advertisement
^1
HARDWARE REFERENCE MANUAL
^2
3U Turbo CPU Board
(3U Turbo PMAC2)
^3 HRM for UMAC Turbo & Turbo Stack
^4 3xx-603382-xHxx
^5 June 8, 2004
Single Source Machine Control Power // Flexibility // Ease of Use
21314 Lassen Street Chatsworth, CA 91311 // Tel. (818) 998-2095 Fax. (818) 998-7807 // www.deltatau.com
Copyright Information
© 2003 Delta Tau Data Systems, Inc. All rights reserved.
This document is furnished for the customers of Delta Tau Data Systems, Inc. Other uses are unauthorized without written permission of Delta Tau Data Systems, Inc. Information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues.
To report errors or inconsistencies, call or email:
Delta Tau Data Systems, Inc. Technical Support
Phone: (818) 717-5656
Fax: (818) 998-7807
Email: [email protected]
Website: http://www.deltatau.com
Operating Conditions
All Delta Tau Data Systems, Inc. motion controller products, accessories, and amplifiers contain static sensitive components that can be damaged by incorrect handling. When installing or handling Delta Tau Data Systems, Inc. products, avoid contact with highly insulated materials.
Only qualified personnel should be allowed to handle this equipment.
In the case of industrial applications, we expect our products to be protected from hazardous or conductive materials and/or environments that could cause harm to the controller by damaging components or causing electrical shorts. When our products are used in an industrial environment, install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture, abnormal ambient temperatures, and conductive materials.
If Delta Tau Data Systems, Inc. products are exposed to hazardous or conductive materials and/or environments, we cannot guarantee their operation.
3U Turbo CPU Board for UMAC Turbo & Turbo Stack
Table of Contents
Table of Contents i
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
ii Table of Contents
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
INTRODUCTION
Delta Tau’s 3U-format Turbo PMAC systems combine the power of the Turbo PMAC family with an integrated packaging strategy that gives the user revolutionary flexibility and ease of use. The heart of these systems is the 3U Turbo PMAC CPU board, described in this manual. It can either be assembled with piggyback accessory boards to form a “Turbo Stack,” or connected through a backplane to rackmounted accessories to form a UMAC (Universal Motion and Automation Controller) Turbo system.
UMAC systems provide integrated connectivity as well as ease of assembly, diagnostics, and repair.
UMAC CPU Boards
The UMAC is available with either of two CPU boards – Turbo PMAC2 or MACRO Station.
The Turbo PMAC2 CPU board creates a UMAC Turbo, a full PMAC controller completely capable of standalone operation.
The MACRO Station CPU board creates a UMAC MACRO. It is a remote slave node on a MACRO ring, requiring a PMAC2 controller to command it over the ring.
This manual describes the hardware for the UMAC Turbo CPU board; for the UMAC MACRO CPU board, consult the hardware reference manual for that product.
Associated Manuals
This document is the Hardware Reference Manual for the 3U Turbo CPU board for a UMAC Turbo system. It describes the hardware features and provides setup instructions.
Other manuals as well are needed to use the UMAC Turbo system. Each accessory to the 3U Turbo CPU board has its own manual, describing its operation and any required software setup of the Turbo CPU.
The Software Reference Manual for the Turbo PMAC family and the User’s Guide for the PMAC or
Turbo PMAC families is also needed.
3U Board Configurations
The 3U boards can be configured in either of two fundamental assemblies – UMAC and Stack.
•
UMAC – In the UMAC configuration (once called Pack) the 3U-format boards are put together to communicate through a backplane bus called the UBUS, with all boards installed in a Euro-card rack. In this configuration, all 3U-format boards or modules can be installed or withdrawn from the pack individually, providing ease of installation, debugging, and repair.
The photo at right shows two boards connected through a backplane in the
UMAC configuration. They are not connected directly to each other.
•
Stack – In the Stack configuration the 3U-format boards are put together as a stack of piggyback boards, (right, below). This configuration is ideal for compact, cost-sensitive embedded applications.
Two boards in UMAC
Configuration
Note:
The Stack boards and related breakout boards can be installed in a
Euro-card rack, creating a hybrid stack/pack configuration.
Because the Stack boards were developed first, this originally was the only way of creating a pack configuration, and pulling boards for service was an awkward chore. This configuration should now be used for existing legacy systems only.
