GTO RB923 rev User's Manual

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GTO RB923 rev User's Manual | Manualzz
¨
+
LIS
TED
75
SERIES
AUTOMATIC GATE OPERATOR
FOR VEHICULAR SWING GATES
FOR
INSTALLATION MANUAL
THE PROFESSIONAL INSTALLER
Receiver
Control Box with Battery
Post Bracket Assembly
120 Volt Indoor
Transformer
(surge protector
not supplied)
Run 1000' (max.) of low
voltage wire to control
box from transformer.
(wire not included)
Warning Sign
Gate Bracket
GTO/PRO 2000
Power Cable
Closed Position Positive Stop Plate
PVC conduit (not included) to protect wire from lawn mowers and weed eaters.
WARNING!
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install
and use this automatic gate operator. This gate operator produces a high level of force. Stay clear
of the unit while it is operating and exercise caution at all times.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
Telephone (850) 575-0176 • FAX (850) 575-8912 • www.gtoinc.com
RB923
rev - 08/01/01
©2000 GTO, Inc.
GTO/PRO 2000 series automatic gate operators are intended for use with vehicular swing gates. These operators can
be used in Class I, Class II and Class III applications.
VEHICULAR GATE OPERATOR CLASS CATEGORIES
Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home
of one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended
for use in a commercial location or building such as a multifamily housing unit (five or more single family units),
hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended
for use in an industrial location or building such as a factory or loading dock area or other locations not intended to
service the general public.
Restricted Access Vehicular Gate Operator–Class IV: A vehicular gate operator (or system) intended for use in
a guarded industrial location or building such as an airport security area or other restricted access locations not
servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Converting Metric Units to English Equivalents
When You Know
Multiply By
To Find
Symbol
centimeters
meters
kilograms
0.3937
3.2808
2.2046
inches
feet
pounds
in. (or ")
ft. (or ')
lb. (or #)
Converting English Units to Metric Equivalents
When You Know
Multiply By
To Find
Symbol
inches
feet
pounds
2.5400
0.3048
0.4535
centimeters
meters
kilograms
cm
m
kg
Converting Temperature
deg. Celsius
deg. Fahrenheit
(ºC x 1.8) + 32 deg. Fahrenheit
(ºF-32) / 1.8
deg. Celsius
ºF
ºC
Table of Contents
Gate Operator Class Categories ----------------------------------------- inside front cover
Units and Standards Conversion Chart --------------------------------- inside front cover
IMPORTANT SAFETY INSTRUCTIONS ------------------------------------- page 1
Warning Signs and Labels ---------------------------------------------------------- page 7
Technical Specifications ------------------------------------------------------------- page 8
Single Gate Operator Parts List --------------------------------------------------- page 9
Single Gate Operator Installation ----------------------------------------------- page 11
Preparing the Gate --------------------------------------------------------------- page 11
Installing the Post Bracket Assembly ----------------------------------------- page 12
Connecting Operator to Post Bracket Assembly ----------------------------- page 14
Installing the Gate Bracket ------------------------------------------------------ page 15
Installing the Open and Closed Position Stops ------------------------------- page 16
Mounting the Control Box ------------------------------------------------------ page 17
Powering the System ------------------------------------------------------------ page 19
Solar Zones and Gate Activity ------------------------------------------------- page 20
Control Boards Settings ----------------------------------------------------------- page 22
Setting the Personal Transmitter Code ----------------------------------------- page 24
Mounting the Receiver ------------------------------------------------------------- page 25
Setting the Closed Position Limit Switch --------------------------------------- page 26
Connecting Additional Safety Devices ------------------------------------------ page 28
Compatible Safety Devices ----------------------------------------------------- page 29
Connecting Accessories ------------------------------------------------------------ page 30
Push-To-Open Installation -------------------------------------------------------- page 31
Maintenance and Troubleshooting Guide ------------------------------------- page 33
Warranty and Repair Service ---------------------------------------------------- page 35
Column Installation Information ------------------------------------------------ page 36
Dual Gate System Installation ---------------------------------------------------- page 37
Setting the Control Board for Dual Gate Installations ---------------------- page 40
Accessory Catalog ------------------------------------------------------------------- page 42
Installation Check List ------------------------------------------------------- Back Cover
IMPORTANT SAFETY INSTRUCTIONS
Because automatic gate operators produce high levels of force, all system designers, installers, and consumers have an
obligation to know the potential hazards associated with improperly designed, installed, or maintained gate operator systems.
Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in
unison to provide the consumer with convenience, security, and safety.
This manual contains various safety precautions and warnings for the system designer, installer, and consumer. Because
there are many possible applications of the gate operator, the safety precautions and warnings contained in this manual cannot
be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this
product. CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS
PRODUCT.
The precautions and warnings in this manual are identified with this
warning symbol. The symbol identifies conditions that can result in damage to the operator or its components, serious injury, or death.
Because GTO automatic gate operators are only part of a total gate operating system, it is the responsibility of the
designer, installer, and purchaser to ensure that the total system is safe for its intended use.
To Manually Open and Close the Gate,
Follow the Procedure Below:
Disconnecting the Operator
1.
2.
3.
Turn control box OFF.
Remove hairpin clip and clevis pin from
front mount.
Pull front mount away from gate bracket.
CAUTION: Disconnect the operator
ONLY when the control box power switch is
OFF and the gate is NOT moving.
The gate can be opened and closed manually
when the gate operator is disconnected.
Clevis Pin
Push-Pull Tube
Front Mount
Gate Bracket
Hairpin Clip
1
IMPORTANT SAFETY INSTRUCTIONS
FOR THE SYSTEM DESIGNER
WARNING: To reduce the risk of injury or death:
1.
READ AND FOLLOW ALL INSTRUCTIONS.
2.
This operator is intended for use only on vehicular gates. Pedestrians must be supplied with a separate walk-through
gate (see Entrapment Protection illustration on page 6).
3.
When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed
far enough from the road to prevent traffic congestion.
4.
The gate must be installed in a location that provides adequate clearance between it and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
FOR THE INSTALLER
WARNING–To reduce the risk of injury or death:
I. Before Installation
1.
READ AND FOLLOW ALL INSTRUCTIONS.
2.
Verify this operator is proper for the type and size of gate, and its frequency of use.
3.
Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or
damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will
enhance the performance of the operator and safety devices used with the system.
4.
Review the operation of the system to become familiar with its safety features. Understand how to manually open
and close the gate by disconnecting the operator (see page 1).
5.
This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6). NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
II. During Installation
1.
Install the gate operator on the inside of the property and fence line. DO NOT install an operator on the outside of
the gate where the public has access to it. Swinging gates shall not open into public access areas.
2.
Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3.
Installation of additional safety equipment such as safety edges (or photoelectric sensors) is suggested for
augmented protection against entrapment (see page 6).
4.
Determine the best obstruction sensing setting for this installation. The gate MUST stop and reverse on contact with
an obstruction or when an object activates the non-contact sensors. After adjusting the force or the limit of travel,
retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury
or death.
5.
Mount access controls away from the gate (minimum distance is 10 feet). The user must have full view of the gate
but be unable to touch it while operating the controls.
6.
Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate.
2
IMPORTANT SAFETY INSTRUCTIONS
III. After Installation
1.
Review ALL safety instructions with the consumer/end user. Explain the basic operation and safety systems of the
entire gate operator system, including disconnecting the operator for manual operation of the gate.
2.
3.
Attach the warning signs (included) to each side of the gate to alert public of automatic gate operation. Take a
photo of warning signs installed on gate. Record the date of the photo for your reference.
SAVE THESE INSTRUCTIONS.
Leave a copy of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with the
consumer/end user.
3
IMPORTANT SAFETY INSTRUCTIONS
Secondary Means of Protection Against Entrapment
As specified by Underwriters Laboratories Inc. UL 325 (30A.1.1), automatic gate operators shall have provisions for, or be
supplied with, at least one independent primary and one independent secondary means to protect against entrapment. GTO
gate operators utilize Type A, an inherent entrapment sensing system, as the primary type of entrapment protection. The
GTO/PRO 2000 series gate operators have provisions for the connection of Type B1 and B2 protection to be used as a
secondary type of entrapment protection, if desired.
1. For gate operators utilizing a non-contact sensor (Type B1) in accordance with UL 325 (51.8.4 [h]):
A. Refer to the sensor manufacturer’s instructions on the placement of non-contact sensors for each type of application.
B. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate
is still moving.
C. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
2. For gate operators utilizing a contact sensor (Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post mounted both inside and
outside of a vehicular swing gate system.
B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor
and the gate operator is not subjected to mechanical damage.
C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment
protection functions shall be located where the transmission of the signals are not obstructed or impeded by building
structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended
end-use conditions.
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The GTO/PRO 2000 series gate operators are designed to stop and reverse for 2 seconds when the gate comes in
contact with an obstruction or when an object activates the non-contact sensors. Additionally, these operators are
equipped with an audio entrapment alarm which will function if the unit obstructs twice while opening or closing.
This alarm will sound for a period of 5 minutes or until the operator receives an intended signal (e.g., a transmitter
signal) and the gate returns to a fully open or fully closed position.
AUTO
CLOSE
+
BATT
STATUS
PWR. SW.
–
INERTIA
OBSTR.
SENS.
