BENDIX 01-L-1 User's Manual

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BENDIX 01-L-1 User's Manual | Manualzz
 Bendix
Parts Catalog
BW9012 © 2004 Bendix Commercial Vehicle Systems LLC Printed in U.S.A. All rights reserved.
BX-2150 NUMERICAL INDEX
INDEX AND
LEH UT
BX-2150 COMPRESSORS
The BX-2150 Air Compressor is an engine driven, single
cylinder, reciprocating compressor with a displacement of
9-1/2 cu. ft. per min at 1250 RPM.
It is availabe in an engine lubricated configuration and
employs a water cooled cylinder head and air cooled inte-
gral block and crankcase. It is available in belt drive, direct
drive single flange and direct drive double flange mount con-
figurations.
Operating Limitations:
Maximum crankshaft speed - 3000 RPM
Maximum discharge temperature - 400°F
For installation and maintenance information see service
data SD-01-6.
EXCHANGE AND CHANGEOVER INFORMATION
The BX-2150 Air Compressors are available with either an
original equipment piece number, service new piece number
or a remanufactured/exchange number. Common detail
parts and dimensional information are illustrated in the com-
pressor line drawings preceeding each catalog page.
Conversion and changeover information is featured promi-
nantly in the same position of each page for ease of use.
UNIVERSAL REMANUFACTURED EXCHANGE
PART NUMBERS
A universal remanufactured exchange piece number is fea-
tured on each page and is capable of replacing all other
compressor assemblies appearing on that page. The univer-
sal remanufactured piece number is possible since cus-
tomer repositioning of the BX-2150 head is permitted. All
Remanufactured BX-2150 Compressors will be supplied
with extra head gasket and head repositioning instructions.
HEAD REPOSITIONING FOR REMANUFACTURED
EXCHANGE COMPRESSORS ONLY
The BX-2150 Cylinder Head Assembly may be rotated 360°
in 90° increments to accommodate installation require-
ments. The head incorporates (3) 1/2" P.T. water ports
located top & side, (2) 1/2" P.T. air discharge ports located
top & side, mounting pads and (1) air inlet mounting pad.
Repositioning of the head allows a variety of inlet & dis-
charge positions which will accommodate various
engine/vehicle applications. (See illustration below)
TOP VIEW OF CYLINDER HEAD
(NEW STYLE SHOWN)
1/2" P.T.
Water Port Outlet
(3) Water Only
NN 9/2" PT.
Air Discharge
e “or (2)
O ON
1/2" P.T
Water Port
1/8" P.T,
Governor Port
2 Places Air Inlet
BX-2150 REMANUFACTURED SERVICE NEW PAGE
PC. NO. EXCHANGE NO. PC. NO. NO.
065021 103211 065021 01-L-12
065038 103212 065038 01-L-11
065049 104041 065049 01-L-7
065050 104042 065050 01-L-15
065054 104102 065054 01-L-14
065055 104103 065055 01-L-13
065124 106439 065124 01-L-8
065149 106978 065149 01-L-8
065150 106985 065150 01-L-12
065155 107221 065155 01-L-6
065207 107526 065207 01-L-10
065265 107919 065265 01-L-15
065300 108261 065300 01-L-13
065375 108790 065375 01-L-14
102405 103211 065201 01-L-12
102407 103212 065038 01-L-11
102795 104041 102396 01-L-6
103116 103212 065038 01-L-14
103117 103211 065021 01-L-12
103211* 103211 065021 01-L-12
103212* 102212 065038 01-L-11
103248 104039 065046 01-L-8
103349 104039 065149 01-L-8
103350 104039 065149 01-L-8
103351 104039 065124 01-L-8
103718 104041 065049 01-L-6
103773 104042 065050 01-L-15
103819 104042 065050 01-L-15
103842 106439 065149 01-L-8
103843 106439 065149 01-L-8
104001 104102 065054 01-L-14
104002 104103 065055 01-L-13
104021 104041 102396 01-L-6
