GE Rotary Control Valves masoneilan 39004 series Technical Specifications
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GE Oil & Gas
Masoneilan
*
39004 Series
High Performance Butterfly Valves
Technical Specifications
05/2013
Table of Contents
Overview ....................................................................................................................3
Features .....................................................................................................................3
Features: Seat Design ..........................................................................................4
Features: Actuator .................................................................................................5
Model Numbering System..................................................................................6
General Data ............................................................................................................7
Pressure / Temperature Ratings......................................................................8
Body Assembly Data ............................................................................................9
Actuator Data ..........................................................................................................9
Rated Flow Coefficients (CV) ........................................................................... 10
Pressure Recovery Coefficients (FL) ............................................................ 11
Materials of Construction ................................................................................ 12
Weights and Dimensions ................................................................................. 14
Options and Accessories ................................................................................. 24
Sales Offices ........................................................................................Back Cover
2 | GE Oil & Gas
Overview
GE’s Masoneilan 39004 Series High Performance Butterfly Valve
(HPBV) is designed for exceptional performance, application flexibility and long service life. This automatic throttling control valve offers benefits such as enhanced sealing, double offset operation, excellent flow characteristics, accurate positioning, and dynamic operation. The 39004 Series features seal designs for soft seal and fire-safe configurations. Combined with the Masoneilan
96/97 Series actuator, the 39004 Series High Performance
Butterfly Valve package delivers years of dependable performance in demanding applications.
Features
The 39004 Series High Performance Butterfly Valve incorporates two main features that differentiate it from conventional swingthrough butterfly valves – a seal ring and double offset (eccentric) operating principles for the seal and the shaft.
The use of a seal ring eliminates the inherent problem of high sealing forces due to interference fit and the resultant high wear rates caused by liner scraping and scuffing. Additionally, the dynamic, pressure-assisted seal design results in ASME Class VI shutoff rates available throughout the full range of ASME Class
150, 300 and 600 ratings.
The double offset (eccentric) operating principles shown in Figure
1, apply to both the seal offset, in which the seal ring centerline is offset from the shaft centerline, and shaft offset in which the shaft centerline is offset from the valve centerline. The design allows the disc to lift from the seal quickly due to the camming rotation with respect to the valve/seal centerlines.
These two features contribute to an exceptional high performance butterfly valve that offers many benefits:
Long Seal Life
The double offset operation lifts the disc from the seal quickly to minimize sliding contact and friction. The result is reduced seal wear as well as lower breakaway and seating torque requirements. This design has been extensively tested maintaining zero leakage shutoff performance throughout the entire life-cycle endurance test.
Excellent Flow Characteristics
The offset disc design provides an approximate equal percentage flow characteristic through its full travel of 90° rotation yielding a
Cv ratio of 100:1.
Precise Positioning
Extra heavy shafts with keyed ends for actuator mounting offer accurate positioning without lost motion or backlash.
Cost Savings
The design of the 39004 Series reduces operating torques. As a result, smaller actuation packages are required to operate the valve. Maintenance costs are also reduced through the modular seal design.
Long Service Life
The PTFE-lined low-friction bearings provide excellent service life while resisting corrosion and distortion from high temperatures and mechanical loading.
Application Flexibility
The Masoneilan 39004 Series is suited for a wide range of control applications including corrosive chemicals, water, gases, acids, hydrocarbons and other process fluids.
Fast and Dynamic Operation
Double offset operation eliminates disc-to-seal friction throughout the operating range resulting in fast response to input signals.
Also, the disc tends to move in the direction of flow which enables the valve and actuator to maximize allowable operating pressures.
Ease of Installation and
Maintenance
The reduced size and weight of the 39004 Series valve compared to typical rotary and globe products enables fast and easy installation into the pipeline. The seat design also supports easy maintenance by allowing the removal and replacement of the seat retainer without modifying the disc or stem.
39004 High Performance Butterfly Valves | 3
Features - Seat Design
Energized Soft Seat Design
The Masoneilan 39004 High Performance Butterfly Valve Includes unique valve seal designs for soft seal and fire-safe configurations.
Fire-Safe Seat Design
The fire-safe seal design incorporates two seal designs which function together to seal off pipeline flow. In normal operation, the soft seal provides a bi-directional “bubble tight” shutoff
(zero leakage) across the full range of rated pressures and temperatures. The metal seal offers bi-directional shutoff in the event of a fire in conformance to industry fire-safe requirements.
With little or no pressure, the fire-safe seal creates a self-energized seal against the disc. Higher line pressures act on the geometry of both seals to dynamically load them against the disc creating higher sealing forces in either direction. If excessive heat destroys the resilient seated materials, either partially or completely, the seat provides a constant metal-to-metal backup seal.
In real fire conditions, line pressure is immediately reduced and the entire area is hosed down. The resulting pressure drop and rapid cool down causes many valves to fail. The 39004 Series firesafe design does not rely on line media pressure to seal; therefore, the valve offers superior low pressure performance compared to competitive designs. The Inconel alloy seat offers better corrosion resistance and greater strength than the stainless steel seats commonly used.
This fire-safe design has been tested and certified to API 607, 5th edition fire-safe standards.
The 39004 Series soft seal design provides a bi-directional bubble tight shutoff (zero leakage) through the use of a patented seal.
This unique, two-part seat assembly includes a resilient energized system that is completely encapsulated by the seat. Advantages include:
• Under higher pressure conditions, the seal is engineered to confine and direct the movement of the soft seal against the disc edge up to the full range of ASME Class 150, 300 and 600 Cold
Working Pressures.