SECON
FIRST
OPE
D OPE
RATOR
ALARM
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
SOLAR
18VAC – +
~ ~
RED
LEARN
ACCESS
ORY
B
R G
RCVR
RATOR
IN
POWER
Entrapment Alarm
(bottom right of control box)
4
IMPORTANT SAFETY INSTRUCTIONS
Consumer/End User
WARNING: To reduce the risk of injury or death:
1.
READ AND FOLLOW ALL INSTRUCTIONS.
2.
Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS with all persons authorized to use
your gate.
3.
Always keep people and objects away from the gate and its area of travel.
NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4.
Your automatic gate is not for pedestrian use. If pedestrian traffic is expected near the gate, a walk-through gate
must be installed for this purpose (see page 6).
5.
Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the
remote controls away from children and unauthorized users; store controls where children and unauthorized users
do not have access to them.
6.
If push buttons or key switches are installed, they should be within sight of the gate, yet located far enough from it
(at least 10 feet) so the gate cannot be touched while it is in operation. Do not operate any control without watching
the movement of the gate.
7.
Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people,
pets, or other obstructions.
8.
It is your responsibility to make sure that the installer posted warning signs on both sides of your gate. If any of
these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact your
installer or GTO for replacements.
9.
If electric safety edge sensors (or photoelectric sensors) have been installed (see page 6) they should be tested
monthly for proper function.
10.
KEEP GATES PROPERLY MAINTAINED. Clean the push-pull tube with a soft, dry cloth and apply silicone
spray to it at least once per month.
11.
Have your gate operator tested monthly and serviced regularly by an experienced technician. The gate MUST stop
and reverse on contact with an obstruction or when an object activates the non-contact sensors. If these functions are
observed to operate improperly, discontinue use and have operator serviced immediately.
12.
To operate this equipment safely, YOU must receive detailed instructions on disconnecting the operator for manual
gate operation (see page 1). If you feel you have not received full and proper instructions, contact your installer.
13.
Disconnect the operator ONLY when the control box power switch is OFF and the gate is NOT moving.
14.
SAVE THESE INSTRUCTIONS.
5
IMPORTANT SAFETY INSTRUCTIONS
Required Safety Precautions for Swing Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO 2000 series gate
operator. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicle gate. We
recommend the GTO Bulldog Pedestrian Gate Lock (see Accessory Catalog) for controlled access.
Vehicle Gate
Pedestrian Gate
Safety Edge
(recommended / not included)
Warning Sign
Safety Edge
(recommended / not included)
Entrapment Protection
GTO’s internal obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in
some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and
reverse gate direction upon sensing an obstruction, are suggested for augmented protection against entrapment in certain
applications.
! WARNING
Warning Signs
The warning signs (at left) must
be installed on both sides of the
gate (see page 7 for details).
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
6
IMPORTANT SAFETY INSTRUCTIONS
Warning Signs and Labels
These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO
for replacements.
WARNING
!
! WARNING
MOVING GATE
Can Cause Injury or Death
1.
2.
3.
KEEP CLEAR! Gate may move at any time.
Do not allow children to operate gate or play in gate area.
This gate is for vehicles only. Pedestrians must use
separate entrance.
warning labels (2) installed on each side of
operator housing
Moving Gate Can Cause
Injury Or Death
1.
KEEP CLEAR! Gate may move at any time.
2.
Do not allow children to operate gate or
play in gate area.
3.
This gate is for vehicles only. Pedestrians
must use a separate entrance.
warning signs (2 enclosed) to be installed on each side
of the gate (3–5 feet above the bottom of the gate)
2000
¤
C
US
LIS
TED
9901178
Series
Conforms to UL 325 STANDARDS
Maximum Gate: 1000 lb. (453.5 kg); 20 ft. (6.1 m)
Voltage: 12 Vdc; Frequency: 0 Hz; Power: 49.7 W
Class I, II and III Vehicular Swing Gate Operator.
Serial Number: 2000-xxxxxxx
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF.
2. Remove hairpin clip and clevis pin from front mount.
3. Pull front mount away from gate bracket.
Disconnect operator ONLY when the control box power
switch is OFF and the gate is NOT moving.
GTO, Inc. Tallahassee, Florida USA
RB2002
product identification and manual operation label installed on
control box cover
7
RB979
Technical Specifications
GTO/PRO 2000 Series Swing Gate Operators
DRIVE
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Low friction screw drive (linear actuator).
Temperature rating of motor -30 ºF (-34 ºC) to +160 ºF (71ºC).
Powered by a 12 Vdc motor; generates 650 ft. lb. of torque at 12 V.
110o degree opening time approximately 15 to 20 s.
Maximum push-pull tube stroke 24”.
Operator length with push-pull tube fully retracted is 39” (99 cm), mounting point to mounting point.
Limit switches are internal.
POWER
System is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable battery.
Battery charge maintained by 120 Vac, 60 Hz input and 18 Vac at 40 VA (2.9 A) output; transformer
rectified to 14.5 Vdc through the GTO Control Board. Control board fuses (2) are rated for 15 A.
NOTE: DO NOT connect transformer directly to any battery. Do not replace fuses with higher
ampere rated fuses; doing so will void your warranty and may damage your control board.
Battery charge maintained by GTO Solar Panel Charger: float voltage 14.5 Vdc output from
193/8" x 151/4" silicon alloy panel; generates minimum of 10 W at 600 mA. Gated diode on control
board prevents battery discharge.
CONTROL
GTO microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP
switches can be adjusted to accommodate an optional kit for push-to-open gates (see Accessory
Catalog).
Control board has temperature compensated circuits.
A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 2 to 5 A.
Auto-memorization of digital transmitter code.
GTO remote-mounted RF receiver tuned to 318 MHz.
adjustable auto-close timer (OFF to 120 s), inertia, and obstruction sensitivity using three (3)
potentiometers.
Power terminal bock accommodates a transformer and solar panels.
DIP switches simplify setup of gate operator.
Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, card
readers, etc.
Control board allows connection of safety edge sensors and photoelectric sensors.
Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
OPERATIONAL CAPACITY
• The GTO/PRO 2000 series will move gates weighing up to 1000 lb. (453 kg) and up to 20 ft. (6.1 m)
in length provided all installation procedures have been followed. Ball bearing hinges should be
used on all gates weighing over 250 lb. (113.4 kg).
Gate Weight
Gate Capacity Chart
1000 lb.
800 lb.
600 lb.
400 lb.
200 lb.
160
170
180
190
200
6-8 ft.
150
160
170
180
190
10 ft.
(estimated number of cycles based on use with a transformer)
140
130
150
140
160
150
170
160
180
170
12 ft.
14 ft.
Gate Length
120
130
140
150
160
16 ft.
110
120
130
140
150
18 ft.
100
110
120
130
140
20 ft.
• The GTO/PRO 2000 series operators are capable of continuous duty cycling. For questions about
specific applications and information regarding cycling duty when charged by solar panels, call the
GTO service department at (800) 543-GATE [4283] or (850) 575-0176.
These Specifications are subject to change without notice.
8
Installation
of First (Single)
Gate Operator
Single
Gate Operator
Parts List
Parts
Gate Operator with 6 ft. Power Cable
Post Pivot Brackets (2)
Gate Bracket
Post Bracket
Rear Mount
Closed Position Stop Plate
Hardware (not to scale)
1/ " x 10" Carriage Bolt (2)
2
11/4"dia x 1/2" Nylon Spacer (2)
1/ " x 23/ " Bolt (3)
2
4
1/ "dia x 17/ " Metal Spacer (1)
2
16
2" Receiver Mounting Screw (4)
8" Nylon Cable Tie (14)
1/ " x 33/ " Bolt (2)
2
4
3/ " x 11/ " Bolt (1)
8
2
1/ " x 11/ " Clevis Pin (1)
2
4
Hairpin Clip (1)
9
1/ " Washer (6)
2
1/ " Lock Nut (7)
2
3/ " Lock Nut (1)
8
Single Gate Operator Parts List
Control Box and Electrical Components
! WARNING
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
RB3270
OTHER MATERIALS YOU MAY NEED BEFORE YOU START THE INSTALLATION:
Depending on the type of gate and fence post, you may need some additional materials/hardware.
Some of these items can be found in the GTO/PRO Accessory Catalog.
• All gates will need a stop post in the open position. This post is not provided. See page 16,
Installation of Open and Closed Position Stops for more information.
• Low voltage wire may be needed. Length depends upon the distance between the transformer
power supply and the control box. See page 19, Powering the System and the Accessory Catalog
for wire and solar charging panels.
• If the gate is more than 1000' away from an AC power source you will need to use at least one GTO
Solar Panel to trickle charge the battery. See the Accessory Catalog.
• The diameter of the fence post should be at least 8" (round) or 6" (square) in order to mount the
post bracket (see page 12). An optional 4” bracket can be used with 4” post, and mounting bracket
adapters must be used with 4" and 6" round posts. (See Accessory Catalog).
• Depending upon the diameter of the fence post, you may need longer carriage bolts than those
provided. Bolts should be at least 1" longer than the diameter of the fence post (see page 12).
• If using thin wall tube or panel gates, see page 14 for recommended reinforcement materials.
• A horizontal or vertical cross member or mounting plate may be needed to mount the operator to
the gate. See page 11.
