advertisement
Owner's Manual
CRRFTSMRN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.275632
[_ his product has a low emission
engine
which operates engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, MonSat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
Warranty .................................................
Safety Rules ...........................................
Product Specifications ............................
Assembly/Pre-Operation ........................
Operation ................................................
Maintenance Schedule .........................
7
9
15
2
3
6
Maintenance .........................................
15
Service and Adjustments ......................
Storage .................................................
19
25
Troubleshooting ....................................
26
Repair Parts ..........................................
30
Sears Service .........................
Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below.
Sears will also provide free labor for these applicable warranted parts for the two full years.
During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty.
(See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.
For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
the United States.
This warranty applies only while this product is within
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).
In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply.
This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.
For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
_IWARNING:
I. GENERAL
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_I_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended specifications by and comply of the manufacturer with of your tractor.
Use common sense when towing.
Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
_,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
OPERATION
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the machine.
Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or obstruction.
Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slowdown before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel weights or counterweights.
• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death.
Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope.
If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.
Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV, TOWING
• Tow only with a machine that has a hitch designed for towing.
Do not attach towed equipment except at the hitch point.
• Followthe manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank.
Replace gas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage and remove any fuel-soaked debris.
Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine.
Repair, if necessary, before restarting.
• Never make any adjustments with the engine running.
or repairs
• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp.
Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15 ° Max), not across.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope.
If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT
Gasoline
Capacity and
Type:
SPECIFICATIONS
4.0
Unleaded
Regular
Oil Type
API-SG-SL):
Oil Capacity:
SAE 30 (above 32°F)
SAE 5W-30(below 32°F
W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug:
(Gap: .030")
Champion RC12YC
Ground Speed
(MPH):
Tire Pressure:
Forward:
1st
2nd
3rd
4th
5th
6th
Reverse:
Front:
Rear:
1.2
1.5
2.4
3.5
4.8
5.3
1.5
14 PSI
10 PSI
Charging System:
Battery:
Blade Bolt Torque:
9 amps @ 3600 RPM
Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured you the best possible performance.
to give dependability and
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual.
The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under"Maintenance" and "Storage" sections of this owner's manual.
_jLWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, grass-covered brush-covered land unless the engine's or exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.
A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation.
But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profesional repair specialists.
• Unlimited service and no charge for
• parts and labor on all covered repairs.
Product replacement product can't be fixed.
if your covered
• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.
• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come.
Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional call 1-800-827-6655.
information
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A.
call 1-800-4-MY-HOME®
For Future Use
Keys
(2) Keys
Slope Sheet
Your new tractor has been assembled at the factory.
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR
FROM
CARTON
UNPACK CARTON
1.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
2.
Remove protective materials from tractor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
ADJUST SEAT
1.
Raise seat and loosen adjustment knob.
2.
Lower seat into operating position and sit in seat.
3.
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
4.
Get off seat without moving its adjusted position.
5.
Raise seat and tighten adjustment knob securely.
CHECK BATTERY
1.
Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual for charging instructions).
AdnJUl_tment __
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
7
TO ROLL TRACTOR OFF SKID
(See
Operation
section for location and function of
controls)
1.
Press lift lever plunger and raise attachment lift lever to its highest position.
2.
Release parking brake by depressing clutch/brake pedal.
3.
Place gearshift lever in neutral (N) position.
4.
Roll tractor forward off skid.
5.
Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation
section for location and function of
controls)
_IbWARNING: Before starting, read, understand and follow all instructions in the
Operation section of this manual.
Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear of other people and objects.
1.
Be sure all the above assembly steps have been completed.
2.
Check engine oil level and fill fuel tank with gasoline.
3.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4.
Place gear shift lever in neutral (N) position.
5.
Press lift lever plunger and raise attachment lift lever to its highest position.
6.
Start the engine.
After engine has started, move throttle control to idle position.
7.
Depress clutch/brake pedal into full
8.
"BRAKE" position and hold.
Move gearshift lever to 1st gear.
Slowly release clutch/brake slowly drive tractor off skid.
pedal and
9.
Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled.
See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted.
See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
J CHECKL
IS T
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been completed.
,/No remaining loose parts in carton.
,/Battery charged.
is properly
(Minimum prepared and
1 hour at 6 amps).
,/Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated.
(For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.
(Tires must be properly inflated for leveling).
,/Check mower and drive belts.
Be sure they are routed properly around pulleys and inside all belt keepers.
,/Check wiring.
See that all connections are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/Become familiar with all controls - their location and function.
Operate them before you start the engine.
,/Be sure brake system is in safe operating condition.
,/Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
REVERSE
N H
NEUTRAL HIGH LOW
I\1
CHOKE
FAST
SLOW
IGNITION SWITCH
ENGINE OFF REVERSE
OPERATION
SYSTEM (ROS)
ENGINE ON ENGINE START PARKING BRAKE t
OVER TEMP
LIGHT
FUEL OIL PRESSURE BATTERY REVERSE FORWARD
PARKING BRAKE
LOCKED
PARKING BRAKE
UNLOCKED
MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH DISENGAGED
ATTACHMENT
CLUTCH ENGAGED
BRAKE/CLUTCH
PEDAL
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
LIGHTS ON
WARNING indicates a hazard which, if not avoided
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
&
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.
CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
,,/_llll/lIJ//.,
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
"ON" Position
Light Switch
Ammeter
Attachment
Clutch Switch
Ignition Switch
Lift Lever
Plunger
Throttle/Choke
Control Attachment
Lift Lever
\
\ /
Clutch/Brake
Pedal Height
Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
02830
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging
ATTACHMENT
(-) of battery.
CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.
THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch.
When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1.
Depress clutch/brake pedal all the way down and hold.
2.
Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secure.
Attachment Clutch Switch
Throttle/
Choke
"Engaged" Position
Control
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.
To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
Position
Clutch/
Brake
Pedal
"Disengaged"
Position
"Disengaged"
Position
Parking Brake
"Engaged"
Position
The direction and speed of movement controlled by the gearshift lever.
is
1.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position.
2.
Move gearshift lever to desired position.
3.
Slowly release clutch/brake pedal to start movement.
STOPPING
MOWER BLADES -
• To stop mower blades, push attachment clutch switch in to disengaged position.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
GROUND DRIVE -
TO ADJUST MOWER CUTTING HEIGHT
• To stop ground brake tion.
pedal
• Move gearshift drive, depress all the way down.
lever to neutral clutch/
(N) posi-
ENGINE -
• Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to
"backfire".
• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow
1 1 often and after moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice.
Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position.
Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2.
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
3.
Repeat for opposite side, installing gauge wheel in same adjustment hole.
Gauge
Wheel
Mountinc
Bracket "-4..
3/8-16
Locknut
Gauge Wheel
Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch.
Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1.
Select desired height of cut.
2.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
_ICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment
Clutch Switch
"Engaged"
Position
"Disengag
Position
Attachment Lift
Lever High Position
Low
Position
Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS).
Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.
_IiWARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged.
Turning the ROS
"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged.
Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1.
Depress clutch/brake pedal all the way down and hold.
2.
With engine running, turn ignition key counterclockwise tion.
to ROS "ON" posi-
3.
