Craftsman 917.275632 Owner's Manual


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Craftsman 917.275632 Owner's Manual | Manualzz

Owner's Manual

CRRFTSMRN°

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.275632

[_ his product has a low emission

engine

which operates engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, MonSat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty .................................................

Safety Rules ...........................................

Product Specifications ............................

Assembly/Pre-Operation ........................

Operation ................................................

Maintenance Schedule .........................

7

9

15

2

3

6

Maintenance .........................................

15

Service and Adjustments ......................

Storage .................................................

19

25

Troubleshooting ....................................

26

Repair Parts ..........................................

30

Sears Service .........................

Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below.

Sears will also provide free labor for these applicable warranted parts for the two full years.

During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty.

(See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.

For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

the United States.

This warranty applies only while this product is within

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).

In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply.

This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.

For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury or death.

_IWARNING:

I. GENERAL

In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_I_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended specifications by and comply of the manufacturer with of your tractor.

Use common sense when towing.

Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

_,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine.

Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never direct discharged material toward anyone.

Avoid discharging material against a wall or obstruction.

Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slowdown before turning.

• Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn.

Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine.

Allow machine to cool before storage.

3

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death.

Operation on all slopes requires extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects.

Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes.

Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.

Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a hitch designed for towing.

Do not attach towed equipment except at the hitch point.

• Followthe manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground.

If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank.

Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage and remove any fuel-soaked debris.

Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine.

Repair, if necessary, before restarting.

• Never make any adjustments with the engine running.

or repairs

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp.

Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

5

PRODUCT

Gasoline

Capacity and

Type:

SPECIFICATIONS

4.0

Unleaded

Regular

Oil Type

API-SG-SL):

Oil Capacity:

SAE 30 (above 32°F)

SAE 5W-30(below 32°F

W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug:

(Gap: .030")

Champion RC12YC

Ground Speed

(MPH):

Tire Pressure:

Forward:

1st

2nd

3rd

4th

5th

6th

Reverse:

Front:

Rear:

1.2

1.5

2.4

3.5

4.8

5.3

1.5

14 PSI

10 PSI

Charging System:

Battery:

Blade Bolt Torque:

9 amps @ 3600 RPM

Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured you the best possible performance.

to give dependability and

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under"Maintenance" and "Storage" sections of this owner's manual.

_jLWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, grass-covered brush-covered land unless the engine's or exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation.

But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no charge for

• parts and labor on all covered repairs.

Product replacement product can't be fixed.

if your covered

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come.

Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional call 1-800-827-6655.

information

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A.

call 1-800-4-MY-HOME®

For Future Use

Keys

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory.

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR

FROM

CARTON

UNPACK CARTON

1.

Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

2.

Remove protective materials from tractor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

ADJUST SEAT

1.

Raise seat and loosen adjustment knob.

2.

Lower seat into operating position and sit in seat.

3.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4.

Get off seat without moving its adjusted position.

5.

Raise seat and tighten adjustment knob securely.

CHECK BATTERY

1.

Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual for charging instructions).

AdnJUl_tment __

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

7

TO ROLL TRACTOR OFF SKID

(See

Operation

section for location and function of

controls)

1.

Press lift lever plunger and raise attachment lift lever to its highest position.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place gearshift lever in neutral (N) position.

4.

Roll tractor forward off skid.

5.

Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation

section for location and function of

controls)

_IbWARNING: Before starting, read, understand and follow all instructions in the

Operation section of this manual.

Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

1.

Be sure all the above assembly steps have been completed.

2.

Check engine oil level and fill fuel tank with gasoline.

3.

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4.

Place gear shift lever in neutral (N) position.

5.

Press lift lever plunger and raise attachment lift lever to its highest position.

6.

Start the engine.

After engine has started, move throttle control to idle position.

7.

Depress clutch/brake pedal into full

8.

"BRAKE" position and hold.

Move gearshift lever to 1st gear.

Slowly release clutch/brake slowly drive tractor off skid.

pedal and

9.

Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.

See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

J CHECKL

IS T

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been completed.

,/No remaining loose parts in carton.

,/Battery charged.

is properly

(Minimum prepared and

1 hour at 6 amps).

,/Seat is adjusted comfortably and tightened securely.

,/All tires are properly inflated.

(For shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

,/Check mower and drive belts.

Be sure they are routed properly around pulleys and inside all belt keepers.

,/Check wiring.

See that all connections are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/Become familiar with all controls - their location and function.

Operate them before you start the engine.

,/Be sure brake system is in safe operating condition.

,/Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R

REVERSE

N H

NEUTRAL HIGH LOW

I\1

CHOKE

FAST

SLOW

IGNITION SWITCH

ENGINE OFF REVERSE

OPERATION

SYSTEM (ROS)

ENGINE ON ENGINE START PARKING BRAKE t

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

MOWER HEIGHT MOWER LIFT

ATTACHMENT

CLUTCH DISENGAGED

ATTACHMENT

CLUTCH ENGAGED

BRAKE/CLUTCH

PEDAL

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

LIGHTS ON

WARNING indicates a hazard which, if not avoided

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

&

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

,,/_llll/lIJ//.,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

9

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

"ON" Position

Light Switch

Ammeter

Attachment

Clutch Switch

Ignition Switch

Lift Lever

Plunger

Throttle/Choke

Control Attachment

Lift Lever

\

\ /

Clutch/Brake

Pedal Height

Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

02830

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging

ATTACHMENT

(-) of battery.

CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed.

10

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1.

Depress clutch/brake pedal all the way down and hold.

2.

Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Attachment Clutch Switch

Throttle/

Choke

"Engaged" Position

Control

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.

To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

Position

Clutch/

Brake

Pedal

"Disengaged"

Position

"Disengaged"

Position

Parking Brake

"Engaged"

Position

The direction and speed of movement controlled by the gearshift lever.

is

1.

Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

2.

Move gearshift lever to desired position.

3.

Slowly release clutch/brake pedal to start movement.

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

GROUND DRIVE -

TO ADJUST MOWER CUTTING HEIGHT

• To stop ground brake tion.

pedal

• Move gearshift drive, depress all the way down.

lever to neutral clutch/

(N) posi-

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow

1 1 often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position.

Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1.

Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2.

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.

Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

3.

Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge

Wheel

Mountinc

Bracket "-4..

3/8-16

Locknut

Gauge Wheel

Shoulder

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1.

Select desired height of cut.

2.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_ICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment

Clutch Switch

"Engaged"

Position

"Disengag

Position

Attachment Lift

Lever High Position

Low

Position

Shield

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS).

Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.

_IiWARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged.

Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged.

Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1.

Depress clutch/brake pedal all the way down and hold.

2.

With engine running, turn ignition key counterclockwise tion.

to ROS "ON" posi-

3.

Look down and behind before backing up.

4.

Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.

5.

When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

12

TO OPERATE ON HILLS

_,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.

Use the slope guide at the back of this manual.

Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear.

Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.

Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1.

Check engine oil with tractor on level ground.

2.

Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.

If necessary, add oil until "FULl" mark on dipstick is reached.

Do not overfill.

13

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck.

Do not overfill.

Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

,_CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season.

See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2.

Place gear shift lever in neutral (N) position.