10
Single Gate Operator Installation
Pull-to-Open Single Gate (gate opens into the property)
The diagram below is an example of a single leaf, pull-to-open installation on an ornamental iron gate. If you are installing a
Push-to-Open (gate opens out from the property) system, see page 31. Or, if you are mounting the operator on a masonry
column, please refer to page 36 before proceeding.
Receiver
Post Bracket Assembly
Control Box with Battery
120 Volt Indoor
Transformer
Warning Sign
Gate Bracket
GTO/PRO 2000
(surge protector
not supplied)
Power Cable
Run 1000' (max.) of low
voltage wire to control
box from transformer.
(wire not included)
Closed Position Positive Stop Plate
PVC conduit (not included) to protect wire from lawn mowers and weed eaters.
Preparing the Gate
Step 1:
The gate must be in proper working order, plumb, level and swinging freely on its hinges. Do not use wheels on gate. The
gate must move smoothly and evenly throughout its swing, without binding or dragging on the ground. Gates over 250 lb.
should have ball bearing hinges with grease fittings.
Step 2:
Horizontal Cross Member
The fence post must be strongly secured in the ground with
concrete so it will not twist or flex when the operator is
powered. It is important to position the operator near the
midline of the gate to keep the gate from twisting and
flexing. The addition of a horizontal or vertical cross
member may be necessary (if one is not already in place)
to provide a stable area to which the gate bracket can be
secured.
Vertical Cross Member
For the operator to perform properly, Steps 1 & 2 must
be complete before you go any further with the installation.
11
Installing The Post Bracket Assembly
The position of the post bracket determines the leverage of
the operator and the clearance between the operator and the
gate.
8” Wood Post
6” Wood or Metal Post
The post bracket is designed to work on a flat fence post.
Fence posts must be at least 6” square in order to mount
the post bracket.
NOTE: The best method of attaching the post bracket to
metal post is welding. Round wood posts (no smaller than
8” diameter) may be notched to create a flat surface for
attaching the post bracket.
If bolts are used to mount the post bracket, the bolts must
completely penetrate the fence post. If your fence post is
wider than 8", it will be necessary to use carriage bolts
longer than those supplied. On wood posts use a metal
plate (not provided) between the nuts and post to prevent
the operator from pulling the bolts and washers through the
wood.
Standard Post Bracket (included)
4” Metal Post
6” Metal Post
NOTE: If you have round metal gate posts that are 4” or
6” in diameter, optional mounting bracket adapters are
available, see Accessory Catalog.
The use of optional mounting brackets adapters may
require you to drill a few additional holes in the standard
post bracket depending on your application.
Optional Mounting Bracket Adapters
Step 3:
Close the gate and place your level against
the horizontal cross member. The top of the
level should be in the center of the cross
member and should overlap the fence post.
Scribe a line across the cross member and
fence post. You will use this line to help
determine position of gate and post brackets.
Level
12
Step 4:
Position the post bracket on the fence post with the mounting holes
centered over the scribe line. The post bracket should be flush with the
edge of the fence post closest to the gate (see illustration). Mark the
position of post bracket holes on the fence post.
Step 5:
Drill holes in fence post as marked using a 1/2" drill
bit. Install the post bracket using the 1/2" x 10"
carriage bolts, 1/2" washers, and lock nuts (provided).
Step 6:
Place the rounded ends of post pivot brackets
inside the post bracket. Align the holes in the
post pivot brackets with holes in the post
bracket (see illustration). Insert 1/2" x 33/4" hex
head bolt through post pivot brackets and post
bracket; tighten the nut.
Post Bracket
Post Pivot Brackets
13
Connecting Operator to Post Bracket Assembly
Step 7:
Tap the rear mount onto the back of the operator. Align the
3/ " hole in the rear mount with 3/ " hole in the back of the
8
8
operator and insert the 3/8" bolt through the holes and
secure it with the lock nut.
Rear Mount
Step 8:
Position rear mount between post pivot
brackets. Place 1/2" washers between
rear mount and post pivot brackets.
Align 1/2" hole in rear mount and
washers with holes in post pivot
brackets. Attach the rear mount to post
pivot brackets using 1/2" x 23/4" bolt
and 1/2" nut. Note: when tightening
the rear mount bolt, leave it loose
enough for the operator to pivot
freely.
Post Pivot Brackets
Rear Mount
1/
2"
Washers
Step 9:
Attach the gate bracket to the front
mount using the clevis pin and hairpin
clip.
Clevis Pin
Gate Bracket
IMPORTANT: Thin walled tube and
panel gates MUST be reinforced as
shown to prevent damage to gate and
operator.
Front Mount
Push-Pull Tube
Hairpin Clip
14
Step 10:
Open the gate to the desired position (at least 10º and no greater
than 110º). Position the operator so that the gate bracket just
rests against the gate. Check the clearance between the operator
and the gate. The operator should only make contact with the
gate at the gate bracket. However, there should not be too much
clearance between the operator and the gate, or the operator will
fully extend before it reaches the closed position. See illustration at right for examples of clearance.
Step 11:
Now align spacer and post pivot brackets hole with the
post bracket hole that provides the best clearance. Insert
the 1/2" x 33/4" bolt through holes in post bracket, post
pivot brackets and spacer. When tightening the 1/2" nut,
leave it loose enough so that you can make adjustments
later.
Spacer
Installing the Gate Bracket
NOTE: Rotating the front mount at the end of the push-pull tube will change its length so
that the mount and gate bracket can be properly aligned with each other on the gate at the
best location (i.e. between or on pickets, on braces, mounting plate, etc.).
Step 12:
With the gate bracket clamped in the open position (no more than
110o from the closed position). Detach the operator from the gate
bracket. The mounting holes should be centered over the scribe
line. Drill the 1/2" holes in the gate cross member and attach the
gate bracket using the 1/2" x 23/4" bolts, washers and nuts. Reattach
the operator to the gate bracket. You have now established the
OPEN POSITION of the gate.
15
Installing the Open and Closed Position Stops
The positive stops hold the gate firmly in the open and closed positions. The positive stops also form the boundaries of the gate
operating arc and help stabilize the gate. Moreover, a stable gate helps to maintain the long life of your automatic gate opener
system. To further enhance the stability and security of your gate, install the optional GTO Automatic Gate Lock (see
Accessory Catalog).
Step 13:
With the gate still in the open position, measure approximately 3/4 of the distance to the end of the gate from the
hinges and place a mark on the ground directly under the gate
(refer to the overview illustration below for positioning). You
will install an open-position stop post at this point. The open
position stop post can be made of wood, metal, or concrete.
Closed Position Stop
Open Position Stop
Step 14:
Remove the hairpin clip and clevis pin
from the gate bracket and move the
gate so that you can install the open
position stop post. Secure stop post in
the ground (and seat in concrete).
Clevis Pin
Push-Pull Tube
Gate Bracket
Front Mount
Hairpin Clip
16
Step 15:
Hinge point
Close the gate. Position the closed position stop plate
on the end of the gate frame at mid-height. Extend the
stop plate to make contact with the fence post at that
position.
Closed Position
Stop Plate
Install the closed position stop plate using appropriate
hardware for the type of gate (U-bolts for tube or
chain link gate, wood or lag screws for wood gates,
etc.). This hardware is not provided.
The gate must open no more than 110°
Reattach the operator to the gate bracket.
Wood, metal or concrete
post set in concrete.
Open Position Stop
SIDE VIEW
Gate Post
Closed Position Stop Plate mounted
on metal post with u-bolts.
Fence Post
TOP VIEW
Mounting the Control Box
Step 16:
Mount the control box using the nylon cable ties
(provided) or another secure mounting method. The
control box must be mounted at least 3 feet above
the ground to protect it from rain splash, snow, etc.,
and at least 3 feet from an ac power source to
prevent electrical interference.
17
Step 17
Make sure the control box power switch is in the OFF
position. Unscrew and remove the control box cover and
slide the battery into position with its terminals to the left (see
illustration). Push battery down until it fits snugly in control
box. Connect the BLACK battery wire to the NEGATIVE
(–) battery terminal. Connect the RED battery wire to the
POSITIVE (+) terminal.
Pay close attention to the color of the wires. If the wires are
connected incorrectly, the control board will be damaged.
Step 18
NEVER insert the battery with the terminals to the right.
Strip approximately 3/16" of insulation from each
wire of the power cable. Twist each exposed wire
tightly (there are five [5] wires inside the power
cable sheath). Remove lock nut from strain relief
hub. Insert strain relief hub and sealing nut (along
with power cable) into hole on bottom of control
box. Thread approximately 4" of the power cable
into the control box and retighten lock nut and
sealing nut until the power cable locks into place.
RED wire to POSITIVE (+) terminal
RED
BLACK
BLACK wire to NEGATIVE (–) terminal
HINT: A dab of household petroleum jelly
on the battery terminals will help prevent
corrosion.
Step 19
AUTO
CLOSE
+
FIRST OPERATOR
12 V Battery
SECOND OPERATOR
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
Y
SSOR
ACCE
RCVR
ATOR
OPER
WHT
ON
Operator Power Cable
ALARM ACCESSORY
Strain Relief
IN
Strain Relief
BLU
ORG
M
ALAR
B
R G
ATOR
ND OPER
SECO
FIRST
POWER
ORG
BLU
GRN
BLK
RED
SOLAR
18VAC – +
~ ~
SEQ1
SEQ2
GRN
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
INERTIA
LEARN
Tighten the set screws against the end of the wires.
