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Technical information
Assembly instructions
TopTronic
®
E base modules
TopTronic
®
E controller modules
TopTronic
®
E module expansions
Distr ict heating/fresh w ater
Hoval products may only be installed and commissioned by appropriately qualified experts. These instructions are intended exclusively for the specialist. Electrical installations may only be carried out by a qualified electrician.
Subject to modifi cations | 4 212 984 / 02 - 04/15
EN
Anleitungsbild 4212663 / 01
Wandgehäuse TTE verkabelt
28.11.2014 / SJUL
TABLE OF CONTENTS
2 4 212 984 / 02
IMPORTANT NOTES
1. Important notes
1.1 Safety instructions
The TopTronic
®
E basic/controller modules and corresponding expansions are operated with electrical power. There is a risk of fatal injury as a result of electric shocks if they are installed or repaired incorrectly.
The installer/specialist must have read the instructions provided with the unit prior to installation and commissioning, and follow them during this work.
1.3 Waste disposal
The unit is in accordance with the European RoHS 2
Directive 2011/65/EU on restricting the use of certain hazardous substances in electrical and electronic devices.
The unit must not be disposed of as domestic waste under any circumstances. The unit is only to be disposed of at appropriate collection points or by the distributing company.
Furthermore, comply with the applicable accident prevention regulations, the relevant standards and directives as well as the installation and operating instructions for the additional system components. The controller does not replace any technical safety equipment that must be provided on site!
1.2 Liability and warranty
The statutory warranty period from the date of sale applies to the unit.
The warranty and liability do not cover personal injury and damage to property attributable, for example, to one or more of the following causes:
- Failure to comply with these installation instructions
- Incorrect installation, commissioning, maintenance and operation or use
- Incorrectly performed repairs
- Structural changes to the unit carried out independently
- Installation of additional components which have not been tested together with the unit
- All damage caused by further use of the unit in spite of it displaying an obvious defect
- Failure to use genuine spare parts and accessories
- Use of the unit other than according to its intended use
- Violating the upper and lower limit values specified in the technical data
- Force majeure
The units are intended for use in heating systems. Use of the unit for other purposes is not permitted, because the units are exclusively designed and tested for the described application. If the units are used for other purposes or are used incorrectly, all warranty claims shall be invalidated.
4 212 984 / 02 3
4
DESCRIPTION
2. Description
The TopTronic
®
E controller system is based on controller modules that are connected together via the Hoval CAN bus and which can be positioned flexibly either in the
Hoval heat generator, in a wall housing or in a control panel. The maximum distance between the modules is specified by the maximum bus length (see technical data).
Hardware-Systemübersicht
a heating circuit, a solar plant or other controller modules.
Room control module easy
Room control module comfort
Control module
Bus level
Controller modules
Module expansions
Automatic function devices
Base module
Module expansion
Fig. 01
© H o v a l / D e z 1 4
Controller modules can be positioned either in the heat generator, in the wall housing or in the control panel.
If required, inputs and outputs of the controller modules can be expanded by module expansions. Note that the module expansions must be placed directly adjacent to the controller.
Heating circuit module
Module expansion heating circuit
Module expansion universal
Hoval CAN bus
Buffer module
Module expansion universal
Module expansion universal
Solar module
Module expansion universal
Module expansion universal
R e g e l s y s t e m T o p T r o n i c
®
E
Measured value module
Base module district heating netcom
Module expansion heating circuit DH
Module expansion heating circuit DH
Basic module district heating/ fresh water max. 5
1
4 212 984 / 02
DESCRIPTION
2.1 Properties of the basic/controller modules
- Supply: either external or via a base module (note max. current)
- Protection: built-in fuse
- Addressing: see instructions for customer service technicians/commissioning instructions
- Bus connection: Rast5 plug connection - Hoval CAN bus
- Installation location: either in the heat generator, in the wall housing or in a control panel (note max. bus length)
2.2 Properties of the module expansion
- Supply: always via the basic/controller module to be expanded
- Protection: no built-in fuse – fusing is provided by the basic/controller module
- Addressing: no addressing required
- Bus connection: ribbon cable – internal expansion bus
- Installation location: always directly adjacent to the basic/controller module to be expanded
Addressing
Hoval CAN bus connection
Internal expansion bus
Fusing by built-in fuse
Fig. 02
Fusing by built-in fuse
(Buffer module)
Hoval CAN bus connection
Addressing
Fig. 04
2.3 Properties of the module expansion for district heating
- Supply: separate supply possible
- Protection: built-in fuse
- Addressing: can be set by software
- Installation location: always directly adjacent to the basic/controller module to be expanded
(Base module heat generator)
Fig. 03
Supply of the module expansion (except for district heating/fresh water)
4 212 984 / 02
Fig. 05
5
INSTALLATION
3. Installation
3.1 Determining the installation location in the heat generator/in the district heating station
The controller modules can be positioned flexibly.