Two Boards in Stack
Configuration
Introduction 1
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
The following two photos show typical UMAC and Stack configurations. They are intended only to show what a completed system may look like, not to be instructions on how to put a particular system together.
Sample UMAC Configuration:
Turbo PMAC2 CPU and PC/104, Acc-24E2 4-Axis Interface, Acc-10E 48 Out, Acc-9E 48 In,
Acc-11E 24 In/24 Out Low Power, Accessory E Power Supply
Sample Stack Configuration:
PC/104 Computer, Turbo PMAC2 CPU, Two Acc-2E 4-Axis Interface Boards
3U Product Configurations (General Description)
Assemblies of 3U-format boards can be made with either of two CPU processor boards – a 3U MACRO-
CPU board, or a 3U Turbo PMAC2 CPU board. Most other 3U-format boards, labeled Accessory boards, can be used with either CPU board.
•
When the 3U MACRO-CPU board is used, the resulting assemblies are called UMAC MACRO or
3U MACRO Stack.
• When the 3U Turbo PMAC2 CPU board is used, the resulting assemblies are called UMAC Turbo or
Turbo Stack.
Refer to the UMAC and 3U Stack Products Selection Guide for more detailed descriptions of how the rack and stack products are integrated.
2 Introduction
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
UMAC and 3U-Stack Products
UMAC Products Stack Products
UMAC Turbo UMAC MACRO Turbo Stack MACRO Stack
The UMAC Turbo is composed of a 3U-format Turbo PMAC2 CPU board and a set of accessory boards in 3U-format, all plugged in a common UBUS backplane and installed inside a 3U format rack. A
PC/104 computer and several
The UMAC MACRO is composed of a MACRO Interface/CPU board and a set of accessory boards in 3Uformat, all plugged in a common
UBUS backplane and installed inside a 3U format rack. The UMAC
MACRO must receive commands accessories (including all of the major FieldBuses, MACRO and
Ethernet) can be installed inside the
UMAC system providing convenient flexibility and virtually unlimited expandability.
compatible device like a PMAC2
Ultralite or a UMAC Turbo system.
The UMAC MACRO does not support a PC/104 or communication accessories and it is preferred for distributed control over a MACRO ring connection.
UMAC CPU Basic Specifications
The Turbo stack is composed of a
3U-format Turbo PMAC2 CPU board and a set of accessory boards in 3U-format plugged to it in a stack configuration. The Turbo stack configuration is less expensive than the UMAC Turbo system but it is limited to eight axes of motion control versus 32 axes on a UMAC
Turbo system. The Turbo Stack is selected over a UMAC Turbo system because is more compact, allowing its installation inside already existing cabinets with some space limitations.
The MACRO stack is composed of a MACRO Interface/CPU board and a set of accessory boards in
3U-format plugged to it in a stack configuration. The UMAC
MACRO must receive commands from an external MACRO compatible device like a PMAC2
Ultralite or a UMAC Turbo system. The MACRO Stack is selected over a UMAC MACRO syst em because it is more compact, allowing its installation inside already existing cabinets with some space limitations.
Physical Specifications
Size:
Weight:
16cm x 9.9cm x 3.8cm (6.3" x 3.9" x 1.4")
¼ lb.
Temperature
Operating: 0
°C to 60°C (32°)F to 140°F)
Storage: 12
°C to 82°C (10°F to 180°F)
Humidity: 10% to 95%, non-condensing
Electrical Specifications
Power: 1A @ +5V (
±5%)
3.0V Lithium Cell, 1200mAh, 2/3A-size, no tabs; or 3.6V Lithium Cell, 1000 mAh, Battery:
1.00" can
Expected battery life: 10 years (standard), 6-9 months (Opt. 5).
Recommended replacement: 24 months (standard), 3-6 months (Opt. 5)
Introduction 3
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
4 Introduction
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
BOARD CONFIGURATION
The base version of the 3U Turbo PMAC2 CPU board provides a 1-slot 3U-format Eurocard board with:
•
•
•
•
•
•
•
•
80 MHz DSP56303 CPU (120 MHz PMAC equivalent)
128k x 24 SRAM compiled/assembled program memory (Opt. 5C0)
128k x 24 SRAM user data memory (Opt. 5C0)
1M x 8 flash memory for user backup & firmware (Opt. 5C0)
Latest released firmware version
RS-232/422 serial interface
Inter-board stack connectors for piggyback servo and I/O accessory boards
Backplane UBUS expansion connector for pack servo and I/O accessory boards
If the 3A0 part prefix for the CPU board is ordered, the board comes with a standard Eurocard front plate with top and bottom installation screws. (Top and bottom plates are provided with the Acc-Px pack frame.
