Jackson AJ-100 User's Manual

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Jackson AJ-100 User's Manual | Manualzz

SECTION 5:

PARTS SECTION

53

2

3, 4, 5

4, 9, 10

14c

14b

14a

20, 21

24, 25, 26

26, 28

26, 27

13, 26

19, 26

SECTION 5: PARTS SECTION

AJ-64 CONTROL BOX ASSEMBLY

1

6b

6a

4, 7, 10, 11, 12

8

15

16a

17

16b

18

22, 23

29

32

31

30

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

54

SECTION 5: PARTS SECTION

AJ-64 CONTROL BOX ASSEMBLY (CONTINUED)

23

24

25

26

27

28

29

18

19

20

21

22

14c

15

16a

16b

17

8

9

6b

7

10

11

12

13

14a

14b

ITEM QTY

1 1

4

5

2

3

6a

1

1

6

2

1

1

1

1

1

1

1

1

1

1

3

1

1

4

1

1

12

4

2

2

1

1

1

1

1

1

1

1

30 1

31

32

1

1

DESCRIPTION

Electrical Box Weldment

Decal, L1-L2-L3

Terminal Block

Lockwasher, #10

Screw, 10-32 x 3/4” Long Phillips Trusshead

Light, Amber (Wash Heater Overload) (Not used on steam or gas models)

Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)

Wire Lug, 2 AWG to 14 AWG

Light, Red (Power)

Din Rail

Screw, 10-32 x 1/2” Long Phillips Trusshead

Washer, Flat, 1/4”

Decal, Ground

Terminal Board

Drive Motor Contactor

Wash Pump Motor Contactor

Recirculating Rinse Pump Motor Contactor

Circuit Breaker (208 & 230 volt models only)

Recirculating Rinse Pump Motor Overload (See motor overloads chart)

Wash Pump Motor Overload (See motor overloads chart)

Switch, ON/FILL & OFF/DRAIN

Drive Motor Overload (See motor overloads chart)

Terminal Board

Heater Contactor (Not available on steam or gas models)

Screw, 10-32 x 3/8” Long Phillips Trusshead

Transformer

Locknut, 10-24 with Nylon Insert

Fuse Holder (460 volt models only)

Fuse (460 volt models only)

Screw, 6-32 x 3/8” Long Phillipshead

Control Relay, 2 Pole

Relay, 3 Pole

Rinse Thermometer

Decal, Rinse 180 °F

Wash Thermometer

Decal, Wash 150 °F

Power Rinse Thermometer

Decal, Power Rinse 160 °F

Decal, Gauge

Items not shown:

Grommet, 1/2” OD x 3/8” ID

Bushing, Heyco SB100

Plug, Heyco 2700 G-875

Control Box Cover

Control Box Cover Hinge Weldment

Control Hinge Rod

MANUAL/DELIME Switch (Located on rear of contol box)

MANUAL/DELIME Decal

Copper Conductors Only Decal

Control Box Leg

Mfg. No.