A dab of petroleum jelly on each terminal will help
prevent corrosion.
POWER IN
STATUS
PWR. SW.
–
.
OBSTR
SENS.
Insert the stripped power cable wires into the
appropriate terminals on the FIRST OPERATOR
terminal block. The green wire should be inserted
into the GRN terminal, the blue wire into BLU, the
orange wire into ORG, black wire into BLK, and
the red wire into the RED terminal.
18VAC SOLAR
~ ~ – +
BATT
Lock Nut
Hub
Sealing Nut
LEARN
R
B
G
Wrong
Correct
Wrong
RCVR
Wire
Terminal Block
Wire
Terminal Block
Wire
Terminal Block
Power Cable
from First Operator
Step 20: Verify that the control box power switch is OFF before proceeding to the next step!
18
Powering the System
•
The transformer is intended for indoor use. If the transformer can only be plugged into an outside electrical
outlet, a weatherproof housing or cover (available at electrical supply stores) must be used.
•
Solar power options are available; see Solar Chart on next page.
•
All low voltage wire used for powering the GTO/PRO gate operators MUST be 16 gauge (minimum) dual
conductor, multi-stranded, direct burial wire.
Step 21:
Choose the electrical outlet into which the transformer will be plugged. Measure the distance from the electrical outlet to
the control box, following the path where the low voltage wire will laid (the maximum distance can be no more than
1000 ft.).
Gate Weight
Gate Capacity Chart
1000 lb.
800 lb.
600 lb.
400 lb.
200 lb.
160
170
180
190
200
6-8 ft.
150
160
170
180
190
10 ft.
(estimated number of cycles based on use with a transformer)
140
130
150
140
160
150
170
160
180
170
12 ft.
14 ft.
Gate Length
120
130
140
150
160
16 ft.
110
120
130
140
150
18 ft.
100
110
120
130
140
20 ft.
NOTE: An operation cycle is one full opening and closing of the gate. The numbers shown in
this chart are for single gate applications, cycles for dual gate applications will be
about half of those with a single gate.
Predicting the exact maximum number of operational cycles at peak load is more of an art form than an exact science. The
above chart illustrates the average maximum number of cycles possible (the “MNC”) in a 24 hour period with a single gate
that is installed so that the motor moves the gate drawing 5 Amperes of current (typical installation on ball bearing hinges).
Please keep the following variables in mind:
1) The MNC for the GTO/PRO 2000 is roughly comparable to most ac powered operators, and the transformer provided
with this operator should handle most high traffic situations. If the battery does not seem to be able to provide the constant
charge required for your application, the addition of the GTO Big Battery Kit (see Accessories on page 44) should provide
ample power to handle any situation. For more information, call the GTO Service Department.
2) If the gate is binding, dragging in high winds, or if ball bearing hinges are not used, it will require more than 5 A to move
it; this will reduce the MNC. Gates weighing less than 1000 lb. may have a higher MNC.
3) The above data is based on a line voltage of 120 Volts from an electrical outlet; if the outlet provides less than 120 Volts
(for example, some rural areas may only provide 108 Volts), it can significantly reduce the MNC (as much as 50%).
4) A fully charged battery has a reserve of 50-100 cycles without requiring a charge. This allows peak loads at several
points during the day, depending upon how much time the transformer has to provide a charge to the battery between
cycles. The transformer is capable of fully recharging the battery in as little as five minutes at optimum conditions.
5) The above chart is based upon an ambient temperature of 40 ºF. Battery performance and speed at which it will recharge
will fluctuate based upon temperature.
19
Solar Zones and Gate Activity
;;;;;
;;;;;
;;;;;
;;;;;
;;;;;
This table and map illustrates the maximum
number of cycles per day to be expected in a
particular area, using GTO’s 10 watt solar panels
(see Accessory Catalog). Figures are shown for
winter (minimum sunlight) and do not account for
use of any accessory items. Accessories will draw
additional power from the battery.
Estimated Maximum Number of Cycles Per Day
Winter Ratings
PRO 2000 Single Gate (one panel)
PRO 2000 Single Gate (two panels)
PRO 2000 Dual Gate (two panels)
Zone 1
4
8
4
Zone 2 Zone 3
8
13
16
26
8
13
NOTE: A maximum of
two 10 watt solar panels
can be connected to the
GTO/PRO 2000 series of
operators.
Zone 1
Zone 3
Zone 2
Zone 3
Zone 3
Important Information About Low voltage Wire
The only wire acceptable for use with GTO products is 16 gauge (minimum) multi-stranded, low voltage, PVC
sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control
board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are inadequate for
use with your gate opener system. Telephone wire and solid core wire do not deliver enough voltage for your gate
operator to function and will cause the system to go into a condition known as "low voltage lockout."
Never splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to carry an
adequate current.
Step 22:
Install low voltage wire (see Accessory Catalog) to connect the control
box to the transformer. This wire should be buried in a trench. Wires
coming from the ground to the control box should be run through PVC
conduit to protect them from lawn mowers, weed eaters and grazing
animals. Do not use telephone wire or any solid core wire. Never
splice wires together!
AUTO
CLOSE
+
BATT
STATUS
PWR. SW.
–
INERTIA
UCT
OBSTR
SENS.
M
ALAR
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
RED
LEARN
SOLAR
18VAC – +
~ ~
Y
SSOR
ACCE
B
R G
RCVR
ATOR
ND OPER
SECO
FIRST
ATOR
OPER
R IN
POWE
Step 23:
Feed the low voltage wires upward through the strain relief on the
control box. Pull 6" to 8" of wire into the control box and tighten the
screw on the side of the strain relief to secure wires.
20
POWER IN
RE
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
18VAC SOLAR
~ ~ – +
FIRST OPERATOR
SECOND OPER
Step 24:
RED
BLACK
Strip 3/16” off the ends of the low voltage wire and twist
each wire end tightly. Attach these ends to the 18VAC
terminals located on the POWER IN terminal block (see
illustration above). Make sure the exposed wires DO
NOT touch each other!
Insert one transformer wire in an 18VAC terminal.
Insert the other transformer wire into the remaining
18VAC terminal. The transformer wires can be
connected to the 18VAC terminals regardless of color.
Power Cable
from First Operator
Tighten set screws against exposed wires. A dab of
household petroleum jelly on each terminal will help
prevent corrosion.
Low Voltage Wire
from AC Transformer
Step 25:
Strip 1/2" off the ends of the low voltage wire and attach ends to the transformer
terminals; red lead to RED, black lead to BLK.
A dab of household petroleum jelly on each terminal will help prevent
corrosion.
We recommend crimping a spade-tongue terminal (not provided) to the end of
each wire before attaching it to the transformer.
Make sure the exposed wires DO NOT touch each other!
Spade Tongue Terminal
(not provided)
Red
Black
Step 26:
Plug in the transformer.
We strongly recommend using a surge protector
with the transformer.
HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the
control board.
21
CONTROL BOARD SETTINGS
DIP Switches
The four DIP switches on the control board match the operator with the type of gate on which it is
installed. For example, gates may pull-to-open or push-to-open. Prior to packaging, the GTO/PRO
2000 series control board was configured for single swing gates that pull-to-open (open into the property). If your gate type matches this configuration, you DO NOT need to adjust the DIP switches;
Proceed to the Potentiometers section on the next page.
NOTE: To change the DIP switch settings, you must turn
the control box power switch OFF; move the switch; then
turn the power back ON. Use a small screwdriver to move
the switches.
DIP switches
+
BATT
–
4
3
2
STATUS
120
OFF
INERTIA
MAX
UCT
OBSTRS.
SEN
MIN
OR
ERAT
ND OP
SECO
ATOR
OPER
FIRST
R IN
POWE
22
M
ALAR
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
RED
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
SO LAR
18VAC – +
~ ~
RED
USH
PULL/P L
UA
SNGL/D
SEQ1
SEQ2
Y
SSOR
ACCE
MAX
LEARN
LOSE
AUTO60C
W.
PWR. S
MIN
1
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
PULL/PUSH: Set to PULL for swing gates that pull-toopen [factory setting]; PUSH for swing gates that push-toopen (see Push to Open Installation on pages 31-32).
NOTE: The direction a gate opens is determined by standing
inside the property and facing toward the gate.
SNGL/DUAL: Set to SNGL for a single gate leaf [factory
setting]; DUAL for dual gate leaves.
SEQ1: Controls the opening order of dual gate leaves. See
Dual Gate System Installation on page 40 for more information. (the factory setting is OFF).
SEQ2: Controls the opening order of dual gate leaves. See Dual
Gate System Installation on page 40 for more information
(the factory setting is OFF).
OBSTRUCT
SENS.
MAX
MIN
LEARN
G
R B
RCVR
Potentiometers
The three (3) potentiometers on the control board operate like a volume control on a radio. They control
the auto close timer, inertia, and obstruction sensitivity of the operator. Use a small slotted screwdriver
to turn the arrow in the center of the potentiometer. Clockwise rotation increases the setting (MAX).
Counterclockwise rotation decreases the setting (MIN).