Option 2: Bus Interfaces
The 3U Turbo PMAC2 CPU board comes standard only with a serial interface. Option 2 provides a faster bus interface for high-speed communications. The interface is PC/104 bus compatible (mechanical, electrical, and software), so it is software-compatible with the ISA bus. However, the board is not
PC/104 form-factor compliant, and it can only be placed on top of a PC/104 stack.
•
•
Option 2: PC/104 interface, stacking connectors from solder side of CPU board
Option 2B: 32k x 16 bank of on-board dual-ported RAM (requires Option 2)
Option 4: CPU Type
The Turbo PMAC2-3U CPU board comes standard with a DSP56303 CPU IC as component U1. This
CPU has enough internal memory to process the servo and commutation for the first 15 motors entirely from internal memory; these algorithms for the last 17 motors must be processed from slower external memory. The optional DSP56309 CPU has additional internal memory, so the processing of these motors is significantly improved. The processor type in the board is reported on receipt of the CPU command.
•
Option 4C: 80 MHz DSP56309 CPU IC. Recommended for control of more than 16 axes, especially with PMAC-based commutation. Not compatible with any Option 5Dx.
•
Option 4D: 100 MHz DSP56309 CPU IC. Recommended for control of more than 16 axes, especially with PMAC-based commutation. Not compatible with any option 5Cx
Option 5: CPU and Memory Configurations
The various versions of Option 5 provide different CPU speeds and main memory sizes on the piggyback
CPU board. Only one Option 5xx may be selected for the board.
The CPU is a DSP5630x IC as component U1. It is currently available only as an 80 MHz or 100 MHz device (with computational power equivalent to a 120 MHz or 150 MHz non-Turbo PMAC, respectively), but higher speed versions will be available shortly.
The compiled/assembled-program P memory SRAM ICs are located in U14, U15, and U16. These ICs form the active memory for the firmware, compiled PLCs, and user-written phase/servo algorithms.
These can be 128k x 8 ICs (for a 128k x 24 bank), fitting in the smaller footprint, or they can be the larger
512k x 8 ICs (for a 512k x 24 bank), fitting in the full footprint.
The user-data memory (x/y) SRAM ICs are located in U11, U12, and U13. These ICs form the active memory for user motion programs, uncompiled PLC programs, and user tables and buffers. These can be
128k x 8 ICs (for a 128k x 24 bank), fitting in the smaller footprint, or they can be the larger 512k x 8 ICs
(for a 512k x 24 bank), fitting in the full footprint.
3U Turbo CPU Board Configuration 5
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
The flash memory IC is located in U10. This IC forms the non-volatile memory for the board’s firmware, the user setup variables, and for user programs, tables, and buffers. It can be 1M x 8, 2M x 8, or 4M x 8 in capacity.
•
Option 5C0 is the standard CPU and memory configuration. It is provided automatically if no Option
5xx is specified. It provides an 80 MHz CPU (120 MHz PMAC equivalent), 128k x24 of compiled/assembled program memory, 128k x 24 of user data memory; and a 1M x 8 flash memory.
•
Option 5C1 provides an 80 MHz CPU (120 MHz PMAC equivalent), 128k x 24 of compiled/assembled program memory, an expanded 512k x 24 of user data memory, and a 2M x 8 flash memory.
•
Option 5C2 provides an 80 MHz CPU (120 MHz PMAC equivalent), an expanded 512k x 24 of compiled/assembled program memory, 128k x 24 of user data memory, and a 2M x 8 flash memory.
•
Option 5C3 provides an 80 MHz CPU (120 MHz PMAC equivalent), an expanded 512k x 24 of compiled/assembled program memory, an expanded 512k x 24 of user data memory, and a 4M x 8 flash memory. Check factory for availability of this option.
•
Option 5D0 provides a 100 MHz CPU (150 MHz PMAC equivalent), 128k x24 of compiled/assembled program memory, 128k x 24 of user data memory; and a 1M x 8 flash memory.