05700-041-88-50

09905-101-12-66

05940-011-48-27

05311-273-02-00

05305-011-62-17

05945-111-44-44

05945-111-44-44

05940-200-76-00

05945-111-44-45

05700-021-72-75

05305-011-39-36

05311-174-01-00

09905-011-86-86

05940-002-78-97

05945-111-68-38

05945-111-68-38

05945-111-68-38

05925-011-68-34

N/A

N/A

05930-011-49-55

N/A

05940-021-89-41

05945-002-24-70

05305-173-12-00

05950-011-68-35

05310-373-01-00

05920-011-72-89

05920-011-72-88

05305-171-02-00

05945-111-35-19

05945-111-72-51

06685-111-68-49

09905-002-97-62

06685-111-87-13

09905-002-97-61

06685-111-87-13

09905-003-01-31

09905-021-82-65

05325-011-46-73

05975-210-09-00

05975-011-47-81

05700-031-66-88

05700-021-68-57

05700-011-68-58

05930-301-22-18

09905-011-74-61

09905-011-47-35

05700-011-71-47

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

55

SECTION 5: PARTS SECTION

AJ-86 & AJ-100 CONTROL BOX ASSEMBLY

2

3, 4, 5

14d

14c

14b

14a

20, 21

19, 26

26, 28

26, 27

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

56

1

6b

4, 7, 10, 11, 12

6a

16a

8

16b

15

18

17

18

22, 23

24, 25, 26

29a

29b

13, 26

30a

30b

SECTION 5: PARTS SECTION

AJ-86 & AJ-100 CONTROL BOX ASSEMBLY (CONTINUED)

7

8

9

10

11

12

13

14a

14b

14c

ITEM QTY

1 1

2 1

3

4

5

6a

6b

1

6

2

1

1

1

1

1

1

1

1

3

1

1

1

DESCRIPTION

Electrical Box Weldment

Decal, L1-L2-L3

Terminal Block

Lockwasher, #10

Screw, 10-32 x 3/4” Long Phillips Trusshead

Light, Amber (Wash Heater Overload) (Not used on steam or gas models)

Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)

Wire Lug, 2 AWG to 14 AWG

Light, Red (Power)

Din Rail

Screw, 10-32 x 1/2” Long Phillips Trusshead

Washer, Flat, 1/4”

Decal, Ground

Terminal Board

Drive Motor Contactor

Wash Pump Motor Contactor

Recirculating Rinse Pump Motor Contactor

18

19

20

21

22

14d

15

16a

16b

17

2

2

1

1

1

1

1

1

1

1

Prewash Pump Motor Contactor

Circuit Breaker (208 & 230 volt models only)

Recirculating Rinse Pump Motor Overload (See motor overloads chart)

Wash Pump Motor Overload (See motor overloads chart)

Switch, ON/FILL & OFF/DRAIN

Drive Motor Overload (See motor overloads chart)

Terminal Board

Heater Contactor (Not available on seam models)

Screw, 10-32 x 3/8” Long Phillips Trusshead

Transformer

23

24

25

26

27

28

29a

3

1

4

1

1

12

7

Locknut, 10-24 with Nylon Insert

Fuse Holder (460 volt models only)

Fuse (460 volt models only)

Screw, 6-32 x 3/8” Long Phillipshead

Control Relay, 2 Pole (5 for Gas models, 1 not shown)

29b

29b

30a

30a

1

1

1

1

Relay, 3 Pole (Gas models only)

Rinse Thermometer, 96” (L-R & R-L models)

Decal, Rinse 180 °F

Power Rinse Thermometer, 96” (L-R models)

Power Rinse Thermometer, 120” (R-L models)

Decal, Power Rinse 160 °F

Wash Thermometer, 120” (L-R models)

Wash Thermometer, 96” (R-L models)

Decal, Wash 150 °F

Prewash Thermometer, 120” (L-R & R-L models) 30b 1

31 1 Power Rinse Thermometer

32 1

Items not shown:

Decal, Power Rinse 160 °F

Decal, Gauge

Grommet, 1/2” OD x 3/8” ID

Bushing, Heyco SB100

Plug, Heyco 2700 G-875

Control Box Cover

Control Box Cover Hinge Weldment

Control Hinge Rod

MANUAL/DELIME Switch (Located on rear of contol box)

MANUAL/DELIME Decal

Copper Conductors Only Decal

Control Box Leg

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

57

Mfg. No.

