0F9765mnl

3.0

liter

G A S

Ford

Duratec

EnGInE

PARTS mAnUAl

P.O. BOX 310 EAGlE WI 53119 PRInTED In U.S.A.

Revision 0: 09/12/06

3.0L GAS eNGINe TAbLe of CoNTeNTS

Quick RefeRence Guide ................................................................................................................................... 1

SeRvice RecommendationS ............................................................................................................................ 2 cYLindeR BLock & ReLated PaRtS ................................................................................................................. 6 cYLindeR BLock & ReLated PaRtS ................................................................................................................. 7 cYLindeR Head & ReLated PaRtS ................................................................................................................... 8 cYLindeR Head & ReLated PaRtS ................................................................................................................... 9

PiSton & connectinG Rod ............................................................................................................................. 10 timinG comPonentS ........................................................................................................................................ 11 cRankSHaft & ReLated PaRtS ...................................................................................................................... 12 cRankSHaft & ReLated PaRtS ...................................................................................................................... 13 enGine common PaRtS .................................................................................................................................... 14

LeGeNd

“ A R ” A S R e Q U I R e d

“ S T d ” S TA N dA R d S I Z e

“ o. S .” oV e R S I Z e

“ U . S .” U N d e R S I Z e

“ N A ” N oT AVA I L A b L e

NoTICe!

THe INfoRMATIoN IN THIS MANUAL IS KNoWN To be ACCURATe AS of THe dATe of

ReLeASe SHoWN oN THe CoVeR. HoWeVeR, eNGINeeRING CHANGeS CAN oCCUR

WITHoUT NoTICe. To obTAIN THe PRoPeR PARTS, PLeASe be SURe To USe THe

ModeL NUMbeR of THe UNIT beING SeRVICed WHeN oRdeRING fRoM THIS MANUAL.

3.0L GAS eNGINe QUICK RefeReNCe GUIde

QUICK RefeReNCe eNGINe PARTS

ENGINE SIZE: 3.0 Liter FUEL: Gas

OIL CAPACITY: 1.0 gallons (w/filter) scheduled maintenance kits

Description oil/air

– common reference parts

Description oil filter (main) fuel filter air cleaner element v-Belt thermostat thermostat Gasket

Water Pump

Starter motor

Spark Plug

Part number

0d5419 na

0d3488n

075885

048665

0f9225

0e9747

0f97650226

MAKE: ford

COOLANT CAPACITY:

ENGINE P/N:

4.0 gallons

0f9765 MODEL:

User notes

Part number na

–

Special notes check Bom

Serpentine

— additional reference parts alternator ignition coil

0e9868a

0f9228

◆ Engine Oil Recommendations

The unit has been filled with “break in” engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE or SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

Temperature

Above 75º f (24º C)

40º to 75º f (4.4º to 24º C)

10º to 40º f (-12º to 4.4º C) below 10º f (-12º C) oil Grade (Recommended)

SAe 30W

SAe 20W or 15W-40

SAe 10W or 15W-40

SAe 5W-30 (Synthetic) or 5W-20

◆ Coolant

Use a mixture of half low silicate, ethylene glycol base antifreeze and half soft water. Use only soft water and only low silicate antifreeze. If desired, you may add a high quality rust inhibitor to the recommended coolant mixture. When adding coolant, always add the recommended 50-50 mixture.

* do not remove the radiator pressure cap while the engine is hot or serious burns from boiling liquid or steam could result.

DANGER

* ethylene glycol base antifreeze is poisonous. do not use your mouth to siphon coolant from the radiator, recovery bottle or any container.

Wash your hands thoroughly after handling.

Never store used antifreeze in an open container because animals are attracted to the smell and taste of antifreeze even though it is poisonous to them.

* do not use any chromate base rust inhibitor with ethylene glycol base antifreeze, or chromium hydroxide (“green slime”) will form and cause overheating. engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base antifreeze. Using any high silicate antifreeze boosters or additives also will cause overheating. We also recommend that you do NoT use any soluble oil inhibitor for this equipment.

1

3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS

8 kW - 35 kW Small Standby Generator Sets

Following is a recommended maintenance schedule for Generac small standby and residential generator sets from 8 kW to 35 kW in size, and applies to both diesel engine and gas engine driven units. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application.