3.

Move attachment clutch to disengaged position.

4.

Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

.

Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again.

If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

6.

When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used.

If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

6.

When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, immediately move the throttle control to the fast position.

Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

MOWING TIPS

• Mower should be properly leveled for best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments manual.

section of this

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the tractor.

This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc.

After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps.

Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance the quality of cut desired.

as well as

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

14

OAT

AS YOU COMPLETE

REGULAR SERVICE /_r_'_TSERVlOe DATES

C

0 a

Check Brake Operation

R

A

Check Operator Presence and

T

ROS Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Char_

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

_

If

If

I_ If lI_3 li_

1_4

If

v'

I_1,_

I_s

If if

If

If

E

N

G

E

Change Engine Oil (without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark

Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating in high ambient temperatures.

2 - Service more often when operating under a heavy load or in dirty or dusty conditions.

1_1,2 lI_'2

1_2

11_1,2

If 2

_ If

11_'2

3 - Replace blades more often when mowing

4 - Not required if equipped with maintenance-free in sandy soil, battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4.

Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

@ SF

Zerk

LUBRICATION CHART

@Front Wheel ,-

Bearing

Zerk

-@ Spindle

Zerk

@Front Wheel

Bearing Zerk

_SAE 30 or 10w30 Motor Oil

@General Purpose Grease

LgPReferto Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the

15 self-lubricating bearings.

If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety ruleswhen performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

(See

"TO ADJUST BRAKE" in the Service and

Adjustments

TIRES section of this manual).

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly.

If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.

ROS "ON" Position

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor.

Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1.

Raise mower to highest position to allow access to blades.

2.

Remove blade bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.

Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5.

Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.

Trailing

Edge Up_

Flat

Blade

Mandrel As_

Center

Lock Washer

_-Blade Bolt

Engine "ON" Position

(Normal Operating)

16

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.

An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

The blade can be sharpenedwith a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

Tocheck blade balance,you will need a

5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebalancer, follow the instructionssuppliedwith balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered,but are not.

• Slide bladeon to an unthreadedportion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced,it should remain in a horizontalposition. If either end of the blade movesdownward,sharpenthe heavy end untilthe blade is balanced.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating temperature.

5/8"Boltor Pin_'__

/

Center Hole

J_7

lade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1.

Remove terminal guard.

2.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3.

Rinse the battery with plain water and dry.

4.

Clean terminals and battery cable ends with wire brush until bright.

5.

Coat terminals with grease or petroleum jelly.

6.

Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

SAE VISCOSITY GRADES

40

_atl oils oN vl_c

NOTE: Although multi-viscosity

(5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°R

Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start-

I t e ing the engine and after each eight (8) hours of operation.

Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1.

Remove oil fill cap/dipstick.

Be careful not to allow dirt to enter the engine when changing oil.

2.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Drain

Tube

17

3.

Unlock drain valve by pushing inward slightly and turning counterclockwise.

4.

To open, pull out on the drain valve.

5.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6.

Remove the drain tube and replace the cap onto the end of the drain valve.

7.

Refill engine with oil through oil fill dipstick tube.

Pour slowly.

Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.

Keep oil at "FULL:' line on dipstick.

Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter.

Replace pre-cleaner after every 25 hours of operation or every season.

Service paper cartridge every

100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1.

Pull up on air filter cover handle and rotate towards engine.

2.

Remove cover.

3.

Carefully remove air filter cartridge and pre-cleaner from base.

4.

Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5.

Place new pre-cleaner and cartridge firmly in base.

6.

Align tabs on cover with slots in blower housing and replace cover.

7.

Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.

They may cause deterioration of the cartridge.

Do not oil cartridge.

Do not use pressurized air to clean cartridge.

18

_rr_ _/Cartridge

Pre-cleaner .........._ _'

Bas _'_Tabs

Slots

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system.

Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

Clam p_

_jHandle

Cover

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first.

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season.

If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

1.

With engine cool, remove filter and plug fuel line sections.

2.

Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3.

Be sure there are no fuel line leaks and clamps are properly positioned.

4.

Immediately wipe up any spilled gasoline.

67 Clamp

I Filter

CLEANING

Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out.

Water in engine or transmission will shorten the useful life of your tractor.

Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

&

WARNING: TO AVOID SERIOUS

SERVICE OR ADJUSTMENTS:

INJURY, BEFORE PERFORMING ANY

1.

Depress clutch/brake pedal fully and set parking brake.

2.

Place gearshift lever in neutral (N) position.

3.

Place attachment clutch in "DISENGAGED" position.

4.

Turn ignition key to "STOP" and remove key.

5.

Make sure the blades and all moving parts have completely stopped.

6.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1.

Place attachment clutch switch in "DIS-

ENGAGED" position.

2.

Move attachment lift lever forward to lower mower to its lowest position.

3.

Roll belt off electric clutch pulley.

4.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

5.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

6.

Disconnect front links from deck by removing retainer springs.

7.

Raise lift lever to raise suspension arms.

Slide mower out from under trac-

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.

TO INSTALL MOWER

1.

Raise attachment lift lever to its highest position.

2.

Slide mower under tractor with deflector shield to right side of tractor.

3.

Lower lift lever to its lowest position.

4.

Connect front links to mower deck and secure with retainer springs.

5.

Connect suspension arms to rear deck brackets and secure with retainer springs.

6.

Connect anti-sway bar to chassis bracket and secure with retainer spring.

7.

Install belt into electric clutch pulley groove.

tor.

Suspension

Arms

Electric

Pulley

:ront Link

Retainer

Spnng

Retainer Springs

(Both Sides)

Anti-Sway

Bar

Retainer Spring

19

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway.

Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge of

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

_

Both Front Unks Should beEaual

Mandrel in Length

;fromO_e_t° F.....

roo_e/_ grou nd

Nut ,_E _

Arm

Trunnion

Lift Link

Adjustment

N_

Front Links

FRONT-TO-BACK

IMPORTANT:

ADJUSTMENT

Deck must be level side-to side.

If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut"E" on both front links an equal number of turns.

20

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface.

Engage parking brake.

BELT REMOVAL -

1.

Remove mower from tractor (See "TO

REMOVE MOWER" in this section of manual).

2.

Work belt off both mandrel pulleys and idler pulleys.

3.

Pull belt away from mower.

BELT INSTALLATION -

1.

Work belt around both mandrel pulleys and idler pulleys

2.

Make sure belt is in all pulley grooves and inside all belt guides.

3.

Install mower (See "To Install Mower" in this section of this manual).

Mandrel With Parking Brake "Engaged"

\

Nut "A"

Jam Nut

Mandrel

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1.

Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2.

Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1.

Depress clutch/brake pedal all the way down and engage parking brake.

2.

Measure distance between brake operating arm and nut "A" on brake rod.

3.

If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2".

Retighten jam nut against nut "A".

4.

Road test tractor for proper stopping distance as stated above.

Readjust if necessary.

If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary.

Replace brake pads or contact a

Sears or other qualified service center.

00238

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface.

Engage parking brake.

For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1.

Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.

Disconnect clutch wire harness.

3.

Remove clutch Iocator.

4.

Remove belt from stationary idler and clutching idler.

5.

