Husqvarna EZ4824 BF User's Manual

Operator Manual
EZ4824 BF / 966582401
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English
In order to implement improvements, specifications and designs can be altered without prior
notification.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modifications to the unit may cause unsafe operations or damage the unit.
©2009 HTC. All rights reserved.
Beatrice, NE. Printed in U.S.A.
Contents
INTRODUCTION................................................................ 5
Driving and Transport on Public Roads....................... 5
Towing.......................................................................... 5
Operating..................................................................... 5
Good Service............................................................... 6
Symbols and Decals................................................... 7
Safety.............................................................................. 9
Safety Instructions....................................................... 9
Personal Safety Equipment....................................... 11
Slope Operation......................................................... 11
Safe Handling of Gasoline......................................... 13
General Maintenance................................................ 14
Transport.................................................................... 16
Controls...................................................................... 17
Control Locations....................................................... 17
Steering Control Levers............................................. 18
Parking Brake............................................................ 19
Throttle Control.......................................................... 19
Blade Switch.............................................................. 19
Ignition Switch........................................................... 20
Choke Control............................................................ 20
Fuses......................................................................... 20
Fuel Tank.................................................................... 21
Fuel Shut Off Valve.................................................... 22
Cutting Height Adjuster............................................. 22
Seat Adjustment Lever.............................................. 23
Hour Meter................................................................. 23
Tracking Knob........................................................... 23
Operation..................................................................... 24
Training...................................................................... 24
Steering..................................................................... 24
Before Starting........................................................... 25
Starting the Engine.................................................... 25
Weak Battery............................................................. 28
Jumper Cables................................................ 28
Running..................................................................... 29
Operating On Hills..................................................... 30
Mowing Tips.............................................................. 31
Stopping the Engine.................................................. 32
Manual Transport....................................................... 33
ZT-2800 Bypass Linkages............................... 33
Maintenance................................................................ 34
Maintenance Schedule.............................................. 34
Battery....................................................................... 36
Safety System............................................................ 37
Tire Pressures............................................................ 38
Parking Brake............................................................ 38
V-belts........................................................................ 39
Deck Belt Removal.......................................... 39
Pump Belt.................................................................. 40
Cutting Blades........................................................... 41
Blade replacement.......................................... 41
Adjusting the Mower Deck........................................ 42
Leveling deck.................................................. 42
Anti-scalp rollers.............................................. 43
Cleaning.................................................................... 44
Caster Wheels........................................................... 44
Hardware................................................................... 44
LUBRICATION.................................................................. 45
Front Wheel Mount..................................................... 46
Front Wheel Bearings................................................ 46
Deck Spindle............................................................. 46
Deck Outer Spindle................................................... 46
Transaxle Fluid Change............................................. 47
Purging Procedures......................................... 48
TROUBLESHOOTING...................................................... 49
STORAGE........................................................................ 51
Winter Storage........................................................... 51
Service....................................................................... 51
schematics................................................................... 52
TECHNICAL DATA........................................................... 53
Accessories............................................................... 55
Torque Specifications................................................ 55
CONFORMITY CERTIFICATES......................................... 56
SERVICE JOURNAL......................................................... 57
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the influence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
INTRODUCTION
Congratulations
Towing
Thank you for purchasing a Husqvarna ride-on
mower. This machine is built for superior efficiency
to rapidly mow primarily large areas. A control panel
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance) by all who operate this machine is
important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The final chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-knifing. Travel slowly and allow extra distance to
stop.
Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.
Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products
require that specifications and design are subject to
change without notice.
Driving and Transport on Public Roads
Check applicable road traffic regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be
potentially dangerous if used improperly. Safety
requires good judgement, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are also
knowledgeable about the safety instructions. Use only
approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and traffic
regulations must be followed without fail.
Unauthorized modifications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
5
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world
and only in specialized retail stores with complete
service. This ensures that you as a customer receive
only the best support and service. Before the product
is delivered, the machine has, for example, been
inspected and adjusted by your retailer. See the
certificate in the Service Journal in this operator’s
manual.
This manual belongs to the machine with the
manufacturing number:
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
Engine
Transmission
Manufacturing Number
The machine’s manufacturing number can be found on
the printed plate affixed to the engine compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare
parts.
The wheel motors and hydrostatic pumps have a
barcode decal affixed at the rear.
©2010 HTC. All rights reserved.
Beatrice, NE. Printed in U.S.A.
6
symbols and decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx. xx
xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should
neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect
to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
Reverse
NeutralFast
Warning!
Parking Brake
CE conformity
marking. Only for
European market
Battery acid is corrosive, explosive and flammable
Use protective glasses
Slow
ChokeFuel
Warning! Rotating blades, keep away from the
discharge deck
Do not touch parts
Do not stand here
Use protective gloves
Noise emissions to the
surroundings in accordance with
the European Union’s directive.
The machine’s emission is stated
in the chapter TECHNICAL DATA
and on the decals.
Only machines for European
market
7
symbols and decals
Read
Operator’s
Manual
Shut off engine and
remove key before
performing any
maintenance or repair work
Whole body
Severing of fingers
exposure to
and toes
thrown objects
Moving sharp blades under cover
8
Keep a safe
distance from
the machine
Use on slopes
no greater
than 10°
No passengers
Do not open or remove safety
shields while
engine is running
Careful backing up,
watch for other
people
Careful going
forward, watch for
other people
SAFETY
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns
your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
General Operation
• Read, understand, and follow all instructions on
the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or
under the machine. Keep clear of the discharge
opening at all times.
• Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blades.
• Be sure the area is clear of bystanders before
operating. Stop machine if anyone enters the
area.
• Never carry passengers. The machine is only
intended for use by one person.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward
the operator. Stop the blades when crossing
gravel surfaces.
• Do not operate machine without the entire grass
catcher, discharge guard, or other safety devices
in place and working
• Slow down before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging the
discharge guard.
• Operate machine only in daylight or good artificial
light.
8011-512
Read the operator’s manual before starting the machine
8011-513
Clear the area of objects before mowing
9
SAFETY
•
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•
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•
•
•
10
Do not operate the machine while under the
influence of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the
machine into a trailer or truck.
Always wear eye protection when operating
machine.
Data indicates that operators age 60 years and
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for
wheel weights or counterweights.
Anyone who operates this machine must first read
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other
debris buildup which can touch the hot exhaust
or engine parts and burn. Do not allow the mower
deck to plow leaves or other debris, causing
buildup to occur.
Clean any oil or fuel spillage before operating or
storing the machine.
Allow machine to cool before storage.
8011-520
Never take passengers
WARNING!
WARNING!
This mower is equipped with an
internal combustion engine and
should not be used on or near any
unimproved forested, bush covered
or grassy lands unless the engine's
system is equipped with a spark
arrester meeting applicable local or
state laws (if any). If a spark arrester
is used, it should be maintained
in effective working order by the
operator.
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects, or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
SAFETY
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer for help in
choosing the right equipment.
•
•
•
•
•
•
•
Make sure that you have first aid equipment close
at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots, preferably
with steel toe caps.
Always wear approved protective glasses or a full
visor when assembling or driving.
Always wear gloves when handling the blades.
Never wear loose clothing that can get caught in
moving parts.
Use ear protectors to avoid damage to hearing.
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it.
• Mow up and down slopes (10 degrees maximum),
not across.
• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not
have to stop while on the slope.
• Do not mow on wet grass. Tires may lose traction.
• Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
• Keep movement on the slopes slow and gradual.
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
• Use extra care while operating machine with
grass catchers or other attachments; they can
affect the stability of the machine.
• Do not use on steep slopes.
• Do not try to stabilize the machine by putting a
foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across any slopes.
11
SAFETY
Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you last
saw them.
• Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down
for small children.
• Never carry children, even with the blades shut
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may block
your view of a child.
8011-519
Be extra cautious when driving on slopes
8011-517
Never allow children to operate the machine
8011-518
Keep children away from work area
12
SAFETY
WARNING!
The engine must not be started when the driver’s floor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool at least two (2)
minutes before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as on a water heater or other appliance.
• Before you begin refueling, minimize the risk of
static electricity by touching a metal surface.
• Never fill containers inside a vehicle or on a truck
or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when filling.
• Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfill fuel tank. Replace gas cap and
tighten securely.
• Do not start the engine near spilled fuel.
• Never use gasoline as a cleaning agent.
• If leaks arise in fuel system, engine must not be
started until problem has been resolved.
• Check the fuel level before each use and leave
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overflow.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
13
SAFETY
General Maintenance
•
•
•
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•
•
•
•
•
•
•
•
•
•
•
•
•
14
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Never tamper with safety devices. Check their
proper operation regularly.
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the
engine running.
Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and
service as required.
Maintain or replace safety and instruction labels,
as necessary.
Do not modify safety equipment. Check regularly
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and
avoid running the engine with overly high engine
speeds. If you run the engine too fast, you risk
damaging the machine components.
Be very careful when handling battery acid. Acid
on skin can cause serious corrosive burns. If you
spill battery acid on your skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a
doctor immediately.
Be careful when servicing the battery. Explosive
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open flames or sparks.
The battery can explode and cause serious injury/
damage.
Ensure that nuts and bolts, especially the
fastening bolts for the blade attachments,
are properly tightened, torqued and that the
equipment is in good condition.
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
SAFETY
Sparking can occur when working with the battery
and the heavy cables of the starter circuit. This can
cause battery explosion, fire or eye injury. Sparking
in this circuit can not occur after the chassis cable
(normally negative, black) is removed from the battery.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
•
•
•
•
•
Use protective goggles.
Ensure that the fuel filler cap is mounted tightly
and no flammable substances are stored in an
open vessel.
Never work with the starter circuit if there is spilled
fuel.
Disconnect the chassis negative cable from the
battery first and reconnect it last.
Do not make a bridge short circuit across the
starter relay to run the starter.
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
8009-728
•
•
•
•
•
•
Never use the machine indoors or in spaces
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.
Stop and inspect the equipment if you run over or
into anything. If necessary, make repairs before
starting.
The machine is tested and approved only with the
equipment originally provided or recommended
by the manufacturer. Only use approved repair
parts for the machine.
Check the parking brake’s functionality regularly.
Adjust and service as necessary.
The mulch blades should only be used in familiar
areas when higher quality mowing is desired.
Regularly clean deck and underside of deck,
avoid spraying engine and electrical components
with water.
Risk of sparking
8011-514
Regularly clean deck
15
SAFETY
Transport
•
•
•
•
•
•
16
The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine.
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.
Do not operate this machine on public roadways.
Check and abide by local traffic regulations
before transporting the machine on any road.
Do not tow this machine, it may cause damage to
the drive system.
Load the unit onto truck or trailer by driving up
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.
WARNING!
Escaping hydraulic oil under
pressure can have sufficient force
to penetrate the skin, causing
serious injury. If injured by escaping
fluid, see a doctor at once. Serious
infection or reaction can develop
if proper medical treatment is not
administered immediately.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
CONTROLS
This operator’s manual describes the Husqvarna Zero
Turn Rider. The rider is fitted with a Briggs & Stratton
four-stroke overhead valve engine.
Transmission from the engine is made via a belt-
driven hydraulic pumps. Using the left and right
steering controls, the flow is regulated and thereby the
direction and speed.
Control Locations
2
13
7
1
9
11
8
1.
2.
3.
4.
5.
6.
7.
4
5
3
Steering control levers
Parking brake
Throttle control
Blade switch
Ignition switch
Choke control
Fuses
6
12
10
8. Fuel tank cap
9. Fuel shut off valve
10. Deck lift
11. Seat adjustment lever
12. Hour meter
13. Tracking adjustment
17
CONTROLS
Steering Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced and
the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position. If the left
steering control is pulled backward, the machine turns
to the left. Use extra care when using this maneuver.
If the steering controls are in uneven positions when
standing still or do not fit in the slots for moving the
controls outward, they can be adjusted.
8058-022
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever, right side
18
8011-7912a
CONTROLS
Parking Brake
IMPORTANT INFORMATION
The machine must stand absolutely still when
applying the parking brake. Always set the
parking brake before dismounting. Release the
parking brake before moving the mower.
The parking brake is found on the left of the machine.
Push button and pull the lever backward to activate
the brake and push button and push forward to
release it.
8058-020
Parking brake released
Throttle Control
The throttle control regulates the engine speed and
thereby the rate of rotation of the blades, assuming
the blade switch is pulled out, see Blade Switch
below.
In order to increase or decrease the engine speed,
the control is moved forward or back respectively.
Avoid idling the engine for long periods, as there is a
risk of fouling the spark plugs.
USE FULL THROTTLE WHEN MOWING, for best
mower performance and battery charging.
8052-001
Throttle control
Blade Switch
In order to engage the mower deck, pull the knob out;
the mower blades are disengaged when the knob is
depressed.
8052-001
Blade switch
19
CONTROLS
Ignition Switch
The ignition key is placed on the control panel and is
used to start and stop the engine.
8052-001
Ignition switch
Choke Control
The choke control is used for cold starts in order to
provide the engine with a richer fuel mixture.
For cold starts the control should be pulled out.
8052-001
Choke control
Fuses
Fuses are located under the seat of the machine. They
are accessed by tilting the seat forward. They are flat
pin fuses of the same type used in automobiles.
There are two fuses with ratings and functions:
20 Amp Primary fuse
7.5 Amp Mower deck coupling
8011-420
Fuses
20
CONTROLS
Fuel Tank
Read the safety instructions before refueling. The
machine has one fuel tank, just behind the seat. The
tank capacity is 4 gallons (15.1 liters).
Regularly check the gas cap gasket for damage and
keep the cap properly tightened.
The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See also
Technical Data concerning ethanol fuel. Methanol fuel
is not allowed. Do not use E85 alcohol based fuel.
Damage to engine and components may occur.
WARNING!
Gasoline is highly flammable.
Observe caution and fill the tank
outdoors (see the safety instruction).
WARNING!
The engine and the exhaust system,
become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
WARNING!
Fill to bottom of filler neck. Do not
overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use
gasoline near an open flame.
8058-021
Fuel tank
IMPORTANT INFORMATION
Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol) can
attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaners in the fuel tank or permanent damage
may occur.
When operating in temperatures below 32° F. (0° C.),
use fresh, clean winter grade gasoline to insure good
cold weather starting.
21
CONTROLS
Fuel Shut Off Valve
The fuel shut off valve is located at the left rear of the
seat. The valve is off when the handle tab is turned
perpendicular to the fuel line.