AUTOCLOSE
60
OFF
120
INERTIA
MIN
MAX
MAX
2
3
MIN
1
ON
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
4
OBSTRUCT
SENS.
LEARN
R
B
G
AUTO CLOSE (auto close timer): Determines how long the gate
will remain open before it automatically closes. The limits are
OFF to 120 seconds. The factory setting is OFF.
INERTIA: Fine tunes obstruction sensitivity in the opening and
closing modes. INERTIA allows the opener to attempt to push an
obstruction clear of the gate path. When INERTIA is set to MIN
the opener will obstruct quickly (i.e., will attempt to push an
obstruction briefly); when set to MAX, the opener will obstruct
slowly (i.e., will push against an obstruction for a longer period).
The factory setting is MIN.
OBSTRUCT SENS. (obstruction sensitivity): Determines the
amount of force exerted by the gate on an obstruction before the
operator stops and reverses. The gate will exert minimum force
before obstructing when set to MIN. When set to MAX, the operator will exert maximum gate force before obstructing (i.e., the
operator will require greater resistance before stopping and reversing.). The factory setting is MIN.
RCVR
READ WARNING BELOW!
NOTE: Heavy gates and gates with high wind resistance may
require the OBSTRUCT SENS. potentiometer to be set closer to
MAX to prevent the operator from obstructing. Keep in mind,
however, that while you must determine the best setting for smooth
gate operation, you must ALSO determine the lowest possible
setting for safe gate operation.
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR
SERVICING YOUR AUTOMATIC GATE OPERATOR!
WARNING!
All three potentiometers were set to minimum at the factory. The OBSTRUCT SENS.
potentiometer MUST be adjusted above the factory setting for your GTO/PRO 2000 series
operator to function properly. If the potentiometer is left at MIN, your gate operator may
"obstruct" (i.e., stop and reverse) as soon as it is activated.
BE SURE TO PROPERLY RETEST THE GATE OPERATOR AFTER MAKING ANY
ADJUSTMENTS; FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR
DEATH.
23
Setting the Personal Transmitter Code
All GTO transmitters are set to a standard code at the factory and are ready to activate your automatic gate operator. For
your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code.
Follow the directions below:
1. Remove the Transmitter Cover
Grasp the sides of the access cover and slide it away from the transmitter
button (see illustration). When the access cover is removed, the battery and
the DIP switches will be exposed. To set a new code, use a small screwdriver
to move the switches.
, Inc
.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each of which can be placed in three different
positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or
all –. Once the DIP switches have been set to a personal code, replace and close the access
cover.
WARNING: No other adjustments should be made inside the transmitter.
24
3. “Teach” the New Code to Control Board
Memory
E.
OFF
120
INERTIA
STATUS LED
MIN
MAX
3
MIN
MAX
2
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
4
OBSTRUCT
SENS.
1
D.
Turn control box power switch OFF.
Unscrew and remove the control box cover.
Press and hold the LEARN button on the control board, and
turn the power switch ON. Release LEARN button. Wait 15
seconds for the receiver to charge.
Press and hold transmitter button until the red STATUS LED
comes ON.
Release transmitter button. The new code is stored in control
board memory.
60
ON
A.
B.
C.
AUTOCLOSE
STATUS
LEARN
R
B
G
RCVR
Mounting the Receiver
Use the transmitter to check the range of the receiver before permanently mounting it.
Consider the following when mounting the receiver:
• Receiver cable length is 10 feet (receivers with a longer cable are available as special
order items; call the GTO Sales Department). NEVER splice receiver cable!
• Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be
decreased.
• DO NOT run cable in conduit containing ac wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• DO NOT overtighten the mounting screws; the receiver housing could be warped and
the weather seal damaged.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography,
and external interference.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not
responsible for any radio or TV interference caused by unauthorized modifications to this equipment.
Such modifications could void the user’s authority to operate the equipment.
25
Setting the Closed Position Limit Switch
Step 29:
Remove the rear cover of the operator to gain access to the limit
switches and the limit switch cams.
IMPORTANT: The inner switch cam assembly is
factory set. Do not attempt to adjust the inner switch
cam. This switch cam is not adjustable; attempting to
move it will cause damage to the operator!
Step 30:
For Pull-to-Open Installations:
The open position of the gate was determined when you installed
the GTO/PRO 2000 on the open gate (page 15, Step 12). The outer
switch cam is used to adjust the CLOSED POSITION of the gate.
The ideal closed position is when the closed position stop plate makes
contact with the fence post just as the operator motor shuts down.
Turn the cam until the desired setting is accomplished. Test adjustments by using transmitter.
For Push-to-Open Installations:
The closed position of the gate was determined when you installed the
GTO/PRO 2000 on the closed gate (see page 32). The outer switch
cam is used to adjust the OPEN POSITION of the gate. The ideal
open position is when the gate makes contact with the open position
stop post just as the operator motor shuts down. Turn the cam until the
desired setting is accomplished. Test adjustments by using transmitter.
NOTE: Some adjustment to the closed position can be made by
disconnecting the operator from the gate bracket and rotating the
push/pull tube to extend or shorten the operator length.
CAUTION: Because
this operator is a
powerful device, it is
extremely important
to properly set the
limit switch. Keep the
transmitter at hand
during this operation
in case you need to
start or stop the
operator to prevent
harm to people or
your gate.
Inner Limit Switch Cam
(fixed position)
DO NOT ADJUST!
Outer Limit Switch Cam
(Adjustable)
Z-Clip
Limit Switches
26
Step 31:
Secure all bolts, nuts, and washers on the post bracket and gate bracket assemblies. Cut off the ends of the bolts
extending beyond the tightened nuts.
Step 32:
Install warning signs on both sides of the gate (see page 7) using nylon cable ties (provided) or screws.
27
Connecting Additional Safety Devices
The GTO/PRO 2000 series operators are equipped with built-in obstruction sensitivity. These operators are designed to stop
and reverse the gate for 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, even when
properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. To augment protection
against entrapment, GTO suggests using safety edge sensors or photoelectric sensors. When installed, safety edges (or
photoelectric sensors) must be mounted in compliance with Underwriters Laboratories’ safety standard for gate operators,
UL 325. Review page 4 for information about mounting requirements for safety edges ("contact sensors") and photoelectric
sensors ("non-contact sensors").
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the control box power switch is OFF before connecting safety device wiring to the terminal blocks.
Insert the safety device wires into the CLS EDG terminal (located on the FIRST OPERATOR terminal block) for the gate
closing mode. Ground the safety device at the GRN terminal. Connect the safety device wires for the gate opening mode to
the OPN EDG terminal in the same manner.
If you are installing a dual gate system, connect the safety devices wires to the CLS EDG and OPN EDG terminals on the
SECOND OPERATOR terminal block as described above.
POWER IN
FIRST OPERATOR
Power Cable
from First Operator
Ground Wire
Wire from Close Safety Edge
or Photoelectric Sensor
SECOND OPERATOR
ON
WHT
BLU
ORG
SEQ1
SEQ2
GRN
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
18VAC SOLAR
~ ~ – +
RED
MAKE SURE TO GROUND THE SAFETY DEVICES AT THE GRN TERMINAL! THE CONTROL BOARD
COULD BE DAMAGED IF THE SAFETY DEVICES ARE NOT GROUNDED!
ALARM ACCESSORY
Ground Wire
Wire from Open
Safety Edge or Photoelectric Sensor
28
LEARN
R
B
G
RCVR
Compatible Safety Devices
Although GTO strongly recommends the use of safety devices, we do not endorse any specific brand names. Below is a
list of some products compatable with GTO operators systems, some of which require their own power supply. Check
with the individual manufacturer for specific power needs.
Only use products that are certified and listed to be in compliance with national and regional safety codes.
Safety Edges
Miller Edge, Inc.
MC-22
ME-110 through 113
ME-120
ME-123
MG-020
MT-21 and 22
MU-22
Tapeswitch Corporation
101-B and BMT
102-A, B, BP, BPH
107-RS and LS
121-BP
131-A and AMT
141-BMH
191-S
IL
Photoelectric Beams
Texas Optoelectronics, Inc.
Industrial Photobeam
EMX Industries, Inc.
IRB-4X
NOTE: This is not an exhaustive list of compatible safety devices.
29
Connecting Accessories
Make sure the control box power switch is OFF before connecting accessories.
The ACCESSORY terminal block is the connection point for accessories such as push buttons, safety loops, intercoms, etc.
The ACCESSORY terminal marked GRN (green) is the common ground for all accessories. GRN is paired with the
terminals shown below when connecting accessories to the control board.
WHT (white) used with GRN
(green):
Functions as a normally open contact. This is the most frequently used
pairing for a doorbell button, keypad, or key switch.
First contact will start the gate.
Second contact will stop the gate.
Third contact will reverse the gate.
ALARM
WHT
BLK
ORG
GRN
SEQ1
SEQ2
ON
IMPORTANT: Make sure to twist exposed wires tightly and insert them into the terminals without loose strands.
Tighten set screws against exposed end of wires. A dab of household petroleum jelly in each terminal will help prevent
corrosion.
LEARN
R
ACCESSORY
B
G
RCVR
Low Voltage Wire
from Doorbell Button,
Keypad, or Key Switch
BLU (blue) used with GRN
(green):
Functions as a normally open contact. This pairing is typically
used for free entry and free exit devices.