• The soft seal is designed for high services with minimal wear and low torque.
• Seal replacement is a simple procedure requiring no special tools.
• Seal energizing system is completely isolated from all contact with line media by the seat. Line media is sealed to zero-leakage in both directions.
• Seat self-adjusts for wear and temperature changes.
• Disc and line pressure energize the seal as pressure is increased.
Higher pressures lead to tighter shutoff yielding superior sealing capabilities over longer service life.
Metal Seat Design
An optional metal to metal seat is available for applications requiring erosion resistance and higher operating temperatures.
The inconel 718 seat design provides better than class IV shutoff in both flow directions.
This design also comes with a nitrided stainless steel disc for increased mechanical cycle life. Special metal seat constructions are available to handle those applications above 500ºF (260ºC).
4 | GE Oil & Gas
Features - Actuator
Series 96/97 Pneumatic Actuator
Masoneilan Series 96/97 Pneumatic Actuator is a rack and pinion, opposed-piston actuator available in a double acting option for
90°, 135° and 180°rotations as well as a spring return option for
90° rotation. It is ideal for use on the Masoneilan 39004 Series
High Performance Butterfly Valve in either automated on/off or throttling service. The Series 96/97 is available in nine different sizes for application flexibility. Plus, the low friction design makes the Series 96/97 well suited to handle offset loads to the gear and output shaft assembly. Some of the key features include:
• QQ Integral Passages – Reduces cost of external tubing.
• QQ Piston Guides and Rings – Provides low friction coefficient and absorbs the side thrusts of the pistons extending the valve package service life.
• Output Shaft Bearings – Low-friction steel design provides extended service life in both on/off and throttling environments.
• QQ Output Shaft and Pinion Gear – One-piece, manufactured from hardened steel and zinc-plated for corrosion protection.
• QQ Shaft Position Indicator – Shows clear open / close position and easily removable for manual override.
• QQ Body – Extruded aluminum with anodized corrosion protective coating.
• QQ End Caps – Polyester-coated for added chemical resistance.
• QQ Travel Stop – Supports travel limits in both open and close directions.
• QQ Pistons – Die-cast aluminum.
• QQ Pneumatic Supply Ports – ¼” NPT NAMUR interface is standard on all actuator sizes.
39004 High Performance Butterfly Valves | 5
Numbering System
1st
Actuator Type
96 Double Acting
Rack & Pinion
97 Spring Return
Rack & Pinion
34 Double Acting or
Spring Return
Piston
2nd 1st
3
2nd
9
3rd 4th
Body
Series
39
Actuator
Configuration
0 Undefined
1 Parallel to Pipe
Air to Open
2 Parallel to Pipe
Air to Close
3 Perpendicular to Pipe Air to
Open
4 Perpendicular to Pipe Air to
Close
5 Parallel to Pipe
Air to Open
6 Parallel to Pipe
Air to Close
7 Perpendicular to Pipe Air to
Open
8 Perpendicular to Pipe Air to
Close
Seal Type
1 RTFE Seal
2 Fire-Safe Seal
3 Metal Seat
(Optional)
Design Series
4
5th
4
FTO FTC
FLOW TO
CLOSE
ATO
FLOW TO
OPEN
FTO FTC
ATO
6 | GE Oil & Gas
General Data
Seal Leakage
• Per ANSI FCI 70-2
• Class VI – RTFE, Fire-Safe
• Class IV – Metal
Actuator Type
Pneumatic Rack and Pinion Actuator options:
• Pneumatic Spring Return (97)
• Pneumatic Double Acting (96)
Pneumatic Scotch Yoke Actuator (34) options:
• Pneumatic Spring Return (SR)
• Pneumatic Double Acting (DA)
Handwheel
Optional
36
42
48
20
24
30
10
12
14
16
18 inches
Valve Sizes mm
3 80
4
6
8
100
150
200
250
300
350
400
450
500
600
750
900
1050
1200
Consult factory for additional sizes and materials.
•
•
•
•
•
•
•
•
•
•
•
Carbon Steel & Stainless Steel
ANSI 150 ANSI 300 ANSI 300
• • •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
39004 High Performance Butterfly Valves | 7
Pressure / Temperature Ratings
Soft, Metal (≤500ºF), and
Fire-Safe Seal
As temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates the pressure / temperature ratings for ASME Class 150, Class 300 and Class 600.
Seal ratings are based on differential pressure with the disc in the fully closed position.*
Steam Service (Soft Seal only)
RTFE sealed valves are rated for 50 psi saturated steam.