The module expansion must always be position on the right next to the module to be expanded.
Installation of the controller and/or the expansion is shown here using the
Hoval MultiJet
®
. Installation in other heat generators follows the same procedure.
Installation of the controller module in the
TopGas is described in the installation instructions of the TopTronic
®
E ZE1 heating controller set.
3.2 Selecting the installation location in the wall housing/control panel
TopTronic
®
E controller modules can be installed in the wall housing or in the control panel
The combination of the modules/module expansions can be seen in the hydraulic schematic.
2
Module expansions must be placed on the right adjacent to the module to be expanded
3
1
Fig. 06
The
TopTronic
®
E base module H-Gen (3, Fig. 06) is
always installed in the heat generator.
The
TopTronic
®
E base module DH (com) is always installed in the district heating station.
Module designation
Fig. 07
• Installation of grounding tab
The grounding tab must be plugged into the controller module/onto the module expansion and attached to the mounting plate using the supplied bolt and toothed washer.
Controller modules
TopTronic
TopTronic
TopTronic
TopTronic
TopTronic
®
®
®
®
®
E - HK/WW
E - PS
E - SOL
E - MW
E - 0-10 V
Module expansion
TopTronic
®
E - FE
Positioning options
1 or 2
1 or 2
1 or 2
1 or 2
1 or 2
1
6 4 212 984 / 02
INSTALLATION
Fig. 08
• ‟Ground” sticker
Affix the supplied ground sticker to the mounting plate next to the grounding tab.
• ‟Maximum current intensity” sticker
Affix the supplied sticker on all controller modules (not on module expansions) under the ‟mains out” output.
Fig. 10
5. Hook in module.
6. Push up mounting clips so the module is secured.
3.3 Preparation for installation in the heat generator
1. Switch off circuit breaker or electrical power supply to the heat generator.
2. Remove the casing according to the installation instructions, fold down the control box.
3. The suitable installation position is indicated by the
hole pattern of the 3 holes (Fig. 09).
Fig. 11
Fig. 09
4. Install the supplied top hat rail with the supplied
Phillips screws and U-washers.
4 212 984 / 02 7
Fig. 13
8
INSTALLATION
3.4 Preparation for installation in the district heating/fresh water station
1. Top hat rail is already installed
3.5 Installation in wall housing/control panel
1. Top hat rail is already installed.
Fig. 12
2. Hook in module
3. Push up mounting clips so the module is secured
Fig. 14
2. Hook in module.
3. Push up mounting clips so the module is secured.
Fig. 15
4 212 984 / 02
4. Connection of basic and controller modules
Room control module easy
A qualified technician must install the electrical supply to the equipment.
Room control module comfort
Control module
Bus level
Controller modules
Fig. 16
Module
4.1
Base module
Module expansion
Connection to the Hoval CAN bus system
RJ45 plug for connecting a control module to the Hoval
CAN bus (1, Fig. 17) (only provided with TopTronic
® E
Heating circuit module
Hoval CAN bus
Buffer module
Solar module
Measured value module
Module expansion heating circuit
Module expansion universal
Module expansion universal
Module expansion universal
Module Module
Controller modules are only connected with 3 lines (no +) of the bus system.
Control modules are connected with
4 lines because these have to be supplied with voltage.
2
1
© H o v a l / D e z 1 4
Fig. 17
Rast5 plug (2, Fig. 17) for connection to the Hoval CAN
bus for connection to other controller modules or (room) control modules.
L
(R)BM
(max. 4)
H
T
+
BUS-CAN
L H
T
4.2 Power supply:
The electrical power supply to the basic and control mod-
R e g e l s y s t e
ule (note max. current).
m T o p T r o n i c ® E
If the current consumption of all loads connected to the controller module is more than 4 A, the electrical power supply is not allowed to be from the base module but must be provided separately.
