Wayne-Dalton TORQUEMASTER 5120 Owner`s manual

6100
TorqueMaster® Plus - Low Headroom
Installation Instructions and Owner’s Manual
IMPORTANT NOTICE!
Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a trained door systems
technician do the installation or repairs.
Copyright 2009 Wayne-Dalton Corp.
Part No. 341796
REV1 08/03/2009
Table of Contents
Important Safety Instructions................................................... 2
Package Contents.................................................................... 3
Door Section Identification....................................................... 4
Tools Required......................................................................... 5
Preparing The Opening............................................................ 6
Installation . .......................................................................7-27
Optional Installations....................................................... 28-33
TorqueMaster® Plus Rest Instructions....................... 28-31
Side Lock.............................................................. 32
Pull Rope............................................................... 32
Trolley Operator..................................................... 33
Maintenance.................................................................... 34-35
Cleaning................................................................ 34
Painting Instructions.........................................34-35
Dealer Locater Information.................................................... 35
Warranty................................................................................ 36
Definition of key words used in this manual:
WARNING
Indicates a potentially hazardous
situation which, if not avoided, could
result in severe or fatal injury.
CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT
FROM FAILURE TO FOLLOW INSTRUCTIONS.
IMPORTANT: Required step for safe and proper
door operation.
NOTE: Information assuring proper installation of the door.
WARNING To avoid possible
injury, Read these instructions
carefully before attempting
installation. If in question about
any of the procedures, do not
perform the work. Instead, have a
TRAINED door SYSTEMS TECHNICIAN
do the installation or repairs.
1. Read and follow all installation instructions.
2. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.
3. It is always recommended to wear eye protection when using tools, otherwise eye injury could result.
4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.
5. Doors 12’- 0” wide and wider should be installed by two persons, to avoid possible injury.
6. Operate door ONLY when it is properly adjusted and free from obstructions.
7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.
8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.
9. DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.
10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.
11. Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.
12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.
13. Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.
14. VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.
15. Test electric opener’s safety features monthly, following opener manufacturer’s instructions.
16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.
After installation is complete, fasten this manual
near garage door.
2
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
PRE-INSTALLATION
NOTE: Depending on the door model, some parts listed will not be supplied if not
necessary. rear supports may not be included with your door.
Package Contents
DOOR SectionS (as required)
(1) Center Bracket
assembly
(1)TorqueMaster® Spring tube
(2) Quick Install RH/LH
(2) Fully Adjustable RH/LH
Flagangles (as required) Flagangles (as required)
asymmetrical u-bar
(if required)
(2) Horizontal Track RH/LH
Cable Drum Assemblies
(1) Right & (1) Left
Drum Wraps
(1) Right & (1) Left
Q.I. Jamb Brackets
(As Required)
weather seal & nails
(if included)
Operator bracket
Rollers
(as required)
sTUDPLATE
(iF INCLUDE)
Top Brackets
(1) Right & (1) Left
(1) Loose Winding Shaft
(SINGLE SPRING Only)
Pull Handles
Lift Handles
1/4” - 20 x 9/16” track
bolts
(2) Vertical
Tracks RH/LH
#10 x 5/8” Pan Head SELF
TAPPING Screws (Black
Painted Heads)
9100, 9600, 5120, 5140
TorqueMaster® - Single and Double Spring
G
Installation Instructions and Owner’s Manual
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IMPORTANT NOTICE!
Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a qualified door agency
do the installation or repairs.
© Copyright 2005 Wayne-Dalton Corp.
Part No. 302868
Rev. 2 08/04/2005
MANUAL
(2) 3/8”- 16 Hex Nuts
End Brackets
(1) Right & (1) Left
pull rope
(if included)
5/16” x 1 5/8” Hex Head Lag
Screws (as required)
5/16”x 1-1/4” Clevis
PIN & COTTER PIN
1/4”- 20 Flanged Hex
Nuts (as required)
(2) 5/16”
flat
washers
(2) 3/8”-16 x 3/4” 1/4”-20 x 11/16” Self Drilling
Truss Head Bolts
Screws (as required)
#8 x 1 21/32” quadrex #8 x 1 13/32” quadrex
(4) 1/4”-20 x 5/8” 1/4”-14 x 5/8” Self Tapping (2) 5/16”Hex Nuts
Pan Head screws
Pan Head screws
Screws (as required)
Carriage Bolts
(As required)
(As required)
5/16” X 18 X 3/4”
CARRIAGE BOLTS
(as required)
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3
Door Section Identification
Tools Needed:
Warning label
NOTE: This provides an alternative
method for identifying your door
sections/stacking position.
Hinges are always pre-attached at
the top of each section (except top
section) and the hinges are stamped
for identification, #1, #2, #3, and #4 (#4
only on five section doors). See view
below. The stamp identifies the stacking
sequence of the section. The sequence
is always determined by #1 being the
bottom section to #3 or #4 being the
highest intermediate section. See views
to the right. If the stamp on the end
hinge is illegible, refer to the section
side view illustration to the right.
Top Section
#3
Warning label
Intermediate Section
#2
NOTE: Double end hinges are not
stamped for identification.
The section side view illustration shows
the end hinge profile of all the sections,
and can also be used in conjunction
with identifying each sections.
The bottom section can be
identified by #1 end hinges, the factory
attached bottom astragal, and by the
bottom bracket warning labels on each
end stile.
Lock Section
#1
Bottom Bracket
warning Labels
Bottom Section
Astragal
The lock section can be identified
by #2 end hinges.
The intermediate section can be
identified by #3 end hinges. The section
will have a warning label attached to
either the right or left hand end stile.
SECTION side view
7/8”
1 3/8”
1 1/8”
NOTE: #4 End hinges are used on the
fourth section of five section doors.
The top section can be identified
with no pre-installed end or center
hinges and U-bar attached to the top
section.
#1 end
hinge
#2 end
hinge
#3 end
hinge
BOT.
LOCK
INT.
Top
BOTTOM
BRACKET
Typical hinge stamping location
ASTRAGAL
4
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Power Drill
Ratchet Wrench
Pliers/Wire Cutters
Tape Measure
1/8”, 3/16” Drill Bits
Phillips Head Screwdriver
Flat Tip Screwdriver
Pencil
Needle Nose Pliers
Gloves
7/16”, 1/2”, 9/16”
Sockets
7/16” Socket Driver
3/8”, 7/16”, 1/2”, 9/16”
Wrenches
Safety Glasses
Hammer
vice grips
Vice clamps
(2) Saw Horses
PRE-INSTALLATION
Tools Required
Step Ladder
Removing An Existing Door
Counterbalance spring tension must always be released before any attempt is made to start removing an existing door.
WARNING
A powerful spring releasing its energy suddenly can cause severe or fatal injury. To avoid injury
have a trained door systems technician, using proper tools and instructions, release the spring
tension.
For detailed information see supplemental instructions “Removing an Existing Door /Preparing the Opening”. These instructions are available
at no charge from Wayne-Dalton Corp., P.O. Box 67, Mt. Hope, OH 44660, or at www.wayne-dalton.com.
5
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
P1
Tools Needed:
Recommended
tools from
page 5
Preparing the Opening
If you just removed your existing door or you are installing a
new door, complete all steps in PREPARING THE OPENING.
suitable mounting
surface 2” x 6”
lumber minimum
header board
2” x 6” lumber
preferred
To ensure secure mounting of track brackets, side and center
brackets, or steel angles to new or retro-fit construction,
it is recommended to follow the procedures outlined in
DASMA Technical Data Sheets #156, #161 and #164 at
www.dasma.com.
level header
plumb jambs
The inside perimeter of your garage door opening should
be framed with wood jamb and header material. The jambs
and header must be securely fastened to sound framing
members. It is recommended that 2” x 6” lumber be used.
The jambs must be plumb and the header level. The jambs
should extend a minimum of 12” (305 mm) above the top
of the opening for TorqueMaster counterbalance systems.
For low headroom applications, the jambs should extend to
the ceiling height. Minimum side clearance required, from
the opening to the wall, is 3-1/2” (89 mm).
IMPORTANT: Closely inspect jambs, header and mounting
surface. Any wood found not to be sound, must be
replaced.
door
height
door
width
headroom
header
backroom
For TorqueMaster counterbalance systems, a suitable
mounting surface (2” x 4”) must be firmly attached to the
wall, above the header at the center of the opening.
jamb
NOTE: Drill a 3/16” pilot hole in the mounting surface to
avoid splitting the lumber. Do not attach the mounting
surface with nails.
Weather Seal (May Not Be Included):
Cut the weather seal (if necessary) to fit the header and
jambs.
