CMA Dishmachines

12700 Knott Avenue

Garden Grove, CA 92841

Toll Free: 1- (800) 854-6417

Fax: 1- (714) 895-2141

Installation/Operation Manual with Service Re placement Parts

Undercounter

High Temperature

Dishwasher

Models:

UC65e

CMA Dishmachines

12700 Knott Avenue

Garden Grove, CA 92841

Toll Free: 1 (800) 854-6417

Fax: 1 (714) 895-2141

UC65e

Machine Serial No.

Issue Date: 11.18.13

Manual P/N

0512865 rev. D

For machines beginning with S/N W090217876 and above

Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

National Service Department

CMA Dishmachines

12700 Knott Avenue

Garden Grove, CA 92841

Toll-free: 1 (800) 854-6417

Fax: 1 (714) 895-2141

ATTENTION:

The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.

The machine data plate is located

on the lower front panel.

Please have this information ready if you call for service assistance.

COPYRIGHT © 2013 All rights reserved Printed in the USA

Revision History

Revision History

• The Revision History can contain part number changes, new instructions, or information that was not available at print time.

• We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes..

• Equipment owners may request a revised manual, at no charge, by calling

CMA Dishmachines at 1 (800) 854-6417.

Revision Revised

Date Pages

6.04.09 All

3.15.11

1.04.11

6.09.11

4.19.13

6.25.13

11.18.13

22-23

31

33

35

44-45

46-47

5

24-55

26-27

30-31

34-35

46-47

53-62

2-3

All

Serial Number

Effectivity

W090217876

W090217876

W090217876

W090217876

W090217876

All

W120631743

W120631743

All

W120631743

All

All

All

All

All

Revision

Description

Released First Edition

Added motor fan cover to parts list

Item 5 changed to P/N 0513110

Item 6 changed to P/N 0512120

Item 18 changed to P/N 0312840

Item 13 changed to P/N 0512855

Item 13 changed to P/N 0312924

Changed door assembly to P/N 0713141

Added hose barb to instructions

Revised pressure gauge piping

Added P/N 109069 thermostat

Revised fill/drain timer, P/N 0713133

Revised pressure gauge piping

Added hose barb P/N 0512231

Added Door drip seals, P/N 0512953 and P/N 0512954

Added parts installation instructions

Added hard wiring info to installation

Converted 0xxxxxx P/N's to CMA standards

i

Model Description

Model Description

UC65e

High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater.

208-240VAC/60/1

ii

Table of Contents

Table of Contents

Model UC65e Undercounter Dishwasher

Revision History...................................................................................................................i

Model Descriptions ..............................................................................................................ii

Installation

..............................................................................................

1

Receiving ....................................................................1

Electrical Connections ................................................2

Water Connections .....................................................4

Drain Connections ......................................................5

Initial Start-up

..........................................................................................

6

Booster Fill Switch ......................................................6

Assembly ....................................................................8

Chemical Dispensing Pumps ......................................9

Priming ..............................10

Adjusting............................11

Operation ................................................................................................................ 13

Normal Wash Mode ....................................................13

Saf-T-Temp .................................................................14

Cleaning and Maintenance

........................................................................

15

Cleaning ......................................................................15

Maintenance ...............................................................18

Troubleshooting ..........................................................19

Service Replacement Parts

.......................................................................

21

Electrical Schematic.............................................................................................. 51

Timer Chart

.............................................................................................

52

Service Parts Installation Instructions

.......................................................

53

Booster Thermostat P/N 109069 ...............................54

Pressure Gauge Piping Change .................................56

Fill/Drain Timer P/N 0713133 .....................................58

Fill/Drain Timer - Theory of Operation

........................................................

62 iii

Blank Page

This Page

Intentionally

Left Blank

iv

Installation

Receiving

NOTE:

The installation of your dishwasher must be performed by qualified service personnel.

Problems due to improper installation are not covered by the Warranty.

1. Inspect the outside of the dishwasher carton for signs of damage.

2. Remove the carton and inspect the dishwasher for damage.

3. Check for any accessories that may have shipped with your dishwasher.

4. Move the dishwasher near its permanent location.

NOTE:

The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC),

Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of

Commercial Cooking Operations, NFPA 96.

CAUTION:

Be careful when lifting and moving the dishwasher to prevent damage to the machine.

NOTE:

The installation of the dishwasher must comply with local health codes.

5. Compare the installation site utility connections with the dishwasher utility connections and make sure that they are the same.

6. The dishwasher can be installed as a free-standing unit or under a built-in counter-top.

The typical counter-top height in most locations is 34" [86cm].

7. Under counter installations should provide storage space for the dishwasher chemical supply containers.

Containers must not be placed higher than 10" [25cm] above the floor.

Counter-top

Wall

8. Chemical supply containers should be placed as close as close to the machine as possible.

34"

9. Place the dishwasher in its permanent location.

10. The dishwasher has 4 adjustable feet for leveling.

[86cm]

Min.

11. Level the dishwasher front-to-back and side-to-side.

Floor

3" [8cm] Min.

1

Installation

Electrical Connections

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

GFI

CAUTION:

Permanent damage to the dishwasher may occur if it is improperly connected to the main electrical supply.

Never install a power cord and plug to the dishwasher nor connect the dishwasher to a standard or GFI electrical outlet.

The dishwasher must be hard wired to a dedicated appropriately sized circuit breaker or service disconnect switch.

ATTENTION:

A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the

National Electrical Code

Main Terminal Block

2

The Main Terminal Block (MTB) is located on the left-rear corner of the electrical panel.

Installation

1. Refer to the connection diagram below:

Electrical Connections

2. Machines require a 3-wire plus ground supply which includes a current carrying neutral.

3. Do not use a power cord and plug nor connect to a standard or Ground Fault Interrupter, (GFI), electrical outlet.

4. The dishwasher must be hard wired to a junction box or service disconnect switch.

5. Power connections must be made at the Main Terminal Block (MTB) on the dishwasher.

The MTB is located on the left-rear corner of the electrical panel behind the front access panel.

(See the illustration at the bottom of page 2.)

To Connect Main Power to the Dishwasher:

1. Remove the lower front access panel of the dishwasher.

2. Locate the electrical mounting panel on the right-side of the machine.

Remove the retaining nut at the top of the panel that holds the panel in place.

3. Lower the panel and pull it forward to gain access the MTB.

4. Feed the power cable through the cable hole located on the right side, as viewed from the front of the machine, into the interior of the machine.

5. Make sure the cable passes through the cable mounting bracket located near the front-center of the base and secure the cable with a cable connector.