ALARM
WHT
BLU
ORG
GRN
SEQ1
SEQ2
ON
NOTE: Never use a lighted doorbell button!
It will discharge the battery and the gate operator
will fail to operate.
LEARN
R
ACCESSORY
B
G
RCVR
First contact will open the gate.
ORG (orange) used with GRN
(green):
Functions as a normally open contact. This pairing is frequently
used for safety loops.
This connection will not open your gate. The safety loop will
activate only while the gate is in use. When using this combination,
the gate will remain open or reopen if it is closing.
30
ALARM
Low Voltage Wire
from Safety Loops
WHT
BLU
GRN
SEQ1
SEQ2
ACCESSORY
ON
Low Voltage Wire
from Free Entry or
Free Exit Devices
ORG
NOTE: If the gate is in the open position and begins to close,
the activation of the accessory device will reopen the gate. In
communities where the use of a emergency entry device is
mandatory, it should be connected to these terminals.
LEARN
R
B
RCVR
G
Push-to-Open Installation
Determining The Mounting Position of The Post Bracket Assembly
Swinging gates shall not open into public access areas! Review IMPORTANT SAFETY INSTRUCTIONS
A "Push-to-Open" gate opens out from the property. The operator is installed on this type of gate while in the closed (not
open) position. Because every gate installation varies, the push-to-open installation of the GTO/PRO 2000 and GTO/PRO
2200 will need to be customized. In most cases this only requires drilling two new holes in the post bracket.
Step PTO-1:
The operator and brackets are installed on the gate post in the same way as pull-to-open installations. The post bracket is
mounted at the inside edge of the post. The post pivot brackets are attached with one bolt at the pivot point and the
operator(s) is attached at the rear mount. See pages 11-14, Steps 1-9 for details.
Open Position
Step PTO-2:
Find a position for the post pivot brackets where the operator has clearance in both the
open and closed positions and clamp operator into position (see examples of clearance on
page 15; step 10). Mark the point on the post pivot bracket where the 1/2" holes will need
to be drilled. Drill the holes then secure the post pivot bracket using the 1/2" bolt, spacer,
washer and lock nut.
Clearance
Closed Position
New Hole Position
Spacer
31
Step PTO-3:
With the gate in the closed position, connect operator to gate bracket assembly as in Step 12 on page 15 and clamp into
position. Mark the point where the gate bracket will be attached to the gate. Drill the holes and mount the gate bracket.
Reattach gate bracket to arm with clevis pin and hairpin clip.
Step PTO-4:
Now go back and follow the instructions for the rest of the installation from Installing the Open and Closed Position Stops
(see step 13-15).
Step PTO-5:
After you have installed the positive stops, the control board must be adjusted to accommodate the push-to-open gate.
Make sure the control box is OFF. Use a small screwdriver to move the PULL / PUSH DIP switch to PUSH. Replace
control box cover. Turn Power switch ON. The control board is now configured to push the gate open.
3
MAX
2
MIN
1
ON
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
4
OBSTRUCT
SENS.
LEARN
Step PTO-6:
Press the transmitter to activate the operator and determine the degree the gate opens. If the operator does not shut down
within one-half second of striking the open position stop (or does not contact the stop at all), you must adjust the limit switch
for the push-to-open installation. Turn to page 26 and refer to step 30 for instructions on setting the limit switch.
DO NOT attempt to move the inner limit switch cam. This switch cam is not adjustable; attempting to move it will damage
the operator!
32
Maintenance and Troubleshooting Guide
Maintenance:
• On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more
frequently if the gates are near a coastal area.
• A few mothballs in the control box helps to keep out insects which can damage circuits.
• Apply silicone spray to the push-pull tube at least once per month.
• Test all the safety devices once per month! If they are not working, contact your installer or The GTO Service
Department
Gate force adjustments regulate the amount of force the operator uses to move the gate. If the hinges are in good working
condition, try setting the OBSTRUCT SENS. potentiometer between MIN and MAX. In an area with high winds,
the OBSTRUCT SENS. potentiometer will need to be set closer to MAX.
The operator has a 12 Vdc motor with mechanical limit switches.
To test the motor, put a voltmeter on dc and place the meter leads on the wire connections inside the plastic cover above the
switches. The reading should be at least 11.5 V when the system is active. If it is not, see The control board
section below.
To test the switches, put the meter on Ω (ohms). Place the leads on each of the wires on the switch. You should have an
open circuit. Click the switch and you should have 0.2 . Do this for both switches.
To test the power cable, put the meter on Ω (ohms). At one end of the cable, place the lead on the green wire. At the other
end, place the lead on the green wire and the other wires. The test should yield a maximum of 1.0 Ω on the green
wire, and 0 Ω on the other wires. Test each wire as you have above. If all wires have the proper readings, then the
power cable is not the problem.
NOTE: Inspect the cable for any signs of any punctures. Wires inside the black sheath can be shorted and the cable will
indicate the correct resistance (ohms).
The control board: This is a microprocessor board. The power that runs the gate operator originates from the battery, which
is recharged through the board by a 18 Vac (40 VA; 2.9 A) transformer.
There is one (1) green and one (1) red LED (light emitting diode) on the control board. They are for a quick
reference only. All readings must be measured with a voltmeter!
The red LED serves two purposes. The first is to indicate that the transmitter code is stored (or being stored–see
Setting the Personal Transmitter code, page 24). The second is to show the condition of the battery. If it is
flashing, see the following section on Testing the battery. During normal operation the RED LED is ON.
If the red LED is flashing it indicates the system may have reached low voltage lockout, which means that the unit
does not have enough voltage to operate the system. One of the following problems may exist:
• Incorrect type of wire is connected, or the wrong gauge wire is being used for the distance to the battery
and the number of cycles that you desired. See chart on page 19
• Wires from the transformer or solar panel to the control board are broken or spliced.
• A transformer or solar panel has no output voltage.
• Incorrect number of solar panels, or solar panels connected improperly.
The green LED gives a visual indication that the control board is receiving power from the transformer.
33
The transformer: Two things can cause failure. The first is shorting the leads during the installation, or letting the strands
touch at the terminal on the control board. The second is a static charge (generally associated with a lightning storm
or power outage); use of a surge protector will help protect the transformer against static charges.
Testing the battery: This is a 12 V, 7 Ah battery. The proper way to test the battery is to perform a load test. Place the
voltmeter on dc; put the red probe on the (+) positive terminal and place the black probe on (–) negative terminal.
Activate the unit and monitor the voltmeter. The voltage drop should not be more than 1.0 V.
Note: A loose battery terminal will cause the same symptoms that a bad battery will cause. Terminals should be
secure and corrosion free.
Remote control range: Varies with each installation. (see FCC disclaimer on page 25), the range of this device can vary
from 50 to 100 feet, depending upon weather, topography and outside interference.
Make sure that the receiver is located above metal fences.
Moving the receiver even a few inches can change the range of operation.
Move the receiver as far from the motor as possible to avoid the chance of electrical interference.
Check or change the battery in the transmitter.
The GTO, Inc. Technical Service Department is open
Monday – Thursday 7:30 A.M. – 5:30 P.M.
and Friday 8:00 A.M. – 12:00 P.M. (Eastern Time)
Telephone (850) 575-0176 • Fax (850) 575-8950
GTO Web Site: www.gtoinc.com • E-mail: [email protected]
34
Warranty and Repair Service
If the GTO gate operator system is not operating properly, please follow the steps below:
1. First, check the Maintenance and Troubleshooting Guide (see page 33).
2. Call your dealer or installer for assistance.
3. If your dealer or installer is unable to resolve the problem, call the GTO Service Department at (850) 575-0176
to discuss the problem with a service technician. Refer to the serial number (located on the control box cover) and
date of purchase when calling for assistance.
4. If repair or replacement is necessary, you will be assigned a Return Goods Authorization Number (RGA).
5. Carefully pack the component(s) authorized for return and ship freight prepaid to:
GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: GTO products returned without an RGA Number (on the outside of package in LARGE BOLD PRINT)
or shipped freight collect WILL NOT be accepted by the factory.
6. If the repair service or replacement is covered by the warranty, GTO, Inc. will pay shipping costs (equal to United Parcel
Service ground rate) for return to owner.
®
AUTOMATIC GATE OPERATORS
Limited Two Year Warranty
GTO/PRO 2000 series automatic gate operators are warranted by the manufacturer against defects in
materials and manufacturer workmanship for a period of two (2) years from the date of purchase, provided
recommended installation procedures have been followed.
In the case of product failure due to defective material or manufacturer workmanship within the two (2) year
warranty period, the operator will be repaired or replaced (at the manufacturer's option) at no charge to the
customer, if returned freight prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
IMPORTANT: Call (850) 575-0176 or Fax (850) 575-8950 for a Return Goods Authorization (RGA)
number before returning to factory. Products received at the factory without an RGA number will not be
accepted. Replacement or repaired parts are covered by this warranty for the remainder of the two (2) year
warranty period or six (6) months, whichever is greater. GTO will pay the shipping charges (equal to United
Parcel Service ground rate) for return to the owner of items repaired under warranty.