For quick install track: Align the header seal with the
inside edge of the header and temporarily secure it to the
header with equally spaced nails. Next, fit the jamb seals
up tight against the header seal and flush with the inside
edge of the jamb. Temporarily secure the jamb seals with
equally space nails approximately 12” to 18” apart. This
will keep the bottom section from falling out of the opening
during installation.
For fully adjustable track: Align the header seal 1/8” to
1/4” inside the header and temporarily secure it to the
header with equally spaced nails. Next, fit the jamb seals
up tight against the header seal and 1/8” to 1/4” inside
the jamb. Temporarily secure the jamb seals with equally
space nails approximately 12” to 18” apart. This will keep
the bottom section from falling out of the opening during
installation.
NOTE: Do not permanently attach weather seal to the jamb
at this time.
HEADROOM REQUIREMENT: Headroom is defined as the
space needed above the top of the door for tracks, springs,
etc. to allow the door to open properly. If the door is to be
motor operated, 2-1/2” (64 mm) of additional headroom is
required.
BACKROOM REQUIREMENT: Backroom is defined as the
distance needed from the opening back into the garage to
allow the door to open fully.
WEATHER SEAL
jamb
weather
seal
jamb
Quick Install Track
weather
seal
jamb 1/8” to 1/4”
Fully adjustable Track
Headroom requirement
TRACK TYPE
Torquemaster®
6” LHR
6” (152.4 mm)
Backroom requirement
DOOR HEIGHT
TRACK
7’0”
6” LHR
8’0”
6” LHR
MANUAL
MOTOR
LIFT
OPERATED
102”
125”
(2591 mm) (3175 mm)
114”
137”
(2896 mm) (3480 mm)
6
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Installation
Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and the
header level. Side clearance, from edge of door to wall, must be minimum of 3-1/2” (89 mm) on each side.
IMPORTANT: Stainless steel or PT 2000 coated lag screws MUST be used when installing center bearing brackets,
end brackets, jamb brackets, operator mounting/support brackets and disconnect brackets on treated lumber
(preservative-treated). Stainless steel lag screws are NOT necessary when installing products on untreated
lumber.
INSTALLATION
NOTE: It is recommended that 5/16” x 1 5/8” lag screws and 5/16” x 2” lag screws be pilot drilled using a 3/16” drill bit, prior to
fastening.
1
Tools Needed:
None
Attaching Quick Install Flag
Angles to Vertical Track
QUICK INSTALL TAB UNLOCKED
QUICK INSTALL TAB LOCKED
NOTE: If you have fully adjustable
flagangles, skip this step and complete
Step 2.
NOTE: If you have riveted track, skip this
step.
FLAGANGLE
FLAGANGLE
Place the lower quick install tab of the
flagangle in the quick install feature of
the vertical track. Give the flagangle 1/4
turn to lock in place. Repeat for other
side.
NOTE: After completing this step,
continue with Step 3.
VERTICAL
TRACK
left hand track and flagangle
VERTICAL
TRACK
right hand track and flagangle
7
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2
Tools Needed:
None
Attaching Fully Adjustable
Flagangle to Vertical Track
NOTE: If quick install flagangles were
installed in Step 1, skip this step and
continue with Step 3. If not, complete
this step.
Fully Adjustable
flagangle
NOTE: If you have riveted track, skip
this step.
Hand tighten the flagangle to the
vertical track using (2) 1/4” - 20 x
9/16” large head ribbed track bolts (or
stud plate if included) and (2) 1/4” - 20
flange hex nuts. Repeat for other side.
Secure the flange nuts after flagangle
spacing is complete (Step 14).
1/4”- 20
flange hex
nuts
Stud
plate
Vertical
track
8
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Tools Needed:
None
Installing Q.I. Jamb Brackets
NOTE: If you have fully adjustable jamb
brackets, skip this step and complete Step
4.
NOTE: If you have riveted track, skip this
step.
Measure the length of the vertical
tracks. Using the jamb bracket schedule,
determine the placement of the jamb
brackets for your door height. To install
the jamb brackets, align the twistlock tab
on the quick install jamb bracket with the
quick install feature in the track and turn
the bracket perpendicular to the track so
the mounting flange is toward the back
(flat) leg of the track.
NOTE: After completing this step, continue
with Step 5.
1ST SET
2ND SET
JAMB BKT
POSITION
JAMB BKT
POSITION
7’0”
76” Track (1930 mm)
QIJB - 5
BOTTOM
QIJB - 7
BOTTOM
8’0”
88” Track (2235 mm)
QIJB - 6
top
QIJB - 7
BOTTOM
3rd SET HOLES
Q.I. jamb bracket
Top
hole
JAMB BRACKET SCHEDULE
DOOR
HEIGHT
Right side shown
Left side shown
Twistlock tab
3RD SET
JAMB BKT
POSITION
NOT APPLICABLE
QIJB - 9
top
2nd SET HOLES
INSTALLATION
INSTALLATION
3
Middle
hole
1st SET HOLES
Bottom
hole
Quick install feature
4
Tools Needed:
Screw Driver
(Flat Head)
(7/16”) Wrench
Tape Measure
Fully Adjustable Jamb Brackets
fully adjustable jamb brackets
NOTE: If quick install jamb brackets
were installed in Step 3, skip this
step and continue with Step 5. If not,
complete this step.
NOTE: If you have riveted track, skip
this step.
The bottom jamb bracket is always the
shortest bracket included with your
door. It does not necessarily mean the
“short” (ST-1) jamb bracket. The top
jamb bracket is the tallest bracket
included, as shown in.
To attach the jamb bracket(s), locate
the slot pattern of the vertical track, as
shown in.
Align slot in jamb bracket with the slot
pattern in the vertical track. Secure
jamb bracket using (1) 1/4”- 20 x 9/16”
track bolt and 1/4”- 20 flange hex nut,
as shown.
ST-1
jamb
bracket
ST-2
3rd Set
hole/slot
pattern
1/4”-20 x 9/16”
track bolt
2nd Set
1/4”-20
flange
hex nut
vertical
track
jamb bracket
1st Set
vertical
track
9
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
5
Tools Needed:
Tape Measure
Lift Handle Installation
Lock Section
center STILE
Note: Use reference illustrations below
for lift handles positions on singles and
double car garage.
Pencil
Power Drill
1/16” Drill Bit
LOCATE THE
CENTERS
Measure the width of the center stile
which will receive the lift handle(s).
Divide that measurement in half and
mark a vertical line on the center of the
stile.
LOCATE THE
CENTER
Single wide doors
If you are installing two lift handles on
the stile, you will need to measure from
the edge of the center stile to the center
line mark. Divide that measurement
in half and draw a second and third
vertical line parallel to the previously
made center line mark.
Measure the height of the panel. Divide
that measurement in half and mark a
horizontal line, intersecting the vertical
line(s) previously marked. Measure up
3 7/8” from the intersecting line(s) and
mark another horizontal line.
Double wide doors
Lift HANDLES
3-7/8”
Horizontal
line
#10 X 5/8” pan
head self
tapping screws
Use the point(s) where the top
horizontal line intersects the vertical
line(s) to locate the top hole of the lift
handle(s).
Using the lift handle as a template,
mark this location on the stile. Keeping
the carriage handle aligned on the
vertical line, mark the lower carriage
handle hole on the stile.
Drill a 1/16” pilot hole, then fasten both
lift handles using #10 X 5/8” pan head
self tapping screws.
20” min. to
30” max.
Lift Handle Placement reference on single wide doors
If the door came with two sets of lift
handles repeat process.
20” min. to 30” max.
Lift Handle Placement reference on double wide doors
10
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Tools Needed:
Tape Measure
Pencil
Power Drill
1/16” Drill Bit
Pull Handle Installation
Bottom
SECTION
Locate and mark the horizontal and
vertical center on the bottom rail of the
bottom section, on single car doors.
Center the pull handle using the vertical
and horizontal lines as reference on the
bottom section rail as shown. Using the
pull handle as a template, mark the two
holes in the pull handle on the horizontal
line of the bottom section rail. Drill a
1/16” pilot hole, then fasten pull handles
using (2) #10 X 5/8” pan head self
tapping screws.
6” max.
LOCATE THE CENTER
Bottom
SECTION
Pull Handle
If the door came with two pull handles,
locate them directly below the lift
handles and repeat installation process.
(2) #10 X 5/8”
pan head
self tapping
screws
Use reference illustrations below for lift
handles positions on singles and double
car garage doors.
INSTALLATION
6
20” min. to
30” max.
Pull Handle Placement reference on single wide doors
20” min. to 30” max.
Pull Handle Placement reference on double wide doors
11
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7
Tools Needed:
None
Counterbalance
cable
Bottom Section Preparation
NOTE: For door section identification
see page 4.
Uncoil the counterbalance cables and
slip the loop at the ends of the cables
over the milford pins on the bottom
section. Insert a short shaft roller in the
bottom bracket on the bottom section
and another short shaft roller in the
#1 end hinge at the top of the bottom
section. Repeat for other side.