Look down and behind before backing up.
4.
Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.
5.
When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
12
TO OPERATE ON HILLS
_,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.
Use the slope guide at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move gearshift lever to 1st gear.
Be sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position with attachment lift control.
• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.
Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1.
Check engine oil with tractor on level ground.
2.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
If necessary, add oil until "FULl" mark on dipstick is reached.
Do not overfill.
13
• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck.
Do not overfill.
Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane.
(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.
Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2.
Place gear shift lever in neutral (N) position.
3.
Move attachment clutch to disengaged position.
4.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
.
Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again.
If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6.
When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used.
If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6.
When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, immediately move the throttle control to the fast position.
Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).
• The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual).
MOWING TIPS
• Mower should be properly leveled for best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments manual.
section of this
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut.
Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc.
After one or two rounds, mow in the opposite direction making left hand turns until finished.
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave undesirable clumps.
Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.
Regulate ground speed by selecting a low enough gear to give the mower cutting performance the quality of cut desired.
as well as
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
14
OAT
AS YOU COMPLETE
REGULAR SERVICE /_r_'_TSERVlOe DATES
C
0 a
Check Brake Operation
R
A
Check Operator Presence and
T
ROS Systems
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Char_
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
_
If
If
I_ If lI_3 li_
1_4
If
v'
I_1,_
I_s
If if
If
If
E
N
G
E
Change Engine Oil (without oil filter)
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark
Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating in high ambient temperatures.
2 - Service more often when operating under a heavy load or in dirty or dusty conditions.
1_1,2 lI_'2
1_2
11_1,2
If 2
_ If
11_'2
3 - Replace blades more often when mowing
4 - Not required if equipped with maintenance-free in sandy soil, battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4.
Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
@ SF
Zerk
LUBRICATION CHART
@Front Wheel ,-
Bearing
Zerk
-@ Spindle
Zerk
@Front Wheel
Bearing Zerk
_SAE 30 or 10w30 Motor Oil
@General Purpose Grease
LgPReferto Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the
15 self-lubricating bearings.
If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR
Always observe safety ruleswhen performing any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
(See
"TO ADJUST BRAKE" in the Service and
Adjustments
TIRES section of this manual).
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly.
If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.
ROS "ON" Position
• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor.
Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1.
Raise mower to highest position to allow access to blades.
2.
Remove blade bolt, lock washer and flat washer securing blade.
3.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4.
Reassemble blade bolt, lock washer and flat washer in exact order as shown.
5.
Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.
Trailing
Edge Up_
Flat
Blade
Mandrel As_
Center
Lock Washer
_-Blade Bolt
Engine "ON" Position
(Normal Operating)
16
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced.
An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpenedwith a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
Tocheck blade balance,you will need a
5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebalancer, follow the instructionssuppliedwith balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered,but are not.
• Slide bladeon to an unthreadedportion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced,it should remain in a horizontalposition. If either end of the blade movesdownward,sharpenthe heavy end untilthe blade is balanced.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after
100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL
Select the oil's SAE viscosity grade according to your expected operating temperature.
5/8"Boltor Pin_'__
/
Center Hole
J_7
lade
BATTERY
Your tractor has a battery charging system which is sufficient for normal use.
However, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
1.
Remove terminal guard.
2.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3.
Rinse the battery with plain water and dry.
4.
Clean terminals and battery cable ends with wire brush until bright.
5.
Coat terminals with grease or petroleum jelly.
6.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
SAE VISCOSITY GRADES
40
_atl oils oN vl_c
NOTE: Although multi-viscosity
(5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°R
Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before start-
I t e ing the engine and after each eight (8) hours of operation.
Tighten oil fill cap/ dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1.
Remove oil fill cap/dipstick.
Be careful not to allow dirt to enter the engine when changing oil.
2.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Oil Drain Valve
Drain
Tube
17
3.
Unlock drain valve by pushing inward slightly and turning counterclockwise.
4.
To open, pull out on the drain valve.
5.
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6.
Remove the drain tube and replace the cap onto the end of the drain valve.
7.
Refill engine with oil through oil fill dipstick tube.
Pour slowly.
Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8.
Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.
Keep oil at "FULL:' line on dipstick.
Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.
Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Replace pre-cleaner after every 25 hours of operation or every season.
Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1.
Pull up on air filter cover handle and rotate towards engine.
2.
Remove cover.
3.
Carefully remove air filter cartridge and pre-cleaner from base.
4.
Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace cartridge.
5.
Place new pre-cleaner and cartridge firmly in base.
6.
Align tabs on cover with slots in blower housing and replace cover.
7.
Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.
They may cause deterioration of the cartridge.
Do not oil cartridge.
Do not use pressurized air to clean cartridge.
18
_rr_ _/Cartridge
Pre-cleaner .........._ _'
Bas _'_Tabs
Slots
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling system.
Remove blower housing and clean area shown to prevent overheating and engine damage.
Air Screen
Clean out chaff and debris
Clam p_
_jHandle
Cover
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season.
If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
1.
With engine cool, remove filter and plug fuel line sections.
2.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
3.
Be sure there are no fuel line leaks and clamps are properly positioned.
4.
Immediately wipe up any spilled gasoline.
67 Clamp
I Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out.
Water in engine or transmission will shorten the useful life of your tractor.
Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
&
WARNING: TO AVOID SERIOUS
SERVICE OR ADJUSTMENTS:
INJURY, BEFORE PERFORMING ANY
1.
Depress clutch/brake pedal fully and set parking brake.
2.
Place gearshift lever in neutral (N) position.
3.
Place attachment clutch in "DISENGAGED" position.
4.
Turn ignition key to "STOP" and remove key.
5.
Make sure the blades and all moving parts have completely stopped.
6.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the right side of tractor.
1.
Place attachment clutch switch in "DIS-
ENGAGED" position.
2.
Move attachment lift lever forward to lower mower to its lowest position.
3.
Roll belt off electric clutch pulley.
4.
Disconnect anti-sway bar from chassis bracket by removing retainer spring.
5.
Disconnect suspension arms from rear deck brackets by removing retainer springs.
6.
Disconnect front links from deck by removing retainer springs.
7.
Raise lift lever to raise suspension arms.
Slide mower out from under trac-
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.
TO INSTALL MOWER
1.
Raise attachment lift lever to its highest position.
2.
Slide mower under tractor with deflector shield to right side of tractor.
3.
Lower lift lever to its lowest position.
4.
Connect front links to mower deck and secure with retainer springs.
5.
Connect suspension arms to rear deck brackets and secure with retainer springs.
6.
Connect anti-sway bar to chassis bracket and secure with retainer spring.
7.
Install belt into electric clutch pulley groove.
tor.
Suspension
Arms
Electric
Pulley
:ront Link
Retainer
Spnng
Retainer Springs
(Both Sides)
Anti-Sway
Bar
Retainer Spring
19
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway.
Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual).
If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
Distance "A" on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge Bottom edge of
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.
• Recheck side-to-side adjustment.