Fusing is provided by a fuse built into the controller module
2 1
VE1
2
AF
1 2
SF
1
10AT
TTE-WEZ
S1
L- N- L N PE
2 1 2 1
VF1
+
VE10V
+
Netz-in
L PE N L
VA1
N N L
-
H1
+ B
OT
A
T
B A
RS485
TTE-BM
Display/Affichage
(Option/opzione)
N
DKP
L N
VA2
L
1
N
L H
CAN
T
+
N
MK1
L
CAN
1
4 3 2 1
Off
On
R-CAN ADR.
GB
B1
Netz-out
N PE L1
1
Fig. 19
Supply (1, Fig. 19) preferably by a separate electrical
power supply or via the ‟mains outˮ of a controller or base module.
Base module district heating netcom
Module expansion heating circuit DH
Module expansion heating circuit DH
4 212 984 / 02 9
Basic module district heating/ fresh water max. 5
1
CONNECTION OF MODULE EXPANSIONS
L H
T
+ L H
T
T
2 1
VE1
2
AF
1 2
SF
1
Note max. current!
2
10AT
1 2 1
VF1
+
VE10V
+ -
H1
+ B
OT
A B
RS485
Hardware-Systemübersicht
(Option/opzione)
A
S1
L- N- L N PE
Netz-in
L PE N L
VA1
N N
SLP
L N
DKP
L N
VA2
L
1
N
L H
CAN
T
+
N
MK1
L
CAN
1
4 3 2 1
Off
On
R-CAN ADR.
GB
B1
Netz-out
N PE L1
0 1
Room control module easy
SH
L PE N
230V /13A
Mains/Power supply/Rete
Secteur
Fig. 20
Control module
5. Connection of module expansions
Room control module comfort
Hoval CAN bus
Bus level
Controller modules
Base module
Heating circuit module
Buffer module
Module expansion
Module expansions
Module expansion heating circuit
Module expansion universal
Module expansion universal
Module expansion universal
Fig. 21 devices
5.1 Connection of module expansion H-Gen,
PS, Solar, 0-10V, MW
© H o v a l D e z 1 4
Internal unit bus
Module expansion
Solar module
Module expansion universal
Module expansion universal
R e g e l s y s t e m T o p T r o n i c
®
E
Measured value module
Base module district heating netcom
Module expansion heating circuit DH
Module expansion heating circuit DH
Basic module district heating/ fresh water max. 5
1
Fig. 22
10
Power supply
4 212 984 / 02
CONNECTION OF MODULE EXPANSIONS
5.1.1 Power supply
Module expansions do not have a built-in fuse! Fusing is via the basic/controller module, as a result of which the electrical power supply must be provided via the controller module!
1 2 1
VE2
2 1 +
VE10V
+
VA10V
/PWM
+
T
F
FVT
T
GB
TTE-FE
GB
Netz-in
L PE N L
VA1 / VA2
N L N
VA3
L
SK-VA3
Netz-out
N PE L1
5.2 Connection of the module expansion district heating/fresh water
230V~
TTE-WEZ/
TTE-PS/
TTE-SOL
Fig. 23
230V~
TTE-FE
5.1.2 Connection to unit bus
The connection of the module expansion to the controller modules is made using ribbon cables – internal expansion bus (GB).
2 1
VE1
2 1
VE2
2 1
GB
Fig. 24
Another module expansion can be connected to the module expansion (except with base module heat generator).
ID
L L
+
VE10V
N
VA3
L
+
SK-VA3
+
T
F
FVT
T
GB
Netz-out
N PE L1
Fig. 26
5.2.1 Power supply
The module expansion has a built-in 5 A fuse! The supply and line protection must be provided in accordance with local and national regulations.
Fig. 25
4 212 984 / 02 11
CONNECTION OF MODULE EXPANSIONS
5.2.2 Connection to unit bus
The connection of the module expansion is made using ribbon cables – internal expansion bus (GB). The configuration pin is located under the cover next to the unit bus connection. A maximum of 5 module expansions can be installed per TopTronic ® E base module DH!
Configuration PIN
6. Notes on electrical connection
Make sure that no cables are live before starting wiring work. The mains voltage connections on the left side and the entire lower connector strip carries or might be carrying 230 volts. These terminals are not allowed to be touched when live: potentially fatal electric shock hazard.
i
Bus connections and sensor lines must be installed separately from power current cables
7. Notes for installation
The electrical installation and protection must be in accordance with local regulations.
The basic/controller modules and module expansions must be left continuously connected to the voltage so as to ensure function is possible at any time.
Mains switches on the supply side must thus be restricted to emergency or main switches that are normally left in operating position.