8 | GE Oil & Gas
Body Assembly
Data
Body
Type:
Sizes:
Materials:
Connections:
Ratings:
Seal:
Wafer or Lugged
3” thru 48” (80 mm-1200 mm)
Carbon Steel ASTM A216 GR WCB/A516 GR 70
Stainless Steel ASTM A351 GR CF8M
Flangeless - Clamped between ASME Class 150,
300 or 600 line flanges
Flanged - Bolts between ASME Class 150, 300 or 600 line flanges
ASME Class 150 - carbon steel and stainless steel
3” - 48” sizes (50 mm-1200 mm)
ASME Class 300 - carbon steel and stainless steel
3” - 30” sizes (50 mm-750 mm)
ASME Class 600 - carbon steel and stainless steel
3” - 16” sizes (50 mm-400 mm)
RTFE, Fire-Safe, or Metal Seated
Disc
Type:
Materials:
Double Offset Eccentric
Stainless Steel ASTM A351 GR CF8M (Standard)
Electroless Nickel Plating on Edge (Fire-Safe)
Actuator
Data
(Model 96/97) – Valve Sizes 3”-18”
(80 mm-450 mm)
Type: Series 96 – Rack and Pinion, opposed-piston, double acting
Series 97 – Rack and Pinion, opposed-piston, spring return
Extruded Aluminum Alloy, anodized Body:
Pressure Rating: 140psi (10 bar) maximum working pressure
Seals: Buna-N
Manual Override: Declutchable – Optional
Options: Polyester Coated Body Exterior
Electroless Nickel Plated Body Exterior
Hard Anodized Body Exterior
Stainless Steel Pinion
(Model 34) – Valve Sizes 3”-48”
(80 mm-1200 mm)
Type: Spring-return, or double-acting scotch yoke piston
Body: Extruded aluminum, anodized finish
Seals: Buna-N
Pressure rating: 200 psi (14 bar) maximum working pressure
Manual Override: Optional
Shaft
Type: Flats on outboard end (up to 12” on ASME 150,
8” on ASME 300, 6” on ASME 600)
Materials:
Keyed on outboard end (larger sizes)
17-4 PH Stainless Steel, ASTM A564-Type 630
Valve Bearings: 316 Stainless Steel with TFE & Glass Fabric Liner
Packing Box: Bolted
Packing: PTFE rings plus 1 Carbon Fiber Ring (Standard)
Flexible Graphite Rings (Fire Safe)
39004 High Performance Butterfly Valves | 9
30
36
42
48
ASME
Class
600
150
300
600
150
600
150
300
600
150
300
150
300
600
150
300
600
150
300
150
300
600
150
300
600
300
150
300
150
300
150
300
150
150
150
Materials of Construction
The values shown are for the valve installed in the seal upstream (“SUS”) position
Valve Size
3
4
6
8
10
12
14
16
18
20
24
420
1020
730
500
1180
300
700
430
400
810
490
140
138
130
280
240
209
450
295
30
32
32
12
63
63
45
1080
1530
1250
2200
2000
3600
3230
5430
9000
11000
70
230
180
95
170
40
155
92
55
175
100
65
47
20
35
26
15
100
31
10
5
5
3
10
10
5
94
200
110
240
180
320
290
480
700
920
200
580
420
250
500
140
390
220
190
450
240
165
121
78
81
79
70
250
150
20
14
14
8
31
31
30
440
640
530
920
830
1510
1330
2260
3700
4600
1970
2820
2330
3880
3700
6700
6000
10200
16000
20000
730
1530
1160
800
2220
500
1080
710
680
1250
830
218
240
200
456
405
345
700
510
56
46
115
40
Disc Position (Degrees)
50 60
56 87 123
115
70
87
67
175
175
95
123
103
250
250
150
330
370
270
685
630
480
1050
780
510
530
425
1060
950
750
1630
1200
700
1630
1100
1000
1890
1200
1100
2420
1840
1200
3520
1570
3700
2970
1900
5100
1100
2530
1690
1550
2900
1770
3110
4500
3720
6640
5920
10700
8500
16400
25000
29100
4530
6500
5400
9570
8570
15500
13700
23200
35000
43600
3300
7860
6540
4200
9100
1970
5330
3400
2790
6100
3500
1070
875
765
2230
1720
1350
3450
2250
80
178
178
158
365
365
270
8000
11700
9570
17100
15100
27300
24400
41100
58000
80900
2400
5510
4880
2900
6960
1540
3750
2500
2170
4300
2600
750
710
600
1590
1360
1050
2430
1740
70
155
155
135
315
315
210
6170
8800
7300
12800
11400
20900
18900
31700
46100
63700
2200
6650
4000
3100
7650
4100
3900
9800
7800
5000
10500
1350
1000
850
2800
2000
1500
4300
2650
90
185
185
165
375
375
300
9500
13500
11000
20000
18000
32000
29000
48500
65000
91000
