table dimensions
Mass
Quick chuck: 211-032
This chuck is useful when measuring small workpieces.
You can easily clamp them with its knurled ring.
Retention
range
Dimensions
Mass
Inner latch
Inner latch
Outer latch
Micro-chuck: 211-031
This chuck is suitable for clamping extra-small
diameter workpieces (ø1mm or less), which cannot be
retained with the centering chuck.
Retention range
Dimensions
Mass
OD: ø.04 - 1.42” (1 - 36mm)
ID: ø.55 - 2.76” (14 - 70mm)
OD: ø.04 - 2.95” (1 - 75mm)
ø 4.65 x 1.61” (118 x 41mm)
2.6 lbs (1.2kg)
J-24
±2°
15 lbs (7kg)
5.1 x 3.9”(130 x 100mm)
7.7 lbs (3.5kg)
OD: ø 0 - .06” (0 - 1.5mm)
ø 4.65 x 1.9” (118 x 48.5mm)
1.3 lbs (0.6kg)
Drive unit tilting
function
Large θ Table
(Patent pending:
Japan)
Rotary-type
detector holder
Optional Accessories for Surftest / Formtracer
Compatible with Desktop Models of Surftest and Formtracer
3-axis adjustment table
l
—
—
s
—
—
—
—
—
—
—
—
—
—
—
s
—
—
This table helps make the required alignment
adjustments when measuring cylindrical surfaces.
The corrections for the pitch angle and the swivel
angle are determined from a preliminary measurement
and the Digimatic micrometers are adjusted
accordingly. A flat-surfaced workpiece also can be
leveled with this table.
Not aligned
Aligned
Traverse direction
Traverse direction
Axial line
Start point
End point
End point
Axial line
—
—
—
—
—
—
—
—
—
l
—
—
l
—
—
—
—
—
—
—
—
—
l
—
—
—
l
Start point
Recorded profiles
Leveling table
l: Essential
s: Recommended
—: Not necessary
178-047
(V-block not included)
178-043-1 (mm), 178-0531 (inch)
• Table top: 130 x 100mm
• Leveling range: ±1.5°
• XY travel: ±12.5mm
Digital leveling
table
178-042-1 (mm)
178-052-1 (inch)
• Table top: 130 x 100mm
• Leveling range: ±1.5°
• XY travel: ±12.5mm
Leveling table
178-016
• Table top: 130 x 100mm
• Leveling range: ±1.5°
• Height: 40mm
Calibration
stand *1
Calibration
stand *2
12AAM100
12AAG175
Calibration
stand *3
12AAM309
V-block
Precision vise
Cross-travel table
Cross-travel table
998291
• Workpiece diameter:
1mm to 160mm
• Can be mounted on a
leveling table
178-019
• Max. workpiece size:
36mm
• Can be mounted on a
leveling table.
218-001 (mm),
218-011 (inch)
• Table top: 280 x 180mm
• XY travel: 100 x 50mm
218-041 (mm),
218-051 (inch)
• Table top: 280 x 152mm
• XY travel: 50 x 25mm
172-234
Rotary vise
218-003
•Two-slide jaw
type.
•Max. workpiece
size: ø60mm
•Minimum
reading: 1°
172-378
Center
support
Center
support riser
Swivel
center support
Holder
with clamp
V-block
with clamp
172-142
• Max. workpiece
dia.: 120mm
• 60mm riser is
optional
172-143
• Used with a
center support.
• Max. workpiece
dia.: 240mm
172-197
• Max. workpiece
dia.: 80mm*
176-107
• Used with a
cross-travel
table or rugged
table.
• Max. workpiece
height: 35mm
172-234, 172378
• Used with a
cross-travel table
or rugged table.
• Max. workpiece
dia.:
50mm (172-234),
25mm (172-378)
*65mm when swiveled 10°
• Max. workpiece
length: 140mm
*1: Required for calibrating upward measurement of CV-3200 series.
*2: Required for calibrating in bulk by mounting straight arm/small-hole stylus arm without using cross-travel table and Y-axis table.
*3: Required for calibrating in bulk by mounting straight arm/eccentric arm/small-hole stylus arm without using cross-travel table and Y-axis table.
J-25
Quick Guide to Precision
Measuring Instruments
Surftest (Surface Roughness Testers)
■ JIS B 0601: 2001 Geometric Product Specifications (GPS) –Surface Texture: Profile method– Terms, definitions, and surface texture parameters
■ JIS B 0632: 2001 Geometric Product Specifications (GPS) –Surface Texture: Profile method– Metrological characterization of phase-correct filters
■ JIS B 0633: 2001 Geometric Product Specifications (GPS) –Surface Texture: Profile method– Rules and procedures for the assessment of surface texture
■ JIS B 0651: 2001 Geometric Product Specifications (GPS) –Surface Texture: Profile method– Nominal characteristics of contact (stylus) instruments
■ Nominal Characteristics of Contact (Stylus) Instruments
JIS B 0651: 2001 (ISO 3274: 1996)
Input/Output
Probe
Workpiece
surface
Reference
guide skid
Appearance
Feed
device
Nominal
texture
suppression
Parameter
evaluation
according to
JIS B 0601
Primary
profile
Profile
filter
JIS B 0601 : 2001
(ISO 4287 : 1997)
Maximum peak height of the primary profile Pp
Maximum peak height of the roughness profile Rp
Maximum peak height of the waviness profile Wp
Largest profile peak height Zp within a sampling length
Reference
line
Rp
Measurement
loop
Quantized
measurement
profile
AD
converter
Amplifier
Transducer
■ Definition of Parameters
Amplitude Parameters (peak and valley)
Z-axis Signal Transfer Unit
Measurement
profile
Stylus tip
Input/Output
Column
Feed device
Measuring loop
Drive Unit
Probe (pickup)
Stylus
Stylus Shape
60°
R1
0µ
m
λc/λs
Maximum rtip
µm
Maximum sampling length
µm
2.5
30
2
0.5
0.25
2.5
100
2
0.8
2.5
300
2.5
8
300
25
300
0.75
0.035
0.75 (4.0) Note 1
0.5
2
Note 1
0.5
5
Note 2
1.5
10 Note 2
Sampling length
5
Note 1: For a surface with Ra>0.5µm or Rz>3µm, a significant error will not usually
occur in a measurement even if rtip= 5µm.
Note 2: If a cutoff value λs is 2.5µm or 8µm, attenuation of the signal due to the mechanical filtering effect
of a stylus with the recommended tip radius appears outside the roughness profile pass band. Therefore,
a small error in stylus tip radius or shape does not affect parameter values calculated from measurements.
If a specific cutoff ratio is required, the ratio must be defined.
0.2
■ Surface Profiles
Note 1: The maximum value of static measuring force at the average position of a stylus is to be
4.0mN for a special structured probe including a replaceable stylus.
■ Metrological Characterization
of Phase Correct Filters
JIS B 0632: 2001
(ISO 11562: 1996)
A profile filter is a phase-correct filter without phase delay (cause of profile
distortion dependent on wavelength).
The weight function of a phase-correct filter shows a normal (Gaussian)
distribution in which the amplitude transmission is 50% at the cutoff
wavelength.
Sum of height of the largest profile peak height Zp and the
largest profile valley depth Zv within a sampling length
JIS B 0601: 2001 (ISO 4287: 1997)
Primary profile
100
Roughness profile
Waviness profile
50
Sampling length
λs
λc
Wavelength
λf
Primary Profile
Profile obtained from the measured profile by applying a low-pass filter
with cutoff value λs.
■ Data Processing Flow
Maximum height of the primary profile Pz
Maximum height of the roughness profile Rz
Maximum height of the waviness profile Wz
Rv
µm
µm
Tolerance on static
measuring force
variations: mN/µm
5
λs
µm
8
Static measuring force at
the mean position of
stylus: mN
10
λc
mm
0.08
Rp
m
R5
R2
Static Measuring Force
2
The following table lists the relationship between the roughness profile cutoff
value λc, stylus tip radius rtip, and cutoff ratio λc/λs.
90°
Rv
0µ
µm
µm
90°
Largest profile valley depth Zv within a sampling length
Relationship between Cutoff Value and
Stylus Tip Radius
R1
R5
R2
90°
Maximum valley depth of the primary profile Pv
Maximum valley depth of the roughness profile Rv
Maximum valley depth of the waviness profile Wv
Rz
60°
Base
Fixture
Amplitude transmission %
60°
Nominal radius of
curvature of stylus tip:
µm
Sampling length
Workpiece
A typical shape for a stylus end is conical with a spherical tip.
Tip radius: rtip = 2 µm, 5 µm or 10 µm
Taper angle of cone: 60°, 90°
In typical surface roughness testers, the taper angle of the stylus end is 60˚
unless otherwise specified.
Definition: Profile that results from the
Surface profile
intersection of the real surface and
on the real surface
a plane rectangular to it.
Measurement
In Old JIS and ISO 4287-1: 1984, Rz was used to indicate the
“ten point height of irregularities.” Care must be taken because
differences between results obtained according to the existing and
old standards are not always negligibly small. (Be sure to check whether the
drawing instructions conform to existing or old standards.)
Mean height of the primary profile elements Pc
Mean height of the roughness profile elements Rc
Mean height of the waviness profile elements Wc
Mean value of the profile element heights Zt within a sampling
length
m
Pc, Rc, Wc =
Definition: Locus of the center of the stylus tip
that traces the workpiece surface.
Measured
profile
1
m
Σ Zt
i=1
i
Low-pass filter
of cutoff value λs
Primary profile
Zt6
Zt3
Zt1
Profile obtained from the primary profile by suppressing the longer
wavelength components using a high-pass filter of cutoff value λc.
Zt2
Roughness Profile
Definition: Data obtained by quantizing
the measured profile.
Suppresses irrelevant geometry of the surface such as
inclination of a flat feature and curvature of a cylindrical
feature using the least squares method.
Zt5
Zt4
AD conversion
Quantized
profile
Sampling length
Primary profile
parameters
Band-pass filter that passes wavelengths
between cutoff values λc and λf
Roughness profile
Waviness profile
Roughness
profile parameters
Waviness
profile parameters
Profile obtained by applying a band-pass filter to the primary profile to
remove the longer wavelengths above λf and the shorter
wavelengths below λc.
Total height of the primary profile Pt
Total height of the roughness profile Rt
Total height of the waviness profile Wt
Sum of the height of the largest profile peak height Zp and the
largest profile valley depth Zv within the evaluation length
Rz
Rt
Rz
Rz
High-pass filter
of cutoff value λc
Waviness Profile
Sampling
length
J-26
Evaluation length
Amplitude Parameters (average of ordinates)
Arithmetical mean deviation of the primary profile Pa
Arithmetical mean deviation of the roughness profile Ra
Arithmetical mean deviation of the waviness profile Wa
Arithmetic mean of the absolute ordinate values Z(x) within a
sampling length
1
l
Pa, Ra, Wa =
Curves, Probability Density Function,
and Related Parameters
Material ratio curve of the profile (Abbott-Firestone curve)
Curve representing the material ratio of the profile as a function of
section level c
Mean Line
Sampling Length for Surface
Roughness Parameters
JIS B 0633: 2001 (ISO 4288: 1996)
Table 1: Sampling lengths for aperiodic profile roughness
parameters (Ra, Rq, Rsk, Rku, RΔq), material ratio curve,
probability density function, and related parameters
c
l
∫
Z(x) dx
0
with l as lp, lr, or lw according to the case.
Root mean square deviation of the primary profile Pq
Root mean square deviation of the roughness profile Rq
Root mean square deviation of the waviness profile Wq
Root mean square value of the ordinate values Z(x) within a
sampling length
1
l
Pq, Rq, Wq =
l
∫
Z2(x)dx
Material ratio of the primary profile Pmr(c)
Material ratio of the roughness profile Rmr(c)
Material ratio of the waviness profile Wmr(c)
Pmr(c), Rmr(c), Wmr(c) =
Skewness of the primary profile Psk
Skewness of the roughness profile Rsk
Skewness of the waviness profile Wsk
Vertical distance between two section levels of a given material
ratio
Rδc = c(Rmr1) – c(Rmr2); Rmr1<Rmr2
Quotient of the mean cube value of the ordinate values Z(x) and
the cube of Pq, Rq, or Wq, respectively, within a sampling length
3
c1
0
The above equation defines Rsk. Psk and Wsk are defined in a similar
manner. Psk, Rsk, and Wsk are measures of the asymmetry of the probability
density function of the ordinate values.
Quotient of the mean quartic value of the ordinate values Z(x)
and the fourth power of Pq, Rq, or Wq, respectively, within a
sampling length
Rku =
Pmr, Rmr, Wmr = Pmr(c1), Rmr(c1), Wmr(c1)
where
c1 = c0 – Rδc(Rδc, Wδc)
c0 = c(Pm0, Rmr0, Wmr0)
1
Z4(x)dx
lr
1
Rq4
∫
0
The above equation defines Rku. Pku and Wku are defined in a similar
manner. Pku, Rku, and Wku are measures of the sharpness of the probability
density function of the ordinate values.
Probability density function
(profile height amplitude distribution curve)
Xs5
Xs6
Amplitude density
Evaluation length
Ten-point height of irregularities, RzJIS
Sum of the absolute mean height of the five highest profile peaks
and the absolute mean depth of the five deepest profile valleys,
measured from the mean line within the sampling length of a
roughness profile. This profile is obtained from the primary profile
using a phase-correct band-pass filter with cutoff values of lc
and ls.
Zp2
Zp3
Zv5
Zv2
Zv3
Zv1
Hybrid Parameters
Sampling length
Symbol
Used profile
Root mean square value of the ordinate slopes dZ/dX within a
sampling length
RzJIS82
Surface profile as measured
RzJIS94
Roughness profile derived from the primary profile using
a phase-correct high-pass filter
dZ (x)
dx
Change to a longer
or shorter sampling
length
No
Change to a shorter
sampling length
dZ (x)
dx
Measure the parameter according
to the final sampling length
Table.1 Procedure for determining the sampling length of an aperiodic profile
if it is not specified.
Estimate RSm from
a measured roughness profile
Estimate the sampling length from
an estimated value and Table 3
Root mean square slope of the primary profile PΔq
Root mean square slope of the roughness profile RΔq
Root mean square slope of the waviness profile WΔq
dZ (x)
dx
No
Yes
Zp1 + Zp2 + Zp3 + Zp4 + Zp5 + Zv1 + Zv2 + Zv3 + Zv4 + Zv5
5
Sampling length
dZ (x)
dx
0.4
1.25
4
12.5
40
Has a shorter sampling
length been tried?