SINGLE PHASE POWER CONNECTION

GRD

L1

115/208-240VAC/60/1

L2

GFI

N

6. Connect the ground wire to the base of the dishwasher with the ground screw provided next to the cable mounting bracket.

7. Feed the remaining cable wires to the Main Terminal

Block and connect according to the connection diagram to the right.

115VAC

Cable Bracket

Hard Wiring

From Rear of Machine

To Dishwasher

Main Terminal Block

L1

L2

N

GRD

Hard wire the dishwasher using the dishwasher cable bracket.

HOW TO CONNECT POWER

1. Check the data plate on the front of the dishwasher for the voltage of the machine.

2. Remove the lower-front access panel.

3. Lower the electrical component bracket.

4. Feed the power cable from the rear of the dishwasher to the center of the machine

and through the cable bracket.

5. Connect the ground wire to the base of the dishwasher using the ground screw located

near the bracket.

6. Feed the power leads to the terminal block.

7. Connect L1, L2 and a currrect-carrying

neutral to the Main Terminal Block.

8. Main Power connections are complete.

3

Installation

Water Connections

Note

Plumbing connections must comply with national, local plumbing and sanitary codes.

IMPORTANT

Make sure that the flexible water supply and drain hoses are not kinked.

1. All models have a 6 ft. flexible hot water fill hose with a 3/4" GHT connector.

2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.

3. A 1/2" or larger shut-off valve should be installed in the water supply line as close to the dishwasher as possible for service.

4. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for the 40°F/ 22°C rise booster.

5. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F/43°C measured at the dishwasher.

4

Installation

Drain Connections

ATTENTION

Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.

1. The dishwasher has a 6ft. 3/4" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[9 m].

The recommended drain height is 17" [.4 m] or less above the floor.

2. The drain hose is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.

DO NOT REMOVE THE DRAIN HOSE RETAINING CLAMP.

DO NOT STRETCH THE DRAIN HOSE.

3. A 3/4" hose barb fitting is strapped to the drain hose to use in connecting the drain hose to building drain line.

The service part number for the hose barb is P/N 0512321.

4. Install the drain hose to a "WYE" drain fitting. Connection to a "TEE" fitting will prevent the dishwasher from draining completely.

5. The maximum drain flow is 8 U.S. gpm/7 Imp. gpm/30 L.P.M.

6. Make sure the drain hose does not kink. Kinks will prevent the dishwasher from draining completely, and the dishwasher will overflow out the front door.

NOTE: DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER.

THE DISHWASHER WILL NOT DRAIN CORRECTLY.

The dishwasher flexible drain hose must be connected to a WYE fitting.

Do not connect the dishwasher flexible drain hose to a TEE fitting.

5

6

Initial Start-Up

Filling the Booster

ATTENTION

VERIFY THE CORRECT VOLTAGE IS SUPPLIED TO THE MACHINE

THE CORRECT SUPPLY VOLTAGE IS 115/208-240VAC/60/1.

(Refer to the diagram on page 3.)

Note:

The dishwasher contains a built-in booster heater that was drained prior to shipment and must be filled with water before operating the dishwasher.

Booster Fill Switch

The booster heater is filled using the Booster Fill Switch. It is located behind the lower front access panel and on the left-side of the bracket that holds the chemical dispensing pumps (see the photos below).

Fill the booster heater:

1. Make sure that the dishwasher power switch is OFF.

2. Remove the lower front access panel.

3. Locate the booster fill switch. It is in the left-center of the electrical component panel.

4. Make sure the Booster Fill Switch is in the middle position, (OFF).

5. Turn the water supply and the main power supply on.

DO NOT TURN THE DISHWASHER POWER SWITCH ON.

A) Identify the booster fill switch.

RINSE

WASH

TEMPERATURE

ON

OFF

BOOSTER

FILL

Booster Fill Switch

A

Initial Start-Up

Filling the Booster

(continued)

B) Press and hold the Booster Fill Switch down to the BOOSTER FILL

position until you hear the water spraying inside the dishwasher wash tank,

then release the switch.

RINSE

WASH

TEMPERATURE

ON

OFF

BOOSTER

FILL

C) Push the switch up to the ON position and release.

The booster tank is filled.

RINSE

WASH

TEMPERATURE

B

ON

OFF

BOOSTER

FILL

C

7

Initial Start-up

Check List

1. Remove any protective film from dishwasher. Check the interior for foreign material.

2. Make sure that the dishwasher is permanently located.

3. Make sure that all utility connections are complete.

4. Make sure that the flexible drain hose and the hot water fill hose are not kinked.

5. Make sure that the chemical supply containers are full and that the chemical pick-up tubes are installed in the proper containers.

6. Make sure that the sump filter is in place.

7. Make sure that the overflow tube is installed and firmly seated in the sump.

8. Make sure that the spray arms are in place and that they spin freely.

9. Fully close the dishwasher door.

10. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.

IMPORTANT

During the initial fill, the flowing pressure of the incoming water is set to 20-22 PSI.

8

Install the scrap screen, overflow tube, and spray arms.

Make sure the spray arms turn freely.

Initial Start-up

Chemical Dispensing Pumps

ATTENTION

Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.

1. The dishwasher is equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)

2. The pumps are located on the lower panel behind the lower-front access panel.

3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.

4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.

5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.

6. The detergent enters the wash tank compartment through a fitting at the right rear of the wash compartment (see the illustration on the next page).

7. The detergent supply should be a non-chlorinated liquid detergent.

8. The rinse-aid enters the final rinse piping through a fitting located on the upper-left rear side of the dishwasher. The fitting is located near the vacuum breaker (see the illustration on the next page).

WASH

RINSE

TEMPERA

TURE

ON

OFF

Rinse-aid

Pump

Detergent

Pump

The dispensing pumps are located behind the lower-front access panel.

A stiffener tube, strainer and pick-up tubing are supplied with the built-in detergent and rinse-aid pumps.

9. The chemical supplier will choose the appropriate liquid rinse-aid.

10. Your chemical supplier should adjust the dispensers for the supplied product.

11. Place the chemical supply containers as close to the dishwasher as possible.

12. Do not elevate the chemical containers above the finished floor.

9

Initial Start-up

Chemical Dispensing Pumps

(continued)

Chemical Injection Points

The illustrations below show the location of the detergent and the rinse-aid injection points.

Detergent

Injection Point

Detergent enters the wash tank compartment through a fitting on the rear wall of the wash tank compartment.

