Full Powerline catalogue Final

+ Ten 47
Powerline
Single Power Connectors Cables & Devices
Ten 47 Limited
Unit 2B Frances Industrial Park
Kirkcaldy, Scotland, UK
KY1 2XZ
Tel: +44 (0)1592 655725
Fax: +44 (0)1592 651049
Email: sales@ten47.com
www.ten47.com
+ Ten 47
CATALOGUE INDEX
POWERLINE Connector
Introduction
Clipped Contact Retention System
Connector Part Number Configuration
Cable Connector (Line Source) Style “CCF”
Cable Plug (Line Drain) Style “CPF”
Panel Socket (Panel Source) Style “PSF”
Panel Intel (Panel Drain) Style “PIF”
Connector Caps
Enviromental & Standard Dust Caps
90º Connectors and Cable Assemblies
Single Pole Bimetallic Connectors
Cable Lug to Powerline Conversion
Page 3
Page 4 - 5
Page 6
Page 7
Page 7
Page 7
Page 7
Page 7
Page 8
Page 9
Page 10
Page 11
POWERLINE Devices and Accessories
Introduction
JSU / JPU Fuse Carrier and Dummy Fuses
Powerline Screw on Connectors
90° Fuse Carriers
G-Clamps and G-Clamp Cable Assemblies (Jumbo G-Clamps)
G-Clamp with Double Cable Connection
Horizontal Clamps
Rotary Clamps
Overhead Line Clamp
Underground Cable Connector
Transformer Pole Mounted Fuse Unit
Panel Mounted Units
Cable Splitters & Cable Breakouts
Phase Converter
Gender Converter
Insulator Replacement Kits
Page 12
Page 13
Page 13
Page 14
Page 15 - 16
Page 17
Page 18
Page 19
Page 19
Page 20
Page 21
Page 22
Page 23
Page 24
Page 24
Page 25
PROTECTIVE Cases and Kits
Page 26 – 27
POWER Cable Support Stand
Page 28
POWER Cables
HO7RN-F Single Core Flexible Cable
Page 29
CABLE Assemblies
Page 30
CONNECTOR Dimensions and Technical Information
Crimping Information and Tools
Page 31 – 37
Page 38
+ Ten 47
POWERLINE CONNECTORS
INTRODUCTION
TYPICAL APPLICATIONS
BACKGROUND
Keyed “L” slot single pole connectors
have become widely adopted in a
diverse range of applications and
industries.
One of the main features of early
designs was the mechanically keying of
the connectors to prevent possible
connection errors.
I.e. A Phase Line cannot be connected
into Earth Line etc.
It was evident that several
enhancements to existing designs were
possible to further improve the product
but at the same time remaining
intermateable.
• Power Distribution
• Utilities
• Electric Vehicles
• Railway Equipment
• Military Field Power
• Mobile Generators
• Loadbanks
• Back-up Power Systems
POWERLINE FEATURES
•
•
•
•
•
•
•
•
•
•
•
•
500 Mating Cycles minimum.
Intermateable with other versions.
IP2X Finger Protected contacts.
IP68 sealed when mated
Remote tool required to release
mated connectors.
For use with Electrical Power Cables.
Heavy Duty Hand Grips.
Clip retained contacts.
No Dowel / Cotter pin required.
Cable sizes from 25mm² to 300mm²
Facilitate cables up to 37mm Ø.
High Impact Insulators.
• Harmonised Colour Coding.
• CE Compliant.
• EN/ESI compliant Creepage and
Clearance distances.
• Multi-louver contact system.
• Mechanically keyed to prevent
connection errors.
• Permanent Marking
• Set Screw and Crimp contact
versions.
• UL94 VO Flame Retardant
• Field Assembly & Repair.
• No special tools required.
• Daisy Chain hook up system.
-3-
+ Ten 47
POWERLINE CONNECTORS
CLIP CONTACT RETENTION SYSTEM
• Some versions of this connector format have relied upon the Electrical Contact being
retained within the Insulator by means of a Plastic dowel/cotter pin.
• These pins are forced through a mating hole in the Insulator and contact and any re-use of the
same pin may adversely affect the IP sealing of the connectors.
• Ten 47 “Powerline” contacts are retained by means of a spring clip design that can retain the
equivalent weight of 100metres of 240mm² cable.
• The contacts are inserted from the rear and “snap ” into position within the Insulator with no
requirement for any Cotter/Dowel pin or assembly tools.
• As our clip design does not require any holes through the Insulator, it provides several
advantages over the “cotter/dowel pin” design;
- On-Centre contact alignment ensures low connector mating forces.
- Improved mechanical Insulator strength and Environ mental Sealing to IP68.
- Improved electrical integrity of the Insulator.
- Reduced assembly times.
- The contacts can be removed and replaced with no detrimental affect to the Insulator.
- No replacement parts (cotter/dowel pins) are required.
• Contacts for 35mm² to 150mm² cable are supplied with a sliding collar
which can be removed as shown bellow.
Step 1
Step 2
Step 3
Step 4
-4-
+ Ten 47
POWERLINE CONNECTORS
CLIP CONTACT RETENTION SYSTEM
•
Contacts for 185mm2 to 300mm2 cable can be removed with a simple tool as shown below .
Position the contact keyway and
insert into the rear of Insulator.
Push the cable/contact until the
clips “snap” into position. You
will feel and hear the locking
during this operation.
To remove, place the removal
tool around the cable and position
into the rear of the Insulator.
Push the contact from the front
and it will release from the
Insulator.
-5-
+ Ten 47
POWERLINE CONNECTORS
PART NUMBER CONFIGURATION
CPF
CONNECTOR STYLE
Cable Connector
Cable Plug
Panel Socket
Panel Inlet
CCF
CPF
PSF
PIF
KEY POSITION
Earth
Neutral
Line 1
Line 2
Line 3
E
N
L1
L2
L3
INSULATOR COLOUR
Green
Blue
Brown
Black
Grey
Red
Yellow
White
GN
BU
BR
BK
GY
RD
YE
WH
CONTACT TERMINATION
M12 Post for up to 400 Amps
M12 Post for up to 750 Amps
Set Screw for up to 120 mm²
Crimp Contacts up to 300mm²
E
-
GN
-
T4
T7
S
C
CABLE CONDUCTOR SIZE
25mm²
35mm²
50mm²
70mm²
95mm²
120mm²
150mm²
185mm²
240mm²
300mm²
25
35
50
70
95
120
150
185
240
300
CABLE EXTERNAL DIAMETER
15mm - 20mm
21mm - 25mm
26mm - 32mm
33mm - 37mm
S
M
OS
MSO
CODES
IP2X Contacts
FP
MODIFICATION CODES
-
Consult
Factory
UK & Europe
UK (Old)
USA
Australia
Earth
Green
Green
Green
Green
Neutral
Blue
Black
White
Black
Line 1
Brown
Red
Black
Red
-6-
Line 2
Black
Yellow
Red
White
Line 3
Grey
Blue
Blue
Blue
C
240
-
M
FP
+ Ten 47
POWERLINE CONNECTORS
CABLE CONNECTOR (line Source)
Style ”CCF”
Cable Connectors are typically used as the Live or Supply side of the circuit and
utilise a Solid Insulated contact tip to provide IP2X Finger Protection when unmated.