JIS Specific Parameters
RzJIS =
dZ (x)
dx
Evaluation length ln
mm
0.08
0.25
0.8
2.5
8
Yes
Si
Xs4
Sampling length lr
mm
Zp1
Xs3
Rsm
mm
0.013 <Rsm≤0.04
0.04 <Rsm≤0.13
0.13 <Rsm≤0.4
0.4 <Rsm≤1.3
1.3 <Rsm≤4
Zv4
Xs2
0.4
1.25
4
12.5
40
Sample probability density function of the ordinate Z(x) within the
evaluation length
Mean line
Zp4
Zp5
Xs1
i=1
0.08
0.25
0.8
2.5
8
Does each measured
value meet the parameter range
of Table 1, 2, or 3?
Mean value of the profile element widths Xs within a sampling
length
m
ΣX
(0.025)<Rz, Rz1max≤0.1
0.1 <Rz, Rz1max≤0.5
0.5 <Rz, Rz1max≤10
10 <Rz, Rz1max≤50
50 <Rz, Rz1max≤200
Measure Ra, Rz, Rz1max, or RSm according to
the estimated value of the sampling length
Mean width of the primary profile elements PSm
Mean width of the roughness profile elements RSm
Mean width of the waviness profile elements WSm
1
m
Evaluation length ln
mm
Estimate the sampling length from an
estimated value and Tables 1 to 3
Spacing Parameters
PSm, RSm, WSm =
Sampling length lr
mm
Estimate Ra, Rz, Rz1max, or RSm according
to recorded waveforms, visual inspection, etc.
Material ratio determined at a profile section level Rδc (or Pδc or
Wδc), related to the reference section level c0
lr
Rz
Rz1max
µm
Procedure for determining a sampling
length if it is not specified
0 10 20 30 40 50 60 70 80 90 100
Rmr0
Rmr
Relative material ratio of the primary profile Pmr
Relative material ratio of the roughness profile Rmr
Relative material ratio of the waviness profile Wmr
Kurtosis of the primary profile Pku
Kurtosis of the roughness profile Rku
Kurtosis of the waviness profile Wku
0.4
1.25
4
12.5
40
1) Rz is used for measurement of Rz, Rv, Rp, Rc, and Rt.
2) Rzlmax only used for measurement of Rzlmax, Rvlmax, Rplmax, and Rclmax.
c0
lr
∫ Z (x)dx
Evaluation length ln
mm
0.08
0.25
0.8
2.5
8
Table 3: Sampling lengths for measurement of periodic roughness
profile roughness parameters and periodic or aperiodic
profile parameter Rsm
Rδc
1
lr
1
Rq3
Ml(c)
ln
Section height difference of the primary profile Pdc
Section height difference of the roughness profile Rdc
Section height difference of the waviness profile Wdc
Sampling length lr
mm
Table 2: Sampling lengths for aperiodic profile roughness
parameters (Rz, Rv, Rp, Rc, Rt)
Ratio of the material length of the profile elements Ml(c) at a
given level c to the evaluation length
0
with l as lp, lr, or lw according to the case.
Rsk =
0 20 40 60 80 100
Rmr(c),%
Sampling length
Ra
µm
(0.006)<Ra≤0.02
0.02 <Ra≤0.1
0.1 <Ra≤2
2 <Ra≤10
10 <Ra≤80
Measure RSm according to the estimated
value of the sampling length
Does the measured
value meet the condition
of Table 3?
Arithmetic mean deviation of the profile Ra75
Arithmetic mean of the absolute values of the profile deviations
from the mean line within the sampling length of the roughness
profile (75%). This profile is obtained from a measurement profile
using an analog high-pass filter with an attenuation factor of
12db/octave and a cutoff value of λc.
Ra75 =
1
ln
ln
∫ Z(x) dx
No
Change the sampling
length so as to
meet the condition
of Table 3
Yes
Measure the parameter according
to the final sampling length
Table 2. Procedure for determining the sampling length of a periodic profile
if it is not specified.
0
J-27
Contracer CV-2100
Technical Data
SERIES 218 — Contour Measuring Instruments
FEATURES
•Newly designed high-precision digital ARC
scale improves the Z-axis accuracy and
resolution.
•Quick-release grip handle allows for rapid
traverse in column Z-axis for CV-2100M4.
•Key operation buttons are now mounted
onto the X-axis drive unit, eliminating
wired remote box.
•X-axis traverse speed has been greatly
improved to 20mm/s allowing quick
positioning and set-up time.
•New added function for automatic stylus
up/down means high-volume repetitive
measurements are now capable with part
programming.
•Z-axis detector measuring range has been
improved to 50mm for both models.
•CV-2100N4 model can be mounted to
optional manual column stand or custom
fixture supplied by end user.
2100N4
2100M4
CV-2100M4 with personal
computer system and software
X1-axis
Measuring range: 4" (100mm) (CV-2100)
Resolution:
3.93µin (0.1µm)
Measurement method: STVC-10Z
Drive speed:
0-.79"/s (0-20mm/s)
Measuring speed: .000787"/s, .2"/s (.02, 5mm/s)
Measuring direction:Forward / Backward
Traverse linearity: 98.4µin/4” (2.5µm/100mm) (CV-2100)
Linear displacement:±(100+20L)µin ±(2.5+2L/100)µm
* L = Drive length (mm)
Inclining range:
Z2-axis (column)
Column type:
Vertical travel:
Centralized front control panel Quick-vertical motion handle
CV-2100N4
Manual (M4 type)
13.8" (350mm) (M4 type)
Z1-axis (detector unit)
Measuring range: 2" (50mm)
Resolution:
3.93µin (0.1µm)
Measurement method: Digital arc scale
Linear displacement:±(100+100h)µin ±(2.5+|0.1H|)µm
Accuracy (at 20°C) *H: Measurement height from the
Connected to a personal computer, the FORMTRACEPAK V5 contour
analysis program provides various modes of measurement and analysis.
*Printer not included
±45°
horizontal position within ±1” (±25mm)
depending on the surface roughness)
Stylus up/down operation: Arc movement
Face of stylus:
Downward
Measuring force: 30±10mN (3gf)
Traceable angle:
Ascent: 77°, descent: 87°
(using the standard stylus provided and
Stylus tip
Radius: 25μm, carbide tip
Base size (W x H):
23.6 x 17.7" (600 x 450mm)
Base material:Granite
Mass:
321 lbs (145.8kg) (CV-2100M4),
Power supply:
100 – 240VAC ±10%, 50/60Hz
Power consumption: 30W (main unit only)
X-axis jog shuttle
Desktop PC
*1
Highly accurate arc scale
Manual column stand
for CV-2100N4*2
*1: If the CV-2100N4 is operated without the dedicated manual stand, the measuring range of the
Z-axis might be reduced, depending on the installation conditions. If you are considering using the
CV-2100N4 without the stand, contact your local Mitutoyo sales office for advice.
*2: Optional accessory 218-042 manual column stand
J-28
This scale directly tracks the arc trajectory
of the stylus tip so that the most accurate
compensation can be applied to the scale
output, which leads to higher accuracy and
resolution.
Contracer CV-2100
SERIES 218 — Contour Measuring Instruments
SPECIFICATIONS
Optional Accessories
218-042:
218-001:
218-011:
218-041:
218-051:
218-002:
176-107:
218-003:
172-144:
172-234:
172-378:
172-197:
172-142:
172-143:
998862:
998861:
––––––:
12AAG175:
178-047:
Column stand for CV-2100N4
(vertical travel: 250mm, inclination: ±45°)
Cross-travel table (XY range: 100 x 50mm)
Cross-travel table (XY range: 4” x 2")
Cross-travel table (XY range: 50 x 25mm)
Cross-travel table (XY range: 2” x 1")
Rugged table
Holder with clamp
Rotary vise (heavy-duty type)
Rotary vise
V-block with clamp
(Max. workpiece dia.: 50mm)
V-block with clamp
(Max. workpiece dia.: 25mm)
Swivel center support
Center support
Center support riser
Pin gage unit for calibration (mm)
Pin gage unit for calibration (inch)
Arms and styli (See page J-32/33.)
Calibration table
3-axis adjustment table
Model
Order No.
CV-2100M4
218-643A
CV-2100N4
218-623A
X-axis
Z1-axis (detector unit)
Measurement range
4"(100mm)
2"(50mm)
Z2-axis (column) travel range
X-axis inclination angle
13.8"(350mm)
±45°
X-axis
Z1-axis
X-axis
Resolution
Drive method
—
—
3.93µin (0.1μm)
3.93µin (0.1μm)
Motorized drive 0 - 0.79in/s (0 - 20mm/s)
Manual (quick up-and-down
—
motion, fine feed)
.00078 - .2"/sec (0.02 - 5mm/s)
98.4µin/4in (2.5μm/100mm)
±(100+20L) µin [±(2.5+0.02L) μm)] L = Measurement Length (mm)
±(100+|100H|µin) [±(2.5+|0.1H|) μm] H = Measurementt height from
horizontal position within 1"(±25mm)
Forward / Backward
Downward
(3gf) (30±10mN)
Ascent 77°, Descent 87° (Depends on the surface condition)
29.3 x 17.7 x 34.8"
25.6 x 5.63 x 5.45"
(745×450×885mm)
(651×143×138.5mm)
321.43 lbs (145.8 kg)
12.78 lbs (5.8 kg)
Z2-axis (column)
Measuring speed
Linearity accuracy (X-axis horizontal orientation)
X-axis
Accuracy
(20°C)
Z1-axis
Measurement direction
Measurement surface direction
Measuring force
Stylus traceable angle (Standard accessory stylus)
External dimensions (W×D×H)
Mass
DIMENSIONS
5.45”
(138.5)
10.1”(257)
13.7”(348.5)
9.8”(250)
(X=1.97”(50) Position)
17.7”(450)
5.45”
(138.5)
34.8”(885)
30.4”(773)
13.8”(350)
6.89”(175)
3.35”
(85)
25 85
23.6”(600)
175
5.7”(145)
.59”(15)
65
1.73”
(44)
5.65”
(143.5)
2.76”(70)
80
220
29.1”(740)
50
.3”(8)
23.6”(600)
Optional Manual Column Stand for CV-2100N4
450
.59”
(15)
Measuring area
J-29
.3”(8)
.47” 3.94”
(12) (100)
3.27” 3.94”
(83) (100)
4.76”
(121)
.47” 3.94”
(12) (100)
57
44 (79)
234
(34)
.47”
(ø12)
2.87”
(73)
(44)
10.23”(260)
3.92”
(99.5)
13.7”(348.5)
9.84”(250)
(X=1.97”(50) Position)
1.89”(48)
Unit: inch(mm)
23.7”(601)
9
5.6”(143)
.78”(20) 1.73”
(44)
CV-2100M4
1.36”(34.5) (Z=0 Position)
CV-2100N4
T-groove dimensions (CV-2100M4)
Contracer CV-3200 / CV-4500
SERIES 218 — Contour Measuring Instruments
Technical Data
X-axis
Measuring range: 4" (100mm) or 8" (200mm)
Resolution:
1.97µin (0.05µm)
Measurement method: Reflective-type linear encoder
Drive speed:
3.15"/s (80mm/s) and manual
Measuring speed: .0008 - .79"/s (0.02 - 20mm/s)*
*Recommended speed: under 5mm/s
If using higher speed, stylus tip may be chipped and/or accuracy
may be worse, depending on surface condition.
Measuring direction:Forward / Backward
Traverse linearity: 32µin/4”, 80µin/8”
(0.8µm/100mm, 2µm/200mm)
*with the X axis in horizontal orientation
* L = Drive length (mm)
*H: Measurement height from the
horizontal position (mm)
Linear displacement:(31.5+10L)µin
accuracy (at 20°C) {±(.8+0.01L)µm} (CV-3200S4, H4, W4, L4)
(32+10L)µin
{±(0.8+0.01L)µm} (CV-4500S4, H4, W4, L4)
(31.5+20L)µin
{±(0.8+0.02L)µm} (CV-3200S8, H8, W8, L8)
(32+20L)µin
{±(0.8+0.02L)µm} (CV-4500S8, H8, W8, L8)
CV-3200L4 (with options)
CV-3200S4 with personal computer
system and software
CV-3200 FEATURES
•Dramatically increased drive speed (X
axis: 80 mm/s, Z2 axis: 20 mm/s) further
reduces total measurement time.
•In order to maintain the traverse linearity
specification for an extended period
of time, Mitutoyo has adopted highly
rigid ceramic guides that combine the
characteristics of smallest secular change
and remarkable resistance to abrasion.
•With the support for a wide range of
optional peripherals designed for use with
the CNC models enables simplified CNC
measurement.
•The drive unit (X-axis) and column
(Z2-axis) are equipped with a high-accuracy
linear encoders (ABS type on Z2-axis). This
improves reproducibility of continuous
automatic measurement of small holes
in the vertical direction and repeated
measurement of parts which are difficult
to position.
•A newly designed straight arm reduces
interference on the workpiece and
expands the measurement range in the Z1
axis (height) direction.
•One-touch mounting and removal of the
arm.
•X1-axis accuracy: ±(0.8+0.01L)µm*
Z1-axis accuracy: ±(1.6+|2H|/100)µm
Designed to handle workpieces calling for
high accuracy.
* CV-3200S4, H4, W4 types, L = Drive length, H = Measurement height (mm)
J-30
With the addition of a new function for
continuously measuring top and bottom
faces, the variable measuring force function
has become more useful, enabling a
wide variety of efficient, high-precision
measurements.
CV-4500 FEATURES
•When combined with the double cone-end
stylus (a new product with diametrically
opposed contact points), the instrument
can continuously measure in the upward
and downward directions without the
need to change the arm orientation or
reset the workpiece fixturing.
•The measuring force can be switched
among five levels (upward and downward)
from the data-processing program
(Formtracepak).
•High-precision and high-speed drive has
been achieved, significantly improving
measurement efficiency.
•A newly designed straight arm has
reduced interference on the workpiece
and expanded the measurement range in
the Z1 axis (height) direction.
•One-touch mounting and removal of the
arm.
Inclining range:
±45°
Z2-axis (column)
Vertical travel:
10" (300mm) or 20" (500mm)
Resolution:
39.4µin (1µm)
Measurement method: ABSOLUTE linear encoder
Drive speed:
0 - 1.2"/s (0 - 30mm/s) and manual
Z1-axis (detector unit)
Measuring range: ±1.2" (±30mm)
Resolution:
1.57µin (.04µm) (CV-3200 series),
.78µin (0.02µm) (CV-4500 series)
Measurement method: Rotory arc encoder (CV-3200 series),
(CV-4500 series)
Linear displacement
Accuracy (at 20°C): ±(63+|20H|)µin {±(1.4+l2Hl/100)µm}
(CV-3200 series)
±(32+I20HI)µin {±(0.8+l2Hl/100)µm}
(CV-4500 series)
Stylus up/down operation: Arc movement
Face of stylus:
Upward/downward
Measuring force: 30mN (CV-3200)
Measuring force: 10, 20, 30, 40, 50mN (CV-4500)
(Specified from the data-processing program Formtracepak)
Traceable angle:
Ascent: 77°, descent: 83°
(using the standard stylus provided and
depending on the surface roughness)
Stylus tip
Radius: 25μm, carbide tip
Base size (W x H):
17.7 x 23.6" (450 x 600mm) or
39.4 x 17.7" (1000 x 450mm)
Base material:Granite
Power supply:
100 – 240VAC ±10%, 50/60Hz
Power consumption: 400W (main unit only)
Contracer CV-3200 / CV-4500
SERIES 218 — Contour Measuring Instruments
SPECIFICATIONS
Model No.
