ALUMINUM LOADING RAMP

1200 LBS. CAPACITY

94057

ASSEMBLY & OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

®

.

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SaVe THiS manual.

Copyright © 2005 by Harbor Freight Tools ® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

T HANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the owner’s record below:

Model______________ Serial No._____________ Purchase Date_______________

SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly.

The Aluminum Loading Ramp can convert into a single load ramp or two single load ramps by removing the hinges.

Construction:

Overall Dimensions:

Technical Specifications

Extruded Aluminum ridged platform and side railings

72” L x 30-1/4” W x 2-13/16” H

Angle Approach:

Approach Length:

15-18 degree upward

2-3/4”

Hinge Dimensions:

Bolt Length:

Hardness:

3-7/8” L x 3-1/8” W x 5/8” H x 3/32” Thick

4-3/8” x 5/16” Diameter

8.8 metric or Grade SAE 5

Chain (QTY = 2): 37” with 1-1/8” links, 0.155” OD. with “S” type hooks

Maximum Weight Capacity: Rated at 1200 Lbs. (combined ramps, evenly distributed)

Net Weight: 34-1/2 Lbs.

Safety Warnings and Precautions

WARNING: When using product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this product!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Keep work area well lighted.

3. Store idle equipment. When not in use, the Ramp must be stored in a safe and clean location.

Always lock up products and keep out of reach of children.

4. Use the right product for the job. There are certain applications for which the Loading

Ramp was designed. Do not modify the Loading Ramp and do not use the Loading Ramp for a purpose for which it was not intended.

5. Check for damaged parts. Before using any product, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.

Check for any broken or damaged parts and any other conditions that may affect its operation.

Replace or repair damaged or worn parts immediately. Note: Dents or other imperfections in the Aluminum Ramp may lead to a weakening of the structural strength of this product; do not use this ramp if this type of damage is noted.

6. Replacement parts and accessories. When servicing, use only identical replacement parts.

Use of any other parts will void the warranty.

SKU 94057 For technical questions, please call 1-800-444-3353.

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7. Do not operate product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the product.

8.

Use eye protection. Always wear ANSI approved impact safety goggles during assembly.

9. Do not exceed the product’s maximum load capacity of 1200 Lbs (combined ramps).

10. Make proper ground contact. Only use on a flat, solid, dry surface capable of supporting the Aluminum Ramp and its maximum capacity load of 1200 Lbs. (combined ramps).

Make certain that the tongue edge fully contacts the tailgate of the vehicle and that both safety chains are secured in place.

11. Support the Ramp. Make certain that the Ramp Safety Chains are attached to the vehicle before placing a load on the Ramp.

12. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts.

Non-Skid footwear is recommended when assembling and when using the Loading Ramp.

Wear restrictive hair covering to contain long hair.

13. Do not force this product. Do not use inappropriate attachments in an attempt to exceed the ramp’s capacity.

14. Keep children away. Children must never be allowed in the work area.

15. Keep the Ramp clean. Prior to each use, clean dirt, oil, or any debris off the ramp.

16. Make certain that no persons or pets are under the Ramp or vehicle during loading.

17.

Be aware of dynamic loading! If a weight drops onto or bounces on the Loading Ramp, it will create, for a brief instant, an excess load, which may result in damage to the Ramp, the vehicle and/or may result in personal injury.

18. Contact between the tongue of the Ramp and the tailgate of the vehicle, may result in damage to the vehicle’s body finish.

19. Tailgate must be able to support the Loading Ramp and any vehicle or object loaded into the vehicle.

20. Never attempt to drive one side of a four wheel vehicle up the ramp in order to use the

Ramp as a vehicle lifting device.

Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Unpacking

When unpacking your Aluminum Loading Ramp, make certain that all parts on page 6 of this manual are included. If any parts are missing or broken, please call HARBOR FREIGHT TOOLS at

1-800-444-3353.

SKU 94057 For technical questions, please call 1-800-444-3353.

Page 3

Operation

Your Aluminum Loading Ramp comes completely assembled. It is important that you read the entire manual to become familiar with the product BEFORE you use the Loading Ramp.

1.

Warning:

Warning:

Warning:

Warning:

All persons not involved in the loading process must stand clear of the

Loading Ramp. ESPECIALLY KEEP CHILDREN AWAY. At least one assistant is required to safely use this ramp.