“CCF” Connectors incorporate a slot that engages with the Locking Pin on both the
mating Panel Inlet and Cable Plug connectors.
CABLE PLUG (line Drain)
Style ”CPF”
“CPF” Connectors utilise a spring-mounted contact with a Double Insulated Sleeve that
provides IP2X Finger Protection when unmated. The “CCF” contact depresses the
spring and sleeves to obtain Electrical connection. When unmated, they return
automatically to the IP2X position. A Locking Pin engages with the slot on both the
Panel Socket and Cable Connectors when mated.
PANEL SOCKET (Panel Source)
Style ”PSF”
Panel Socket Connectors are typically used as the Live or Supply side of the circuit
and utilise a Solid Insulated contact tip to provide IP2X Finger Protection when
unmated. “PSF” Connectors incorporate a slot that engages with the Locking Pin on
both the mating Panel Inlet and Cable Plug connectors.
PANEL INLET (Panel Drain)
Style ”PIF”
“PIF” Connectors utilise a spring-mounted contact with a Double Insulated Sleeve that
provides IP2X Finger Protection when unmated. The “CCF” contact depresses the
spring and sleeves to obtain Electrical connection. When unmated, they return
automatically to the IP2X position. A Locking Pin engages with the slot on both the
Panel Socket and Cable Connectors when mated.
•
•
•
•
•
•
•
•
When disconnected all connectors are IP2X Protected.
In Line Connectors are supplied as
standard with Metric Cable Glands.
Connectors seal to IP68 when mated.
Once mated, the connectors are separated
by using a remote unlocking key.
Panel connectors can be Front or Rear
mounted on equipment.
All connectors are mechanically keyed and
individually colour coded to help prevent
any possible cross connection errors.
(see page 6 for key positions and colours)
Plastic Push / Pull or Environmental
Locking caps are available for all connectors..
Connector Release Key: REM-FL
To release a mated pair of connectors,
we recommend the use of our REM-FL key.
It is designed to push the secondary
locking pin away from the locked position
without any damage occurring to the
Insulator.
-7-
+ Ten 47
Enviromental locking Caps
ENV-CAP-PIF
ENV-CAP-PSF
Environmental caps offer increased protection.
Enviromental caps are manufactured in high impact Black Acetal with
retention line of 1.8mm thick nylon thread crimped with tinplated copper
ferrules. In addition to the features of the standard dust cap, they offer IP67
rated sealing and made to fit into keyway to turn and hold in place.
ENV-CAP-CCF
ENV-CAP-PSF
ENV-CAP-PIF
ENV-CAP-CPF
Standard Dust Caps
CAP-CCF
CAP-CPF
Plastic Push / Pull caps are fitted with
available with retention line of 1.8mm
thick nylon thread crimped with tinplated
copper ferrules.
CAP-PSF
CAP-PIF
ideal for indoor or waterproofed cabinets
to protect against dust/partical ingress
-8-
+ Ten 47
POWERLINE CONNECTORS
Right Angled Connectors and Cable Assemblies
For applications where space is restricted, for example within Cabinets that require the door to be closed
and locked while Generator Connectors are attached.
The right angle connectors can be supplied as either “CPF” Plug or “CCF” Connectors and cable
assemblies supplied to suit individual requirements.
A standard assembly consists of 2 metres of 150mm² cable with a connector configuration as shown
above.
The 90º Connectors can be supplied separately for self-assembly as shown in the following table.
All connectors are IP2X Protected when un-mated and provide IP68 Protection when mated.
95, 120, 150,
185, 240, 300
As required in
metres
E, N, 1, 2 or 3
FER300-2M-N
Item
90º Cable
Connector
*= Phase
Part Number
CPRF-*-**-***-****-FP
** = Colour
GN, BU, BR, BK, GY, RD,
YE or WH.
95, 120, 150, 185, 240, 300
*** = Cable
Size
****=
Gland Size
Assembly
Tool
Example
E, N, 1, 2 or 3
M= 19mm / 28mm cable Ø
OS= 22mm / 32mm cable Ø
M50 = 30mm / 37mm cable Ø
TBS-13
CPRF-GN-240-M50-FP
158mm
109mm
85mm
135mm
Example
Part Number
FER***-**m-*
100mm
Item
90º Cable
Assembly
*** = Cable
Size mm²
** = Cable
Length
* = Phase.
-9-
Item
90º Cable
Connector
*= Phase
Part Number
CPRF-*-**-***-****-FP
** = Colour
GN, BU, BR, BK, GY, RD,
YE or WH.
95, 120, 150, 185, 240, 300
*** = Cable
Size
****=
Gland Size
Assembly
Tool
Example
E, N, 1, 2 or 3
M= 19mm / 28mm cable Ø
OS= 22mm / 32mm cable Ø
M50 = 30mm / 37mm cable Ø
TBS-13
CCRF-3-GY-120-M-FP
+ Ten 47
POWERLINE SINGLE BIMETALLIC
POLE CONNECTOR
For Aluminium Cable
PART NUMBER CONFIGURATION
Cable Connector - CCFA-N-BU-C-300-M50-FP
Cable Connector - CCFA-N-BU-C-185-OS-FP
Cable Plug - CPFA-N-BU-C-300-M50-FP
Cable Plug - CPFA-N-BU-C-185-OS-FP
EXAMPLE
CONNECTOR STYLE
Cable Connector
Cable Plug
-
E
-
GN
-
C
240
-
M50
FP
CCFA
CPFA
KEY POSITION
Earth
Neutral
Line 1
Line 2
Line 3
E
N
L1
L2
L3
INSULATOR COLOUR
Green
Blue
Brown
Black
Grey
Red
Yellow
White
GN
BU
BR
BK
GY
RD
YE
WH
CONTACT TERMINATION
Crimp Contacts
C
CABLE CONDUCTOR SIZE
185mm²
240mm²
300mm²
185
240
300
CABLE EXTERNAL DIAMETER
26mm – 32mm
33mm – 37mm
OS
M50
CODES
IP2X Contacts
FP
Contact - PCBM185M
CPFA
CONDUCTOR SIZE
185mm2
240mm2
300mm2
Contact - PCBM185F
MALE CONTACT PART NO.
PCBM185M
PCBM240M
PCBM300M
Contact - PCBM300F
Contact - PCBM300M
- 10 -
FEMALE CONTACT PART NO.
PCBM185F
PCBM240F
PCBM300F
+ Ten 47
POWERLINE CONNECTORS
Cable Lug to powerline Conversion
This device enables the conversion of pre-terminated cables with M12 Lug Terminals to in-line
Powerline connectors.
Cable Lugs can be either Copper or Bi-Metallic (Aluminium Barrels with Copper Palms)
Lugs from 35mm² to 300mm² with a maximum Palm Width of 37mm and Cable Diameters from 19mm
to 37mm can be terminated.