Remove belt downward from engine pulley and around electric clutch.

6.

Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle pulley by deflecting belt keepers.

7.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1.

Carefully work new belt down between transaxle belt keepers and onto the input pulley.

2.

Slide belt into the center span keeper.

3.

Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

4.

Install belt through stationary idler and clutching idler.

5.

Reinstall clutch Iocator and tighten nut securely.

6.

Reconnect clutch harness.

7.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

8.

Install mower (See "TO INSTALL

MOWER" in this section of manual).

21

Electric

Clutch

Clutching -----

Idler

Stationary J

Idler

Center Span/_

Pulley

_

....

_ -- Clutch

Locator

, h

......I1_

Harness

TO REMOVE WHEEL FOR REPAIRS

1.

Block up axle securely.

2.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3.

Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key.

4.

Replace washers and snap retaining ring securely in axle groove.

5.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

TRANSAXLE GEAR SHIFT LEVER NEU-

TRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position.

The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

1.

Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

2.

Loosen adjustment bolt in front of the right rear wheel.

3.

Position the gear shift lever in the neutral (N) position.

4.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

Neutral Lock Gate

Gearshift

Retaining

Ring

Axle

Cover

Washers

Square Key _

(Rear Wheel Only) v

TO START ENGINE WITH A WEAK BAT-

TERY f

/

......

,,, Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

_,WARNING: Lead-acid batteries generate explosive gases.

Keep sparks, flame and smoking materials away from batteries.

Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged.

(See "BAT-

TERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system.

The other vehicle must also be a 12 volt system.

Do not use your tractor battery to start other vehicles.

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal.

Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO ATTACH JUMPER CABLES -

1.

Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2.

Connect one end of the BLACK cable

22 to the NEGATIVE (-) terminal (C) of fully charged battery.

3.

Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE

ORDER

1.

BLACK

-

DD

CABLES, cable

Weak or Dead

Battery

REVERSE first from chassis

02614

Fully Charged

Battery and then from the fully charged battery.

2.

RED cable last from both batteries.

REPLACING BATTERY

WARNING" Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1.

Lift hood to raised position.

2.

Remove terminal guard.

3.

Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

4.

Install new battery with terminals in same position as old battery.

5.

Reinstall terminal guard.

6.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.

Tighten securely.

7.

Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely

8.

Close terminal access doors.

9.

Close hood.

Hex Bolt

Keps_

TO REPLACE HEADLIGHT BULB

1.

Raise hood.

2.

Pull bulb holder out of the hole in the backside of the grill.

3.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring.

See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse.

The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1.

Raise hood.

2.

Unsnap headlight wire connector.

3.

Stand in front of tractor.

Grasp hood at sides, tilt toward engine and lift off of tractor.

4.

When replacing hood, be sure to reconnect the headlight wire connector.

Hood

Headlight Wire

Connector

Access __,,, ....

,-,-_.

L_ _ J

Door "

) _'_ositive

Terminal

,-,' _ !1 --(Red)

Ca ,e

_ .... _Neaative

Guard

Cable

23

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.

Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be necessary.

Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

1.

With engine not running, move throttle control lever from slow to choke position.

Slowly move lever from choke to fast position.

2.

Check that holes "A" in governor control lever and hole in governor plate line-up.

If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.

Tighten clamp screw securely.

TO ADJUST CARBURETOR

Governor Control Lever Governor

Plate

Holes

Clamp

Screw

Throttle

Cable

NOTE: The carburetor on this engine is low emission.

It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap.

Do not attempt to remove the limiter cap.

The limiter cap cannot be removed without breaking the adjusting needle.

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.

If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture.

Turning the idle mixture valve out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

24

IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1.

Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.

2.

Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -

1.

Start engine and allow to warm for five minutes.

Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2.

Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3.

While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough.

Turn valve to a point midway between those two positions.

Release throttle lever.

ACCELERATION TEST -

4.

Move throttle control lever from slow to fast position.

If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted.

Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Overspeeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle Speed

Screw

Idle Mixture Valve -"'-

With Limiter

--

Throttle

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

_ICAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.

Store in a clean, dry area.

1.

Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2.

Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3.

Lubricate as shown in the Maintenance section of this manual.

4.

Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5.

Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1.

Remove spark plug(s).

2.

Pour one ounce of oil through spark plug hole(s)into cylinder(s).

3.

Turn ignition key to "START" position for a few seconds to distribute oil.

4.

Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

25

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

CAUSE

1.

Out of fuel.

2.

Engine not "CHOKED" properly.

3.

Engine flooded.

4.

Bad spark plug.

5.

Dirty air filter.

6.

Dirty fuel filter.

7 Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor out of adjustment.

10. Engine valves out of adjustment.

3ORRECTION

1.

Fill fuel tank.

2.

See "TO START ENGINE" in Operation section.

3.

Wait several minutes before attempting to start.

4.

Replace spark plug.

5.

Clean/replace air filter.

6.

Replace fuel filter.

7.

Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8.

Check all wiring.

9.

See "To Adjust Carburetor" in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

Hard to start

1.

Dirty air filter.

2.

Bad spark plug.

3.

Weak or dead battery.

4.

Dirty fuel filter.

5.

Stale or dirty fuel.

6.

Loose or damaged wiring.

7.

Carburetor out of adjustment.

8.

Engine valves out of adjustment.

1.

Clean/replace air filter.

2.

Replace spark plug.

3.

Recharge or replace battery.

4.

Replace fuel filter.

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

6.

Check all wiring.

7.

See "To Adjust Carburetor" in Service and Adjustments section.

8.

Contact a Sears or other qualified service center.

1.

Depress clutch/brake pedal.

Engine will not turn over

1.

Clutch/brake depressed.

pedal not

2.

Attachment clutch is engaged.

3.

Weak or dead battery.

4.

Blown fuse.

5.

Corroded battery terminals.

6.

Loose or damaged wiring.

7.

Faulty ignition switch.

8.

Faulty solenoid or starter.

9.

Faulty operator presence switch(es).

Engine clicks but will not start

1.

Weak or dead battery.

2.

Corroded battery terminals.

3.

Loose or damaged wiring.

4.

Faulty solenoid or starter.

2.

Disengage attachment clutch.

3.

Recharge or replace battery.

4.

Replace fuse.

5.

Clean battery terminals.

6.

Check all wiring.

7.

Check/replace ignition switch.

8.

Check/replace starter.

solenoid

9.

Contact a Sears or other or qualified service center.

1.

Recharge or replace battery.

2.

Clean battery terminals.

3.

Check all wiring.

4.

Check/replace starter.

solenoid or

26

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3.

Build-up of grass, leaves

and trash under mower.

4.

Dirty air filter.

5.

Low oil level/dirty oil.

6.

Faulty spark plug.

7.

Dirty fuel filter.

8. Stale or dirty fuel.

9.

Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1.

Raise cutting height/reduce speed.

2.

Adjust throttle control.

3.

Clean underside of mower housing.

4.

Clean/replace air filter.

5.

Check oil level/change oil.

6.

Clean and regap or change spark plug.

7.

Replace fuel filter.

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

9.

Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace

13. Check all wiring.

muffler.

14. See "To Adjust Carburetor" in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

1.

Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged part(s).

1.

Replace blade.