The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair, or for the reinstallation of those parts after repair. This warranty shall be considered
void if damage to the product(s) was due to improper installation or use, tampering, connection to an
improper power source, or if damage was caused by lightning, wind, fire, flood, insects or other natural
agent. This warranty gives you specific legal rights, and you may also have other rights which may vary
from state to state. This warranty is in lieu of all other warranties, expressed or implied. NOTE: Verification of the warranty period requires copies of receipts or other proof of purchase. Please retain these
records.
After the two (2) year warranty period has expired, GTO or one of its authorized service centers will make
necessary repairs for a nominal fee. Call GTO at (850) 575-0176 for more information.
35
Column Installation Information
12" MAX
The GTO/PRO 2000 and GTO/PRO 2200 can be mounted on
any size column, but the gate hinge cannot be more than 12”
from the mounting surface of the post bracket. The edge of
the post bracket must be aligned with the edge of the column
face where the hinges are mounted. If these conditions cannot
be met, and you do not want to pocket the column, call
GTO’s Service Department for alternative solutions..
In column applications, the rear mount of the operator will be
attached directly to the gate bracket without the use of the
post pivot brackets. Use ten 1/2” washers (provided) as
spacers between the rear mount and the gate bracket, 5 on top
and 5 on bottom (see illustration below). Align washers, rear
mount holes and gate bracket holes, then secure with 1/2" x
33/4" bolt and lock nut. When tightening the 1/2" nut, leave
it just loose enough for the arm to swing freely.
Nylon Spacer
Nylon Spacer
36
Be sure there is clearance
in both the open and closed
position.
GTO/PRO 2200 Dual Gate System
Second Unit Parts List
Parts
Gate Operator with 50’ Power Cable
Gate Bracket
Post Bracket
Post Pivot Brackets (2)
Rear Mount
Closed Position Stop Plate
Hardware (not to scale)
2"
x 10" Carriage Bolt (2)
1/
2"
x 33/4" Bolt (2)
1/
2"
x 23/4" Bolt (3)
3/
8"
1/
2"
11/4"dia x 1/2" Nylon Spacer (2)
1/
2" Receiver Mounting Screw (4)
8" Nylon Cable Tie (14)
1/
x 11/2" Bolt (1)
x 11/4" Clevis Pin (1)
Hairpin Clip (1)
37
x 17/16" Metal Spacer (1)
2"dia
1/
2"
Washer (6)
1/
2"
3/
Lock Nut (7)
8"
Lock Nut (1)
Installing The Second Unit
The diagram below shows a dual gate, pull-to-open (gate opens into the property) installation on iron gates.
If you are installing a Push-to-Open (gate opens out) system see Push-to-Open Installation starting on page 31.
Receiver
Control Box with Battery
Post Bracket Assembly
120 Volt Indoor
Transformer
Gate Bracket
GTO/PRO 2000 – First Operator
(Surge Protector,
not supplied)
Power Cable
Run up to 1000' of low
voltage wire to control
box from transformer.
(wire not included)
GTO/PRO 2200 – Second Operator
Closed Position Positive Stop Plate
PVC conduit (not included) to protect wire from lawnmowers and weedeaters.
The open position stop for
the second gate is installed
the same as the first gate.
See instructions on page 16.
The Closed position stops
on a dual gate system
require a ground stop for
the second gate (first to
close) to be installed as
follows:
Step D1:
Attach the closed position
stop plate vertically to the
inside bottom of the gate
that will receive the
second operator (for pushto-open, install plate on
outside of gate). In this
illustration this is the gate
that will close first.
Ground Stop (under gate)
Gate Hinge
Gate Hinge
Closed Position
Stop Plates
Not to exceed 110°
Not to exceed 110°
Wood, metal, or concrete
post set in concrete.
Open Position Stop
Open Position Stop
Closed Position Stop Plate mounted
on second gate (first gate to close).
SIDE VIEW
Closed position stop plate
StepD2:
Low profile ground stop
in middle of driveway
Install a closed position ground stop in driveway securely
into ground directly below the gate. The positive stop
plate installed in Step D1 should rest against the ground
stop in the closed position. For added security, install a
GTO Automatic Gate Lock (see Accessory Catalog).
FRONT VIEW
38
StepD3:
Return to page 11, Single Gate Operator Installation, and repeat Step 1 through 15 to install
the second operator. This time in Step 15, however, the closed position stop plate on the first
gate will contact the leading edge of the second gate.
Connecting the Second Operator to the Control Board
Step D-4:
Turn power switch OFF. Remove the control box cover. Using a steel punch or
screwdriver, remove the thin plastic knockout in the second operator connector hole
at the bottom of the control box. Work from the inside out to prevent any
possible damage to the control board.
Strain Relief
AUTO
CLOSE
+
BATT
STATUS
PWR. SW.
–
INERTIA
.
OBSTR
SENS.
M
ALAR
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
RED
LEARN
SOLAR
18VAC – +
~ ~
Y
SSOR
ACCE
Lock Nut
Hub
Step D-5:
Sealing Nut
B
R G
RCVR
Insert the strain relief into the knockout hole and
finger tighten it in the control box. Insert the
stripped end of second operator cable up through
bottom of strain relief (if necessary, loosen the
strain relief). Pull approximately 4" of wire into
the control box and retighten the strain relief on
the black sheath of the power cable.
ATOR
ND OPER
SECO
FIRST
ATOR
OPER
R IN
POWE
Lock Nut
Hub
Sealing Nut
First Operator Power Cable
SECOND OPERATOR
WHT
BLU
ALARM ACCESSORY
ON
LEARN
R
B
G
RCVR
Step D-6:
Insert the stripped power cable wires into the appropriate
terminal on the SECOND OPERATOR terminal block.
The green wire should be inserted into the GRN terminal,
the blue wire into BLU, the orange wire into ORG, black
wire into BLK, and the red wire into the RED terminal.
Low Voltage Wire
from AC Transformer
Power Cable
from First Operator
ORG
GRN
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
SEQ1
SEQ2
RED
BLACK
ORANGE
BLUE
BLUE
GREEN
GREEN
OPN EDG
CLS EDG
GRN
BLU
ORG
FIRST OPERATOR
RED
BLACK
ORANGE
BLUE
BLUE
POWER IN
BLK
18VAC SOLAR
~ ~ – +
RED
Second Operator Power Cable
Tighten the set screws against the stripped end of the
wires. A dab of petroleum jelly on each terminal will help
prevent corrosion.
Power Cable
from Second Operator
39
Step D-7:
Cut slot into driveway and lay the 25 foot power cable for the second operator in this slot (see Illustration on page 38).
NOTE: DO NOT attempt to splice the power cable, and DO NOT remove the connector from the end of the cable.
If you need a longer cable, 35 foot and 40 foot power cables are available (see Accessory Catalog).
Setting the Control Board for Dual Gate Installations
DIP Switches
The Control Board DIP switches must be set to accommodate your particular type of installation. Since the
SNGL / DUAL, SEQ1, and SEQ2 DIP switches are used by dual gate operator systems, they will be discussed in the
following steps.
Step D-8:
Make sure the control box power switch is OFF.
Step D-9:
Unscrew and remove the control box cover. Use a
small screwdriver to move the SNGL / DUAL DIP
switch to DUAL (see illustration).
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
1 2 3 4
The order of gate operation ("sequencing") must now
be determined for your dual gate operators to function
properly.
ON
OBSTRUCT
SENS.
MIN
MAX
LEARN
Refer to the illustrations on the next page.
NOTE: The terms "FIRST OPERATOR" and
"SECOND OPERATOR" refer to a unit wired to the
terminal block of the same name.
Step D-10:
OBSTRUCT
SENS.
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
SEQ2 = OFF
If SEQ1 is set to ON, and SEQ2 is set to OFF, the
FIRST OPERATOR and SECOND OPERATOR open
simultaneously (see illustration), and the FIRST OPERATOR and SECOND OPERATOR close simultaneously.
40
1 2 3 4
SEQ1 = ON
ON
BOTH OPERATORS OPEN SIMULTANEOUSLY
BOTH OPERATORS CLOSE SIMULTANEOUSLY
MIN
MAX
LEARN
OBSTRUCT
SENS.
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
SEQ2 = ON
If SEQ1 is set to OFF, and SEQ2 is set to ON, the FIRST
OPERATOR will open first, and the SECOND OPERATOR
will close first (see illustration).
1 2 3 4
SEQ1 = OFF
ON
FIRST OPERATOR OPENS FIRST,
SECOND OPERATOR CLOSES FIRST
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
1 2 3 4
SEQ2 = ON
ON
OBSTRUCT
SENS.
If SEQ1 is set to ON, and SEQ2 is set to ON, The FIRST
OPERATOR opens and closes first.
MIN
MAX
LEARN
OBSTRUCT
SENS.
If both SEQ1 and SEQ2 are set to OFF, the FIRST OPERATOR and
SECOND OPERATOR open simultaneously. The SECOND
OPERATOR will close first.
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
STEP D-11
Replace the control box cover. Turn the control box power switch to ON. Set the closed
gate positions for the first and second operators by adjusting the limit switch
(review step 30).
Your automatic gate operator system is configured for dual pull-to-open gates.