Bolt the Lugged cable onto the Powerline Contact, align within the Insulator and push the cable home
until it locks into the Clipped Contact retention system.
A simple tool can be supplied to remove the contact and lug from the Insulator.
The product can be supplied for either Cable Connector (CCF) or Cable Plug (CPF) contacts, both of which
provide IP2X protection.
4 sizes of Cable Gland are available to accommodate a wide range of cable and lug dimensions and
provide IP68 Sealing
LUG to CCF CONVERSION
Part No:
example:
L2LS-*- **-***
L2LS F-E-GN-M
LUG to CPF CONVERSION
Part No:
example:
L2LD-*- **-***
L2LD F-E-GN-M
Please add codes as shown to complete
the part numbers
Part Number Codes
*
**
***
= E, N, L1, L2 or L3.
= GN (Green). BU (Blue). BR (Brown).
BK (Black). GY (Grey). WH (White).
RD (Red) or YL (Yellow).
= M40 = 19mm/28mm. cable Ø and
28mm maximum lug palm width and 91mm long backshell.
M40 OS = 22mm/32mm cable Ø and
32mm maximum lug palm width and 91mm long backshell.
M50 = 33mm/37mm cable Ø and
37mm maximum lug palm width and 91mm long backshell.
M50 EXT = 33mm/37mm cable Ø and
37mm maximum lug palm width and 133mm long backshell.
- 11 -
+ Ten 47
POWERLINE DEVICES and ACCESSORIES
INTRODUCTION
To compliment our Powerline connectors, we have manufactured several accessories
and devices to allow for various connection requirements onto LV Busbars and Circuits.
Short, Long and 90º G-Clamps, Rotary Clamps, Overhead Line Clamps and JSU / JPU
Fuse Carriers with a built in Powerline Generator Connection.
Where appropriate, the devices have been independently tested and approved in accordance with:
“Testing of Insulated Tools and Assemblies for Live Working and use up to 1000V A.C. and 1500V
D.C. to BS EN 60900:2004”
Also available are Replacement Kits for damaged Insulators that require Dowel Pins or
to change from Old to New Harmonised colours without changing the electrical contact.
We are currently manufacturing other Powerline devices and we welcome the opportunity to discuss
any individual requirements you may have.
- 12 -
+ Ten 47
FUSE CARRIER
with GENERATOR CONNECTION
Fuse Carriers with Powerline Generator Input to connect into distribution boards.
This allows for a generator cable to be connected to either the LV busbar or feeder circuit.
Available with Line 1, Line 2 or Line 3 Powerline connectors for either JPU 82mm or JSU 92mm pitch.
JPU are rated to 400Amps and JSU are rated to 630Amps.
Item
JPU 82mm Line 1
JPU 82mm Line 2
JPU 82mm Line 3
JPU 82mm Dummy Fuse
Part Number
FC82-1-BR
FC82-2-BK
FC82-3-GY
PDF-82
JSU 92mm Line 1
JSU 92mm Line 2
JSU 92mm Line 3
JSU 92mm Dummy Fuse
FC92-1-BR
FC92-2-BK
FC92-3-GY
PDF-92
POWERLINE Screw on Connectors
Where a customer requires a connection onto an existing threaded post, we can supply our
400Amp Powerline connectors with various threads to suit many applications.
By using these designs, al mechanical key positions to prevent connection errors are maintained, the unmated
connector provides IP2X Finger Proof protection and sealed to IP68 when mated to our standard Cable Plugs.
Item
Earth Connector
Neutral Connector
Line 1 Connector
Line 2 Connector
Line 3 Connector
Female Thread
M12
M12
M12
M12
M12
Part Number
PSF-E-GN-T4-NF-M12FT
PSF-N-BU-T4-NF-M12FT
PSF-1-BR-T4-NF-M12FT
PSF-2-BK-T4-NF-M12FT
PSF-3-GY-T4-NF-M12FT
Earth Connector
Neutral Connector
Line 1 Connector
Line 2 Connector
Line 3 Connector
M8
M8
M8
M8
M8
PSF-E-GN-T4-NF-M8FT
PSF-N-BU-T4-NF-M8FT
PSF-1-BR-T4-NF-M8FT
PSF-2-BK-T4-NF-M8FT
PSF-3-GY-T4-NF-M8FT
al
in
m
m
84
m
no
Female Thread
- 13 -
+ Ten 47
90° FUSE CARRIERS
with GENERATOR CONNECTION
For applications where space is restricted, for example within Cabinets that require to close and lock the
door whilst Generator Connectors are attached. Fuse Carriers with Powerline Generator Input to
connect into distribution boards.
Available with Line 1, Line 2 or Line 3 Powerline connectors for either JPU 82mm or JSU 92mm pitch.
Different cable sizes and lengths can be supplied as required.
JSR92
PITCH STYLE
JP 90° Fuse carrier
JS 90° Fuse carrier
L1
JPR82
JSR92
KEY POSITION
Line 1
Line 2
Line 3
L1
L2
L3
INSULATOR COLOUR
Brown
Black
Grey
BR
BK
GY
CABLE LENGTH
Standard length 1.75 meters
Other lengths are available on request
1.75
CABLE CONDUCTOR SIZE
120mm²
240mm²
Other sizes are available on request
120
240
- 14 -
-
BR
1.75
240
+ Ten 47
INSULATED G-CLAMPS
Insulated clamps, tool and either 28mm wide 400Amp or 45mm wide 750Amp G-Clamp heads and
Powerline Generator connector for connection to LV busbars.
Available with “CCF” or “CPF” style cable connectors and Short Arm, Extended Arm and 90º versions
with Earth, Neutral, Line 1, Line 2 or Line 3 positions.
Narrow G-clamps
-CCF” 400Amp Cable Connector
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
NGCS400-E-GN
NGCS400-N-BU
NGCS400-1-BR
NGCS400-2-BK
NGCS400-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
NGCL400-E-GN
NGCL400-N-BU
NGCL400-1-BR
NGCL400-2-BK
NGCL400-3-GY
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
NGCR400-E-GN
NGCR400-N-BU
NGCR400-1-BR
NGCR400-2-BK
NGCR400-3-GY
-CPF” 400Amp Cable Plug
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
NGCSP400-E-GN
NGCSP400-N-BU
NGCSP400-1-BR
NGCSP400-2-BK
NGCSP400-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Standard G-clamps
-CCF” 750Amp Cable Connector
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
GCS750-E-GN
GCS750-N-BU
GCS750-1-BR
GCS750-2-BK
GCS750-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
NGCLP400-E-GN
NGCLP400-N-BU
NGCLP400-1-BR
NGCLP400-2-BK
NGCLP400-3-GY
Part Number
GCL750-E-GN
GCL750-N-BU
GCL750-1-BR
GCL750-2-BK
GCL750-3-GY
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
NGCRP400-E-GN
NGCRP400-N-BU
NGCRP400-1-BR
NGCRP400-2-BK
NGCRP400-3-GY
Part Number
GCR750-E-GN
GCR750-N-BU
GCR750-1-BR
GCR750-2-BK
GCR750-3-GY
-CPF” 750Amp Cable Plug
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
GCSP750-E-GN
GCSP750-N-BU
GCSP750-1-BR
GCSP750-2-BK
GCSP750-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
GCLP750-E-GN
GCLP750-N-BU
GCLP750-1-BR
GCLP750-2-BK
GCLP750-3-GY
GCS750-1-BR
NGCS400-2-BK
GCH750
- 15 -
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
GCRP750-E-GN
GCRP750-N-BU
GCRP750-1-BR
GCRP750-2-BK
GCRP750-3-GY
+ Ten 47
INSULATED JUMBO G-CLAMPS
Insulated clamps, tool with 38.5mm wide 750Amp Jumbo G-Clamp heads and
Powerline Generator connector for connection to LV busbars.