BOTTOM
SECTION
NOTE: Larger doors will use long shaft
rollers with double wide end hinges
NOTE: Verify astragal (bottom seal)
is aligned with door section. If there
is more than 1/2” excess astragal on
either side, trim astragal even with door
section.
MILFORD PIN
Long shaft
roller
Double wide
end hinges
#1 End Hinge
(hinge tube)
BOTTOM
SECTION
Rollers
bottom bracket
BOTTOM
SECTION
astragal
12
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8
Tools Needed:
Bottom Section Installation
Center the bottom section in the door
opening. Level section using wooden
shims under the bottom astragal if
necessary.
weather seal
INSTALLATION
door opening
level
N
TIO
EC
MS
TTO
BO
9
Tools Needed:
3/16” Drill Bit
Power Drill
7/16” Socket
Driver
Tape Measure
Level
wooden shims
(if necessary)
vertical track
cable drum
Vertical Track
IMPORTANT: The tops of the
vertical tracks must be level
from side to side. If the bottom
section was shimmed to level it.
The vertical track on the shimmed
side, must be raised the height of
the shim.
Position the left hand vertical track
assembly over the rollers of the bottom
section. Make sure the counterbalance
cable is located between the rollers
and the door jamb. Drill 3/16” pilot
holes into the jamb for the lag screws.
Loosely fasten jamb brackets and
flagangle to the jamb using 5/16” x
1-5/8” lag screws. Tighten lag screw
securing bottom jamb bracket to jamb,
to maintain 5/8” spacing. Hang cable
drum over flagangle. Repeat for the
right hand side.
BOTTOM SECTION
fLAGANGLE
5/16” x 1-5/8”
LAG SCREWS
CABLE
roller
VERTICAL
TRACK
ASSEMBLY
5/8”
LAG
SCREW
locations
12r qi flagangle
JAMB
BRACKET
N
LAG
SCREW
locations
15r qi flagangle
quick install
jamb bracket
TIO
BO
TTO
EC
MS
LAG
SCREW
locations
12r & 15r Fully
Adjustable flagangle
lag
screw
13
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19
Tools Needed:
Power Drill
7/16” Socket
Driver
Stacking Sections
NOTE: For door section identification see
page 4.
NOTE: Make sure hinges are flipped down,
when stacking another section on top.
NOTE: Larger doors will use long shaft rollers with double wide end hinges
LOCK SECTION
Place rollers in hinge tubes of the second
section (lock section). With assistance, lift
second section and guide rollers into the
(5) 1/4”-14 X 5/8” SELF
vertical tracks. Keep sections aligned and
TAPPING SCREWS
fasten hinges to connect the sections using
1/4”-14 x 5/8” self tapping screws in a
downwards angle towards the jamb. Repeat
for other section(s) except top section.
IMPORTANT: Push & hold the hinge
Double End hinges (left hand shown,
leaf against section while securing
right hinge symmetrically opposite)
with 1/4”-14 x 5/8” self tapping
(3) 1/4”-14 X 5/8” SELF
screws. End Hinges have (2) screws
TAPPING SCREWS
and Intermediate hinges have (3)
screws; Double end hinges have (5)
screws.
NOTE: Install lock at this time (sold
(2) 1/4”-14 X 5/8”
separately) see instructions in OPTIONAL
SELF TAPPING SCREWS
SIDE LOCK INSTALLATION on page 32.
End hinges (left hand shown, right
Intermediate hinges
hinge symmetrically opposite)
11
Tools Needed:
Power Drill
7/16” Socket
Driver
Tape Measure
Top Brackets
Align the upper slots of the low
headroom top bracket with the first set
of holes in the endcap and fasten top
bracket, using four 1/4” - 14 x 5/8”
self-tapping screws and two quadrex
pan head screws, as shown.
The spacing between the inside edge of
the low headroom horizontal track and
top section should be between 1/2” to
5/8”, so that the roller stud does not rub
against the track, as shown. Repeat for
other side.
top bracket
(4)1/4” - 14 x 5/8”
self-tapping
screws
END CAP
(2) Quadrex Pan
Head Screws
1/2” - 5/8”
Vertical
track
Top section
Roller
stud
Low headroom top bracket
14
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
12
Tools Needed:
Power Drill
7/16” Socket
Driver
Top rib of top section
U-Bar - Asymmetrical
NOTE: Doors 13’-0” wide or wider will
be supplied with (3) 3” asymmetrical
u-bars for the top, lock, and bottom
sections. Placement of the u-bar is
different for each section. Make sure the
placement is correct by checking it with
the illustrations shown.
Place the 3” asymmetrical u-bar over
the top rib of the top and lock section
and the bottom rib of the bottom
section. Fasten each end of the u-bar to
the endcap with (2) 1/4”- 20 x 11/16”
self drilling screws.
”
” to
36
30
(2) 1/4”-20 x 5/8” Self
Tapping screws
(2) 1/4”-20 x 11/16”
SELF DRILLING
SCREWS
TOP SECTION: U-BAR PLACEMENT
is on the top rib
INSTALLATION
top rib of lock section
Fasten both walls of the u-bar as
shown using (2) 1/4”-20 x 5/8” self
tapping screws every 30-36 inches.
(Approximately 18 self tapping screws
per 18’ u-bar)
(2) 1/4”-20 x 5/8” Self
Tapping screws
”
” to
36
30
Lock SECTION:
U-BAR PLACEMENT
is on the top
rib in a reverse
fashion
Bottom Rib of bottom section
BOTTOM SECTION: UBAR PLACEMENT on is
on the bottom rib
”
” to
36
30
(2) 1/4”-20 x 5/8” Self
Tapping screws
15
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
13
Tools Needed:
Power Drill
7/16” Socket
Driver
7/16” Wrench
Adjustable Operator Bracket
Installation
IMPORTANT! WHEN CONNECTING A
TROLLEY TYPE GARAGE DOOR OPENER
TO THIS DOOR, A WAYNE-DALTON
OPENER/TROLLEY BRACKET MUST BE
SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY
U-BARS PROVIDED WITH THE DOOR. THE
INSTALLATION OF THE OPENER MUST
BE ACCORDING TO MANUFACTURER’S
INSTRUCTIONS AND FORCE SETTINGS
MUST BE ADJUSTED PROPERLY.
NOTE: If a u-bar was supplied for the
top section, install the u-bar before installing the adjustable operator bracket.
Place the top half of the operator
bracket inside the bottom half and hold
them flush against the inside of the
top section (as shown). Adjust the top /
bottom halves out against the top and
bottom rib; loosely secure both halves
together with (4) 1/4” - 20 x 5/8” carriage bolts and nuts.
Note: Install the track bolts as far apart
as possible (as shown), when fastening
the top / bottom halves together.
NOTE: For retro fit applications, the
adjustable operator bracket must be
aligned with the existing operator.
Locate the center of the top section and
align the center of both end tabs of the
adjustable operator bracket with the
sections center line; align the adjustable
operator bracket vertically.
To attach the adjustable operator
bracket:
Note: If the adjustable operator bracket
will be installed over a u-bar, use
(2) 1/4” - 20 x 11/16” self drilling
screws (not supplied) instead of the
(2) 1/4” -14 x 5/8” self tapping screws
(as shown).
center line of top section
top rib
Align center of both tabs
with center line of top
section
(4) 1/4” -20 x 5/8”
carriage bolts
and nuts
Adjustable Operator
bracket
(Top half)
TOp section
Adjustable Operator
bracket
(bottom half)
bottom rib
top rib
typical operator
arm attachment
Tighten all (4)
carriage bolts
And nuts
(2) 1/4” -20 x 11/16”
self tapping screws
(If installing over u-bar)
(4) 1/4” -14 x 5/8”
self tapping
screws
Secure the adjustable operator bracket
to the top / bottom ribs with proper
screws.
Now tighten all (4) previously installed
carriage bolts and nuts.
bottom rib
16
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Tools Needed:
Hammer
Step Ladder
door width
+3-3/8” to 3-1/2”
Top Section
Place the top section in the opening.
Temporarily secure the top section
by driving a nail in the header near
the center of the door and bending it
over the top section. Now flip up hinge
leafs, hold tight against section, and
fasten center hinges first, and end
hinges last. (Refer to Step 10). When
installing a door with a TorqueMaster®
Plus counterbalance system, vertical
track alignment is critical. Position
flagangle between 1-11/16” (43 mm)
to 1-3/4” (44 mm) from the edge of
the door; tighten the bottom lag screw.
Flagangles must be parallel to the door
sections. Repeat for opposite side.