Rinse-aid

Injection

Point

The rinse-aid enters the final rinse piping at the top-rear of the dishwasher near the vacuum breaker.

10

Initial Start-up

Chemical Dispensing Pumps

Priming the Chemical Dispensing Pumps

The chemical dispensing pumps must be primed before the dishwasher is operated. A 2-position PRIME switch is located on the front control panel to do this. The Detergent dispensing pump is primed when the Prime switch is pushed UP to the DET position. The Rinse-aid dispensing pump is primed when the

Prime switch is pushed DOWN to the R/A position (see below).

DET

R/A

PRIME EXT. WASH DRAIN

Chemical Dispenser Prime Switch

START

ON

POWER

OFF

1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.

2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.

3. Once the fill is complete, open the dishwasher door, then push and hold the prime push button UP to the DET (detergent) position until detergent is observed entering at the right-rear of the wash tank compartment.

4. Push and hold the prime push button DOWN to the R/A (rinse-aid) position for 30-seconds.

Release the push button.

5. Close the door.

11

Initial Start-up

Chemical Dispensing Pumps

Adjusting the Chemical Dispenser Pumps

The amount of detergent and rinse-aid that are dispensed during the dishwasher cycle are controlled by adjustable cams on the timer assembly. Variables such as the type of chemicals used and the hardness of the water supply often require that the timer cam settings must be changed. It is recommended that the chemical supplier make these adjustments.

(Refer to the illustration below).

Note:

Only the Detergent and the Rinse-aid cams are adjustable. Do not attempt to adjust any other timer cam.

To adjust the chemical dispensing pump timer cams:

1. Remove the lower-front access panel. The timer assembly is located on the right-side of the electrical component panel.

2. Make sure the dishwasher power is OFF.

3. The detergent timer cam has 2 halves. Hold the stationary right-half of the cam and turn the left-half of the cam counter-clockwise to increase the amount of detergent that is dispensed.

Turn the left-half clockwise to decrease the detergent dispensed.

4. The rinse-aid timer cam has 2 halves. Hold the stationary left-half of the cam and turn the right-half of the cam counter-clockwise to decrease the amount of rinse-aid that is dispensed.

Turn the right-half clockwise to increase the amount of rinse-aid dispensed.

CCW

CW

HOMING

CAM

WASH

PUMP

DRAIN

PUMP

RINSE

VALVE

DET.

PUMP

RINSE

AID

PUMP

EXTEND

WASH

SAFE-T

TEMP

D

R

E

T

E

+

R

IN

S

-

E

T

+

12

Operation

Normal Wash Mode

Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Safe-T-Temp feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.

1. Turn the main power on at the main circuit breaker.

2. Install the sump filter, overflow tube and spray arms.

3. Make sure the flexible drain hose and the flexible fill hose are not kinked, then turn the water supply on.

4. Close the dishwasher front door.

5. Push the dishwasher Power Switch to the ON position.The power switch will illuminate and the machine will fill with water.

6. Check the pressure gauge as the machine fills and make sure the incoming water pressure is between 20-22 psi.

7. Wait 15-minutes for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.

ATTENTION

At the beginning of the day, run 2 empty cycles before checking the final rinse operating temperature. The first cycle will take longer than normal because the water temperature in the booster is low.

8. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack.

Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack.

Do not overload the dish racks.

9. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.

10. Close the front door fully, then press and hold the START BUTTON for 1-second. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 1-1/2 minutes. (continued on next page)

20-22 PSI

30

20

40

PSI

10

0

CHAMPION INDUSTRIES, INC.

WINSTON-SALEM,NC

60

50

Final Rinse

Pressure

150°F/66°C

40

60

80

20

100

40

120

60

140

80

160

180

0 100 200

20

220

Wash

Temperature

40

60

80

20

180-195°F

82-91°C

100

120

140

40 60

80

160

180

0 100

20

Final Rinse

The pressure and temperature gauges are located on the lower-left corner of the lower-front access panel.

220

Temperature

200

13

Operation

Normal Wash Mode

(continued)

11. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.

12. The final rinse cycle begins at the end of the wash cycle and runs for approximately 15-seconds Check the

RINSE temperature gauge during the final rinse and make sure that it indicates a minimum of 180ºF/82ºC.

The acceptable range of operation is180-195ºF/82-91ºC.

13. At the end of the rinse cycle, the in-cycle light will go out. Open the door and remove the clean rack of wares. Repeat steps 8-12 for additional dish racks.

14. Refer to the Cleaning Instructions, "After Each Meal Period or every 8 Hours of Operation", on page 15 for the procedures to drain and clean the dishwasher.

Safe-T-Temp Mode

The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Safe-T-Temp Mode of operation and extend the cycle time.

The Safe-T-Temp changes the Normal Operation Mode as described below:

1. The Safe-T-Temp constantly monitors the water temperature inside final rinse booster.

2. If the temperature inside the booster heater falls below 180ºF/82ºC then the Safe-T-Temp will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.

3. The in-cycle light will remain illuminated during the Safe-T-Temp Mode.

4. The RINSE water temperature gauge must be monitored to ensure that a minimum of

180ºF/82ºC is maintained during the rinse cycle.

5. The temperature range for the final rinse water is180-195ºF/82-91ºC.

6. An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation.

DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS

SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.

Extended Wash Mode

The Extended Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard 100-second Normal Wash Mode.

The dishwasher will remain in the Extended Wash Mode until the operator exits the mode.

1. Load a dish rack into the dishwasher, close the door.

2. Press and hold the START button for 1-second then release.

3. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.

4. Press the EXT WASH button to place the dishwasher in the Extended Wash Mode.

5. The green extended wash light will illuminate indicating that the machine is in the

Extended Wash Mode.

6. The dishwasher will continue to wash until the operator presses the EXT WASH button again.

7. Press the EXT WASH button. The green extended wash light will go out indicating that the dishwasher has returned to the Normal Wash Mode.

8. The dishwasher will finish the wash cycle and perform a final rinse of the wares.

14

Cleaning and Maintenance

Cleaning

After Each Meal Period or every 8 Hours of Operation.

1. Press the lighted power switch to the OFF position. The power switch light will go out.

2. Open the door and remove the overflow tube from the wash tank sump.

3. Inspect and clean the overflow tube rubber seal

4. Close the door.

5. Push and hold the drain switch until all of the water has drained.

6. Remove the sump filter carefully to keep the soil or waste particles from falling into the sump.

7. Clean the sump filter by rinsing with clean water.

Be sure to back-flush the filter.

Do not strike the filter against solid objects.

