important safeguards read and follow all safety

T 604.549.9379
F 604.549.9555
W f l u x w e r x . c o m
®
INSTALLATION: DRIVER ENCLOSURE
Ceiling Type
Structure Ceiling
Version
Structure with Battery Pack
Attention:
Due to the size of the Battery Pack Enclosure, the enclosure is remote mounted from the fixture drop location.
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed including the following:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
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Installation and servicing should be performed by qualified service
personnel.
Install in accordance with the National Electrical Code, Canadian
Electrical Code and any local regulations.
A Constant/Unswitched AC source is required (120 through 277
VAC, 50 or 60 Hz).
The Constant/Unswitched lead must be fed from the same branch
circuit as the Switched lead.
The maximum mounting height of the suspended luminaire is 10
feet, for emergency lighting purposes.
The luminaire is not suitable for wet or hazardous locations.
To reduce risk of electric shock, disconnect both the Switched (normal) and Constant/Unswitched (emergency charging) connections
before servicing the luminaire.
Disconnect the battery pack “blade” fuse before servicing the batteries – line voltage compartment.
Do not install near gas or electric heaters.
Equipment should be installed in locations and at heights where
it will not be subjected to tampering by unauthorized personnel.
The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
Do not use this equipment for other than its intended use.
INSTALLATION
SAVE THESE INSTRUCTIONS
tools + materials required
Tools:
• Ceiling Anchor Tools
• Laser Line Tool
• Measuring Tool
• Lineman Pliers
• Conduit & Wiring Tools
• Phillips Screwdriver
Materials:
• Ceiling Anchors
• Screws (for wall mount)
important
All fixtures should be installed in accordance with national and
local building and electrical codes.
This product can be installed in recessed ceilings if proper access
and spacing criteria is met.
In recessed or non-recessed installations, keep insulation,
building members, and other driver enclosures at least 3 inches
(76mm) away from all sides of the enclosure.
In addition, for model IDC-S24 or models IDC-S2101 through to
IDC-S2600, note the following regulatory requirement. Install
with minimum spacing between:
- center-to-center of adjacent luminaries: 24 inches (600mm)
- top of luminaire driver enclosure to overhead building member:
0.5 inches (13 mm)
- luminaire driver enclosure mount center to side of building
member: 12 inches (300mm)
All rights reserved.
© Fluxwerx Illumination Inc 2016
Due to continuing product improvements, specifications and dimensions are subject to
change without notice. Consult www.fluxwerx.com for most current technical information.
Install-IDC-Structure-BP
2016-06
driver enclosure i structure i bp
®
1 determine suspension point locations
2 recessed j-box option: line voltage wiring
Refer to Row Configuration Document
Layout the luminaire suspension point locations and create a center
line along the luminaire run using a laser or chalk line. Luminaire suspension points are 48" or 96" apart, depending on the luminaire. For a
continuous run luminaire, note the location of the “non-power” suspension point (one point in from one of the ends).
3 mount driver enclosure
For RECESSED Junction Box only:
1. Break the rear knockout and feed source line voltage wires in
driver box “line voltage cavity”.
2. Connect wires to driver after mounting driver enclosure.
NOTE: For Dimming Control Wiring:
1.
Wire 0-10VOC Dimming Leads as Class 1.
2.
Wire recessed J-box dimming control wires as Class1 with the line voltage wires or
in separate conduit.
4 surface j-box option: line voltage wiring
LOW
LINE
Mount driver enclosure to the ceiling or wall using ¼-20 anchors or
appropriate screws (supplied by others).
NOTE:
1.
Observe spacing requirements.
2.
See table of distance vs. wire gauge on last page.
5 install suspension mount brackets
fixture run
1.
2.
For SURFACE Junction Box + Conduit only:
Wire the source line voltage to driver box “line voltage cavity” from
either side and connect wires to driver wiring.
NOTE:
The driver enclosure can be used as a junction box to daisy chain source line voltage wiring
to the next luminaire.
For Dimming Control Wiring:
1.
Follow product label indicating whether dimming wiring is Class1 or Class2, Class1
Only, or Class2 Only.
2.
For Class1 dimming control wiring, make connections in Line Voltage Cavity and wire
field dimming wires with the line voltage wires or in separate conduit.
3.
For Class2 dimming control wiring, route the driver dimming wires through the barrier hole to the Low Voltage Cavity and make connection to field Class2 dimming
wires in the Low Voltage Cavity. Use the knock-outs in the Low Voltage Cavity for
the field Class2 dimming wires. A duplex conduit fitting (by others) will be required
for the 1/2” trade knockout to accommodate both the fixture low voltage wiring and
Class2 dimming control wiring.
Using the ceiling center line, align the suspension bracket and
mark the mounting holes.
Mount the bracket to the ceiling using ¼-20 anchors or appropriate screws (supplied by others).
Skip to step #8 for non-power suspension points.
All rights reserved.