Available with “CCF” or “CPF” style cable connectors and Short Arm, Extended Arm and 90º versions
with Earth, Neutral, Line 1, Line 2 or Line 3 positions.
-CCF” 750Amp Cable Connector
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
JGCS750-E-GN
JGCS750-N-BU
JGCS750-1-BR
JGCS750-2-BK
JGCS750-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
JGCL750-E-GN
JGCL750-N-BU
JGCL750-1-BR
JGCL750-2-BK
JGCL750-3-GY
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
JGCR750-E-GN
JGCR750-N-BU
JGCR750-1-BR
JGCR750-2-BK
JGCR750-3-GY
-CCF” 750Amp Cable Plug
Item
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
JGCSP750-E-GN
JGCSP750-N-BU
JGCSP750-1-BR
JGCSP750-2-BK
JGCSP750-3-GY
GCH750
Item
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
JGCLP750-E-GN
JGCLP750-N-BU
JGCLP750-1-BR
JGCLP750-2-BK
JGCLP750-3-GY
L750-N-BU
GCH750
- 16 -
Item
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
JGCRP750-E-GN
JGCRP750-N-BU
JGCRP750-1-BR
JGCRP750-2-BK
JGCRP750-3-GY
+ Ten 47
INSULATED G-CLAMPS
CABLE ASSEMBLY
For connection to busbars where space is restricted. Assembly comprises of our Insulated G-Clamp
Head, 400Amp Powerline “CCF” or “CPF” connector and 2 metres of 120mm² single core cable.
The cable size and length can be changed to suit individual requirements.
Item
Earth Cable Connector Assembly
Neutral Cable Connector Assembly
Line 1 Cable Connector Assembly
Line 2 Cable Connector Assembly
Line 3 Cable Connector Assembly
Insulated T-Bar
Item
Earth Cable Plug Assembly
Neutral Cable Plug Assembly
Line 1 Cable Plug Assembly
Line 2 Cable Plug Assembly
Line 3 Cable Plug Assembly
Insulated T-Bar
Part Number
GCC120-2-E-GN
GCC120-2-N-BU
GCC120-2-1-BR
GCC120-2-2-BK
GCC120-2-3-GY
GCH750
Part Number
GCP120-2-E-GN
GCP120-2-N-BU
GCP120-2-1-BR
GCP120-2-2-BK
GCP120-2-3-GY
GCH750
INSULATED G-CLAMP with Double Cable Connection
1200Amp Insulated G-Clamp, Arm, 2 x Powerline “IP2X “connectors and extended
T-Bar for connection to live LV busbars.
Available with Powerline “CCF” or “CPF” style cable connections and Earth, Neutral, Line 1, Line 2 &
Line 3 positions.
Item (CCF Style)
Earth Connector
Neutral Connector
Line 1 Connector
Line 2 Connector
Line 3 Connector
Earth+Neutral
Connector
Insulated T-Bar
Part Number
DGCC750-E-GN
DGCC750-N-BU
DGCC750-1-BR
DGCC750-2-BK
DGCC120-3-GY
DGCC750-E-GNN-BU
DGCH750
Item (CPF Style)
Earth Plug
Neutral Plug
Line 1 Plug
Line 2 Plug
Line 3 Plug
Earth+Neutral
Plug
Insulated T-Bar
DGCC750-E-GN-N-BU
mm
525
DGCH750
- 17 -
Part Number
DGCP750-E-GN
DGCP750-N-BU
DGCP750-1-BR
DGCP750-2-BK
DGCP120-3-GY
DGCP750-E-GNN-BU
DGCH750
+ Ten 47
INSULATED HORIZONTAL CLAMPS
Insulated clamp, tool and 750Amp Powerline Generator connector for connection to LV busbars.
Available with Powerline “CCF” or “CPF” style cable connections with Short, Extended and 90º Arms
with Earth, Neutral, Line 1, Line 2 or Line 3 Powerline connectors.
Item (CCF Style)
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
HCS750-E-GN
HCS750-N-BU
HCS750-1-BR
HCS750-2-BK
HCS750-3-GY
GCH750
Item (CPF Style)
Short Arm Earth
Short Arm Neutral
Short Arm Line 1
Short Arm Line 2
Short Arm Line 3
Insulated T-Bar
Part Number
HCSP750-E-GN
HCSP750-N-BU
HCSP750-1-BR
HCSP750-2-BK
HCSP750-3-GY
GCH750
Item (CCF Style)
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Item (CPF Style)
Long Arm Earth
Long Arm Neutral
Long Arm Line 1
Long Arm Line 2
Long Arm Line 3
Part Number
HCL750-E-GN
HCL750-N-BU
HCL750-1-BR
HCL750-2-BK
HCL750-3-GY
Item (CCF Style)
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
HCR750-E-GN
HCR750-N-BU
HCR750-1-BR
HCR750-2-BK
HCR750-3-GY
Part Number
HCL7P50-E-GN
HCL7P50-N-BU
HCL7P50-1-BR
HCL7P50-2-BK
HCL750P-3-GY
Item (CPF Style)
90º Earth
90º Neutral
90º Line 1
90º Line 2
90º Line 3
Part Number
HCRP750-E-GN
HCRP750-N-BU
HCRP750-1-BR
HCRP750-2-BK
HCR750-3-GY
170mm
310mm
400mm
- 18 -
+ Ten 47
INSULATED ROTARY CLAMPS
Insulated clamp, tool and 750Amp Powerline Generator connector for connection to
slotted LV busbars.
Available with Earth, Neutral, Line 1, Line 2 or Line 3 Powerline connectors.
Item
Rotary Clamp Earth
Rotary Clamp Neutral
Rotary Clamp Line 1
Rotary Clamp Line 2
Rotary Clamp Line 3
Insulated Handle
Part Number
RC750-E-GN
RC750-N-BU
RC750-1-BR
RC750-2-BK
RC750-3-GY
RCH750
INSULATED OVERHEAD LINE CLAMP
Insulated clamp, 750Amp Powerline Generator connector and 3metres of 50mm²
flexible single core cable for connection to LV Overhead Lines.