_
Both Front Unks Should beEaual
Mandrel in Length
;fromO_e_t° F.....
roo_e/_ grou nd
Nut ,_E _
Arm
Trunnion
Lift Link
Adjustment
N_
Front Links
FRONT-TO-BACK
IMPORTANT:
ADJUSTMENT
Deck must be level side-to side.
If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
• Before making any necessary adjustments, check that both front links are equal in length.
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower loosen nut"E" on both front links an equal number of turns.
20
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface.
Engage parking brake.
BELT REMOVAL -
1.
Remove mower from tractor (See "TO
REMOVE MOWER" in this section of manual).
2.
Work belt off both mandrel pulleys and idler pulleys.
3.
Pull belt away from mower.
BELT INSTALLATION -
1.
Work belt around both mandrel pulleys and idler pulleys
2.
Make sure belt is in all pulley grooves and inside all belt guides.
3.
Install mower (See "To Install Mower" in this section of this manual).
Mandrel With Parking Brake "Engaged"
\
Nut "A"
Jam Nut
Mandrel
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1.
Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2.
Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually push the tractor forward.
If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1.
Depress clutch/brake pedal all the way down and engage parking brake.
2.
Measure distance between brake operating arm and nut "A" on brake rod.
3.
If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2".
Retighten jam nut against nut "A".
4.
Road test tractor for proper stopping distance as stated above.
Readjust if necessary.
If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary.
Replace brake pads or contact a
Sears or other qualified service center.
00238
Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1.
Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2.
Disconnect clutch wire harness.
3.
Remove clutch Iocator.
4.
Remove belt from stationary idler and clutching idler.
5.
Remove belt downward from engine pulley and around electric clutch.
6.
Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle pulley by deflecting belt keepers.
7.
Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -
1.
Carefully work new belt down between transaxle belt keepers and onto the input pulley.
2.
Slide belt into the center span keeper.
3.
Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.
4.
Install belt through stationary idler and clutching idler.
5.
Reinstall clutch Iocator and tighten nut securely.
6.
Reconnect clutch harness.
7.
Make sure belt is in all pulley grooves and inside all belt guides and keepers.
8.
Install mower (See "TO INSTALL
MOWER" in this section of manual).
21
Electric
Clutch
Clutching -----
Idler
Stationary J
Idler
Center Span/_
Pulley
_
....
_ -- Clutch
Locator
, h
......I1_
Harness
TO REMOVE WHEEL FOR REPAIRS
1.
Block up axle securely.
2.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).
3.
Repair tire and reassemble.
NOTE: On rear wheels only: align grooves in rear wheel hub and axle.
Insert square key.
4.
Replace washers and snap retaining ring securely in axle groove.
5.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position.
The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:
1.
Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.
2.
Loosen adjustment bolt in front of the right rear wheel.
3.
Position the gear shift lever in the neutral (N) position.
4.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
Neutral Lock Gate
Gearshift
Retaining
Ring
Axle
Cover
Washers
Square Key _
(Rear Wheel Only) v
TO START ENGINE WITH A WEAK BAT-
TERY f
/
......
,,, Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
_,WARNING: Lead-acid batteries generate explosive gases.
Keep sparks, flame and smoking materials away from batteries.
Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged.
(See "BAT-
TERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt system.
The other vehicle must also be a 12 volt system.
Do not use your tractor battery to start other vehicles.
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal.
Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor.
If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO ATTACH JUMPER CABLES -
1.
Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2.
Connect one end of the BLACK cable
22 to the NEGATIVE (-) terminal (C) of fully charged battery.
3.
Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE
ORDER
1.
BLACK
-
DD
CABLES, cable
Weak or Dead
Battery
REVERSE first from chassis
02614
Fully Charged
Battery and then from the fully charged battery.
2.
RED cable last from both batteries.
REPLACING BATTERY
WARNING" Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time.
Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1.
Lift hood to raised position.
2.
Remove terminal guard.
3.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
4.
Install new battery with terminals in same position as old battery.
5.
Reinstall terminal guard.
6.
First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.
Tighten securely.
7.
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely
8.
Close terminal access doors.
9.
Close hood.
Hex Bolt
Keps_
TO REPLACE HEADLIGHT BULB
1.
Raise hood.
2.
Pull bulb holder out of the hole in the backside of the grill.
3.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring.
See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse.
The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1.
Raise hood.
2.
Unsnap headlight wire connector.
3.
Stand in front of tractor.
Grasp hood at sides, tilt toward engine and lift off of tractor.
4.
When replacing hood, be sure to reconnect the headlight wire connector.
Hood
Headlight Wire
Connector
Access __,,, ....
,-,-_.
L_ _ J
Door "
) _'_ositive
Terminal
,-,' _ !1 --(Red)
Ca ,e
_ .... _Neaative
Guard
Cable
23
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
1.
With engine not running, move throttle control lever from slow to choke position.
Slowly move lever from choke to fast position.
2.
Check that holes "A" in governor control lever and hole in governor plate line-up.
If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.
Tighten clamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever Governor
Plate
Holes
Clamp
Screw
Throttle
Cable
NOTE: The carburetor on this engine is low emission.
It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap.
Do not attempt to remove the limiter cap.
The limiter cap cannot be removed without breaking the adjusting needle.
The carburetor has been preset at the factory and adjustment should not be necessary.
However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.
If the carburetor does need adjustment, proceed as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture.
Turning the idle mixture valve out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.
24
IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
1.
Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.
2.
Be sure the throttle control cable is adjusted properly (see above).
FINAL SETTING -
1.
Start engine and allow to warm for five minutes.
Make final adjustments with engine running and shift/motion control lever in neutral (N) position.
2.
Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.
3.
While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough.
Turn valve to a point midway between those two positions.
Release throttle lever.
ACCELERATION TEST -
4.
Move throttle control lever from slow to fast position.
If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.
Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted.
Do not adjust - damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.
Overspeeding the engine above the factory high speed setting can be dangerous.
If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Idle Speed
Screw
Idle Mixture Valve -"'-
With Limiter
--
Throttle
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_ICAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage.
When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1.
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
2.
Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3.
Lubricate as shown in the Maintenance section of this manual.
4.
Be sure that all nuts, bolts and screws are securely fastened.
Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.
Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
1.
Remove spark plug(s).
2.
Pour one ounce of oil through spark plug hole(s)into cylinder(s).
3.
Turn ignition key to "START" position for a few seconds to distribute oil.
4.
Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
25
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
CAUSE
1.
Out of fuel.
2.
Engine not "CHOKED" properly.
3.
Engine flooded.
4.
Bad spark plug.
5.
Dirty air filter.
6.
Dirty fuel filter.
7 Water in fuel.
8.
Loose or damaged wiring.
9.
Carburetor out of adjustment.
10. Engine valves out of adjustment.
3ORRECTION
1.
Fill fuel tank.
2.
See "TO START ENGINE" in Operation section.
3.
Wait several minutes before attempting to start.
4.
Replace spark plug.
5.
Clean/replace air filter.
6.
Replace fuel filter.
7.
Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8.
Check all wiring.
9.
See "To Adjust Carburetor" in Service and Adjustments section.
10. Contact a Sears or other qualified service center.
Hard to start
1.
Dirty air filter.
2.
Bad spark plug.
3.
Weak or dead battery.
4.
Dirty fuel filter.
5.