Order No. (inch)
Model No.
Order No. (inch)
X1-axis measuring range
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
Model No.
Order No. (inch)
Model No.
Order No. (inch)
X1-axis measuring range
Vertical travel
Granite base size (WxD)
Dimensions (main unit, WxDxH)
Mass (main unit)
CV-3200S4
218-491-10A
CV-4500S4
218-451-10A
4" (100mm)
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
29.2 x 17.7 x 35.6"
(741 x 450 x 905mm)
309 lbs (140kg)
CV-3200H4
218-492-10A
CV-4500H4
218-452-10A
4" (100mm)
20" (500mm) power column
23.6 x 17.7" (600 x 450mm)
29.2 x 17.7 x 43.5"
(741 x 450 x 1105mm)
331 lbs (150kg)
CV-3200W4
218-493-10A
CV-4500W4
218-453-10A
4" (100mm)
20" (500mm) power column
39.4 x 17.7" (1000 x 450mm)
45.5 x 19 x 46.3"
(1156 x 482 x 1176mm)
485 lbs (220kg)
CV-3200L4
218-494-10A
CV-4500L4
218-454-10A
4" (100mm)
27.6" (700mm) power column
39.4 x 17.7" (1000 x 450mm)
45.5 x 19.4 x 56.5"
(1156 x 492 x 1436mm)
595 lbs (270kg)
CV-3200S8
218-496-10A
CV-4500S8
218-456-10A
8" (200mm)
12" (300mm) power column
23.6 x 17.7" (600 x 450mm)
30.2 x 19 x 38"
(767 x 482 x 966mm)
309 lbs (140kg)
CV-3200H8
218-497-10A
CV-4500H8
218-457-10A
8" (200mm)
20" (500mm) power column
23.6 x 17.7" (600 x 450mm)
30.2 x 19 x46"
(767 x 482 x 1166mm)
331 lbs (150kg)
CV-3200W8
218-498-10A
CV-4500W8
218-458-10A
8" (200mm)
20" (500mm) power column
39.4 x 17.7 (1000 x 450mm)
45.9 x 19 x 46.3"
(1166 x 482 x 1176mm)
485 lbs (220kg)
CV-3200L8
218-499-10A
CV-4500L8
218-459-10A
4" (100mm)
27.6" (700mm) power column
39.4 x 17.7" (1000 x 450mm)
45.9 x 19.4 x 56.5"
(1166 x 492 x 1436mm)
595 lbs (270kg)
Collective Calibration Function
•A dedicated calibration gage enables the user
to calibrate the instrument for Z-axis gain,
symmetry, stylus-tip radius, etc., in a single
procedure.
Software
Calibration kit
for CV-4500series
FORMTRACEPAK V5
Pin gage
Ball
Report Creation Function
Gage blocks
Measurement Control Screen
Calibration Kit:
CV-4500: 12AAQ491
CV-3200: 12AAQ489 (not shown)
Automatic Circle/Line
Application Function
Profile Analysis Screen
Data Composition
Function
Data 1
Data 2
Data composition
J-31
Optional Arms and Styli for Contour Measurement
List of Applicable Arms
For CV-2100
Arm name
Eccentric type
ø8
H
For small-hole stylus
ø8
ø8
Straight type
Stylus
155
15
15
155
H
H
Straight type
95
25
145
40
Stylus
Eccentric
type
Small hole
Single bevel
H
Tip angle:
30°/50°*
Tip radius: 25µm
Tip material: Carbide,
Sapphire,
Diamond*
Tip angle:
20°
Tip radius: 25µm
Tip material: Carbide
Tip angle:
12°
Tip radius: 25µm
Tip material: Carbide
Cone
Knife edge
Ball
ø3
ø3
Small hole: 932693 / 12AAE873
5
1
932693
12AAE873
Tip shape: Single bevel Cone
Tip angle: 20°
30°
Tip radius: 25µm
25µm
Tip material: Carbide
Carbide
Small hole: 932695 / 12AAE875
ø8
ø6
ø1.6
50
Ball dia:
1mm
Tip material: Carbide
20°
3mm
25µm
Carbide
Small hole: 932694 / 12AAE874
ø3
2.5
0.4
h
20
Cross-ground
stylus
carbide-tipped
Cone stylus
carbide-tipped
tip angle 20°
H
Tip angle:
Edge width:
Tip radius:
Tip material:
ø6
12.
ø3
H
H
Tip angle:
20°
Tip radius: 25µm
Tip material: Carbide
Stylus name
Single-bevel
stylus
carbide-tipped
H
H
50
932694
12AAE874
Tip shape: Single bevel Cone
Tip angle: 20°
30°
Tip radius: 25µm
25µm
Tip material: Carbide
Carbide
h
Cone stylus
sapphire tipped
tip angle 30°
*Diamond tipped
*tip angle 50°
Cone stylus
carbide-tipped
tip angle 30°
ø4
40
50
932695
12AAE875
Tip shape: Single bevel Cone
Tip angle: 20°
30°
Tip radius: 25µm
25µm
Tip material: Carbide
Carbide
Knife-edge stylus
carbide-tipped
Ball stylus
carbide-tipped
Small-hole stylus
carbide-tipped
single bevel
Small-hole stylus
carbide-tipped
cone
J-32
935111
935112
935113
935114
935115
935116
935117
935118
935119
935120
935110
Compatible stylus
height
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 0.4, 1, 2.5mm
List of Applicable Styli
ø3
ø3
ø3
h
Cone
Cross ground
Order No.
Order No.
354882
354883
354884
354885
354886
354887
354888
354889
354890
354891
12AAE865
12AAE866
12AAE867
12AAE868
12AAE869
354892
354893
354894
355129*
354895
354896
12AAA566
12AAA567
12AAA568
12AAA569
12AAA570
354897
354898
354899
354900
354901
354902
354904
354905
354906
932693
932694
932695
12AAE873
12AAE874
12AAE875
Stylus height
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 20mm
H = 30mm
H = 42mm
H = 2mm
H = 4mm
H = 6.5mm
H = 2mm
H = 4mm
H = 6.5mm
ø
ø
H
Stylus
185
15
15
185
15
Stylus
130
Optional Styli for Contour Measurement
H
40
15
Stylus
CV-2100, CV-3200, CV-4500, SV-C3200, SV-C4500 and SV-C4500CNC
List of Applicable Styli
Cone stylus
carbide-tipped
tip angle 30°
Knife-edge stylus
carbide-tipped
Ball stylus
carbide-tipped
H
H
H
Tip angle:
30°/50°*
Tip radius: 25µm
Tip material: Carbide,
Sapphire,
Diamond*
Tip angle:
20°
Tip radius: 25µm
Tip material: Carbide
Tip angle:
12°
Tip radius: 25µm
Tip material: Carbide
Cone
Knife edge
Ball
ø3
ø3
ø3
H
H
Tip angle:
20°
Tip radius: 25µm
Tip material: Carbide
H
Tip angle:
Edge width:
Tip radius:
Tip material:
Small hole: 12AAE297
Ball dia:
1mm
Tip material: Carbide
20°
3mm
25µm
Carbide
Small hole: 12AAE299
Small hole: 12AAE298
•Any specified arm and stylus other than above listed can be custom-made for special order.
0.4
Arm
and Stylus set:1512AAR588
h
13
1
h
Set for CV-450040/ SV-C4500 / SV-C4500CNC
Part
Part No.
Arm
12AAQ762
12AAM103
StylusTip shape: Single bevel354889
Tip angle:
20°
354882
Tip radius: 25µm
Tip material: Carbide 12AAA568
12AAM104
12AAM106
12AAM096
12AAM097
Integrated arm and stylus
12AAM109
20
2.5
40
15
h
Part Description
Eccentric arm
Small-hole arm
Tip shape:
Singlestylus
bevel
Cross-ground
Tip angle:
20°
Single-bevel
cut stylus
Tip radius:
25µm
Tip material:
Carbide
Cone stylus
Small hole stylus
Small hole stylus
Double-sided cone stylus
Double-sided cone stylus
Double-sided small hole arm stylus
Arm and Stylus set: 12AAR587
Set for CV-3200 /CV-4500 / SV-C3200 / SV-C4500 / SV-C4500CNC
Part
Part No.
Part Description
Arm
12AAQ762
Eccentric arm
12AAM103
Small-hole arm
Stylus
354889
Cross-ground stylus
354882
Single-bevel cut stylus
12AAA568
Cone stylus
12AAM104
Small hole stylus
12AAM106
Small hole stylus
J-33
ø4
Cone stylus
sapphire tipped
tip angle 30°
*Diamond tipped
*tip angle 50°
ø3
ø3
ø5
Cone stylus
carbide-tipped
tip angle 20°
Cone
Cross-ground
ø3
ø3
Cross-ground
stylus
carbide-tipped
Single-bevel
Stylus height
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 12mm
H = 20mm
H = 30mm
H = 42mm
H = 6mm
H = 20mm
H = 30mm
H = 42mm
ø4
Single-bevel cut
stylus
carbide-tipped
Order No.
354882
354883
354884
354885
354886
354887
354888
354889
354890
354891
12AAE865
12AAE866
12AAE867
12AAE868
12AAE869
354892
354893
354894
355129*
354895
354896
12AAA566
12AAA567
12AAA568
12AAA569
12AAA570
354897
354898
354899
354900
354901
354902
354904
354905
354906
ø1.6
Stylus name
40
Tip shape:
Tip angle:
Tip radius:
Tip material:
15
Single bevel
20°
25µm
Carbide
Optional Arms and Styli for Contour Measurement
For CV-3200, CV-4500, SV-C3200, SV-C4500 and SV-C4500CNC
● Straight
● Eccentric
arm
ø8
● Small-hole
arm
20
57.5
57.5
ø8
218*
List of Applicable Styli
arm
20
ø8
Stylus Name
Order No.
12AAM095 *5
Double cones
12AAM096
stylus *4
12AAM097
354882
354883
Single-bevel stylus
354884 *6
carbide-tipped
354885
354886
354887
354888
Cross-ground stylus
354889
carbide-tipped
354890
354891
354892
354893
Cone stylus
sapphire-tipped
354894
tip angle 30º
354895
354896
12AAA566
12AAA567
Cone stylus
carbide-tipped
12AAA568
tip angle 30°
12AAA569
12AAA570
12AAE865
12AAE866
Cone stylus
carbide-tipped
12AAE867
tip angle 20°
12AAE868
12AAE869
Cone stylus
diamond-tipped
355129
tip angle 50º
354897
354898
Knife-edge stylus
354899
carbide-tipped
354900
354901
354902
Ball stylus
354904
carbide-tipped
354905
354906
12AAM104
Small-hole stylus *7 12AAM105
12AAM106
20
57.5
218
218*3
40
● Double cones
● Cone
● Small hole: 12AAM104
φ3
φ3
φ4.8
H
H
Tip angle: 30°
Tip radius: 25µm
Tip material: Carbide
φ1.6
Tip angle: 30° (SPH-79: 50°)
Tip radius: 25µm
Tip material: Carbide,Sapphire
(SPH-79: Diamond)
H
● Cone
● Single bevel
Tip shape: Single
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
0.4
● Small hole: 12AAM105
φ3
φ3
H
φ5
φ3
H
Tip angle: 12°
Tip radius: 25µm
Tip material: Carbide
● Cross ground
φ3
55.5
55.5
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
H
● Knife-edge
Tip shape: Single
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
1
● Small hole: 12AAM106
φ3
φ4
H
H
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
55.5
Edge width: 3mm
Tip radius: 25µm
Tip material: Carbide
Tip shape: Single
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
H
2.5
● Cone Knife-edge Ball
List of Applicable Arms
φ3
Arm Name
Straight type
Eccentric type
Small hole
H
Tip angle: 20°
Tip radius: 25µm
Tip material: Carbide
Order No.
12AAM101
12AAQ762
12AAM103
*1: Standard accessory
*2: Stylus for CV-4500 series
*3: One-sided cut stylus SPH-71(standard accessory) mounting
Arm stylus (integrated arm and stylus) only for CV-4500
Arm stylus name
Order No.
12AAT469
12AAT470
12AAM108
12AAM109
12AAM110
Double small-hole arm stylus *8
H (mm)
2.4
5
2.4
5
9
H (mm)
20
32
48
6
12
20
30
42
6
12
20
30
42
6
12
20
30
42
6
12
20
30
42
6
12
20
30
42
20
6
12
20
30
42
6
20
30
42
2
4
6.5
*4: Stylus for CV-4500 series
*5: Standard accessory of CV-4500 series
*6: Standard accessory of CV-3200 series
*7: Styli SPH-21, 22, and 23 for CV-3100/4100 series are not available.
Tip angle
20°
20°
30°
30°
30°
*8: Arm Stylus for CV-4500, SV-C4500 and SV-C4500CNC series. series
● Double small-hole arm stylus: 12AAM108/12AAT469
20
φ8
φ1.6
H
φ4
● Double small-hole arm stylus: 12AAM109/12AAT470
● Double small-hole arm stylus: 12AAM110
20
φ8
20
φ8
275
φ3
Tip shape: Cone
Tip radius: 25 µm
Tip material: Carbide
H
Magnified view
of the tip
Magnified view
of the tip
J-34
φ5
275
Tip shape: Cone
Tip radius: 25 µm
Tip material: Carbide
φ4
H
Magnified view
of the tip
275
Tip shape: Cone
Tip radius: 25 µm
Tip material: Carbide
Optional Accessories for Automatic Measurement
Compatible with CV-3200, CV-4500 and CNC Models
Y-axis table*: 178-097
A Y-axis table for both positioning and capable of
3D surface roughness measurement when used
withoptional software FTPK-PRO or MCubeMap.**
*Not supporting Y-axis measurements. ** Only for 178-096
q1-axis table: 12AAD975*
For efficient measurement in the axial/transverse
directions. When measuring a cylindrical workpiece,
automatic alignment can be performed in combination
with the Y-axis table.
Examples of optimal combinations of
accessories for CNC models
Optional accessory Y-axis
Table
θ1 Table θ2 Table
*q1-axis mounting plate (12AAE630) is required when directly
installing on the base of the SV-3100.
