Environmental Systems: Statiflex 400-MS

ENGINE
DRIVEN WELDERS
ENVIRONMENTAL
SYSTEMS
Statiflex™ 400-MS
Stationary Fume Extractor
Lincoln Electric’s® Statiflex™ 400-MS is a wall mounted,
low vacuum/high volume self-cleaning filtration system
designed for heavy duty extraction and filtration of
welding fumes.
The Statiflex™ 400-MS is ideal for a variety of facilities
in which floorspace is a premium including: maintenance
departments, general fabrication and job shops, weld schools, and
industrial welding environments. Because of the self-cleaning function, the
Statiflex™ 400-MS can also be used in production environments where welding
duty-cycles are longer and more frequent.
Shown:
Statiflex™ 400-MS with
optional Extraction Arm
The Statiflex™ 400-MS is configured as a single arm system. Lincoln Electric’s® fume
extraction arms are designed to provide welders optimal motion and reach for their
specific welding position(s) and work area. The arm lengths range from 1 m (3 ft.)
to 8 m (27 ft.) with optional EC4 extension crane. The SF2400 stationary fan is designed
specifically for weld applications. The SF2400 fan extracts weld fume through
the arm, and exhaust fumes into filter unit. The internal spark arrestor and unique filter
cartridge capture the welding fume particulate. As the particulate is collected on the
outside of the filter cartridge and builds up, the filter is then automatically cleaned
causing the particulate to fall into the collection bin for easy, hands free disposal.
The Statiflex™ 400-MS filter is recommended for consumable use of approximately
6,000 lbs. (2722 kg) of MIG wire or 4,000 lbs. (1814 kg) of stick or flux-cored wire before
replacing.
Filter performance will be affected by process and application variables including:
base metal(s), consumables(s), and coatings (oil) if applicable.
Processes
Stick, TIG, MIG, Flux-Cored
Advantage Lincoln
• Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm and
SF2400 fan(1).
• Filter efficiency up to 99.8%(2).
Statiflex™ 400-MS System includes:
• Filter, plastic housing, one 152 mm (6 in.) 1 meter (4 ft.) hose, two
hose clamps, instruction manual and wall-mounting bracket.
• Generous 30 m2 (325 ft2) filter cartridge with ExtraCoat® pretreatment.
• RotaPulse® automatic filter cleaning.
• Internal aluminum mesh spark arrestor.
NOTE: Stationary Fan Unit(s) and Extraction Arm(s) of your choice are required.
(1)CFM level is dependent upon arm length, fan type and system maintenance.
(2)Per Din EN 60335-2-69 Standards.
• One-year warranty on equipment; 30 days on filter cartridge.
TECHNICAL SPECIFICATIONS
Product
Name
Product
Number
Filter Type
Statiflex
400-MS
Base Unit
K1742-1
Pretreated Cellulose
Filter Surface
m2 (ft2)
Dimensions
HxWxD
mm (in.)
Net Weight
kg (lbs.)
30
(325)
1040 x 670 x 660
(41 x 27 x 26)
85
(187)
Publication E13.15 2/07
Web Update 5/08
www.lincolnelectric.com
A CLOSER LOOK
PERFORMANCE
Self-Cleaning Filtering Technique
The Statiflex™ 400-MS filter has a surface area of 30 m2 (325 ft2)
with ExtraCoat® pretreatment and the unique 3D-pleated structure
results in a high filter efficiency, a longer life, and low operational
costs. The ExtraCoat® pretreatment fills the micro pleats in the filter
and reduces moisture. This increases its efficiency from the start
of usage. An electronic pressure differential system measures the
static air pressure as it enters and exits the filter cartridge. If the air
pressure entering the filter unit is greater than the air pressure exiting the filter unit, the electronic circuit signals the cleaning system
to clean the filter cartridge. The cleaning of the filter, segment by
segment, with compressed air results in maximum airflow.
Compressed air from the internal tank releases through multiple airjets to clean one section of the filter at each air burst. A complete
cleaning cycle can be activated by depressing a manual switch on
the front of the control panel. The particulate is blown off the filter
cartridge into a plastic collection bin. If cleaning the filter cartridge
is no longer effective, the electronic circuit will indicate a full filter
cartridge by blinking the light on the front control panel.