Use the unit hour meter or calendar time, whichever occurs first, from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.

Performed monthly or following each 10 hours of operation of the unit and requires approximately . 5

man-hours per unit to complete.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

• Disable the generator set from starting and/or connecting to the load by setting the control panel

Auto-Off-Manual switch to the “OFF” position.

• Remove the control panel fuse.

• Turn off the battery charger.

• Remove the negative battery cable.

* The battery charger must be turned off befoRe removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase of the unit and requires approximately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed semi-annually or following each 50 hours of operation of the unit and requires approximately

1.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed annually or following each 100 hours of operation of the unit and requires approximately 4.0

man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.

2

3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS

GENERAC POWER SYSTEMS, INC.

ReCoMMeNded SCHedULed MAINTeNANCe PRoGRAM

SeRvice WoRk to Be PeRfoRmed BY factoRY-tRained PeRSonneL onLY.

deALeR INfoRMATIoN name: ____________________________________ account #: _______________________________ addReSS: _________________________________

PHone: ___________________________________ tecHnician: ______________________________

SiGnatuRe: _______________________________ oWNeR INfoRMATIoN name: ____________________________________ addReSS: _________________________________

Site: _____________________________________

PHone: ___________________________________

SiGnatuRe: _______________________________

PuRcHaSe date: ____________________ StaRt-uP date: ____________________ aPPLication: ____ Standby Power ____ Prime Power ____ Rental/trailerized

GeNeRAToR & TRANSfeR SWITCH INfoRMATIoN

GeNeRAToR modeL numBeR:___________________________

SeRiaL numBeR:___________________________

TRANSfeR SWITCH modeL numBeR:___________________________

SeRiaL numBeR:___________________________

HouR meteR ReadinG at Completion of the Inspection:___________________________

•

•

•

!

WARNING!

!

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

• disable the generator set from starting and/or connecting to the load by setting the control panel

Auto-off-Manual switch to the “off” position.

Remove the control panel fuse.

Turn off the battery charger.

Remove the negative battery cable.

NoTe:

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.

following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

3

3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS

Maintenance Tasks

1. Disable the unit from operating per the first page warning.

2. Check the engine oil level. Adjust as necessary.

3. Check the engine coolant level.

Adjust as necessary.

4. Check the engine coolant thermal protection level. Correct as necessary.

5. Check the natural gas delivery system on gas engine driven units. Tighten connections as necessary.

6. Check the diesel fuel supply level for diesel engine driven units. Fill as necessary.

7. Drain water and sediment from the diesel fuel tank on diesel engine driven units.

8. Drain water from the fuel line water separator on diesel engine driven units if the unit is equipped with one.

9. Check the air inlets and outlets for debris. Clean as necessary.

10. Check the battery electrolyte level if accessible. Adjust as necessary.

11. Check the battery posts, cables, and charger for loose connections, corrosion, and proper operation. Correct as necessary.

12. Check the unit wiring for loose connections, corrosion, and damage. Correct as necessary.

13. Check the engine accessory drive belts for wear, weather cracking, and damage. Replace as necessary.

Level 1

Recommended to be done monthly/

10 hrs.

Task

Comp.

(Date-

Initials)

•

•

•

•

•

•

•

Level 2

Required to be done 3 months/

Break-in /30 hrs.

•

•

•

•

•

•

•

•

•

•

Task

Comp.

(Date-

Initials)

Level 3

Required to be done Semi-

Annually/50 hrs.

•

•

•

•

•

•

•

•

•

•

Task

Comp.

(Date-

Initials)

Level 4

Required to be done

Annually/ 100 hrs.

Task

Comp.

(Date-

Initials)

•

•

•

•

•

•

•

•

•

•

•

•

•

4

Maintenance Tasks

14. Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

15. Test the engine and transfer switch safety devices. Correct and/or adjust as necessary.

16. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

17. Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

18. Change the engine oil.

Level 1

Recommended to be done monthly/

10 hrs.

Task

Comp.

(Date-

Initials)

•

3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS

Level 2

Required to be done 3 months/

Break-in /30 hrs.