Stale or dirty fuel.
6.
Loose or damaged wiring.
7.
Carburetor out of adjustment.
8.
Engine valves out of adjustment.
1.
Clean/replace air filter.
2.
Replace spark plug.
3.
Recharge or replace battery.
4.
Replace fuel filter.
5.
Empty fuel tank and refill tank with fresh, clean gasoline.
6.
Check all wiring.
7.
See "To Adjust Carburetor" in Service and Adjustments section.
8.
Contact a Sears or other qualified service center.
1.
Depress clutch/brake pedal.
Engine will not turn over
1.
Clutch/brake depressed.
pedal not
2.
Attachment clutch is engaged.
3.
Weak or dead battery.
4.
Blown fuse.
5.
Corroded battery terminals.
6.
Loose or damaged wiring.
7.
Faulty ignition switch.
8.
Faulty solenoid or starter.
9.
Faulty operator presence switch(es).
Engine clicks but will not start
1.
Weak or dead battery.
2.
Corroded battery terminals.
3.
Loose or damaged wiring.
4.
Faulty solenoid or starter.
2.
Disengage attachment clutch.
3.
Recharge or replace battery.
4.
Replace fuse.
5.
Clean battery terminals.
6.
Check all wiring.
7.
Check/replace ignition switch.
8.
Check/replace starter.
solenoid
9.
Contact a Sears or other or qualified service center.
1.
Recharge or replace battery.
2.
Clean battery terminals.
3.
Check all wiring.
4.
Check/replace starter.
solenoid or
26
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3.
Build-up of grass, leaves
and trash under mower.
4.
Dirty air filter.
5.
Low oil level/dirty oil.
6.
Faulty spark plug.
7.
Dirty fuel filter.
8. Stale or dirty fuel.
9.
Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1.
Raise cutting height/reduce speed.
2.
Adjust throttle control.
3.
Clean underside of mower housing.
4.
Clean/replace air filter.
5.
Check oil level/change oil.
6.
Clean and regap or change spark plug.
7.
Replace fuel filter.
8.
Empty fuel tank and refill tank with fresh, clean gasoline.
9.
Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace
13. Check all wiring.
muffler.
14. See "To Adjust Carburetor" in Service and Adjustments section.
15. Contact a Sears or other qualified service center.
Excessive vibration
1.
Worn, bent or loose blade.
2.
Bent blade mandrel.
3.
Loose/damaged part(s).
1.
Replace blade.
Tighten blade bolt.
2.
Contact a Sears or other qualified service center.
3.
Tighten loose part(s).
Replace damaged parts.
Engine dies when tractor is shifted into reverse
Engine continues to run when operator leaves seat with attachment clutch engaged
Poor cut - uneven
1.
Reverse operation system
(ROS) is not "ON" while mower or other attachment is engaged.
1.
Faulty operator-safety presence control system.
1.
Turn ignition key to
ROS "ON" position.
See Operation section.
1.
Check wiring, switches and connections.
If not corrected.
contact Sears or other qualified service center.
.
Worn, bent or loose blade.
2.
3.
4.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1.
Replace blade.
Tighten blade bolt.
2.
Level mower deck.
3.
Clean underside of mower housing.
4.
Contact a Sears or other qualified service center.
5.
Clean around mandrels to open vent holes.
27
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will not rotate
CAUSE
1.
Obstruction in clutch mechanism•
2.
Worn/damaged belt.
mower
3.
Frozen idler pulley•
4.
Frozen blade mandrel• drive
CORRECTION
1.
Remove obstruction.
•
Replace mower drive belt.
3.
Replace idler pulley.
4.
Contact a Sears or other qualified service center.
Poor grass discharge
1. Engine speed too slow.
2.
Travel speed too fast.
3.
Wet grass.
4.
Mower deck not level.
5.
Low/uneven tire air pressure.
6.
Worn, bent or loose blade.
7.
Buildup of grass, leaves and trash under mower.
8.
Mower drive belt worn.
9.
Blades improperly installed.
10. Improper blades used.
11
• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1.
Place throttle control in
"FAST" position.
2.
Shift to slower speed.
3.
Allow grass to dry before mowing.
4.
Level mower deck.
5.
Check tires for proper air pressure.
6.
Replace/sharpen blade.
Tighten blade bolt.
7.
Clean underside of mower housing.
8.
Replace mower drive belt.
9.
Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) working not
(if so equipped)
Battery will not charge
Engine "backfires" when turning engine "OFF"
1.
2.
3.
Light switch is "OFF".
Bulb(s) or lamp(s) burned out.
Faulty light switch.
4.
Loose or damaged wiring.
5.
Blown fuse.
1.
Turn light switch "ON".
2.
Replace bulb(s) or lamp(s).
3.
Check/replace light switch.
4.
Check wiring and connections.
5.
Replace fuse.
1.
Bad battery cell(s).
2.
Poor cable connections.
3.
Faulty regulator
(if so equipped).
4.
Faulty alternator.
1.
2.
3.
Replace
Check/clean
Replace battery.
all connections.
regulator.
•
Engine throttle control not set between half and full speed
(fast) position before stopping engine.
4.
Replace alternator.
•
Move throttle control between half and full speed
(fast) position before stopping engine.
28
SCHEMATIC
TRACTOR - - MODEL NUMBER 917.275632
BATTERY
SOLENOID
I
_
__1
I
SOLENOID
FUEL i
LINE I
--__
IB_UF __
II _
(IF SO EQUIPPED) j
RED i
_
L
LIGHT SW
J
IGNITION
UNIT
@
O
(2PLUGS
ON TW N CYL. ENG NES
HOUR
METER
(OPTIONAL)
CHARGING SY STEM OUTPUT
9 AMP DC @ 3600 RPM
REGULATOR __R_ll4
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
.......
1
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN/OVERRID[ B+A1
RUN
START
B+A1
NONE
NONE
L+A2
3 + S + A1 NONE
02834
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED.
AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
WIRING
REMOVABLE
CONNECTIONS
INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
29
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275632
22
26
40
I
I
I i i i/
I
I
I
/ f i
I
I
I
I
I i i
I
I
I
55
29 i
I
I
931
I
16
I/'
I
I
/
\
\
\
\
\
\
\/
/
\
\
\
\
\ i
!
/
/
!
/1
!
\
30
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275632
PART
NO.
163465
74760412
7603J
145211
150109
145769
176138
175688
4152J
8860R
146148
175158
73510400
145491
192749
193350
140403
110712X
193389
17720408
131563
178861
122822X
174652
141940
17490508
175242
193465
192540
191834
KEY
NO.
