v300 set up instructions

IN-V300-08
V300 SET UP INSTRUCTIONS
FOR ADDITIONAL REFERENCES SEE H431 AND Q431
SAFETY INSTRUCTIONS
!
!
Before using any Fluid Metering, Inc. product read the following safety instructions
as well as specific product specifications and operating instructions.
Warning! Fire, electrical shock or explosion may occur if used near combustibles
explosive atmosphere, corrosive air, wet environment or submerged in fluid.
Turn off the electrical power before checking pump for any problems.
Connect motor, speed controllers, or any other electrical devices
based on Fluid Metering Inc. specifications. Any unauthorized work
performed on the product by the purchaser or by third parties can
impair product functionality and thereby relieves Fluid Metering, Inc.
of all warranty claims or liability for any misuse that will cause
damage to product and/or injury to the individual.
Power cables and leads should not be bent, pulled or inserted by
excessive force. Otherwise there is a threat of electrical shock or fire.
Replace any inline fuses only with fuse rating as specified by
Fluid Metering, Inc.
When pump/drive is under operation, never point discharge tubing
into face or touch any rotating components of pump. In a power
down thermal overload cut-in condition, unplug or turn off power
to pump. Always allow a cool down period before restarting:
otherwise, injury or damage may occur.
For 30 seconds after power is removed from pump/drive: do not
touch any output terminals. Electrical shock may occur because of
residual voltage.
Figure 1
!
Caution! Fire, electrical shock, injury and damage may
occur if not used in accordance with Fluid Metering, Inc.
specifications and operation instructions.
Do not put wet fingers into power outlet of unit.
Do not operate with wet hands.
Do not operate drive assemblies that require a hard mount
(to be bolted down) unless they are mounted per Fluid Metering.
specifications, if not injury may occur and/or damage to unit.
Do not touch any rotating pump or motor components: injury
may occur.
Do not run pump dry, unless designed for that service.
Running dry is harmful to the pump, and will cause excessive
heating due to internal friction.
Check pump rotation and inlet/outlet pump port orientation
before connecting power to pump. If not injury may occur.
When pulling out cords from outlets do not pull cord, grasp
plug to prevent plug damage or electrical shock.
Fluid Metering, Inc. Drive Motors become HOT and can
cause a burn. DO NOT TOUCH!
Figure 2
1
IN-V300-08
1.0 General Description
The V300 Stroke Rate Controller provides precision
flow control for FMI variable speed "V" Series pumps.
The V300 accomplishes this by varying the pump
stroke rate from 5% to 100% of the drive’s rated speed
range of 90 to 1800 Strokes per Minute (SPM). The
complete pump system consists of the V300 Controller
and a variable speed "V" Series Pump. The V300 and
pump are connected via a single cable (standard
length is 4 meters while optional extension cables up to
20 meters are readily available).
top or as a Wall-mount (secured to a wall panel - see
Figure 4 for template)
3.1.1 Table-top:
The system is configured for table top installation initially with rubber grommets slid into the mounting slots.
Before moving on to configuring the control module,
make sure that these rubber grommets are in place.
There are no further installation steps for table top use.
3.1.2 Wall-Mounting:
For wall mounting, it is necessary to remove the four
rubber grommets from the control module before
attempting to mount. Each unit must be mounted in the
correct orientation; with the labels facing right side up,
the control module will have the cables at the bottom,
the pump module will have the pump mounted to the
bottom as well. Wall mounting may require an appropriate mounting board of at least 1/2”(12mm) thickness
to straddle the studs of a typical plasterboard wall. See
Figure 4
The pump is comprised of a 90 volt DC pump drive
module (PDM) with integrally mounted pump head
module (PHM), and is available in two configurations,
QV and RHV, to accommodate FMI's full range of
pump head sizes.
1.1 Features (See Figures 1 & 2)
Convenient front panel membrane switches for
Run, Stop, Increase Flow & Decrease Flow.
3 1/2 Digit LCD displays percent of Flow/Speed.
Selectable Manual or Analog flow rate control.
Manual setting of flow rate with 0.1% adjustability
Analog Input selectable 4-20 mA, 0-5 VDC, and
0-10 VDC input for communication with process
instrumentation.