•
Option 5D1 provides a 100 MHz CPU (150 MHz PMAC equivalent), 128k x 24 of compiled/assembled program memory, an expanded 512k x 24 of user data memory, and a 2M x 8 flash memory.
•
Option 5D2 provides a 100 MHz CPU (150 MHz PMAC equivalent), an expanded 512k x 24 of compiled/assembled program memory, 128k x 24 of user data memory, and a 2M x 8 flash memory.
• Option 5D3 provides a 100 MHz CPU (150 MHz PMAC equivalent), an expanded 512k x 24 of compiled/assembled program memory, an expanded 512k x 24 of user data memory, and a 4M x 8 flash memory. Check factory for availability of this option.
Option 8: High-Accuracy Clock Crystal
The 3U Turbo CPU board has a clock crystal (component Y1) of nominal frequency 19.6608 MHz (~20
MHz). The standard crystal’s accuracy specification is +/-100 ppm.
•
Option 8A provides a nominal 19.6608 MHz crystal with a +/-15 ppm accuracy specification.
Option 9: Serial Port Configuration
The 3U Turbo CPU board comes standard with a single RS-232/422 serial port. A second serial port can be added.
•
Option 9T adds an auxiliary RS-232 port on the CPU board. The key components added are IC U22 and connector J8 on the CPU board.
Option 10: Firmware Revision Specification
Normally the 3U Turbo CPU board is provided with the newest released firmware revision. Some users may wish to freeze their designs on an older revision. A label on the U10 flash memory IC shows the firmware revision loaded at the factory. The VERSION command can be used to report what firmware revision is currently installed.
•
Option 10 provides for a user-specified firmware version.
Option 16: Battery-Backed Parameter Memory
The contents of the standard memory are not retained through a power-down or reset unless they have been saved to flash memory first. Option 16 provides supplemental battery-backed RAM for real-time parameter storage that is ideal for holding machine state parameters in case of an unexpected powerdown. The battery is located at component BT1.
6 Board Configuration
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
•
•
Option 16A provides a 32k x 24 bank of battery-backed parameter RAM in components U17, U18, and U19, fitting in the smaller footprint for those locations.
Option 16B provides a 128k x 24 bank of battery-backed parameter RAM in components U17, U18, and U19, filling the full footprint for those locations.
Option 18: Identification Number and Real Time Clock/Calendar
Module
Option 18 provides a module at location U5 on the CPU board that contains an electronic identification number, and possibly a real-time clock/calendar.
•
•
Option 18A provides an electronic identification-number module.
Option 18B provides an electronic identification-number module with a battery-backed real-time clock and calendar. The year representation in the calendar is a 4-digit value, so there are no “Y2K” problems.
3U Turbo CPU Board Configuration 7
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
8 Board Configuration
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
HARDWARE SETUP
Clock Source Jumpers
In order to operate, the Turbo CPU board must receive servo and phase clock signals from a source external to the board. These clock signals can be brought into the board from one of three possible ports: the stack connector, the UBUS backplane connector, or the front-side main serial-port connector.
Jumpers E1A and E1B must be configured properly for the clock source used.
To receive the clock signals over the UBUS backplane, usually from an Acc-24E2x axis-interface board or an Acc-5E MACRO-interface board, E1A must connect pins 1 and 2, and E1B must connect pins 2 and
3. This configuration is typical for a UMAC Turbo pack system. The clock signals are output on the main serial port.
To receive the clock signals through the stack connectors, usually from an Acc-2E axis-interface board,
E1A must connect pins 1 and 2, and the E1B jumper must be removed. This configuration is typical for a
Turbo Stack system. The clock signals are output on the main serial port.
To receive the clock signals through the main serial port, usually from another PMAC system or a reference signal generator, E1A must connect pins 2 and 3, and E1B must connect pins 1 and 2. This configuration is rarely used, but permits complete synchronization to the system that is generating the clock signals.
Watchdog Timer Jumper
Jumper E19 should be OFF for normal operation, leaving the watchdog timer circuit active and prepared to shut down the card in case of a severe problem. Putting jumper E19 ON disables the watchdog timer circuit. This should only be used for test purposes, in trying to track down the source of watchdog timer trips. Normal operation of a system with this jumper ON should never be attempted, as an important safety feature is disabled.