8. Check the sump for foreign material and clean as required.

9. Replace sump flter and the overflow tube.

10. Make sure that spray arms turn freely.

11. Check the chemical containers and refill as required.

12. Close the door and turn the ON/OFF switch to ON and return to normal operation mode.

Heating

Element

Overflow

Tube

Overflow

Seal

Sump

Filter

Sump

15

Cleaning and Maintenance

Cleaning

At the End of the Day

1. Perform Steps 1-8 on the previous page.

2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable.

3. Unscrew the rinse arm pin (A). Remove the rinse arm assemblies

4. Clean the final rinse arm nozzles using a small paper clip (B).

5. Remove the rinse arm end plugs (C) if necessary, and flush the rinse arm with clean water.

6. Re-install the rinse arm end plugs if they were removed.

7. Remove the wash spray arms and flush with clean water.

8. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE.

9. Contact the chemical supplier for de-liming if required (see next page).

10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.

DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.

11. Reassemble the dishwasher and leave the door open to allow overnight drying.

Paper Clip

B

Rinse Arm Pin

A

C

Wash Spray arm

D

16

Cleaning and Maintenance

De-liming

Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be delimed regularly; how often will depend on the mineral content of your water.

Inspect your machine interior for lime deposits. If deliming is required, a de-liming agent should be used for best results in accordance with the chemical supplier's instructions.

Danger:

Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite

(chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form.

De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.

Caution:

Skin contact with de-liming solutions can cause severe irritation and possible chemical burns.

Always wear protective clothing and googles when handling chemicals.

Attention:

Contact your chemical supplier for specific safety procedures and instructions for the use of the de-liming solution supplied for the dishwasher.

De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.

Heating

Element

Overflow

Tube

Overflow

Seal

Sump

Filter

Sump

17

Cleaning and Maintenance

Maintenance

Follow the maintenance schedules below to keep the dishwasher operating most efficiently.

Daily Maintenance

1. Check all of the wash arm and rinse arm spray jets and clean as necessary.

2. Make sure that the water supply is on and that the drain is not clogged.

3. Check the temperature gauges and/or displays to ensure that they are operating.

4. Make sure that dish racks are in good condition.

5. Check the chemical containers and refill as required.

6. Follow the cleaning procedures given above.

Weekly Maintenance

1. Perform Steps 1-5 in the Daily Maintenance.

2. Inspect water lines for leaks.

3. Check for water leaks underneath the dishwasher.

4. Make sure the flexible water fill and drain hoses are not kinked.

5. Make sure that the dishwasher is level.

6. Clean accumulated lime deposits from the wash tank heating element.

7. Inspect the scrap screen and replace it if damaged.

8. Check the spray arms and replace or repair if damaged.

9. Clean the chemical dispenser pick-up tubing for the detergent and rinse-aid pumps.

To clean the pick-up tubing:

1. Remove the pick-up tubes from their containers.

2. Place each tube in a separate container of hot water.

3. Press and hold the PRIME button up in the DET position until water flows into the wash tank compartment.

4. Press and hold the PRIME button down in the RINSE position until water flows into the wash tank compartment.

5. Return the pick-up tubes to their containers.

6. Run 3 empty dishwasher cycles to flush any chemicals from the dishwasher wash compartment.

7. Push and hold the chemical prime button to prime the chemical pumps.

18

Troubleshooting

Troubleshooting

Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent:

1. Make sure that the main water supply is turned on.

2. Make sure that the main power is turned on.

3. Make sure that the flexible water fill and drain hoses are not kinked.

Condition

Dishwasher will not run.

Low or no water.

Cause

Door not closed.

Main power OFF.

Dishwasher OFF.

Main water supply off.

PRV setting incorrect

Solenoid strainer clogged.

Solenoid valve defective.

Solution

Close door completely.

Check breaker on panel.

Turn dishwasher ON.

Open supply valve.

Adjust the PRV setting

Clean strainer.

Contact Service Agent.

Chemicals won’t feed into dishwasher.

Chemical supply low.

Pick-up tube clogged

Supply tubing damaged.

Supply tubing kinked.

Poor wash results.

Wares incorrectly loaded. in dishrack.

Refill chemical container.

Clean/replace tube.

Replace tubing.

Straighten tubing.

Reposition wares or reduce amount of wares.

Clogged sump filter.

Clogged spray arms.

Detergent injector not feeding.

Thermostat defective.

Clean sump filter.

Clean spray arms.

Replace squeeze tube or clean tubing and pick-up tube.

Contact Service Agent.

Detergent motor defective.

Water temperature low.

Contact Service Agent

Contact Service Agent

Dishwasher stays in wash cycle.

Safe-T-Temp extends wash mode to allow final rinse water booster temperature to reach 180˚F/82˚C.

Dishwasher is operating in the Extended Wash Mode.

Contact Service Agent because booster thermostat is defective.

Press the Extended Wash button 1 time. The Extended

Wash Indicator light will go out, the wash cycle will resume where it left off and perform a final rinse cycle.

19

Blank Page

This Page

Intentionally

Left Blank

20

Service Replacement Parts

Service Replacement Parts

Illustrations Page

Wash Pump/Motor Assembly ................................................................................................................................ 22

Booster Assembly ................................................................................................................................................... 24

Electrical Panel and Timer Assembly ..................................................................................................................... 26

Control Panel Assembly ......................................................................................................................................... 28

Upper Final Rinse Piping Assembly ....................................................................................................................... 30

Wash and Rinse Spray Arm Assemblies ................................................................................................................ 32

Drain Pump and Lower Hose Assemblies .............................................................................................................. 34

Wash Tank Heater and Drain Assemblies .............................................................................................................. 36

Fill Solenoid Valve Assembly .................................................................................................................................. 38

Detergent Pump Assembly ..................................................................................................................................... 40

Rinse-aid Pump Assembly...................................................................................................................................... 42

Panel Assembly ...................................................................................................................................................... 44

Door Assembly ....................................................................................................................................................... 46

Dish racks, Line Strainer and Pressure Regulating Vavle (PRV) ........................................................................... 50

21

Wash Pump/Motor Assembly

11

10

12

1

3

4

5

2

7

6

8

9

13

22

Item Part

No. No.

1 2103.01

4

5

2

3

2103.02

2103.03

2103.04

2103.05

8

9

6 2103.06

7 2103.07

2103.30

2103.09

10 2103.08

11 2103.10

12 2103.37

13 2103.11

Wash Pump/Motor Assembly

Qty. Description

SCREW, M4, PHIL, PAN HD.