12
16
21
22
24
25
26
27
28
1
2
8
10
11
29
30
33
34
40
41
42
43
45
50
52
55
79
92
93
94
DESCRIPTION
Battery
Bolt, Hex 1/4-20 x 3/4
Tray, Battery
Bolt, Battery, Front 1/4-20 x 7-1/2
Holddown, Battery, Front
Nut, Push, Nylon, Battery, Front 1/4
Switch, interlock
Harness, Light
Bulb Light #1156
Cable Starter
Cable
Fuse
Nut, Hex, Keps 1/4-20 unc
Cable, Ground
Switch, Seat
Switch, ignition
Key
Switch Light/Reset
Harness, Ignition
Screw Thd Cut 1/4-20 x 1/2
Cover Terminal
Solinoid w/brass plunger
Ammeter
Switch, PTO
Protection Wire Loop
Screw, Thd. Roll 5tl 6-18 x 1/2
Socket Asm Bulb Twistlock
Harness Pigtail Reverse Switch
Screw Plastite 10-24 x 2.0
Module Reverse ROS
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
31
TRACTOR - - MODEL NUMBER 917,275632
CHASSIS AND ENCLOSURES
217
10_
9O
31
2094
209
11
209 __
209
209
6O
278
54
54
209
J 20 59
209
209
6O chassis-stealth,stlt 33
206
209
74
209
32
TRACTOR - - MODEL NUMBER 917.275632
CHASSIS AND ENCLOSURES
KEY PART
NO.
NO.
DESCRIPTION
187495
STD533707
174997
STD541437
124346X
158112
175702
186689
175582
156524
17060620
161897
161900
162037
191120X428
164655
170165
17000612
145212
179132X428
174619
176554
193635X428
72140608
167203
188702X010
17490608
175260X615
162026
STD541437
174515X615
161840
192395X615
139976
17490508
175710
192512
175351
191611
155
158
159
161
206
209
143
144
145
148
154
59
60
64
74
90
114
142
211
217
31
37
38
54
58
20
26
28
29
30
1
2
9
10
11
13
14
17
278
Chassis
Drawbar
Dash
Bolt RDHD SQNK 3/8-16 x 1
Panel, Dash, LH
Panel, Dash, RH
Screw Thdrol 3/8-16 x 1/2
Hood Assembly
Plate Battery
Locknut, Hex, with insert 3/8-16 unc
Grille
Lens Bar
Fender/Footrest
Bracket, Fender/Support
Screw, Thdrol.
5/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Screw Wshd Hex 10-32 x 5/8
Duct Hood
Bushing
Bolt Rdhd Sqnk 3/8-16 unc x 3/4
Dash Lower
Nut Crownlock 3/8-16 unc
Nut Self-Thd Wsh-Hd 1/4 Zinc
Keeper Belt Rear LH
Plate Reinforcement
Bracket Swaybar Chassis
Bracket Footrest
Rod Pivot Chassis/Hood
Screw 3/8-16 x 1-1/4
Bracket Dash Rh
Bracket Dash Lh
Parking Brake Bkrt
Cupholder
Bumper
Bolt Shoulder 5/16-18
Screw Hexwsh Thdr 3/8-16 x 3/4
Nut Hexflange Lock
Console Fuel Window
Screw 10 x 3/4 Single Lead Hex
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
34
/
3-/ l
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917,275632
29
30
32
33
34
35
36
37
25
26
27
28
20
19
21
22
23
24
14
15
16
18
38
39
8
9
10
11
13
2
3
4
5
6
52
53
55
56
41
47
48
49
50
51
KEY PART
NO.
NO.
1
146682
123666X
12000028
121520X
17060512
192502
180505
STD561210
105701X
74550412
10040400
74490544
STD541431
STD523710
173937
STD541437
106933X
130804
190736
STD541237
106888X
STD551037
STD561210
175765
124236X
169592
STD523107
72140506
175578
120183X
STD551062
STD571810
179114
72110622
175556
127783
154407
123205X
72110612
STD541437
STD541431
105710X
105709X
17060620
DESCRIPTION
Transaxle Peerless 206-545C
(See Breakdown)
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw 5/16-18 x 3/4
Rod Shifter Fender STLT
Clutch
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch Gr. 8
Washer Lock Hvy Helical
Bolt Hex FLGHD 5/16-18 Gr. 5
Nut Lock HxW/Ins 5/16-18 unc
Bolt Fin Hex 3/8-16 uric x 1 Gr. 5
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
Nut
Knob
Rod, Brake
Bracket Anti-Rotation
Nut
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt
Bolt Rdhd Sqnk 5/16-18 unc x 3/4
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer
Roll Pin
Pulley, Composite, Flat
Bolt Rdhd 3/8-16 unc x 2-3/4
Keeper, Belt, Idler
Pulley, idler, V-Groove, Plastic
Bellcrank Clutch Grnd Drv Stl
Retainer, Belt
Bolt
Nut Crown Lock 3/8-16 uric
Nut Crown Lock 5/16-18 unc
Link, Clutch
Spring, Clutch Return
Screw 3/8-16 x 1-1/4
KEY PART
NO.
NO.
112
113
120
150
151
156
158
159
161
162
163
165
78
79
80
81
82
83
84
85
89
96
166
168
169
170
197
198
202
254
57
69
74
75
76
77
59
61
62
63
65
66
130801
169691
17120614
123533X
174607
STD551143
154778
142432
137057
121749X
STD581075
123583X
121748X
STD580025
145090
165592
165711
19171216
166231
150360
192388X428
STD624003
19091210
127285X
73900600
175456
19133210
166002
165589
183900
72140406
73680400
74780416
165623
17490510
165492
165580
187414
169613
169593
72110614
17000616
DESCRIPTION
V-Belt, Ground Drive
Keeper, Belt, Center Span
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Washer
Keeper, Belt, Engine, Fool Proof
Screw Hex Wsh Hi-Lo 1/4-1/2 uric
Spacer, Axle
Washer 25t32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square 2.0 x .1845/1865
Washer 25132 x 1-518 x 16 Ga.
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered 20
Spring, Torsion
Washer 17132 x 3/4 x 16 Ga.
Link Transaxle
Nut, Nylock
Console, Shift, STLT
Retainer Spring
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Nut Lock Fig.
3/8-16 unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5116 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20Unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5t16-18 x 5t8 TT Yellow
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear
Nyliner Snap-in
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Bolt Carr. SH 3/8-16 x 1-314 Gr. 5
Screw 3t8-16 x 1 Smgml TapiR
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
STEERING
TRACTOR - - MODEL NUMBER 917,275632
/
L _
:
_39
38
65
68
13 i
67 67
67
J
J
28
3O
32 steering stealth prem 12
36
STEERING
TRACTOR - - MODEL NUMBER 917,275632
KEY PART
NO.
NO.
15
17
26
28
29
30
32
36
37
38
39
40
1
2
3
4
5
6
8
10
11
12
13
65
67
68
71
82
87
88
95
41
42
43
46
186094X428
184706
169840
169839
6266H
121748X
12000029
175121
STD551137
73940800
136518
145212
177883
126847X
19131416
17000612
76020412
130465
155105
152927
186095X428
19183812
73540500
186737
163888X428
121749X
184946X505
160367
72110618
169827
175146
169835
173966
175118
188967
DESCRIPTION
Wheel Steering
Axle Asm
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25132 x 1-5/8 x 16 Ga.
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 unf
Spacer Bearing Axle Front
Nut Hex Flange Lock
Shaft Asm.
Steering
Bushing Link Drag
Washer 13/32 x 7/8 x 16 Ga.
Screw 3t8-16 x 3/4
Pin Cotter 1/8 x 3/4
Rod Tie
Bushing Strg
Screw
Insert Cap Strg Wh
Washer 9/16 x 2-3/8 x 12 Ga.