05700-041-88-50

09905-101-12-66

05940-011-48-27

05311-273-02-00

05305-011-62-17

05945-111-44-44

05945-111-44-44

05940-200-76-00

05945-111-44-45

05700-021-94-96

05305-011-39-36

05311-174-01-00

09905-011-86-86

05940-002-78-97

05945-111-68-38

05945-111-68-38

05945-111-68-38

05945-111-68-38

05925-011-68-34

N/A

N/A

05930-011-49-55

N/A

05940-021-89-41

05945-002-24-70

05305-173-12-00

05950-011-68-35

05310-373-01-00

05920-011-72-89

05920-011-72-88

05305-171-02-00

05945-111-35-19

05945-111-72-51

06685-111-68-49

09905-002-97-62

06685-111-68-49

06685-111-87-13

09905-003-01-31

06685-111-87-13

06685-111-68-49

09905-002-97-61

06685-111-87-13

06685-111-87-13

09905-003-01-31

09905-021-82-65

05325-011-46-73

05975-210-09-00

05975-011-47-81

05700-031-66-88

05700-021-68-57

05700-011-68-58

05930-301-22-18

09905-011-74-61

09905-011-47-35

05700-011-71-47

SECTION 5: PARTS SECTION

MOTOR OVERLOADS

AJ-64 SERIES MOTOR OVERLOAD CHART:

Drive Motor

208-230V/60 HZ/1 PHASE

Not Applicable

PreWash Motor

Wash Motor

Power Rinse Motor

Not Applicable

Not Applicable

Not Applicable

AJ-86 SERIES MOTOR OVERLOAD CHART:

208-230V/60 HZ/1 PHASE

Drive Motor

PreWash Motor

Not Applicable

Not Applicable

Wash Motor

Power Rinse Motor

Not Applicable

Not Applicable

AJ-100 SERIES MOTOR OVERLOAD CHART:

208-230V/60 HZ/1 PHASE

Drive Motor Not Applicable

PreWash Motor

Wash Motor

Power Rinse Motor

Not Applicable

Not Applicable

Not Applicable

208-230V/60 HZ/3 PHASE

05945-111-68-39

Not Applicable

05945-111-68-40

05945-111-68-40

208-230V/60 HZ/3 PHASE

05945-111-68-39

05945-111-68-41

05945-111-68-40

05945-111-68-40

208-230V/60 HZ/3 PHASE

05945-111-68-39

05945-111-68-40

05945-111-68-40

05945-111-68-40

460V/60 HZ/3 PHASE

05945-111-69-12

Not Applicable

05945-111-68-41

05945-111-68-41

460V/60 HZ/3 PHASE

05945-111-69-12

05945-111-69-13

05945-111-68-41

05945-111-68-41

460V/60 HZ/3 PHASE

05945-111-69-12

05945-111-68-41

05945-111-68-41

05945-111-68-41

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

58

SECTION 5: PARTS SECTION

HEATER BOX ASSEMBLY

5

4

2

3

6

See Heater Assembly Page

4

5

2

3

6

ITEM QTY

1 1

2 1

1

1

1

1

1

DESCRIPTION

Heater Box Cover

Kit, Thermostat, Wash Regulating (Electrically Heated)

Kit, Thermostat, Wash Regulating (Steam Heated)

Thermostat, High Limit

Terminal Board

Fitting, 1/4”, Imperial Brass

Heater Box Weldment

1

Mfg. No.

05700-031-81-61

06401-003-18-20

06401-003-18-21

05930-011-49-43

05940-002-78-97

05310-924-02-05

05700-002-41-18

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

59

5/16” Lockwasher

05311-275-01-00

SECTION 5: PARTS SECTION

HEATER ASSEMBLY

See Heater Chart Below

Heater Gasket

05330-011-47-79

5/16”-18 Hex Nut

05310-275-01-00

Model

All*

Heater Chart

Volts Phase KW

208

230

208

230

460

3

3

1

1

3

10

10

10

10

10

Part Number

06401-003-12-94

06401-003-12-95

06401-003-12-94

06401-003-12-95

06401-003-12-96

Heater Chart

208V Models 230V Models Model KW

All* 15 04540-121-68-45 04540-121-68-46

* - “CS” & “CGP” models do not use electric heaters in the wash tank or power rinse tank.

460V Models

04540-121-68-47

SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well.

Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.

SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

60

SECTION 5: PARTS SECTION

HEATER ASSEMBLY (CONTINUED)

The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being properly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the thermostats.

Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.