Travel range
Resolution
Positioning
accuracy
Drive speed
Maximum load
Mass
178-097
8” (200mm)
1.97µin (0.05µm)
178-096
4” (100mm)
1.97µin (0.05µm)
±3µm
±1µm
Max. 3.15”/s (80mm/s) Max. .78”/s (20mm/s)
110 lbs (50kg)
33 lbs (50kg)
62 lbs (28kg)
68 lbs (31kg)
q2-axis table: 178-078*
You can measure multiple points on a cylindrical
workiece and automate front/rear-side measurement.
*q2-axis mounting plate (12AAE718) is required when directly
installing on the base of the SV-3100.
Displacement
Resolution
Maximum load
Rotational speed
Mass
360°
0.004°
26.5 lbs (12kg)
Max. 10°/s
15 lbs (7kg)
Automatic-leveling table:178-087
(SV, CV, CS3200)
Automatic-leveling table:178-037
(CNC Models)
This is a stage that performs fully automatic leveling
as measurement starts, freeing the user from this
troublesome operation. Fully automatic leveling can be
done quickly by anyone. In addition, the operation is
easy and reliable.
Function
Automatic alignment
(Patented: Japan)
Multiple workpiece batch
measurement
Multiple-piece measurement
in the Y-axis direction
(Positioning in the Y-axis
direction)
Multiple-piece measurement
in the radius direction
(Positioning in the rotating
direction of XY plane)
Tracking measurement in the
Z-axis direction *
Inclined surface measurement
in the X-axis direction
Inclined hole inside
measurement in the X-axis
direction
Multiple cylinder generatrix
line measurement
Measurement of both top
and bottom surfaces
Rotary positioning of large
workpiece **
Upward/downward and
frontward/backward
measurement of large
workpiece **
l
l
—
s
—
—
l
—
—
s
l
—
—
—
—
s
—
—
s
—
—
s
—
l
s
—
l
—
—
—
—
—
—
* : Applicable only to form/contour measurement
** : Applicable only for SV-M3000CNC
s Recommended l Essential — Not necessary
Displacement
Resolution
Maximum load
(loading moment)
Rotational speed
Mass
360°
0.0072°
4kg (343N•cm or less)
Max. 18°/s
11 lbs (5kg)
Quick chuck: 211-032
This chuck is useful when measuring small workpieces.
You can easily clamp them with its knurled ring.
Inner latch OD: ø .04 - 1.42” (1 - 36mm)
Inner latch ID: ø .55 - 2.76” (14 - 70mm)
Outer latch OD: ø .04 - 2.95” (1 - 75mm)
Dimensions
ø 4.65 x 1.61” (118 x 41mm)
Mass
2.65 lbs (1.2kg)
Inclination adjustment angle
Maximum load
Table dimensions
Mass
±2°
7kg
130 x 100mm
7.7lbs (3.5kg)
Micro-chuck: 211-031
This chuck is suitable for clamping extra-small
diameter workpieces (ø1 mm or less), which cannot
be retained with the centering chuck.
Retention
range
Retention range
Dimensions
Mass
OD: ø 0 -.06”(0 - 1.5mm)
ø 4.65” x 1.9” (118 x 48.5mm)
1.32 lbs (0.6kg)
J-35
Optional Accessories for Contracer / Formtracer
Compatible with Desktop Models of Contracer and Formtracer
Cross-travel table
V-block with clamp
Precision vise
•Table top: 11” x 7”(280 x 180mm)
•XY travel: 3.94” x 1.97”(100 x 50mm)
•Max. load 110 lbs (50kg)
•Used with a cross-travel table or rugged table.
•Max. workpiece diameter:1.97”(50mm)
•Max. workpiece diameter: .98” (25mm)
• Max. workpiece size: 1.42” (36mm)
• Can be mounted on a leveling table.
178-019
218-001 (mm)
218-011 (inch)
•Table top: 11” x 5.98”(280 x 152mm)
•XY travel: 1.97” x .98”(50 x 25mm)
•Max. load 44 lbs (20kg)
172-378
172-234
Holder with clamp
•Used with a cross-travel table or rugged
table.
•Max. workpiece height: 1.38” (35mm)
•Workpiece diameter: 0.039” to 6.3”
(1mm to 160mm)
•Can be mounted on a leveling table
218-041 (mm)
218-051 (inch)
176-107
Rotary vise
998291
• Two-slide jaw type.
• Max. workpiece size: ø 2.36” (60mm)
• Minimum reading: 1°
Swivel center support
•Max. workpiece diameter: 3.15” (80mm)*
Leveling table
*2.56” (65mm) when swiveled 10°
•Table top: 5.12” x 3.94”(130 x 100mm)
•Leveling range: ±1.5°
•XY travel: .49” ±(12.5mm)
• Max. workpiece length: 5.51”(140mm)
Drive unit tilting
function
Large θ Table
(Patent pending:
Japan)
Rotary-type
detector holder
s
—
—
—
—
—
—
—
—
—
—
—
—
—
—
l
—
—
l
—
—
—
—
—
—
—
—
—
l
—
—
—
l
l: Essential
s: Recommended
—: Not necessary
218-003
172-197
• One-slide jaw type.
• Max. workpiece size: ø 2.36” (60mm)
• Minimum reading: 5°
Center support
178-043-1 (mm)
178-053-1 (inch)
•Max. workpiece diameter: 4.72”(120mm)
•2.36” (60mm) riser is optional
(172-143)
Digital leveling table
172-144
•Table top: 5.12” x 3.94”(130 x 100mm)
•Leveling range: ±1.5°
•XY travel: .49” ±(12.5mm)
172-142
Leveling table
Center support riser
•Table top: 5.12” x 3.94”(130 x 100mm)
•Leveling range: ±1.5°
•Height: 1.57” (40mm)
178-042-1 (mm)
•Used with a center support.
•Max. workpiece diameter: 9.45” (240mm)
Three-axis adjustment table
172-143
178-016
178-047
(V-block not included)
J-36
Three-axis adjustment table
Order No.
Table top
Workpiece weight
Workpiece diameter
Leveling range
Swivel range
Y-axis adjustment
Height
Mass
Remarks
178-047
5.11 x 3.94" (130 x 100mm)
33lbs. (15kg) at max.
.04 - 6.3" (1 - 160mm)
±1.5˚
±2˚
±0.5" (±12.5mm)
6" (152.5mm)
19.8lbs. (9kg)
V-block (998291) not included
Quick Guide to Precision
Measuring Instruments
■Traceable Angle
Contracer (Contour Measuring Instruments)
■Accuracy
Down slope
Up slope 77˚ or less
87˚ or less
As the detector units of the X and Z axes incorporate scales, the
magnification accuracy is displayed not as a percentage but as the
linear displacement accuracy for each axis.
■Overload Safety Cutout
The maximum angle at which a stylus can trace upward or downward
along the contour of a workpiece, in the stylus travel direction, is
referred to as the traceable angle. A one-sided sharp stylus with a tip
angle of 12° (as in the above figure) can trace a maximum 77° of up
slope and a maximum 87° of down slope. For a conical stylus (30° cone),
the traceable angle is smaller. An up slope with an angle of 77° or less
overall may actually include an angle of more than 77° due to the effect
of surface roughness. Surface roughness also affects the measuring
force.
For model CV-3200/4500, the same type of stylus (SPH-71: one-sided
sharp stylus with a tip angle of 12°) can trace a maximum 77° of up
slope and a maximum 83° of down slope.
■Compensating for Stylus Tip Radius
A recorded profile represents the locus of the center of the ball tip
rolling on a workpiece surface. (A typical radius is 0.025mm.) Obviously
this is not the same as the true surface profile so, in order to obtain an
accurate profile record, it is necessary to compensate for the effect of
the tip radius through data processing.
If an excessive force (overload) is exerted on the stylus tip due, perhaps,
to the tip encountering a too-steep slope on a workpiece feature, or
a burr, etc., a safety device automatically stops operation and sounds
an alarm buzzer. This type of instrument is commonly equipped with
separate safety devices for the tracing direction (X axis) load and vertical
direction (Y axis) load.
For model CV-3200/4500 a safety device functions if the arm comes off
the detector mount.
■Simple or Complex Arm Guidance
In the case of a simple pivoted arm, the locus that the stylus tip traces
during vertical movement (Z direction) is a circular arc that results in an
unwanted offset in X, for which compensation has to be made. The
larger the arc movement, the larger the unwanted X displacement (δ)
that has to be compensated. (See figure below.) The alternative is to use
a complex mechanical linkage arrangement to obtain a linear translation
locus in Z, and, therefore, avoid the need to compensate in X.
Stylus
RxM
■Z-axis Measurement Methods
Recorded profile
Workpiece contour
RxM
RxM
R: Stylus tip radius
M: Measurement magnification
If a profile is read from the recorder through a template or scale, it is
necessary to compensate for the stylus tip radius beforehand, according
to the applied measurement magnification.
■Compensating for Arm Rotation
The stylus is carried on a pivoted arm so it rotates as the surface is
traced and the contact tip does not track purely in the Z direction.
Therefore, it is necessary to apply compensation in the X direction to
ensure accuracy. There are three methods of compensating for arm
rotation.
Though the X axis measurement method commonly adopted is by
means of a digital scale, the Z axis measurement divides into analog
methods (using a differential transformer, etc.) and digital scale
methods.
Analog methods vary in Z-axis resolution depending on the
measurement magnification and measuring range. Digital scale
methods have fixed resolution.
Generally, a digital scale method provides higher accuracy than an
analog method.
δ
Stylus
Measuring arm
Fulcrum
δ: Unwanted displacement
in X to be compensated
1: Mechanical compensation
2: Electrical compensation
3:Software processing. To measure a workpiece contour that
involves a large displacement in the vertical direction with high
accuracy, one of these compensation methods needs to be
implemented.
J-37
■Contour Analysis Methods
■Data Combination
You can analyze the contour with one of the following two methods
after completing the measurement operation.
Conventionally, if tracing a complete contour is prevented by stylus
traceable-angle restrictions then it has to be divided into several sections
that are then measured and evaluated separately. This function avoids
this undesirable situation by combining the separate sections into one
contour by overlaying common elements (lines, points) onto each other.
With this function the complete contour can be displayed and various
analyses performed in the usual way.
1. Data processing section
The measured contour is input into the data processing section in real
time and a dedicated program performs the analysis using the mouse
and/or keyboard. The angle, radius, step, pitch and other data are
directly displayed as numerical values.
Data 1
Data 2
2. Analysis program
Analysis combining coordinate systems can be easily performed. The
graph that goes through stylus radius correction is output to the printer
as the recorded profile.
Data combination
■Tolerancing with Design Data
Measured workpiece contour data can be compared with design data
in terms of actual and designed shapes rather than just analysis of
individual dimensions. In this technique each deviation of the measured
contour from the intended contour is displayed and recorded. Also,
data from one workpiece example can be processed so as to become
the master design data to which other workpieces are compared.
This function is particularly useful when the shape of a section greatly
affects product performance, or when its shape has an influence on the
relationship between mating or assembled parts.
■Measurement Examples
■Best-fitting
If there is a standard for surface profile data, tolerancing with design
data is performed according to the standard. If there is no standard, or
if tolerancing only with shape is desired, best-fitting between design
data and measurement data can be performed.
<Before best-fit processing>
Aspheric lens contour
Inner/outer ring contour of a bearing
Internal gear teeth
Female thread form
Male thread form
Gage contour
<After best-fit processing>
Measured data
Measured data
Design data
Design data
The best-fit processing algorithm searches for deviations between
both sets of data and derives a coordinate system in which the sum
of squares of the deviations is a minimum when the measured data is
overlaid on the design data.
J-38
Roundtest RA-120 / 120P
SERIES 211 — Roundness Measuring Instruments
Technical Data
Turntable
Rotational accuracy:Radial: (0.04+6H/10000)µm
H: Probing height (mm)
Axial: (0.04+6X/10000)µm
X: Distance from rotation center
Rotating speed:6rpm
Table top diameter:ø 1.96” (150mm)
Centering range:±.12” (3mm)
Leveling range:±1°
Maximum probing diameter: ø 11” (280mm)
Maximum workpiece diameter: ø 17.3” (440mm)
Maximum workpiece weight: 55 lbs (25kg)
Vertical column (Z-axis)
Vertical travel:
11” (280mm)
Feeding:
1.18” (30mm)/rev. (coarse),
0.039” (1mm)/rev. (fine)
Maximum probing height: 11” (280mm) from the turntable top
Maximum probing depth: 3.94” (100mm) (min. ID: 1.18”(30mm)
Horizontal arm (X-axis)
Horizontal travel: 65” (165mm) (Including a protrusion of 1” (25mm) the turntable rotation center)
Probe and stylus
Measuring range:±1000µm
Measuring force: 100mN±30mN
Standard stylus:
12AAL021, carbide ball, ø1.6mm
Measuring direction:Two directional
Stylus angle adjustment: ±45° (with graduations)
Data analysis unit:
Processing unit:
Built-in (PC with Roundpak)*
Data sampling points: 3,600 points/rotation
Data analysis items:
Roundness, Coaxiality, Concentricity, Flatness, Circular
runout (radial), Circular runout (axial), Squareness (against
axis), Squareness (against plane), Thickness deviation,
Parallelism
Reference circles for roundness evaluation:
LSC, MZC, MIC, MCC
Recording device:
Built-in thermal line printer (optional external printer)*
Recording magnification:
X5 to X200,000, Auto (X1 to X500,000)*
Roughness component reduction:
Low pass filter, band pass filter
Filter type:
2CR-75%, 2CR-50%, 2CRPC-75% (phase corrected),
2CRPC-50% (phase corrected), Gaussian, filter OFF
Cutoff value;
15upr, 50upr, 150upr, 500upr, 15-150upr, 15-500upr,
50-500upr, Manual setting*
Number of measuring sections
Max. 5-section (100-section)*
*RA-120P
The Roundtest RA-120 / 120P are a
compact, affordable, and simple-to-use
device for measuring part geometry on the
shop floor. It also provides such superb
data analysis capabilities as required with
laboratory roundness measuring instruments
and has a ±1000µm wide range detector
and precision turntable with excellent
rotation accuracy.
The RA-120 is a dedicated processor-based
model which controls all operations via the
control panel incorporated in the main unit.
Z-axis scale unit
RA-120
Order No.: 211-544A (with mechanical mic-heads)
Order No.: 211-543A (with DAT function, inch/mm)
Optional X-axis stop
SPECIFICATIONS
Model No. RA-120* RA-120D RA-120P RA-120PD
Order No. 211-544A 211-543A 211-547A 211-546A
* Does not include Z-axis scale unit.
The RA-120P is a PC-based model which
controls all operations via ROUNDPAK
software (optional).