Start, Stop, and Reverse Flow while maintaining
flow settings.
Current fold back eliminates stalled motor/
electronics damage.
Universal Power accepts 100-240 VAC 50/60 Hz
Quick connections for power, analog input, and
pump modules.
Rugged, Anodized Aluminum Enclosure designed
for bench-top or wall mounting.
!
Caution: Do not mount V300 Controller or Pump
Modules directly to plaster board.
3.2 Setup:
The configuration is set by selecting one of four interface modes accomplished with a 'set and forget' screwdriver slotted mode switch located on the front panel.
The controller also incorporates a screwdriver slotted
pump reversing switch on the front panel to facilitate
special maintenance requirements. In all cases, the
stroke rate is limited to a minimum of 5.0% and a maximum of 100.0% providing a stroke rate of 90 (5.0%)
to 1800 (100.0%) strokes per minute.
The reversing switch is marked as "REV", "OFF", and
"FWD". It must be set to "FWD" for normal operation.
(See Figure 1)
2.0 Specifications ( See Fig. 3 Page 5)
2.1 Power In
Supply Voltage: 100-240VAC +/- 10%, 50/60 Hz.
Main Supply Current: 0.5 Amp
Fuses: T250V-1A (time lag), 5x20mm, 2 required
Note: If the reversing switch is changed while the
motor is running, the control module will shut down the
pump and wait until the user presses "RUN". If the
switch is left in the "OFF" position, the display will indicate a steady "OFF" condition.
2.2 Physical
Dimensions: 7" H x 6 1/8" W x 4 3/4" D (180 x 158 x
120 mm) Weight: 3.8 lbs. (1.72kgs)
The "RUN" button will start the pump drive module.
The display will indicate the current stroke rate. The
"STOP" button will immediately stop the pump and the
display will alternate between "OFF" and the current
stroke rate. The pump will remain "OFF" until the user
presses "RUN".
2.3 Environment :
In door use only.
Humidity: 80% max for temperatures up to 31°C,
decreasing linearly to 50% relative humidity at 40°C.
Pollution degree 2.
Operating temperatures range from 5ºC to 40ºC (41ºF
to 104ºF)
!
Caution: Do not attempt to apply power to the control
unit until it is configured to one of the following modes.
3.2.1 Manual Mode
Use this mode if you want to control the stroke rate
manually. This mode allows you to select a stroke rate
by pressing the up and down arrows located next to the
3.0 Installation & Setup
3.1 Installation:
The V300 modules are designed to operate on a Table2
IN-V300-08
display. The stroke rate is displayed as a percentage
of the fastest rate. If you attempt to go beyond these
limits, the display will show three dashes indicating you
have reached a limit.
a voltage input source of 0 to 10 VDC. This voltage
level interface utilizes the "ANALOG INPUT" connector
on the control module to connect to the user's voltage
source. Standard RG58 or other coaxial cable should
be utilized for inducted noise immunity. (See Figure 2
for cable connections)
To run the V300 system in manual mode, simply turn
the Mode Switch to "MANUAL" using a screwdriver.
Note: In manual mode, the motor will not start until the
user presses the "RUN" button. This allows the user to
adjust the stroke rate prior to starting the pump. The
last stroke rate to be selected before turning off the
power will be the stroke rate stored for the next power
up.
The 0-10 VDC interface requires approximately 1 mA
of drive current at 10 VDC thus making it compatible
with most analog voltage interface modules. The
stroke rate is displayed as a percentage of the fastest
rate. The stroke rate is limited to a minimum of 5.0%
and a maximum of 100.0%. If the control voltage is
less then the minimum of 5.0% the display will alternate
three dashes and the control value, indicating you are
under the limit.
3.2.2 Analog Input Modes
General Note: While configured for a remote interface, the actual percentage of the Stroke Rate
Maximum is displayed on the LCD for easy monitoring.
To run the V300 system in 0-10 V Mode, simply turn the
Mode Switch to "0-10 V" using a screwdriver. (See
Figure 1)
a) 0-5 Volt Mode: Use this mode to remotely control
the stroke rate with a voltage source of 0 to 5 VDC.