104038* 104039 065124 01-L-8
104039* 104039 065149 01-L-9
104040 104039 065149 01-L-8
104041* 104041 065049 01-L-7
104042* 104042 065050 01-L-15
104059 104041 065049 01-L-6
104102* 104102 065054 01-L-14
104103" 104103 065055 01-L-13
104108 106439 065149 01-L-8
104155 104041 065049 01-L-6
104236 104041 065049 01-L-6
104425 104041 065049 01-L-6
104430 104041 065049 01-L-6
104431 104041 065049 01-L-6
104744 104041 065049 01-L-6
104745 104041 065049 01-L-6
104747 106978 065149 01-L-8
104841 103211 065021 01-L-12
104842 103211 065021 01-L-12
104843 103212 065038 01-L-11
104844 103212 065038 01-L-11
106439* 106439 065124 01-L-8
106880 107526 065207 01-L-10
106879 107526 065207 01-L:10
106978* 106978 065149 01-L-8
106983 106985 065150 01-L-12
106984 106985 065150 01-L-12
106985" 106985 065150 01-L-12
107198 107221 065155 01-L-6
107199 107221 065155 01-L-6
107221* 107221 065155 01-L-6
107526" 107526 065207 01-L-10
107550 107526 065207 01-L-10
107738 107526 065207 01-L-10
107865 107919 065265 01-L-15
107913 107526 065207 01-L-10
107918 107919 065265 01-L-15
107919" 107919 065265 01-L-15
107946 107526 065207 —01-L-10
108247 108261 065300 01-L-13
108248 108260 065299 01-L-14
108260* 108260 065299 01-L-14
108261* 108261 065300 01-L-13
108334 106439 065124 01-L-8
108335 106439 065124 01-L-8
108447 106439 065124 01-L-8
108448 106439 065124 01-L-8
108649 106439 065124 01-L-8
108734 108854 065382 01-L-14
108735 108854 065382 01-L-14
108788 108790 065375 01-L-14
108789 108790 065375 01-L-14
108790* 108790 065299 01-L-14
108854* 108854 065382 01-L-14
* Remanufactured exchange piece number
NOTE: Over and under size detail parts for Exchange Compressors
(Le. Crankcases, Crankshafts etc.) are not available as service parts.
Exchange Compressors are not equipped with external parts or fittings.
INLET CHECK VALVE
8 ADAPTER KITS
The inlet check valve is used on some naturally aspirated BX-2150
Inlet Check Valve Kit 104670 Consists of:
DESCRIPTION
Strainer Gasket
Inlet Check Valve
Inlet Check Valve Seat Complete
Compressors to prevent oil misting during the unloaded cycle. KEY
Do not use the inlet check valve if the compressor inlet is connected NO QTY
to the pressure side of the supercharger or turbocharger. ; - >
5 1
6 1
New Style
Cylinder Head
GS > >= Identity New Head by
= 2) = Sy. —Noting Presence of Plugged
À = Boss Here |
Inlet Check Valve Kit 104670
(Adapter Not Required)
Old Style
Cylinder
Head
— Inlet Check
Valve Reed
Seat
Adapter 297871
Required
Inlet Check Valve Kit 104670
should be installed when
using Paper Element
Strainer pc. no. 279901. Air
Strainer pc. no. 226469 can
be used with or without the —
Inlet Check Valve. The Inlet
Check Valve assembly must
be installed in the order
shown.
Inlet Check
Valve Reed
Strainer Plate
238948
1 From engine
o air cleaner or
Inlet Fitting | vacuum side
or Air Strainer | of the engine.
(See Cat. Pg. = ©
01-X-3) "7 E
Lockwasher 3
5/16 x 1-7/16 Cap Screw
Air Strainer
Pc. No. 226469
Air Strainer
Pc. No. 279901
MAINTENANCE KITS
AND SERVICE PARTS
11 Refer to individual catalog pages for detail and sub assembly piece
numbers not shown on this page. (ie: Crankshafts, Crankcases and
Bearings)
| + 12
—
11 13 14 16 17
со “Y Sana W о
26
Crankcase—
27
Front Ball
Bearing 28
Crankshaft
|
Qil Seal
Crankshaft 29 30 31 32
Crank Front
rankcase Ball 5/16 Machine Srew
Bearing Crankshaft 32 With Lockwasher
Crankshaft
Oil Seal 0
33
Nameplate
NOTE:
Some applications use front
and rear sleeve bearings.