Task

Comp.

(Date-

Initials)

Level 3

Required to be done Semi-

Annually/50 hrs.

Task

Comp.

(Date-

Initials)

Level 4

Required to be done

Annually/ 100 hrs.

Task

Comp.

(Date-

Initials)

•

•

•

•

•

•

•

19. Replace the engine oil filter(s).

20. Replace the engine air filter(s).

21. Replace the engine fuel filter(s) on diesel engine driven units and re-prime the fuel system.

22. Check the engine spark plugs on gas engine driven units.

Clean and re-gap orreplace as necessary.

23. Perform a 5 minute no-load operational run of the unit looking for any post service problems.

24. Return the unit to standby setup for operation when required.

•

•

•

•

•

•

• •

•

•

•

•

•

•

•

5

3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS

6

9278

6n071

6345

6345

6345

6345

6345 item PaRt numBeR

6890

0f9765

0f97650100

W701501 0f97650101

6026

6026

6026

6026

6026

6026

6391

6019

6020

6020

0f97650102

0f97650103

0f97650104

6020

6700

0f97650105

0f97650106

W701525 0f97650107

W701240 0f97650108

W701581 0f97650109

W701712 0f97650110

W701228 0f97650111

0f97650112

0f97650113

0f97650114

0f97650115

0f97650116

0f97650117

0f97650118

0f97650119

0f97650120

0f97650121

0f97650122

0f97650123

0f97650124

0f97650125

3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS

deScRiPtion eNGINe bLoCK

SHoRt BLock

Reman enGine aSSY oiLfiLteR mountinG inSeRt doWeL, timinG cHain Guide

TIMING CoVeR fRont timinG coveR timinG coveR GaSket, RH timinG coveR GaSket, centeR timinG coveR GaSket, LH timinG coveR SeaL

BoLt,m8 X 51mm PoS.4,10,13,14,15 & 16

BoLt, m8 X 34mm PoS.7 & 9

Stud m8 X 68mm X m8 X 2mm PoS.2,3,5,6,8,11, &12

Stud m6 X 20 m8 X 47.5 PoS. 1 doWeL timinG coveR to BLock

PLUGS-CYLINdeR bLoCK

1/2" X 14 mm PiPe, RG & centeR ReaR of BLock

3/4" X 14mm PiPe RH & LH Side of BLock

3/8" X 18mm PiPe LH Side of BLock

19.35mm cuP LH Side of BLock

1 X 11.5mm PiPe RH & LH cYLindeR Head

1/4" X 18 mm PiPe RH & LH cYLindeR Head doWeL tRanY to BLock

QtY oIL PReSSURe SeNdING UNIT oiL PReSSuRe SendinG unit 1 oiL PReSSuRe SendinG unit to BLock adaPteR 1

9

2

1

2

2

2

1

1

1

1

1

6

2

1

1

1

1

1

7

1

2

MAIN boLTS

HoLe # 1,2,3,4 &17

HoLe # 13,14,15,& 16

HoLe # 18,19,20,21,& 22

HoLe #9,10,11 & 12

HoLe #5,6,7,& 8

5

4

5

4

4

7

3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS

8

item

6049

6049

6051

6051

6065

6505

6507

6571

6513

6514

6518

6564

6c501

6L293

6250

6250

6250

6250

6L253

0f97650140

0f97650141

0f97650142

0f97650143

0f97650144

6a785 0f97650145

W701504 0f97650146

6a664 0G0607

6762

6a666

0f97650147

0f97650148

PaRt numBeR

0f97650126

0f97650127

0f97650128

0f97650129

0f97650130

0f97650131

0f97650132

0f97650133

0f97650134

0f97650135

0f97650136

0f97650137

0f97650138

0f97650139

3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS

deScRiPtion

CYLINdeR HeAd ASSeMbLY cYL., Head, comPLete WitH vaLveS, LeSS camS cYL., Head, comPLete WitH vaLveS, LeSS camS