Operation Mode Jumpers
Jumpers E20, E21, and E22 control the operational mode of the 3U Turbo CPU. For normal operation,
E20 must be OFF, E21 must be ON, and E22 must be ON. Other settings of these jumpers are for factory use only.
Firmware Reload Jumper
Jumper E23 should be OFF for normal operation. If you want to load new firmware into the flashmemory IC on the CPU, E23 should be ON when the card is powered up. This puts the card in bootstrap mode, ready to accept new firmware. If you then try to establish communications to the card with the
Executive program, over either the main serial port or the PC/104 bus port, the Executive program will recognize automatically that the card is in bootstrap mode, and prompt you for the firmware file to download.
Re-Initialization Jumper
Jumper E3 should be OFF for normal operation, where the last saved I-variable values are loaded from flash memory into active memory at power-up/reset. If E3 is ON during power-up/reset, the factory default I-variable values are instead loaded into active memory at power-up/reset. The last saved values are not lost when this happens. This jumper is typically only used when the system’s set up has a problem severe enough that communications does not work – otherwise, a $$$*** command can be used for re-initialization.
Hardware Setup 9
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
Reference Voltage Connect Jumper
Jumper E12 permits the reference voltage for the analog and digital circuits in the 3U Turbo PMAC2 system to be tied together. If you are not isolating the analog circuits from the digital circuits, this jumper should be ON. (Note that in a Turbo Stack system, you cannot isolate these circuits from each other.) If you are isolating the analog circuits from the digital circuits, using separate isolated supplies for the two circuits, this jumper should be OFF.
Interrupt Select Jumpers
If the Option 2 PC/104-bus interface is installed, the 3U Turbo CPU can interrupt the PC/104 host computer over one of four interrupt lines as selected by jumpers E7 – E10. At most, one of these jumpers should be ON in any configuration.
•
•
•
•
E7 ON selects interrupt line IRQ10
E8 ON selects interrupt line IRQ11
E9 ON selects interrupt line IRQ12
E10 ON selects interrupt line IRQ15
Serial-Port Level Select Jumpers
The standard J7 serial port can be used for either RS-232 or RS-422 serial communications. To use RS-
232, jumpers E17 and E18 should connect pins 1 and 2; to use RS-422, jumpers E17 and E18 should connect pins 2 and 3.
Re-Initialization Jumper
If jumper E3 is installed when the board is powered-up or reset, the board firmware will go through a reinitialization process, returning most I-variables to factory default values. It will also go through an system auto-detection process, selecting which of the Servo ICs and MACRO ICs that it finds will be the source of the servo and phase clock signals for the system.
10 Hardware Setup
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
CONNECTIONS
Stack Connections
If the 3U Turbo CPU board is used in a Turbo Stack configuration, the stack accessory boards (Acc-2E,
3E, 4E, and 6E) are mounted on top (component side) of the CPU board. The solder-side prong connectors of these stack boards insert into the mating component-side sockets of the board below it. All four corners of these boards provide mounting holes for standoff connections between boards. The stacking connectors provide for the Eurocard 4T standard of 20mm (0.8”) spacing between boards, so standoff lengths must be chosen accordingly. If Delta Tau assembles the stack, it will install the proper standoffs.
Backplane (UMAC) Connections
To connect the 3U Turbo CPU board to the UBUS backplane, simply insert the P1 connector into one of the sockets on an Acc-Ux UBUS backplane board. It does not matter which socket on the UBUS backplane board is used, although customarily, the CPU board is installed in the leftmost slot. Typically the backplane board will already have been installed in a Eurorack frame (Acc-Px or equivalent), so the
CPU board is simply slid into one of the slot guides in the frame until mates with the backplane board; then the front-plate screws are tightened for a firm connection to the rack and backplane.
If a power supply has been connected to the UBUS backplane board, this power will automatically be supplied to the Turbo CPU board. The UBUS backplane board is capable of supplying isolated analog and digital supplies, but the 3U-format power supplies (Acc-Ex, Acc-F) provided by Delta Tau do not keep these two supplies isolated from each other.
PC/104 Connections
If the Option 2 PC/104 connector is installed, the 3U Turbo CPU board may be mounted on the top of a
PC/104 stack. Because it does not pass the connector through, it may only be mounted on the top of such a stack. The 3U Turbo CPU board has four mounting holes in the standard PC/104 locations for standoff connections to the PC/104 stack. Note that the PC/104 connector used on the 3U Turbo CPU board provides for the Eurocard “4T” standard of 20mm (0.8”) spacing between boards, not the PC/104 standard of 15mm (0.6”), so standoff lengths must be chosen accordingly.