Tighten blade bolt.

2.

Contact a Sears or other qualified service center.

3.

Tighten loose part(s).

Replace damaged parts.

Engine dies when tractor is shifted into reverse

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

1.

Reverse operation system

(ROS) is not "ON" while mower or other attachment is engaged.

1.

Faulty operator-safety presence control system.

1.

Turn ignition key to

ROS "ON" position.

See Operation section.

1.

Check wiring, switches and connections.

If not corrected.

contact Sears or other qualified service center.

.

Worn, bent or loose blade.

2.

3.

4.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

5.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1.

Replace blade.

Tighten blade bolt.

2.

Level mower deck.

3.

Clean underside of mower housing.

4.

Contact a Sears or other qualified service center.

5.

Clean around mandrels to open vent holes.

27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will not rotate

CAUSE

1.

Obstruction in clutch mechanism•

2.

Worn/damaged belt.

mower

3.

Frozen idler pulley•

4.

Frozen blade mandrel• drive

CORRECTION

1.

Remove obstruction.

Replace mower drive belt.

3.

Replace idler pulley.

4.

Contact a Sears or other qualified service center.

Poor grass discharge

1. Engine speed too slow.

2.

Travel speed too fast.

3.

Wet grass.

4.

Mower deck not level.

5.

Low/uneven tire air pressure.

6.

Worn, bent or loose blade.

7.

Buildup of grass, leaves and trash under mower.

8.

Mower drive belt worn.

9.

Blades improperly installed.

10. Improper blades used.

11

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1.

Place throttle control in

"FAST" position.

2.

Shift to slower speed.

3.

Allow grass to dry before mowing.

4.

Level mower deck.

5.

Check tires for proper air pressure.

6.

Replace/sharpen blade.

Tighten blade bolt.

7.

Clean underside of mower housing.

8.

Replace mower drive belt.

9.

Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) working not

(if so equipped)

Battery will not charge

Engine "backfires" when turning engine "OFF"

1.

2.

3.

Light switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

4.

Loose or damaged wiring.

5.

Blown fuse.

1.

Turn light switch "ON".

2.

Replace bulb(s) or lamp(s).

3.

Check/replace light switch.

4.

Check wiring and connections.

5.

Replace fuse.

1.

Bad battery cell(s).

2.

Poor cable connections.

3.

Faulty regulator

(if so equipped).

4.

Faulty alternator.

1.

2.

3.

Replace

Check/clean

Replace battery.

all connections.

regulator.

Engine throttle control not set between half and full speed

(fast) position before stopping engine.

4.

Replace alternator.

Move throttle control between half and full speed

(fast) position before stopping engine.

28

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275632

BATTERY

SOLENOID

I

_

__1

I

SOLENOID

FUEL i

LINE I

--__

IB_UF __

II _

(IF SO EQUIPPED) j

RED i

_

L

LIGHT SW

J

IGNITION

UNIT

@

O

(2PLUGS

ON TW N CYL. ENG NES

HOUR

METER

(OPTIONAL)

CHARGING SY STEM OUTPUT

9 AMP DC @ 3600 RPM

REGULATOR __R_ll4

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

.......

1

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN/OVERRID[ B+A1

RUN

START

B+A1

NONE

NONE

L+A2

3 + S + A1 NONE

02834

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED.

AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

WIRING

REMOVABLE

CONNECTIONS

INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

29

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275632

22

26

40

I

I

I i i i/

I

I

I

/ f i

I

I

I

I

I i i

I

I

I

55

29 i

I

I

931

I

16

I/'

I

I

/

\

\

\

\

\

\

\/

/

\

\

\

\

\ i

!

/

/

!

/1

!

\

30

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275632

PART

NO.

163465

74760412

7603J

145211

150109

145769

176138

175688

4152J

8860R

146148

175158

73510400

145491

192749

193350

140403

110712X

193389

17720408

131563

178861

122822X

174652

141940

17490508

175242

193465

192540

191834

KEY

NO.

12

16

21

22

24

25

26

27

28

1

2

8

10

11

29

30

33

34

40

41

42

43

45

50

52

55

79

92

93

94

DESCRIPTION

Battery

Bolt, Hex 1/4-20 x 3/4

Tray, Battery

Bolt, Battery, Front 1/4-20 x 7-1/2

Holddown, Battery, Front

Nut, Push, Nylon, Battery, Front 1/4

Switch, interlock

Harness, Light

Bulb Light #1156

Cable Starter

Cable

Fuse

Nut, Hex, Keps 1/4-20 unc

Cable, Ground

Switch, Seat

Switch, ignition

Key

Switch Light/Reset

Harness, Ignition

Screw Thd Cut 1/4-20 x 1/2

Cover Terminal

Solinoid w/brass plunger

Ammeter

Switch, PTO

Protection Wire Loop

Screw, Thd. Roll 5tl 6-18 x 1/2

Socket Asm Bulb Twistlock

Harness Pigtail Reverse Switch

Screw Plastite 10-24 x 2.0

Module Reverse ROS

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

31

TRACTOR - - MODEL NUMBER 917,275632

CHASSIS AND ENCLOSURES

217

10_

9O

31

2094

209

11

209 __

209

209

6O

278

54

54

209

J 20 59

209

209

6O chassis-stealth,stlt 33

206

209

74

209

32

TRACTOR - - MODEL NUMBER 917.275632

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

187495

STD533707

174997

STD541437

124346X

158112

175702

186689

175582

156524

17060620

161897

161900

162037

191120X428

164655

170165

17000612

145212

179132X428

174619

176554

193635X428

72140608

167203

188702X010

17490608

175260X615

162026

STD541437

174515X615

161840

192395X615

139976

17490508

175710

192512

175351

191611

155

158

159

161

206

209

143

144

145

148

154

59

60

64

74

90

114

142

211

217

31

37

38

54

58

20

26

28

29

30

1

2

9

10

11

13

14

17

278

Chassis

Drawbar

Dash

Bolt RDHD SQNK 3/8-16 x 1

Panel, Dash, LH

Panel, Dash, RH

Screw Thdrol 3/8-16 x 1/2

Hood Assembly

Plate Battery

Locknut, Hex, with insert 3/8-16 unc

Grille

Lens Bar

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrol.

5/16-18 x 1/2 TYT

Bracket Asm Pivot Mower Rear

Screw Wshd Hex 10-32 x 5/8

Duct Hood

Bushing

Bolt Rdhd Sqnk 3/8-16 unc x 3/4

Dash Lower

Nut Crownlock 3/8-16 unc

Nut Self-Thd Wsh-Hd 1/4 Zinc

Keeper Belt Rear LH

Plate Reinforcement

Bracket Swaybar Chassis

Bracket Footrest

Rod Pivot Chassis/Hood

Screw 3/8-16 x 1-1/4

Bracket Dash Rh

Bracket Dash Lh

Parking Brake Bkrt

Cupholder

Bumper

Bolt Shoulder 5/16-18

Screw Hexwsh Thdr 3/8-16 x 3/4

Nut Hexflange Lock

Console Fuel Window

Screw 10 x 3/4 Single Lead Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

34

/

3-/ l

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917,275632

29

30

32

33

34

35

36

37

25

26

27

28

20

19

21

22

23

24

14

15

16

18

38

39

8

9

10

11

13

2

3

4

5

6

52

53

55

56

41

47

48

49

50

51

KEY PART

NO.