Large color LCD display for RA-120 models
RA-120P
Order No.: 211-547A (with mechanical mic-heads)
Order No.: 211-546A (with DAT function, inch/mm)
J-39
Roundtest RA-120 / 120P
SERIES 211 — Roundness Measuring Instruments
DAT (Digital Adjustment Table) function
The turntable digitally displays the centering and
leveling adjustments, turning what used to be a
difficult task into one that is simple enough for
even new operators to perform.
1.Preliminary measurement of two cross sections: A and B.
3.Manipulate the digital micrometer heads of
the rotary table so that the adjustment values
displayed on the
monitor are
realized.
Workpiece
ta
ble
Rotar
y
B
ce
ble A
Rotation
center
Wor
kpie
Rotary
ta
Rotation
Center Inclination
Misalignment
2.Following preliminary measurement, the
centering and leveling adjustment values are
displayed on the monitor.
Optional Accessories
4.Centering and leveling are complete.
Centering range: ±3mm
Leveling (inclination) range: ±1°
DIMENSIONS
External dimensions
Unit: mm
: Measuring area
140
211-032:
211-014:
211-031:
356038:
211-016:
211-045:
997090:
12AAH320:
211-013:
12AAH433:
———:
Quick chuck (OD: 1 - 79mm, ID: 16 - 69mm)
Three-Jaw chuck (OD: 2 - 78mm, ID: 25 - 68mm)
Micro-chuck (OD: 1.5mm max.)
Auxiliary stage for a low-height workpiece
Reference hemisphere
Magnification checking gage
Gage block set for calibration
X-axis stop
Vibration damping stand
Z-axis scale unit for RA-120
Interchangeable styli (See page J-49.)
636
280
473
25
Functions
• Notched workpiece measurement
• Recalculation of datum/measured data
• Limaçon function compensates for eccentricity
• Rotation of 3D display**
• Real-time display**
• Simplified layout (divided layout)**
• Hair line, auxiliary line, hidden line, fill line**
• Color setting of measured data**
• Offsetting of recorded profile generation**
• Zooming of recorded profile**
• Data deletion**
• Graph analysis (displacement/angle between
measured points)**
• Power spectrum analysis**
• Gear tooth analysis**
• Harmonic analysis**
• Text data output (via CSV format)**
**Function of ROUNDPAK software
Air supply
Air pressure:390kPa
Air consumption: 30L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H): 17.7” x 14.2” x 25”
(450 x 360 x 636mm)
Mass:
70.5 lbs (32kg) (main unit),
4.4 lbs (2kg) (air regulator)
211-014
52
211-032
356038
25
25
400
450
135
20
181
143
211-031
75
360
115
211-016
997090
Turntable top view
Installation floor plan
D1
43
100
min.100
Wall
3-M5xD8
(120° arrangement)
PC
tPower inlet
tAir inlet
65
3-M5xD8
(120° arrangement)
211-045
D
PC
360
Wall
91
211-013
CONSUMABLE PARTS
min.60
J-40
max.641.5
12AAH181: Printer paper
358592:
Element for air filter
358593:
Element for air regulator
10 rolls/set
1 pc./set
10 pcs./set
Roundtest RA-1600 / RA-1600M
SERIES 211 — Roundness/Cylindricity Measuring System
A PC-compliant roundness and cylindricalform measuring instrument with extensive
analysis features to enable measurement of
a wide variety of workpieces.
Technical Data
Turntable
Rotational accuracy (radial): (0.02+6H/10000)µm (RA-1600)
Rotational accuracy (axial): (0.02+6X/10000)µm (RA-1600)
Rotational accuracy (radial): (0.03+6H/10000)µm (RA-1600M)
Rotational accuracy (axial): (0.03+6X/10000)µm (RA-1600M)
H: Probing height (mm), X: Probing radius (mm)
Rotational speed: 4, 6, 10rpm
Table top diameter: ø5.9”(150mm)
Centering range:±3mm (with DAT function)
Leveling range:±1° (with DAT function)
Maximum probing diameter: ø11”(ø280mm)
Maximum workpiece diameter: ø22”(ø560mm)
Maximum table loading: 55lbs (25kg)
Vertical column (Z-axis)
Vertical travel:
11.8”(300mm)
Straightness (in narrow range: 0.20µm / 100mm (RA-1600)
Straightness (in entire range): 0.30µm / 300mm (RA-1600)
Straightness (in narrow range: 0.40µm / 100mm (RA-1600M)
Straightness (in entire range): 0.80µm / 100mm (RA-1600M)
Parallelism with turntable axis: 1.5µm / 300mm
Positioning speed: Max. 15mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Maximum probing height (ID/OD): 11.8”(300mm)*1
Maximum probing depth: 91mm (over ø32)
3.6”(over ø1.26”)((91mm (over ø32))
1.97”(over ø0.27”)((50mm (over ø7))
Horizontal arm (X-axis)
Horizontal travel:6.5”(165mm) (From table axis -1~±5.5”
((-25mm – ±140mm))
Positioning speed: Max. 15mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
X-axis straightness: 2.7µm/140mm (RA-1600)
X-axis parallelism to turntable axis:
1.6µm/140mm (RA-1600)
Probe and stylus
Measuring range:±400µm / ±40µm / ±4µm
Measuring force: 10–50mN (5 level switching)
Standard stylus:
12AAL021, carbide ball, ø1.6mm
Measuring direction:Bi-directional
Stylus angle adjustment: ±45° (with graduations)
Air supply
Air pressure:
0.39MPa (4kgf/cm2)
Air consumption: 22L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H): 35 x 19.3 x 33”(890 x 490 x 840mm)
Mass:
375lbs (170kg)
RA-1600 / RA-1600M
with personal computer system and software
Spiral Measurement/Analysis
The spiral-mode measurement function combines
table rotation and rectilinear action allowing
cylindricity, coaxiality, and other measurement
data to be loaded as a continuous data set.
Measurement Through X-axis Tracking
Measurement while tracing is possible through
a built-in linear scale in the X-axis. This type of
measurement is useful when displacement due
to form variation exceeds the measuring range
of the detector, and X-axis motion is necessary to
maintain contact with the workpiece surface.
*1 Use an optional auxiliary stage for measuring a workpiece whose height is
20mm or less.
Spiral-mode cylinder measurement
ROUNDPAK
The latest roundness/cylindrical form analysis
program
Safety mechanism provided as a standard feature
A collision-sensing function has been added
to the detector unit (when it is in the vertical
orientation) to prevent collision in the Z-axis
direction. Additionally, an accidental collision
prevention function, which stops the system
when the detector displacement exceeds its
range, has been added.
When an accidental
touch is detected, the
dedicated analysis
software (ROUNDPAK)
senses the error and
automatically stops the
system.
Continuous Internal/External Diameter
Measurement
Continuous internal/
external diameter
1
measurement is possible
2
without changing the
3
detector position.
1), 2) : External diameter
measurement
3)
: Internal diameter
measurement
: Displacement
3) = inner diameter: Up to ø50 mm
J-41
Roundtest RA-1600 / RA-1600M
SERIES 211 — Roundness/Cylindricity Measuring System
A
B
Work
piece
Turntable
axis
Initial misalignment of axes
Turntab
le
Centering and Leveling Function
The turntable displays centering and leveling adjustments digitally,
making this challenging task simple enough for even a new operator
to perform.
1.Preliminary measurement of two cross sections: A and B.
Initial misalignment of axes
2.Following preliminary measurement, the centering and leveling
adjustment values are displayed on the monitor.
For RA-1600
For RA-1600M
Centering adjustment value
Optional Accessories
350850:
Cylindrical square
356038:
Auxiliary stage for a low-height workpiece
12AAF203: 2x extension detector holder
12AAF204: Auxiliary detector holder for a large-diameter workpiece
12AAL090: Sliding detector holder
211-045: Magnification checking gage
211-014: Chuck (OD: ø2 - 78mm, ID: ø25 - 68mm)
211-032: Quick chuck (OD: ø1 - 79mm, ID: 16 - 69mm)
211-031: Micro-chuck (OD: ø0.1 - 1.5mm max.)
178-025: Vibration isolator (Desktop type)
64AAB213: Vibration isolation workstation
12AAL019: Side table for PC
———:
Interchangeable styli (See page J-49.)
Leveling adjustment value
211-014
211-032
3.By adjusting the micrometer heads for the rotary table, the
adjustment values or level meter displayed on the monitor can be
achieved.
Turntable
Workpiece
axis
Turnta
ble
4.Centering and leveling are complete.
Centering range: ±3mm
Leveling (inclination) range: ±1°
356038
211-031
350850
SPECIFICATIONS
Model No.
Order No. (inch/mm)
Mic Heads
RA-1600
211-733A
Digimatic
RA-1600M
211-724A
Mechanical
211-045
DIMENSIONS
490
350
Unit: mm
Sliding detector-unit holder (Option) 12AAL090
The detector-unit holder is equipped with a sliding
mechanism, enabling one-touch measurement of
a workpiece with a deep hole having a thick wall,
which has been difficult with the conventional
standard arm.
Sliding distance: 4.4" (112mm)
105
655
Max.890
390
70
840
130
ø150
230
J-42
The detector-unit holder can be
stopped at a position sufficiently
higher than the workpiece
along the Z-axis, and then
lowered and positioned to make
measurements.
Furthermore, internal/external
diameters can be easily
measured with the continuous
internal/external diameter
measurement function*.
*: See page 41 for details about the continuous ID and OD measuring function.
Printout
SERIES 211 — Roundness / Cylindricity Measuring System
The RA-2200 provides high accuracy, high
speed and high performance in roundness
measurement. The fully-automatic, or DAT
(Digital Adjustment Table), function-aided
manual workpiece centering and leveling
turns what used to be a difficult task into one
that is simple enough for even new users to
perform. This facilitates substantial reductions
in overall measurement time. The RA-2200
system comes complete with powerful data
analysis software ROUNDPAK, which requires
only simple manipulation using a mouse and
icons, achieving enhanced functionality and
ease of operation.
RA-2200AS
with personal computer
system and software
* Shown with optional
vibration isolator and side
table for PC
Highly accurate and
easy-to-use turntable
With extremely high rotational accuracy,
both in the radial and axial directions, the
turntable allows high accuracy flatness
testing to be performed in addition to
roundness and cylindricity measurements.
Turntable axis
Incorporating an automatic centering/
leveling turntable (A.A.T.), the top-ofthe-line RA-2200AS/AH models relieve
the operator of the bothersome task of
workpiece centering and leveling.
Turntable axis
Initial misalignment of axes
le A
ab
H: Probing height (mm), R: Probing radius (mm)
le
Workpiece
Tu r n t
Rotating speed:
2, 4, 6, 10rpm
Tabletop diameter:ø9.2” (235mm) AS / AH models
ø 7.9” (200mm) DS / DH models
Centering range:±3mm (±5mm: DS / DH models)
Leveling range:±1°
Maximum probing diameter: ø 11.8” (300mm)
Maximum workpiece diameter: ø22.8” (580mm)
Maximum workpiece weight: 66 lbs (30kg)
Vertical column (Z-axis)
Vertical travel:
11.8” (300mm) (22.8” (500mm): AH/DH models)
Straightness (λc2.5):0.10µm / 100mm, 0.15µm / 300mm
(0.25µm / 500mm: AH / DH models)
Parallelism with rotating axis: 0.7µm / 300mm
(1.2µm / 500mm: AH / DH models)
Positioning speed: Max. 50mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Maximum probing height: 11.8” (300mm) (OD / ID)
[22.8” (500mm): AH / DH models)
Maximum probing depth: over ø32: 85mm (w/standard stylus)
over ø7: 50mm (w/standard stylus)
Horizontal arm (X-axis)
Horizontal travel: 6.9” (175mm) (Including a protrusion of
1” (25mm) the turntable rotation center)
Straightness (λc2.5):0.7µm / 150mm
Squareness with rotating axis: 1.0µm / 150mm
Positioning speed: Max. 30mm/s with joystick operation
Measuring speed: 0.5, 1, 2, 5mm/s
Probe and stylus
Measuring range:±400µm/±40µm/±4µm
(±5mm: tracking range)
Measuring force: 10mN~50mN (in 5 steps)
Standard stylus:
12AAL021, carbide ball, ø1.6mm
Measuring direction:Two directional
Stylus angle adjustment: ±45° (with graduations)
Data analysis system
Analysis software: Roundpak
Filter type:
2CRPC-75%, 2CRPC-50%, 2CR-75% (non-phase
corrected), 2CR-50% (non-phase corrected), Gaussian,
filter OFF
Cutoff value;
15upr, 50upr, 150upr, 500upr, 1500upr,
15-150upr, 15-500upr, 15-1500upr, 50-500upr,
50-1500upr, 150-1500upr, Manual setting
Reference circles for roundness evaluation:
LSC, MZC, MIC, MCC
Air supply
Air pressure:390kPa (4kgf/cm2)
Air consumption: 30L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H):26.3 x 20 x 35.4”
(667 x 510 x 900mm)
26.3 x 20 x 43.3”
(667 x 510 x 1100mm: AH / DH models)
Mass:
396 lbs (180kg)
440 lbs (200kg) AH / DH models
Roundtest RA-2200AS / DS / AH / DH
ab
Turntable
Rotational accuracy (radial): {(0.02+3.5H/10000)µm}
Rotational accuracy (axial): {(0.02+3.5R/10000)µm}
Tu r n t
Technical Data
Workpiece
B
Initial misalignment of
centers at turntable surface
Preliminary measurement
eliminary measurement
of two
Preliminary
measu
cross-sections A and B.
Centering/leveling complete
Preliminary measurement is
followed by automatic centering
and leveling.
leveling
A guidance system (D.A.T.) is incorporated into
the turntables on the RA-2200DS/DH models to
help the operator perform manual centering and
leveling smoothly and simply.
Turntable axis
Initial misalignment of axes
Turntable axis
Workpiece
Workpiece
Initial misalignment
of centers at
turntable surface
Feed the digital micrometer
head of the turntable by
the deviation displayed.
Centering range: 5 mm
Leveling range of inclination: 1
Preliminary
measurement
Display of misalignments
Preliminary measurement of
two cross-sections A and B.
J-43
Simple
adjustment
Centering/leveling
complete
Roundtest RA-2200AS / DS / AH / DH
SERIES 211 — Roundness / Cylindricity Measuring System
Greater productivity by continuous
measurement
Both the OD and ID of a workpiece* can be
measured in succession without the need for
changing the traverse direction of the stylus.
Surface roughness measurement function
(Surface roughness unit: option)
A surface roughness detector, compliant with
the relevant International Standards, can be
mounted in place of the roundness measuring
detector. This creates a multiple sensor system
that can not only test the geometrical roundness/
cylindricity of a surface but also the roughness of
that surface as well.
*Inside diameter up to 50 mm.
Continuous measurement
is possible as shown in steps
(1) through (3) on the figure
at the left, without having
to switch the probe direction.