Head GaSket, LH

Head GaSket, RH

Head BoLt,m10 X 156mm, PkG of 8

QtY

VALVeS eXHauSt vaLve, StandaRd intake vaLve, StandaRd vaLve Stem SeaL, intake

6

6

6

VALVe TRAIN vaLve SPRinG vaLve SPRinG RetaineR vaLve SPRinG Lock keY

RockeR aRm

LaSH adJuSteR

6

12

24

24

24 camSHaft BeaRinG caP BoLt (not RePLaced 11-97) a/R

1

1

1

1

16

CAMSHAfT camSHaft, RH intake camSHaft, LH intake camSHaft, RH eXHauSt camSHaft, LH eXHauSt aRm, tininG cHain tenSioneR oIL fILLeR / bReATHeR / PCV VALVe oiL SePeRatoR aSSemBLY

BoLt, oiL SePeRatoR cRankcaSe aSPiRatoR HoSe aSSemBLY eLBoW

Pcv vaLve

1

1

1

1

1

1

1

1

1

2

9

3.0L GAS eNGINe PISToN & CoNNeCTING Rod

item

6100

6148

6200

6135

6207

6140

6214

6211

PaRt numBeR

0f97650149

0f97650150

0f97650151

0f97650152

0f97650153

0f97650154

0f97650155

0f97650156 deScRiPtion QtY

PISToN & PIN ASSeMbLY

PiSton, Pin, RinGS & connectinG Rod, StandaRd 6

RinGSet, StandaRd 3

CoNNeCTING Rod conectinG Rod

PiSton Pin

BuSHinG, PiSton Pin

PiSton Pin RetaininG cLiP

BoLt, Rod

Rod beARINGS

(SoLd in PackS of tWo HaLveS)

Rod BeaRinG,StandaRd, uPPeR & LoWeR 12

6

6

6

12

12

10

3.0L GAS eNGINe TIMING CoMPoNeNTS

item

6268

6L253

6k297

6k297

6L266

W701524

W701232

6306

PaRt numBeR

0f97650157

0f97650158

0f97650159

0f97650160

0f97650161

0f97650162

0f97650163

0f97650164 deScRiPtion timinG cHain, RH oR LH tenSioneR aRm, RH oR LH timinG cHain Guide, RH timinG cHain Guide, LH timinG cHain tenSioneR, RH oR LH

BoLt tenSioneR

BoLt, tenSioneR aRm cRankSHaft SPRocket, tWo RoW

11

QtY

6

1

2

4

1

1

2

2

3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS

12

6316

6a340

6378

6a312

6d309

6d309

6d309 item

6303

6B316

12a227

6c315

12257

18801

PaRt numBeR

0f97650165

0f97650166

0f97650167

0f97650168

0f97650169

0f97650170

0f97650171

0f97650172

0f97650173

0f97650174

0f97650175

0f97650176

0f97650177

3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS

QtY deScRiPtion

CRANKSHAfT ASSeMbLY cRankSHaft cRankSHaft keY

PuLSatoR RinG, cRankSHaft SenSoR cRankSHaft timinG SenSoR

BRacket, iGnition mountinG caPacitoR

CRANKSHAfT PULLeY cRankSHaft damPeR

BoLt, cRankSHaft damPeR

WaSHeR, PuLLeY to cRankSHaft

PuLLeY, cRankSHaft

CRANKSHAfT MAIN beARING KITS main BeaRinG kit, StandaRd main BeaRinG kit, .010" undeRSiZe(25mm) main BeaRinG kit, .020" undeRSiZe (50mm)

1

1

1

1

1

1

1

1

1

1

1

1

1

13

3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS

14

3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS

QtY item PaRt numBeR

6600 0f97650178

W500300 0f97650179

W700005 0f97650180

6622

6626B

0f97650181

0f97650182

6675 0f97650183

6687 0f97650184

W701542 0f97650185

6730

6734

0f97650186

0f97650187

6710 0f97650188

W701605 0f97650189

W701606 0f97650190

6754 0f97650191

6750 0f97650192

W701585 0f97650193

6c629

6c629

0f97650194

0f97650195

6731 0d5419 deScRiPtion oIL PUMP oiL PumP aSSemBLY

BoLt,PumP to BLock

BoLt, Pick uP to PumP oiL PumP Pick uP tuBe & ScReen oiL PumP inLet tuBe GaSket oIL PAN oiL Pan