Rear ball bearings are noted
on individual catalog pages.
NOTE: After installing Pulley, Coupling, Gear etc., Torque on Crankshaft Nut
must not exceed 120 ft. Ibs. minimum Torque to be established by customer.
MAINTENANCE KITS
MAINTENANCE KITS 8: SERVICE PARTS
Unloader Kit 108847 Consists Of:
KEY
NO. QTY. DESCRIPTION
— 3 1 O-Ring
4 1 Unloader Piston
11 1 Unloader Piston Stop
13 1 O-Ring
(See Unloader Piston Below)
Compressor Maintenance Kit 108848 Consists Of:
KEY
NO. QTY. DESCRIPTION
1 Unloader Kit 108847
1 1 Governor Gasket
5 1 Unloader Spring
6 1 Unloader Gasket
7 1 Inlet Valve Seat
8 1 Inlet Valve
9 1 Inlet Valve Spring
10 1 Inlet Valve Stop
15 1 Inlet Strainer Gasket
17 1 Discharge Valve Spring
18 1 Discharge Valve
19 1 Discharge Valve Seat
20 1 Cylinder Head Gasket
Common Service Parts
KEY PIECE
NO. ary. DESCRIPTION NUMBER
2 1 Unloader Bushing 296618
12 4 Hex Head Screws 237936
14 1 Cylinder Head Asm. 103706
20 1 Cylinder Head Gasket 294562
— 1 Piston Ring Set Std A
21 1 #1 Piston Ring —
22 1 42 Piston Ring —
23 2 Piston Ring Oil —
24 2 Expander Ring —
— 1 Piston and Pin Assembly B
25 1 Piston —
26 2 Wrist Pin Plug —
27 1 Wrist Pin —
— 1 Connecting Rod Compl. 102398
28 1 Connecting Rod —
29 1 Connecting Rod Cap —
30 1 Lockwasher —
31 A Connecting Rod Bolt —
32 1 O-Ring 294543
33 1 Thrust Washer 246439
34 1 End Cover Assembly С
Unloader
Piston Diameter
If the compressor to be serviced has an unloader piston
diameter of '/1", unloader kit Pc. No. 108847 can not be used.
The compressor must be serviced with compressor
maintenance kit 108848.
A.- Available Only In Sets Listed Below:
104045 - Piston Ring Set (Std.)
104046 - Piston Ring Set (.010 Oversize)
104047 - Piston Ring Set (.020 Oversize)
104048 - Piston Ring Set (.030 Oversize)
B.- Available Only In Sets Listed Below:
104049 - Piston & Pin Assembly (Std.)
104050 - Piston & Pin Assembly (.010 Oversize)
104051 - Piston & Pin Assembly (.020 Oversize)
104052 - Piston & Pin Assembly (.030 Oversize)
C.- Available As Bearing And End Cover Assembly
103250 1.381 |.D. Standard
103342 1.371 1.D. Repair
103343 1.361 1.D. Repair
103344 1.351 |.D. Repair
RX. PIECE NO. 104041 & 107221
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
5.3327 — LE HT 616" — onde PARTS LIST / GENERAL INFORMATION
„г > T. Г Port Air Lead KEY
Inlet A Inlet NO. OTY. | DESCRIPTION PC. NO.
| 1 1 Crankcase Std. 296718
2 1 Front Ball Bearing 236120
3 1 Front Qil Seal 243053
1/8" PT, 4 1 Crankshaft Key 211347
or 5 1 | Crankshaft Nut 245212
6 1 Crankshaft 296296
7 1 Mounting Gasket 292518
Head Positions
(Old Style Cylinder
Head Shown)
RIGHT LEFT FRONT REAR
New Style Cylinder Head
ZT
ORIGINAL EQUIPMENT
0.E. REMFR.