Extraction Arms
No matter if you are working in a small work station, under a low
ceiling, or in a large fabrication area, one of Lincoln Electric’s®
various fume extraction arms for welding will work for you. The
flexible extraction arms are built the Lincoln® way—rugged and
reliable. Low vacuum extraction arms are designed for high
volume/low velocity air movement to enable the arm to be
positioned at a distance of 6 -12 inches (152-304 mm) from the
welding source. Designed with the welder in mind, the arms provide
welders optimal motion and reach for their specific welding position(s) and work area.
The arms come equipped with the 360° rotatable hood for optimal
positioning to welding source. This allows a larger work envelope
with less repositioning of the arm and increased operator visibility.
With the extraction arm correctly positioned, the welding fume
particulate can be effectively drawn away from the operator’s
breathing zone, as well as eliminate the residual fume particulate
that often rises and hovers within the facility.
With a unique spring-balanced internal mechanism, Lincoln’s® fume
extraction arms provide a long-lasting, user-friendly solution. The
extraction arms external shell is made of solid, lightweight 203 mm
(8 in.) diameter dent and scratch resistant tubing. Incorporated into
the arm is an airflow throttle valve and extraction focus spoiler. A
clear halogen lamp and automatic start/stop are available as recommended optional features. With the use of an arc sensor, the
system automatically starts and stops the fan unit, providing handsfree operation and helping to conserve energy. All this combined
provides a highly effective system with maximum efficiency and
minimal disruption to welder productivity.
Rotatable Hood
LFA 4.1/LFA 4.1 LC
6m
(19.5 ft)
LFA 3.1
5m
(16 ft)
LFA 2.0
4m
(13 ft)
3m
(10 ft)
2m
(6.5 ft)
45Ê
40 in.
40 in.
1m
(3 ft)
55 in.
LFA 3.1
LTA 2.0
LFA 4.1
0m
(0 ft)
0m
(0 ft)
1m
(3 ft)
2m
(6.5 ft)
3m
(10 ft)
4m
(13 ft)
Statiflex™ 400-MS Reach
Statiflex™ 400-MS
[2]
www.lincolnelectric.com
RECOMMENDED OPTIONS
GENERAL OPTIONS
SF2400/SF4200 Starter Overload
Switch for 230V
When a Lamp Kit or Lamp Kit with
Arc Sensor is NOT used, this overload switch retrofits the extraction
unit for 230V operation of SF2400
Fan.
Order
K1494-3 SF2400 Fan
K1494-10 SF4200 Fan
LTA 2.0 Telescopic Fume
Extraction Arm
Arm retracts from 1 meter (3 ft.) to
1.5 meters (4.5 ft.) and pivots 45°.
Optional lamp kit and lamp kit
with arc senor available. Comes
with wall mounting bracket.
Order K1655-3
(Shown with SF2400 Fan)
(Shown with SF2400 Fan)
(Shown with SF2400 Fan)
LFA 2.0 (6.5 ft.), LFA 3.1 (10 ft.)
and LFA 4.1 (13 ft.) Fume
Extraction Arms
Friction balanced extraction arm
with 360° rotatable hood, airflow
throttle valve and extraction focus
spoiler. Optional Lamp Kit and
Lamp Kit with Arc Sensor available.
Order
K1655-5 for LFA 2.0 (6.5ft.)
K1655-1 for LFA 3.1 (10ft.)
K1655-2 for LFA 4.1 (13 ft.)
230V Conversion Kit for
SF2400 Fan
Provides 230V operation of SF2400
Fan when using Lamp Kit or Lamp
Kit with Arc Sensor.
Order K1750-1
SF2400 Fan
The 1HP, 115/1/60 fan has
self-cleaning concave blades and
provides a maximum open air flow
of 1200 CFM. Requires a mounting
bracket.
Order K1656-1
LFA 4.1LC Low Ceiling
Extraction Arm
4.1 meter (13 ft.) spring balanced
low ceiling extraction arm with
360° rotatable hood, airflow
throttle valve and extraction focus
spoiler. Optional Lamp Kit and
Lamp Kit with Arc Sensor
available. Ideal for facilities with
ceilings of 3.1 meters (10 ft.) or
less.
Order K1655-6
SF2400 Wall Mounting Bracket
Use K1657-1 wall mounting bracket
with LFA 3.1, LFA 4.1 or LFA 4.1 LC.