Available with Earth, Neutral, Line 1, Line 2 or Line 3 Powerline connectors.
Other cable lengths and cable sizes are available if required.
Item
Overhead Line Clamp Earth
Overhead Line Clamp Neutral
Overhead Line Clamp Line 1
Overhead Line Clamp Line 2
Overhead Line Clamp Line 3
- 19 -
Part Number
OH3-E-GN
OH3-N-BU
OH3-1-BR
OH3-2-BK
OH3-3-GY
+ Ten 47
INSULATED UNDERGROUND
CABLE CONNECTOR
35 mm² to 300mm²
Insulated unit for connecting Generators to Solid or Stranded Underground Alloy Cables to
accommodate all sizes from 35mm² to 300mm².
Incorporating a 750Amp Powerline Generator connector with cable termination via 2 set screws
tightened with the Insulated Ratchet tool.
Item
Underground Cable Connector Earth
Underground Cable Connector Neutral
Underground Cable Connector Line 1
Underground Cable Connector Line 2
Underground Cable Connector Line 3
Insulated Ratchet Tool
- 20 -
Part Number
UCC35/300-E-GN
UCC35/300-N-BU
UCC35/300-1-BR
UCC35/300-2-BK
UCC35/300-3-GY
UCH750
+ Ten 47
TRANSFORMER POLE MOUNTED FUSE
By removing the existing screw in fuse and replacing with the Powerline Fuse Unit, it allows for
connection of a Generator cable to the Overhead Line.
As the unit incorporates a Dummy Fuse, connection can only be made to the outgoing circuit.
Item
Pole Mounted Fuse Unit Neutral
Pole Mounted Fuse Unit Line 1
Pole Mounted Fuse Unit Line 2
Pole Mounted Fuse Unit Line 3
Part Number
PMF200-N-BU
PMF200-1-BR
PMF200-2-BK
PMF200-3-GY
- 21 -
+ Ten 47
PANEL MOUNTED UNITS
Ten 47 can supply pre-mounted Powerline Sockets or Inlets in standard 19” format.
The units and connectors provide finger protection to IP2X when unmated.
Each connector offers distinct mechanical keyways to ensure the correct mating of Lines /
Phase. ie. The Earth Cable will only mate with the Earth Panel, Neutral to Neutral, L1 to L1,
L2 to L2 and L3 to L3.
Incorporating our standard Powerline Panel connectors with M12 Stud terminations, these
units are designed for use and operation by “electrically trained and competent” personnel.
There are 2 sizes of unit available to fit different Panel cut out dimensions.
Design 1: Height = 80mm.
Design 2: Height = 176mm.
Width = 483mm.
Width = 483mm.
PSP/1
PIP/2
Design 1
5 x PSF-T4
5 x PIF-T4
5 x PSFT7
5 x PIFT7
Part Number
PSP4/1
PIP4/1
PSP7/1
PIP7/1
Design 2
5 x PSF-T4
5 x PIF-T4
5 x PSFT7
5 x PIFT7
- 22 -
Part Number
PSP4/2
PIP4/2
PSP7/2
PIP7/2
+ Ten 47
CABLE SPLITTERS &
CABLE BREAKOUTS
Incorporating our Powerline Panel connectors and housed in a tough Rubber enclosure,
these units can be configured for several inlet / outlet options utilising either our T4 or T7
Panel connectors.
All Cable and Panel connectors are IP2X rated, once assembled and coupled, the Cable
Splitter is sealed to IP65.
CST1PS2PS-N-T7
T-Piece Description
1 Inlet, 2 Outlet
Inlet A
1 x PS
1 x PS
Outlet B
1 x PS
1 x PI
Outlet C
1 x PS
1 x PI
Part Number
CST1PS2PS-*-**
CS1PS2PI-*-**
• Please add E (Earth), N (Neutral), 1 (Line 1), 2 ( Line 2) or 3 (Line 3) as required.
• Other Inlet/Outlet configurations are possible. P lease consult our factory to discuss any requirements.
As an alternative to the Cable Splitters, customers have used our solution to convert 1 Powerline
connector into 2 tails. The connectors can be configured in any combination of Male and Female
to suit individual applications. The standard design uses 2 x 120mm2 single core cables crimped
into 1 connector and tail lengths defined by y our requirements Sealed to IP67 when coupled.
Cable Breakout
1 Female & 2 x Male
1 Male & 2 x Female
Connector A
1 x CCF
1 x CPF
Tail B
1 x CCF
1 x CPF
Tail C
1 x CCF
1 x CPF
Part Number
CSB1CF2CM-*-120-**
CSB1CM2CF-*-120-**
• * = Please add E (Earth), N (Neutral), 1 (Line 1 ) , 2 (Line 2) or 3 (Line 3) as required.
• ** = Please add cable tail lengths required. .
• Other Inlet/Outlet configurations are possible. P l e a se consult our factory to discuss any requirements.
CSB1CF2CM-1-120-5
- 23 -
+ Ten 47
PHASE CONVERTER CONNECTORS
When confronted with requirements to change Phases (L1 to L2, L2 to L3 etc etc) these Double
ended connectors allow conversion from existing Male or Female contacts.
The converters are supplied with 1 x “CCF” style 750Amp contact and 1 x “CPF” style 750Amp
contact.
All connectors are IP2X when unmated and sealed to IP68 when mated.
Available with “CCF” and “CPF” style cable connections and L1, L2 & L3 positions.
Item
L1 to L2 Phase Converter
L1 to L3 Phase Converter
L2 to L1 Phase Converter
L2 to L3 Phase Converter
L3 to L1 Phase Converter
L3 to L2 Phase Converter
Part Number
PHC-L1-L2-T7
PHC-L1-L3-T7
PHC-L2-L1-T7
PHC-L2-L3-T7
PHC-L3-L1-T7
PHC-L3-L2-T7
PHC-L1-L2-T7
GENDER CONVERTER CONNECTORS
When confronted with unexpected or incorrect hook-up situations, these Double ended connectors
allow conversion from Male to Female or Female to Male Powerline connections on existing Chassis
or Cable mounts.
The “GEC-MF” unit is supplied with 2 x “CCF” style 750Amp connectors to convert from an existing
Male Insulator to the required Female.
The “GEC-FM” unit is supplied with 2 x “CPF” style 750Amp connectors to convert from an existing
Female Insulator to the required Male.
All connectors are IP2X when unmated and sealed to IP68 when mated.
Available in positions Earth, Neutral, Line 1, Line 2 & Line 3.