41
1 2 3 4
SEQ2 = OFF
ON
BOTH OPERATORS OPEN SIMULTANEOUSLY
SECOND OPERATOR CLOSES FIRST
SEQ1 = OFF
MAX
LEARN
FIRST OPERATOR OPENS FIRST,
FIRST OPERATOR CLOSES FIRST
SEQ1 = ON
MIN
MIN
MAX
LEARN
Accessories Available Through Your Dealer
GTO Digital Keypad (F300)
1
2
3
4
5
6
7
8
9
The weatherproof digital keypad can be easily installed as a wired or wireless keypad for all
GTO swing and slide gate operators, and as a wired keypad for the Bulldog Pedestrian Gate
Lock. It can be programmed to recognize fifteen different personal identification number
(PIN) codes. Each code is face programmable with additional security features built in.
Requires 3 AA batteries (not included). Can also accommodate most garage doors and other
gate openers. If used as a wired keypad, 16 gauge standard, low voltage direct burial wire will
be required (see RB509).
0
Garage Door Receiver (RB709)
Allows the use of the same GTO remote transmitter (see Dual
and Triple Transmitters) to control the gate operator and
garage door opener. Compatible with most garage door
openers.
HEDDOLF
UNIVE
RSAL
MOREC
DEL EIV
294ER
GTO Entry Transmitter (RB741)
The GTO Entry Transmitter, with
adjustable code settings, is standard
equipment with all GTO gate
operator systems. Battery included.
GTO Key Chain Mini Transmitter
(RB744)
This miniature version of the GTO
entry transmitter has the same
adjustable code settings. Battery
included.
GTO Dual Transmitter (RB742)
GTO Triple Transmitter (RB743)
Push Button (Doorbell) Control
(RB101)
The two and three button transmitters are used for the remote control
of two or three gate operators and
garage door openers (See Garage
Door Receiver). Battery included.
Unlighted doorbell button for remote
entry or exit control. Connects directly
to the control board using 16 gauge
stranded, low voltage, direct burial
wire (not included, see RB 509).
GTO Automatic Gate Lock (FM144) for closed position pull-to-open applications
ATIC
OM CK ®
AUTE LOLO
CK
GASTECURITY
ELE
CTR
ON
A MUST for added security. The plated steel bolt lock has a zinc plated steel housing and is
driven by a 4 ampere solenoid. This horizontal electronic lock is used with all GTO low
voltage swing gate operator systems (not to be used with GTO/PRO AC powered operators)
for additional security and stability. Comes with a keyed manual release.
IC
GTO Automatic Gate Lock (FM142) for open position or push-to-open applications
Similar to FM144, but used to secure gates in the open position or for push-to-open gate
applications (not shown).
GTO Bulldog Pedestrian Gate Lock (FM500)
®
SECU
RITY
GAT
E LO
CK
, Inc.
Similar to the Automatic Gate Lock but designed for horizontal use only on "walk-through"
gates without automatic operators. The Bulldog is an affordable solution to protecting
swimming pool areas, playgrounds, tennis courts, boat docks, etc., from unwanted access.
Includes control box and keyed manual release. Can be used with the GTO Digital Keypad
(F300).
GTO NEMA Box (FM317)
GTO's NEMA 4X rated weatherproof box is large enough (14" W x 6" D x 16" H) to
accommodate all add-on items necessary for custom gate operator installations. It is made of
fire retardant ABS plastic and comes with a heavy duty 14 gauge steel backing plate for
mounting accessories. The unique, lockable cover (use the Master® Pin lock RB975 for added
security) can be completely removed for easier access during installation and service.
The NEMA box is standard on all GTO/PRO AC powered operators.
42
ACCESS-ories
Master® Pin Lock (RB975)
Column Mount Lock Receiver
(433IH)
for GTO/PRO 1000/1200
Master® Pin Lock (FM320)
For mounting the Automatic Gate
Lock or Bulldog Pedestrian Lock
in areas with limited space
between the gate and post, such as
brick columns or walls.
for GTO/PRO 2000/2200
The pin lock is a substitute for the
clevis pin at either or both
mounting points of the GTO/PRO
1000 operator arms and the gate
bracket end of the GTO/PRO
2000. They help prevent theft of
the operator arm while allowing
quick release of the operator when
necessary.
GTO Low Voltage Wire
(RB509)
The 16 gauge dual conductor, multistranded, direct burial low voltage
wire is required to connect the
control board to the solar panel or
the AC transformer. This wire is
also required for installation of
some
accessories such as keypads, locks,
or push buttons (available in 1000'
rolls and specially cut lengths).
4" (O.D.) Post Bracket (RB464)
Recommended for mounting GTO/PRO 2000
to a 4" gate post.
4" (O.D.) Round Post Bracket
Adapters (RB469)
Splice Kit - Above Ground (RB707)
For providing secure and moisture
resistant above ground splices for solar
panels, key pads, push buttons and
other accessories using GTO low
voltage wire.
Splice Kit - Direct Burial (RB708)
When direct burial wire running below
ground needs to be spliced the RB708
splice kit must be used.
These adapters are necessary when mounting
the 4" post bracket to a 4" (O.D.) gate post.
Two required for each gate. Use with 4"
Post Bracket (RB464).
Operator Solar Panel (FM123 ) - Improved, Amorphous Silicon (comes woth a Two Year Warranty)
This 10 watt solar panel is a battery charger for use with GTO/PRO Low Voltage Automatic Gate
Operator systems. Particularly suited for remote installations, the solar panel comes with tubular steel
support, mounting clips, wire connectors, and 8 ft. of low voltage wire (for longer lengths, see RB509). All
GTO low voltage operators are pre-wired for solar panels. Installation in some regions of the world will
require multiple panels for adequate charging power. Recommended for GTO/PRO 2000/2200, GTO/PRO
SL-1000/SL-1200.
Operator Solar Panel (FM122 ) - Improved Amorphous Silicon (comes woth a Two Year Warranty)
The 5 watt solar panel is a battery charger for use with GTO/PRO Low Voltage Automatic Gate Operator
systems. Particularly suited for remote installations, the solar panel comes with tubular steel support,
mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for longer wire). All
GTO low volatge operators are pre-wired for solar panels. Installation in some regions of the world will
require multiple panels for adequate charging power. Recommended for GTO/PRO 1000, GTO/PRO 1200
and the GTO Bulldog Gate Lock.
Dual gate installations require minimum of two (2) 5 watt solar panels for adequate charging power.
43
ACCESS -ories
Standard Replacement Transformer (RB570) – Standard 18 Volt, 40 VA, AC transformer for
chargingthe battery included with the GTO/PRO 2000 series gate operators.
Bulldog Replacement Charger (RB421) – Standard 12 volt DC charger (not shown) for maintaining
battery included with the Bulldog Pedestrian Gate Lock.
Replacement Batteries
RB500 – The standard 12 volt, 7.0 ampere-hour, maintenance-free battery for
all GTO/PRO gate operators. This is the only battery approved for use with
GTO gate operators. Battery life 3 to 5 years.
RB422 –The 12 volt, 1.2 ampere-hour version for use with the Bulldog
Pedestrian Gate Lock.
Replacement Receivers
The AQ201: Receiver with a 10 ft. cable (included).
The AWQ325: Receiver with a 25 ft. cable.
The AWQ350: Receiver with a 50 ft. cable.
The AWQ400: Receiver with a 100 ft. cable.
Standard Replacement Power Cables for Gate Operators
The PRO 6C (AW209): 6 ft. power cable included with GTO/PRO 2000 single gate operators.
The PRO 50C (AW210): 50 ft. power cable included with GTO/PRO 2200 dual (second) gate operators.
40 Amp Hour Battery Kit (FB296)
This large 12 volt, 40 ampere-hour, maintenance-free battery is for the
Mighty Mule gate operators. It will supply additional power for increasing
the number of open and close cycles. The kit comes with the battery and
wiring harness for easy installation. Battery life 3 to 5 years.
GTO, Inc. gate operator accessories are warranted by the manufacturer against defects in materials and
workmanship for a period of one year, unless otherwise stated, from the date of purchase provided
recommended installation procedures have been followed. Warranty is considered void if damage was
due to improper installation or use, connection to an improper power source, or was caused by lightning,
wind, fire, flood, insects, or other natural agent.
44
Installation Check list
The installation of this operator conforms to CLASS __________.
The installer verifies that (each item except safety edges must be checked):
____ Recommended safety edges were installed.
____ Customer was informed that this gate is for vehicular use ONLY. Pedestrians MAY NOT use this gate.
____ A separate gate or entrance was installed for pedestrian use.
____ Closed position stop plate was securely fastened.
____ All power cables, receiver cables, and transformer plugs were securely fastened.
____ Petroleum jelly was applied to the control board terminals.
____ All warning signs and labels were installed as specified in the IMPORTANT SAFETY INSTRUCTIONS.
____ The IMPORTANT SAFETY INSTRUCTIONS were reviewed with the customer.
____ The Installation Manual was given to the customer.
____ The customer was instructed to use silicone spray on the push/pull tube, front mount, and rear mount to maintain the
gate operator.
____ Customer was instructed about disconnecting the operator for manual operation of the gate
____ Customer was instructed about proper use of transmitter and (or) other entry controls.
____ Customer was asked to fill out customer support card and mail it to GTO, Inc.
____ Customer was asked to retain all receipts (receipts provide proof of warranty).
____ The completed installation was photographed from both the front and back of the gate. Photo was dated.
Customer’s Signature
Date
Date
Installer’s Signature
45

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