Replacement Parts Catalog
I-Class Parts Catalog
Replacement Parts
Contents
Printers Assemblies ..................................................................... 1
Plastic Cover Assembly ........................................................................................ 2
Printer Assembly 1 of 3 ....................................................................................... 3
Printer Assembly 2 of 3 ....................................................................................... 4
Printer Assembly 3 of 3 ....................................................................................... 5
Front Panel Assemblies ........................................................................................ 6
Media Supply Hubs ............................................................................................. 7
Printhead Assembly ............................................................................................ 8
Printhead and Printhead Cables ............................................................................ 9
Hardware and Small Parts ................................................................................... 10
I-Class Options ......................................................................... 11
Thermal Transfer Option ..................................................................................... 12
Internal Rewind Option ....................................................................................... 13
Cutter Options................................................................................................... 14
Cutter Tray ....................................................................................................... 14
Ethernet Card Option ......................................................................................... 16
GPIO and Font Expansion Card Options ................................................................. 17
USB Interface Option ......................................................................................... 17
Twinax and Coax Interface Options ...................................................................... 18
RS-422 Interface Option ..................................................................................... 18
Linear Scanner Module ....................................................................................... 19
Supply Hub/Hanger Media Retainer Kits ................................................................ 20
i
I-Class Parts Catalog
Replacement Parts
Using this Manual
Before using this manual it is important to identify the
model printer you are locating parts for. Many parts are
used across all models, yet some are specific to certain
models. The model of printer is located on the serial label
on the rear of the printer.
This manual covers the following I-Class models:
Serial Label
I-4206, I-4208, I-4308, I-4210, I-4212,
I-4406, and I-4604
For more information on ordering or becoming a partner please contact:
Datamax-O’Neil Customer Care
407-523-5550
customercare@datamax-oneil.com
Revision Listing
Date
Rev.
11/1/08
A
6/1/09
B
3/16/11
C
10/1/11
D
6/1/12
E
12/1/12
F
Changes
Initial Release
Date
Rev.
12/1/13
G
Removed OPT78-2321-01 Font Expansion Card Option
Misc. text updates
DPO11-5220-01 Bracket Rewind, Replaced with:
DPO16-2786-01 Bracket Rewind
Added:
DPO32-2440-01 (5/PK) Cable, Flex, Media Sensor
DPO12-2896-01 Bracket, Retainer, Platen
Added:
DPO15-3052-01 Latch Assembly
DPR78-2903-01 Peel Gear Platen Kit
DPR78-2904-01 Peel Roller Kit
DPR16-2970-01 (2PK) Peel and Present Latch
DPO24-2567-01 Card Cage
DPO24-2567-02 Card Cage W/ Additional Serial Port
DPR16-2555-01 (2PK) Light Pipe, Ribbon Sensor
DPO20-2262-01 Printhead, 203DPI – I-4206
DPO32-2439-01 (5PK) Cable, Flex, Front Panel
DPR51-2283-00 Cutter Board (Standard Cutter)
DPR12-3341-01 (2PK) Guide, Media Sensor
DPO11-5243-01 Cover Plate
Added:
DPO51-2204-00
DPO16-2527-01
DPO16-2581-01
DPO17-3104-02
DPR12-3349-01
Changes