INSTALLATION
14
IMPORTANT: THE DIMENSION
BETWEEN THE FLAGANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO
3-1/2” (89 MM) FOR SMOOTH, SAFE
DOOR OPERATION.
For quick install track:
Complete the vertical track installation
by securing the center jamb bracket(s)
and tightening the other lag screws.
Repeat for opposite side.
vERTICAL tRACK
NAIL
ROLLER
For fully adjustable track:
Complete the vertical track installation
by securing the center jamb bracket(s)
and tightening the other lag screws.
Push the vertical track against the
rollers so that the rollers are touching
the deepest part of the curved side of
the track (see illustration); tighten all
the track bolts and nuts. Repeat for
oppisite side.
top section
ROLLER Against
VERTICAL TRACK
Fully adjustable
1-11/16” TO 1-3/4”
FLAGANGLE
top
SECTION
17
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15
Tools Needed:
9/16” Socket
Ratchet Wrench
9/16” Wrench
Level
Step Ladder
Attaching Quick Install Flagangle
to Horizontal Track
NOTE: If you have fully adjustable
flagangle, skip this step and complete
Step 16.
flagangle
horizontal
track
Align key slot of the horizontal track
with the quick install tab of the
flagangle. Push curved portion of
horizontal track down to lock in place.
key slot
QUICK
INSTALL
TAB
WARNING
DO NOT RAISE DOOR UNTIL
HORIZONTAL TRACKS ARE
SE­CURED AT REAR, AS OUTLINED
IN STEP 26, OR DOOR COULD
FALL FROM OVERHEAD
POSI­TION CAUSING SEVERE OR
FATAL INJURY.
Level horizontal track and bolt the top
curve of the low headroom horizontal
track slot in the flagangle using (1)
5/16” washer, (1) 1/4”- 20 x 9/16” track
bolt and (1) 1/4”- 20 flange hex nut.
Repeat for other side.
vertical
track
flagangle
horizontal
track
QUICK
INSTALL
TAB
Remove the nail that was temporarily
holding the top section in place,
installed in Step 14.
key slot
IMPORTANT: Failure to remove nail
before attempting to raise door
could cause permanent damage
to top section.
NOTE: If an idrive® opener will be
installed, position horizontal tracks
slightly above level.
vertical
track
flagangle
NOTE: After completing this step,
continue with Step 17.
(1) 1/4”- 20 x 9/16”
track bolt
(1) 5/16” washer
(1) 1/4”- 20
flange hex
nut
top curve of
low headroom
horizontal track
18
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16
Tools Needed:
9/16” Socket
Ratchet Wrench
9/16” Wrench
Level
Step Ladder
Attaching Adjustable Flagangle to
Horizontal Track
NOTE: If quick install flagangle was
installed in Step 15, skip this step and
continue with Step 17. If not, complete
this step.
flagangle
Align the bottom of the horizontal track
with the vertical track. Hand tighten the
horizontal track to the flagangle with
a studplate and (2) 1/4”-20 flange hex
nuts.
Studplate
WARNING
1/4”-20 flange
hex nuts
INSTALLATION
DO NOT RAISE DOOR UNTIL
HORIZONTAL TRACKS ARE
SE­CURED AT REAR, AS OUTLINED
IN STEP 26, OR DOOR COULD
FALL FROM OVERHEAD
POSI­TION CAUSING SEVERE OR
FATAL INJURY.
Level horizontal track and bolt the top
curve of the low headroom horizontal
track slot in the flagangle using (1)
5/16” washer, (1) 1/4”- 20 track bolt and
(1) 1/4”- 20 flange hex nut. Repeat for
other side.
Remove the nail that was temporarily
holding the top section in place, installed
in Step 14.
flagangle
(1) 1/4”- 20 x 9/16”
track bolt
IMPORTANT: Failure to remove nail
before attempting to raise door
could cause permanent damage to
top section.
NOTE: If an idrive® opener will be
installed, position horizontal tracks
slightly above level.
(1) 5/16” washer
(1) 1/4”- 20
flange
hex nut
top curve of
low headroom
horizontal track
19
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
17
Tools Needed:
None
TorqueMaster® Spring Tube
TorqueMaster® springs come lubricated
and pre-assembled inside the
TorqueMaster® spring tube. To install,
lay the TorqueMaster® spring tube on
the floor (inside garage) in front of the
door with the labeled end to the left.
TorqueMaster®
Spring Tube
LABELED END
20
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Tools Needed:
Center Bracket Bushing
NOTE: If you are installing the idrive®
opener with your garage door, skip this
step and go to your idrive® Installation
Instructions and Owner’s Manual. After
completing steps 1-10 of your idrive
Installation Instructions and Owner’s
Manual, continue with Step 19 of
this door Installation Instructions and
Owner’s Manual
NOTE: If you are not installing the
idrive® opener on your garage door, you
must install the center bracket bushing
assembly. Follow these instructions for
non-idrive® operated garage doors.
Being cam shaped the center bracket
bushing only fits one way.
Slide the center bracket assembly
towards the center of the
TorqueMaster® spring tube, from the
right side as shown.
CENTER
BRACKET
ASSEMBLY
TorqueMaster®
Spring Tube
TorqueMaster®
Spring Tube
INSTALLATION
18
CENTER
BRACKET
BUSHING
21
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19
Tools Needed:
Tape Measure
Step Ladder
Cable Wraps/Cable Drums
IMPORTANT: RIGHT AND LEFT HAND
IS ALWAYS DETERMINED FROM INSIDE
THE GARAGE LOOKING OUT.
Drum wraps are identified as right and
left hand.
Left Hand Drum Wrap
TorqueMaster®
Spring Tube Assembly
Slide the left hand drum wrap over the
left side of the TorqueMaster® spring
tube assembly with the tabs facing
left. Continue sliding the left hand
drum wrap towards the center of the
TorqueMaster® spring tube assembly.
Repeat for right side.
Shake the TorqueMaster® spring tube
assembly gently to extend the winding
shafts out about 5" on each side. For
single spring applications, there will be
no left hand spring in the
TorqueMaster® spring tube assembly.
Tabs
TorqueMaster®
Spring Tube Assembly
Winding
Shaft
Lift the TorqueMaster® spring tube
assembly and rest it on the top of the
flagangles.
Left Hand Drum Wrap
5”
NOTE: Cable drums are marked right
and left hand. Cable drums and
TorqueMaster® spring tube assembly
are cam shaped to fit together only one
way.
Groove
Winding shaft
To install the cable drum, slide the
correct cable drum over the winding
shaft until the cable drum seats against
the TorqueMaster® spring tube
assembly.
Flagangle
For double spring applications:
Repeat for opposite side.
NOTE: On single spring applications,
take care in handling the loose winding
shaft (left side) so that it does not slide
back into the TorqueMaster® spring
tube assembly.
Cable
Drum
Round Notch
The winding shaft must extend past the
cable drum far enough to expose the
splines and the groove. Align the
winding shaft groove with the round
notch in the flagangle.
For single spring applications: Insert
the loose winding shaft into the left
hand cable drum prior to sliding the
cable drum over the TorqueMaster®
spring tube assembly.
Splines
Counterbalance Cable
Winding shaft
Cable
Drum
Groove
Splines
Loose Winding Shaft
22
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20
Tools Needed:
Power Drill
5/16” Socket
Driver
Step Ladder
End Brackets
Splines
Disconnect
Cable Guide
Hole
Winding
Shaft
IMPORTANT: Warning Tags must be
securely attached to both End
Brackets.
Groove
End brackets are right and left hand.
You can identify the right hand end
bracket by the disconnect cable guide
hole in the top of the bracket.
Warning Tag
Use
this these
labe Illus
trat
l.
ion,
WA
R
in con
junc
ENGA
GED
Right
hand End
Bracket
Attach TorqueMaster® warning tags to
both end brackets prior to installing.
NIN
tion
Ra
with
ch
the
EX et Br
Inst
ac
ruct
TR
ke
ENGA
ions
EM
To
GEDE t is
on
the
un
SP
fat avoidTENSSIDE
othe
VIEW
RI de
r side
fas al inj poss ION. NG r
of
ten ury
ers , DOible se
un
fro
til sp
m NOT vere
rin ratch rem or
To
g(s et
ov
sa wn
fel wo ) are bra e
anERNEATH y un und. ful cket
ly
d
win
VIEW
ins follow
rea d
tal
lat the d sprin
ion
g(s
DO
)
ins direc
tru tions
NO
cti
ma Ratch
Cable
T RE
in
Pawl
nu eton
Drum
MO al. s/ownthe
No
spac
VE
ers
Ratch e betw
TH
et Pawl een
IS No space
Cable
and
TAPawl between
Drum
G.and
Ratch
indic
G
UND
DISE
ates
NGA
GED
DISE
NGA
GED
UND
ERNE
ATH
SIDE
VIEW
Cable
et
enga Drum
geme
nt
VIEW
Ratch
et Pawl
No
spac
Ratch e betw
et Pawl een
and
R POSICable
Drum
TION
Cable
Drum
Spac
UPPE
e betw
een
and
Ratch
nonCable
et Pawl
indic
ates Drum
enga
geme
nt
LOW
ER
POSI
TION
Ratch
et Pawl
in Uppe
r Posit
ion
Secure end bracket to the jamb using
(1) 5/16” x 1-5/8” hex head lag screw
and (1) 5/16”-18 x 3/4” carriage bolt
and hex nut.