NO.

1

146682

123666X

12000028

121520X

17060512

192502

180505

STD561210

105701X

74550412

10040400

74490544

STD541431

STD523710

173937

STD541437

106933X

130804

190736

STD541237

106888X

STD551037

STD561210

175765

124236X

169592

STD523107

72140506

175578

120183X

STD551062

STD571810

179114

72110622

175556

127783

154407

123205X

72110612

STD541437

STD541431

105710X

105709X

17060620

DESCRIPTION

Transaxle Peerless 206-545C

(See Breakdown)

Spring, Return, Brake

Pulley, Transaxle

Ring, Retainer

Strap, Torque

Screw 5/16-18 x 3/4

Rod Shifter Fender STLT

Clutch

Pin, Cotter

Washer, Shift Plate

Bolt 1/4-28 UNF W/Patch Gr. 8

Washer Lock Hvy Helical

Bolt Hex FLGHD 5/16-18 Gr. 5

Nut Lock HxW/Ins 5/16-18 unc

Bolt Fin Hex 3/8-16 uric x 1 Gr. 5

Bolt Hex 7/16-20 x 4 x Gr. 5-1.5

Nut

Knob

Rod, Brake

Bracket Anti-Rotation

Nut

Spring, Brake Rod

Washer

Pin

Rod, Parking Brake

Cap, Parking Brake

Bracket, Transaxle

Bolt

Bolt Rdhd Sqnk 5/16-18 unc x 3/4

Shaft Assembly, Foot Pedal

Bearing, Nylon

Washer

Roll Pin

Pulley, Composite, Flat

Bolt Rdhd 3/8-16 unc x 2-3/4

Keeper, Belt, Idler

Pulley, idler, V-Groove, Plastic

Bellcrank Clutch Grnd Drv Stl

Retainer, Belt

Bolt

Nut Crown Lock 3/8-16 uric

Nut Crown Lock 5/16-18 unc

Link, Clutch

Spring, Clutch Return

Screw 3/8-16 x 1-1/4

KEY PART

NO.

NO.

112

113

120

150

151

156

158

159

161

162

163

165

78

79

80

81

82

83

84

85

89

96

166

168

169

170

197

198

202

254

57

69

74

75

76

77

59

61

62

63

65

66

130801

169691

17120614

123533X

174607

STD551143

154778

142432

137057

121749X

STD581075

123583X

121748X

STD580025

145090

165592

165711

19171216

166231

150360

192388X428

STD624003

19091210

127285X

73900600

175456

19133210

166002

165589

183900

72140406

73680400

74780416

165623

17490510

165492

165580

187414

169613

169593

72110614

17000616

DESCRIPTION

V-Belt, Ground Drive

Keeper, Belt, Center Span

Screw 3/8-16 x .875

Cover, Pedal

Pulley, Engine

Washer

Keeper, Belt, Engine, Fool Proof

Screw Hex Wsh Hi-Lo 1/4-1/2 uric

Spacer, Axle

Washer 25t32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square 2.0 x .1845/1865

Washer 25132 x 1-518 x 16 Ga.

Key Woodruff

Arm, Shift

Shaft Asm Cross Tapered 20

Spring, Torsion

Washer 17132 x 3/4 x 16 Ga.

Link Transaxle

Nut, Nylock

Console, Shift, STLT

Retainer Spring

Washer 9/32 x 3/4 x 10 Ga.

Strap Torque 90 Degrees

Nut Lock Fig.

3/8-16 unc

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5116 ID x 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc

Bolt Hex Fin 1/4-20Unc x 1 Gr. 5

Bracket Pivot Lever

Screw 5t16-18 x 5t8 TT Yellow

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Keeper Belt Transaxle Gear

Nyliner Snap-in

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Bolt Carr. SH 3/8-16 x 1-314 Gr. 5

Screw 3t8-16 x 1 Smgml TapiR

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

STEERING

TRACTOR - - MODEL NUMBER 917,275632

/

L _

:

_39

38

65

68

13 i

67 67

67

J

J

28

3O

32 steering stealth prem 12

36

STEERING

TRACTOR - - MODEL NUMBER 917,275632

KEY PART

NO.

NO.

15

17

26

28

29

30

32

36

37

38

39

40

1

2

3

4

5

6

8

10

11

12

13

65

67

68

71

82

87

88

95

41

42

43

46

186094X428

184706

169840

169839

6266H

121748X

12000029

175121

STD551137

73940800

136518

145212

177883

126847X

19131416

17000612

76020412

130465

155105

152927

186095X428

19183812

73540500

186737

163888X428

121749X

184946X505

160367

72110618

169827

175146

169835

173966

175118

188967

DESCRIPTION

Wheel Steering

Axle Asm

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25132 x 1-5/8 x 16 Ga.

Ring Klip #t5304-75

Link Drag

Washer Lock Hvy Hlcl Spr 3/8

Nut Hex Jam Toplock 1/2-20 unf

Spacer Bearing Axle Front

Nut Hex Flange Lock

Shaft Asm.

Steering

Bushing Link Drag

Washer 13/32 x 7/8 x 16 Ga.

Screw 3t8-16 x 3/4

Pin Cotter 1/8 x 3/4

Rod Tie

Bushing Strg

Screw

Insert Cap Strg Wh

Washer 9/16 x 2-3/8 x 12 Ga.

Crownlock Nut 5/16-24 unf

Adaptor Wheel Strg

Boot Steering

Washer 25132 1 1/4 x 16 Ga.

Cap Spindle

Spacer Brace Axle

Bolt Rdhd Sqnk 318-16 x 2-1/4

Axle, Brace

Steering Asm.

Bracket Susp. Chassis Front

Washer Flat .781 x 1-1/2 x .15

Bolt Shoulder 7/16-20 unc

Washer Hardened

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

ENGINE

32

TRACTOR - - MODEL NUMBER 917,275632

72

62

/

81

13

4

78_

38

14

3

>

/3

29

23

OPTIONAL EQUIPMENT

Spark Arrester

4

13

14

23

29

31

32

1

2

3

KEY PART

NO.

NO.

176636X505

191611

137352

165291

148456

169837

137180

179022

179124X428

DESCRIPTION

Control Throttle

Screw 10 x 3/4 Single Lead Hex

Engine, Briggs Model

31 P777-0348-E1

(See Breakdown)

Muffler

Muffler Gasket

Tube Drain oil

Shield Heat

Kit Spark Arrestor (Flat Scrn)

Tank Fuel

Cap Asm Fuel engine-bs, lcy!

51

KEY PART

NO.

NO.

62

72

78

81

112

33

37

38

41

45

123487X

8543R

181654

139277

17000612

10010500

71070512

17060620

73510400

3645J

DESCRIPTION

Clamp Hose Black

Line Fuel

Plug Drain Oil Easy

Stem Tank Fuel

Screw Hexwsh Thdr 3/8-16 x 3/4

Washer Split

Screw Hex Cap 5116-18 x 3/4

Screw 3/8-16 x 1-114

Nut Keps Hex 1/4-20 unc

Bushing

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

38

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275632

18

I

I i

I

I i i

21

_j

.... 15

_13

17

\

\

12

\

\

11

\

25

\

KEY

NO.