COMPRESSOR EXCH. CUSTOMER HEAD AIR DISCHARGE INLET
PC. NO. PC. NO. IDENTIFICATION POSITION GOVERNOR LOCATION FITTING COMMENTS
102795 104041 J.I.Case L-111007 — 103069 Front á Top — See Note 2
103718 104041 Grove 7332000023 Fig. 1 — Top — —
104021 104041 — — 104022 Front & Top _ See Note 2
104059 104041 Elgin 1029243 Fig. 1 276336 Top 246691 —
104155 104041 Oshkosh 1435760 Fig. 1 — Rear — —
104236 104041 Ford ED-E5HT-2875-FA Fig. 1 103772 Top 246691 See Note 1
104425 104041 — Fig. 1 276380 Top 246691 See Note 1
104430 104041 Ford E7HT-2875-BA Fig. 1 103771 Rear 237670 See Note 1
104431 104041 — Fig. 1 277192 Rear 237670 See Note 1
104744 104041 Ford E6HT-2875-FA Fig. 1 104956 Top 237670 See Note 1
104745 104041 — Fig. 1 104936 Top 237670 See Note 1
107198 107221 Ford ESHT-2875-FA Fig. 1 103769 Rear 241340 See Note 3
107199 107221 — Fig. 1 276108 Rear 241340 See Note 3
1. Uses Inlet Check Valve Kit 104670 & Adapter Kit 106225. For further information see catalog page 01-L-3.
2. Used early head design which is not available as a service replacement. Head Assembly 103706 must be used. Minor piping modification required
with changeover.
3. Uses new style cylinder head.
SERVICE NEW
REMANUFACTURED EXCHANGE
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD CYLINDER HEAD
COMPRESSOR | POSITION COMMENTS STYLE
065049 Figure 1 Service new compressors are supplied w/o discharge & inlet |
fittings, plugs and governors Old
— For 102795 & 104021 only Remanufactured Exchange
| with 104041 |
065155 Figure 1 | | New
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER HEAD
PC. NO. COMPRESSOR | 0.E. COMPRESSOR STYLE
104041* 065049 102795, 103718, 104021, 104059, 104155, 104225, Old
| 104236, 104430, 104431, 104744, 104745 |
107221 065155 107198, 107199 New
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562.
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 TU-FLO 500 TU-FLO 501 | TU-FLO 600 TU-FLO 700 ENGINE TRUCK MODEL
104041 Various Various
107221 Various Various
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on
top and side.
CATALOG yERTICAL 4 HOLE RX. PIECE NOS. 104039,
01-L-8 sasemounT — 106439 & 106978
м „о 0 To Co Replaces all compressors on this page.
I a a a | | Head may be rotated to fit O.E. applications.
1/8” P.T.
1/2" P.T. Governor Air PARTS LIST / GENERAL INFORMATION
Water |«— 5-3/32” port Inlet "— Cylinder KEY
Inlet Head NO. | aTY DESCRIPTION PC. NO.
1 1 1 | Crankcase Std. 296291
2 1 Front Ball Bearing 236120
3 1 Front Qil Seal 243053
4 1 Crankshaft Key 211347
PT. 5 1 | Crankshaft Nut 245212
11-1/167 a Inlet 6 1 | Crankshaft 296296
7 1 Mounting Gasket 292518
Head Positions
d Cyli r Head Shown
31/16" (Old Style Cylinde ad wn)
y | =
10” —
RIGHT LEFT FRONT REAR
New Style Cylinder Head
ORIGINAL EQUIPMENT
ORIGINAL EQUIPMENT
0.E. RMFR.