GEC-MF style
Item
Male to Female Earth Converter
Male to Female Neutral Converter
Male to Female L1 Converter
Male to Female L2 Converter
Male to Female L3 Converter
Part Number
GEC-MF-E-*-T7
GEC-MF-N-*-T7
GEC-MF-L1-*-T7
GEC-MF-L2-*-T7
GEC-MF-L3-*-T7
Female to Male Earth Converter
Female to Male Neutral Converter
Female to Male L1 Converter
Female to Male L2 Converter
Female to Male L3 Converter
GEC-FM-E-*-T7
GEC-FM-N-*-T7
GEC-FM-L1-*-T7
GEC-FM-L2-*-T7
GEC-FM-L3-*-T7
* Add the following codes to identify connector colour:
• GN = Green
GY = Grey
• BU = Blue
WH = White
• BR = Brown
RD = Red
• BK = Black
YL = Yellow
GEC-FM style
- 24 -
+ Ten 47
REPLACEMENT COMPONENT PARTS
Ten 47 can supply individual component parts as:
Insulators for our CCF and CPF connectors with clipped contacts.
Insulators for Line Source and Drain connectors utilising a Dowel (cotter) pin.
“Old” and “New Harmonised” coloured Insulators.
Connectors for G-Clamp, Horizontal Clamp, Rotary Clamp , Overhead Line and Fuse Carrier
connectors.
Cable Glands.
Other components, please contact our factory.
Item
Part Number
Cable Connector (CCF) Insulator Kit
Cable Plug (CPF) Insulator Kit
CCF-*-**-INS
CPF-*-**-INS
Line Source Insulator Kit (with Dowel pin)
Line Drain Insulator Kit (with Dowel pin)
LS-*-**-KIT
LD-*-**-KIT
Source Insulator and Dowel pin for G-Clamps,
Horizontal Clamp, Rotary Clamp and Underground
connectors.
PS-*-**-NF-KIT
- 25 -
Item
Cable Gland 15mm - 23mm
Cable Gland 19mm - 28mm
Cable Gland 22mm - 32mm
Cable Gland 30mm - 37mm
Part Number
M40-S
M40-M
M40-OS
M50
+ Ten 47
POWERLINE DEVICES &
PROTECTIVE CASES
As well as supplying individual Protective Cases and Powerline Devices, we supply both products as complete
kits ready for immediate use, storage and reuse.
Some of our more common kit part numbers are shown below. Please contact us for any special
requirements
Description
G-Clamp Short Arm, 3 Phase, Neutral & Tool
G-Clamp 90o Arm, 3 Phase, Neutral & Tool
G-Clamp Long Arm, 3 Phase, Neutral & Tool
Part Number
GCS-3PNT-PC
GCR-3PNT-PC
GCL-3PNT-PC
Horizontal Clamp Short Arm, 3 Phase, Neutral & Tool
Horizontal Clamp 90o Arm, 3 Phase, Neutral & Tool
Horizontal Clamp Long Arm, 3 Phase, Neutral & Tool
HCS-3PNT-PC
HCR-3PNT-PC
HCL-3PNT-PC
Rotary Clamp, 3 Phase, Neutral, Earth & Tool
Rotary Clamp, 3 Phase, Neutral & Tool
Rotary Clamp, 3 Phase & Tool
RC-3PNET-PC
RC-3PNT-PC
RC-3PT-PC
Overhead Line Assembly (3m x 50mm2 cable), 3 Phase & Neutral
Underground Cable Connector, 3 Phase, Neutral & Tool
OH3-3PN-PC
UCC-3PNT-PC
JSU-3PN-DF-PC
JPU-3PN-DF-PC
JSU / JPU-3P-PC
JSU / JPU-3PN-PC
JSU 3 Phase, Neutral & Dummy Fuses
JPU 3 Phase, Neutral & Dummy Fuses
JSU / JPU 3 Phase
JSU / JPU 3 Phase & Neutral
- 26 -
+ Ten 47
PROTECTIVE CASES
Waterproof
Dustproof
Crushproof
Buoyant
Corrosion Proof
NATA Codified
Foam sets available to cut/shape
individual requirements.
4 digit combination locks available
Automatic Pressure Release Valve
Easy Open latches
Rubberised Handles for comfort and grip
Part
Number
PC1120
PC1150
PC1200
PC1300
PC1400
PC1430
PC1450
PC1470
PC1490
PC1500
PC1510*
PC1520
PC1550
PC1560*
PC1600
PC1610*
PC1620*
PC1650*
PC1660*
PC1700*
PC1720*
PC1750*
PC0340*
PC0350*
Pc0370*
Weight Internal Internal Internal Internal
with
Depth
Depth
Length Width
foam
mm
Base
Lid
mm
Kg
mm
mm
0.62
124
65
12
187
0.82
149
74
19
212
1.26
184
74
30
238
1.60
184
125
30
238
2.04
230
101
30
305
2.95
158
245
40
358
3.02
263
107
45
376
2.26
268
60
35
400
2.82
292
454
67
38
3.68
290
432
109
46
5.95
289
514
147
46
454
4.00
324
125
46
481
5.08
367
151
46
510
8.00
387
180
52
552
6.14
427
154
46
563
10.2
435
217
52
560
10.66
432
268
52
736
15.26
454
220
47
740
19.58
525
359
89
910
7.46
351
44
89
1067
9.04
343
89
44
1283
10.06
341
44
89
455
11.84
455
315
90
508
14.24
508
350
120
610
18.9
610
118
452
BLACK
Yellow
Orange
Grey
Green
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
*Transportable Case with wheels (optional extra on 0350 & 0370)
- 27 -
+ Ten 47
POWER CABLE SUPPORT STAND
The design of this cable support stand helps to reduce stresses that occur on electrical connectors due
to the weight of the power cables being connected.
The unit can be assembled without any tools and is portable to allow for connection of cables to various
applications including Low Voltage Pillars, Switchgear equipment, Substations etc.
The 8 supporting arms are positioned to give support at various connection heights and there are 2
cable tie ropes to secure the cables in place.
Once assembled, from ground to top measures approximately 2.0 metres and weighs 9.5kg.
- 28 -
+ Ten 47
HO7RN-F
SINGLE CORE Flexible cable
Nominal Voltage:
Nominal Service Temperature:
Maximum Conductor Temperature:
Maximum Short-Circuit Temperature:
Standards:
Conductor:
Insulation:
Outer Sheath:
Colour:
Applications:
450/750V
(0.6/1KV is acceptable in Fixed Protected assemblies).
-25ºC +55ºC
+60ºC (Mobile) +85ºC (Fixed)
200ºC
HD22.4. HD516. IEC 60245-4 TYPE 66. NFC 32-102-4
Flexible Class 5 Plain Copper.
Cross-linked Elastomer.
Cross-linked Elastomer.
Black.
Flexible cable for mobile service. Electric appliances and building sites.
The cable can be installed in open air or buried with extra mechanical
protection.
Permissible current rating is measured for an ambient temperature 30ºC and a maximum operating temperature
of 85ºC. For other temperatures please refer to correction factors.