IMPELLER HOUSING COVER

NUT, M6 (left-hand threads)

WASHER, LOCK, 1/4"

WASHER, PLAIN, M6

IMPELLER

SEAL

GASKET, PUMP

BACKPLATE, PUMP

NUT, M4

PUMP/MOTOR ASSEMBLY COMPLETE

220VAC/60/1

COVER, REAR MOTOR FAN

CAPACITOR 16

μF

1

1

1

1

1

1

1

1

9

1

1

9

1

23

Booster Assembly

To Final Rinse om Fill

24

Item Part

No. No.

1 2103.12

1 2103.13

2 2103.14

7

8

5

6

3 2103.15

4 2103.36

2103.16

2103.38

2103.22

2103.19

12

13

14

15

9 2103.20

10

11

2103.22

2103.23

2103.24

0302.00

2103.26

2103.27

18

19

20

21

16 2103.28

17 2103.31

2103.62

13604.10

2103.74

40014.00

Booster Assembly

Qty. Description

HEATER, BOOSTER 4kW, 208V, 40°F RISE

(Does not include gasket)

HEATER, BOOSTER 6kW, 208V, 70°F RISE

(Does not include gasket)

GASKET, BOOSTER HEATER

1

1

1

THERMOSTAT, CONTROL 195°F

(Prior to S/N W120631743)

THERMOSTAT, CONTROL 110-195°F

(Beginning with S/N W120631743)

BOLT, HEX FLANGE, 1/4-20 X 3/8" SST

CLAMP, 29/32" x 1/2" WIDE SST

HOSE, BOOSTER FILL

THERMOSTAT, HI-LIMIT FIXED SNAP 240°F

1

1

TANK, BOOSTER (All S/N's) 1

(Includes Item 14)

HOSE, 1/2" ID

TEE, RINSE

A/R

2

FITTING, BOOSTER THERMOMETER

THERMOMETER, 2" DIAL, 7' CAPILLARY

PLUG, 1/8" SST

NUT, GRIP 6-32 W/NYLON INSERT

1

2

1

1

1

1

1

6

FITTING, BOOSTER THERMOSTAT

(Use with Item 3, Prior to S/N W120631743))

FITTING, BOOSTER THERMOSTAT

(Use with Item 3, Beginning with S/N W120631743))

FITTING, COMP. 1/4" OD X 1/8" MPT ELL J

BUSHING, REDUCER 1/2" X 1/8"

TUBING, 1/4" NATURAL

COUPLER, 1/2" HOSE X 1/2" FNPT BRASS

1

1

1

1

2 FT.

1

25

Electrical Panel and Timer Assembly

11

1

3

2

6

4

5

7

ON

OFF

8

WASH

RINSE

TEMPERA

TURE

9

10

11

13

Item 10, Timer Assembly includes: Items 12 and 13

11

12

15

16

11

20

14

17

19

18

11

11

26

Item Part

No. No.

1 2103.29

2 2103.15

3 2103.36

15

16

17

18

11

12

13

14*

19

20

7

8

9

10

4 2103.63

5

6

2103.31

2103.34

2103.32

2103.33

2103.35

00408.60

2103.59

0411.00

00501.00

2103.43*

2103.45

2103.40

2103.46

2103.47

2103.48

2103.49

* Note: See Kit Installation Instructions at the end of this manual

Description

Electrical Panel and Timer Assembly

Qty.

THERMOSTAT, WASH TANK 1

THERMOSTAT, CONTROL 195°F

(Prior to S/N W120631743)

THERMOSTAT, CONTROL 110-195°F

(Beginning with S/N W120631743)

1

1

BRACKET, THERMOSTAT

(Use with Item 3 only)

SWITCH, 3-POSITION, TOGGLE

SCREW, NIBS RH 6-32 X 3/16" PHIL. SST

1

LABEL, ON/OFF/BOOSTER FILL

LABEL, WASH-RINSE TEMPERATURE

BUSHING, 1" ID

ASSEMBLY, TIMER (Includes Items 12, 13)

SCREW, TRUSS SLOT, 8-32 X 1/4" SST

SWITCH, TIMER

MOTOR, TIMER 1

KIT, FILL/DRAIN TIMER (All S/N's) 1

2

7

10

7

1

1

1

4

SCREW, RH 4-40 X 3/16" SLOTTED SST

RELAY, 15 AMP, 120VAC COIL

RELAY, 120VAC, 2PDT

BLOCK, TERMINAL

CONTACTOR, 25/40A, 3P, 120V COIL

PANEL, CONTROL

1

1

1

1

4

1

27

Control Panel Assembly

12

11

10

8

5

7

9

5

7

8

4

6

5

4

3

1

2

12

11

28

Item Part

No. No.

1 2103.42

8

9

6

7

4

5

2

3

10

11

12

2103.44

2103.50

2103.51

2103.52

2103.53

2103.54

2103.55

2103.56

2103.57

2103.58

2103.59

Control Panel Assembly

Qty. Description

PANEL, FACIA, UC65e

LABEL, FACIA, UC65e

SWITCH, ON-OFF

CONTACT, MOMENTARY, N.O.

HOUSING, SWITCH

BUTTON, SWITCH (GREEN)

BUTTON, SWITCH (GREY)

LIGHT, INDICATOR LED, 125VAC (GREEN)

CONTACT, SWITCH (EXTENDED WASH)

SWITCH, MOMENTARY (PRIME)

GASKET, STEAM

SCREW, TRUSS SLOT., 8-32 X 1/4" SST

2

2

3

1

1

2

1

1

2

2

1

1

29

Upper Final Rinse Piping Assembly

6

15

5

4

2

1

3

2

1

4

12

1

7

8

11

2

14

9

10

13

30

1

Item Part

No. No.

2103.60

2 2103.21

3 2103.62

6

7

4 2103.26

5 2103.64

2103.65

2103.66

8

9

10

11

2103.67

2103.04

2103.69

2103.70

12

13

2103.71

2103.72

14 2103.73

15 2103.74

Description

Upper Final Rinse Piping Assembly

Qty.