Never exceed the 1200 Lb. maximum capacity (combined Ramps). Load the vehicle slowly. Do not drive a load onto the vehicle.

Make certain the vehicle you are attaching the Loading Ramp to has its engine off, its transmission in gear or park, and its emergency brake engaged.

Before attempting to use this product, make sure the Ramp is completely open and both sides are laying flat on the tailgate and that the Safety Chains and hooks are correctly in place.

Note: Walking up or down the Ramp is not recommended. If you must walk on the Ramp, read and adhere to all safety warnings and instructions provided in this instruction manual.

Make certain that the tailgate the Ramp will sit on is dry and clean. Set the tongue of the

Ramp on the tailgate. The tailgate must be strong enough to support the Loading Ramp and any weight placed onto the Loading Ramp. Stretch the Chain (1) on each side of the Ramp up into the inside of the truck bed. Attach both Chains (1) to a secure location on the truck bed. Truck beds will usually have built in hooks or grommets for securing the Chain. The

Chains (1) should be taut so that the Ramp’s tongue can not slip off of the tailgate-see

Figure 1.

2. Very slowly, push the vehicle that you wish to load up onto the Loading Ramp. Get help from your assistant(s). Never sit on a vehicle while the vehicle is being moved up or down the ramp.

Caution: If walking up or down the ramp, be extremely careful of your footing.

Only walk on the innermost vertical beams. Never attempt to walk on the outside edge of the Ramp.

Figure 1

Chains (1)

Truck Bed

Secure Chains (1) to hooks in vehicle

Aluminum Loading

Ramp

Set Loading Ramp tongue securely on vehicle tailgate

Be extremely careful not to get your feet or fingers caught between the Left-Ramp (5) and Right-Ramp (6).

SKU 94057 For technical questions, please call 1-800-444-3353.

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3.

4.

Make sure no persons or pets are near or under the Ramp or vehicle. Have an assistant monitor the Ramp tongue to make sure that no slippage occurs on the tailgate as you slowly move the vehicle into the truck bed.

When you are finished using the Loading Ramp, remove the Chain hooks from the truck bed and carefully lift the Loading Ramp away from the truck bed.

Warning:

5.

Contact between the tongue of the Loading Ramp and the tailgate of the vehicle, may result in damage to the vehicle’s body finish.

After use, the Loading Ramp can be folded up. Make certain to lock the latches to secure the two parts of the Ramp together. Wrap the safety chains around the ramp to secure them. - see Figure 2.

Figure 3

Figure 2

Bolt (9)

Latch Latch

Hinge (8)

Nut (10)

1.

Converting the Aluminum Loading Ramp into Two Single Ramps

To create two single ramps, separate the Left-Ramp (5) from the Right-Ramp (6).

Remove each of the three Bolts (9) and Nuts (10) from the Hinges (8) located in the center of the Ramp-see Figure 3. After removing the Bolts (9) and Nuts (10), you will have two single ramps.

2. To assemble the Loading Ramp back into one single Loading Ramp, set the Left-Ramp (5) and Right-Ramp (6) together with the holes in the Hinges (8) aligned as in Figure 3. Insert a Bolt (9) through each Hinge (8) and thread on Nut (10).

Note: When using as two single ramps, each single ramp Maximum weight capacity is

600 Lbs.

1.

2.

Maintenance

Clean the Ramp after each use. Make certain any dirt, debris, oil or grease are cleaned off the Ramp.

Check the Ramp, Chain Rungs, and hinges for cracks, signs of stress, deformation, or breakage. Do not use the Ramp if any faults are discovered. Take the Ramp to an authorized service technician if repairs are required.

3. Before each use, check each hinge Bolt (9) and Nut (10) for tightness.

SKU 94057 For technical questions, please call 1-800-444-3353.

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Part # Description

1 Chain

2

3

Bolt M6 x 40

Nut M6

4

5

Bolt M6 x 25

Left-Ramp

Quantity Part # Description

2 6 Right-Ramp

2

4

2

1

Parts List

8

9

10

Hinge

Bolt

Nut

3

3

3

Quantity

1

Note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL

ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO

THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO

REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL

REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE

BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT

OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts/Assembly Diagram

SKU 94057 For technical questions, please call 1-800-444-3353.

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