COMPRESSOR EXCHANGE CUSTOMER HEAD CYLINDER AIR DISCHARGE INLET
PC. NO. PC. NO. IDENTIFICATION POSITION GOVERNOR HEAD STYLE LOCATION FITTING
103248 104039 Clark 2389542 Fig. 3 — Old Top —
103349 104039 DDAD Fig. 1 — Old Top —
103350 104039 DDAD Fig. 1 — Old Top —
103351 104039 DDAD Fig. 3 — New Top —
103842 106439 Navistar 1675722091 Fig. 1 — New Top —
103843 106439 Clark 2389543 Fig. 1 — New Top —
104108 106439 Hyster 350960 Fig. 1 276226 Old Rear 246691
108334 106439 Nav 1680209C91 Fig. 1 — New Top 241340
108335 106439 — Fig. 1 — New Top 241340
108447 106439 Nav 1686541091 Fig. 1 — New Top —
108448 106439 — Fig. 1 — New Top —
108649 106439 — Fig. 1 108821 New Top —
*104747 106978 — Fig. 1 107787 New Top —
‘Front cover contains studs
SERVICE NEW
REMANUFACTURED EXCHANGE
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD | CYLINDER
COMPRESSOR | POSITION COMMENTS HEAD STYLE
065124 Figure 1 Service new compressors are supplied w/o discharge & inlet New
fittings, plugs and governors
065149 Figure 1
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER
PC. NO. COMPRESSOR | 0.E. COMPRESSOR HEAD STYLE
104039* 065149 103349, 103350 Old
106439 065124 103248, 103351, 103842, 103843, 104108, 108334, New
108335, 108447, 108448, 108649
106978 065149 104747
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562.
DMT NE:
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 TU-FLO 500 TU-FLO 501 TU-FLO 600 TU-FLO 700 ENGINE TRUCK MODEL
227404 227320 286526 280613 289350
227403 227322 286527 280603 101256
104039 228140 286528 280540 Various Various
227321 286529 280551
286582
106439 Various Various
106978
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on
top and side.
RX. PIECE NO. 107526
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
PARTS LIST / GENERAL INFORMATION
KEY
274 —ehe—l— 255 «319+ 301] opt No. | amy. DESCRIPTION PC. NO.
E 1 1 Crankcase Standard 298998
Air Discharge
Port 2 1 Crankshaft 298995
New Style /
1/2 P.T. Cylinder Head 3 1 | Crankcase Cover 298994
Water. | / 4 1 Crankcase Cover Gasket 297547
Outlet OS] | Y M2RT. —
Е | E Water 5 1 O-Ring 296725
8.00 NT Inlet 6 1 Cap Screw 296840
fo = 7 1 Crankshaft Connector 296837
Oil Inlet re ey Integral
_ Tooth 8 1 Rear Adapter 298999
© NT Spline 9 1 Rear Ball Bearing 241849
= A 29 7 Head Positions
7% ZA я
1 [WEN — | pe A (New Style Cylinder Head Shown)
3 |
= 3.41 Г E р
3 4
ot 1.5 |g— e 4.13 -ma— 4.46
—l 0 | 5.90 — „а 5.29
RIGHT LEFT FRONT
ORIGINAL EQUIPMENT
COMPRESSOR EXCHANGE CUSTOMER HEAD AIR DISCHARGE INLET
PC. NO. PC. NO. IDENTIFICATION POSITION GOVERNOR LOCATION FITTING COMMENTS
106879 Cat. 9Y-8061 Fig. 1 107129 Top 104859 Includes Strainer 279901
106880 Cat. 7E-2303 Fig. 1 — Top 241340 —
107550 107526 — Fig. 1 — Top 241340 —
107738 Cat. 7E-3879 Fig. 1 — Top 110429 —
107913 — Fig. 1 107129 Top 104859 Includes Strainer 279901
107946 — Fig. 1 — TOP 110429 —
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD
COMPRESSOR | POSITION COMMENTS
065207 Figure 1 Service new compressors are supplied w/o discharge & inlet
fittings, plugs and governors
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW
PC. NO. COMPRESSOR 0.E. COMPRESSOR
107526 065207 106879, 106880, 107550, 107738, 107913, 107946
PIECE NO. 107526
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMER. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 | TU-FLO500 | TU-FLO501 | TU-FLO550 | TU-FLO700 | ENGINE _ | TRUCK MODEL
107526 107296 107981 — Cat 3116 Various
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on
top and side.
RX. PIECE NO. 103212
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
1/8” Governor 172” P.T.
PARTS LIST / GENERAL INFORMATION 1/2” PT Port Discharge
KEY e 6-3/16-——e| Port
NO. arty DESCRIPTION PC. NO.