10 | GE Oil & Gas
Pressure Recovery Coefficients (F
L
Value FL, XT, XC as a Function of Disc Rotation
)
Disc Degree
Opening
Seat
Upstream
(FTO)
Seat
Downstream
(FTC)
F
L
X
T
X
C
F
L
X
T
X
C
15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
0.93
0.92
0.91
0.9
0.87
0.86
0.85
0.81
0.78
.075
0.74
0.69
0.65
0.6
0.55
0.5
0.73
0.71
0.70
0.68
0.64
0.62
0.61
0.55
0.51
0.47
0.46
0.40
0.35
0.30
0.25
0.21
0.69
0.68
0.66
0.65
0.61
0.59
0.58
0.52
0.49
0.45
0.44
0.38
0.34
0.29
0.24
0.20
0.92
0.9
0.91
0.91
0.88
0.83
0.83
0.79
0.73
0.68
0.67
0.65
0.6
0.55
0.52
0.50
0.71
0.68
0.70
0.70
0.32
0.58
0.58
0.52
0.45
0.39
0.38
0.35
0.30
0.25
0.23
0.21
0.68
0.65
0.66
0.66
0.62
0.55
0.55
0.50
0.43
0.37
0.36
0.34
0.29
0.24
0.22
0.20
39004 High Performance Butterfly Valves | 11
Materials of Construction
12 | GE Oil & Gas
Materials of Construction
Item
1
2
12
13
14
15
16
3
4
5
6
9
10
11
23
24
7
8
17
18
19
20
21
22
Name
Body
Disc
Stem
Taper Pins
Disc Spacers
Bearing Assembly
Gland Ring
Stem Seal
Material
Stainless Steel, ASTM A351 GR CF8M
Carbon Steel, ASTM A216 GR WCB/A516 GR 70
Stainless Steel, ASTM A351 GR CF8M – Standard with Electroless Nickel Plating on disc edge – Fire Safe with Nitriding – Metal Seat
17-4 PH SS, ASTM A564-Type 630
17-4 PH SS, ASTM A564-Type 630
316 Stainless Steel, ASTM 276 Type 316
316 Stainless Steel with TFE & Glass Fabric Liner
316 Stainless Steel Nitrided(3)
316 Stainless Steel, ASTM 276 Type 316
PTFE rings plus 1 Carbon Fiber ring – Standard Valve
Flexible Graphite rings – Fire Safe and Metal Seat Valve
316 Stainless Steel, ASTM 276 Type 316
18-8 Stainless Steel
Thrust Washer
Retaining Ring
Gland Retainer
Stud
Lock Washers
Hex Nut
Seat Assembly
Seat Retainer Plate
Cap Screws
Gasket
Locating Plug
Mounting Plate
316 Stainless Steel, ASTM A351 CF8M
Carbon Steel, ASTM A216 GR WCB/A516 GR 70
316 Stainless Steel, ASTM A193-B8M
18-8 Stainless Steel
18-8 Stainless Steel
RTFE (1) with Silicone Rubber Energizer
Stainless Steel, ASTM A351 CF8M/A240-316
Carbon Steel, ASTM A216 GR WCB/A516 GR 70
18-8 Stainless Steel
Alloy Steel
PTFE – Standard Valve
Flexible Graphite – Fire Safe Valve (3)
316 Stainless Steel, ASTM 276 Type 316/A240-316
Carbon Steel, Phosphate Coated
18-8 Stainless Steel
Carbon Steel, Phosphate Coated
Cap Screws
Lock Washers
18-8 Stainless Steel
Alloy Steel
18-8 Stainless Steel
Alloy Steel
Metal Seat (2)
Gasket (2)
Inconel ® 718, ASTM B670
Flexible Graphite
Not Shown: Bellville Washer and Grounding Washer: 18-8 Stainless Steel, for
14”–48” Class 150, 14”–48” Class 300 and 10”–30” Class 600 valves
(1) RTFE is supplied as RPTFE (reinforced polytetrafluoroethylene).
(2) Fire Safe and Metal Seat Valve only.
(3) Used on Metal Seat above 500ºF.
Note: Other materials are available, please consult factory for your specific application.
39004 High Performance Butterfly Valves | 13
Series 39004 Dimensions
14 | GE Oil & Gas
Series 39004 Dimensions
ASME 150 (inches)
Valve
Size
Inches
36
42
48
20
24
30
10
12
14
16
18
6
8
3
4
A B C*** D E F Dia.G
H** J K L
5.25
6.75
1.88
2.03
8.62
2.23
10.75
2.40
2.86
3.72
5.88
7.80
4.09
4.71
5.57
6.94
6.63
7.50
8.00
9.50
4.36
4.36
5.12
5.12
0.63
0.63
0.75
0.87
0.43
0.43
0.51
0.63
1.25
2.50
0.77
1.25
2.50
0.75
1.25
4.50
0.94
1.25
4.50
0.94
13.06
2.75
9.78
8.56
10.75
6012 1.18
15.50
3.08
11.74
10.18
12.25
6.12
1.18
17.50
3.73
12.90
11.95
14.50
7.75
0.87
0.87
2.00
2.00
4.50
4.50
1.07
1.13
1.38
.39 x .39
2.00
6.50
1.42
19.81
4.11
14.68
12.94
17.75
10.38
1.97
.47 x .39
2.50
6.50
1.66
21.41
4.61
16.60
14.15
20.00
10.38
1.97
.47 x .39
2.50
6.50
1.86
23.68
5.03
18.50
15.26
22.75
10.38
2.50
.62 x .62
4.00
6.50
2.06
28.00
6.00
22.50
18.21
25.00
15.38
3.00
.75 x .75