BaffLe, oiL Pan nut,m6 X 1mm oiL Pan dRain PLuG oiL Pan dRain PLuG GaSket oiL Pan GaSket

BoLt, oiL Pan

Stud oiL Pan diPStick tuBe diPStick

BoLt, tuBe to BLock oiL Pan SPaceR,SeLect fit,YeLLoW (#SiLveR) oiL Pan SPaceR,SeLect fit,BLue (#GoLd) oIL fILTeR oiL fiLteR

2

1

1

4

1

1

1

1 a/R a/R

5

1

1

1

1

1

1

1

1

15

3.0L GAS eNGINe RoCKeR CoVeR & ReLATed PARTS

item

6582

6582

6584

6584

6c519

6c519

6766

PaRt numBeR

0f97650196

0f97650197

0f97650198

0f97650199

0f97650200

0f97650201

0f97650202 deScRiPtion

RockeR coveR, RH

RockeR coveR, LH

RockeR coveR GaSket, RH

RockeR coveR GaSket, LH

Stud & GRommet

BoLt & GRommet oiL fiLLeR caP

QtY

1

1

1

1

1

1

1

16

3.0L GAS eNGINe CooLING SYSTeM

item

8501

8a507

8508

8a505

8555

6a312

8620

PaRt numBeR

0f9225

0f97650203

0f97650204

0f97650205

0f97650206

0f97650207

0f9562 deScRiPtion

WateR PumP

WateR PumP outLet connection coveR WateR PumP inLet WateR tuBe

WateRtuBe, cRoSSoveR acceSSoRY dRive PuLLeY

BeLt, WateR PumP

QtY

1

1

1

1

1

1

1

17

3.0L GAS eNGINe INTAKe ANd exHAUST MANIfoLd

item

9424

9424

9H486

9439

9e470

W701504

9S479

9f593

9f792

9H321

9H323

9f972

W500203

W701572

W708187

9448

9e498

9d476

9d477

W701732

W701706

PaRt numBeR

0f9222

0f9221

0f9224

0f9223

0f97650208

0f97650209

0f97650210

0f97650211

0f97650212

0f97650213

0f97650214

0f97650215

0f97650216

0f97650217

0f97650218

0G0100

0f97650219

0f97650220

0f97650221

0f97650222

0f97650223 deScRiPtion

INTAKe MANIfoLd uPPeR intake manifoLd aSSemBLY

LoWeR intake manifoLd aSSemBLY

GaSketS, uPPeR to LoWeR intake manifoLd

GaSketS, LoWeR manifoLd to Head (PkG of 6) tuBe aSSY,eGR vaLve outLet

BoLt, eGR tuBe to uPPeR intake manifoLd iSoLatoR aSSY, intake manifoLd inJectoR fueL RaiL fueL PReSSuRe ReLief vaLve fueL PReSSuRe ReLief vaLve caP fueL inJectoR SenSoR

ScReW, SenSoR to RaiL

BoLt,fueL RaiLto LoWeR intake manifoLd

BoLt,fueL RaiLto LoWeR intake manifoLd exHAUST MANIfoLd eXHauSt manifoLd GaSket connectoR, emmiSSion vacumn cntRL

GaSket eGR vaLve tuBe , eGR to eXHauSt manifoLd

Stud, eXHauSt manifoLd to Head nut, eXHauSt manifoLd to Head

18

QtY

4

4

1

2

1

1

1

6

1

1

2

1

2

6

2

2

1

1

1

12

12

3.0L GAS eNGINe IGNITIoN

item PaRt numBeR

12029

18801

0f9228

0f97650224

W701547 0f97650225

0f97650226

12259

12297

12297

12a581

14536

0f9556

0f97650227

0f97650228

0f97650229

0f97650230 deScRiPtion coiL iGnition inteRfeRence caPacitoR

BoLt, coiL to enG,3/8" 16X.75"