1 1 Crankcase Standard 296095 a
2 1 Front Ball Bearing 236120
3 1 Front Oil Seal 243053 À
4 1 | Crankshaft Key 211347 = 7 "8 Ш
j
5 1 Crankshaft Nut 245212
6 1 Crankshaft 296296
7 1 Crankcase Base Adapter 292440 17-3/32"
8 1 Crankcase Base Gasket 292518
Head Positions TT
3-7/64"
|| 7-1/64" >
RIGHT
10-3116" ———|
LEFT FRONT REAR
ORIGINAL EQUIPMENT
О.Е. RMFR.
COMPRESSOR EXCHANGE CUSTOMER HEAD AIR DISCHARGE INLET
PC. NO. PC. NO. IDENTIFICATION POSITION GOVERNOR LOCATION FITTING COMMENTS
102407 103212 Ford Fig. 1 277192 Rear 241340 —
103116 103212 Ford Fig. 1 103771 Rear 241340 —
104843 103212 Ford Fig. 1 277192 Rear 237670 See Note 1
104844 103212 Ford Fig. 1 103771 Rear 237670 See Note 1
1. Uses Inlet Check Valve Kit 104670 & Adaptor Kit 106225. For further information see catalog page 01-L-3.
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD
COMPRESSOR | POSITION COMMENTS
065038 Figure 1 Service new compressors are supplied w/o discharge & inlet
fittings, plugs and governors
REMANUFACTURED EXCHANGE
REMFR,
EXCH. SERVICE NEW
PC. NO. COMPRESSOR 0.E. COMPRESSOR
103212* 065038 102407, 103116, 104843, 104844
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562.
PIEGE NO. 103212
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 | TU-FLOS00 | TU-FLO501 | TU-FLO 600 | TU-FLO700 | ENGINE | TRUCK MODEL
103212 101142 286585 102598 | 3208 CAT | FordLT,
103074 102989 - LTS8000
LN9000
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on
top and side.
RX. PIECE NO. 103211 & 106985
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
PARTS LIST / GENERAL INFORMATION
1/8” Governor Cylinder
Port Head KEY
1/2" PT NO. arty. DESCRIPTION PC. NO.
Water 1 1 Crankcase Standard 286095
Outlet 2 1 Front Ball Bearing 236120
3 1 Oil Seal 243053
4 1 Crankshaft 296296
5 1 Crankshaft Key 211347
6 6 1 Crankshaft Nut 245212
mn 7 1 Crankcase Base Gasket 292518
O C4 Head Positions
DD (Old Style Cylinder Head Shown)
4-15/32"
ur Crankcase
1/2" P.T. Base
A Oi Drain
Offset _ oe 9-31/32"
RIGHT LEFT FRONT REAR
New Style
QUIPMENT
NEW
¡ED EXCHANGE
Cylinder Head
ORIGINAL EQUIPMENT
0.E. RMFR. CYLINDER AIR
COMPRESSOR | EXCHANGE CUSTOMER HEAD HEAD CRANKCASE | DISCHARGE | INLET A IN.
PC. NO. PC. NO. IDENTIFICATION POSITION STYLE GOVERNOR BASE LOCATION | FITTING | OFFSET | COMMENTS
102405 103211 — Fig. 1 Old 277192 297587 REAR 241340 .80 —
103117 103211 Ford EGHT-2875-DB | Fig. 1 Old 103771 297587 REAR 241340 .80 —
104841 103211 — Fig. 1 Old 277192 297587 ~ REAR 237670 80 See Note 1
104842 103211 Ford ESHT-2875-BA | Fig. 1 Old 103771 297587 REAR 237670 .80 See Note 1
106983 106985 Ford F1HT-2875-CA | Fig. 3 New — 110932 RIGHT 241340 0 —
107984 106985 — Fig. 3 New — 110932 RIGHT 241340 0 —
1. Uses Inlet Check Valve Kit 104670 8: Adapter Kit 106225. For further information see catalog page 01-L-3.
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD CYLINDER
COMPRESSOR | POSITION 0.E. COMPRESSOR HEAD STYLE
065021 Figure 1 Service new compressors are supplied w/o discharge & inlet fitting plugs and governors. Old
065150 Figure 3 New
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER
PC. NO. COMPRESSOR 0.E. COMPRESSOR HEAD STYLE
103211" 065021 102405, 103117, 104841, 104842 Old
106985 065150 106983, 106984 New
*Assembled in Head Position Figure 1 supplied with extra head gasket 294562.
