Halsey Taylor OVL-II ER-Q Owner's Manual

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Halsey Taylor OVL-II ER-Q Owner's Manual | Manualzz

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

HALSEY TAYLOR OWNERS MANUAL

OVL

TM

Series Barrier-Free Water Coolers

Refrigerated Fountains with Back Panel

Figure 1 – OVL-II ER-Q Figure 2 – OVL-II SR-Q Figure 3 – OVLII SER-Q Figure 4 – OVL-II ESR-Q

Figure

3

4

1

2

Model

OVL-II ER-Q

OVL-II SR-Q

OVL-II SER-Q

OVL-II ESR-Q

Description

OVL-II Series - Extended Reach

OVL-II Series - Standard Reach

OVL-II Series - Dual Installation

OVL-II Series - Dual Installation

INSTALLER

!

CAUTION:

Review these instructions before beginning installation. Be sure that installation conforms to all plumbing, electrical and other applicable codes.

!

WARNING:

When installation is complete, ensure these instructions are left in the plastic bag provided inside the installed unit for future reference.

!

WARNING:

Service to be performed by authorized service personnel only.

NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices to available water lines. This can, however, cause electrical feedback in the plumbing circuit, which results in an

“electrolysis” effect occurring in the fountain. This may result in water which has a metallic taste to it or has a noticeable increase in the metallic content of the water.

When inspecting plumbing circuit, remember the line may be grounded some distance from the installation, and may occur outside the building or area in which the unit is being installed.

This condition can be avoided (in most cases) by using recommended materials during installation. Any drain fittings provided by the installer should be made of plastic which will electronically isolate the fountain from the remainder of the building’s plumbing circuits.

97793C - 10/01

1

1/4" O.D. TUBE

WATER INLET

TO COOLER

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

3/8" O.D. UNPLATED

COPPER TUBE CONNECT

COLD WATER SUPPLY

Installation Package

BUILDING WATER INLET

The components for installation are packed in three separate boxes, regardless of the type of unit being installed. The boxes contain the following:

NOTE: WATER FLOW

DIRECTION

SERVICE STOP

(NOT FURNISHED)

Figure 5 – Water Supply Connections

Box No. 1: Wall Frame(s)

Box No. 2: Remote Chiller, SJ8-Q

Box No. 3: Fountain(s), Arm(s) and Panels

Additional materials, as noted in the Parts List, are also shipped in these boxes.

Parts List

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Part No.

26990C

26988C

55836C

55991C

51546C

45396C

100322740560

160270508640

45400C

101570540560

51575C

110346220550

101637451550

161637308640

45398C

45683C

45682C

100023340560

161570808550

61314C

50986C

27006C

27342C

27000C

27344C

Description

Bottom Cover – Standard Reach

Bottom Cover – Extended Reach

Push Arm Actuator

Push Arm Actuator – A.G.

Bubbler – S.S.

Bubbler – A.G.

Bubbler – EasyFlex™ (option)

Bubbler Gasket

Strainer Plate – S.S.

Strainer Plate – A.G.

Drain Gasket

Packing Ring

Drain Nut

Friction Ring

Drain Plug – S.S.

Drain Plug – A.G.

Drain Tube

Drain Tube

Waste Tube Gasket

Slip Nut

Regulator

Regulator Holder

Basin – S.S.

Basin – A.G.

Basin – Galaxy Gray Marblyte (option)

Basin – Golden Sand Marblyte (option)

Basin – Black Onyx Marblyte (option)

Basin Liner – S.S.

Basin Liner – A.G.

Basin Liner – Galaxy Gray Marblyte (option)

Basin Liner – Golden Sand Marblyte (option)

Basin Liner – Black Onyx Marblyte (option)

1

-

1

1

1

1

1

1

1

1

1

1

1

1

1

OVL-II

ER-Q

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Number Required

OVL-II

SR-Q

1

OVL-II

SER-Q

1

OVL-II

ESR-Q

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

1

2

2

2

2

2

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2

2

2

2

2

1

1

2

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2

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2

2

2

2

2

2

2

2

2

1

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

23

23

23

23

22

23

23

23

23

23

-

23

23

23

23

See

Fig.

23

23

20

20

23

23

-

-

-

-

23

23

22

23

23

-

-

97793C - 10/01

2

22

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25

26

27

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30

31

Item

18

19

20

21

32

33

34

35

36

37

N-S

N-S

N-S

N-S

70856C

70854C

50198C

51468C

22646C

22635C

22797C

27885C

22799C

27887C

Part No.