UPPE
R POSI
TION
Ratch
et Pawl
SIDE
in Lowe
r Posit
VIEW
ion
LOW
ER
POSI
TION
SIDE
VIEW
Right End
Bracket
INSTALLATION
Beginning with either side, slide the
end bracket onto the winding shaft so
that the grooves in the ratchet wheel fit
over the winding shaft splines.
Repeat for other end bracket.
Use
this these
lab Illustr
el.
at
WA
R
ion
, in
conju
nctio
NIN
Ra
n wi
ch
th
EX et Bra the Instr
TR
uctio
cke
ENE
GAM
ns
To
GED
on
E t is u
the
nd
fataavoidTENSSIDSE P
othe
VIE
R
e
W
r sid
fast l inju poss ION ING r
e of
en ry,
ib .
e
D le
un rs fro O N seve
til sp m
OT re
rin ratch rem or
To
ENGA
g
sa wn (s) a et braove
GED
fely wo
UN
un re fu cke
aDEnRNEA
u
d
n
t
lly
d TH VIE
win .
inst follo
W
d
alla w th read spri
ng
tio
(s)
n ine dire
DO
stru ctio
NO
Ratch
ns
Cable
T R man ct
io
et
ns/l in th
Dru
EM ual. Paw
m
ow e
No
OV
ne
spa
ET
rs
Ratch ce bet
et Paw ween
HIS No spa
Cable l and
TAPaw ce betwe
Dru
Gl and Ca en Ra
m
ind .
Teeth Pointing
Upward
G
DIS
icates
ENGA
GED
SID
E VIE
ble tchet
eng Drum
age
me
nt
W
DIS
ENGA
GED
UN
DERN
EATH
Ratchet
Wheel
VIE
W
Ratch
et Paw
No
Cable
l
spa
Ratch ce bet
et Paw ween
R PO Cable l and
Dru
SIT
m
ION
Dru
m
Space
UPPE
bet
we
and en Ra
tch
Ca
et Paw
-indic ble
l
ate Drum
s eng
age
me
nt
non
LOWE
R PO
SIT
ION
Ratch
et Paw
l in
Upper
Pos
ition
UPPE
R PO
Ratch
et Paw
SIT
ION
l in
SID
E VIE
Low
er Pos
ition
W
LOWE
R PO
SIT
ION
SID
E VIE
W
Right End
Bracket
5/16” x 1-5/8”
Hex Head Lag
Use
thes
this
e
labe Illustrati
l.
on,
WA
R
in conj
unct
ion
5/16”-18 x 3/4”
CARRIAGE BolT
AND HEX NUT
NIN
Ra
che
the
Instr
uctio
EX t Bracke
TR
ns on
ENGA
EM
the
GEDE t is
othe
und
To
SP
r side
avo TE SIDE
VIEW
fata id NSIONRINGer
of
pos
fas l injury, sib .
ten
ers DO le sev
unt from NOT ere or
il spr rat
rem
ing chet
ove
(s)
To
ENGA
saf wnwo are bracke
GED
ely
full
UNDE
y t
unwund.
RNEA
and
TH VIEW
ind
ins follow rea spring
d
tall
(s)
atio the dire
n ins
ctio
DO
Cable
tructio
ns
Drum
NO
ma Ratch
et
ns/ in the
T RE
nua Pawl
ow
MO l.
ner
No space
s
VE
No space
TH
Ratch betwe
IS TAPawl
betwe
et Pawl en
and
Cable
G.and en Ratchet
indica Cable
Drum
DISEN
with
tes engag Drum
emen
t
GAGE
D SIDE
DISEN
G
VIEW
GAGE
D UNDE
RNEA
TH VIEW
Ratch
Cable
et Pawl
No space
Ratch betwe
et Pawl en
and
Cable
R POSIT
Drum
ION
Drum
Space
betwe
en Ratch
and
et Pawl
non-in Cable
dicate Drum
s engag
emen
t
UPPE
LOWE
R POSIT
ION
Ratch
et Pawl
in Upper
Positio
n
Ratch
et Pawl
UPPE
R POSIT
ION
SIDE
in Lower
VIEW
Positio
n
LOWE
R POSIT
ION
SIDE
VIEW
23
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
21
Tools Needed:
Power Drill
3/16” Drill Bit
7/16” Socket
Driver
Step Ladder
Securing Center Bracket
Assembly
NOTE: If you are not installing the
idrive® opener on your garage door, you
must install the center bracket bushing
assembly, following these instructions.
CENTER
BRACKET
bushing
ASSEMBLY
To locate the center bracket, mark the
header halfway between the flagangles
and level the TorqueMaster® spring tube.
Drill 3/16” pilot holes into header for the
lag screws. Fasten the metal bracket to
the header using (2) 5/16” x 1-5/8” lag
screws.
(2) 5/16” x 1-5/8”
hex head lag
screws
22
Tools Needed:
Vice Clamp
Securing Door
for Spring Winding
Place vice clamps onto both vertical tracks
just above the third roller. This is to
prevent the garage door from raising while
winding the counterbalance springs.
WARNING
Failure to place vice clamps
onto vertical Tracks can
allow door to raise and
cause severe or fatal injury.
IMPORTANT: DO NOT USE IMPACT GUN
TO WIND SPRING(S).
place vice
clamps above
3rd Roller
vice clamps
attached to
inner rail
of track
Track
24
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23
Tools Needed:
Pliers/Wire
Cutters
Flat Tip
Screwdriver
Step Ladder
Cable Adjustment
First Groove
Starting on the right side, adjust the
cable drum assembly by rotating the
drum until the set screw faces directly
away from the header. Loosen the set
screw no more than 1/2 turn.
Pull on the end of the cable to remove
all cable slack. Check to ensure the
cable is aligned and seated in the first
groove of the cable drum. Snug the set
screw, and then tighten an additional
1-1/2 turns.
Cut off excess cable.
Set Screw
WARNING
Use these Illustration, in conjunction with the Instructions on the other side of
this label.
Rachet Bracket is under
EXTREME
SPRING
ENGAGED SIDE
VIEW
TENSION.
To avoid possible severe or
fatal injury, DO NOT remove
fasteners from ratchet bracket
until spring(s) are fully
wnwound.
To safely unwind spring(s)
Cable Drum
read
ENGAGED UNDERNEATH VIEW
and follow the directions in the
installation instructions/o
Ratchet Pawl wners
manual.
No space between Ratchet
Pawl and Cable Drum
DO NOT REMOVE THIS TAG.
Counterbalance Cable
in First Groove
Cam Peak Strait Up
indicates engagement
No space between
Ratchet Pawl and
IMPORTANT: Ensure the cable is
aligned and seated in the First
groove of the cable drum prior
to winding springs.
Cable Drum
INSTALLATION
DISENGAGED SIDE VIEW
Cable Drum
DISENGAGED UNDERNEATH VIEW
Ratchet Pawl
Space between Ratchet Pawl
and Cable Drum
non-indicates engagement
NOTE: Illustrations show the right
TorqueMaster® Plus drum, left
TorqueMaster® Plus drum is
symmetrically opposite.
No space between
Ratchet Pawl and
Pliers
Cable Drum
Set Screw
Counterbalance
Cable
UPPER POSITION
LOWER POSITION
WARNING
Use these Illustration, in conjunction with the Instructions on the other side of
this label.
Rachet Bracket is under
EXTREME
ENGAGED SIDE
VIEW
SPRING
TENSION.
To avoid possible severe or
fatal injury, DO NOT remove
fasteners from ratchet bracket
until spring(s) are fully
wnwound.
To safely unwind spring(s)
Cable Drum
Ratchet Pawl in Lower
readPosition
ENGAGED UNDERNEATH VIEW
and follow the directions in the
installation instructions/owner
Ratchet Pawl
s
manual.
No space between Ratchet
Pawl and Cable Drum
DO NOT REMOVE THIS TAG.
Ratchet Pawl in Upper Position
indicates engagement
No space between
Ratchet Pawl and
LOWER POSITION
CableSIDE
Drum VIEW
UPPER POSITION SIDE VIEW
DISENGAGED SIDE VIEW
24
Tools Needed:
Ratchet
5/8” Socket
3” Extension
Gloves
Step Ladder
Winding Springs
WARNING
it is recommended that leather gloves be worn
while winding the TorqueMaster® Plus springs.