1) and 2) : OD measurement
3) : ID measurement
: Movement
3
Optional Accessories
350850:
Cylindrical square
356038:
Auxiliary stage for a low-height workpiece
12AAF203: Extension probe holder (2X higher)
12AAF204: Auxiliary probe holder for a large diameter workpiece
211-045: Magnification checking gage
211-014: Chuck (OD: 1 - 85mm, ID: 33 - 85mm)
211-032: Quick chuck (OD: 1 - 75mm, ID: 14 - 70mm)
211-031: Micro-chuck (OD: 1.5mm max.)
178-025: Vibration isolator
178-024: Stand for vibration isolator
———:
Interchangeable styli (See page J-49.)
12AAK110: Vibration isolator
12AAK120: Monitor arm
12AAL019: Side table for PC
12AAF353: Surface roughness detector holder
2
1
Highly repeatable measurements with highaccuracy scales Mitutoyo linear scales are used in
the X/Z drive unit to guarantee the high precision
positioning so vital for repetitive measurement.
SPECIFICATIONS
Model No.
Order No.
RA-2200AS
211-511A (mm/inch)
RA-2200DS
211-514A (inch)
RA-2200AH
211-512A (mm/inch)
Effective table diameter
Centering/leveling adjustment
Centering range
Column travel
Basic unit mass
9.25” (235mm)
8” (200mm)
A.A.T.
D.A.T.
±0.118” (±3mm)
±0.197” (±5mm)
12” (300mm) (standard column)
396 lbs. (180kg)
211-032
211-014
211-031
356038
RA-2200DH
211-516A (inch)
9.25” (235mm)
8” (200mm)
A.A.T.
D.A.T.
±0.118” (±3mm)
±0.197” (±5mm)
20” (500mm) (high column)
440 lbs. (200kg)
DIMENSIONS
Unit: mm
350850
211-045
Sliding detector-unit holder (Standard) 12AAL090
The detector-unit holder is equipped with a sliding
mechanism, enabling one-touch measurement of
a workpiece with a deep hole having a thick wall,
which has been difficult with the conventional
standard arm.
Sliding distance: 4.4"(112mm)
420
510
The detector-unit holder can be
stopped at a position sufficiently
higher than the workpiece
along the Z-axis, and then
lowered and positioned to make
measurements.
Furthermore, internal/external
diameters can be easily
measured with the continuous
internal/external diameter
measurement function*.
221
667
Max.940
*: See page 41 for details about the continuous ID and OD measuring function.
Unit: mm
105
160
30
30
175
380
410
AS/DS: 900
AH/DH: 1100
AS/AH: ø235
DS/DH: ø200
82.5
30
12AAF203
J-44
22.5
30
12AAF204
Roundtest RA-H5200AS / AH
SERIES 211 — Roundness / Cylindricity Measuring System
Technical Data
Turntable
Rotational accuracy (radial): {(0.02+3.5H/10000)µm}
Rotational accuracy (axial): {(0.02+3.5X/10000)µm}
H: Probing height (mm), X: Distance from the turntable axis (mm)
Rotating speed:
2, 4, 6, 10rpm (20rpm: auto-centering)
Table top diameter:ø 11.8” (300mm)
Centering range: ±5mm
Leveling range:±1°
Maximum probing diameter: ø 15.7” (400mm)
Maximum workpiece diameter: ø 26.8” (680mm)
Maximum workpiece weight: 176 lbs (80kg)
143 lbs (65kg): auto-centering
Vertical column (Z-axis)
Vertical travel:
13.8” (350mm), (21.7” (550mm): AH model)
Straightness (λc2.5):0.05µm / 100mm, 0.14µm / 350mm
(0.2µm / 550mm: AH model)
Parallelism with rotating axis: 0.2µm / 350mm
(0.32µm / 550mm: AH model)
Positioning speed: Max. 60mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Maximum probing height: 13.8” (350mm) (OD / ID)
RA-H5200AS / AH, a roundness/cylindricity
measuring system developed to combine
world-class accuracy with maneuverability/
high-analysis capability.
Enhanced detector safety functions, such
as accidental touch and collision detection,
is installed to minimize damage to both
machine and workpieces.
RA-H5200AS
with personal computer
system and software
[21.7” (550mm) (OD / ID): AH model)
Maximum probing depth: over ø32: 85mm (w/standard stylus)
over ø7: 50mm (w/standard stylus)
Horizontal arm (X-axis)
Horizontal travel: 8.9” (225mm)
Straightness (λc2.5):0.4µm / 200mm
Squareness with rotating axis: 0.5µm / 200mm
Positioning speed: Max. 50mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Probe and stylus
Measuring range:±400µm (±5mm: tracking range)
Measuring force: 10mN~50mN (in 5 steps)
Standard stylus:
12AAL021, carbide ball, ø1.6mm
Measuring direction:Two directional
Stylus angle adjustment: ±45° (with graduations)
Data analysis system
Analysis software: Roundpak
Filter type:
2CRPC-75%, 2CRPC-50%, 2CR-75% (non-phase
corrected), 2CR-50% (non-phase corrected), Gaussian, filter
OFF
Cutoff value;
15upr, 50upr, 150upr, 500upr, 1500upr,
15-150upr, 15-500upr, 15-1500upr, 50-500upr, 501500upr, 150-1500upr, Manual setting
Reference circles for roundness evaluation:
LSC, MZC, MIC, MCC
Air supply
Air pressure:390kPa (4kgf/cm2)
Air consumption: 45L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H):49.6 x 28.0 x 66.9”
(1260 x 710 x 1700mm)
49.6 x 28.0 x 74.8”
(1260 x 710 x 1900mm: AH model)
Mass:
Main unit:1433lbs. (650kg)
1477lbs. (670kg): AH model
Vibration isolator:
375 lbs (170kg)
* Shown with optional side table for PC.
High-accuracy automatic centering/leveling
turntable
A highly accurate, highly rigid turntable has been
achieved through exceptional manufacturing
accuracy of the critical components, such as
the rotor and stator, in addition to an airbearing incorporating a complex aperture that
provides superior rigidity and uniform pressure
distribution. As a result, the rotational accuracy
(radial), which is the heart of the roundness/
cylindricity measuring system, is a world-class
(0.02 +3.5H/10000)μm.
Automatic continuous OD/ID measurement
Automatic measurement can be performed
continuously from external diameter to internal
diameter without having to change the probe
position. This not only reduces measurement time,
but eliminates the error factors otherwise involved
in changing the probe position, greatly facilitating
high-accuracy measurement.
The automatic centering/leveling mechanism
incorporates a high-precision glass scale on each
axis of the turntable. This allows feedback to be
generated that prevents positioning errors from
affecting centering/leveling adjustments. The highspeed, automatic, centering/leveling capability
achieved greatly contributes to reducing the total
measurement time from workpiece setting to
workpiece measurement.
Continuous measurement
is possible as shown in steps
(1) through (3) on the figure
at the left, without having
to switch the probe direction.
1) and 2) : OD measurement
3) : ID measurement
: Movement
3
2
1
J-45
Roundtest RA-H5200AS / AH
SERIES 211 — Roundness / Cylindricity Measuring System
Optional Accessories
X-axis tracking measurement
Because of the linear scale incorporated into
the X-axis, measurement can be performed
by tracking the workpiece surface (tracking
range: ±5mm). This function is effective for
measuring a workpiece with a displacement
that exceeds the detection range of the probe in
measuring roundness/cylindricity or a taper that
is determined with slider/column movement.
350850:
12AAF203:
12AAF205:
12AAF204:
211-045:
211-014:
211-032:
211-031:
12AAB598:
———:
12AAL019:
Surface roughness measurement function
(Surface roughness unit: option)
A surface roughness detector, compliant with
the relevant international standards, can be
mounted in place of the roundness measuring
detector. This creates a multiple sensor system
that can not only test the geometrical roundness/
cylindricity of a surface, but also the roughness
of that surface.
Cylindrical square
Extension probe holder (2X higher)
Extension probe holder (3X higher)
Auxiliary probe holder for a large diameter workpiece
Magnification calibration gage
Chuck (OD: 2 - 78mm, ID: 25 - 68mm)
Quick chuck (OD: 1 - 79mm, ID: 16 - 69mm)
Micro-chuck (OD: 0.1~1.5mm max.)
Protective shield
Interchangeable styli (See page J-49.)
Side table for PC
Top / bottom / internal / external surfaces
Roughness in
circumferential direction
Roughness in horizontal
and vertical directions
211-032
211-014
211-031
350850
SPECIFICATIONS
RA-H5200AS
RA-H5200AH
211-531A
211-532A
13.77” (350mm) (standard column) 21.65” (550mm) (high column)
DIMENSIONS
Unit: mm
211-045
Sliding detector-unit holder (Standard) 12AAL090
The detector-unit holder is equipped with a sliding
mechanism, enabling one-touch measurement of
a workpiece with a deep hole having a thick wall,
which has been difficult with the conventional
standard arm.
Sliding distance: 4.4" (112mm)
420
710
The detector-unit holder can be
stopped at a position sufficiently
higher than the workpiece
along the Z-axis, and then
lowered and positioned to make
measurements.
Furthermore, internal/external
diameters can be easily
measured with the continuous
internal/external diameter
measurement function*.
221
980
max.1260
30
RA-H5100S: 1700, RA-H5100H: 1900
*: See page 41 for details about the continuous ID and OD measuring function.
30
105
160
175
380
255
30
Unit: mm
240
Model No.
Order No. * with vibration isolating stand
Column travel
82.5
30
12AAF205
J-46
82.5
30
12AAF203
22.5
30
12AAF204
Technical Data: RA-2200CNC
Turntable
Rotational accuracy (radial): {(0.02+3.5H/10000)µm}
Rotational accuracy (axial): {(0.02+3.5X/10000)µm}
H: Probing height (mm), X: Distance from the turntable axis (mm)
Rotating speed:
2, 4, 6, 10rpm
Tabletop diameter:ø 9.25” (235mm)
Centering range:±3mm
Leveling range:±1°
Maximum probing diameter: ø 10.1” (256mm)
Maximum workpiece diameter: ø 22.8” (580mm)
Maximum workpiece weight: 66 lbs (30kg)
Vertical column (Z-axis)
Vertical travel:
11.8” (300mm) 19.7” (500mm: 2200H model)
Straightness (c2.5): 0.10µm / 100mm, 0.15µm / 300mm
(0.25µm / 500mm: 2200H model)
Parallelism with rotating axis: 0.7µm / 300mm
(1.2µm / 500mm: 2200H model)
Positioning speed:
Max. 50mm/s
Measuring speed:
0.5, 1, 2, 5mm/s
Maximum probing height: 11.8” (300mm) (OD / ID)
[19.7” (500mm) (OD / ID): 2200H model]
Maximum probing depth: over ø32: 104mm (w/standard stylus)
over ø12.7: 26mm (w/standard stylus)
Horizontal arm (X-axis)
Horizontal travel:
6.9” (175mm) (Including a protrusion of
1” (25mm) the turntable rotation center)
Straightness (c2.5): 0.7µm / 150mm
Squareness with rotating axis: 1.0µm / 150mm
Positioning speed:
Max. 30mm/s
Measuring speed:
0.5, 1, 2, 5mm/s
Probe and stylus
Measuring range:±400µm/±40µm/±4µm (±5mm: tracking range)
Measuring force: 40mN (not adjustable)
Standard stylus:
12AAE301, carbide ball, ø1.6mm
Measuring direction: one direction
Stylus angle adjustment: ±45° (with graduations)
Air supply
Air pressure:390kPa (4kgf/cm2)
Air consumption:
30L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H): 26.3 x 20 x 35.4”
(667 x 510 x 900mm)
(26.3 x 20 x 43.3”
(667 x 510 x 1100mm): 2200H model)
Mass:
397 lbs (180kg) (441 lbs (200kg): 2200H model)
Roundtest Extreme
RA-2200CNC / RA-H5200CNC
SERIES 211 — CNC Roundness, Cylindricity and Surface Roughness
Measuring System
Mitutoyo offers innovative roundness/
cylindricity measuring systems capable of
automated measurement with independent/
simultaneous multi-axis CNC control.
In addition to high measuring accuracy
and reliability, these CNC models provide
excellent inspection productivity.
Roundness and surface roughness
measurements are both available from
a single measuring system so workpiece
resetting for roughness measurement is
not required. Roughness measurement is
possible in the axial and circumferential
directions.
Holder-arm orientation switching (vertical position horizontal position)
Detector rotation mechanism (0 to 290°, in increments of 1°)
RA-2200H CNC
with personal computer
system and software
Technical Data: RA-H5200CNC
Turntable
Rotational accuracy (radial): (.8+.35H)µin {(0.02+3.5H/10000)µm}
Rotational accuracy (axial): (.8+.35X)µin {(0.02+3.5X/10000)µm}
H: Probing height (mm), X: Distance from the turntable axis (mm)
Rotating speed:
2, 4, 6, 10rpm (20rpm: auto-centering)
Table top diameter:ø300mm
Centering range: ±5mm
Leveling range:±1°
Maximum probing diameter: ø14” (356mm)
Maximum workpiece diameter: ø 26.8” (680mm)
Maximum workpiece weight: 176 lbs (80kg)
143 lbs (65kg): auto-centering
Vertical column (Z-axis)
Vertical travel:
13.7” (350mm) 21.7” (550mm): H5200H model
Straightness (λc2.5):0.05µm / 100mm, 0.14µm / 350mm
(0.2µm / 550mm: H5200H model)
Parallelism with rotating axis: 0.2µm / 350mm
(0.32µm / 550mm: H5200H model)
Positioning speed: Max. 60mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Maximum probing height: 13.7” (350mm) (OD / ID)
[21.7” (550mm) (OD / ID): H5200H model)
Maximum probing depth: over ø32: 104mm (w/standard stylus)
over ø12.7: 26mm (w/standard stylus)
Horizontal arm (X-axis)
Horizontal travel: 8.8” (225mm)
Straightness (λc2.5):0.4µm / 200mm
Squareness with rotating axis: 0.5µm / 200mm
Positioning speed: Max. 50mm/s
Measuring speed: 0.5, 1, 2, 5mm/s
Probe and stylus
Measuring range:±400µm (±5mm: tracking range)
Measuring force: 40mN (not adjustable)
Standard stylus:
12AAE301, carbide ball, ø1.6mm
Measuring direction:one direction
Stylus angle adjustment: ±45° (with graduations)
Air supply
Air pressure:390kPa (4kgf/cm2)
Air consumption: 45L/min.
Power supply:
100V AC – 240V AC, 50/60Hz
Dimensions (W x D x H): 49.6 x 28.0 x 66.9”
(1260 x 710 x 1700mm)
49.6 x 28.0 x 74.8”
(1260 x 710 x 1900mm: H5200H model)
Mass:
Main unit: 1433 lbs (650kg)
1477 lbs (670kg): H5200H (model)
Vibration isolator: 375 lbs (170kg)
* Shown with optional vibration isolator and side table for PC.