70861C

55840C

55839C

27002C

27338C

27004C

27340C

26992C

15005C

40045C

27008C

26958C

27889C

22795C

27891C

26833C

27893C

27026C

27895C

55996C

70870C

70745C

70852C

27089C

27090C

15008C

56092C

NOTE: S.S. means Stainless Steel

A.G. means Aztec Gold

N-S means not shown.

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

Parts List Continued

Description

OVL-II

ER-Q

OVL-II

SR-Q

OVL-II

SER-Q

Screw #10-24 x 2 1 1 2

Top Plate – Actuator

Bottom Plate – Actuator

Extended Reach Arm – S.S.

Extended Reach Arm – A.G.

Standard Reach Arm – S.S.

Standard Reach Arm – A.G.

Regulator Mounting Bracket

Nut – Retaining

Hex Nut – Unplated

Reaction Bracket

Screw #10-24 x 0.38 PHMS

Rod – Pivot

Bushing Snap

Bumper – Regulator Valve Assy

Regulator Arm Assembly

Arm – Regulator Adjustment

Upper Panel (OVL-II ER) – S.S.

Upper Panel (OVL-II ER) – A.G.

Upper Panel (OVL-II SR) – S.S.

Upper Panel (OVL-II SR) – A.G.

Upper Panel (OVL-II SER) – S.S.

Upper Panel (OVL-II SER) – A.G.

Upper Panel (OVL-II ESR) – S.S.

Upper Panel (OVL-II ESR) – A.G.

Lower Panel (OVL-II ER-Q/SR-Q) – S.S.

Lower Panel (OVL-II ER-Q/SR-Q) – A.G.

Lower Panel (OVL-II SER-Q/ESR-Q) – S.S.

Lower Panel (OVL-II SER-Q/ESR-Q) – A.G.

Strainer

Union – 3/8”

Union – 3/8 x 1/4”

Tee – 3/8”

Upper Panel Hanger Bracket

Upper Panel Hanger Bracket

Bubbler Nipple Assembly

Tubing – Poly (Cut To Length)

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-

1

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1

1

1

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1

1

-

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1

1

1

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1

1

1

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1

-

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1

-

1

1

2

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1

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1

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1

1

-

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-

-

-

2

2

2

2

2

1

2

2

2

2

OVL-II

ESR-Q

2

2

2

1

1

1

13, 23

13, 23

12, 23

12, 23

15, 23

15, 23

15, 23

15, 23

17, 18

17

17, 18

18

-

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-

-

21

13, 23

13, 23

13, 23

13, 23

21

21

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23

21

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21

See

Fig.

23

20

20

23

23

23

97793C - 10/01

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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

Models

OVL-II SER-Q – OVL-II ESR-Q

1. Cut a rectangular wall opening 37-1/2” (953 mm) W x

37-3/4” H (959 mm) and 4-1/2” (114 mm) above the floor line (see Figure 7). The dimensions are required to obtain proper rim and bubbler heights for compliance with ANSI standard A117.1.

2. Reinforce the wall opening on all sides to adequately support the water fountain. This reinforcement must support up to 150 lbs. static load and provide a means for securing the frame assembly in place.

NOTE: Building construction must allow for adequate air flow on both sides and top of remote chiller unit a minimum of 4” (102 mm) is required.

3. Install plumbing and electrical rough-ins. A junction box for a (3) wire, 10 amp branch circuit is provided on the inside of the chiller. (Standard 120 Volts, 60 Hz, and single phase.)

Figure 6 – OVL-II SER-Q Rough-In

4. Remove frames and related hardware from packaging. Release the two shelf rods by cutting cable ties. Attach the two frames together through the upright supports with (4) 5/16” x 3/4” (19 mm) long bolts and nuts (not provided). Tighten securely.

MAKE SURE FRAME CONFIGURATION MATCHES

THE COOLER TO BE INSTALLED

REVERSED CONFIGURATION:

HIGHER UNIT ON THE RIGHT

STANDARD CONFIGURATION:

HIGHER UNIT ON THE LEFT

Figure 7 – Rough-In Assembly

Dual-Station Mounting Frames

97793C - 10/01

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OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

5. Install the frame assembly squarely in wall opening with frame upright support edges flush with the finished wall face. Secure the frame to the wall through holes with (12) 5/16” bolts or screws (not provided). Tighten securely.