Crownlock Nut 5/16-24 unf
Adaptor Wheel Strg
Boot Steering
Washer 25132 1 1/4 x 16 Ga.
Cap Spindle
Spacer Brace Axle
Bolt Rdhd Sqnk 318-16 x 2-1/4
Axle, Brace
Steering Asm.
Bracket Susp. Chassis Front
Washer Flat .781 x 1-1/2 x .15
Bolt Shoulder 7/16-20 unc
Washer Hardened
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
ENGINE
32
TRACTOR - - MODEL NUMBER 917,275632
72
62
/
81
13
4
78_
38
14
3
>
/3
29
23
OPTIONAL EQUIPMENT
Spark Arrester
4
13
14
23
29
31
32
1
2
3
KEY PART
NO.
NO.
176636X505
191611
137352
165291
148456
169837
137180
179022
179124X428
DESCRIPTION
Control Throttle
Screw 10 x 3/4 Single Lead Hex
Engine, Briggs Model
31 P777-0348-E1
(See Breakdown)
Muffler
Muffler Gasket
Tube Drain oil
Shield Heat
Kit Spark Arrestor (Flat Scrn)
Tank Fuel
Cap Asm Fuel engine-bs, lcy!
51
KEY PART
NO.
NO.
62
72
78
81
112
33
37
38
41
45
123487X
8543R
181654
139277
17000612
10010500
71070512
17060620
73510400
3645J
DESCRIPTION
Clamp Hose Black
Line Fuel
Plug Drain Oil Easy
Stem Tank Fuel
Screw Hexwsh Thdr 3/8-16 x 3/4
Washer Split
Screw Hex Cap 5116-18 x 3/4
Screw 3/8-16 x 1-114
Nut Keps Hex 1/4-20 unc
Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.275632
18
I
I i
I
I i i
21
_j
.... 15
_13
17
\
\
12
\
\
11
\
25
\
KEY
NO.
PART
NO.
4
5
6
7
1
2
3
8
9
10
11
12
188719
140551
STD523710
19131610
145006
STD541437
124181X
17000616
19131614
182493
166369
174648
DESCRIPTION
Seat
Bracket Pivot Seat
Bolt Fin Hex 3/8-16 unc x 1
Washer 13t32 x 1 x 10 Ga.
Clip Push-In
Nut Hex w/Ins.
3/8-16 unc
Spring Seat Cprsn
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
39
KEY PART
NO.
NO.
DESCRIPTION
13
14
15
16
17
18
21
22
24
25
121248X
72050412
134300
121250X
123976X
124238X
171852
STD541431
19171912
127018X
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Split
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 uric
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DECALS
18
TRACTOR - - MODEL NUMBER 917,275632
16
11
3 13
21
21 4 11
10
2O 7
24
15
6
12
KEY PART
NO.
NO.
1
4
5
2
3
6
7
9
10
11
12
13
15
187407
138047
186242
186243
160396
146046
179128
193561
156439
189088
172331
133644
187408
DESCRIPTION
Reflector, LH
Decal, Battery, Diehard, Sears
Decal, Hood RH
Decal, Hood LH
Decal, Deck Sch.
Decal, V-Belt, Drive Schematic
Decal, Deck "B" "42"
Decal, Replacement
Decal, Fender, Danger
Decal, Panel, Dash
Decal, Mower, Heavy-Duty
Decal, Replacement Parts
Decal, Reflector, RH
KEY PART
NO.
NO.
--
--
--
23
24
--
16
17
18
20
21
164065
193308
186572
149516
186331
189020
193654
184310X428
18431 lX428
199048
199049
DESCRIPTION
Decal, Steering Wheel
Decal, Fender, Instructions
Decal, Fender
Decal, Battery
Decal, Hoed, Side Panel
Decal, Engine
Decal, Dash
Pad, Footrest, ST/LT, LH
Pad, Footrest, ST/LT, RH
Manual, Owner's, English
Manual, Owner's, Spanish
WHEELS & TIRES
2 _ 5,8
7
4,10
3,9 wheel 1
11
KEY PART
NO.
NO.
3
4
5
1
2
6
7
8
9
10
11
--
59192
65139
106222X
59904
106732X624
278H
9040H
106108X624
138468
7152J
104757X428
144334
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire FTs 15 x 6.0 - 6 Service
Tube Front (Service item Only)
Rim Asm 6" front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear Service
Tire R Ts 20 x 8-8 C Service
Tube Rear (Service Item Only)
Cap Axle
Sealant, Tire (10 oz. Tube)
40
NOTE: All component dimensions
1 inch = 25.4 mm given in U.S. inches
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917,275632
11
19
\
13
4
12
13
19
20
\_
2
3
5
._
161718 20
20
15 lift-rh, 1 piece25
KEY PART
NO.
NO.
7
11
12
13
15
3
4
1
2
5
6
197980
198070
188822
12000002
19211621
120183X
175830
139865
139866
STD624008
173288
DESCRIPTION
Plunger Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x 1 x 21 Ga.
Bearing, Nylon
Grip, Handle, Fluted
Link, Lift, LH.
Link, Lift, R.H.
Retainer Spring
Link, Front
41
KEY PART
NO.
NO.
16
17
18
19
20
31
32
73350800
175689
73800800
139868
194209
169865
73540600
DESCRIPTION
Nut, Hex, Jam 1/2-13 uric
Trunnion
Locknut, Hex, with Washer insert
1/2-13 unc
Arm, Suspension,
Pin Cotter 7/16 BowTie Lock
Bearing, Pvt, Lift
Nut, Crownlock
Rear
3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
MOWER DECK
TRACTOR - - MODEL NUMBER 917,275632
°.L
I_ 144
4oi€
_.
45
148
55
34
113 111 2_
118 _
5
6
19
J
21
149
\
2
18
2
18
29
28
21
I
23 24
25
27
.117
42 D elec-t-path stlt 4
42
MOWER DECK
TRACTOR - - MODEL NUMBER 917.275632
27
28
29
30
23
24
25
26
14
15
16
18
19
20
21
31
32
33
34
36
40
KEY PART
NO.
NO.
6
8
9
10
1
4
5
2
3
11
--
--
13
165892
STD533107
138017
165460
STD624008
178024
850857
STD551137
140296
138971
139775
134149
137645
128774
110485X
174493
72140505
132827
159770
STD541431
177563
105304X
123713X
110452X
130968X428
19111016
131491
173984
187690
153535
178342
72110612
131494
73900600
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly, Sway Bar, Fr.
Bracket Sway Bar 38/42"
Retainer Spring
Bar Sway Deck
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
(The following blades are available)
Blade, 42" Hi-Lift
(For bagging or discharge)
Blade, 42" Mulching Premium
(For better wear when mulching)
Blade, 42" Mulching STD
(For mulching mowers only)
Shaft Assembly, Mandrel, Vented
(Incl.
Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 unc
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5t8 x 16 Ga.
Rod, Hinge
Screw Thdrol Rolling Wsh Hd
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat
Nut, Lock Fig. 3/8-16 unc
KEY PART
NO.