OPT78-2873-03 DMXrfNet III 802.11b/g Wired/Wireless Kit
Replaces:
OPT78-2657-13 DMXrfNet II 802.11b/g Wired/Wireless Kit
OPT78-2411-01 Wired 10/100 Ethernet Option; I-4208 only
OPT78-2657-01 DMXNet II Ethernet Interface Kit
OPT78-2300-12 & OPT78-2300-01 TT Option, CSO/CSI
Replaced with:
OPT78-2885-01 Thermal Transfer Option, Bi-Directional
PCB, Backing Only Cutter
Supply, Media Retainer
Cover, Sensor
Antenna R. Duck RP/SMA
Baseplate, I-Class
92-2506-01 Rev.G
ii
I-Class Parts Catalog
Replacement Parts
I-Class
Printers Assemblies
1
I-Class Parts Catalog
Replacement Parts
Cover Assembly
5
4
3
2
1
6
9
8
10
7
#
1
2
3
4
5
6
7
8
9
10
Part#
DPR15-2788-01
DPR15-2788-03
DPO16-2564-01
DPO16-2712-01
DPO11-5226-01
DPO11-5226-03
DPO16-2567-01
DPO16-2556-01
DPO16-2556-02
DPO16-2551-01
DPO16-2551-02
DPO16-2571-01
DPO16-2571-02
DPR16-2559-01
DPR16-2559-02
DPO16-2581-01
DPR12-3349-01
Description
Cover Assembly, Electronics
Cover Assembly, Electronics – RFID Printers
Cover, Media, Front
Cover, Media, Front – RFID Printers
Cover, Media, Top
Cover, Media, Top – RFID Printers
Cover, Media, Window
Cover, Media, Rear
Cover, Media, Rear – RFID Printers
Cover, Media Roll
Cover, Media Roll – RFID Printers
Cover, Filler Block
Cover, Filler Block – RFID Printers
Cover, Front Panel
Cover, Front Panel – RFID Printers
Cover, Sensor
Baseplate, I-Class
2
Notes
Does not include RFID module
I-Class Parts Catalog
Replacement Parts
Printer Assembly 1 of 3
6
1
2
3
7
4
5
#
1
2
3
4
5
6
7
Part#
DPR15-3051-01
DPR78-2770-01
ROL15-2761-04
DPO11-5219-01
DPO17-2858-01
DPR17-2836-01
DPO12-2896-01
Description
Assy, Printhead Carriage
Kit, Ribbon Idler Bushing Retainer
Kit, Platen Roller
Tear Bar
(2PK)Screw, Knurled M4 X10mm
Spring, Head Lift
Bracket, Retainer, Platen
3
Notes
I-Class Parts Catalog
Replacement Parts
Printer Assembly 2 of 3
2
1
2
#
1
2
3
Part#
DPR24-2504-01
DPO78-2771-01
DPO32-2440-01
Description
Assy, Media Sensor
Kit, Media Guide
(5/PK) Cable, Flex, Media Sensor
4
Notes
Not shown
I-Class Parts Catalog
Replacement Parts
Printer Assembly 3 of 3
2
7
3
1
6
9
8
4
5
#
1
2
3
4
5
6
7
8
9
Part#
DPR51-2311-00
DPR51-2348-00
DPR78-2772-01
DPR78-2773-01
DPR51-2308-00
DPO78-2774-01
DPO78-2775-01
DPO78-2776-01
DPO78-2777-01
DPO78-2778-01
DPO78-2779-01
DPO24-2567-01
DPO24-2567-02
DPR16-2555-01
DPR12-3341-01
DPO11-5243-01
Description
Board, Backplane
Board, Backplane, w/ additional serial port
Kit, Drive Gear
Kit, Stepper Motor
Power Supply
Board, Main – I-4208
Board, Main – I-4210
Board, Main – I-4212
Board, Main – I-4308
Board, Main – I-4406
Board, Main – I-4604
Card Cage
Card Cage W/ Additional Serial Port
(2PK) Light Pipe, Ribbon Sensor
(2PK) Guide, Media Sensor
Cover Plate
5
Notes
RFID & Scanner models
RFID & Scanner models
Not shown
I-Class Parts Catalog
Replacement Parts
Front Panel Assemblies
1
#
1
Part#
DPR78-2780-01
DPO32-2439-01
Description
Kit, Display, Bezel, and Buttons
(5PK) Cable, Flex, Front Panel
6
Notes
Not shown
I-Class Parts Catalog
Replacement Parts
Media Supply Hubs
1
5
2
4
3
#
1
2
3
4
5
Part#
DPR78-2718-01
DPR78-2330-01
DPO16-2627-01
DPR78-2367-01
DPO16-2527-01
Description
Assy, Media Hanger
Assy, 3"/1.5" Media Supply Hub
Adapter, Hub 3”
Assy, 40mm Media Supply Hub
Supply, Media Retainer
7
Notes
I-Class Parts Catalog
Replacement Parts
Printhead Assembly
5
1
2
3
4
#
1
2
3
4
5
Part#
DPO11-5180-01
DPR78-2781-01
DPR78-2782-01
DPR78-2783-01
DPO15-3052-01
Description
(1PK) Guide, Ribbon
Kit, Head Pressure Cam and Spring
Kit, Media Width Cam
(2PK) Head Alignment Spring
Latch Assembly
8
Notes
I-Class Parts Catalog
Replacement Parts
Printhead and Printhead Cables
1
2
3
#
1
2
3
Part#
DPO20-2262-01
PHD20-2181-01
PHD20-2182-01
PHD20-2208-01
PHD20-2209-01
DPR32-2416-01
DPR32-2417-01
Description
Printhead, 203DPI – I-4206
Printhead, 203DPI – I-4208, I-4210, I-4212
Printhead, 300DPI – I-4308
Printhead, 406DPI – I-4406
Printhead, 600DPI – I-4604
Printhead Power Cable
Printhead Data Cable
9
Notes
I-Class Parts Catalog
Replacement Parts
Hardware and Small Parts
1
9
2
10
3
11
24
17
25
18
26
19
27
20
28