NOTE: Be sure that frame is squared in location. Do not use less than required screw quantity and size.

6. Attach the chiller shelf support rods to the right side of the frame uprights at the second set of holes counting from the bottom and to the shelf at the (2) side holes. Line up the other shelf holes with the frame bottom holes and fasten the assembly to the wall opening using appropriately sized screws or bolts and nuts (not provided).

Legend

Item

A

B

C

D

Description

3/8” O.D. Tube - Water Outlet Connection

3/8” O.D. Tube - Water Inlet Connection

1-1/4” O.D. Tube - Waste Tube - Not provided

Electrical Inlet on Chiller

Figure 8 – OVL-II SER-Q/OVL-II ESR-Q Rough-In Dimensions

5

97793C - 10/01

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

Models

OVL-II ER-Q – OVL-II SR-Q

1. Cut a rectangular wall opening 18-3/4”

(475 mm) W x 37-3/4” H (959 mm) and 4-1/2” (114 mm) above the floor line (see Figure 10). The dimensions are required to obtain proper rim and bubbler heights for compliance with ANSI standard A117.1.

2. Reinforce the wall opening on all sides to adequately support the water fountain. This reinforcement must support up to 150 lbs. static load and provide a means for securing the frame assembly in place.

NOTE: Building construction must allow for adequate air flow on both sides and top of remote chiller unit. Minimum of 4” (102 mm) is required.

3. Install plumbing and electrical rough-ins. A junction box for a (3) wire, 10 amp branch circuit is provided on the inside of the chiller. (Standard 120 Volts, 60 Hz, and single phase.)

Figure 9 – OVL-II ER-Q/OVL-II SR-Q Rough-In

4. Remove frame and related hardware from packaging. Release the two shelf rods by cutting cable ties.

97793C - 10/01

Figure 10 – Rough-In Assembly

Single-Station Mounting Frames

6

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

5. Install the frame squarely in wall opening with frame upright edges flush with the finished wall surface.

Place shelf inside frame and line up the (2) holes on each. Insert loose ends of rods into holes on sides of shelf panel. Using appropriately sized screws or bolts

(not provided), fasten the shelf and frame to the bottom of wall opening. Secure the frame sides and top to the wall opening using (10) 5/16” bolts or screws (not provided).

NOTE: Be sure that frame is squared in location. Do not use less than the required screw quantity and size.

MODEL OVL-ER MODEL OVL-SR

Legend

Item Description

A 3/8” O.D. Tube - Water Outlet Connection

B 3/8” O.D. Tube - Water Inlet Connection

C 1-1/4” O.D. Tube - Waste Tube - Not provided

D Electrical Inlet on Chiller

Figure 11 – OVL-II ER-Q/SR-Q Rough-In Dimensions

7

97793C - 10/01

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

REQUIRED TOOLS AND MATERIALS

These tables show special tools and/or additional materials (not provided) which are necessary to complete installation of these units:

5. Install fountain: Remove access cover plate on

underside of fountains and SAVE the screws. Mount

the fountains to the upper panel and frame with

(4) 5/16” x 3/4” (19mm) long bolts and nuts provided.

Tighten securely.

Special Tools

Item Description Quantity

NONE

Item

1

2

Additional Materials

Description

Unplated copper inlet pipe

Service St op

Quantity

OVL-II ER-Q/SR-Q/SER-Q/ESR-Q INSTALLATION

1. Assemble and place frame in wall as shown on preceding pages.

2. Install chiller: Remove front panel of chiller. Remove and discard cardboard inner pack from between compressor and side panel. Slide chiller onto the shelf and position it to the left within the guides on the shelf.

NOTE: Building construction must allow for adequate air flow on both sides, top and back of chiller. A minimum of 4” (102mm) on both sides and top is required. See chiller installation for additional instructions.

Figure 13 – Upper Panel Installation

Note: With OVL-II SER-Q or OVL-II ESR-Q models, the

standard reach fountain must be mounted at the

upper position on panel.

Figure 12 – Chiller Installation

3. Make water supply connections: Attach an unplated copper water inlet line and a service stop (not provided) to the chiller. Inlet port is marked on the chiller (3/8” O.D. copper tube). Bend the copper tube

(provided) at an appropriate length from the chiller to opening in frame. Install a 3/8” O.D. tube tee fitting

(provided) on the marked chiller outlet port. Turn on the water supply and flush the line thoroughly.