8011-419
Fuel shut off valve in the CLOSED position
Cutting Height Adjuster
The deck cutting height is obtained by pressing the
button and moving the lever forward to the correct
cutting height on the cutting plate. The cutting height
range is from 1½" (38mm) to 4" (102mm) in ½ (13mm)
increments. The heights are measured from the
ground up to the blade tip with the engine not running.
IMPORTANT INFORMATION
In order to obtain an even cutting height, it is
important that the air pressure in all tires is 15
psi / 103 kPa / 1 bar.
8058-019
The mower deck’s lifting lever
IMPORTANT INFORMATION
Always raise the deck to the highest position
for transport.
22
CONTROLS
Seat Adjustment Lever
The seat can be adjusted lengthways. When making
adjustments, the lever under the right front side of the
seat is pulled to the side, after which the seat can be
moved backward or forward.
8058-034
Lengthways adjustment
Hour Meter
The hour meter displays the total operating time.
It will flash CHG OIL (Change Oil) at 50 hour intervals.
The flash duration is one hour before and one hour
after the interval. The CHG OIL icon will come on
and shut off automatically. The hour meter cannot be
manually reset.
8052-001
Hour meter
Tracking Knob
If the mower is not tracking straight, check the
air pressure in both rear tires. Recommended air
pressure is 15 psi (103 kPa / 1 bar) for all tires.
Tracking must be checked on a flat and level concrete
or blacktop surface.
Rotating the tracking knob allows fine tuning
adjustments so the machine tracks straight with the
steering control levers in the full forward position.
Rotate the knob clockwise (as viewed from the
operation position) to increase the speed on the left
lever. Rotate counterclockwise to decrease speed.
8058-020
Tracking knob
23
OPERATION
Read Safety Instructions section and following
pages, if you are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than
typical riding mowers due to their unique steering
capabilities.
We suggest that this section be reviewed in its entirety
prior to attempting to move the mower under its own
power. Additionally, we suggest when first operating
the mower, use a reduced throttle speed and reduced
ground speed by NOT moving control levers to the
furthest forward or reverse positions during initial
operation, or until operator becomes comfortable
with controls. We also suggest first time users, or new
users to Zero Turn mowers to become familiar with
the mower’s movement on a hard surface, such as
concrete or blacktop PRIOR to attempting to operate
on turf. Until operator becomes comfortable with
mower controls and zero turning capability, they may
damage turf due to overly aggressive maneuvers.
IMPORTANT INFORMATION
When control levers are in the reverse position
they return to neutral when released. This may
cause the mower to suddenly stop.
Steering
To move forward and backward
The direction and speed of the mower’s movements
is effected by the movement of the control lever(s)
on each side of mower. The left control lever controls
the left wheel. The right control lever controls the right
wheel.
First time users should push mower (see Manual
Transport in the Operation section) to an open, flat
area, without other people or vehicles/obstacles
nearby. In order to move unit under its own power,
the operator must be in the seat, start engine (see
Before Starting in Operation section), adjust engine
speed to idle, disengage parking brake, do not
engage blades at this time, rotate control levers
inward. As long as the control levers have not been
moved forward or backwards, mower will not move.
Slowly move both control levers forward slightly. This
will allow mower to start moving forward in a straight
line. Pull back on control levers to the neutral position
and mower should stop moving. Pull back slightly on
control levers, this will allow mower to start moving
backwards. Push forward on control levers to the
neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever
back towards the neutral position while maintaining
the position of the left lever, this will slow the rotation
of the right wheel and cause the machine to turn in
that direction.
To turn to the left
While moving in a forward direction pull the left lever
back towards the neutral position while maintaining
the position of the right lever, this will slow the rotation
of the left wheel and cause the machine to turn in that
direction.
To zero turn
While moving in a forward direction, first pull both
control levers back until the mower stops or slows
dramatically.
Then by alternating one lever slightly to the forward
position and the other in the reverse position.
24
OPERATION
Before Starting
•
Read the sections Safety Instructions and
Controls before starting the machine.
• Perform the daily maintenance before starting
(see Maintenance Schedule in the Maintenance
section).
• Check that there is sufficient fuel in the fuel tank.
• Adjust the seat to the desired position.
The following conditions must be fulfilled before the
engine can be started:
• The blade switch for engaging the mower blades
must be depressed.
• The parking brake must be on.
• Both steering controls must be in the locked
(outer) neutral position.
Starting the Engine
•
•
•
8058-019
Set mower deck to transport position
Sit on the seat.
Raise the mower deck by pushing the release
button on the top of the lifting lever. Pull the lifting
lever backward to the locked position (transport)
position.
Activate the parking brake by pushing the release
button in and pulling the lever fully upwards.
8058-020
Pull parking brake upwards to activate.
Disengage the mower blades by pressing the blade
switch downwards.
8052-001
Depress blade switch
25
OPERATION
Move the steering controls outward to the locked
(outer) neutral position.
8061-026
Place controls in neutral position
Move the throttle to the middle position.
8052-001
Set the throttle
If the engine is cold, the choke control should be
pulled up.
8052-001
26
Set the choke control
OPERATION
Press in and turn the ignition key to the start position.
8050-780
Turn to the start position
When the engine starts, immediately release the
ignition key back to the run position.
IMPORTANT INFORMATION
Do not run the starter for more than 5 seconds
each time. If the engine does not start, wait
approximately 10 seconds before retrying.
8050-781
Return to run position
Set the desired engine speed with the throttle. Allow
the engine to run at a moderate speed, “half throttle”
for 3-5 minutes before loading it too heavily. USE
FULL THROTTLE WHEN MOWING (no choke).
WARNING!
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
8056-001
Set the engine speed
27
OPERATION
Weak Battery
WARNING!
Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from
batteries. Always wear eye protection
when around batteries.
IMPORTANT INFORMATION
Your mower is equipped with a 12-volt
negative grounded system. The other vehicle
must also be a 12-volt negative grounded
system. Do not use your mower to start other
vehicles.
If your battery is too weak to start the engine, it should
be recharged. (See Battery in the Maintenance
section.)
If “jumper cables” are used for emergency starting,
follow this procedure:
Jumper Cables
• Connect each end of the RED cable to the
POSITIVE (+) terminal on each battery, taking care
not to short against chassis.
• Connect one end of the BLACK cable to the
NEGATIVE (-) terminal of the fully charged battery.
• Connect the other end of the BLACK cable to a
good CHASSIS GROUND on the mower with the
discharged battery, away from the fuel tank and
battery.
To remove cables, reverse order
• Remove BLACK cable first from chassis and then
from the fully charged battery.
• Remove RED cable last from both batteries.
28
8011-642
Jumper cable connection
OPERATION
Running
1. Release the parking brake by pushing the button
and moving the lever downward.
NOTE: The mower is equipped with an operator
presence system. When the engine is running,
any attempt by the operator to leave the seat
without first setting the parking brake will shut off
the engine.
2. Move the steering controls to the neutral position
(N).
8058-020
Parking brake released
3. Set retaining pin into selected cutting height and
secure the opposite side with a cotter hairpin.
WARNING!
Ensure that no one is near mower
when engaging blade switch.
Make sure the work area is free from
objects that could be thrown by the
rotating blades.
8058-024
Secure selected cutting height
4. Push the release button on the cutting height lever
and move lever to the pin, release the button.
5. Set the cutting height with the cutting height
adjustment lever.