21
29
12
4
5
13
6
14
7
15
22
30
16
8
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part#
DPO130919
DPO130939
DPO10-2903-01
DPO10-2903-02
DPO10-2903-03
DPO10-2903-04
DPO10-2903-06
DPO10-2903-08
DPO10-2830-01
DPO10-3030-02
DPO10-2976-01
DPO10-2984-01
DPO10-3030-01
DPO10-2104-01
DPO10-2901-01
23
Description
(50PK) Screw, 4-40x3/8, PHD
(25PK) Screw, M3X.5
(50PK) Screw, M4x6, PHD
(50PK) Screw, M4x8, PHD
(50PK) Screw, M4x10, PHD
(50PK) Screw, M4x12, PHD
(25PK) Screw, M4x25, PHD
(25PK) Screw, M4x20, PHD
(25PK) Screw, M3x20, PHP
(50PK) Screw, M4X16 PHD
(50PK) Set Screw, M3x8
(50PK) Screw, M4x8, FHD
(50PK) Screw, M4x8, PHD
(50PK) WASHER, #8, FLAT,
(50PK) Washer FLAT 4.3MM ID,
#
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
10
Part#
DPO10-2113-13
DPO10-2904-01
DPO10-3152-01
DPO10-2975-01
DPO10-0009-01
DPO10-0526-01
DPO10-0307-01
DPO10-0563-01
DPO10-2905-01
DPO130944
DPO10-2114-01
DPO10-3064-01
DPR12-2905-01
DPO10-2913-01
DPO17-3028-01
Description
(50PK) WASHER, FLAT
(50PK) WASHER, FLAT NYLON, .50 X .281
(5PK) Washer, .175 IDX.626 OD X.062T
(25PK) WASHER, FLAT,
(50PK) WASHER, #4, LOCK
(50PK) WASHER, #8, Split-Lock,
(50PK)RING, RETAINING, .125D
(50PK) E-Ring, 3/8
(50PK) Nut, Self Locking
(50PK) Nut M3 X .5
(50PK) Nut M4,,
(25 PK) Nut, Self Threading
(25PK) Post, Idler
(48PK) Foot, Stick-On,
(2/PK) Bearing, Flanged
I-Class Parts Catalog
Options
I-Class
Options
11
I-Class Parts Catalog
Options
Thermal Transfer Option
5
1
3
2
4
#
1
2
3
4
5
Part#
OPT78-2885-01
DPR15-2776-21
DPR15-2768-11
DPR15-2768-22
DPR15-2764-01
DPO78-2301-01
Description
Thermal Transfer Option, Bi-Directional
(2/PK) Clutch Assembly, Ribbon Rewind
Assy, Ribbon Supply Hub, CSI
Assy, Ribbon Supply Hub, CSO
Assy, Take Up Hub
Cover, Direct Thermal
12
Notes
I-Class Parts Catalog
Options
Internal Rewind Option
1
5
4
3
2
7
6
8
#
1
2
3
4
5
6
7
8
Part#
OPT78-2302-02
DPO11-5339-01
DPO15-2864-01
DPO16-2786-01
DPO78-2303-01
DPR15-2764-01
DPR17-2860-01
DPR15-2802-41
Description
Internal Rewind Option
(2PK) Retainer, Media
Assy, Media Guide Rewinder
Bracket Rewind
Cover, Rewind
Assy, Take Up Hub
(10pk) Gear, Spur, 24t
(2/Pk) Clutch Assembly, Media Hub
13
Notes
I-Class Parts Catalog
Options
Cutter Options
1
#
1
2
---
Part#
OPT78-2295-01
OPT78-2316-01
DPR51-2283-00
DPO51-2204-00
2
Description
Standard Cutter Option
Backing Only Cutter Option
Cutter Board (Standard Cutter)
PCB, Backing Only Cutter
Notes
Not shown
Not shown
Cutter Tray
1
#
1
Part#
OPT78-2331-01
Description
Cutter Tray Option
14
Notes
I-Class Parts Catalog
Options
Peel and Present Option
1
2
3
4
3
3
#
1
2
3
4
Part#
OPT78-2444-01
DPR78-2903-01
DPR78-2904-01
DPR16-2970-01
Description
Peel and Present Option
Peel Gear Platen Kit
Peel Roller Kit
(2PK) Peel and Present Latch
15
Notes
I-Class Parts Catalog
Options
Ethernet Card Options
1
2
#
1
2
--
Part#
OPT78-2873-03
DPO11-5206-01
DPO17-3104-02
Description
DMXrfNet III 802.11b/g Wired/Wireless Kit
Plate, Rear Cover
Antenna R. Duck RP/SMA
16
Notes
All exc. I-4208
I-Class Parts Catalog
Options
GPIO and Font Expansion Card Options
1
#
1
Part#
OPT78-2256-02
OPT78-2323-03
OPT78-2324-03
OPT78-2376-03
Description
GPIO Expansion Card
GPIO Expansion Card w/Kanji Font Kit
GPIO Expansion Card w/Simple Chinese Font Kit
Multi Expansion Card w/Korean Font Kit
Notes
USB Interface Option
1
#
1
Part#
OPT78-2388-01
Description
USB Interface Option
17
Notes
I-Class Parts Catalog
Options
Twinax and Coax Interface Options
1
#
1
2
Part#
OPT78-2305-01
OPT78-2305-02
2
Description
Notes
Twinax Interface Option
Coax Interface Option
RS-422 Interface Option
1
#
1
Part#
OPT78-2332-01
Description
RS-422 Interface Option
18
Notes
Not available for I-4208
I-Class Parts Catalog
Options
Linear Scanner Module
1
#
1
Part#
DPR17-2996-01
Description
Linear Scanner Module
19
Notes
I-Class Parts Catalog
Options
Supply Hub/Hanger Media Retainer Kits
2
1
#
1
2
Part#
OPT15-2872-01
OPT13-2375-01
Description
Supply Hub Media Retainer Kit
Supply Hanger Media Retainer Kit
20
Notes
For use on round hubs only.
For use on hangers only.