HOSE, RUBBER 1/2ID X .84OD

CLAMP, SS GEAR-MIN. 5/16-MAX.7/8

FITT COMP 1/4OD X 1/8MPT ELL J

(Prior to S/N W120631743)

PLUG, 1/8 HEX COUNTERSUNK

(Beginning with S/N W120631743)

MANIFOLD, RINSE

INJECTOR FITTING

TUBING, 1/8OD X 1/16 ID

NUT, HEX SS 1/4-20

WASHER, SPLIT LOCK 1/4i 304SS

BRACKET, VACUUM BREAKER

NUT, LOCK 1/2" NICKEL PLATED

VACUUM BREAKER, 1/2" BRASS

REPAIR KIT, VACUUM BREAKER 1/2"

COUPLER 1/2 MPT X 1/2" HOSE

TUBING, 1/4" NATURAL

(Prior to S/N W120631743)

AR

6

1

2

1

1

2

1

1

1

AR

2

1

1

AR

31

Wash and Rinse Spray Arm Assemblies

2

1

3

9

4

5

6

13

14

7

12

8

21

18

23

19

21

21

20

17

18

23

20

22

21

19

12

8

11

10

15

16

9

6

32

Wash and Rinse Spray Arm Assemblies

Item Part

No. No.

Description Qty.

13

14

15

16

9

10

11

12

5

6

7

8*

1

2

3

4

21

22

23

---

17

18

19

20

2103.75

2103.76

2103.77

2103.78

2103.79

2103.80

2103.81

2103.82

2103.83

2103.84

2103.85

2103.86

2103.88

2103.89

2103.90

2103.91 O-RING

2103.92

2103.93

2103.94

2103.95

2103.96

2103.97

2103.98

2103.99

WASHER, 17/64 id X 9/16" OD SST

NUT, HEX 1/40-20 NYLON INSERT SST

HUB, UPPER WASH ARM

WASHER, PACKING

SCREW, RETAINING

CLAMP, HOSE GEAR 1-1/2" SST

HOSE, UPPER WASH ARM

BEARING ASSEMBLY

O-RING, 2-1/8" OD X 1-3/4" ID X 3/16"

HUB, LOWER WASH ARM

MANIFOLD, LOWER FWR

WASH ARM ASSEMBLY (Includes Item 8)

WASHER, NYLITE

BOLT, 1/4-20 X 1" SST

SHAFT, LOWER

HUB, RINSE ARM, MOLDED

SCREW, TRUSS SLOTTED 8-32 X 1/4" SST

ARM, RIGHT-HAND RINSE (7 JETS)

ARM, LEFT-HAND RINSE (8 JETS)

CAP, RINSE ARM, 5/16-24

SPINDLE, RINSE ARM

1

1

4

4

1

2

2

1

1

2

1

2

1

1

4

4

2

2

2

4

4

2

SPACER, NUT 2

RINSE ARM ASSEMBLY (Includes Items 18-23) 2

* Note:

The bearing assembly, P/N 2103.82 includes 2 bearings, 1 locknut, and 1 wash arm hub.

The bearings, locknut and hub are not available as separate service replacement parts.

33

Drain Pump and Lower Hose Assembly

17

5

From Final Rinse Manifold

16

To upper washarm hub

15

14

18

12

13

12

2

11

4

10

9

19

8

18

5 6

5

7

2

1

2

3

34

Drain Pump and Lower Hose Assembly

Description Qty. Item Part

No. No.

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

17

18

19*

2104.08

798.00

2104.09

2104.10

2104.11

2103.80

2104.13

2103.81

02104.00

2103.16

2103.18

2103.17

2104.04

2104.05

2104.06

2104.07

2103.22

2103.21

2103.68

HOSE, FILL 1/2" X 7' C/W 3/4" FNPS

BOLT, HEX FLANGE, 1/4-20 X 3/8" SST

HOSE, BOOSTER FILL, 1/2" X 1'

CLAMP, HOSE GEAR-TYPE 5/16"

CLAMP, HOSE GEAR-TYPE, 1", SST

HOSE, DRAIN PUMP SUCTION

BRACKET, DRAIN PUMP

PUMP, DRAIN 115VAC

CLAMP, HOSE GEAR-TYPE SST

HOSE, BRAIDED 20"

BRACKET, WASH PUMP

CLAMP, HOSE GEAR-TYPE 1-13/16"- 2-3/4" MAX SST

HOSE, SUCTION WASH PUMP

CLAMP, HOSE GEAR-TYPE, 1-1/2", SST

HOSE, DISCHARGE WASH PUMP 1

HOSE, UPPER WASH ARM 1

1

2

1

2

1

1

HOSE, RUBBER 1/2" 1D X .84" OD

CLAMP, HOSE GEAR-TYPE

COUPLER, 3/4" MPT X 3/4" HOSE BARB

1

1

2

1

1

1

1

6

A/R

2

1

* NOTE:

ITEM 19 IS STRAPPED TO THE DRAIN HOSE AS A SEPARATE PART FOR THE

PLUMBING INSTALLER TO USE DURING INSTALLATION.

35

Wash Tank Heater and Drain Assembly

1

27

26

25

2

4

3

8

7

6

5

2

10

9

12

13

5

11

13

14

15

16

17

36

18

3

4

19

20

3

4

24

23

22

21

Wash Tank Heater and Drain Assembly

Qty. Item Part

No. No.

21

22

23

24

17

18

19

20

25

26

27

13

14

15

16

9

10

11

12

5

6

7

8

1

2

3

4

Description

2104.33

2104.34

2104.35

2104.36

2104.37

2104.38

2104.39

2104.40

2104.41

2104.42

2104.43

2104.17

2104.18

968.00

2103.67

GASKET, DOOR

HEATER, WASH TANK, 2KW, 240VAC

WASHER, SPLIT LOCK 1/4" SST

NUT, HEX 1/4-20 SST

2104.21 O-RING

2104.22 ADAPTER, THERMOSTAT

2103.28

2103.29

BUSHING, THERMOSTAT

THERMOSTAT, WASH TANK

2104.25

2103.25

2103.70

2104.28

2103.27

2103.30

43019.00

2104.32

ADAPTER, THERMOMETER

THERMOMETER, 2" DIAL C/W 7' CAPILLARY

NUT, LOCK 1/2" NICKLE-PLATED

THERMOSTAT, FIXED, SNAP 212°F

NUT, GRIP 6-32 W/NYLON INSERT

SCREW, 4-40 X 1/2" SST

SWITCH, DOOR 15 AMP

BRACKET, SWITCH

PLATE, SWITCH NUT

ELBOW, PUMP SUCTION

GASKET, PUMP SUCTION

FLANGE, PUMP SUCTION

HOSE, 1/4" ID X 3/8" OD

ELBOW, 3/8" TUBE X 1/4" NPT

GASKET, 1/4" FIBER

LOCKNUT, 1/4" PLASTIC

FILTER, SUMP

SEAL, OVERFLOW TUBE

TUBE, OVERFLOW

1

1

1

1

1

A/R

1

1

1

1

1

1

1

4

2

2

1

1

1

1

1

2

1

4

4

1

1

37

Fill Solenoid Valve Assembly

38

1

1a

4

2

3

5

6

3

4

5

6

1a

2

Item Part

No. No.