This voltage level interface utilizes the "ANALOG
INPUT" connector on the control module to connect to
the user's voltage source. (see figure 2)
0-10 Volt input specifications
Isolated input:
limited to ± 30 VDC from
earth ground.
Input voltage range:
0-10 VDC
Input current at 10 volts:
1 mA
Maximum Rate (100.0%):
9.5 VDC
Minimum Rate (5.0%):
450 mVDC
Interface Linearity:
1.5%
Accuracy:
1%
Standard RG58 or other coaxial cable should be utilized for inducted noise immunity. The 0-5 volt interface requires approximately 2 mA of drive current at 5
volts thus making it compatible with most analog voltage interface modules. The stroke rate is displayed as
a percentage of the fastest rate. The stroke rate is limited to a minimum of 5.0% and a maximum of 100.0%.
If the control voltage is less then the minimum of 5.0%
the display will alternate three dashes and the control
value, indicating you are under the limit.
!
Caution: If power is applied to the control unit
while in 0-10 V Mode, the motor will start automatically
if the input voltage is 450 mV or above. The "STOP"
and "RUN" buttons will stop and start the pump while in
the 0-10 Volt mode however the up down arrows are
not functional in this mode.
To run the V300 system in 0-5 V mode, simply turn the
Mode Switch to "0-5 V" using a screwdriver (see Fig 1).
0-5 Volt input specifications:
Isolated input:
limited to ± 30 VDC from
earth ground.
Input voltage range
0-5 VCD
Input current at 5 volts
2 mA
Maximum Rate (100.0%)
4.5 V
Minimum Rate (5.0%)
225 mVDC
Interface Linearity
1.5%
Accuracy
1%
c) 4-20 mA Mode: Use this mode to remotely control
the stroke rate with a current source of 4 to 20 mA DC.
This current level interface utilizes the "ANALOG
INPUT" connector on the control module to connect to
the user's current loop controller.
Standard RG58 or other coaxial cable should be utilized for inducted noise immunity. The 4-20 mA interface requires approximately 3.8 V of drive voltage to
achieve 20 mA. thus making it compatible with most
current control loop configurations.
!
Caution: If power is applied to the control unit
while in 0-5 V mode, the motor will start automatically if
the input voltage is 225 mV or above. The "STOP" and
"RUN" buttons will stop and start the pump while in the
0-5 VDC mode however the up down arrows are not
functional in this mode.
The input is isolated to allow the control module to be
inserted anywhere into a current loop that does not
exceed ± 30 volts from earth ground. The stroke rate
is displayed as a percentage of the fastest rate. The
stroke rate is limited to a minimum of 5.0% and a maximum of 100.0%. If the control current results in less
then the minimum of 5.0% the display will alternate
three dashes and the control current percentage, indi-
b) 0-10 Volt Mode:
Use this mode to remotely control the stroke rate with
3
IN-V300-08
cating you are under the limit. (See Figure 2 for cable
connections)
!
CAUTION CHECK LIST
Make sure the Power Switch is turned off prior to connecting the approved power cable to the AC power outlet.
a) Do not attempt to apply power to the control
unit until all of the above installation and set up
procedures have been completed.
To run the V300 system in 4-20 mA mode, simply turn
the Mode Switch to "4-20 mA" using a screwdriver.
(See Figure 1)
4-20 mA current input specifications:
Isolated input:
limited to ± 30 VDC from
earth ground.
Input current range:
0-20 mA
Input voltage at 20 mA:
3.8 V
Max. Rate (100.0%):
20 mA
Min. Rate (5.0%):
4.8 mA
Interface Linearity:
1.5%
Accuracy:
1%
b) Double check reversing and mode switches
prior to turning on the power switch.
c) Since the pump drive module can be a
substantial distance from the control unit, it
is imperative the operator visually verify that
the pump drive module is ready for use and is
not in the midst of some maintenance procedure.
!