Failure to wear gloves may cause injury to
hands.
WARNING
Ratchet Pawl
Prior to winding or making adjustments to the
springs, ensure you’re winding in the proper
direction as stated in the Installation Instructions. Otherwise, the spring fittings may
release from spring if not wound in the proper
direction and could result in severe or fatal
injury.
Double check to ensure the counterbalance cable is
aligned in the first groove of the cable drum Step 24.
Starting with the right hand side, place a mark on winding
shaft (or socket) and end bracket.
Turn the pawl knob on the end bracket to the upper
position. Using a ratchet with a 16 mm (5/8”) socket
(NOTE: A 76 mm (3”) extension is also recommended
for added clearance from the horizontal angle.), wind the
spring by rotating the winding shaft counter clockwise,
while watching the mark on the winding shaft.
End Bracket
Marks
IMPORTANT: pawl knob must be in upper position
to add/ remove required number of spring turns.
NOTE: Single spring applications require no spring
winding on left hand side, but cable tension needs to be
adjusted.
Space between Ratchet Pawl
and Cable Drum
non-indicates engagement
No space between
Ratchet Pawl and
Cable Drum
UPPER POSITION
Ratchet Pawl in Upper Position
UPPER POSITION SIDE VIEW
Required
SPRING
TURNS
After 2-3 turns, remove the ratchet wrench and adjust the
cable on the left side. Ensure the cables are in the first
groove of the cable drums, as shown in Step 24.
Use
this these
lab Illustr
el.
ati
on,
WA
R
cti
5/8” Socket
Door
Height
Spring
Turns
7’-0”
16
8’-0”
18
in con
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on
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with
he
the
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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
POS
ITIO
N
Ratc
het
Paw
l in
Upp
er Pos
ition
UPP
ER
Cable Drum
DISENGAGED UNDERNEATH VIEW
Ratc
het
POS
ITIO
N SID
Paw
l in
E VIE
Low
er Pos
ition
W
LOW
ER
POS
ITIO
N SID
E VIE
W
25
LOWER POSITION
Ratchet Pawl in Lower Position
LOWER POSITION SIDE VIEW
Winding Springs
Tools Needed:
End Bracket
IMPORTANT: Counterbalance cable tension must be
equal on both sides prior to fully winding springs.
See the Spring Turn chart for the required number of
turns:
For single spring applications:
Return to the right hand and continue winding the spring to the
required number of turns for your door. Place pawl knob in lower
position.
For double spring applications:
Pawl Knob in Upper
Position
Place a mark on the winding shaft and end bracket. Place the ratchet
with 5/8” socket onto the left hand winding shaft end. To wind the spring, End Bracket
rotate the winding shaft clockwise, while watching the mark on the
winding shaft. Rotate the winding shaft to the required number of turns
for your door. Then return to the right hand side and wind the right hand
spring to the required number of turns. Place pawl knob in lower position
on both sides.
IMPORTANT: Mark number of spring turns on TorqueMaster® Plus end
bracket warning tag.
NOTE: Since total turns to balance door can deviate from
spring turn chart values by ± 1/2 turn, adjustments to the
recommended number of turns may be required after rear
hangers assembly is completed.
IMPORTANT! Hold the door down to prevent it from
rising unexpectedly in the event the spring was
overwound and cautiously remove vICE cLAMPS from
vertical tracks.
Pawl Knob in Lower
Position
Back of torquemaster® plus end bracket
warning tag
Spring Turns
Door Height
Do not rasie door until horizontal are secured at rear, as outlined
in step 27.
14
14 - 1/2
(6’ - 5”)
15
(6’ - 6”)
15
(6’ - 8”)
(6’ - 9”)
WARNING
Spring Turns
(6’ - 0”)
(6’ - 3”)
15 - 1/2
15 - 1/2
(7’ - 0”)
16
(7’ - 3”)
16 - 1/2
(7’ - 6”)
17
(7’ - 9”)
17 - 1/2
(8’ - 0”)
18
Location for
marking number
of installed
spring turns
Number of Installed Spring Turns
Raising door further can result in door falling and
causing severe or fatal njury.
25
Tools Needed:
None
Step Ladder
Drum Wrap Installation
To install drum wraps, position the left
hand drum wrap over the left hand
drum, align with counterbalance cable;
slide groove in drum wrap towards the
left until tabs snap over drum between
drum and ratchet gear. Repeat for right
hand side.
drum wrap
(left hand)
drum
(left hand)
tabs
groove
in drum
Counterbalance
cable
26
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Tools Needed:
Ratchet Wrench
1/2” Socket
1/2” Wrench
(2) Vice Clamps
Tape Measure
Level
Hammer
Step Ladder
Rear Support
Raise the door until the top section and
half of the next section are in a horizontal
position. Do not raise door any further
since rear of horizontal track is not yet
supported.
DOOR IN THE
UP POSITION
WARNING
Raising door further can result
in door falling and cause severe
injury or death.
Clamp a pair of vice clamps on the vertical
tracks just above the second roller on one
side, just below the second roller on the
other side. This will prevent the door from
raising or lowering while installing the rear
support.
Using perforated angle, (2) 5/16”-1 - 5/8”
hex head lag screws and 5/16” bolts
with nuts (may not be supplied), fabricate
rear support for horizontal tracks. Attach
horizontal tracks to the rear supports with
5/16”-18 x 1-1/4” hex bolts and nuts (may
not be supplied). Horizontal tracks must
be level and parallel to the door within
3/4” maximum of door edge.
vice
clamps
vertical
TRACK
WARNING
Keep horizontal track parallel
and within 3/4” maximum of door
edge, otherwise door could fall,
resulting in severe injury or death.
IMPORTANT: DO NOT SUPPORT THE
WEIGHT OF THE DOOR ON ANY PART OF
THE HORIZONTRALTRACK HANGER THAT
CANTILEVERS 4” OR MORE BEYOND A
SOUND FRAMING MEMBER.
NOTE: If rear supports are to be installed
over drywall, use (2) 5/16” x 2” hex head
lagscrews.
NOTE: If an idrive® opener is installed,
position horizontal tracks one hole above
level when securing it to rear supports.
NOTE: 26” angle must be attached to
sound framing members and nails should
not be used.
Now, permanently attach the weather seal
on both door jambs and header
(Temporarily attached in PREPARING THE
OPENING on page 6). Avoid pushing
weather seal too tightly against face of
door.
DOOR EDGE
3/4”
HORIZONTAL
TRACK
Now, lift door and check it’s balance.
Adjust, if door lifts by itself (hard to pull
down) or if door is difficult to lift (easy to
pull down). Anytime spring adjustments
are made, ratchet pawl knob must be in
the upper position to add/remove required
number of spring turns (refer to step 25).
To adjust springs, only add or remove a
maximum of 3/10 of a turn (three teeth of
ratchet wheel) at a time. Both sides need
to be adjusted equally on double spring
doors.
27
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
INSTALLATION
26
Rear Support Continued...
Tools Needed:
WARNING
Prior to winding or making adjustments to the springs, ensure you’re
winding in the proper direction as
stated in the Installation Instructions. Otherwise, the spring fittings may release from spring if
not wound in the proper direction
and could result in severe or fatal
injury.
Add Spring Tension: The ratchet wheel is
made of 10 teeth. To add spring tension,
ensure the ratchet and socket is set so
that it will tighten counter clockwise on
the right hand side, and clockwise on the
left hand side. Place the ratchet with 5/8”
socket onto the winding shaft, pull down
to add 3/10 of a turn. Watch as three teeth
of the ratchet wheel pass over the pawl,
creating three “clicks”.
Remove Spring Tension: To remove
spring tension, ensure the ratchet and
socket is set so that it will tighten counter
clockwise on the right hand side and
clockwise on the left hand side. It is
recommended that a regular 5/8” wrench
be used. Place the wrench onto the
winding shaft. Pull down on the wrench
to relieve pressure between the pawl and
the ratchet wheel. Push in on the pawl
to allow the three ratchet wheel teeth to
pass by the pawl, as you carefully allow
the wrench to be rotated upward by the
spring tension. Release the pawl to allow
it to engage with the ratchet wheel.
Angle bolted to ceiling
member and parallel to
door
PERFORATED
ANGLE
(3) 5/16”
NUTS
Horizontal
track
(3) 5/16”
BOLTS
Angle
Bolt must extend into
the track to serve as
a roller stop
Vertical
Angle
Sound Framing Members
Perforated
ANGLE
AX
”M
24
BOLT MUST EXTEND INTO THE TRACK
TO SERVE AS A ROLLER STOP
HORIZONTAL
TRACK
important: BE PREPARED TO HOLD
THE FULL TENSION OF THE SPRING.