Use K1657-2 bracket with LTA 2.0
telescopic extraction arm, LFA 2.0
or EC 2 and EC 4 extension cranes.
Order
K1657-1 for LFA 3.1, 4.1, and
4.1 LC
K1657-2 for LTA 2.0, , LFA 2.0, EC
2, and EC 4
Lamp Kit with Arc Sensor
Mounted in the lamp housing, the
arc sensor turns the fan on when
sensing the arc flash, and turns
off 20 seconds after the arc goes
out. Hood mounted switches turn
the unit on and off independently
of the arc sensor. Kit includes
lamp housing with arc sensor,
control box, interconnect wire,
hood mounted lamp/fan switch
and instruction manual.
Order
K1669-4 SF2400 Fan
K1669-10 SF4200 Fan
SF4200 Fan
The 2 HP, 230/3/60 fan has selfcleaning concave blades and provides a maximum airflow of 1750
CFM. Includes mounting bracket.
Order K1656-4
EC 2 (7 ft.) and EC 4 (14 ft.)
Extension Cranes
For large work areas, extend your
reach 2 meters (7 ft.) or 4 meters
(14 ft.). A side to side hinge has a
unique spring controlled lock to
hold the arm in place for steady
positioning. Each crane includes
support boom, mounting plate, 8"
tubing, flexible hose, and mounting
brackets.
Order
K1671-1 for EC 2
K1671-2 for EC 4
SF2400 Starter Overload
Switch for 115V
When a Lamp Kit or Lamp Kit with
Arc Sensor is NOT used, this
overload switch retrofits the
extraction unit for 115V operation
of SF2400 Fan.
Order K1494-2
Statiflex™ 400-MS
[3]
www.lincolnelectric.com
RECOMMENDED OPTIONS
GENERAL OPTIONS, CON’T.
Feeder Hanger Arm
Use with either extension crane to
slide mount a wire feeder on the
first section of the crane.
Order K1672-1
Air Exhaust Silencer
Reduces exhaust air noise from
filter unit.
Order K1534-2
LongLife® 400-MS Filter
Standard replacement LongLife®
filter with ExtraCoat® treatment.
Order K1673-2
STATIFLEX ™ 400-MS ORDER FORM
PRODUCT DESCRIPTION
ORDER NUMBER
PRODUCT DESCRIPTION
ORDER NUMBER
Statiflex™ 400-MS Base Unit
K1742-1
Choose an Arm
LTA 2.0 – Telescopic Extraction Arm
LFA 2.0 – 6.5 ft. Extraction Arm
LFA 3.1 – 10 ft. Extraction Arm
LFA 4.1 – 13 ft. Extraction Arm
LFA 4.1LC – 13 ft. Low Ceiling Extraction Arm
K1655-3
K1655-5
K1655-1
K1655-2
K1655-6
Choose a Lamp Kit
Lamp Kit with Arc Sensor (SF2400 Fan)
Lamp Kit with Arc Sensor (SF4200 Fan)
Starter Overload Switch for 115V (SF2400 Fan)
Starter Overload Switch for 230V (SF2400 Fan)
Starter Overload Switch for 230V (SF4200 Fan)
230V Conversion Kit for SF2400 Fan
K1669-4
K1669-10
K1494-2
K1494-3
K1494-10
K1750-1
Choose a Fan and Mounting Bracket
SF2400 Fan
SF2400 Fan Wall Mounting Bracket – for LFA 3.1, LFA 4.1, LFA 4.1 LC
SF2400 Fan Wall Mounting Bracket – for LTA 2.0, LFA 2.0, EC 2, EC 4
SF4200 Fan
K1656-1
K1657-1
K1657-2
K1656-4
Add an Extension Crane
EC 2 – 7 ft. Extension Crane
EC 4 – 14 ft. Extension Crane
Feeder Hanger Arm
K1671-1
K1671-2
K1672-1
Filter Options
LongLife® 400-MS Filter
K1673-2
Other Options
Air Exhaust Silencer
K1534-2
QUANTITY
QUANTITY
PRICE
PRICE
TOTAL:
C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to
inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not
in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume
any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or
implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is
specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
T H E L I N C O L N E L E C T R I C C O M PA N Y ®
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com