PART

NO.

4

5

6

7

1

2

3

8

9

10

11

12

188719

140551

STD523710

19131610

145006

STD541437

124181X

17000616

19131614

182493

166369

174648

DESCRIPTION

Seat

Bracket Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1

Washer 13t32 x 1 x 10 Ga.

Clip Push-In

Nut Hex w/Ins.

3/8-16 unc

Spring Seat Cprsn

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14 Ga.

Pan Seat

Knob Seat Adj. Wingnut

Bracket Mounting Switch

39

KEY PART

NO.

NO.

DESCRIPTION

13

14

15

16

17

18

21

22

24

25

121248X

72050412

134300

121250X

123976X

124238X

171852

STD541431

19171912

127018X

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sqnk 1/4-20 x 1-1/2

Spacer Split

Spring Cprsn

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Cap Spring Seat

Bolt Shoulder 5/16-18 uric

Nut Hex Lock W/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DECALS

18

TRACTOR - - MODEL NUMBER 917,275632

16

11

3 13

21

21 4 11

10

2O 7

24

15

6

12

KEY PART

NO.

NO.

1

4

5

2

3

6

7

9

10

11

12

13

15

187407

138047

186242

186243

160396

146046

179128

193561

156439

189088

172331

133644

187408

DESCRIPTION

Reflector, LH

Decal, Battery, Diehard, Sears

Decal, Hood RH

Decal, Hood LH

Decal, Deck Sch.

Decal, V-Belt, Drive Schematic

Decal, Deck "B" "42"

Decal, Replacement

Decal, Fender, Danger

Decal, Panel, Dash

Decal, Mower, Heavy-Duty

Decal, Replacement Parts

Decal, Reflector, RH

KEY PART

NO.

NO.

--

--

--

23

24

--

16

17

18

20

21

164065

193308

186572

149516

186331

189020

193654

184310X428

18431 lX428

199048

199049

DESCRIPTION

Decal, Steering Wheel

Decal, Fender, Instructions

Decal, Fender

Decal, Battery

Decal, Hoed, Side Panel

Decal, Engine

Decal, Dash

Pad, Footrest, ST/LT, LH

Pad, Footrest, ST/LT, RH

Manual, Owner's, English

Manual, Owner's, Spanish

WHEELS & TIRES

2 _ 5,8

7

4,10

3,9 wheel 1

11

KEY PART

NO.

NO.

3

4

5

1

2

6

7

8

9

10

11

--

59192

65139

106222X

59904

106732X624

278H

9040H

106108X624

138468

7152J

104757X428

144334

DESCRIPTION

Cap Valve Tire

Stem Valve

Tire FTs 15 x 6.0 - 6 Service

Tube Front (Service item Only)

Rim Asm 6" front Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8" rear Service

Tire R Ts 20 x 8-8 C Service

Tube Rear (Service Item Only)

Cap Axle

Sealant, Tire (10 oz. Tube)

40

NOTE: All component dimensions

1 inch = 25.4 mm given in U.S. inches

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917,275632

11

19

\

13

4

12

13

19

20

\_

2

3

5

._

161718 20

20

15 lift-rh, 1 piece25

KEY PART

NO.

NO.

7

11

12

13

15

3

4

1

2

5

6

197980

198070

188822

12000002

19211621

120183X

175830

139865

139866

STD624008

173288

DESCRIPTION

Plunger Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x 21 Ga.

Bearing, Nylon

Grip, Handle, Fluted

Link, Lift, LH.

Link, Lift, R.H.

Retainer Spring

Link, Front

41

KEY PART

NO.

NO.

16

17

18

19

20

31

32

73350800

175689

73800800

139868

194209

169865

73540600

DESCRIPTION

Nut, Hex, Jam 1/2-13 uric

Trunnion

Locknut, Hex, with Washer insert

1/2-13 unc

Arm, Suspension,

Pin Cotter 7/16 BowTie Lock

Bearing, Pvt, Lift

Nut, Crownlock

Rear

3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275632

°.L

I_ 144

4oi€

_.

45

148

55

34

113 111 2_

118 _

5

6

19

J

21

149

\

2

18

2

18

29

28

21

I

23 24

25

27

.117

42 D elec-t-path stlt 4

42

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275632

27

28

29

30

23

24

25

26

14

15

16

18

19

20

21

31

32

33

34

36

40

KEY PART

NO.

NO.

6

8

9

10

1

4

5

2

3

11

--

--

13

165892

STD533107

138017

165460

STD624008

178024

850857

STD551137

140296

138971

139775

134149

137645

128774

110485X

174493

72140505

132827

159770

STD541431

177563

105304X

123713X

110452X

130968X428

19111016

131491

173984

187690

153535

178342

72110612

131494

73900600

DESCRIPTION

Mower Housing

Bolt

Bracket Assembly, Sway Bar, Fr.

Bracket Sway Bar 38/42"

Retainer Spring

Bar Sway Deck

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

Washer, Hardened

(The following blades are available)

Blade, 42" Hi-Lift

(For bagging or discharge)

Blade, 42" Mulching Premium

(For better wear when mulching)

Blade, 42" Mulching STD

(For mulching mowers only)

Shaft Assembly, Mandrel, Vented

(Incl.

Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut, Crownlock 5/16-18 unc

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5t8 x 16 Ga.

Rod, Hinge

Screw Thdrol Rolling Wsh Hd

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat

Nut, Lock Fig. 3/8-16 unc

KEY PART

NO.

NO.

129

130

131

143

144

145

146

148

149

150

159

184

--

92

111

112

113

116

117

118

119

56

59

61

68

44

45

46

54

55

140088

STD624003

137729

178515

155046

165723

141043

174882

174883

STD541437

179292

179293

17000510

4898H

188606

73930600

19121414

19131312

STD523710

STD533710

157109

158634

165888

171977

169022

165898

19091210

STD533717

19131410

130794

-176207

DESCRIPTION

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Arm, idler

Spacer, Retainer

Guard, Tuv idler (94)

Spring Ext Elect Clutch

V-Belt

Locknut, Hex WlWsh 318-16 unc

Bracket Wheel Guage LH

Bracket Wheel Guage RH

Bolt 5/16-18 Hedx Whshd.

Lckserr

Bolt, Shoulder

Wheel, Gauge

Nut, Crownlock

Washer

3/8-1

13/32 x 7/8 x 14 Ga.

Washer 13/32 x 13t16 x 12 Ga.

Bolt, Fin Hex 318-16 unc x 1Gr. 5

Bolt Rdhd Sqnk 3/8-16 unc x 1

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley idler Flat

Bolt Carraige Idler

Spring Return idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Washer 3/8

Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley

Replacement not included)

Mower, Complete

(Std. Deck-Order separately guage wheels key nos. 116 - 119)

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917,275632

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

3,5A

MODEL and SERIAL

NUMBERS HERE

83

51

/

18

4

26

56

79

41A ,_7

157

42..A

29

35

44

TRACTOR - - MODEL NUMBER 917.275632

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

KEY PART

NO.