Important: DO NOT ADD OR REMOVE
MORE THAN 1 SPRING TURNS (1
SPRING TURN EQUALS 10 TEETH
ON RATCHET WHEEL) FROM THE
RECOMMENDED NUMBER OF TURNS
SHOWN ON THE SPRING TURN CHART.
If the door still does not operate easily,
lower the door into the closed position,
UNWIND SPRING(S) COMPLETELY, and
recheck the following items:
1.) Check the door for level.
2.) Check the TorqueMaster® tube and
flagangles for level and plumb.
3.) Check the distance between the
flagangles must be door width plus 3-3/8”
to 3-1/2”.
4.) Check the counterbalance cables for
equal tension adjust if necessary.
5.) Rewind the spring(s).
HORIZONTAL
6.) Make sure door isn’t rubbing on
TRACK
jambs.
Perforated ANGLE - BOLTED
USING (2) 5/16” X 1-5/8” HEX HEAD
LAG SCREWS TO CEILING MEMBER
AND PARALLEL TO WIDTH OF DOOR.
Space lag screws no further
than 24” apart.
Sound Framing Members
PERFORATED ANGLE
AX
”M
24
Perforated ANGLE -BOLTED USING
(2) 5/16” X 1-5/8” HEX HEAD LAG
SCREWS TO CEILING Members
AND PARALLEL TO WIDTH OF DOOR.
Attach vertical perforated angle
between the (2) 5/16” X 1-5/8”
HEX HEAD LAG SCREWS, securing
perforated angle to ceiling
members.
BOLT MUST EXTEND INTO THE TRACK
TO SERVE AS A ROLLER STOP
After door installation is completed, refer
to idrive® owner’s manual.
28
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
�
Tools Needed:
5/8” Socket
Ratchet Wrench
3” Extension
Vice Clamps
(Pair)
3” Extension
Step Ladder
ENGAGED SYSTEM SIDE VIEW
TorqueMaster® Plus Reset
Instructions
WARNING
READ THESE INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO RESET THE
TORQUEMASTER® PLUS SYSTEM. IF IN
QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK.
INSTEAD, HAVE A Trained Door System
Technician RESET THE SYSTEM.
This door is equipped with a Torquemaster® Plus system, which provides a safety
feature preventing the door from rapidly
descending in case of spring failure or
forceful manual operation. Typical signs of
an engaged system: Door opens, but will
not close; door makes a distinct “clicking” noise upon opening. If the system
is engaged, carefully follow the reset
instructions below in conjunction with the
door’s Installation Instructions and Owner’s
Manual to reset the Torquemaster® Plus
system. Instruction manuals are available
for download at www.wayne-dalton.com
RESETTING THE ANTI-DROP DEVICE
1. First, locate and visually inspect the
Torquemaster® Plus end brackets to
determine if the system has engaged (see
illustration on right).
Ratchet
Pawl
Cable Drum
drum Pawl
ENGAGED Underneath View
No space between
drum Pawl and Cable
Drum
indicates engagement
No space between
drum Pawl and
Cable Drum
DISENGAGED SYSTEM SIDE VIEW
NOTE: If the Torquemaster® Plus system
is disengaged, do not proceed wtih the
following steps.
optional INSTALLATION
Cable Drum
drum Pawl
DISENGAGED Underneath View
Space between DRUM Pawl
and Cable Drum
indicates DISengagement
Space between
drum Pawl and
Cable Drum
29
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
TorqueMaster® Plus Reset
Instructions Continued...
Tools Needed:
If the system is engaged, follow these
steps to reset the system:
2. Disengage opener (if installed) by
pulling or placing emergency disconnect
in the manual operated position.
3. With the door in the open position,
clamp vice grips on both tracks just below
the bottom section roller.
place vice clamps
BELOW BOTTOM SECTION
on both vertical track
4. Now is a good time to remove vehicles
or items from garage to provide clear
access to end brackets.
5. Flip the ratchet pawl knob on both end
brackets to the upper position (see
illustration).
6. Raise door 2”-3” and then lower door.
Repeat process until anti-drop device
resets (see disengaged system
illustrations on previous page).
Lower Position
UPPER Position
Pawl Knob in Lower
Position
Pawl knob in UPPER
Position
IMPORTANT: BE PREPARED TO SUPPORT
THE TOTAL WEIGHT OF THE DOOR.
7. Cautiously remove the vice clamps
from both tracks and with assistance
lower the door.
8. Check for spring tension. Starting on
the right hand side, place a ratchet and
5/8” socket on the Torquemaster® Plus
winding shaft (see illustration in
instruction manual). Ensure ratchet is set
so that it will tighten counter clockwise on
the right hand side, and clockwise on the
left hand side (if applicable). If tension is
present, remove the ratchet and check the
left hand side (if applicable). If spring(s)
have tension, proceed to Balancing Door
Step 1; if no spring tension is present,
contact a qualified trained door system
technician to replace the spring(s).
WARNING
End Bracket
TO ADVOID POSSIBLE INJURY, HAVE A
TrainED Door Systems Technician
MAKE ADJUSTMENTS/REPAIRS TO
CABLES, SPRING ASSEMBLIES AND
OTHER HARDWARE.
Ratchet
with 5/8”
Socket
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this these
lab Illustr
el.
atio
n, in
PAWL
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ITIO
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LOW
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ITIO
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
N
Ratc
het
Paw
l in
Upp
er Pos
ition
UPP
ER
Ratc
het
POS
ITIO
Paw
l in
N SID
E VIEW
Low
er Pos
ition
LOW
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POS
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N SID
E VIEW
TorqueMaster® Plus Reset
Instructions Continued...
BALANCING DOOR
1.Lift door and check its balance. Adjust
spring(s), if door lifts by itself (hard to pull
down) or if door is difficult to lift (easy to
pull down). Anytime spring adjustments are
made, ratchet pawl knob must be in the upper position (see illustration on reverse side).
An unbalanced door such as this can cause
idrive® or Torquemaster® Plus operation
problems. To adjust spring(s), only add or
remove a maximum of 3/10 of a turn (three
teeth of ratchet wheel) at a time. Both sides
need to be adjusted equally on double spring
doors. NOTE: Single spring applications
require no spring winding on left hand side.
Clamp a pair of vice clamps on the vertical tracks just above the second roller on
one side and just below the second roller
on the other side. This will prevent the door
from raising or lowering while adjusting the
spring(s).
To Add Spring Tension: The ratchet wheel
is made of 10 teeth. To add spring tension,
ensure the ratchet and socket is set so that
it will tighten counter clockwise on the right
hand side, and clockwise on the left hand
side. Place the ratchet with 5/8” socket onto
the winding shaft, pull down to add 3/10 of
a turn. Watch as three teeth of the ratchet
wheel pass over the pawl, creating three
“clicks”.
To Remove Spring Tension: To remove
spring tension, ensure the ratchet and socket
is set so that it will tighten counter clockwise
on the right hand side and clockwise on the
left hand side. Place the wrench onto the
winding shaft. Pull down on the ratchet to
relieve pressure between the pawl and the
ratchet wheel. Push in on the pawl to allow
the three ratchet wheel teeth to pass by
the pawl, as you carefully allow the ratchet
wrench to be rotated upward by the spring
tension. Release the pawl to allow it to
engage with the ratchet wheel.
Remove the vice clamps from the vertical
tracks, re-check door balance and adjust if
necessary. When door is balanced and adjusted properly, place the ratchet pawl knobs
in the active position (lower position).
place vice clamps
above 3rd Roller on
both vertical track
vice clamps
attached to
inner rail
of track
Track
UPPER Position
Lower Position
Pawl knob in Lower
Position
Pawl knob in upper
Position
End Bracket
Ratchet
with 5/8”
Socket
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this these
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atio
PAWL
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WA
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31
DIS
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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Ratc
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LOW
ER
POS
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N
Ratc
het
Paw
l in
Upp
er Pos
ition
UPP
ER
Ratc
het
POS
ITIO
Paw
l in
N SID
E VIEW
Low
er Pos
ition
LOW
ER
POS
ITIO
N SID
E VIEW
optional INSTALLATION
Tools Needed:
�
Tools Needed:
Power Drill
7/16” Socket
Driver
Side Lock
Install the side lock on the second
section of the door. Secure the lock to
the section with (4) 1/4”- 20 x 11/16”
self drilling screws. Square the lock
assembly with the door section and
align with the square hole in the vertical
track. The side lock should be spaced
approximately 1/8” in from the section
edge.
IMPORTANT: side locks must be
removed or made inoperative in
the unlocked position if an
operator is installed on the
door.
1/8”
NOTE: After completing this step,
continue with Step 12 on page 14.