© Fluxwerx Illumination Inc 2016
Due to continuing product improvements, specifications and dimensions are subject to
change without notice. Consult www.fluxwerx.com for most current technical information.
Install-IDC-Structure-BP
2016-06
driver enclosure i structure i bp
®
recessed j-box option: install suspension
6 bracket + wiring
7a surface j-box option: mount jbox
For PRE-INSTALLED RECESSED Junction Boxes and Conduit:
Wire the J-box with 8 low voltage wires from the Remote Driver Enclosure (see table of distance vs. wire gauge for fixture current carrying
wires).
For SURFACE Junction Boxes and Conduit only:
Mount J-box, octagon or 4x4 (supplied by others), under Suspension
Bracket.
NOTE:
1.
The battery test switch requires 4 wires, all can be 18 AWG for any distance. Preferred colors: black, black, red, blue.
2.
An 8 foot fixture has 4 current carrying wires. A 4 foot fixture has 2 current carrying
wires.
surface j-box option: wiring suspension
NOTE: The canopy shroud is directional and has only center position knockouts for center position J-box knock-outs; rotate the J-box accordingly for the
wiring routing that is intended
7b point
7c canopy preparation: surface j-box
Wire the J-box with 8 low voltage wires from the Remote Driver Enclosure (see table of distance vs. wire gauge for fixture current carrying
wires).
Break out the appropriate tabs of the ceiling canopy shroud for the
conduit.
NOTE:
1.
The battery test switch requires 4 wires, all can be 18 AWG for any distance. Preferred colors: black, black, red, blue.
2.
An 8 foot fixture has 4 current carrying wires. A 4 foot fixture has 2 current carrying
wires.
battery pack switch wires + installl
8 wire
ceiling canopy + aircraft cable
9 install ceiling canopy (continued)
1.
2.
1.
2.
3.
Hang ceiling canopy on brackets using supplied aircraft cables.
Connect appropriate battery switch wires to the 4 battery switch
wires in the J-Box using supplied lever nuts.
Remove outer threaded sleeve, install aircraft cable and feed
through canopy.
All rights reserved.
© Fluxwerx Illumination Inc 2016
Thread sleeve onto suspension stud.
Screw canopy shroud to bracket (2 places) with supplied screws.
Due to continuing product improvements, specifications and dimensions are subject to
change without notice. Consult www.fluxwerx.com for most current technical information.
Install-IDC-Structure-BP
2016-06
driver enclosure i structure i bp
®
10 insert fuse after circuit is energized
Distance (ft), up to:
Recommended Wire Gauge for
Minimal Losses (AWG)
30
18
50
14
80
12
Table 1. Low Voltage Distance vs. Wire Gauge
Insert fuse after fixture drop cord wires are connected and after
branch circuit is energized.
OPERATION
When the circuit is energized, the charging indicator light is illuminated, indicating the batteries are being charged. When power
fails, the internal emergency driver automatically switches to emergency battery power, operating the luminaire at over 1500 lumens
output. When the circuit power is restored, the emergency driver returns to charging mode. The emergency driver will operate the
luminaire at over 1500 lumens output for a minimum of 90 minutes.
MAINTENANCE
Although no routine maintenance is required to keep the emergency luminaire functional, it should be checked periodically to ensure
that it is working. The following schedule is recommended:
1. Visually inspect the charging indicator light monthly. It should be illuminated.
2. Test the emergency operation of the luminaire at 30-day intervals for a minimum of 30 seconds by depressing the test switch.
The luminaire should switch to battery operation and illuminate.
3. Conduct a 90-minute discharge test once a year by de-energizing the lighting circuit. The emergency luminaire should be illuminated for a minimum of 90 minutes.
TROUBLE SHOOTING + REPLACEMENT
* Servicing should be performed by qualified service personnel *
If the luminaire fails to light during an emergency test, the output fuse or the batteries may need replacing. De-energize both the
Constant/Unswitched and Switched circuits.
• Open the driver enclosure line voltage wiring compartment and locate the yellow fuse holder and remove the fuse. Replace the
fuse if necessary with a new 2 A, 32 Vdc non-time delay blade fuse.
• Contact Fluxwerx for replacement batteries, NOT Philips Bodine. To replace the batteries, first remove the fuse from the yellow
fuse holder, then disconnect the battery cable connections (pull apart) in the driver compartment and unscrew the sheet metal
bracket. Re-assemble in reverse order. The batteries are Nickel-Cadmium rechargeable batteries and must be recycled or disposed of properly, per local regulations.
IMPORTANT
Ni-Cd
THIS PRODUCT CONTAINS NICKEL-CADMIUM BATTERIES. BATTERIES MUST BE RECYCLED OR
DISPOSED OF PROPERLY
All rights reserved.
© Fluxwerx Illumination Inc 2016
Due to continuing product improvements, specifications and dimensions are subject to
change without notice. Consult www.fluxwerx.com for most current technical information.
Install-IDC-Structure-BP
2016-06