NO.

1

2

3

4

5

6

772147

780086A

770128

776395

776409

778364

6A 778369

7 778330

8 792180

8A 792047

9 784352

10 784378

11 778334

12 778309

13 778368

14 778368

15 778370

17 786188

18 786102

20

21

22

792077A

792078

792079

25 792073A

25A 792177

26

27

28

792125

792035

788040

29 780072

29A 780160

29B 780051

29C 780199

30 780108

31 780001

31A 780195

32 788083

34 780194

35 780193

35A 780197

36 790075

37 790007

38 799021

39 786026

40 792076A

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

Transaxle Cover

Needle Bearing 5/8"

Transaxle Case

Countershaft

Output Shaft

Spur Gear (38 teeth)

Spur Gear (15 teeth)

Spur Gear (11 teeth)

Shift Key

Woodruff Key #9

Shift Collar

Shift Rod & Fork

Bevel Gear (30 teeth)

Input Bevel Pinion (13 teeth)

Bevel Gear (13 teeth)

(Include. 14)

Bevel Pinion (13 teeth)

(Include. 13)

Ring Gear (43 teeth)

Drive Pin

Spacer 1.130 X .695

Ball 5/16" dia

Set Screw 3/8 - 16 x 3/8"

Spring .310 OD x .625 L

Screw 1/4 - 20 x 1-1/4"

Screw 1/4-20 x 1-3/8"

Retaining Ring (pkg of 2)

Retaining Ring

Retaining Ring

Thrust Washer .627 ID x .031W

Thrust Washer .762 ID x .031W

Thrust Washer .762 ID x .031W

Anti-Rotation Washer .632

Cup Washer 1.127 ID x .032W

Flat Washer .750 ID x .056W

(Use As Needed)

Flat Washer .750 ID x .062W

Oil Seal 5/8"

Bushing .563

Flanged Bushing 5 / 8" ID

Flanged Bushing .751

Brake Disk

Brake Pad Plate

Brake Pad (pkg of 2)

Dowel Pin

Flat Washer .312 ID x .059W

50

51

52

53

54

56

57

45

46

47

48

49

41A 790079

42 792073A

42A 792085A

43

44

792075

790025

786066

786086

774690

774691

778356

778338

778354

778352

778350

778346

778355

778337

66

67

69

70

71

58

59

60

61

65

778353

778351

778349

778345

780189

776422

776396

792170

786187

788069

71B 788092

76

77

780090

788078A

79

82

792144

778333

83

85

778338

792154

87 788089A

150 788093A

157 788088A

180 730229A

900 794712

NOTE: All component dimensions inches 1 inch = 25.4 mm given in U.S.

Brake Lever

Screw 1/4 - 20 x 1-1 /4"

Screw 1/4 - 20 x 2 1/4"

Locknut 5 / 16 - 24

Brake Pad Holder

Spacer .2625 x 1.0

Brake Lever Bracket

Axle (11-15 / 16" Long)

Axle (16 - 1 / 2" long)

Spur Gear (29 teeth'

Spur Gear (27 teeth'

Spur Gear (23 teeth'

Spur Gear (19 teeth'

Spur Gear (16 teeth'

Spur Gear (15 teeth'

Spur Gear (11 teeth'

Spur Gear (13 teeth'

Spur Gear (17 teeth'

Spur Gear (21 teeth'

Spur Gear (24 teeth'

Spur Gear (25 teeth'

Flat Washer .563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring .430 OD x .5000 L

Bevel & Spur Gear

(30 & 13 teeth)

Spur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9 / 16"

Liquid Gasket RTV Silicone

Oil Seal 3/4"

Gear Oil 80W90

Replacement MST - 206-545C

Transaxle

45

TRACTOR - - MODEL NUMBER 917.275632

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

1038_

3_

12

718 '

358 ENGINE GASKET SET

868

943 0

_307

617 0

81_ 8_1_

524 _ 8420

1022

I

I

1019 LABEL KIT

1330 REPAIR MANUAL

II

I

1058 OWNER'S MANUAL

I 1329 REPLACEMENT

] I 1036 EMISSION LABEL I

ENGINE I

305A _

8_1_

1270 lr

_7591

1027

750&

146 '_ I

741

8842 11_

584_

9_

12641_

126_

24 _ 22

15_

20

89

48 SHORT BLOCK

643

729

697 _

729A_

74 '_

801

803_ 310 1

802

1008

1070

1°44I

1051_

46

TRACTOR - - MODEL NUMBER 917.275632

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

1095 VALVE GASKET SET

868 _-'_ 1022

1034

1022

6170

914

1091

276@

1127_

947_

918

977 CARBURETOR GASKETSET ] _0

141A

24o_

366,<_

1266AC>b

121 CARBURETOR

104,9

OVERHAUL

634A_

KIT

0670

105 _ 137_ 276_ f-_ I

_ 1060 _-_ 6_ 1266W

95_ 117_ 142_ 6170 1266A< _

47

TRACTOR - - MODEL NUMBER 917.275632

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

94

95

98

104

105

106

50

51

78

89

93

53

54

73

74

32

33

34

43

45

46

48

35

36

37

42

26

27

28

29

23

24

25

5

7

9

3

4

11

12

13

15

16

20

22

1

2

KEY

NO.

PART

NO.

DESCRIPTION

697174

399265

391086

697188

698147

699168

697109

697113

697110

• o+

Cylinder Assembly

Kit-Bushing/Seal

(MagnetoSide)

Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder

Gasket-Cylinder

Gasket-Breather

Tube-Breather

Gasket-Crankcase

Head

690360

690946

697127

690947

692125

693556

222698

699052

699054

699051

697559

698469

697099

697126

697263

692852

695760

695761

691279

691279

697352

691752

691968

690564

698492

697762

Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

Seal-Oil (PTO Side)

Screw (Crankcase

CoverSump)

Flywheel

Key-Flywheel

Piston Assembly (Standard)

Piston Assembly (.020"

Oversize)

Ring Set (Standard)

Ring Set (.020" Oversize)

Lock-Piston

Pin-Piston

Pin

Rod-Connecting

Rod-Connecting

Undersize)

Screw (Connecting

Valve-Exhaust

Valve-intake

Spring-Valve

Spring-Valve

Guard-Flywheel

Keeper-Valve

(Standard)

(intake)

(Exhaust)

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block

(.020"

Rod)

690193

692137

690227

691148

697133

697897

691003

690283

690602 O

Manifold-intake oO$+ Gasket-Intake

Stud

Screw

Screw

Screw

(Carburetor)

Plug-Oil

(intake

Screen-Rotating

(Rotating

(Flywheel

Bushing-Throttle

Manifold)

Screen)

Guard)

Shaft

498030

691636

495800

690525 O

231855 O

691780 O

Kit-Idle Mixture

Screw (Throttle Valve)

Kit-Idle Speed

Pin-Float Hinge

Valve-Float Needle

Seat-inlet

KEY

NO.

141A

222

227

232

238

240

265

267

276

304

305

305A

306

307

309

310

311

333

334

337

356

358

363

142

146

186

187

187A

188

192

202

209

216

108

108A

117

118

121

125

127

130

131

133

137

141

PART

NO.