(4) 1/4”- 20 x 11/16”
self drilling screws
�
Tools Needed:
Power Drill
1/8” Drill Bit
Pull Rope
NO. 6 SCEW EYE
WARNING
DO NOT INSTALL PULL ROPES
ON DOORS WITH ELECTRIC
OPERATORS. CHILDREN MAY
BECOME ENTANGLED IN THE
ROPE CAUSING SEVERE OR FATAL
INJURY.
Measure and mark the jamb
approximately 48” to 50” (1220 to 1270
mm) from floor on the right or left side
of jamb. Drill 1/8” pilot hole for No. 6
screw eye. Tie the pull rope to the No.
6 screw eye and to the bottom bracket
as shown.
PULL ROPE
PULL ROPE
BOTTOM BRACKET
32
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
�
Trolley Operator
OPERATOR RAIL
WARNING
Tools Needed:
OPERATOR MUST BE TESTED AT TIME
OF INSTALLATION AND MONTHLY
THEREAFTER as described in your
installation instructions and
owner’s manual, TO ENSURE THAT
DOOR safety features function
Por. FAILURE TO TEST or make
any necessary ADJUSTMENTS OR
REPAIRS, CAN RESULT IN SEVERE OR
FATAL INJURY
Suitable mounting
surface (2” x 6”)
lumber minimum
Cotter pin
dOOR ARM
1. Install operator rail 1/2” to 1-1/2”
(13 - 38 mm) above high arc of top
section of the door.
2.
Mount operator to ceiling so that
1” to 1-1/2” (25 - 38 mm)
clearance is maintained between
trolley rail and top section when
door is fully open (trolley rail will
slope down towards rear).
Clevis Pin
OPERATOR
rail
perforated
angle
3. Attach operator to a suitable
mounting surface (2” x 6”) lumber
minimum.
OPERATOR
4.Attach operator to ceiling framing members, using persere angelse
IMPORTANT: Angles must be
attached to framing member(s).
PERFORATED ANGLE
33
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optional INSTALLATION
FRAMING MEMBERS
Cleaning
Cleaning Your Steel or Fiberglass Garage Door
IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!
While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the
finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result
of direct exposure to sunlight.
Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically pleasing finish of the garage door, a
periodic washing of the garage door is recommended.
The following cleaning solution is recommended:
A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of warm water will
aid in the removal of most dirt.
NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors.
NOTE: Be sure to clean behind weather stripping on both sides and top of door.
CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.
GLASS CLEANING INSTRUCTIONS
Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse thoroughly.
ACRYLIC CLEANING INSTRUCTIONS
Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and dislodge any caked on
particles. A soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not use hard or rough cloths that will scratch
the acrylic glazing. Dry glazing with a clean damp chamois.
NOTE: DO NOT USE any window cleaning fluids, scouring compounds, gritty cloths or solvent-based cleaners of any kind.
Painting
Painting Instructions For Steel and Wood Doors.
Steel (Surface Preparation for Painting)
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the
surface with a fine steel wool pad, saturated with soapy water. A final wipe and rinse should be done with clean water only, to remove
any loose particles and any soapy film residue.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand
paper to create a smoother surface. Care must be taken to not expose the substrate under the paint. Once the substrate is exposed, the
likelihood for rusting is greatly increased.
If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area lightly and paint with a high quality
metal primer, specifically intended for galvanized surfaces, to protect the area from corrosion. Follow the drying time on primer can
label before applying topcoat. The surface of the factory-applied finish, that is being painted, must not be too smooth, or the paint will
not adhere to it. It is advisable to test in an inconspicuous area, to evaluate adhesion. If poor adhesion is observed, surface preparation
for painting thefactory-applied finish, must be repeated until desired results are achieved. Again, care must be taken to not expose the
substrate under the paint.
Steel (Painting)
After surface has been properly prepared, it must be allowed to dry thoroughly, then coated immediately with a premium quality latex
house paint. Follow paint label directions explicitly. Oil base or solvent base paints are not recommended. Please note that if substrate is
exposed and not properly primed, painting with latex paint may cause accelerated rusting of the steel in the exposed area.
NOTES:
1. Repainting of finish painted steel doors cannot be warranted, as this condition is totally beyond the door manufacturer’s control.
3. Consult a professional coatings contractor if in doubt about any of the above directions.
4.Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers. Pay particular
attention to acceptable weather and temperature conditions in which to paint.
34
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Painting Continued....
Wood (Preparation and Painting)
These instructions apply to all Wood Doors produced and sold by Wayne-Dalton Corp. The exterior surfaces, as well as all edges must be
properly painted and maintained if satisfactory performance is to be achieved. The purpose for painting is to both protect and beautify
the substrates. These requirements for finishing are intended to achieve both functions for reasonable service life of wood doors. Wood
doors must be completely finished prior to installation, to ensure that the interior and exterior surfaces, as well as all edges of the doors
are properly protected against moisture or other contaminants. Wood doors, in a non-finished condition, must not be transported or
stored where the wood surfaces can be exposed to moisture or other contaminants.
Wood (Surface Preparation)
All surfaces must be clean, free of dust and dirt and any other contamination.
Wood (Painting)
Using painter’s tape, tape off all metal surfaces. A premium quality latex house paint based finish paint is recommended for use over the
factory latex based primer, painting the wood surfaces with at least 2 coats of finish paint. Follow paint manufacture’s label directions
completely for all coatings. Once finished, remove painter’s tape and touch up where nesseary.
Wood (Maintenance and Refinishing)
Yearly inspection of all the wood surfaces of the garage door(s) will reveal the extent of weathering and the need for refinishing. When
the finish becomes eroded or thin, clean and prime the areas of deterioration. Follow up with a complete refinishing of the door(s),
according to the above directions, as well as the manufacturer’s label directions. Protecting the door(s) from prolonged exposure to
moisture and sunlight is vital in extending the service life of your garage door(s).
Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672;
5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573;
6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936;
2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and Foreign Patents pending
Please Do Not Return This Product To The Store
Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages
business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Thank you for your purchase
35
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local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
Lifetime Limited Warranty
Model 6100
Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the steel sections of the door, which is described at the top of this page, for as long as you own the door against:
(i)
The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.
(ii)
Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases where the door sections and the original paint: (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or other marine environment, or to toxic or abrasive substances, including those in the air); (b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have not been subject to physical abrasion, impacted by a hard object, or punctured (including without limitation “paint rub” occurring in metal to metal contact and movement).
The Manufacturer warrants the factory applied wood overlay of the above-described door, against defects in material and workmanship for a
period of ONE (1) YEAR from the date of installation, provided all exterior surfaces and edges of the wood overlay are properly painted according to
Wayne-Dalton Corp.’s Maintenance and Painting Instructions found in your Installations Instructions and Owner’s Manual. Bowing, checking and/ or cracking of the door overlay components is not considered a defect, but is an uncontrollable characteristic of wood.
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the
door, against defects in material and workmanship, subject to all the terms and conditions below.
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty
against defects in material and workmanship for a period of ONE (1) YEAR from the date of installation.
The Manufacturer warrants the factory-applied finish and the factory attached Decatrim against fading and cosmetic changes from the time
of installation for TWO (2) YEARS. If the sectional steel portion of door is re-stained or re-painted, the TWO (2) YEARS warranty for the factory-applied
finish is void. The Model 6100 factory attached Decatrim is warranted against warping, peeling, chalking, or delamination from the time of installation for
TWO (2) YEARS.
After a period of TWENTY (20) YEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-rated at 50 per
cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount.
This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is
installed) as his/her primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial
installations, or to installations on rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other
person (even when the premises is sold), nor does it extend benefits to any other person. As a result this Limited Warranty does NOT apply to any person
who purchases the product from someone other than an authorized Wayne-Dalton dealer or distributor.
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or
its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door, or
attempt to use the door, its components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not
cover ordinary wear. This Limited Warranty will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions
are followed explicitly. This Limited Warranty will be voided if any holes are drilled into the door, other than those specified by the Manufacturer.
THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR
IMPLIED (INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE
TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY, ABOVE.
•
Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product
was purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.
At the Manufacturer’s option, a service representative may inspect the product on site, or Buyer may be required to return the product to the
Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to
the product with the claimed defect and full access to the location of its installation.
If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will repair or replace the
defective product. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable
law. THE REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR
REMOVAL, INSTALLATION, PAINTING, SHIPPING, ETC.
Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of
this Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product
was installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a
manner other than described in the immediately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer
will cover the repaired or replaced portion of the product.
THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability
of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or
replace, at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business
or service interruptions, cost of capital , cost of purchase or replacement of other goods, or claims of third parties for any of the foregoing.
•
Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.
Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.
The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to
the extent permitted by law.
•
This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.
36
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com