NO.
129
130
131
143
144
145
146
148
149
150
159
184
--
92
111
112
113
116
117
118
119
56
59
61
68
44
45
46
54
55
140088
STD624003
137729
178515
155046
165723
141043
174882
174883
STD541437
179292
179293
17000510
4898H
188606
73930600
19121414
19131312
STD523710
STD533710
157109
158634
165888
171977
169022
165898
19091210
STD533717
19131410
130794
-176207
DESCRIPTION
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Arm, idler
Spacer, Retainer
Guard, Tuv idler (94)
Spring Ext Elect Clutch
V-Belt
Locknut, Hex WlWsh 318-16 unc
Bracket Wheel Guage LH
Bracket Wheel Guage RH
Bolt 5/16-18 Hedx Whshd.
Lckserr
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock
Washer
3/8-1
13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13t16 x 12 Ga.
Bolt, Fin Hex 318-16 unc x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 unc x 1
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley idler Flat
Bolt Carraige Idler
Spring Return idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 3/8
Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley
Replacement not included)
Mower, Complete
(Std. Deck-Order separately guage wheels key nos. 116 - 119)
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
43
TRACTOR - - MODEL NUMBER 917,275632
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
3,5A
MODEL and SERIAL
NUMBERS HERE
83
51
/
18
4
26
56
79
41A ,_7
157
42..A
29
35
44
TRACTOR - - MODEL NUMBER 917.275632
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
KEY PART
NO.
NO.
1
2
3
4
5
6
772147
780086A
770128
776395
776409
778364
6A 778369
7 778330
8 792180
8A 792047
9 784352
10 784378
11 778334
12 778309
13 778368
14 778368
15 778370
17 786188
18 786102
20
21
22
792077A
792078
792079
25 792073A
25A 792177
26
27
28
792125
792035
788040
29 780072
29A 780160
29B 780051
29C 780199
30 780108
31 780001
31A 780195
32 788083
34 780194
35 780193
35A 780197
36 790075
37 790007
38 799021
39 786026
40 792076A
DESCRIPTION
KEY PART
NO.
NO.
DESCRIPTION
Transaxle Cover
Needle Bearing 5/8"
Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth)
(Include. 14)
Bevel Pinion (13 teeth)
(Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3/8 - 16 x 3/8"
Spring .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .762 ID x .031W
Anti-Rotation Washer .632
Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W
(Use As Needed)
Flat Washer .750 ID x .062W
Oil Seal 5/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W
50
51
52
53
54
56
57
45
46
47
48
49
41A 790079
42 792073A
42A 792085A
43
44
792075
790025
786066
786086
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
66
67
69
70
71
58
59
60
61
65
778353
778351
778349
778345
780189
776422
776396
792170
786187
788069
71B 788092
76
77
780090
788078A
79
82
792144
778333
83
85
778338
792154
87 788089A
150 788093A
157 788088A
180 730229A
900 794712
NOTE: All component dimensions inches 1 inch = 25.4 mm given in U.S.
Brake Lever
Screw 1/4 - 20 x 1-1 /4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth'
Spur Gear (27 teeth'
Spur Gear (23 teeth'
Spur Gear (19 teeth'
Spur Gear (16 teeth'
Spur Gear (15 teeth'
Spur Gear (11 teeth'
Spur Gear (13 teeth'
Spur Gear (17 teeth'
Spur Gear (21 teeth'
Spur Gear (24 teeth'
Spur Gear (25 teeth'
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear
(30 & 13 teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxle
45
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
1038_
3_
12
718 '
358 ENGINE GASKET SET
868
943 0
_307
617 0
81_ 8_1_
524 _ 8420
1022
I
I
1019 LABEL KIT
1330 REPAIR MANUAL
II
I
1058 OWNER'S MANUAL
I 1329 REPLACEMENT
] I 1036 EMISSION LABEL I
ENGINE I
305A _
8_1_
1270 lr
_7591
1027
750&
146 '_ I
741
8842 11_
584_
9_
12641_
126_
24 _ 22
15_
20
89
48 SHORT BLOCK
643
729
697 _
729A_
74 '_
801
803_ 310 1
802
1008
1070
1°44I
1051_
46
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
1095 VALVE GASKET SET
868 _-'_ 1022
1034
1022
6170
914
1091
276@
1127_
947_
918
977 CARBURETOR GASKETSET ] _0
141A
24o_
366,<_
1266AC>b
121 CARBURETOR
104,9
OVERHAUL
634A_
KIT
0670
105 _ 137_ 276_ f-_ I
_ 1060 _-_ 6_ 1266W
95_ 117_ 142_ 6170 1266A< _
47
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
94
95
98
104
105
106
50
51
78
89
93
53
54
73
74
32
33
34
43
45
46
48
35
36
37
42
26
27
28
29
23
24
25
5
7
9
3
4
11
12
13
15
16
20
22
1
2
KEY
NO.
PART
NO.
DESCRIPTION
697174
399265
391086
697188
698147
699168
697109
697113
697110
• o+
•
•
Cylinder Assembly
Kit-Bushing/Seal
(MagnetoSide)
Seal-Oil (Magneto Side)
Sump-Engine
Head-Cylinder
Gasket-Cylinder
Gasket-Breather
Tube-Breather
Gasket-Crankcase
Head
690360
690946
697127
690947
692125
693556
222698
699052
699054
699051
697559
698469
697099
697126
697263
692852
695760
695761
691279
691279
697352
691752
691968
690564
698492
697762
•
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
Seal-Oil (PTO Side)
Screw (Crankcase
CoverSump)
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.020"
Oversize)
Ring Set (Standard)
Ring Set (.020" Oversize)
Lock-Piston
Pin-Piston
Pin
Rod-Connecting
Rod-Connecting
Undersize)
Screw (Connecting
Valve-Exhaust
Valve-intake
Spring-Valve
Spring-Valve
Guard-Flywheel
Keeper-Valve
(Standard)
(intake)
(Exhaust)
Slinger-Governor/Oil
Tappet-Valve
Camshaft
Short Block
(.020"
Rod)
690193
692137
690227
691148
697133
697897
691003
690283
690602 O
Manifold-intake oO$+ Gasket-Intake
Stud
Screw
Screw
Screw
(Carburetor)
Plug-Oil
(intake
Screen-Rotating
(Rotating
(Flywheel
Bushing-Throttle
Manifold)
Screen)
Guard)
Shaft
498030
691636
495800
690525 O
231855 O
691780 O
Kit-Idle Mixture
Screw (Throttle Valve)
Kit-Idle Speed
Pin-Float Hinge
Valve-Float Needle
Seat-inlet
KEY
NO.
141A
222
227
232
238
240
265
267
276
304
305
305A
306
307
309
310
311
333
334
337
356
358
363
142
146
186
187
187A
188
192
202
209
216
108
108A
117
118
121
125
127
130
131
133
137
141
PART
NO.