8058-019
Mower deck lifting lever
29
OPERATION
6. Engage the mower deck by pulling out the blade
switch.
7. Move throttle control to full throttle.
The machine’s speed and direction are
continuously variable using the two steering
controls. When both controls are in the neutral
position, the machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced
and the machine turns to the right.
Turning on the spot (zero turn) can be achieved
by moving one control backward (behind the
neutral position) and carefully moving the other
steering control forward from its neutral position.
8052-001
Set blade engagement and throttle control
Operating On Hills
Read the Safety Instructions Driving on Slopes in the
Safety Instructions.
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across slopes.
•
The slowest speed possible should be used
before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, pull drive
levers into the neutral position and push to the
outside of the unit and engage the parking brake.
•
•
8061-026
Place controls in neutral position
IMPORTANT INFORMATION
Control levers return to neutral when released.
This may cause the mower to suddenly stop.
•
•
•
To restart movement, release the parking brake.
Pull the control levers back to the center of the
mower and press forward to regain forward
motion.
Make all turns slowly.
8058-020
Parking brake released
30
OPERATION
Mowing Tips
•
•
•
•
•
•
•
•
Observe and flag rocks and other fixed objects to
avoid collisions.
Begin with a high cutting height and reduce it
until the desired mowing result is attained.
The average lawn should be cut to 2½" (64 mm)
during the cool season and over 3" (76 mm)
during the hot months. For healthier and better
looking lawns, mow often after moderate growth.
For best cutting performance, grass over 6" (15
cm) in height should be mowed twice. Make the
first cut relatively high, the second to the desired
height.
The mowing result will be best with a high engine
speed (the blades rotate rapidly) and low speed
(the rider moves slowly). If the grass is not
too long and dense, the driving speed can be
increased without negatively affecting the mowing
result.
The finest lawns are obtained by mowing often.
The lawn becomes more even and the grass
clippings more evenly distributed over the mown
area. The total time taken is not increased as a
higher operating speed can be used without poor
mowing results.
Avoid mowing wet lawns. The mowing result is
poorer because the wheels sink into the soft lawn,
clumps build, and the grass clippings fasten
under the cowling.
Hose the mower deck underside with water after
each use. When cleaning, the mower deck shall
be raised into the transport position. Make sure
the mower is cooled and the engine is off.
Use compressed air to clean top surface of the
deck. Avoid flooding water on top surface, engine
and electrical components.
When the mulching kit is used, it is important that
the mowing interval is frequent.
WARNING!
Clear the lawn of stones and other
objects that can be thrown out by the
blades.
8011-603
Mowing pattern
WARNING!
Never drive the rider on terrain that
slopes more than 10 degrees. Mow
slopes up and down, never side
to side. Avoid sudden directional
changes.
31
OPERATION
Stopping the Engine
Allow the engine to idle a minute in order to attain
normal operating temperature before stopping it, if
it has been worked hard. Avoid idling the engine for
longer periods, as there is a risk of the spark plugs
fouling.
• Disengage the mower deck by depressing the
blade switch.
8052-001
Disengage the mower deck and move throttle to minimum
•
Raise the mower deck by pressing the button on
the lever and pulling it backward to the transport
position.
When the machine is standing still, activate the
parking brake by pushing the lever button and
pulling the lever upward.
•
•
Move the throttle to the minimum position (tortoise
symbol). Turn the ignition key to the stop position.
The mower deck’s lifting lever
•
•
8058-019
Move the steering controls outward.
Remove key. Always remove key when leaving the
mower to prevent unauthorized use.
IMPORTANT INFORMATION
Leaving the ignition switch in any other
position than “OFF” will cause the battery to
be discharged.
8061-026
Place controls in neutral position
32
OPERATION
Manual Transport
ZT-2800 Bypass Linkages
When pushing or pulling the mower, engage the
ZT-2800 (Integrated Zeroturn Transaxle) bypass
linkages. The ZT-2800 bypass linkages are located on
the rear of the frame, below the rear engine guard.
1. Raise the deck into the highest cutting
position.
2. Pull the ZT-2800 bypass linkages up and out of
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
3. To reengage the ZT-2800 to drive, reverse the
above procedure.
Load the machine into truck or trailer by driving up
ramps in low gear. DO NOT LIFT! The machine is not
intended to be lifted by hand.
8058-032
Bypass linkage, ZT-2800 engaged
WARNING!
Make no adjustments without:
•
the engine stopped,
•
the ignition key removed,
•
the parking brake activated
8058-033
Bypass linkage, ZT-2800 locked in the bypass position
33
maintenance
Maintenance Schedule
The following is a list of maintenance procedures that must be performed on the machine. For those points not
described in this manual, visit an authorized service workshop. An annual service carried out by an authorized
service workshop is recommended to maintain your machine in the best possible condition and to ensure safe
operation.
Read Maintenance in the Safety Instructions section.
●
♦
= Described in this manual
= Not described in this manual
▲ = Refer to the engine manufacturer's manual
1)
2)
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.
Weekly At
Maintenance interval
least in hours
once
After
each
25 50 100 300
year
Daily
Maintenance
Before
Check the parking brake
●
Check the engine’s oil level (every refueling)
▲
Check the safety system
●
♦
Check for fuel and oil leakages
Check/clean the engine’s cooling air intake
▲
Check the mower deck
●
●
●
♦
♦
♦
♦
Check for loose hardware (screws, nuts)
Clean under the mower deck
Start the engine and blades, listen for unusual sounds
Check for damage
Thoroughly clean around the engine
Clean around belts, belt pulleys
●
●
●
Check the tire pressures
Check battery
Sharpen/Replace mower blades
Clean the engine’s cooling air intake 2)
▲
▲
Clean the air cleaner’s pre-filter 2) (foam)
▲
▲
Clean the air cleaner’s filter cartridge 2) (paper filter)
▲
▲
Check/adjust the parking brake
●
♦
●
♦
Inspect muffler/spark arrester
34
maintenance
Maintenance interval
Weekly At
least in hours
once
each
After
50 100 300
year 25
Daily
Before
Maintenance
●
●
Check/adjust throttle cable
Check the condition of belts, belt pulleys
●
Change the engine oil 1)
▲
Replace the engine oil filter
▲
▲
Clean/replace the spark plugs
▲
▲
Replace the fuel filter
●
●
Replace the air filter (paper filter) 2)
▲
▲
●
Check the caster wheels (every 200 hours)
Replace the air cleaner’s pre-filter
2)
(foam)
Check/adjust the mower deck
Check the engine valve clearance 3)
Perform the 300-hour service 3)
●
♦
▲
▲
▲
●
♦
♦
●
♦
♦
= Described in this manual
= Not described in this manual
▲ = Refer to the engine manufacturer's manual
1)
2)
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.
WARNING!
Before performing any service or adjustment checklist
•
•
•
•
•
Engage the parking brake.
Place the Blade-switch in the disengaged position.
Turn the ignition switch to “OFF” position and remove the key.
Make sure the blades and all moving parts have completely stopped.
Disconnect the spark plug wire from all spark plugs and place the wire where it cannot
come in contact with the plug.
35
maintenance
STANDARD
Battery
Your mower is equipped with a maintenance free
battery and does not need servicing. However,
periodic charging of the battery with an automotive
type battery charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• See chart for charging times
WARNING!
Always wear eye protection when
around batteries.