1 03604.00

03604.30

03604.50

03604.10

2103.73

2104.45

2103.16

Description

Fill Solenoid Valve Assembly

Qty.

1 VALVE, SOLENOID, DEMA 1/2" 115VAC/60/1

(Includes Items 1a)

KIT, REPAIR SOLENOID VALVE, DEMA 1/2"

FITTING, FLOW DISC, DEMA

WASHER, FLOW, DEMA

FITTING, BARB HOSE

BRACKET, VALVE, UC65E

BOLT, HEX FLANGE 1/4-20 X 3/8" SST

1

2

1

1

A/R

1

39

Detergent Pump Assembly

7

8

9

12

11

6

10

10a

9d

9c

9b

9a

5

14

5

4

3

13

13

2

1

40

Item Part

No. No.

11

12

13

3

4

1 2104.47

2 2104.48

2104.49

2104.37

5

6

2104.51

2104.52

6 00435.10

7 00911.00

8

9

00418.00

00419.00

9a 00423.00

9b 00422.00

9c

9d

00424.00

00933.00

10 00919.00

10a 00918.00

00417.00

00416.10

00448.00

----- 00415.00

Description

Detergent Pump Assembly

Qty.

STRAINER

TUBE,1/2IDX11-7/8LG. STIFFENER

LABEL, DETERGENT

HOSE, 1/4ID X 3/8OD PVC

TIE, NYLON 4"

ELBOW, 1/4 HOSE BARB

TUBE, SQUEEZE PUMP

SCREW

COVER, PUMP

ASSEMBLY, ROLLER

ROLLER

PIN, ROLL

BEARING, CARRIAGE

SCREW, SET

SCREW

SCREW, FILISTER HD.

BLOCK, PUMP

MOTOR, PUMP 115VAC

CONNECTOR, PUMP MOTOR

ASSEMBLY, PERI-PUMP COMPLETE

(Includes Items 6-13)

2

1

1

1

2

1

1

1

1

1

2

1

4

4

1

1

1

1

A/R

1

41

Rinse-Aid Pump Assembly

7

11

8

9

6

10

10a

9d

9c

9b

9a

5

4

3

14

1

2

5

12

42

13

13

43

Item Part

No. No.

12

13

14

-----

3

4

1 2104.47

2 2104.48

2104.49

2104.50

5

6

2104.51

00836.00

7 00911.00

8 00418.00

9 00419.00

9a 00423.00

9b

9c

00422.00

00424.00

9d 00935.00

10 00919.00

10a

11

00918.00

00417.10

00416.00

00448.00

2104.58

00815.20

Rinse-Aid Pump Assembly

Qty. Description

STRAINER

TUBE,1/2ID X 11-7/8LG. STIFFENER

LABEL, RINSE AID

TUBING, 1/8" OD X 1/16 ID"

TIE, CABLE 4"

TUBE, SQUEEZE PUMP

SCREW

COVER, PUMP

ASSEMBLY, ROLLER

ROLLER

PIN, ROLL

BEARING, CARRIAGE

SCREW, SET

SCREW

SCREW, FILISTER HEAD

BLOCK, PUMP

MOTOR, PUMP 115VAC

CONNECTOR, PUMP MOTOR

TUBE, PUMP, 1/8" ID X 2" LG.

ASSEMBLY, PERI-PUMP COMPLETE

(Includes Items 6-13)

1

1

1

2

1

1

1

2

1

1

1

2

4

1

4

1

1

1

1

AR

43

Panel Assembly

11

12

14

12

14

13

14

5

4

3

1

2

6

7

9

8

10

7

9

9

44

Item Part

No. No.

9

10

11

12

14

13

7

8

5

6

3

4

1

2

2104.67

2104.68

2104.69

2104.70

2103.39

2104.72

2103.62

2104.60

2103.74

2104.62

2104.63

2103.25

2104.65

2104.66

Panel Assembly

Qty. Description

FITT COMP 1/4" OD X 1/8 MPT ELL J

ADAPTOR, 1/8" NPT X 1/4" TUBE

TUBING, 1/4" NATURAL

LABEL, GUAGE

GAUGE, PRESSURE 0-60PSI

THERMOMETER, 2" DIAL, 7' CAPILLARY

SCREW, 1/4-20 X 5/8" TRUSS HD. PHIL. SST

PANEL, FRONT UC65e

FOOT, ADJUSTING

NUT, KEPS, 10-32 SST

WRAP, OUTER PANEL

CLAMP, DOUBLE CONDUIT

SCREW TRUSS SLOT SS 10-32X3/8

PANEL, REAR

1

3

4

1

4

1

2

1

1

2

1

1

A/R

1

45

Door Assembly

1

7

2

3

6

4

5

2

3

46

Item Part

No. No.

5

6

7

3

4

1

2

2104.73

2104.76

2104.77

2104.78

2103.41

2104.88

2104.87

Description

DOOR WELDED ASSY

ARM, DOOR SPRING

SPRING, DOOR

ACTUATOR, DOOR SWITCH

SCREW, 8-32 X 3/16" PHIL. SST

SEAL, DOOR DRIP, RH

SEAL, DOOR DRIP, LH

Door Assembly

Qty.

2

1

1

2

1

1

2

47

Dish Racks, Line Strainer, PRV

48

3

1

2

4

48

Item Part

No. No.

1

2

2104.80

2104.81

3 2104.82

4 2104.83

Description

Dish Racks, Line Strainer, PRV

Qty.

DISH RACK, FLAT-BOTTOM

DISH RACK, PEG

STRAINER, LINE 1/2" BRONZE (OPTIONAL)

VALVE, PRESSURE REGULATING (PRV)

1

1

AR

AR

49

Electrical Schematic,Timer Chart, Fill/Drain Timer

Electrical Schematic,Timer Chart

Illustrations Page

Model UC65e Electrical Schematic ..................................................................................... 51

Timer Chart ........................................................................................................................... 52

50

1

PS

1L1

1

TT

3 TS 4 5 1L2

WHTR

10

25

POL

1 1

CPS

8

1

HC1

DOOR

SWITCH

6

SR1

SR1-2

EXT. WASH SWITCH

11

START SWITCH

13

26

DRAIN

SWITCH

19

9

12

7

BFS

Model UC65e - Electrical Schematic

TO CUSTOMERS DISCONNECT SWITCH

PER LOCAL ELECTRICAL CODE

115-208/230V/1PH 60HZ

L1 L2 N

GND

L1

EWL

SR

L2

N

HC1

1H2

1H1

WPR

23

WP

1HTR

BOOSTER HEAT

208/230 VAC

4 kW

10

6

2

1

3

HOMING

CAM

13

2

3

EXT. WASH

CAM

15

2

3

SAFETY

TEMP

CAM

16

1

17

3 WASH PUMP

2

3

2

DRAIN PUMP

1 FILL/RINSE

19

7

8

2 DETERGENT

9

2 R/A

27

6

1L1

1

HOT

RINSE

DRAIN

FILL TIMER MODULE

SW. PWR.