Conductor Size
mm²
10
16
25
35
50
70
95
120
150
185
240
300
500
Nominal
OD mm
10.1
11.4
13.4
14.7
17.5
19.6
22.0
24.2
26.6
28.8
32.2
34.9
43.1
Nominal Weight
Kg/km
182
255
367
482
669
896
1164
1431
1739
2111
2732
3477
5751
Current Capacity Amps
Open air
77
102
136
168
203
254
315
363
416
475
559
637
833
Correction Factors for air temperature other than 30ºC
T. air (ºC)
30
35
40
45
Mobile Service
1
0.91
0.82
0.71
Fixed Installation
1
0.96
0.91
0.87
- 29 -
Voltage Drop
(V/A-km)
3.94
2.5
1.68
1.21
0.87
0.64
0.44
0.4
0.35
0.32
0.26
0.23
0.18
50
0.58
0.82
+ Ten 47
CABLE ASSEMBLIES
Ten 47 can supply cable, plugs, sockets, cam-loks, lugs or complete cable assemblies to
customer requirements.
The following table shows ordering information for some of the most common cable
assemblies using our single core H07RN-F cable, however please contact us to discuss any
particular requirements you have.
EXAMPLE
ASSEMBLY CONFIGURATION
Cable Connector to Cable Connector
Cable Connector to Cable Plug
Cable Connector to LUG
Cable Plug to Cable Plug
Cable Plug to LUG
LUG to LUG
CCA
CPA
CLA
PPA
PLA
LLA
KEY POSITION
Earth
Neutral
Line 1
Line 2
Line 3
E
N
L1
L2
L3
CABLE SIZE
as required in mm²
ASSEMBLY LENGTH
as required in metres
LUG Bolt Size (if applicable)
PLA
E
M6
M8
M10
M12
M16
CABLE TYPE *
* Other cable types are available, please consult factory
- 30 -
120
10
M12
H07
+ Ten 47
POWERLINE CONNECTORS
CONNECTOR DIMENSIONS
Cable Plug
Cable gland M40
OR Sealing gasket
32mm Ø
Touch proof
190mm
Cable Connector
Cable gland M40
42.5mm Ø
Touch proof
170mm
Cut Out Dimensions
Panel Socket
Panel Inlet
4 holes x
5.5mm
42.5mm
44mm
47mm
42.5mm
42.5mm
42.5mm
4 holes x
95mm min.
- 31 -
5.5mm
+ Ten 47
POWERLINE CONNECTORS
CONNECTOR DIMENSIONS
Panel Socket
32.25mm
M12
38mm
44.95mm
43.2mm
12.7mm
42.5mm
56.6mm
Touch proof
20mm
82.95mm
Panel Inlet
20mm
44.95mm
104.25mm
59.3mm
32mm
OR Sealing gasket
32.25mm
12.7
11
- 32 -
46.6mm
M12
56.6mm
Touch proof
+ Ten 47
POWERLINE CONNECTORS
DEFINITIONS/TERMINOLOGY
RATED CURRENT
The current rating of the connector is determined by
the conductor size and type utilised.
Values are taken from IEE wiring regulations BS7671
Table 4F1A Reference method 12 (cables in Free
Air).
The quoted values relate to non-armoured Single
core, copper stranded cable with Rubber insulation
and an operating temperature of 85ºC.
The de-rated values for ambient temperature are
taken from Table 4H2A.
RATED VOLTAGE
The determined voltage of a connector from which the
related operating characteristics are defined.
CONTACT RESISTANCE
MATING CYCLES
The minimum number of continuous mating operations the
connectors will withstand without damage to their operation or
safety.
The values assume normal usage.
SET SCREW TERMINATION
Two threaded set screws at the cable entry point into the
contact.
The screws are tightened to compress a copper sleeve(s)
fitted around the strands of the cable conductor.
The standard contact is supplied with a sleeve suitable for
120mm² csa.
When used with smaller cable sizes, additional sleeves are
required to suit the cable size.
The contacts are Silver Plated Copper Alloy
The resistance occurring at the point of two contact
areas.
Its value is calculated with the measured voltage drop
and the rated current.
CRIMP TERMINATION
TEST VOLTAGE
FIXED LOCKING
The voltage the connector will withstand without
breakdown or flashover under test conditions.
Compression termination.
The contacts are Silver Plated Oxygen Free high conductivity
Copper.
SURGE CURRENT
The current the connector will withstand during a
short time surge or current spike. Duration 10msecs.
Once mated, the connectors are locked together via a metal
pin.
A tool is required to release this locking mechanism to allow
disconnection.
This version provides additional safety where unsupervised or
public access to live equipment may be possible.
INGRESS PROTECTION
HARMONISED COLOUR CODING
Level of resistance to dust and water ingress
according to EN60529.
When mated, POWERLINE connectors meet the
requirements of IP68, submersible in water and
closed to entry of foreign objects.
CREEPAGE
The shortest distance along the surface of the
Insulating material between two conductive parts.
This is also a function of the properties of the
Insulating material.
CLEARANCE
The shortest distance in air for arcing potential
between two conductive parts.
CE CABLE GLANDS
On 31st March 2004, the IEE published Amendment No. 2 to
BS7671: 2001
(IEE Wiring Regulations).
This amendment specifies new cable core colours for
Electrical installations in the UK.
These “Harmonised” colours bring the UK more closely in line
with practice in mainland Europe.
Electrical installation work commencing after 31st March 2004
may use harmonised colours or the pre-existing colours, but
not both.
Work commencing after 31st March 2006 will be required to
comply with harmonised colours and must not use old colours.
POWERLINE SERIES
New Harmonised Colour Codes & Marking for Single
and Three-Phase applications.
In December 1999, European standard EN50262
(metric glands) replaced the withdrawn standard
DIN46320 (PG glands).
The transition period for granting certification marks
for PG glands ended on 1st March 2001.
In order to comply with CE Certification requirements,
POWERLINE utilises metric glands compliant with
current legislation and specifications.
Function
Phase of single phase circuit
Neutral of single or three-phase circuit
Phase 1 of three-phase a.c. circuit
Phase 2 of three-phase a.c. circuit
Phase 3 of three-phase a.c. circuit
Alphanumeric
L
N
L1
L2
L3
- 33 -
Colour
Brown
Blue
Brown
Black
Grey
+ Ten 47
POWERLINE CONNECTORS
CONNECTOR PARAMETERS
VALUE
0.53kg
0.51kg
0.54kg
0.50kg
0.48kg
0.51kg
0.63kg
0.60kg
0.37kg
0.34kg
0.39kg
0.35kg
12Nm
30Nm max.