SPaRk PLuG

WiReSet, SPaRk PLuGS

SePeRatoR, iGnition WiRe

SePeRatoR, iGnition WiRe enGine contRoL WiRe HaRneSS

BRacket, WiRinG

19

QtY

1

1

1

1

1

4

6

1

1

3.0L GAS eNGINe CoMMoN PARTS

91 31

REFER

TO

NERS MANU

AL

OI

OW

FOR ENGINE

AT

ION

0F

51 14

20

PaRt numBeR

084929

0f3844

077996

057823

047411

022097

022473

0G0153

022129

022145

067989

0d5417

046526

049226

064416

043116

0f9765X

022131

085662d

0f9258

0d5419

0f8931

027482

0a6751

033472

0e9747

0e6585

0f8425

0f9965c

055476

0a8584

083896

051769

049808

025507

045772

085296

0e7202

0f8795a

0G0100

0e0992a

039253

051713

052617

0f9556 item

42

43

44

45

35

36

39

41

30

31

32

34

25

26

27

28

19

20

21

24

15

16

17

18

9

11

12

14

1

2

4

8

50

51

52

53

46

47

48

49

55

56

58

59

60

3.0L GAS eNGINe CoMMoN PARTS

deScRiPtion enGine fWd make

WaSHeR fLat 3/8-m10 Zinc tie WRaP uL 17.7 X .35 BLk Ht

SuPPoRt cooLant tuBe

(Ref.) oiL fiLteR

SPaceR fLeX PLate

WaSHeR SHakePRoof eXt 5/16 StL

SWitcH Hi-temP 245d X 3/8 nPt

Rivet PoP .125 X .400 aL

StaRteR 12 voLt coveR iac actuatoR adaPteR enGine fLeX PLate 2 PoLe

BSHG RdcR HeX 3/8 to 1/8 GaLv

SWitcH oiL PReSSuRe 10 PSi 2 PoL

WaSHeR Lock 1/4-m6 SS

WaSHeR fLat 1/4 SS

WaSHeR fLat .45 X 1.00 caP antifReeZe RuBBeR cLamP HoSe #10 .56-1.06

ScReW HHc m6-1.0 X 16 G8.8

WaSHeR Lock m6-1/4

WaSHeR fLat 1/4-m6 Zinc

BaRBed eL 90 1/2 nPt X 3/4 HoSe

WaSHeR Lock m8-5/16

WaSHeR fLat 5/16-m8 Zinc nut HeX fL WHiZ m8-1.25

ScReW HHc m10-1.0 X 25 G10.9

WaSHeR Lock m10

WaSHeR Lock m5

ScReW HHc m10-1.5 X 45 G8.8 ft

ScReW HHc m6-1.0 X 12 G8.8

WaSHeR Lock m12

WaSHeR fLat m12

WaSHeR SHakePRoof eXt 7/16 StL nut HeX m10-1.5 G8 YeL cHR

ScReW HHc 1/4-20 X 1/2 SS

Heat SHieLd 260 X 80 Hot manifoLd eXHauSt LH

GaSket eXHauSt

PLuG eXPanSion 14 od

ScReW HHc m8-1.25 X 20 G8.8

WaSHeR fLat m5

ScReW HHc m12-1.75 X 20 G8.8

WiReS, SPaRk PLuG

QtY

6

5

3

8

14

14

12

8

2

8

16

1

1

3

6

8

1

6

1

1

1

1

6

1

1

1

1

1

1

1

1

5

5

3

1

1

6

2

1

2 (Ref.)