RA-H5200H CNC
with personal computer system
and software
* Shown with optional side table for PC.
J-47
Roundtest Extreme
RA-2200CNC / RA-H5200CNC
SERIES 211 — CNC Roundness, Cylindricity and Surface Roughness
Measuring System
ROUNDPAK
Off-line measurement procedure programming
function
On-screen virtual 3D simulation measurements can
be performed with the incorporated off-line teaching
function that allows a part program (measurement
procedure) to be created without an objective
workpiece. The probe and the holder unit of the
Roundtest Extreme can be precisely represented and
an alarm can be raised to indicate that there is a
collision risk predicted by the simulation.
Optional Accessories
3D simulation screens (work-view windows) can be
generated after entering CAD data (in IGES, DXF
form) and text data.
SPECIFICATIONS
Model No.
Order No.
Column travel
EXTREME RA-2200S CNC
211-517A
11.8” (300mm) (standard column)
EXTREME RA-2200H CNC
211-518A
19.7” (500mm) (high column)
Model No.
Order No.
with vibration isolating stand
Column travel
EXTREME RA-H5200S CNC
EXTREME RA-H5200H CNC
211-533A
211-534A
13.77” (350mm) (standard column) 21.65” (550mm) (high column)
350850:
Cylindrical square
211-045: Magnification calibration gage
211-014: Chuck (OD: 1 - 78mm, ID: 25 - 68mm)
211-032: Quick chuck (OD: 1 - 79mm, ID: 16 - 69mm)
211-031: Micro-chuck (OD: 0.1~1.5mm max.)
12AAB598: Protective shield (RA-H5200 only)
———:
Interchangeable styli (See page J-49.)
12AAK110: Vibration isolator (RA-2200 only)
12AAK120: Monitor arm (RA-2200 only)
12AAL019: Side table for PC
12AAG419: Surface roughness detector for RA-CNC
DIMENSIONS
RA-H5200S CNC / RA-H5200H CNC
420
710
Unit: mm
RA-2200S CNC / RA-2200H CNC
221
980
64AAB524 Workstation
Dimensions
Max. 940
J-48
221
Tabletop incorporates metal threaded inserts on the
underside to affix the leg assemblies for added strength and
durability. Table comes with 4” casters with two as locking
type for stationary placement.
*Laptop PC not included with table.
380
RA-2200S CNC: 900
RA-2200H CNC: 1100
405
ø235
Overall: 36 x 30 x 24-32” (W x D x H)
Cord Bin: 4”h x 5-3/8”d (width is 10” less than table width)
Distance From Front Edge to Cord Bin: 30”d table – 15-1/2”d
Distance Between Legs: 10” less than the overall table width
Work surface feature a 1”, 45 lb density, furniture board
substrate with attractive Gray laminate tabletop brimmed
with bullnose edge band in Quartz gray color. Work surface
is height adjustable in one inch increments from 24” to 32”.
667
380
ø300
RA-H5200S CNC: 1700 / RA-H5200H CNC: 1900
420
475
max.1260
† Interchangeable Styli for RA-10, 120/P, RA-220, RA-1400 / 1500 / RA-2200 / RA-H5200
Optional Styli for Roundtest
Standard type*
12AAL021
ø1.6 mm tungsten carbide
66
ø4
5.5
Deep groove
12AAL023
0.25 mm radius sapphire
Corner
12AAL024
0.25 mm radius sapphire
Included
in the 5-piece set No. 12AAL020
Notch
146
5
R1
ø4
2X-long type cutter mark**
12AAL039 R1
5°
145.9
ø2
10
15
mm radius tungsten0.5carbide
SR0.25 sapphire
ø4
56
146
146
ød
** 3X–long type ø1.6mm tungsten carbide
12AAL041
** 3X–long type for deep groove 0.25mm
radius sapphire 12AAL042
M2
146
66
5 pcs. stylus set 12AAL020
ø4
M2
Part No.
12AAL022
12AAL023
12AAL027
12AAL030
12AAL035
Part Description
Stylus for notched workpiece
Stylus for deep groove
Stylus for small hole (1.0mm)
1.6mm ball stylus
2X-long type stylus
øD
L
K651013
10
K651276
D = ø0.5, d = ø0.34, L = 3.0, Mass = 0.3g
D = ø2.0, d = ø1.0, L = 6.0, Mass = 0.3g
10
D = ø6.0, d = ø2.5, R = 10.0, Mass = 0.9g
K651025
D = ø3.0, d = ø1.5, L = 7.5, Mass = 0.4g
K651017
Unit: mm
D = ø5.0, d = ø2.5, R = 10.0, Mass = 0.7g
K651024
10
K651016
10
K651012
D = ø1.0, d = ø0.7, L = 4.5, Mass = 0.3g
K651018
10
K651014
10
K651236
D = ø0.7, d = ø0.5, L = 4.0 , Mass = 0.3g
D = ø1.5, d = ø0.7, L = 4.5, Mass = 0.3g
Stylus shank (2X-long groove)**
12AAL045
For mounting CMM stylus
(mounting thread M2)
5 pc. Stylus set: 12AAL020
** Not available for RA-10, RA-120/P and RA-220
Measuring is only in the vertical direction. Measuring magnification of 20000X is available using the 2X-long stylus.
Customized special interchangeable styli are available on request. Please contact any Mitutoyo office for more information.
† New design for holding styli is not shown in above illustrations.
New styli for RA-2200 / H5200 are compatible with old RA-2100 / H5100 detectors.
Old styli for RA-2100 / H5100 are NOT compatible with new RA-2200 / H5200 detectors.
M2×0.4
146
3.5
M2
3.5
3.5
3.5
ø4
M2
ø4
ø4
ø1 tungsten
carbide
2X-long type small hole**
12AAL040
146.3 ø1 mm tungsten carbide
ø4
12AAL045
3.5
ø4
ø4
ø4
226
SR0.25 sapphire
66
M2 CMM stylus with ruby ball tip
2X-long type Small hole**
12AAL040
ø1 mm tungsten carbide
146.3
Stylus shank
Stylus shank (standard groove)
ø2 12AAL044
12AAL043
For mounting CMM stylus
For mounting CMM stylus
threadshank
M2) (2X-long groove)
(mounting thread M2)
Stylus shank (standard groove) (mounting
Stylus
5.5
22656
M2 Depth 4
ø4
146 Included in 5-pcs. styli set No. 12AAL020
3X-long type deep groove**
145.9
12AAL042
SR0.25 mm sapphire
12AAL044
M2 Depth
5
For mounting CMM stylus (mounting thread
M2)
9.5
5.5
ø4
5
ø4
2X-long type corner** 9.5
12AAL038
5°
0
150°
3
1 ø1 mm 146.
tungsten
carbide Sapphire
ø4
ø4
ø4.5
R1
146
66
ø4
5.5
0.5
9.5
R15
9.5
ø2
See page J-53
* 12AAL021 is a standard accessory for all Roundtest models.
** Measuring is only possible in the vertical direction. Not arailable for RA-10, RA-120, RA-120P, RA-220.
* Customized
12AAL021special
is a standard
accessory
Roundtest
models.Please contact any Mitutoyo office for more information.
***
interchangeable
stylifor
areallavailable
on request.
10
2X-long type notch**
12AAL036 ø1.6 tungsten
carbide
ø3 mm tungsten carbide
ø4
Stylus shank
12AAL043
ø1.6 tungsten
carbide
Dimensions
(mm)
10
Flat surface
2X-long type**
Cannot be used for OD / ID measurement.
12AAL034
12AAL035
tungsten carbide
ø1.6 mm tungsten carbide
2X-long type corner**
2X-long type cutter mark**
Included in the 5-piece set No. 12AAL020 12AAL039
12AAL038
SR0.25 mm sapphire
tungsten carbide
SR0.25 sapphire
3X-long 14
type**
6.3
12AAL041
ø1.6 mm tungsten carbide
Application/Type
Order No.
Stylus tip
10
20
66
66
5-pcs. styli set No. 12AAL020
ø1 mm tungstenIncluded
carbidein ball
66
ø4
Dimensions
Application/Type
(mm)
Order No.
Stylus tip
ø1.6 tungsten
carbide
67.5
ø4
ø4
ø4
ø3 tungsten
2X-long
carbidetype deep groove**
12AAL037
0.25 mm radius sapphire
2X-long type 0.5
deep groove**
66
ø2 12AAL037
SR0.25 mm sapphire
ø4
Application/Type
Order No.
Dimensions
Stylus tip
(mm)
ø1.6 mm tungsten carbide Depth: 2.5 mm
ø4
66
146
7.8
12AAL036
ø3 mm
tungsten
Cannot
be used
for OD /carbide
ID measurement.
ø4
Order No.
Stylus tip
ø4
ø4
7.8
ø1.2
2X-long type**
12AAL035
ø1.6 mm tungsten carbide
ø1 tungsten carbide
66
2.5
66
ø0.5 mm type
tungsten
carbide ball
2X-long
notch**
7
Flat surface
12AAL034
Tungsten carbide
ø0.5 tungsten carbide
6.5
67.5
66
ø4
Dimensions
(mm)
Application/Type
2.5
ø4
ø12
Dimensions
(mm)
3
0.5
20
5.5
ø4
0.5
40
66
66
40
66
ø0.5 tungsten
carbide
66
Crank (ø1.0)
Crank (ø0.5)
68
Included in the 5-piece set No. 12AAL020
12AAL033
12AAL032
ø0.5 mm tungsten carbide (Depth 2.5 mm) ø1 mm tungsten carbide (Depth 5.5 mm)
Crank (tip:ø1 mm)
12AAL033
ø1 mm tungsten carbide Depth: 5.5 mm
Application/Type
Order No.
Stylus tip
ø12 mm
ø1.6 tungsten
carbide
66.7
5.5
11º
Disk66 21.2
12AAL031
ø12 mm tungsten carbide
Application/Type
Order No.
Stylus tip
ø1.6 mm tungsten
carbide ball
Included in 5-pcs. styli set No. 12AAL020
3
ø1.6
R1 mm tungsten
5°
carbide
0.5 øball
10
2
ø4
66
66
Extra small hole (Depth 3mm)
ø1.6 mm ball
12AAL029
12AAL030
Crank (tip: ø0.5 mm )
ø0.5 mm tungsten carbide 12AAL032ø1.6 mm tungsten carbide
ø4
12
66 carbide ball
ø0.5 mm tungsten
(ø0.3 mm shaft)
Dimensions
(mm)
Small hole (ø1.6)
12AAL028
Disk
ø1.6 mm tungsten carbide
12AAL031
ø1.2
Dimensions
(mm)
150°
SR0.25 sapphire
ø1.6 mm tungsten carbide
ø1 tungsten
carbide
ø4
ø0.8 tungsten
carbide
66
ø12
ø0.5 mm tungsten carbide
66.7
SR0.25 sapphire
12AAL028
ø1.6 mm tungsten carbide
ø4
Small hole (ø1.0)
12AAL027
ø1.6 mm ball
ø1 mm tungsten
carbide
12AAL030
ø4
Stylus tip
9.5
ø4
66
Small hole (ø0.8)
12AAL026
Extra small hole (Depth: 3mm)
ø0.8 mm 12AAL029
tungsten carbide
Application/Type
Order No.
Application/Type
Stylus
tip No.
Order
5°
10
9
12Included in 5-pcs. styli set No. 12AAL020
Included in the 5-piece set No. 12AAL020
Included in 5-pcs. styli set No. 12AAL020
ø2
ø4
66
66.7
(mm)
12AAL027
ø1 mm tungsten carbide
.5
ø4
5.5
7
ø4
carbide
Dimensions
(mm)
Dimensions
12AAL026
ø3 tungsten
ø0.8 mm tungsten carbide
carbide
ø0.8 mm tungsten
carbide ball
66
9.5
R15
12AAL022
Smallcarbide
hole (ø0.8)
ø3 mm tungsten
12AAL025
15 mm
tungsten tungsten carbide
ø1.6 radius
Order No.
Stylus tip
66
DeepIncluded
groovein the 5-piece set No. 12AAL020
Corner
Cutter mark
12AAL023
12AAL024
12AAL025
SR0.25mm sapphireSmall hole
SR0.25mm sapphire Small hole (ø1.6) tungsten carbide
ø4
Standard (Standard accessory)
12AAL021*
mark
ø1.6 mmCutter
tungsten
carbide
Application/Type
Order No.
Application/Type
Stylus
tip
Dimensions
(mm)
7
66.7
Interchangeable Styli for RA-120, RA-120P, RA-1600/M, RA-2200, RA-H5200
7
66
Dimensions
(mm)
Notch
12AAL022
ø3 mm tungsten carbide
ø4
Application/Type
Order No.
Stylus tip
11
D = ø8.0, d = ø2.5, R = 11.0, Mass = 1.5g
D = ø4.0, d = ø1.5, L = 10.0, Mass = 0.4g
J-49
Optional Styli for Roundtest
Interchangeable Styli for
RA-2200 CNC, RA-H5200 CNC
General purpose
12AAE301
ø1.6 mm tungsten carbide
44.6
12
1.2
33
43.8
Deep hole B
12AAE307
ø1.6 mm tungsten carbide
2.8
58
58
ø2.4
(69.6)
68.8
Usage examples of styli
Analysis options
RA-H5200CNC/ RA-2200CNC/
RA-H5200
RA-2200
RA-1600
RA-1600M
RA-120P
RA-120
Roundness
●
●
●
●
●
●
Cylindricity
●
●
●
●
—
—
●
●
●
●
●
●
axiselement
●
●
●
●
●
●
Axis-axis
●
●
●
●
●
—
Flatness
●
●
●
s
●
●
Parallelism
●
●
●
s
●
●
Perpendicularity
●
●
●
●
●
●
Runout
●
●
●
●
●
●
Total runout
●
●
●
s
—
—
Straightness
●
●
●
s
—
—
Inclination
●
●
●
s
—
—
Taper
●
●
●
s
—
—
Concentricity
Coaxiality
● Full measurment capability
s Limited measurement capability; R-Axis must be stationary.
Cutter mark
Corner
Small hole
Small hole
Flatness measurement
Notched workpiece
measurement
J-50
ID measurement
8.1
172
ø1.2
ø2.4
ø1.2
69.7
Dimensions
(mm)
ø1.2
ø2.4
ø0.3
44.7
44.1
44.2
Deep hole A
12AAE306
ø1.6 mm tungsten carbide
Application/Type
Order No.