BATTERY
STATE
OF
CHARGE
12.6V
APPROXIMATE BATTERY CHARGING TIME*
TO FULL CHARGE AT 80OF / 27OC
100%
Maximum Rate at:
50 Amps
30 Amps
20 Amps
10 Amps
- FULL CHARGE -
12.4V
75%
20 min.
35 min.
48 min.
90 min.
12.2V
50%
45 min.
75 min.
95 min.
180 min.
12.0V
25%
65 min.
115 min.
145 min.
280 min.
11.8V
0%
85 min.
150 min.
195 min.
370 min.
*Charging time depends on battery capacity,
condition, age, temperature and efficiency of charger
IMPORTANT INFORMATION
Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte
is not necessary.
Always use two wrenches for the terminal
screws.
Cleaning battery and terminals
Corrosion and dirt on the battery and terminals can
cause the battery to “leak” power.
1. Remove terminal covers.
2. Disconnect BLACK battery cable first, then the
RED battery cable and remove the battery from
the machine.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire
brush until shiny.
5. Coat terminals with grease or petroleum jelly
6. Reinstall battery.
Replacing battery
1. Lift seat and rotate forward.
2. Using two ½" wrenches disconnect BLACK
battery cable then RED battery cable.
3. Position deck to lowest setting.
4. Front underside of frame, remove the nuts that
secure the battery hold-down.
5. Carefully remove the battery from the mower.
6. Install new battery with terminals in the same
position as the old battery.
7. Reinstall battery hold-down and secure with
nuts removed in Step 4.
8. Reconnect RED battery cable to positive (+)
battery terminal with hex bolt and hex nut.
9. Connect BLACK grounding cable to negative
(-) battery terminal with remaining hex bolt and
nut
10. Replace terminal boot cover.
11. Lower seat
36
WARNING!
Do not short battery terminals by
allowing a wrench or any other
object to contact both terminals at
the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparks from
accidental grounding.
8050-109
Remove battery hold-down to replace battery
maintenance
Safety System
The machine is equipped with a safety system that
prevents starting or driving under the following
conditions.
The engine can only be started when:
1. The mower deck is disengaged.
2. The steering controls are in the outer, locked
neutral position.
3. The parking brake is on.
Make daily inspections to ensure that the safety
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.
If the machine starts when one of these conditions
is not met, turn the machine off and repair the safety
system before using the machine again.
Make sure the engine stops when the park brake
is not engaged and the operator leaves the seated
position.
Check that the engine stops if the mower blades are
engaged and the driver temporarily moves off the
drivers seat.
8058-026
Steering controls locked in neutral
IMPORTANT INFORMATION
In order to be able to drive, the driver must
sit in the seat and release the parking brake
before the steering controls can be moved into
the neutral position, otherwise the engine will
stop.
37
MAINTENANCE
Tire Pressures
All tires should be at 15 psi / 103 kPa / 1 bar.
8058-079
Check tire pressures
Parking Brake
Visually check that no damage is found on the lever,
cables, or switch belonging to the parking brake.
Perform a standstill test and check that there is
sufficient braking action.
To adjust the parking brake, contact the Husqvarna
service workshop.
IMPORTANT INFORMATION
The machine must be absolutely standing still
when applying the parking brake.
8058-020
Parking brake
WARNING!
Faulty adjustment will result in
reduced braking ability and can
cause an accident.
38
MAINTENANCE
V-belts
Check every 100 hours of operation. Check for severe
cracking and large nicks.
NOTE: The belt will show some small cracks in normal
operation.
The belts are not adjustable. Replace belts if they
begin to slip from wear.
Deck Belt Removal
1. Park on a level surface. Apply parking brake.
2. Lower the deck into the lowest cutting position.
3. Remove bolts from belt shields and remove
shields.
4. Remove any dirt or grass that may have
accumulated around the cutter housings and
entire deck surface.
5. Remove tension on the belt by moving the idler
arm.
6. Carefully slip belt up over the top of the cutter
housing pulleys and remove belt. Rolling belt over
the pulleys may damage the belt.
Deck Belt Installation
NOTE: For ease in installing the deck belt, refer to
the routing decal on the top of the deck.
1. Wrap the deck belt around the electric clutch
pulley that is located on the engine shaft.
2. Route the belt forward and up onto the deck.
3. Place belt around spring loaded idler pulley.
4. Wrap the belt around the stationary idler pulley
and around the mandrel housings.
5. Push inward on the idler arm and carefully route
belt over stationary idler pulley. Once belt is
properly routed, slowly release idler arm to tension
belt.
6. Double check belt routing to make sure it matches
the routing decal, and the belt does not have any
twist. Correct as needed.
7. Replace belt shields on both mandrel housings
and secure with fasteners.
1
2
1
8061-225
1. Belt Shields
2. Idler Arm
Removing deck belt
1
2
1. Clutch pulley
2. Deck belt
Belt routing, deck belt
8011-764
39
maintenance
Pump Belt
Replacing pump belt
Park the mower on a level surface. Engage the
parking brake.
Belt removal
1. Remove the deck belt (see Deck Belt Removal in
this section of the manual).
2. Create slack in the belt by removing the spring on
the pump idler arm.
3. The belt should now be able to be removed from
the engine pulley and pump pulleys.
Belt installation
1. Wrap the belt around the pulley
2. Route the belt around the inside of the idler
pulley.
3. Wrap the belt around the engine pulley.
4. Reattach the spring on the pump idler arm.
5. Reinstall the deck belt. (see Deck Belt
Installation in this section of the manual).
40
2
1
3
1. Electric clutch
2. Idler spring
3. Clutch stop
Pump belt removal
8054-003
maintenance
Cutting Blades
In order to attain the best mowing effect, it is
important that the blades are well sharpened and not
damaged.
Bent or cracked blades or blades with large nicks
should be replaced.
IMPORTANT INFORMATION
The sharpening of blades should be carried
out by an authorized service workshop.
Damaged blades should be replaced when hitting
obstacles that result in a breakdown. Let the service
workshop decide whether the blade can be repaired/
ground or must be replaced.
Balance the blades after sharpening.
Check the blade mounts.
8011-604-1
Check the blades
WARNING!
Blades are sharp. Protect your hands
with gloves and/or wrap blades with
a heavy cloth when handling.
Blade replacement
1. Remove blade bolt by turning counterclockwise.
2. Install new or resharpened blade with stamped
“GRASS SIDE” facing towards ground/grass
(down) or “THIS SIDE UP” facing deck and cutter
housing.
3. Install and tighten blade bolt securely.
4. Torque blade bolt to 90 ft/lbs (122 Nm).
3
1
2
IMPORTANT INFORMATION
Special blade bolt is heat treated.
Replace with a Husqvarna bolt if required.
Do not use lower grade hardware than
specified.
8054-004
1. Blade
2. Blade bolt (special)
3. Cutter housing
Blade attachment
41
maintenance
Adjusting the Mower Deck
Leveling deck
Adjust the deck while the mower is on a level
surface. Make sure the tires are inflated to the correct
pressure. See Technical Data under Transmission.
If tires are under or over inflated, the deck cannot be
properly adjusted.
The deck should be adjusted slightly higher in the
rear.
NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling deck.
1. Wear heavy gloves. Turn each outer blade tip to
align with the deck or in a side-to-side manner.
2. Measure from the floor surface up to the bottom of
the blade tip on the discharge side of the mower
deck. Retain this measurement.