4.00
11.75
2.44
34.50
7.50
28.31
21.35
28.75
19.50
3.50
.88 x .62
5.25
13.50
3.10
40.68
8.26
34.00
25.27
33.00
19.50
3.50
.88 x .62
5.25
13.50
3.35
53.31
9.50
39.05
29.37
38.00
19.50
4.50
1.0 x .75
5.25
13.50
4.38
54.00
10.00
46.09
33.12
42.13
24.00
5.00
1.25 x .88
6.00
16.00
4.50
BCD*
6.00
7.50
9.50
11.75
25.00
29.50
36.00
42.75
49.50
56.00
14.2
17.00
18.75
21.25
22.75
Lug Bolting Data
32
35
44
20
20
28
12
12
12
16
16
#
HOLES
4
8
8
8
UNC-2B
5/8-11
5/8-11
3/4-10
3/4-10
7/8-9
7/8-9
1-8
1-8
1 1/8-8
1 1/8-8
1 1/4-8
1 1/4-8
1 1/2-8
1 1/2-8
1 1/2-8
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 14”-48” (CL150).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
39004 High Performance Butterfly Valves | 15
Series 39004 Dimensions
ASME 150 (mm)
Valve
Size mm
A B C+ D E F Dia.G
H** J K L
Lug Bolting Data
BCD*
80
100
150
200
133.4
171.5
47.8
51.6
72.6
103.9
168.4
110.7
16.0
94.5
119.6
190.5
110.7
16.0
218.9
56.6
149.4
141.5
203.2
130.0
19.1
273.1
61.0
198.1
176.3
241.3
130.0
22.1
10.9
10.9
13.0
16.0
31.8
63.5
19.6
152.40
31.8
63.5
19.1
190.50
31.8
114.3
23.9
241.30
31.8
114.3
23.9
298.45
250
300
350
400
450
331.7
69.9
248.4
217.4
273.1
155.4
30.0
393.7
78.2
298.2
258.6
311.2
155.4
30.0
22.1
22.1
50.8
50.8
114.3
114.3
27.2
28.7
361.95
431.80
444.5
94.7
327.7
303.5
368.3
195.9
35.1
9.9 x 9.9
50.8
165.1
36.1
476.25
503.2
104.4
372.9
328.7
450.9
263.7
50.0
11.9 x 9.9
63.5
165.1
42.2
539.75
543.8
117.1
421.6
359.4
508.0
263.7
50.0
11.9 x 9.9
63.5
165.1
47.2
577.85
500
600
750
601.5
128.8
469.9
387.6
577.9
263.7
63.5
15.7 x 15.7 101.6 165.1
52.3
635.00
711.2
152.4
571.5
462.5
635.0
390.7
76.2
19.1 x 19.1 101.6 298.5
62.0
749.30
876.3
190.5
719.1
542.5
730.3
495.3
88.9
22.4 x 14.7 133.4 342.9
78.7
914.40
900 1033.3
209.8
863.6
641.9
838.2
495.3
88.9
22.4 x 15.7 133.4 342.9
92.2
1085.85
1050 1354.1
241.3
991.9
746.0
965.2
495.3
114.3 25.4 x 19.1 133.4 342.9 111.3 1257.30
1200 1371.6
254.0 1170.7 841.2 1070.1 609.6
127.0 31.8 x 22.4 152.4 406.4 114.3
56.00
UNC-2B
32
35
44
20
20
28
12
12
12
16
16
#
HOLES
4
8
8
8
5/8-11
5/8-11
3/4-10
3/4-10
7/8-9
7/8-9
1-8
1-8
1 1/8-8
1 1/8-8
1 1/4-8
1 1/4-8
1 1/2-8
1 1/2-8
1 1/2-8
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 350-1200mm (CL150).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
16 | GE Oil & Gas
Series 39004 Dimensions
ASME 300 (inches)
Valve
Size
Inches
10
12
14
16
18
20
24
30
6
8
3
4
A B C+ D E F Dia.G
H** J K L
5.25
6.75
1.88
2.03
8.88
2.42
10.94
2.82
2.86
3.72
5.75
7.56
4.09
4.71
6.63
7.50
4.36
4.36
6.25
8.75
5.12
7.55
10.00
6.12
0.63
0.63
0.87
1.18
0.43
0.43
0.63
0.87
1.25
2.50
0.77
1.25
2.50
0.75
1.25
4.50
0.97
2.00
4.50
1.10
13.26
3.28
9.44
9.36
11.38
6.12
15.57
3.62
11.31
10.89
13.50
7.75
1.18
1.38
.39 x .39
.39 x .39
2.00
2.00
4.50
6.50
1.28
1.40
17.90
4.66
11.38
12.50
18.25
10.38
1.97
.47 x .39
2.50
6.50
2.13
19.94
5.35
14.31
13.88
21.00
10.38
2.50
.62 x .62
4.00
6.50
2.50
22.00
5.98
15.00
15.43
21.00
15.38
2.50
.62 x .62
4.00
11.75
2.65
24.10
6.34
16.50
16.80
22.25
15.38
3.00
.75 x .75
4.00
11.75
2.90
28.88
7.15
20.68
19.80
26.25
19.50
3.50
.88 x .62
5.25
13.50
3.40
35.12
8.98
26.81
23.40
32.25
24.00
4.50
1.0 x .75
5.25
16.00
4.38
BCD*
6.62
7.88
10.62
13.00
15.25
17.75
20.25
22.50
24.75
27.00
32.00
39.25
Lug Bolting Data
16
16
20
20
24
24
24
28
#
HOLES
8
8
12
12
UNC-2B
3/4-10
3/4-10
3/4-10
7/8-9
1-8
1 1/8-8
1 1/8-8
1 1/4-8
1 1/8-8
1 1/8-8
1 1/2-8
1 3/4-8
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 10”-30” (CL300).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
ASME 300 (mm)
Valve
Size mm
A B C+ D E F Dia.G
H** J K L
80 133.35
47.75
72.64
103.89 168.40 110.74
16.00
10.922
100 171.45
51.56
94.49
119.63
190.5