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 | TU-FLO 500 | TU-FLO501 | TU-FLO 600 | TU-FLO700 | ENGINE | TRUCK MODEL
103211 289688” — 106278 — — Lima & 8.2L Ford
106985 Lima & 8.2L
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on top and side.
*Inlet & discharge located on the right side of the compressor.
RX. PIECE NOS. 104103 & 108261
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
PARTS LIST / GENERAL INFORMATION 1/8” Governor
No. | ar DESCRIPTION PC. NO. Cylinder | $ Y —
1 1 Crankcase Standard 296661 Неаа — y
2 1 Crankshaft 296722 ar Jo 5
3 1 Crankcase Cover 104058 Inlet
4 1 Crankcase Cover Gasket 297547
5 1 | Rear End Cover 296724 178" P.T.
Oil
6 1 Rear Ball Bearing 241849 Inlet | 8
Head Positions
(Old Style Cylinder Head Shown)
\ | 5
4
H 2 41/64"
127 PT
fs 7-31/6487 ———— >| Oil Drain
9-53/64" rn Yi
RIGHT LEFT FRONT REAR
UF L JUIF
AL
AEIMANUFAÄAGTUREL :
ORIGINAL EQUIPMENT New Style Cylinder Head
0.E. RMFR.
COMPRESSOR | EXCHANGE CUSTOMER HEAD AIR DISCHARGE CYLINDER
PC. NO. PC. NO. IDENTIFICATION POSITION LOCATION HEAD STYLE
104002 104103 Cummins 3905724 Fig. 1 REAR Old
108247 108261 Fig. 1 New
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD CYLINDER
COMPRESSOR | POSITION COMMENTS HEAD STYLE
065055 Figure 1 Service new compressors are supplied w/o discharge Old
& inlet fittings, plugs and governors
065300 New
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER
PC. NO. COMPRESSOR | О.Е. COMPRESSOR HEAD STYLE
104103* 065055 104002 Old
108261 065300 New
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562.
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 TU-FLO 500 TU-FLO 501 TU-FLO 600 TU-FLO 700 ENGINE TRUCK MODEL
104103 - - - - - Series B -
Con.
108261 - - - - - Diesel
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on
top and side.
RX. PIECE NOS. 104102,
108260, 108790 8: 108854
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
PARTS LIST / GENERAL. INFORMATION
1/8” P.T.
KEY Governor Cylinder 1727 PT. 1/2 PT.
NO. | ar. DESCRIPTION PC. NO. «—5.3/32"—| Port Air Head Water or
1 1 | Crankcase Standard 296661 ] Inlet |
2 1 | Crankshaft 296722 NATA As
3 1 Crankcase Cover 104058 e | 7 eC»
4 1 Crankcase Cover Gasket 297547 TI =
<=, 1/8” Р.Т. \ д Ее Г | =— |
5 1 O-Ring 296725 сен Oil e 8 — -m
6 1 Cap Screw 296840 |11-9/64” === = Inter => 9 ==
_/ 7
7 1 Crankshaft Connector 296837 7 TT
8 1 Rear Adapter 296836 2 NC a y | | A
9 1 | Rear Ball Bearing 241849 LALA 18 | |
ti 5-3/4 e Ne
Head Positions - в ON | 4-3/16"
(Old Style Cylinder Head Shown) \ | a APN 6 № 2
! со
2.11/32 = 315716% NS °° |
p——e fé 2.19/32" 5-1/32 —-
69 1/2” P.T.