Serial Port Connections
The standard J7 serial-port connector on the front edge of the 3U Turbo CPU board is an IDC 26-pin header. The connector is designed so a standard flat-cable connection (such as a Delta Tau Acc-3D cable) to a DB-25 connector can be used. From there, a standard DB25-to-DB9 adapter can be used if necessary. The servo and phase clock signals can be either input or output on this connector, depending on the setting of jumpers E1A and E1B.
The auxiliary J8 serial-port connector that comes with Option 9T is an IDC 10-pin header. The connector is designed so a standard flat-cable connection (such as a Delta Tau Acc-3L cable) to a DB-9 connector can be used. From there, a standard DB9-to-DB25 adapter can be used if necessary.
Power Supply Connections
The TB1 4-point terminal block on the Turbo CPU board can be used to bring in +5V and +/-15V power to the system, particularly in a stack configuration. (In a “UMAC” backplane configuration, the power is almost always brought in through the UBUS backplane board instead.) Note that with a single reference voltage on this connector, there can be no isolation between the supplies (stack configurations have no provisions for isolating analog and digital supplies anyway).
Connections 11
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
12 Connections
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
BOARD JUMPERS AND PINOUTS
The Location columns of the following tables refer to the mapped locations shown in the drawing below:
CPU Card Layout
Note:
Pin 1 of an E-point is masked by an X in white ink on the composite side, and by a square solder pad on the solder side.
E0: Factory Use Only
Turbo CPU Board Jumpers and Pinouts 13
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
E1A: Servo and Phase Clock Direction Control
E Point and
Physical Layout
Location Description Default
A-2 Jump pins 1 and 2 or remove jumper for the UMAC Turbo system to use its internally generated servo and phase clock signals and to output these signals on the J7 serial port connector on the Turbo CPU board. Use E1B to connect pins
2 and 3 or remove it.
Jump pins 2 and 3 for the UMAC Turbo system to expect to receive its servo and phase clock signals on the J7 serial port connector on the Turbo CPU board. E1B should also connect pins 1 and 2.
Pins 1-2 jumpered
E1B: Servo/Phase Clock Source Control
E Point and
Physical Layout
Location Description Default
B-1 Jump pin 1 to 2 to get phase and servo clocks from J7 RS422 connector (from an external source such as another PMAC).
Jump pin 2 to 3 to get phase and servo clocks from P1 backplane connector (from an Acc-24E2x, or equivalent board).
Remove jumper to get phase and servo clocks from J2 Stack connector (from an Acc-2E or equivalent board).
Off – default for
Stack configuration
2-3 – default for
Pack configuration
E2: Reserved for Future Use
E3: Re-Initialization on Reset Control
E Point and
Physical Layout
Location Description
C-3 Remove jumper for normal reset mode (default).
Jump pins 1 to 2 for re-initialization on reset.
Default
No jumper installed
E4: Reserved for Future Use
14 Board Jumpers and Pinouts
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
E7 – E10: IRQ PC Interrupt Select
E Point and
Physical Layout
E7:
E8:
E9:
E10:
Location Description Default
C-1
C-1
C-1
C-1
Jump E7 pin 1 to 2 to permit UMAC to interrupt PC on
PC/104 bus interrupt line IRQ10.
Remove E7 jumper to inhibit interrupt capability on this line.
Jump E8 pin 1 to 2 to permit UMAC to interrupt PC on
PC/104 bus interrupt line IRQ11.
Remove E8 jumper to inhibit interrupt capability on this line.
Jump E9 pin 1 to 2 to permit UMAC to interrupt PC on
PC/104 bus interrupt line IRQ12.
Remove E9 jumper to inhibit interrupt capability on this line.
Jump E10 pin 1 to 2 to permit UMAC to interrupt PC on
PC/104 bus interrupt line IRQ15.
Remove E10 jumper to inhibit interrupt capability on this line.
No jumper installed
No jumper installed
No jumper installed
No jumper installed
E12: Digital/Analog Reference Connect
E Point and
Physical Layout
Location Description Default
B-2 Jump pin 1 to 2 to tie digital GND reference to analog AGND reference when using joint supply (e.g. from TB1 or PC/104).