110.74
16.0
10.992
150 225.55
61.47
146.05 158.75 222.25 130.05
22.10
16.002
200 277.88
71.63
192.02 191.77 254.00 155.45
29.97
22.098
31.75
31.75
31.75
50.80
63.50
63.50
114.30
114.30
19.56
19.05
24.64
27.94
168.15
200.15
269.75
330.20
250 336.80
83.31
239.78 237.74 289.05 155.45
35.05
9.9 x 9.9
50.80
114.30
32.51
387.35
300 395.48
91.95
287.27 276.61 342.90 196.85
35.05
9.9 x 9.9
50.80
165.10
35.56
450.85
350 454.66 118.36 289.05 317.50 463.55 263.65
50.04 11.9 x 9.9
63.50
165.10
54.10
514.35
400 506.48 135.89 363.47 352.55 533.40 263.65
63.50 15.7 x 15.7 101.60
165.10
63.50
571.50
450 558.80 151.89 381.00 391.92 533.40 390.65
63.50 15.7 x 15.7 101.60 298.45
67.31
628.65
500 612.14 161.04 419.10 426.72 565.15 390.65
76.20 19.1 x 19.1 101.60 298.45
73.66
685.80
600 733.55 181.61 525.27 502.92 666.75 495.30
88.90 22.4 x 15.7 133.35 342.90
86.36
812.80
750 892.05 228.09 680.79 594.36 819.15 609.60 114.30 25.4 x 19.1 133.35 406340 111.25 996.95
Lug Bolting Data
BCD*
#
HOLES
8
8
12
12
20
24
24
16
16
20
24
28
UNC-
2B
3/4-10
3/4-10
3/4-10
7/8-9
1-8
1 1/8-8
1 1/8-8
1 1/4-8
1 1/4-8
1 1/4-8
1 1/2-8
1 3/4-8
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 250-750mm (CL300).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
39004 High Performance Butterfly Valves | 17
Series 39004 Dimensions
ASME 600 (inches)
Valve
Size
Inches
6
8
3
4
10
12
14
16
18
20
24
A B C+ D E F Dia.G
H** J K L
5.78
7.00
2.22
2.77
9.75
3.34
11.80
4.23
2.75
3.56
5.38
6.88
5.72
7.04
8.57
10.80
7.00
8.50
9.75
12.25
5.12
5.12
6.12
7.75
0.75
0.87
1.18
1.38
0.51
0.63
0.87
.39 x .39
1.25
1.25
2.00
2.00
4.50
4.50
4.50
6.50
0.90
1.15
1.50
1.90
14.09
4.82
8.50
14.62
17.00
10.38
1.97
.47 x .39
2.50
6.50
2.15
16.47
5.51
10.12
5.72
18.25
10.38
1.97
.47 x .39
2.50
6.50
2.53
18.03
6.09
10.88
17.48
19.75
15.38
2.50
.62 x .62
4.00
11.75
2.90
20.38
7.00
12.62
19.41
21.75
15.38
3.00
.75 x .75
4.00
11.75
3.44
23.15
7.75
14.60
21.05
23.75
19.50
3.50
.88 x .62
5.25
13.50
3.60
25.15
8.50
16.37
23.21
25.75
19.50
4.00
1.0 x .75
5.25
13.50
3.88
29.38
9.13
19.87
27.71
31.00
24.00
5.00
1.25 x .88
6.00
16.00
3.94
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 8”-24” (CL600).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
BCD*
6.00
7.50
9.50
11.75
14.25
17.00
18.75
21.25
22.75
25.00
29.50
Lug Bolting Data
#
HOLES
4
8
8
8
12
12
12
16
16
20
20
UNC-2B
5/8-11
5/8-11
3/4-10
3/4-10
7/8-9
7/8-9
1-8
1-8
1 /18-8
1 1/8-8
1 1/4-8
ASME 600 (mm)
Valve
Size
Lug Bolting Data mm
A B C+ D E F Dia.G
H** J K L
BCD*
80 146.81
56.39
69.85
145.03 177.80 130.05
19.05
12.954
100 177.80
70.36
90.42
178.82 215.60 130.05
22.10
16.002
31.75
114.30
22.86
168.15
31.75
114.30
29.21
215.90
150 247.65
84.84
136.65 217.68 247.65 155.45
29.97
22.098
50.80
114.30
38.10
292.10
200 299.72 107.44 174.75 274.32 311.15 196.85
35.05
9.9 x 9.9
50.80
165.10
48.26
349.25
250 357.89 122.43 215.90 371.35 431.80 263.65
50.04 11.9 x 9.9
63.50
165.10
54.61
431.80
300 418.34 139.95 257.05 145.29 463.55 263.65
50.04 11.9 x 9.9
65.50
165.10
64.26
488.95
350 457.96 154.69 276.35 443.99 501.65 390.65
63.50 15.7 x 15.7 101.60 298.45
73.66
527.05
400 517.65 177.80 320.55 493.01 552.45 390.65
76.20 19.1 x 19.1 101.60
298.45
87.38
603.25
450 588.01 196.85 390.84 534.67 603.25 495.30
88.90 22.4 x 15.7 133.35 342.90
91.44
654.05
500 638.81 215.90 415.80 589.53 654.05 495.30 101.60 25.4 x 19.1 133.35 342.90
98.55
723.90
600 746.25 231.90 504.70 703.83 787.40 609.60 127.00 31.8 x 22.4 152.40 406.40 100.08 838.20
24
16
20
20
20
20
24
#
HOLES
8
8
12
12
UNC-
2B
3/4-10
7/8-9
1-8
1 1/8-8
1 1/4-8
1 1/4-8
1 3/8-8
1 1/2-8
1 5/8-8
1 5/8-8
1 7/8-8
* Bolt Circle Diameter - applies only to lugged bodies.