4. Hang the upper panel on the mounting frame

hanger: Align holes in the panel with the holes in the mounting frame. Be sure that panel is engaged with hanger at top of frame before releasing it.

97793C - 10/01

8

Figure 14 – Fountain Installation

6. Remove elbow from end of p-trap and attach it to drain tube. Re-attach elbow to p-trap and cut waste tube to required length using plumbing hardware and trap as a guide.

7. Make connection between remote chiller outlet tube

and fountain strainer. Insert the water inlet line into inlet side of strainer by pushing it in until it reaches a positive stop, approximately 3/4” (19mm). Turn on water supply and check for leaks.

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

!

CAUTION:

DO NOT SOLDER tubes into the strainer as damage to o-rings may result.

8. These products are designed to operate on 20-105

PSIG supply line pressure. If inlet pressure is above

105 PSIG, a pressure regulator must be installed in the supply line.

!

CAUTION:

Any damage caused by connecting these products to a supply line with pressure lower than 20 PSIG or higher than 105 PSIG IS NOT covered under warranty.

9. Make electrical connections to the chiller. See chiller instructions.

10. Check stream height from bubbler. Stream height is factory set at 45-50 PSI. If supply pressure varies greatly from this, remove items 2, 19, and 20 (push arm and the bottom and the top actuator plates –

Figure 20) by removing the screws holding assembly together and adjust the screw on the regulator (Item

26 – Figure 21). Clockwise adjustment will raise stream height and counterclockwise movement will lower stream height. For best adjustment, stream height should be approximately 1-1/2” (38mm) above the bubbler guard. (See Figure 16).

11. Mount lower panel. Loosen the two (2) #10-24 x 5/8”

(16mm) screws at frame bottom lip. Slide upper tongue of lower panel under lower edge of already installed upper panel. Tighten previously loosened screws securely.

12. Replace bottom access panel to fountain basin

using screws provided. Tighten securely.

Figure 16 – Stream Height

TO BUBBLER

35

CHILLER

OUTLET

34

36

CHILLER

INLET

Figure 17 – OVL-II ER-Q/SR-Q Tube Routing

TO BUBBLER

TO BUBBLER

34

37

CHILLER

OUTLET

36

CHILLER

INLET

Figure 15 – Lower Panel Installation

9

Figure 18 – OVL-II SER-Q/ESR-Q Tube Routing

97793C - 10/01

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

TROUBLESHOOTING & MAINTENANCE

Orifice Assembly: Mineral deposits on orifice can cause water flow to spurt or not regulate. Mineral deposits may be removed from the orifice by poking with a small round file not over 1/8” diameter, or using a small diameter wire.

!

CAUTION:

DO NOT file or cut orifice material.

Stream Regulator: If orifice is clean, regulate flow as in

Step 10 of the installation instructions. If replacement is necessary, see parts list for correct regulator part number.

!

CAUTION:

Cleaning of Aztec Gold Models

requires special care. Outer surfaces must be cleaned with mild detergent or a mixture of vinegar and water only, rinsed and wiped dry. Abrasive and acidic cleaners may eventually damage the Aztec Gold finish.

Actuation of Quick Connect Water Fittings: Cooler is provided with lead-free connectors which utilize an o-ring water seal. To remove tubing from the fitting, relieve water pressure, push in on the gray collar while pulling on the tubing. (See Figure 19) To insert tubing, push tube straight into fitting until it reaches a positive stop (approximately 3/4”).

SIMPLY PUSH IN

TUBE TO ATTACH

TUBE IS

SECURED

IN POSITION

PUSH IN COLLET

TO RELEASE TUBE

Figure 20 – Push Arm Mechanism

28

PUSHING TUBE IN BEFORE

PULLING IT OUT HELPS TO

RELEASE TUBE

Figure 19 – Quick Connect Fittings

Figure 21 – Regulator Mounting Mechanism

97793C - 10/01

10

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

23 24 15

16

14

REGULATOR MOUNTING BRACKET

Figure 22 – Regulator Assembly

3, 4

See Fig. 22

32

21

See Fig. 20

17

6

5

18

10

7

9

8

13

12

1

See Fig. 21

8

11

Figure 23 – Fountain Assembly - Side View

97793C - 10/01

11

OVLERQ*C OVLSRQ*C OVLESRQ*F OVLSERQ*F

2222 CAMDEN COURT

OAK BROOK, IL 60523

630.574.3500

PRINTED IN U.S.A.

97793C - 10/01

FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620

12

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