DESCRIPTION

690464

692344

694352 O

697228

697241

698445

695005

691750

494379

494381

Valve-Choke

Valve-Choke

(Manual

(Choke

Jet-Main (Standard)

Choke)

A Matic)

Jet-Main (High Altitude)

Kit-Carburetor Overhaul

Carburetor

Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

281165 O:1: Gasket-Float

495097 Kit-Choke

Bowl

Shaft (Manual

495931

Choke)

Kit-Choke Shaft (Choke A

697140

691639

O

Matic)

Nozzle-Carburetor

Key-Timing

698174

697098

698417

691693

691986

691841

692208

691840

Connector-Hose

Line-Fuel

Line-Fuel

Screw (Control Bracket)

Adjuster-Rocker

Link-Mechanical

Spring-Governor

Link-Choke

Arm

Governor

694042

691374

691842

691843

691035

691024

Bracket-Control

Lever-Governor

Spring-Governor

Cap-Valve

Filter-Fuel

Clamp-Casing

Control

695134 Screw (Casing Clamp)

692255 O:1: Washer-Sealing

699829

697102

Housing-Blower

Screw (Blower Housing)

697103

697107

691003

693551

Screw

Screw

(Blower

Shield-Cylinder

(Cylinder

Motor-Starter

Housing)

Shield)

690323

497608

492341

691061

691043

697089

697191

19203

Bolt (Starter Motor)

Brush Set

Armature-Magneto

Screw (Magneto Armature)

Plug-Spark

Wire-Stop

Gasket Set-Engine

Flywheel Puller

O

:l:

+ included in Engine Gasket Set, Key. No. 358 included in Carburetor Overhaul Kit, Key. No.

121 included in Carburetor Gasket Set, Key. No.

977 included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

48

KEY

NO.

523

524

525

526

544

552

562

579

584

601

614

616

617

634

501

503

505

510

513

383

385

385A

387

404

431

445

462

474

634A

635

643

654

684

691

697

718

729

729A

741

750

757

758

759

783

789

797

801

802

803

830

842

847

851

TRACTOR - - MODEL NUMBER 917.275632

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1

PART

NO.

DESCRIPTION

697086

691032

697085

697088

692034

697144

691119

691029

697112

95162

691620

692012

692138

690801

89838

694476

690297

697090

691691

697122

697153

691261

696459

691188

691532

691251

693699

692024

690802

691909

698401

690958

697157

692407

690372

690959

691224

694123

697128

691033

697607

697134

697392

693713

698329

693167

691283

691286

693757

691095

691031

697087

692424

Wrench-Spark Plug

Screw (Fuel Pump)

Screw (Fuel Pump)

Pump-Fuel

Washer (Governor Crank)

Elbow-Intake

Filter-Air Cleaner Cartridge

Washer (Starter Cable)

Alternator

Regulator

Strap-Starter

Nut (Governor Control Lever)

Drive-Starter

Clutch-Drive

Dipstick

Seal-Dipstick Tube

Tube-Dipstick

Screw (Regulator)

Starter-Armature

Bushing-Governor Crank

Bolt (Governor Control Lever)

Nut (Starter Cable)

Cover-Breather Passage

Clamp-Hose

Pin-Cotter

Crank-Governor

O • SeaI-O Ring (intake Manifold)

O SpringtSeal Assembly

(Manual Choke)

O Spring/Seal Assembly (Choke

A Matic)

Boot-Spark Plug

Retainer-Air Filter

Nut (Carburetor)

Screw (Breather Passage

Cover)

Seal-Governor Shaft

Screw (Drive Cap)

Pin-Locating

Clip-Wire

Clip-Wire

Gear-Timing

Screw (Oil Pump Cover)

Link-Counterweight

Counterweight

Pin-Counterweight

Gear-Pinion

Harness-Wiring

Nut (Brush Retainer)

Cap-Drive

Cap-End

Housing-Starter

Stud (Rocker Arm)

SeaI-O Ring (Dipstick Tube)

Dipstick/Tube Assembly

Terminal-Spark Plug

KEY

NO.

PART

NO.

DESCRIPTION

1044

1051

1058

1059

1070

1090

1091

1095

1119

1127

1263

1264

1266

1266A

1267

1270

1329

1330

1022

1023

1024

1026

--

1027

1029

1034

1035

1036

1040

868

914

918

943

947

965

967

968

975

977

987

1005

1017

1019

O

:l:

+

690968

690960

697091

690589

694393

499613

697015

699848

495933

690192

691326

699043

690770

697143

,+

O

272475

692492

499054

692003

692011

696854

691751

690822

693784

695700

699852

,+

698139

691265

275038

698516

690372

691293

691333

690190

691183

691657

697124

697104

691917

697123

697424

697156

,O

O

31Q777-0036

272147 included

977 included

Seal-Valve

Screw (Rocker Cover)

Line-Vacuum

SeaI-O Ring (Oil Pump Cover)

Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

Seal-Throttle Shaft

Fan-Flywheel

Screen-Oil Pump

Kit-Label

Gasket-Rocker

Cover-Rocker

Cover

Arm

Pump-Oil

Rod-Push (Intake)

Rod-Push (Exhaust)

Filter-Oil

Arm-Rocker

Guide-Push

Shaft-Pump

Rod

Label-Emission

Plate-Trim

Screw (Flywheel)

Ring-Retaining

Owner's Manual

Kit-Screw/Washer

Screw (Flywheel Fan)

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

Screw (Alternator)

Screw (Float Bowl)

Reed-Breather

Screw (Breather Reed)

SeaI-O Ring (intake Elbow)

SeaI-O Ring (intake Elbow)

Latch-Blower Housing

Plug-AVS Counterweight

Replacement

Repair Manual

Engine included in Engine Gasket Set, Key. No. 358 included in Carburetor Overhaul Kit, Key. No.

121 in Carburetor in Valve Gasket

Gasket Set, Key. No.

Set, Key. No. 1095

NOTE: All component

1 inch = 25.4 mm dimensions given in U.S. inches

49

50

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_b

down the face of slopes, never across the face, Do not mow slopes greater than 15 degrees, Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes, t, Fold this page along dotted tine indicated above,

2, Hold page before you so that its Ieft edge is vertically parallet to a tree trunk or other upright structure.

3. Sight across the foJd in the direction of hitl sJope you want to measure.

4. Compare the angte of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made

it, no matter

who sold

it!

For the replacement parts, accessories and owner's manuals that you need to do-it=yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

I-800o4oMYoHOtVlE ® Anytime, day or night

(1-800-469-4663) www.sears.com

(U.S.A. and Canada) www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1o800o488ot222

Anytime, day or night (U.S.A. only) www.sears.com

To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: t-800-827-6655 (U.S.A.)

Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:

1 _888-SU-HOG_ sM

199048

02410

(gbSears, Roebuck and Co.

C_ Registered Trademark / TM Trademark / SM Service Mark of Sears, Roebuck and Co.

(E_Marca Registrada / TM Marca de F_brica / SM Marca de Servicio de Sears, Roebuck and Co.

_4c Marque de commerce / Mo Marque d6pos6e de Sears, Roebuck and Co.

04.27.05

TR Printed in U.S.A.

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