** Keyway applicable on valve sizes 200-600mm (CL600).
*** C dimension is absolute minimum pipe ID at valve face (without gasket).
18 | GE Oil & Gas
Series 39004 Weights (lbs)
Valve Size
Inches
14
16
18
20
24
8
10
12
3
4
6
30
36
42
48
Wafer
208
313
402
527
813
46
79
123
16
20
33
1475
1960
4250
4610
ASME 150
Lugged
227
345
442
604
930
54
94
136
15
23
47
1740
2600
4300
5680
Wafer
328
455
605
780
1260
2260
68
113
173
16
20
40
ASME 300
Lugged
444
592
856
1050
1720
3010
89
144
217
17
23
54
Series 39004 Weights (kg)
Valve Size
Inches
300
350
400
450
500
600
80
100
150
200
250
750
900
1050
1200
Wafer
55.8
94.3
142
182.3
239
368.8
7.3
9.1
15
20.9
35.8
669
889
1927.8
2091.1
ASME 150
Lugged
61.7
103
156.5
200.5
274
421.8
6.8
10.4
21.3
24.5
42.6
789.3
1179.6
1950.4
2576.4
Wafer
78.5
148.8
206.4
274.4
353.8
571.5
1025.1
7.3
9.1
18.1
30.8
51.3
ASME 300
Lugged
98.4
201.4
268.5
388.3
476.3
780.2
1365.3
7.7
10.4
24.5
40.4
65.3
Wafer
549
752
1090
1360
2160
155
280
386
24
41
79
ASME 600
Lugged
750
1100
1470
1850
2900
31
58
119
227
400
547
Wafer
175.1
249
341.1
494.4
616.9
989.8
10.9
18.6
35.8
70.3
127
ASME 600
Lugged
14.1
26.3
54
103
181.4
248.1
340.2
499
666.8
839.1
1315.4
39004 High Performance Butterfly Valves | 19
Actuator Dimensions
Double Acting/Spring Return
20 | GE Oil & Gas
Actuator Dimensions
Series 96/97 Dimensions (inches)
C
D
E
F
G (UNC)
H (UNC)
N
P
Q
J
L
M
S
T
U
Size
AIR NPT
A ISO “F”
B ISO “F”
63
1/4
1.97
F 05
2.76
F 07
0.55
0.40
5/16-18 x .32 5/16-18 x .40 5/16-18 x .40 1/2-13 x .69
1/2-13 x .69
1/2-13 x .75 5/8-11 x 1.11
0.38
1.38
3.46
1.72
3.11
1.58
0.89
0.79
0.47
83
1/4
1.97
F 05
2.76
F 07
0.75
0.51
0.50
1.46
4.27
2.02
3.83
1.58
0.89
0.79
0.47
93
1/4
1.97
F 05
2.76
F 07
0.75
0.51
0.50
1.46
4.61
2.47
1.97
1.58
1.32
0.79
0.47
119
1/4
2.76
F 07
4.92
F 12
1.18
0.87
1.12
2.20
5.52
2.78
2.37
1.58
1.64
0.79
0.47
128
1/4
2.76
F 07
4.92
F 12
1.18
0.87
4.53
5.58
5.43
7.40
5.78
9.10
7.28
12.40
8.09
12.81
1/4-20 x .32
1/4-20 x .32
1/4-20 x .32 5/16-18 x .46 5/16-18 x .46
1.12
2.20
6.32
2.88
2.70
1.58
1.64
0.79
0.47
160
1/4
N/A
4.92
F 12
1.18
0.87
9.36
15.54
N/A
(1)
1.12
2.20
7.80
3.07
6.82
2.56
1.39
1.18
0.75
210
1/4
4.92
F 12
6.50
F 16
1.97
0.47
11.45
17.80
1/2-13 x .78
1.12
2.76
10.40
4.25
8.83
2.56
1.44
1.18
0.75
255 (2)
1/4
6.50
F 16
7.87 x 4.72
Rect.
2.50
0.62
13.35
26.70
M16x2 x
28mm
M16x2 x
28mm
1.12
4.25
11.89
4.75
10.75
2.56
1.50
1.18
0.75
Note: Double Acting and Spring Return actuators have the same overall dimensions.
ISO “F” means mounting flange-drilling pattern.
1) Dimensions for Size 160A in table. Size 160B (keyed stem version) has C dimension of 1.38 and D dimension of .39.
2) Dimensions for Size 255A in table. Size 255B has C dimension of 3.00 and D dimension of .75.
39004 High Performance Butterfly Valves | 21
Actuator Dimensions
Series 96/97 Dimensions (mm)
C
D
E
F
G (UNC)
H (UNC)
N
P
Q
J
L
M
S
T
U
Size
AIR NPT
A ISO “F”
B ISO “F”
63
1/4
50.0
F 05
70.1
F 07
14.0
10.2
5/16-18 x .40 5/16-18 x .40 5/16-18 x .40 1/2-13 x .69
1/2-13 x .69
1/2-13 x .75 5/8-11 x 1.11
9.7
35.1
87.9
43.7
35.3
40.1
22.6
20.1
11.9
83
1/4
50.0
F 05
70.1
F 07
19.1
13.0
12.7
37.1
108.5
51.3
46.0
40.1
22.6
20.1
11.9
93
1/4
50.0
F 05
70.1
F 07
19.1
13.0
12.7
37.1
117.1
62.7
50.0
40.1
33.5
20.1
11.9
119
1/4
70.1
F 07
125.0
F 12
30.0
22.1
28.4
55.9
140.2
64.3
60.5
40.1
34.5
20.1
11.9
128
1/4
70.1
F 07
125.0
F 12
30.0
22.1
115.1
141.7
137.9
188.0
146.8
231.1
184.9
302.3
205.5
312.7
1/4-20 x .32
1/4-20 x .32
1/4-20 x .32 5/16-18 x .46 5/16-18 x .46
28.4
55.9
160.5
69.1
69.1
40.1
34.5
20.1
11.9
160
1/4
N/A
125.0
F 12
30.0
22.1
237.7
394.7
N/A
(1)
28.4
55.9
198.1
78.0
95.3
65.0
35.3
30.0
19.1
210
1/4
125.0
F 12
165.1
F 16
50.0
11.9
290.8
452.1
1/2-13 x .78
28.4
70.1
255.0
108.0
116.3
65.0
36.6
30.0
19.1
255 (2)
1/4
165.1
F 16
199.9 x
119.9 Rect.
63.5
15.7
339.1
678.2
M16x2 x
28mm
M16x2 x
28mm
28.4
108.0
302.0
120.7
152.4
65.0
38.1
30.0
19.1
Note: Double Acting and Spring Return actuators have the same overall dimensions.