Remove jumper to maintain separate GND and AGND reference voltages to keep isolation when using separate supplies.
Pins 1-2 jumpered
E17 – E18: Serial Port Select
E Point and
Physical Layout
E17:
Location Description
A-3
Default
Jump E17 pin 1 to 2 to select RS-232 serial data input from J7.
Jump E17 pin 2 to 3 to select RS-422 serial data input from J8.
Pins 1-2 jumpered
E18:
A-3 Jump E18 pin 1 to 2 to select RS-232 serial handshake input from J7.
Jump E18 pin 2 to 3 to select RS-422 serial handshake input from J8.
Pins 1-2 jumpered
E19: Watchdog Disable Jumper
E Point and
Physical Layout
Location Description Default
A-1 Jump pin 1 to 2 to disable Watchdog timer (for test purposes only).
Remove jumper to enable Watchdog timer.
No jumper installed
Turbo CPU Board Jumpers and Pinouts 15
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
E20 – E22: Power-Up/Reset Load Source
E Point and
Physical Layout
E20:
Location Description Default
C-3 To load active memory from flash IC on power-up/reset,
Remove jumper E20;
Jump E21 pin 1 to 2.
Jump E22 pin 1 to 2.
Other combinations are for factory use only; the board will not operate in any other configuration.
E23: Firmware Reload Enable
No E20 jumper installed
E21 and E22 jump pin 1 to 2
E Point and
Physical Layout
Location Description Default
C-3 Jump pin 1 to reload firmware through serial or bus port.
Remove jumper for normal operations.
DIP Switch Block S1: PC Bus Base Address
No jumper installed
S1B S1A
4 3 2 1 8 7 6 5 4 3 2 1
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑ ⇑
⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓ ⇓
ON ON ON ON ON ON ON ON ON ON ON ON
The 12 DIP switches on block S1 (location B-3) set the base address of the Turbo PMAC2-3U on the PC/104 bus. Together they form a binary number. Each switch, if in the ON (closed) position, sets its bit to 0; if in the OFF (open) position, sets its bit to 1. The possible base addresses are all multiples of 16, so switch 1 sets a bit value of 16, switch 2 sets a bit value of 32, and so on.
S1A Switch # Bit Value
1
2
3
6
Default Default Value
16 (10h)
32 (20h)
OFF (x1)
ON (x0)
16 (10h)
0
64 (40h) ON (x0) 0
(80h) ON 0
(100h) ON 0
512 (200h) OFF (x1) 512 (200h)
(400h) ON 0
(800h) ON 0
Your Value
S1B Switch #
3
4
16384 (4000h)
32768 (8000h)
ON 0
ON 0
ON (x0)
ON (x0)
0
0
Total Value: 528 (210h)
To set the board to a different bus address, it is best to specify that address in hexadecimal form, because each hex digit corresponds to four switches. The last hex digit of the base address is always zero.
For example, to set the base address on the PC bus to 992 decimal, or 03E0 hex. The first 0 corresponds to switches 1 through 4 of S1B. All of these should be on to set their bits to 0. The 3 corresponds to switches 5 through 8 of S1A.
Switches 8 and 7 should be on, and switches 6 and 5 should be off to define the 3. The E corresponds to switches 1 through
4. Switches 4, 3, and 2 should be off, and switch 1 should be on to define the E.
16 Board Jumpers and Pinouts
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
BOARD CONNECTOR SUMMARY
J1: Stack Connector
J2: Stack Connector
J1A, B:
J2C, D:
PC/104 Main Connector, 64-pin prong connector (Option 2 required)
PC/104 AT Connector, 40-pin prong connector (Option 2 required)
J5:
J6:
J7: *
J8: *
JTAG/OnCE (for factory use only): 10-pin IDC connector
JISP (for factory use only): 8-pin SIP connector
RS-232/RS-422 Serial Port Connector
Auxiliary RS-232 Serial Port (Option 9T required)
J21:
P1:
JISP_B (for factory use only) (SIP 8 connector)
UBUS Expansion Port (96-pin DIN connector)
TB1: * JPWR Power Supply Connector: 4-point terminal block
* Pinouts shown in next section. Connectors not flagged with an asterisk are for internal use or factory setup.