Before commissioning, check whether all electrical components have been connected correctly.
- The other connections are made in accordance with the wiring diagram
- Commissioning of the installed modules must carried out by Hoval customer service (bus addressing and setting the parameters).
- Screw on the front casing and fold closed
- Following complete installation and final check, the heat generator is allowed to be supplied with electrical power again.
12 4 212 984 / 02
TECHNICAL DATA
8. Technical data
Designation / type
Abbreviation
Power supply Max
Frequency
Max. power consumption incl. bus supply, module expansions max. power consumption
Fuse
Outputs (high-voltage)
Fully electronic relays
Electromechanical relays
Outputs (extra-low voltage)
Signal output PWM or 0-10V
Switching capacity
Electromechanical relays
Inputs (high-voltage)
Optocoupler input
Inputs (extra-low voltage)
Input 0-10V
Inputs sensors
Inputs vortex sensor
(or alternative flow rate sensor)
Pulse input
TopTronic
®
E
Base module
Heat generator
TTE-WEZ
230 V AC +6 - 10%
50 – 60 Hz
18.9 W
7.8 W
10 A slow-blow
0
7
1
2 (2) A
1
TopTronic
TTE-PS
18.9 W
7.8 W
0
3
1
2 (2) A
1
®
E
Buffer module
230 V AC +6 - 10%
50 – 60 Hz
10 A slow-blow
TopTronic
®
E
Solar module
TTE-SOL
230 V AC +6 - 10%
50 – 60 Hz
18.9 W
7.8 W
10 A slow-blow
0
3
1
2 (2) A
1
TopTronic
®
E
Heating circuit/ domestic hot water module
TTE-HK/WW
230 V AC +6 - 10%
50 – 60 Hz
18.9 W
7.8 W
10 A slow-blow
0
3
1
2 (2) A
1
1
4
0
1
2
1
1
2
1
1
2
1
1
(can be switched over to sensor)
15 V, with protective isolation
2.9 kV
1
(can be switched over to sensor)
15 V, with protective isolation
2.9 kV
1
(can be switched over to sensor)
15 V, with protective isolation
2.9 kV
1
(can be switched over to sensor)
15 V, with protective isolation
2.9 kV
Voltage measuring circuit
Expansion (module expansion)
max. number
Casing
Installation
Dimensions W/H/D in mm incl. plug
Ambient temperature
Storage temperature
Bus system (Hoval CAN bus)
Capacity
Bus supply
Bus line
Bus length
Line cross-section
Other bus interfaces
1
230x100x75
0 … 50 °C
- 20 ... 60 °C
2
Top hat rail mounting
150x100x75
0 … 50 °C
- 20 ... 60°C max. 4 control modules /
3 control modules + max. 4 control modules /
3 control modules +
1 gateway LAN yes
4-wire bus twisted, shielded max. 100 m min 0.5 mm²
1 gateway LAN yes
4-wire bus twisted, shielded max. 100 m min 0.5 mm²
2
150x100x75
0 … 50 °C
- 20 ... 60°C
2
150x100x75
0 … 50 °C
- 20 ... 60°C max. 4 control modules /
3 control modules + max. 4 control modules /
3 control modules +
1 gateway LAN yes
4-wire bus twisted, shielded max. 100 m min 0.5 mm²
1 gateway LAN yes
4-wire bus twisted, shielded max. 100 m min 0.5 mm² internal unit bus (master)
RS485
OpenTherm (<30m) internal unit bus (master)
-
internal unit bus (master)
-
internal unit bus (master)
-
-
Miscellaneous
Spring reserve
Type of protection
Protection class
Plug types
Electrical connection
10 years, battery buffered
IP 20
I – EN 60730
Rast5
(coloured, coded)
2.5mm² for flexible,
4.0mm² for solid lines
10 years, battery buffered
IP 20
I – EN 60730
Rast5
(coloured, coded)
2.5mm² for flexible,
4.0mm² for solid lines
10 years, battery buffered
IP 20
I – EN 60730
Rast5
(coloured, coded)
2.5mm² for flexible,
4.0mm² for solid lines
10 years, battery buffered
IP 20
I – EN 60730
Rast5
(coloured, coded)
2.5mm² for flexible,
4.0mm² for solid lines
4 212 984 / 02 13
TECHNICAL DATA
Designation / type