DESCRIPTION
690464
692344
694352 O
697228
697241
698445
695005
691750
494379
494381
Valve-Choke
Valve-Choke
(Manual
(Choke
Jet-Main (Standard)
Choke)
A Matic)
Jet-Main (High Altitude)
Kit-Carburetor Overhaul
Carburetor
Plug-Welch
Valve-Throttle
Kit-Throttle Shaft
Float-Carburetor
281165 O:1: Gasket-Float
495097 Kit-Choke
Bowl
Shaft (Manual
495931
Choke)
Kit-Choke Shaft (Choke A
697140
691639
O
Matic)
Nozzle-Carburetor
Key-Timing
698174
697098
698417
691693
691986
691841
692208
691840
Connector-Hose
Line-Fuel
Line-Fuel
Screw (Control Bracket)
Adjuster-Rocker
Link-Mechanical
Spring-Governor
Link-Choke
Arm
Governor
694042
691374
691842
691843
691035
691024
Bracket-Control
Lever-Governor
Spring-Governor
Cap-Valve
Filter-Fuel
Clamp-Casing
Control
695134 Screw (Casing Clamp)
692255 O:1: Washer-Sealing
699829
697102
Housing-Blower
Screw (Blower Housing)
697103
697107
691003
693551
Screw
Screw
(Blower
Shield-Cylinder
(Cylinder
Motor-Starter
Housing)
Shield)
690323
497608
492341
691061
691043
697089
697191
19203
Bolt (Starter Motor)
Brush Set
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Wire-Stop
Gasket Set-Engine
Flywheel Puller
O
:l:
+ included in Engine Gasket Set, Key. No. 358 included in Carburetor Overhaul Kit, Key. No.
121 included in Carburetor Gasket Set, Key. No.
977 included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
48
KEY
NO.
523
524
525
526
544
552
562
579
584
601
614
616
617
634
501
503
505
510
513
383
385
385A
387
404
431
445
462
474
634A
635
643
654
684
691
697
718
729
729A
741
750
757
758
759
783
789
797
801
802
803
830
842
847
851
TRACTOR - - MODEL NUMBER 917.275632
BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0348-E1
PART
NO.
DESCRIPTION
697086
691032
697085
697088
692034
697144
691119
691029
697112
95162
691620
692012
692138
690801
89838
694476
690297
697090
691691
697122
697153
691261
696459
691188
691532
691251
693699
692024
690802
691909
698401
690958
697157
692407
690372
690959
691224
694123
697128
691033
697607
697134
697392
693713
698329
693167
691283
691286
693757
691095
691031
697087
692424
Wrench-Spark Plug
Screw (Fuel Pump)
Screw (Fuel Pump)
Pump-Fuel
Washer (Governor Crank)
Elbow-Intake
Filter-Air Cleaner Cartridge
Washer (Starter Cable)
Alternator
Regulator
Strap-Starter
Nut (Governor Control Lever)
Drive-Starter
Clutch-Drive
•
Dipstick
Seal-Dipstick Tube
Tube-Dipstick
Screw (Regulator)
Starter-Armature
Bushing-Governor Crank
Bolt (Governor Control Lever)
Nut (Starter Cable)
Cover-Breather Passage
Clamp-Hose
Pin-Cotter
Crank-Governor
O • SeaI-O Ring (intake Manifold)
O SpringtSeal Assembly
(Manual Choke)
O Spring/Seal Assembly (Choke
A Matic)
Boot-Spark Plug
Retainer-Air Filter
•
•
Nut (Carburetor)
Screw (Breather Passage
Cover)
Seal-Governor Shaft
Screw (Drive Cap)
Pin-Locating
Clip-Wire
Clip-Wire
Gear-Timing
Screw (Oil Pump Cover)
Link-Counterweight
Counterweight
Pin-Counterweight
Gear-Pinion
Harness-Wiring
Nut (Brush Retainer)
Cap-Drive
Cap-End
Housing-Starter
Stud (Rocker Arm)
SeaI-O Ring (Dipstick Tube)
Dipstick/Tube Assembly
Terminal-Spark Plug
KEY
NO.
PART
NO.
DESCRIPTION
1044
1051
1058
1059
1070
1090
1091
1095
1119
1127
1263
1264
1266
1266A
1267
1270
1329
1330
1022
1023
1024
1026
--
1027
1029
1034
1035
1036
1040
868
914
918
943
947
965
967
968
975
977
987
1005
1017
1019
O
:l:
+
690968
690960
697091
690589
694393
499613
697015
699848
495933
690192
691326
699043
690770
697143
,+
•
O
272475
692492
499054
692003
692011
696854
691751
690822
693784
695700
699852
,+
698139
691265
275038
698516
690372
691293
691333
690190
691183
691657
697124
697104
691917
697123
697424
697156
,O
O
31Q777-0036
272147 included
977 included
Seal-Valve
Screw (Rocker Cover)
Line-Vacuum
SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel
Cover-Oil Pump
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
Seal-Throttle Shaft
Fan-Flywheel
Screen-Oil Pump
Kit-Label
Gasket-Rocker
Cover-Rocker
Cover
Arm
Pump-Oil
Rod-Push (Intake)
Rod-Push (Exhaust)
Filter-Oil
Arm-Rocker
Guide-Push
Shaft-Pump
Rod
Label-Emission
Plate-Trim
Screw (Flywheel)
Ring-Retaining
Owner's Manual
Kit-Screw/Washer
Screw (Flywheel Fan)
Retainer-Brush
Cap-Limiter
Gasket Set-Valve
Screw (Alternator)
Screw (Float Bowl)
Reed-Breather
Screw (Breather Reed)
SeaI-O Ring (intake Elbow)
SeaI-O Ring (intake Elbow)
Latch-Blower Housing
Plug-AVS Counterweight
Replacement
Repair Manual
Engine included in Engine Gasket Set, Key. No. 358 included in Carburetor Overhaul Kit, Key. No.
121 in Carburetor in Valve Gasket
Gasket Set, Key. No.
Set, Key. No. 1095
NOTE: All component
1 inch = 25.4 mm dimensions given in U.S. inches
49
50
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_b
down the face of slopes, never across the face, Do not mow slopes greater than 15 degrees, Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes, t, Fold this page along dotted tine indicated above,
2, Hold page before you so that its Ieft edge is vertically parallet to a tree trunk or other upright structure.
3. Sight across the foJd in the direction of hitl sJope you want to measure.
4. Compare the angte of the fold with the slope of the hill.
Your Home
For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made
it, no matter
who sold
it!
For the replacement parts, accessories and owner's manuals that you need to do-it=yourself.
For Sears professional installation of home appliances and items like garage door openers and water heaters.
I-800o4oMYoHOtVlE ® Anytime, day or night
(1-800-469-4663) www.sears.com
(U.S.A. and Canada) www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1o800o488ot222
Anytime, day or night (U.S.A. only) www.sears.com
To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: t-800-827-6655 (U.S.A.)
Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:
1 _888-SU-HOG_ sM
199048
02410
(gbSears, Roebuck and Co.
C_ Registered Trademark / TM Trademark / SM Service Mark of Sears, Roebuck and Co.
(E_Marca Registrada / TM Marca de F_brica / SM Marca de Servicio de Sears, Roebuck and Co.
_4c Marque de commerce / Mo Marque d6pos6e de Sears, Roebuck and Co.
04.27.05
TR Printed in U.S.A.
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
advertisement