N

TIMER

19

WPR

DP

RV

TM

CL

DEP

RAP

DIAGRAM STATE

END OF CYCLE

POWER-OFF

DOOR-OPENED

MINIMUM CIRCUIT AMPACITY

30 AMPS

MAXIMUM OVERCURRENT

PROTECTION 30 AMPS

BFS

BS

BT

CL

CPS

DEP

DP

EWL

EWS

GND

HC1

1HTR

POL

PS

RAP

RV

SR

TM

TS

TT

WHTR

WPR

BOOSTER FILL SWITCH

BOOSTER SAFETY THERMOSTAT

BOOSTER THERMOSTAT

CYCLE LIGHT

CHEMICAL PRIME SWITCH

DETERGENT PUMP

DRAIN PUMP

EXTENDED WASH LIGHT

EXTENDED WASH SWITCH

GROUND

BOOSTER CONTACTOR

BOOSTER HEATER

POWER ON LIGHT

POWER ON SWITCH

RINSE AID PUMP

RINSE VALVE

START RELAY

TIMER MOTOR

TANK HEAT SAFETY THERMOSTAT

TANK HEAT THERMOSTAT

WASH TANK HEATER

WASH PUMP RELAY

Model UC 65e

HIGH TEMP UNDERCOUNTER

DATE

25-FEB-09

NUMBER/REV

UC65e/0512867/REVA

1 BT

10

21

BS

22

HC1

N

51

Timer Chart - Model UC65e

52

Service Parts Installation Instructions

Service Parts Installation Instructions

Booster Thermostat P/N 2103.36 ...............................................................................54

Pressure Gauge Piping Change .................................................................................56

Fill/Drain Timer Conversion P/N 2103.43 ...................................................................58

Fill/Drain Timer - Theory of Operation ........................................................................62

53

Service Parts Installation - Booster Thermostat P/N 2103.36

Beginning with S/N W120631743, the booster control thermostat, P/N 2103.36 replaced the existing thermostat, 2103.15. For machines built prior to S/N W120631743, the old thermostat

P/N 203.15 must be used unless a new booster tank, P/N 2103.20, is installed at the same time.

Refer to the photographs below and on the next page for installation instructions.

54

Service Parts Installation - Booster Thermostat P/N 2103.36

55

Service Parts Installation - Pressure Gauge Piping Change

Beginning with S/N W120631743, the pressure gauge tubing has been relocated from the top right rear corner of the machine to the booster located on the base of the machine. This change improves the operation of the final rinse pressure gauge.

Refer to the illustrations below and on the next page for installation instructions.

Move this hose to front of machine near pressure gauge.

Remove this connector.

Install this plug where the connector was removed.

Parts list is located on pages 30-31.

56

Service Parts Installation - Pressure Gauge Pipiing Change

From

Fill

Valve

New parts needed for the conversion.

Parts list on pages 24-25.

Relocated from rear of the machine.

57

Service Parts Installation - Fill/Drain TImer Conversion - P/N 2103.43

Fill/Drain Timer Conversion - P/N 2103.43

All S/N's have a new fill/drain timer, P/N 2103.43. This new timer is slightly larger than previous timers but it still mounts in the same location as previous timers.

The only function of the fill/drain timer is to fill the machine at the beginning of the day and to drain the machine at the end of the day. Normal wash and final rinse cycles are controlled by the mechanical cam timer assembly.

Refer to the illustrations below and on the following pages for installation instructions.

58

Service Parts Installation - Fill/Drain Timer Conversion - P/N 2103.43

If your machine has the Cam Timer with black cams, then the board mounting screws can be accessed without removing the timer drive motor.

If your machine has white and gray timer cams (A), then it may be necessary to remove the timer drive motor to access one of the fill/drain timer mounting screws (B).

To remove the timer drive motor (A), remove the two phillips screws and drop the timer drive motor out of the way.

With the drive motor removed, you can access the fill/drain timer mounting screws (C) and remove them.

__continued on next page

59

Service Parts Installation - Fill/Drain TImer Conversion - P/N 2103.43

Fill/Drain Timer Conversion - P/N 2103.43

continued from previous page

60

Service Parts Installation - Fill/Drain Timer Conversion - P/N 2103.43

Fill/Drain Timer Conversion - P/N 2103.43

Connect the wires as shown on the previous page and reinstall the mounting screws. Reinstall the timer motor.

The new board shown with wires connected and mounting screws installed. The installation is complete.

61

Fill/Drain Timer -Theory of Operation

Fill/Drain Timer Board - Theory of Operation

LED's 1, 2, and 3 are illuminated during a normal wash/rinse cycle.

The new fill/drain timer board has built-in diagnostics.

LED's (1, 2, 3, and 4) illuminate under the following conditions:

a) LED 1 illuminates when power from circuit breaker is ON and booster/fill switch (service switch) is ON.

b) LED 2 illuminates when machine ON/OFF switch is ON and circuit breaker in ON.

c) LED 3 (Door switch LED) illuminates when door is closed, machine ON/OFF switch is

ON and circuit breaker in ON. LED 3 goes out when door is open.

d) LED 4 only illuminates momentarily when the drain switch is pressed and the machine

ON/OFF switch is OFF.

e) LED 5 (Drain LED) illuminates when the Power from the circuit breaker is ON, the machine ON/OFF switch is OFF, and the momentary drain switch has been pressed to start the 50 second drain cycle. The door can be opened during the drain cycle, closing the door resumes the drain cycle where it left off.

NOTE:

LED 5 will illuminate during the fill cycle because the drain pump also runs during

the fill cycle.

f) LED 6 (Fill Valve LED) illuminates when the circuit breaker is ON, the machine

ON/OFF switch is ON (3 second delay), and the door is closed.

NOTE:

LED 5 will illuminate during the fill cycle because the drain pump also runs during

every 70 second fill cycle.

62