Abbreviation
Power supply Max
Frequency
Max. power consumption incl. bus supply, module expansions max. power consumption
Fuse
Outputs (high-voltage)
Fully electronic relays
Electromechanical relays
Outputs (extra-low voltage)
Signal output PWM or 0-10V
Switching capacity
Electromechanical relays
Inputs (high-voltage)
Optocoupler input
Inputs (extra-low voltage)
Input 0-10V
Inputs sensors
Inputs vortex sensor
(or alternative flow rate sensor)
Pulse input
Voltage measuring circuit
Expansion (module expansion)
max. number
Casing
Installation
Dimensions W/H/D in mm incl. plug
Ambient temperature
Storage temperature
Bus system (Hoval CAN bus)
Capacity
Bus supply
Bus line
Bus length
Line cross-section
Other bus interfaces
Miscellaneous
Spring reserve
Type of protection
Protection class
Plug types
Electrical connection
TopTronic
®
E
Base module
District heating/fresh water
TTE-FW
230 V AC +6 - 10%
50 – 60 Hz
18.3 W
5.4 W
H5.0AF
0
9
4
5 (2) A
TopTronic
®
E
Base module
District heating com
TTE-FW com
230 V AC +6 - 10%
50 – 60 Hz
18.3 W
5.4 W
H5.0AF
0
9
4
5 (2) A
TopTronic
®
E
Module expansion
TTE-FE
230 V AC +6 - 10%
50 – 60 Hz
1.8 W
1.8 W none - protection via controller module
0
3
1
2 (2) A
0 0 1
4
11
0
1
12 V, with protective isolation
2.9 kV
4
11
0
1
12 V, with protective isolation
2.9 kV
1
2
1
1 (can be switched over)
15 V, with protective isolation
2.9 kV
5 5 -
250x120x75
0 … 50 °C
- 20 ... 60°C
Top hat rail mounting
250x120x75
0 … 50 °C
- 20 ... 60°C
150x100x75
0 … 50 °C
- 20 ... 60°C max. 4 control modules /
3 control modules + 1 gateway
LAN yes max. 4 control modules /
3 control modules + 1 gateway
LAN yes
-
4-wire bus 4-wire bus
None twisted, shielded, max. 100 m twisted, shielded, max. 100 m twisted, shielded, max. 100 m min 0.5 mm² min 0.5 mm²
min 0.5 mm²
Internal unit bus (master) mbus
RS485
Internal unit bus (slave)
-
-
96 hours (supercapacitor)
IP 20
I – EN 60730
Rast5 (coloured, coded), alternatively plug-in terminal technology
2.5mm² for flexible, 4.0mm² for solid lines
Internal unit bus (master) mbus
LON
RS485
TCP/IP optional
96 hours (supercapacitor)
IP 20
I – EN 60730
Rast5 (coloured, coded), alternatively plug-in terminal technology
2.5mm² for flexible, 4.0mm² for solid lines
-
IP 20
I – EN 60730
Rast5 (coloured, coded)
2.5mm² for flexible, 4.0mm² for solid lines
14 4 212 984 / 02
Conservation of Energy - Protection of the Environment
United Kingdom
Hoval Ltd.
Northgate
Newark
Nottinghamshire NG24 1JN
Phone +44 1636 67 27 11
Fax +44 1636 67 35 32 www.hoval.co.uk
Principality of Liechtenstein
Hoval Aktiengesellschaft
Austrasse 70
LI-9490 Vaduz
Phone +423 399 24 00
Fax +423 399 24 11 www.hoval.com
Switzerland
Hoval AG
General Wille-Strasse 201
CH-8706 Feldmeilen
Phone +41 44 925 61 11
Fax +41 44 923 11 39 www.hoval.ch
Germany
Hoval GmbH
Humboldtstrasse 30
DE-85609 Aschheim-Dornach
Phone +49 89 92 20 97-0
Fax +49 89 92 20 97-77 www.hoval.de
Austria
Hoval Gesellschaft mbH
Hovalstrasse 11
AT-4614 Marchtrenk
Phone +43 50 365 - 0
Fax +43 50 365 - 5005 www.hoval.at
Italy
Hoval s.r.l.
Via XXV Aprile 1945, 13/15
IT-24050 Zanica (BG)
Phone +39 35 666 1111
Fax +39 35 526 959 www.hoval.it
France
Hoval SAS
Parc d’Activité de la Porte Sud
Bâtiment C - Rue du Pont au Péage
FR-67118 Geispolsheim
Phone +33 388 60 39 52
Fax +33 388 60 53 24 www.hoval.fr
Conservation of Energy - Protection of the Environment
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