Stylus tip
Deep groove
12AAE308
ø1.6 mm tungsten carbide
3
33
33
33
44.6
8.1
23.1
ø0.5 mm ball
12AAE305
ø0.5 mm tungsten carbide
ø0.6
20
ø0.8 mm ball
12AAE304
ø0.8 mm tungsten carbide
ø1.2
Dimensions
(mm)
ø1.6 mm ball
12AAE303
ø1.6 mm tungsten carbide
33
45.3
33
44.6
33
ø2.4
Application/Type
Order No.
Stylus tip
165
ø2.4
43.8
165
ø1
33
.2
ø2
.4
6.9
140
ø2.4
Dimensions
(mm)
ø 2.4
44.7
Notch
12AAE309
ø3 mm tungsten carbide
9.5
Flat surface
12AAE302
ø1.6 mm tungsten carbide
8.8
Groove
12AAE310
ø1.6 mm tungsten carbide
ø1.2
Application/Type
Order No.
Stylus tip
Optional Accessories for Roundtest
Centering chuck (ring operated)
211-032
Suitable for holding small parts with easy-to-operate
knurled-ring clamping.
•Holding capacity:
Internal jaws: OD = 1-36 mm, ID = 14-70 mm. External jaws: OD = 1-75 mm.
•External dimensions: ø118x41 mm
•Mass: 1.2kg
Centering chuck (key operated)
211-014
Suitable for holding longer parts and those requiring a
relatively powerful clamp.
•Holding capacity:
Internal jaws: OD = 1 - 35mm, ID = 33 - 85mm
External jaws: OD = 30-80mm.
•External dimensions: ø157 x 76mm
•Mass: 3.8kg
Micro-chuck
211-031
Used for clamping a workpiece (less than ø1 mm dia.) that
the centering chuck cannot handle.
• Holding capacity: up to ø1.5 mm
• External dimensions: ø118x48.5 mm
• Mass: 0.8kg
Magnification calibration gage
211-045
Used for normalizing detector magnification by calibrating
detector travel against displacement of a micrometer spindle.
•Maximum calibration range: 400μm
•Graduation: 0.2μm
•Mass: 4kg
Vibration Isolated
frame with work
surface
Auxiliary workpiece stand
356038
• Used for measuring a workpiece whose diameter is 20mm or shorter and whose height is 20mm or lower.
Code No.
64AAB357
Dimensions
30 x 48 x 30"
Load Capacity
1300 lbs
Magnification checking kit*
997090
• A combination of gage blocks and an optical flat.
* Standard accessory for RA-2200, RA-2200CNC,
RA-H5200 and RA-H5200CNC
211-016
Reference Hemisphere
Cylindrical square
350850
• Used for checking and aligning table rotation axis parallel to the Z-axis column.
• Squareness: 3µm
• Straightness: 1µm
• Cylindricity: 2µm
• Roundness: 0.5µm
• Mass: 7.5kg
Origin-point gage*
998382
• A gage for zero setting of the R-axis and Z-axis.
*Standard accessory for RA-2200 and RA-H5200
J-51
Eco-Fix Kit Form-S
Mitutoyo ECO-FIX Kit Fixture Systems
Part No.
Qty.
K551038
1
K551024
1
K551025
1
K551026
1
K551027
1
K551028
1
K551029
1
K551030
1
K551031
1
K551035
1
K551036
1
K551040
1
K551041
1
K551042
3
K551044
1
K550716
1
K550279
1
Kit Part No.
Part name
Adaptor plate ø 150mm
Location pin ø 12 X 13mm
Location pin ø 12 X 25mm
Location pin ø 12 X 50mm
Location pin ø 12 X 100mm
Location pin ø 20 X 13mm
Location pin ø 20 X 25mm
Location pin ø 20 X 50mm
Location pin ø 20 X 100mm
Receiver bracket small
Receiver bracket large
Adjustable location pin ø 20mm
Adjustable location pin ø 12mm
Location pin ø 12mm with bore ø 6mm
Receiver bracket L=90; ø 12mm
Straight pin with thread
Spring clip, d= 8mm, L= 60mm
Part No. Qty. Part name
K551069 1 Flat top ø 12mm
K550262 1 V-block mini
K550261 2 Cone receiver mini
K550250 1 Stopper element mini
K550247 1 Back square mini
K550888 2 Straight pin Ø 6mm x 20mm
K550889 2 Straight pin Ø 6mm x 30mm
K550890 2 Straight pin Ø 6mm x 40mm
K551046 1 Slotted nut for receiver bracket h=12mm
K551050 1 Allen key 2mm
K551051 1 Allen key 3mm
K551052 1 Allen key 4mm
K551053 1 Allen key 5mm
K551054 1 Double open ended spanner 10-17
K550591 1 Washer ø 6,4mm / ø 17mm
K550110 8 Cylinder head screw M6 x 20mm
K550563 6 Cylinder head screw M6 x 25mm
K551133
Eco-Fix Kit Form-L
Part No.
Qty.
K551039
1
K551024
1
K551025
1
K551026
1
K551027
2
K551028
2
K551029
2
K551030
2
K551031
1
K551035
1
K551036
1
K551040
2
K551041
1
K551042
2
K551043
3
K551044
1
K551045
1
K550279
2
K550262
1
K550261
2
K550250
1
Kit Part No.
Part name
Adaptor plate ø 200mm
Location pin ø 12 X 13mm
Location pin ø 12 X 25mm
Location pin ø 12 X 50mm
Location pin ø 12 X 100mm
Location pin ø 20 X 13mm
Location pin ø 20 X 25mm
Location pin ø 20 X 50mm
Location pin ø 20 X 100mm
Receiver bracket small
Receiver bracket large
Adjustable location pin ø 20mm
Adjustable location pin ø 12mm
Location pin ø 12mm with bore ø 6mm
Location pin ø 20mm with bore ø 8mm
Receiver bracket L=90; ø 12mm
Receiver bracket L=120; ø 20mm
Spring clip, d= 8mm, L= 60mm
V-block mini
Cone receiver mini
Stopper element mini
Part No. Qty. Part name
K550247 1 Back square mini
K550058 1 V-block
K550365 2 Cone receiver
K550982 1 Stopper element
K550248 1 Back square
K550888 2 Straight pin Ø 6mm x 20mm
K550889 2 Straight pin Ø 6mm x 30mm
K550890 2 Straight pin Ø 6mm x 40mm
K550000 2 Straight pin Ø 8mm x 30mm
K550001 2 Straight pin Ø 8mm x 50mm
K550002 2 Straight pin Ø 8mm x 95mm
K551046 1 Slotted Nut for receiver bracket h= 12mm
K551047 1 Slotted Nut for receiver bracket h= 15mm
K551050 1 Allen key 2mm
K551051 1 Allen key 3mm
K551052 1 Allen key 4mm
K551053 1 Allen key 5mm
K550591 1 Washer ø 6,4mm / ø 17mm
K550110 12 Cylinder head screw M6 x 20mm
K550563 6 Cylinder head screw M6 x 25mm
K551134
J-52
Quick Guide to Precision
Measuring Instruments
Roundtest (Roundform Measuring Instruments)
■JIS B 7451-1997: Roundness measuring instruments
■JIS B 0621-1984: Definition and notation of geometric deviations
■JIS B 0021-1998: Geometric property specifications touching of products – Geometric tolerance Roundness Testing
Roundness
Any circumferential line must be contained within
the tolerance zone formed between two coplanar
circles with a difference in radii of t
Straightness
Flatness
Cylindricity
Any line on the surface must lie within the
The surface must be contained within the
tolerance zone formed between two parallel straight tolerance zone formed between two parallel
lines a distance t apart and in the direction specified planes a distance t apart
The surface must be contained within the
tolerance zone formed between two coaxial
cylinders with a difference in radii of t
0.1
0.1
0.1
0.1
t
Notation example
Notation example
Notation example
t
t
t
Notation example
Tolerance zone
Tolerance zone
Tolerance zone
Verification example using a roundness measuring instrument
Concentricity
Verification example using a roundness measuring instrument
Coaxiality
The center point must be contained within the
tolerance zone formed by a circle of diameter t
concentric with the datum
The axis must be contained within the tolerance
zone formed by a cylinder of diameter t
concentric with the datum
A
A
ø0.08 A
0.08 A
A
Notation example
øt
øt
øt
Notation example
The line or surface must be contained within the tolerance zone formed between two planes a
distance t apart and perpendicular to the datum
Notation example
Notation
example
ø0.08 A
Verification example using a roundness measuring instrument
Perpendicularity
A
ø0.08 A
Tolerance zone
Verification example using a roundness measuring instrument
Datum A
t
Datum
center
Datum axis
Tolerance zone
Verification example using a roundness measuring instrument
Tolerance zone
Verification example using a roundness measuring instrument
Circular Runout
Tolerance zone
Datum axis
Tolerance zone
Verification example using a roundness measuring instrument
Verification example using a roundness measuring instrument
Total Runout
The line must be contained within the tolerance zone formed between two coplanar and/or concentric
circles a distance t apart concentric with or perpendicular to the datum
The surface must be contained within the tolerance zone formed between two coaxial cylinders with a
difference in radii of t, or planes a distance t apart, concentric with or perpendicular to the datum
Specified direction:
Radial direction
Direction that
intersects the datum
axial straight line and
is vertical to the
datum axis line
Specified direction:
Radial direction
Direction that
intersects the datum
axial straight line and
is vertical to the
datum axis line
Specified direction:
Axial direction
Direction that is
parallel to the
datum axial
straight line
0.1 A
A
0.1 A
A
Notation example
Notation
example
Specified direction:
Axial direction
Direction that is
parallel to the
datum axial
straight line
0.1 A
A
Notation
example
0.1 A
A
Notation example
t
t
Verification example using a roundness measuring instrument
Datum axis
Datum axis
Tolerance zone
Verification example using a roundness measuring instrument
t
t
Datum axis
Tolerance zone
Datum axis
Tolerance zone
Verification example using a roundness measuring instrument
Tolerance zone
Verification example using a roundness measuring instrument
■ Adjustment prior to Measurement
Leveling
Centering
A displacement offset (eccentricity) between the Roundtest's rotary table axis and that of the workpiece
results in distortion of the measured form (limaçon error) and consequentially produces an error in the
calculated roundness value. The larger the eccentricity, the larger is the error in calculated roundness.
Therefore the workpiece should be centered (axes made coincident) before measurement.
Some roundness testers support accurate measurement with a limaçon error correction function.
The effectiveness of this function can be seen in the graph below.
ø1mm
ø2mm
100
ø5mm
ø10mm
ø20mm
10
ø50mm
ø100mm
ø200mm
100
θ
Workpiece
Diameter
Error due to inclination (µm)
Roundness error (µm)
Effect of eccentricity compensation function
1000
Any inclination of the axis of a workpiece with respect to the rotational axis of the measuring
instrument will cause an elliptic error. Leveling must be performed so that these axes are sufficiently
parallel.
D
1
10
ø200mm
ø100mm
ø50mm
1
ø20mm
ø10mm
ø5mm
ø2mm
ø1mm
0.1
0.01
0.1
Eccentricity
0.01
0.001
1
10
Eccentricity (µm)
100
1000
D
e
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Inclination (degrees)
Inclination versus elliptic error
Eccentricity versus roundness error
J-53
1
Workpiece
Diameter
Inspection example
■ Undulations Per Revolution (UPR) data in
the roundness graphs
■ Effect of Filter Settings on the Measured Profile
Roundness values as measured are greatly affected by variation of filter cutoff value.
It is necessary to set the filter appropriately for the evaluation required.
Measurement result graphs
ΔZq=22.14µm
90
180
0
Amplitude
No filter
0
0
90
ΔZq=16.60µm
ΔZq=12.35µm
ΔZq=20.72µm
ΔZq=22.04µm
270
360
Angle
270
Low-pass
filter
180
A 1 UPR condition indicates eccentricity of the workpiece relative to the rotational
axis of the measuring instrument. The amplitude of undulation components
depends on the leveling adjustment.
180
0
Amplitude
90
0
0
90
50 upr
Band-pass
filter
150 upr
500 upr
ΔZq=18.76µm
ΔZq=17.61µm
ΔZq=14.50µm
270
360
Angle
270
15 upr
180
A 2 UPR condition may indicate: (1) insufficient leveling adjustment on the
measuring instrument; (2) circular runout due to incorrect mounting of the
workpiece on the machine tool that created its shape; (3) the form of the workpiece
is elliptical by design as in, for example, an IC-engine piston.
180
15-150 upr
15-500 upr
50-500 upr
0
Amplitude
90
0
0
90
270
180
270
360
Angle
A 3 to 5 UPR condition may indicate: (1) Deformation due to over-tightening of the
holding chuck on the measuring instrument; (2) Relaxation deformation due to
stress release after unloading from the holding chuck on the machine tool that
created its shape.
Least Square Circle
(LSC) Method
180
Two concentric circles are positioned to enclose the measured profile
such that their radial difference is a minimum. The roundness figure is
then defined as the radial separation of these two circles.
0
0
90
270
Minimum Zone Circles
(MZC) Method
A circle is fitted to the measured profile such that the sum of the squares
of the departure of the profile data from this circle is a minimum. The
roundness figure is then defined as the difference between the
maximum departures of the profile from this circle (highest peak to the
lowest valley).
0
z
q
Rmin
Rmax
Rmin
Rmax
270
360
270
360
Angle
180
0
0
0
90
180
Angle
270
ΔZ
ΔZ
180
90
Amplitude
Roundness testers use the measurement data to generate reference circles whose dimensions define the roundness
value. There are four methods of generating these circles, as shown below, and each method has individual
characteristics so the method that best matches the function of the workpiece should be chosen.
Amplitude
90
■ Evaluating the Measured Profile Roundness
A 5 to 15 UPR condition often indicates unbalance factors in the machining method
or processes used to produce the workpiece.
ΔZq = Rmax-Rmin
ΔZz = Rmax-Rmin
Minimum Circumscribed
Circle (MCC) Method
Maximum inscribed
Circle (MIC) Method
The smallest circle that can enclose the measured profile is created. The
roundness figure is then defined as the maximum departure of the
profile from this circle. This circle is sometimes referred to as the ‘ring
gage’ circle.
The largest circle that can be enclosed by the profile data is created.
The roundness figure is then defined as the maximum departure of the
profile from this circle. This circle is sometimes referred to as the `plug
gage' circle.
180
0
Amplitude
90
0
0
90
i
Rm
Rmax
Rmin
Rmax
in
360
270
360
180
0
Amplitude
90
0
0
90
180
Angle
270
ΔZ
c
270
Angle
270
ΔZ
180
A 15 (or more) UPR condition is usually caused by tool chatter, machine vibration,
coolant delivery effects, material non-homogeneity, etc., and is generally more
important to the function than to the fit of a workpiece.
ΔZc = Rmax-Rmin
ΔZi = Rmax-Rmin
180
0
Amplitude
90
0
0
90
180
270
360
270
360
Angle
270
180
0
270
J-54
Amplitude
90
0
0
90
180
Angle