RIGHT LEFT FRONT oii REAR
Drain
| И»
MAL
als) :
ORIGINAL EQUIPMENT
0.E. RMFR. Special head design New Style
COMPRESSOR EXCH. CUSTOMER HEAD CYLINDER for FORD Cylinder Head
PC. NO. PC. NO. IDENTIFICATION POSITION | HEAD STYLE| COMMENTS
104001 104102 Cummins 3905686 Fig. 1 Old
108248 108260 Fig. 1 New
108788 108790 Ford F3HT-2875-EB Fig. 4 See View A | w/Drive Hub
108789 108790 Fig. 4 See View A | w/Drive Hub
108734 108854 Ford ESHT-2875-DA Fig. 1 New w/Drive Hub View A
108735 108854 Fig. 1 New w/Drive Hub
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD CYLINDER
COMPRESSOR | POSITION COMMENTS HEAD STYLE | COMMENTS
065054 Figure 1 Service new compressors are supplied w/o discharge & inlet fittings, plugs and governors Old
065299 Figure 1 Service new compressors are supplied w/o discharge & inlet fittings, plugs and governors New
065375 Figure 4 Service new compressors are supplied w/o discharge & inlet fittings, plugs and governors | See View A | w/Drive Hub
065382 Figure 1 Service new compressors are supplied w/o discharge & inlet fittings, plugs and governors New w/Drive Hub
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER
PC. NO. COMPRESSOR 0.E. COMPRESSOR HEAD STYLE COMMENTS
104102* 065054 104001 Old —
108260 065299 108248 New —
108790 065375 108788, 108789 See View A w/Drive Hub
108854 065382 New w/Drive Hub
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 TU-FLO 500 TU-FLO 501 TU-FLO 600 TU-FLO 700 ENGINE TRUCK MODEL
104102 — — 104473 — — Series B Con. Diesel Various
108260 — — — — — — —
108790 — — — — — — —
108854 — — — = — — —
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on top and side.
RX. PIECE NO. 104042 & 107919
Replaces all compressors on this page.
Head may be rotated to fit O.E. applications.
1/8 Governor Cylinder
Port Head
PARTS LIST / GENERAL INFORMATION
KEY
NO. ary. DESCRIPTION PC. NO.
/ 1 1 Crankcase Standard 296649
À — X 2 1 Crankshaft 296653
1/2 Р.Т. E===5>>—— 3 i Crankcase Cover 296632
Water = == 4 1 Crankcase Gasket 296633
5 1 Bearing 296348
Head Positions
(Old Style Cylinder Head Shown)
|
2-59/64”
| 9-19/64” ——
RIGHT LEFT FRONT REAR
ORIGINAL EQUIPMENT
SERVICE NEW
REMANUFACTURED EXCHANGE
ORIGINAL EQUIPMENT
COMPRESSOR EXCHANGE CUSTOMER HEAD CYLINDER
PC. NO. PC. NO. IDENTIFICATION POSITION | HEAD STYLE
103773 104042 CAT. 2W9270 Fig. 1 Old
103819 104042 . Fig. 1 Old
107865 107919 | CAT. 7E08541 Fig. 1 New
107918 107919 — Fig. 1 New
SERVICE NEW EQUIPMENT
SERVICE NEW HEAD CYLINDER
COMPRESSOR | POSITION COMMENTS HEAD STYLE
065050 | Figure 1 Service new compressors are supplied w/o discharge & inlet Old
fittings, plugs and governors
065265 New
REMANUFACTURED EXCHANGE
REMFR.
EXCH. SERVICE NEW CYLINDER
PC. NO. COMPRESSOR | 0.E. COMPRESSOR HEAD STYLE
_104042* 065050 103773, 103819 Old
107919 065265 107865, 107918 New
*Assembled in Head Position Figure 1 supplied with extra Head Gasket 294562.
RX. AND CHANGEOVER
REMANUFACTURED EXCHANGE AND CHANGEOVER SELECTIONS BY MODEL
REMFR. EXCH. CHANGEOVER TO/FROM COMPRESSOR APPLICATION
PC. NO. TU-FLO 400 | TU-FLO500 | TU-FLO501 | TU-FLO600 | TU-FLO700 | ENGINE | TRUCK MODEL
104042 289541 284790 286594 — 289336 3304/ Various
3306
107919
Discharge fitting modifications are required for changeover. BX2150 heads are supplied with 1/2" P.T. discharge ports on top and side.

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