13Nm
500
2.5kN Axial Load
UL94 V0
IP68
2000V AC
6.8kV AC - 1 minute
5Gohms @ 500v
1000V AC or DC
5kV - 1 minute @ 50Hz
<5mohms
16kA
12kA
62kA - 10mseconds
>25mm
>25mm
-30ºC / +125ºC
TECHNICAL PARAMETER
CCF-*-**-S120-S-FP weight
CCF-*-**-S120-M-FP weight
CCF-*-**-S120-OS-FP weight
CPF-*-**-S120-S-FP weight
CPF-*-**-S120-M-FP weight
CPF-*-**-S120-OS-FP weight
CCF-*-**-C240-OS-FP weight
CPF-*-**-C240-OS-FP weight
PSF-*-**-T4-FP weight
PIF-*-**-T4-FP weight
PSF-*-**-T7-FP weight
PIF-*-**-T7-FP weight
Set Screw Control Tightening Torque
Panel Contact Tightening Torque
Cable Gland Tightening Torque
Minimum Mating Cycles
Contact Retention in Insulator
Flammability
Environmental Sealing (when mated)
Rated Voltage to Earth
Minimum Flashover (EN60309-1)
Minimum Insulation Resistance
Operating Voltage
Test Voltage (Mated Condition)
Contact Resistance
Short Circuit Current - 1 second
Short Circuit Current - 3 seconds
Surge Current (DIN VDE 0102/1.90)
Creepage Distance
Clearance Distance
Temperature Range
- 34 -
+ Ten 47
POWERLINE CONNECTORS
CONNECTORS RATED CURRENT
Connector Style
Part Number
Current
Minimum
Cable c.s.a. for
Rated Current
(in free air)
Panel Socket
Panel Inlet
Panel Socket
Panel Inlet
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Connector
Cable Plug
Cable Plug
Cable Plug
Cable Plug
Cable Plug
Cable Plug
Cable Connector
Cable Connector
Cable Connector
Cable Plug
Cable Plug
Cable Plug
PSF-*-**-T4
PIF-*-**-T4
PSF-*-**-T7
PIF-*-**-T7
CCF-*-**-S25-S
CCF-*-**-S35-S
CCF-*-**-S50-S
CCF-*-**-S70-S
CCF-*-**-S95-S
CCF-*-**-S120-S
CPF-*-**-S25-S
CPF-*-**-S35-S
CPF-*-**-S50-S
CPF-*-**-S70-S
CPF-*-**-S95-S
CPF-*-**-S120-S
CCF-*-**-C185-M
CCF-*-**-C240-OS
CCF-*-**-C300-M50
CPF-*-**-C185-M
CPF-*-**-C240-OS
CPF-*-**-C300-M50
431A
431A
750A
750A
154A
192A
235A
303A
S70A
431A
154A
192A
235A
303A
370A
431A
573A
679A
750A
573A
679A
750A
* = Key Position (Earth, Neutral, Line 1, Line 2, Line 3)
** = Colour (Green, Blue, Brown, Black, Grey)
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120mm²
120mm²
300mm²
300mm²
25mm²
35mm²
50mm²
70mm²
95mm²
120mm²
25mm²
35mm²
50mm²
70mm²
95mm²
120mm²
185mm²
240mm²
300mm²
185mm²
240mm²
300mm²
Contact
Termination
M12 Thread
M12 Thread
M12 Thread
M12 Thread
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Set Screw
Crimp
Crimp
Crimp
Crimp
Crimp
Crimp
+ Ten 47
POWERLINE CONNECTORS
REFERENCE DATA FOR CABLE SELECTION
The Current Rating of the connector is determined by the conductor size and type utilised.
For this publication, values are taken from IEE wiring regulations BS7671 Table 4F1A
Reference Method 12 (Free Air).
The quoted values relate to non-armoured Single Core, Copper stranded cables with Rubber
Insulation and an operating temperature of 85ºC.
Derating Data for 85°C Rubber Insulated Cables
900
800
Current Amps
700
600
500
400
300
200
100
0
30
35
40
45
50
55
60
65
70
75
80
Ambient Temperature ºC
25mm²
150mm²
35mm²
185mm²
50mm²
240mm²
70mm²
300mm²
95mm²
120mm²
Powerline contacts are suitable for termination onto Aluminium conductors for short term applications..
However, we recommend that bi-metallic contacts or cable lugs are used to provide optimum
electrical and mechanical performance over time and repeated use.
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85
+ Ten 47
POWERLINE CONNECTORS
TOOLS AND DATA
Cable Size
Insulation Strip (dim C)
Recommended Number
of Crimps
Hand Operated Crimp
Tool
Cordless Hydraulic
Crimp Tool
Crimp Die Set
Contact Removal Tool
Up to
120mm²
33mm
N/A
(set screw)
N/A
185mm²
Class 2
40mm
2
240mm²
Class 2
40mm
3
300mm²
Class 2
40mm
3
185mm²
Class 5
40mm
2
240mm²
Class 5
40mm
3
300mm²
Class 5
40mm
3
HT131-C
HT131-C
HT131-C
HT131-C
HT131-C
HT131-C
N/A
B131-C
B131-C
B131-C
B131-C
B131-C
B131-C
N/A
REM-185P
ME4D-C
REM-240P
ME60-C
REM-240P
ME60-C
REM-300M50P
T185-CF
REM-240P
T240-CF
REM-240P
T300-CF
REM-300M50P
It is recommended to apply multiple crimp compress ions in accordance with the
above table to obtain optimum mechanical and electrical performance.
The correct sequence of compressions is as shown a bove.
When correctly terminated, the Electrical and Mech anical performance of the Crimp
will be in accordance with IEC61238-1.
185mm² Crimp: Tensile Strength = 11,100N min.
240mm² Crimp: Tensile Strength = 14,400N min.
300mm² Crimp: Tensile Strength = 18,000N min.
Due to the numerous cable types available, it is r ecommended to contact Ten 47 to
confirm cable & crimp suitability.
Connector Release Key: REM-FL
To release a mated pair of connectors,
we recommend the use of our REM-FL
key.
It is designed to push the secondary
locking pin away from the locked position
without any damage occurring to the
Insulator.
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+ Ten 47
CRIMPING TOOLS
Crimping T ool HT131-C
Crimping Tool B131-C
This tool features a double speed action; a
fast advancing speed for rapid approach of
the dies to the contact and a slower, more
powerful speed for crimping.
14.4v cordless hydraulic crimping tool,
lightweight and balanced for single hand
operation.
This tool features a double speed action; a
fast advancing speed for rapid approach of the
dies to the contact and a slower, more
powerful speed for crimping.
The tool will accept all semi-circular slotted
dies common to most 130kN tools.
For ease of operation and operator comfort,
the tool head can be fully rotated through 180º.
A microprocessor controls the tool operation
and automatically cuts out the motor on
completion of the crimping operation. This
saves energy and extends the battery life.
The residual battery capacity is automatically
displayed after every cycle.
Fitted with an integral socket for connection to
a 12v DC external power supply.
The tool will accept all semi-circular slotted
dies common to most 130kN tools.
The built in safety valve will by-pass the oil
supply when maximum pressure is reached.
A pressure release system can easily be
operated at any stage of the compression.
ISO 9001 : 2008
Certificate : FS581148
- 38 -
+ Ten 47
Also available from TEN 47
Rennsteig - Cable and Connector tooling
http://www.ten47.com/products/temporary-power/rennsteig-tools/
CABLE GUARD
Cableguard - High Quality, Durable
Cable Protection System
http://www.cableguard.eu/
Ten 47 Limited
Unit 2B Frances Industrial Park
Kirkcaldy, Scotland, UK
KY1 2XZ
Tel: +44 (0)1592 655725
Fax: +44 (0)1592 651049
Email: sales@ten47.com
www.ten47.com