Caution: If power is applied to the control unit
while in 4-20 mA mode, the motor will start automatically if the input current is 4.8 mA or above.The "STOP"
and "RUN" buttons will stop and start the pump while in
the 4-20 mA mode however the up down arrows are
not functional in this mode.
d) If the pump drive cable is disconnected from
the control unit, do not simply re-connect the
cable. Most likely, the pump drive module is
not currently usable due to some maintenance
procedure. The operator must ask the
appropriate personnel to connect the pump
drive module.
3.3 Fluidic Set Up
There are a variety of Pump Head Module(PHM)
configurations available for the V300 system.
Specific instructions are included with each configuration. It is important to follow the instructions included
with the PHM to insure correct operation.
4.1 In Manual Mode:
Turn on the AC power switch on the control module.
After a brief initialization period (about 5 sec.) the display will indicate the current stroke rate setting then
alternate the "OFF" display indicating the control is
waiting for the operator to press "RUN". At this time the
operator may adjust the stroke rate using the up and
down arrows. When the appropriate stroke rate % is
displayed, the operator presses "RUN" to start the
pump. At anytime, the operator may press "STOP" to
shut down the pump. After pressing "STOP" the pump
will remain off until the operator press "RUN". The
stroke rate may be adjusted while the pump is running
in addition to when it is in the off mode. The minimum
stroke rate is 5.0% and the maximum stroke rate is
100.0%. Attempting to exceed these limits will result in
the three dashes being displayed. While in manual
mode, the analog input signal is ignored completely.
All fluid connections should be completed prior to moving on to the next steps. In most cases, the pump cannot be run "dry" for more than a few minutes without
damaging.
FOR ADDITIONAL REFERENCES SEE H431 AND
Q431
3.4 Connecting the Drive Module
Connect the drive module cable to the control unit's
"PUMP Module" connector. The connector system is a
screw in type that will tighten when turned clockwise.
Tighten the connector hand tight. Do not over tighten,
damage to the control unit and or cable may result,
requiring factory service to repair.
4.2 All other Modes:
While the control module is set to one of the three analog interface modes, the control module is controlled by
the reference signal being sent through the BNC cable.
The display will indicate the percent of stroke rate
being requested by the analog interface. For example;
if the interface mode is 0-10 V, and the analog input is
1 V, the display will indicate approximately 10.0%.
These analog input modes are designed to operate
without user intervention however the "STOP" and
"RUN" buttons are active allowing the user to stop the
pump drive and restart the pump after being stopped
by the operator.
3.5 Connecting to the Main Power (AC Power)
The V300 utilizes a standard "IEC" style power cord.
The unit ships with a North American power cable and
may require a country specific power cable for your
locality. In any case, the V300 must be connected to
an approved grounded outlet of suitable AC voltage
designed for 100 to 240 VAC at 50 or 60 Hz. Your local
distributor can supply you with the proper power cord
for your needs. (See Figure 2 for cable connections)
4.0 Operation
4
IN-V300-08
6.0 Fuse Replacement:
The V300 utilizes a universal double fusing arrangement which allows the safe use in North America as
well as European Communities.
The fuse holder will not open without removing the
power cord. Once the power cord is removed, simply
pry up the fuse cover at the indicated screwdriver slots,
swing open the cover hinged towards the power socket. Then remove the fuse holder block by pulling it
straight out exposing the fuses. Always replace both
fuses with the same type and rating even if only one
has blown. The V300 requires two (2) 5x20mm 1 A 250 VAC Time Lag fuses. If the V300 blows these new
fuses, then the unit must be taken out of service and
returned to FMI for repair.
!
Caution: On power up, the pump will start
automatically. Do not turn on the power to the control
module unless you are sure that the pump is ready to
operate.
5.0 Current fold back:
The V300 incorporates a current fold back feature that
prevents motor heating in case of a jammed pump.
This current fold back feature makes it unlikely to blow
a fuse under normal and stalled motor conditions.
This design provides maximum torque to handle temporary loads yet remains safe in a stalled condition for
extended time frames. The fuses are intended to protect the mains from an internal failure of V300 power
circuits. In the unlikely event a fuse blows, it should be
replaced with the exact replacement type indicated in
"Fuse Replacement" (See section 6.0).
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5.75 146.1
V300
OUTLINE
4.0 101.6
V300
MOUNTING TEMPLATE
Figure 4