3. Move to the opposite side, check that
measurement is the same. If adjustment is
required—with a ¾" or adjustable wrench, turn
the lift link adjustment nuts on either side counter
clockwise to lower or clockwise to raise. Adjust
until both side-to-side measurements are equal.
8058-030
Lift link adjustment nut
4. Turn any blade to align with the deck in frontto-rear manner. If the rear blade tip does
not measure 1/8" to ½" higher, follow the front
adjustment instructions that follow.
5. With a 5/8 or adjustable wrench, turn the nuts on
the front suspension linkage. Clockwise raises the
front of the mower, counter clockwise will lower
the front. Adjust nuts until rear of mower deck is
positioned level to 1/8" higher in the rear than the
side-to-side measurement.
NOTE: This will place the mower deck in a base
measurement position. Additional adjustment may
be required to achieve desired cut for the type of
grass or conditions being mowed.
8058-031
Deck front adjustment nuts
42
maintenance
Anti-scalp rollers
Anti-scalp rollers are properly adjusted when they
are just slightly off of the ground when the deck is at
the desired cutting height in the operating position.
Anti-scalp rollers then keep the deck in the proper
position to help prevent scalping in most terrain
conditions.
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a
flat level surface.
The anti-scalp rollers can be set in three positions:
• Upper position 1½ to 2½" (38 to 64 mm) grass
• Middle position 2½" to 4" (64 to 102 mm) grass
• Lower position 4" to 6" (102 to 128 mm) grass.
The rollers should be approximately ¼" (6.5 mm) from
ground. Do not adjust the rollers to support the deck.
8050-830
Anti-scalp rollers
IMPORTANT INFORMATION
The anti-scalp rollers must not be used for
gauge wheels or the roller and deck may be
damaged.
43
maintenance
Cleaning
Regular cleaning and washing, especially under the
mower deck, will increase the machine’s life-span.
Make it a habit to clean the machine directly after use
(after it is cooled), before the dirt sticks.
Do not spray water on the top of the mower deck. Use
compressed air to clean the top side of mower deck.
Regularly clean deck and underside of the deck with
normal water pressure. Do not use a high pressure
washer or steam cleaner. Avoid spraying engine and
electrical components with water
Do not rinse hot surfaces with cold water. Let unit cool
before washing.
8050-831
Clean regularly
IMPORTANT INFORMATION
Use protective glasses when
cleaning and washing.
Caster Wheels
Check every 200 hours. Check that wheels rotate
freely. If wheels do not rotate freely take the unit to
your dealer for service.
Foam filled tires or solid tires will void the warranty.
2
1
IMPORTANT INFORMATION
DO NOT add any type of tire liner or foam fill
material to the tires. Excessive loads created
by foam filled tires will cause premature
failures.
4
Only use O.E.M. specified tires.
Removal and installation of caster wheel
Remove nut and caster bolt.
Pull the wheel out of the yoke and take care of
spacers.
Install in reverse order. Tighten caster bolt.
Hardware
Check daily. Inspect the entire machine for loose or
missing hardware.
44
3
8011-619-4
1. Caster yoke
2. Caster bolt
3. Caster long spacer
4. Caster small spacers
Caster wheels
LUBRICATION
8050-832
12/12 Every year
1/52 Every Week
1/365 Every day
Lubricate with grease gun
Oil change
Filter change
Lubricate with oil can
Level check
* Change transmission filter
General
Remove the ignition key to prevent unintentional
movements during lubrication.
When lubricating with an oil can, it must be filled with
engine oil.
When lubricating with grease, unless otherwise stated,
use a high grade molybdenum disulphide grease.
For daily use, the machine should be lubricated twice
weekly.
Wipe away excess grease after lubrication.
It is important to avoid getting lubricant on the belts
or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt
continues to slip after cleaning, it must be replaced.
Gasoline or other petroleum products must not be
used to clean belts.
45
LUBRICATION
Front Wheel Mount
Lubricate with a grease gun, one zerk for each wheel
mount, until the grease is forced out.
Use only good quality bearing grease.
Grease from well-known brand names (petrochemical
companies) usually maintains a good quality.
Front Wheel Bearings
Lubricate with a grease gun, one zerk for each set of
wheel bearings, until the grease is forced out.
Use only good quality bearing grease.
IMPORTANT INFORMATION
Use minimal lubrication and remove excess
lubricant so that is does not come into contact
with belts or belt pulley drive surfaces.
8011-731
Lubricating the front wheels
Deck Spindle
Lower the cutting deck completely.
If a grease gun without a rubber hose is used, the foot
plate must be removed.
Lubricate with a grease gun, one zerk, 2-3 strokes.
Use only good quality bearing grease.
8011-732
Deck spindle
Deck Outer Spindle
Lubricate using a grease gun, one zerk, each side
2-3 strokes. Use only good quality bearing grease.
8061-025
Deck outer spindle (with belt shield removed)
46
LUBRICATION
Transaxle Fluid Change
This transaxle is designed with an external filter for
ease of maintenance. To ensure constant fluid quality
levels and longer life, an oil filter change interval of
every 200 hours is recommended.
The following procedure is performed with the
transaxles installed in the mower and the mower on
level ground. Apply the pump release valve for each
transaxle and set the parking brake.
1. Remove the three ¼" filter guard screws and filter
guard. Clean any loose debris from around the
perimeter of the filter. See illustration.
2. Place an oil drain pan (12" or more diameter and
8 qt. capacity is optimal) beneath the oil filter.
Remove the oil filter from the transaxle.
3. After the oil has drained, wipe the filter base
surface and apply a film of new oil to the gasket of
the replacement filter.
4. Install the new filter by hand, turning it threequarters to one full turn after the filter gasket
contacts the filter base surface.
5. Reinstall the filter guard. Torque screws to
65 in/lbs. each.
6. Repeat steps on the opposite side.
7. Drain old oil filters of all free flowing oil prior to
disposal. Place used oil in appropriate containers
and dispose of it in accordance with laws in your
area.
8. Remove the top port plug (see illustration) from
the left side and right side of the transaxles prior
to filling with oil. This will allow the transaxles to
vent during oil fill.
9. Remove the cap from the transaxles’ expansion
tank located on the vehicle frame.
10. Fill with 20W50 motor oil until oil just appears
at the bottom of each transaxles’ top port
(approximately 2 quarts per transaxle, 4 quarts
total). Install the top port lug into each transaxle
as the oil level reaches the port.
11. Install and torque the top port plugs to 180 in./lbs.
12. Continue to fill the transaxles through the
expansion tank until the “Full Cold” line is reached
(this will take approximately 23 additional ounces).
13. Reinstall the expansion tank cap by hand. Be
careful to not overtighten.
14. Proceed to the purge procedure.
2
3
1
8019-010
1. Filter guard
2. Transaxle filter
3. Top port plug
EZT filter change
2
1
3
3
1. Expansion tank
2. Tank cap
3. Transaxles
EZT filter change
8019-012
47
LUBRICATION
Purging Procedures
Due to the effects air has on efficiency in hydrostatic
drive applications, it is critical to purge the system.
These purge procedures should be implemented
any time a hydrostatic system has been opened to
facilitate maintenance or any additional oil has been
added to the system.
Resulting symptoms in hydrostatic systems may be:
• Noisy operation.
• Lack of power or drive after short term operation.
• High operation temperature and excessive
expansion of oil.
• Shortened component life.