Turbo PMAC2 3U CPU Board Connector Summary 17
Turbo CPU Board for UMAC Turbo & Turbo Stack
18 Turbo PMAC2 3U CPU Board Connector Summary
3U Turbo CPU Board for UMAC Turbo and Turbo Stack
BOARD CONNECTOR PINOUTS
J7: RS-232/422 Serial Port Connector
(26-pin Header at Location A-2)
Pin #
1
2
7
8
9
10
11
3
4
5
6
Symbol
CHASSI
S+5V
RD- / RXD-
RD+
SD- / TXD-
SD+
CS+ / CTS
CS-
RS+ / RTS
RS-
DTR
Function
Common Turbo PMAC2-3U Common
Output +5VDC Supply
Input
Input
Output
Output
Input
Input
Output
Output
Bidirect
Description
Receive Data
Receive Data
Send Data
Send Data
Clear to Send
Clear to Send
Request to Send
Request to Send
Data Terminal Ready
Front View
Notes
Deactivated by ES
Diff. low TRUE / low TRUE
Diff. high TRUE
Diff. low TRUE / low TRUE
Diff. high TRUE
Diff. high TRUE / high TRUE
Diff. low TRUE
Diff. high TRUE / high TRUE
Diff. low TRUE
Shorted to DSR
12
13
14
19
20
21
22
23
24
25
INIT/
GND
DSR
SCK-
SCK+
SERVO-
SERVO+
PHASE-
PHASE+
GND
Input
Common
Bidirect
Bidirect
Bidirect
Bidirect
Bidirect
Bidirect
Bidirect
Turbo PMAC2-3U Reset
Turbo PMAC2-3U Common
Data Set Ready
Special Clock
Special Clock
Servo Clock
Servo Clock
Phase Clock
Phase Clock
Common Turbo PMAC2-3U Common
Low is RESET
Shorted to DTR
Diff. I/O low TRUE
Diff. I/O high TRUE
Diff. I/O low TRUE
Diff. I/O high TRUE
Diff. I/O low TRUE
Diff. I/O high TRUE
Diff. I/O low TRUE
Diff. I/O high TRUE
Diff. I/O low TRUE
Diff. I/O high TRUE
26 +5V Output +5VDC Supply Power Supply Out
The RS-232 / 422 connector provides the Turbo PMAC2 3U with the ability to communicate both in RS422 and
RS232. In addition, this connector is used to daisy chain interconnect multiple Turbo PMAC2 3Us for synchronized operation.
The connector is arranged so a flat cable can connect directly to a DB-25 serial connector on the other end.
Jumpers E17 and E18 should connect pins 1 and 2 to use this port for RS-232 communications; they should connect pins 2 and 3 to use this port for RS-422 communications.
Board Connector Pinouts 19
Turbo CPU Board for UMAC Turbo & Turbo Stack
J8: Auxiliary Serial Port Connector (RS232)
(10-pin Header at Location A-3)
Pin #
3
4
6
7
Symbol
TXD/
CTS
RTS
DSR
Function
Input
Input
Output
Bidirect
Description
Receive Data
Clear to Send
Request to Send
Data Set Ready
Front View
Notes
Shorted to DSR.
Low TRUE
High TRUE
High TRUE
Shorted to DTR.
Note 1: If communicating to Turbo PMAC2-3U over this connector with a modem-style terminal emulator such as
Microsoft Windows Terminal, line 1 should not be connected.
Note 2: SERVO and PHASE are outputs if jumper E1 is OFF; they are inputs if Jumper E1 is ON.
The J8 connector provides an auxiliary RS-232 serial port, independent of the main serial port at J7. It is provided if
Option 9T is ordered.
TB1: 4-Pin Terminal Block
(Location A-3)
Pin # Symbol Function Description Notes
2 +5V Input Positive Supply Voltage Supplies all Turbo PMAC2-3U digital circuits
+12V to +15V; Not required onboard; used on J1 to supply analog inputs
4 -12V Input Negative Supply Voltage -12V to +15V; Required for Opt-12
ADCs; used on J1 to supply analog inputs
This terminal block can be used to provide the input for the power supply for the circuits on the Turbo PMAC2-3U board when it is not in a bus configuration. When the Turbo PMAC2-3U is in a bus configuration, these supplies automatically come through the bus connector from the bus power supply; in this case, this terminal block should not be used.
20 Board Connector Pinouts
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project