2

1

6

5

1

21

3.0L GAS eNGINe CoMMoN PARTS

91 31

REFER

TO

NERS MANU

AL

OI

OW

FOR ENGINE

AT

ION

0F

51 14

22

PaRt numBeR

0f9220

0f9239

035685

0a2711a

048665

075885

0f9252

0f9259

0c2454

052207

0f9232

0f9271

0f9270

0f9314

0f7695

0f6658

051716

049821

0G0607

0f5114

0f5966

022985

0f9225

0f9227

0f9562

050968

0f6746

052243

0f9563

0f9564

0f9222

0f9224

0f9221

0f9223

055934v item

88

89

92

96

97

98

99

100

84

85

86

87

80

81

82

83

102

103

104

75

76

77

79

70

72

73

74

65

66

67

68

61

62

63

64

3.0L GAS eNGINe CoMMoN PARTS

deScRiPtion decaL RefeR to oWneRS manuaL

RefLective Heat SHieLd

WaSHeR fLat #6 Zinc

PumP WateR tenSioneR WateR PumP

BeLt WateR PumP

HoSe cooL 3/4 id 20R3 (51.5” LG) tuBe uPPeR cooLant

ScReW HHc m10-1.5 X 60 G8.8

GaSket idLe aiR contRL act cvR

GaSket intake adaPteR manifoLd intake uPPeR

GaSket intake manifoLd uPPeR manifoLd intake LoWeR

GaSket intake LoWeR cLamP vinYL 1.5 X .281 Z

HoSe uPPR Rad ReaR

HoSe,LoWR Rad ReaR cLamP HoSe #28 1.32-2.25 adaPteR tHeRmoStat

GaSket tHeRmoStat tHeRmoStat 195 deG macHininG,tHeRmoStat adPtR

BRacket,tHeRmoStat

ScReW tHf m6-1X16 n Wa Z/JS

ScReW HHc m8-1.25 X 80 G8.8

HoSe uPPR Rad ReaR

GuaRd WateR PumP ReaR

GuaRd WateR PumP fRnt

BRkt WateRPumP GuaRd eGR GaSket coveR eGR nut HeX m5-0.8 G8 cLeaR Zinc

ScReW SHc m8-1.25 X 30 G12.9 aSSemBLY HoSe Pcv vaLve 3

QtY

1

1

1

1

4

1

1

2

2

1

1

2

1

6

2

1

1

1

2

6

1.(Ref.)

1

2

1

1

1

1.(Ref.)

1.(Ref.)

1

6(Ref)

2

6

2

23

3.0L GAS eNGINe CoMMoN PARTS

24

REVISION: DA

PaRt numBeR

022145

052677

043107

067989

0f9228

046526

049226

045772

085296

0e7202

0G0100

0f9617

0f9556

0f5966

022985

051731

057645

055440

0f9498

051716

0f9765X

022131

0f8046

0f9625

0e9868a

0f3216

0d3488n

029187

033472

0c7649

069860e

083896

084929

055596

077456

022129 item

60

62

63

69

50

51

53

57

40

42

43

49

36

37

38

39

93

95

101

102

25

29

33

35

15

22

23

24

6

7

10

13

1

2

3*

5

3.0L GAS eNGINe CoMMoN PARTS

deScRiPtion enGine fWd make

WaSHeR fLat 3/8-m10 Zinc adaPteR cRankSHaft

BRacket dc aLteRnatoR aLteRnatoR dc W/out PuLLeY

PuLLeY 80 od dc aLteRnatoR

BeLt SeRPentine 28.92”

SPaceR .19 X .31 X .50 PL

Rivet PoP .125 X .400 aL cLamP HoSe .38-.87

HoSe dRain aSSY 28"

WaSHeR Lock 1/4-m6 SS

WaSHeR fLat 1/4 SS

BaRBed StR 3/8 nPt X 3/8 adaPteR m12-1.75 X 3/8 nPt

WaSHeR Lock m8-5/16

WaSHeR fLat 5/16-m8 Zinc

WaSHeR nYLon .50 X .87 X .06

ScReW HHc m8-1.25 X 25 G8.8 nut HeX fL WHiZ m8-1.25 coiL iGnition

WaSHeR Lock m10

WaSHeR Lock m5 nut HeX m10-1.5 G8 YeL cHR

ScReW HHc 1/4-20 X 1/2 SS

Heat SHieLd 260 X 80 Hot

GaSket eXHauSt

SPaceR aLteRnatoR

WiReS, SPaRk PLuG

RefLective Heat SHieLd

WaSHeR fLat #6 Zinc

ScReW HHc m8-1.25 X 50 G8.8

ScReW HHc m10-1.5 X 50 G8.8

ScReW HHc m5-0.8 X 25 G8.8

BRacket coiL nut HeX m5-0.8 G8 cLeaR Zinc

QtY

6

2

2 (Ref.)

1

6

1

1

2

1

4

1

3

8

3

1

3

14

1

3

12

6

1

1

14

1

6

6

1

1

5

(Ref.)

1

1

2

1

1

25