Before starting, make sure the oil tank is at the proper
oil level. If not, fill to the specifications outlined above.
The following procedures are best performed with the
vehicle drive wheels off the ground, then repeated
under normal operating conditions.
• Disengage the brake if activated.
• With the bypass valve open and the engine
running at fast idle, slowly move the directional
control in both forward and reverse directions (5
or 6 times). As air is purged from the unit, the oil
level will drop.
• With the bypass valve closed and the engine
running, slowly move the directional control in
both forward and reverse directions (5 to 6 times).
Check the oil level and add oil as required after
stopping the engine.
• It may be necessary to repeat Steps 2 and 3 until
all the air is completely purged from the system.
When the hydraulic drive operates at normal noise
levels and moves smoothly forward and reverse at
normal speeds, the hydraulic drive is considered
purged.
• After the vehicle has been used two times, the oil
level should be checked while the oil is cold and
adjusted accordingly.
48
troubleshooting guide
Problem
Engine will not start
Starter does not turn the engine over
Engine runs rough
Engine seems weak
Machine vibrates
Cause
•
Blade switch is engaged.
•
Steering controls are not locked in the neutral position
•
Parking brake is not activated
•
Battery is dead
•
Contamination in the carburetor or fuel line.
•
Fuel supply is closed or the shutoff valve for the fuel tank is in
the wrong position
•
Clogged fuel filter or fuel line
•
Ignition system faulty
•
Battery is dead
•
Poor contact of the battery terminal cable connections
•
Blown fuse
•
Fault in the starter safety circuit. See Safety System in the
Maintenance section
•
Faulty carburetor
•
Choke control is pulled out with a warm engine
•
Clogged fuel filter or jet
•
Clogged ventilation valve on the fuel cap
•
Fuel tank nearly empty
•
Fouled spark plugs
•
Rich fuel mixture or fuel-air mixture.
•
Wrong fuel type
•
Water in fuel
•
Clogged air filter
•
Clogged air filter
•
Fouled spark plugs
•
Carburetor incorrectly adjusted
•
Air trapped in hydraulic system
•
Blades are loose
•
Blades are incorrectly balanced
•
Engine is loose
49
troubleshooting guide
Problem
Engine overheats
Battery not charging
The machine moves slowly, unevenly, or not at all
Mower deck not engaging
Transaxle leaks oil
Uneven mowing results
50
Cause
•
Clogged air intake or cooling fins
•
Engine overloaded
•
Poor ventilation around engine
•
Defective engine speed regulator
•
Too little or no oil in the engine
•
Contamination in the carburetor or fuel line.
•
Fouled spark plugs
•
Poor contact of the battery terminal cable connections
•
Charging lead is disconnected
•
Parking brake on
•
Bypass valve on pump open
•
Drive belt for the transmission slack or has come off
•
Air trapped in hydraulic system
•
Drive belt for the mower deck has come loose
•
Contact for the electromagnetic coupling has loosened
•
Blade switch is faulty or has come loose from cable
contact
•
Blown fuse
•
Damaged seals, housing, or gaskets
•
Air trapped in hydraulic system
•
Different air pressure in tires on the left and right sides.
•
Bent blades
•
Suspending for the mower deck is uneven
•
Blades are dull
•
Driving speed too high
•
Grass is too long
•
Grass collected under the mower deck
STORAGE
Winter Storage
At the end of the mowing season, the machine should
be readied for storage (or if it will not be in use for
longer than 30 days). Fuel allowed to stand for long
periods of time (30 days or more) can leave sticky
residues that can plug the carburetor and disrupt
engine function.
Fuel stabilizers are an acceptable option as regards
to the sticky residues that can occur during storage.
Add stabilizer to the fuel in the tank or in the storage
container. Always use the mixing ratios specified by
the manufacturer of the stabilizer. Run the engine for
at least 10 minutes after adding the stabilizer so that
it reaches the carburetor. Do not empty the fuel tank
and the carburetor if you have added stabilizer
WARNING!
Never store an engine with fuel
in the tank indoors or in poorly
ventilated spaces where fuel vapor
can come in contact with open
flames, sparks, or a pilot light such
as in a boiler, hot water tank, clothes
dryer, etc. Handle the fuel with
care. It is very flammable and can
cause serious personal injury and
property damage. Drain the fuel into
an approved container outdoors and
far away from open flame. Never
use gasoline for cleaning. Use
a degreaser and warm water instead.
To ready the machine for storage:
1. Thoroughly clean the machine, especially under
the mower deck. Touch up damage to the paint
and spray a thin layer of oil on the underside of
the mower deck to avoid corrosion.
2. Inspect the machine for worn or damaged parts
and tighten any nuts or screws that may have
become loose.
3. Change the engine oil; dispose of properly.
4. Empty the fuel tanks or add a fuel stabilizer. Start
the engine and allow it to run until the carburetor
is drained of fuel or the stabilizer has reached the
carburetor.
5. Remove the spark plug and pour about a
tablespoon of engine oil into the cylinder. Turn
over the engine so that the oil is evenly distributed
and then refit the spark plug.
6. Lubricate all grease zerks, joints, and axles.
7. Remove the battery. Clean, charge, and store the
battery in a cool place, but protect it from direct
cold.
8. Store the machine in a clean, dry place and cover
it for extra protection.
Service
When ordering spare parts, please specify the
purchase year, model, type, and serial number.
Always use genuine Husqvarna spare parts.
An annual check-up at an authorized service
workshop is a good way to ensure that the machine
performs its best the following season.
51
schematics
52
TECHNICAL DATA
EZ4824 / 966582401
Engine
Manufacturer
Type
Power
Lubrication
Fuel
Fuel tank capacity
Briggs & Stratton 1)
Endurance
24 hp 2)
Pressure with oil filter
Min 87 octane unleaded (Max
ethanol 10%, Max MTBE 15%)
4 gallons / 15.1 liters
Cooling
Air cooled
Air filter
Standard
Alternator
Starter
12V
Electric
Refer to the engine
manufacturer's Owner's Manual
for engine specifications.
2)
The power rating of the
engines indicated is the
average net power output (at
specified rpm) of a typical
production engine for the
engine model measured to SAE
standard J1349/ISO1585. Mass
production engines may differ
from this value. Actual power
output for the engine installed
in the final machine will depend
on the operating speed,
environmental conditions and
other variables.
1)
Transmission
Transmission
Speed and direction controls
ZT2800 Hydro Gear
Dual levers, foam gripped
Speed forward
0-7 mph / 0-11.3 km/h
Speed reverse
0-3.5 mph / 0-5.6 km/h
Brakes
Front caster tires, smooth tread
Rear tires, turf pneumatic
Tire pressure
Mechanical parking brake
410/350 x 5, 4 ply
20 x 8-8
15 PSI / 103 kPa / 1 bar
53
TECHNICAL DATA
EZ4824 / 966582401
Frame
Cutting Width
48" / 122cm
Cutting Height
1.5 - 4.5" / 3.8 - 11.4 cm
Uncut Circle
0
Number of Blades
3
Blade Length
16.25" / 41 cm
Nose Rollers
No
Sprung Seat
Standard
Hinged Arm Rests
Standard
Hour Meter
Standard
Blade Engagement
Electromagnetic clutch
Deck Construction
11 gauge w/ 10 gauge skirts
Productivity
2.9 acres /h 11770 m2/h
Dimension
Weight
54
605 lbs / 274 kg
Base Machine Length
74½" / 189 cm
Base Machine Height
47" / 119 cm
Base Machine Width
46½" / 118 cm
Overall Width, Chute Up
48½" / 123 cm
Overall Width, Chute Down
59¾" / 152 cm
TECHNICAL DATA
Accessories
Collection system
Torque Specifications
HEX HEAD CAP SCREWS
The torque values shown should be used as a general guideline when specific torque values are not given.