ISO “F” means mounting flange-drilling pattern.
1) Dimensions for Size 160A in table. Size 160B (keyed stem version) has C dimension of 1.38 and D dimension of .39.
2) Dimensions for Size 255A in table. Size 255B has C dimension of 3.00 and D dimension of .75.
22 | GE Oil & Gas
Actuator Weights & Volumes
Series 96/97 Actuator Weights (lbs)
Size
Double Acting
Spring Return
63
3.4
4.1
83
6.1
7.9
93
8.4
10.8
119
16.4
21.7
Weights are in lbs. Spring Return unit weights are with full set of springs per piston.
128
20.9
27.3
Series 96/97 Actuator Weights (kg)
Size
Double Acting
Spring Return
63
1.8
2.2
83
3.3
4.2
93
4.5
5.8
119
8.8
11.6
Weights are in kg. Spring Return unit weights are with full set of springs per piston.
128
11.2
14.6
Series 96/97 Actuator Volumes (cubic inches)
Size
Double Acting
Spring Return
63
9.6
13.4
83
24.8
32.6
93
34.8
45.9
119
73.8
95.5
128
96.7
130.8
Counter-clockwise: Air volume in cubic inches required to push pistons apart, full travel.
Clockwise: Air volume in cubic inches required to push pistons together, full travel.
Series 96/97 Actuator Volumes (cubic cm)
Size
Double Acting
Spring Return
63
157
220
83
406
534
93
570
752
119
1,209
1,565
128
1,585
2,143
Counter-clockwise: Air volume in cubic inches required to push pistons apart, full travel.
Clockwise: Air volume in cubic inches required to push pistons together, full travel.
160
38.1
52.6
160
20.4
28.2
160
187.5
259.6
160
3,073
4,254
210
65.0
95.3
210
34.8
51.1
255
144.0
192.6
255
77.2
103.2
210
360.0
450.0
255
750.0
900.0
210
5,899
7,374
255
12,290
14,748
39004 High Performance Butterfly Valves | 23
24 | GE Oil & Gas
Options and Accessories
The accessories below are available for mounting with the Series 39004 and Series 96/97 HPBV package. All positioners are available with standard NAMUR mounting.
Product
Digital Positioners
Pneumatic Positioners
Other Options
Available Option
SVI AP
SVI II ESD
FVP ® 110
4700P
4700E
78 Series Airset
77 Series Lockup Valve
4411 I/P
496 Switches
Solenold Valves
Status Monitors
Consult Masoneilan for additional Options and Accessories.
39004 High Performance Butterfly Valves | 25
26 | GE Oil & Gas
Notes
Notes
39004 High Performance Butterfly Valves | 27
DIRECT SALES OFFICE LOCATIONS
BELGIUM
Phone: +32-2-344-0970
Fax: +32-2-344-1123
BRAZIL
Phone: +55-11-2146-3600
Fax: +55-11-2146-3610
CHINA
Phone: +86-10-8486-4515
Fax: +86-10-8486-5305
FRANCE
Courbevoie
Phone: +33-1-4904-9000
Fax: +33-1-4904-9010
GERMANY
Ratingen
Phone: +49-2102-108-0
Fax: +49-2102-108-111
INDIA
Mumbai
Phone: +91-22-8354790
Fax: +91-22-8354791
New Delhi
Phone: +91-11-2-6164175
Fax: +91-11-5-1659635
ITALY
Phone: +39-081-7892-111
Fax: +39-081-7892-208
JAPAN Chiba
Phone: +81-43-297-9222
Fax: +81-43-299-1115
KOREA
Phone: +82-2-2274-0748
Fax: +82-2-2274-0794
MALAYSIA
Phone: +60-3-2161-0322
Fax: +60-3-2163-6312
MEXICO
Phone: +52-5-310-9863
Fax: +52-5-310-5584
THE NETHERLANDS
Phone: +0031-15-3808666
Fax: +0031-18-1641438
RUSSIA
Veliky Novgorod
Phone: +7-8162-55-7898
Fax: +7-8162-55-7921
Moscow
Phone:
Fax:
+7 495-585-1276
+7 495-585-1279
SAUDI ARABIA
Phone: +966-3-341-0278
Fax: +966-3-341-7624
SINGAPORE
Phone: +65-6861-6100
Fax: +65-6861-7172
SOUTH AFRICA
Phone: +27-11-452-1550
Fax: +27-11-452-6542
SOUTH and CENTRAL
AMERICA and the CARIBBEAN
Phone: +55-12-2134-1201
Fax: +55-12-2134-1238
SPAIN
Phone: +34-93-652-6430
Fax: +34-93-652-6444
UNITED ARAB EMIRATES
Phone: +971-4-8991-777
Fax: +971-4-8991-778
UNITED KINGDOM
Wooburn Green
Phone: +44-1628-536300
Fax: +44-1628-536319
UNITED STATES
Massachusetts
Phone: +1-508-586-4600
Fax: +1-508-427-8971
Corpus Christi, Texas
Phone: +1-361-881-8182
Fax: +1-361-881-8246
Deer Park, Texas
Phone: +1-281-884-1000
Fax: +1-281-884-1010
Houston, Texas
Phone: +1-281-671-1640
Fax: +1-281-671-1735
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Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners.
© 2013 General Electric Company. All rights reserved.
GEA20232 05/2013
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