U.S. Standard Hardware
Shank Size (Diameter in inches, fine or coarse thread)
Grade
SAE Grade 5
SAE Grade 8
Flangelock Screw
w/Flangelock Nut
ft./lbs
ft./lbs
Nm
ft./lbs
Nm
ft./lbs
Nm
¼
9
12
13
18
/16
18
24
28
38
24
33
3
/8
31
42
46
62
40
54
/16
50
68
75
108
½
75
102
115
156
/16
110
150
165
224
5
/8
150
203
225
305
¾
250
339
370
502
/8
378
513
591
801
1 /8
782
1060
1410
1912
5
7
9
7
1
** Grade 5 - Minimum commercial quality (lower quality not recommended)
Metric Standard Hardware
Shank Size (Diameter in millimeters, fine or coarse thread)
Grade
Grade 8.8
Grade 10.9
Grade 12.9
ft./lbs
ft./lbs
Nm
ft./lbs
Nm
ft./lbs
Nm
M4
1.5
2
2.2
3
2.7
3.6
M5
3
4
4.5
6
5.2
7
M6
5.2
7
7.5
10
8.2
11
M7
8.2
11
12
16
15
20
M8
13.5
18
18.8
25
21.8
29
M10
24
32
35.2
47
43.5
58
M12
43.5
58
62.2
83
75
100
M14
70.5
94
100
133
119
159
M16
108
144
147
196
176
235
M18
142
190
202
269
242
323
M20
195
260
275
366
330
440
M22
276
368
390
520
471
628
M24
353
470
498
664
596
794
M27
530
707
474
996
904
1205
55
conformity certificates
USA requirements
Labels are placed on the engine and/or in the engine
compartment stating that the machine will fulfill the
requirements. This is also applicable to special
requirements for any of the states, (California emission
rules etc.). Do not remove any of these labels.
Certificates can also be supplied with the machine at
delivery or written in the Engine manual. Take care of
them as they are valuable documents.
56
CE requirements
The Declaration of Conformity is included in the
literature packet.
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
Delivery Service
1. Charge and connect the battery.
2. Adjust the tire pressure of all wheels to 15 PSI (1 bar).
3. Check hydraulic oil level.
4. Check hydraulic hoses for kinking or leaks.
5. Check neutral position.
6. Fill with fuel and open the fuel shut off valve.
7. Start the engine.
8. Check that there is drive to both wheels.
9. Check the mower deck pitch and adjustment.
10. Check:
Safety switch for the parking brake.
Safety switch for the mower deck.
Safety switch in the seat.
Safety switch in the steering controls.
Parking brake functionality and adjustment.
Driving forward.
Driving backward.
Engaging the blades.
11. Check idle speed
12. Check engine high idle speed
13. Inform the customer about:
Need and advantages of following the service schedule.
Need and advantages of leaving the machine for service.
Effects of service and maintaining a service journal on the machine’s
resale value.
Application areas for mulching.
14. Fill in the sales papers, etc.
Delivery service has
been carried out.
No remaining notes.
Certified:
57
SERVICE JOURNAL
Action
After 10 hours
1. Change the engine oil.
2. Change the oil filter.
3. Check hydraulic oil level.
4. Inspect hydraulic hoses.
5. Inspect hydraulic belt
6. Inspect hydraulic filter.
7. Check neutral position.
8. Check safety system.
9. Check seat belt.
10. Check ROPS.
11. Check fuel system for leaks.
12. Inspect safety guards and shields.
13. Check brake adjustment.
58
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
Daily Service
1. Clean debris from mower.
2. Check engine oil level.
3. Check the tire pressures.
4. Check underside of deck.
5. Inspect deck pulleys.
6. Check/clean the engine’s cooling air intake.
7. Check safety system.
8. Check seat belt.
9. Check ROPS.
10. Check fuel system for leaks.
11. Inspect safety guards and shields.
12. Check brake adjustment.
59
SERVICE JOURNAL
Action
50-Hour Service
1. Clean debris from mower.
2. Change the engine oil and filter.
3. Check the tire pressures.
4. Clean the air filter.
5. Grease blade spindles.
6. Inspect deck belt and blades.
7. Check hydraulic oil level.
8. Check safety system.
9. Check seat belt.
10. Check ROPS.
11. Check fuel system for leaks.
12. Inspect safety guards and shields.
13. Check brake adjustment.
60
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
250-Hour Service
1. Grease fittings (caster pivots and caster wheels)
2. Inspect dampers
3. Inspect frame
4. Inspect throttle and choke cables
5. Inspect hardware
6. Check the tire pressures
7. Change the engine oil and filter
8. Change air filter
9. Inspect spark plug
10. Inspect fuel filter
11. Check engine RPM
12. Clean underside of deck
13. Check blade pitch
14. Grease blade spindles
15. Inspect spindle bearings
16. Inspect deck belt and blades
17. Inspect idler arm bearings
18. Inspect deck idler pulleys
19. Check hydraulic oil level
20. Inspect hydraulic filter
21. Inspect hydraulic drive belt
22. Inspect hydraulic hoses
23. Check neutral position
24. Inspect battery connections
25. Check safety system
26. Check seat belt
27. Check ROPS
28. Check fuel system for leaks
29. Inspect safety guards and shields
30. Check brake adjustment
61
SERVICE JOURNAL
Action
500-Hour Service
1. Grease fittings (caster pivots and caster wheels)
2. Inspect dampers
3. Inspect frame
4. Inspect throttle and choke cables
5. Inspect hardware
6. Check the tire pressures
7. Change the engine oil and filter
8. Change air filter
9. Inspect spark plug
10. Inspect fuel filter
11. Check engine RPM
12. Clean underside of deck
13. Check blade pitch
14. Grease blade spindles
15. Inspect spindle bearings
16. Inspect deck belt and blades
17. Inspect idler arm bearings
18. Inspect deck idler pulleys
19. Change hydraulic oil
20. Change hydraulic filter
21. Replace hydraulic drive belt
21. Inspect hydraulic hoses
22. Check neutral position
23. Inspect battery connections
24. Load test battery
25. Clean electrical connections
26. Inspect the clutch
24. Check safety system
25. Check seat belt
26. Check ROPS
27. Check fuel system for leaks
28. Inspect safety guards and shields
29. Check brake adjustment
62
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
At least once each year
1. Clean the engine’s cooling air intake.
2. Replace the air cleaner’s pre-filter (foam).
3. Replace the air filter’s paper cartridge.
4. Change the engine oil.
5. Replace the engine oil filter
6. Check/adjust the cutting height
7. Check/adjust the parking brake
8. Clean/Change the spark plugs
9. Inspect spark plug
10. Check the engine valve clearance
11. Check the engine valve clearance
63
SERVICE JOURNAL
Action
64
Date, mtr reading,
stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
65
SERVICE JOURNAL
Action
66
Date, mtr reading,
stamp, sign
P/N 115 364426R1
03/01/10