Note: The following checkout should be made by either a qualified service person or electrician.

A- Checkout of the heater system

1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”.

2- If temperature is too low, adjust thermostat as above, then: a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box.

b - Remove cover from control box on top of dishwasher.

c - Make sure water temperature is below 140 ° F.(preferably about 130°F.).

d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”.

If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.

B- If heater relay (R1) closes:

1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate.

2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections.

3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections.

4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instructions. Replace any defective elements.

C - If heater relay (R1) does not close.

1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slowly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.

Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg.

This should be appropriate for the voltage and phase indicated on the data plate

HEATER PROTECTION & AUTOMATIC FILL

This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.

This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.

When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.

If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

61

SECTION 5: PARTS SECTION

FRAME WELDMENTS/DRESS PANELS

FRAME WELDMENTS

Model

AJ-64’s

AJ-86’s

AJ-86CGP

AJ-100’s

AJ-100CGP

Left to Right Part Number

05700-002-73-00

05700-041-83-65

05700-041-83-65

05700-041-91-00

05700-041-91-00

Bullet Feet (4 per model) - order using part number 05340-011-71-74.

Model

AJ-64’s

AJ-86’s

AJ-86CGP

AJ-100’s

AJ-100CGP

FRONT DRESS PANELS

Left to Right Part Number

05700-002-40-41

05700-031-83-68

05700-002-89-68

05700-041-94-89

05700-041-94-89

Right to Left Part Number

05700-002-73-00

05700-041-83-65

05700-041-83-65

05700-041-91-00

05700-041-91-00

Right to Left Part Number

05700-002-40-41

05700-041-86-60

05700-041-86-60

05700-041-91-06

05700-041-91-06

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

62

Nipple, 3/4”, Brass, Close

04730-207-34-00

SECTION 5: PARTS SECTION

PREWASH PLUMBING ASSEMBLY

Vacuum Breaker, 3/4”

04820-002-53-77

Valve, Solenoid, 3/4”

04810-100-53-00

Elbow, 90 °, 3/4” Brass

04730-206-04-34

Nipple, 3/4” x 6” Long

05700-001-26-74

A new gasket can be ordered using part number 05330-111-42-81.

Y-Strainer, 3/4” NPT,

Brass

04730-717-02-06

Nipple, 3/4”, Brass, Close

04730-207-34-00

Elbow, 90 °, 3/4” Brass

04730-206-04-34

Fill Line Injector

05700-011-67-99

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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63

SECTION 5: PARTS SECTION

INCOMING PLUMBING ASSEMBLY (ELECTRIC & GAS HEATED MODELS)

19a

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

64

SECTION 5: PARTS SECTION

INCOMING PLUMBING ASSEMBLY(CONTINUED)

17

18

19

19a

20

21

22

10

11

12

13

14

7

8

5

6

9

15

16

ITEM QTY

2

3

1

1

4

1

1

2

3

3

2

2

2

1

2

3

3

5

6

4

1

1

1

1

2

1

1

1

2

1

DESCRIPTION

Injector, Rinse Weldment (L-R all units)

Injector, Rinse Weldment (R-L CGP units only)

Fill Line, Injector

Plug, 1/8” NPT, Brass

Vacuum Breaker, 3/4” NPT, Brass

Elbow, 3/4” NPT, Street, Brass

Nipple, 3/4” NPT, Close, Brass

Valve, Solenoid, 3/4” NPT, 110 Volt

Union, 3/4” NPT, Brass

Adapter, 3/4” Male

Tee, Copper, 3/4” CU x CU x CU

Tube, Copper, 3/4” x 3” Long

Nipple, 3/4” NPT, Brass, 6” Long

Tee, Copper, 3/4” x 3/4” x 1/2”

Adapter, Threaded, 1/4”

Valve, Ball, Test Cock, 1/4” NPT

Gauge, 0-100 PSI

Decal, 15-25 PSI

Tube, 3/4” x 2-13/16” Long

Plug, 1/4”

Regulator, Pressure, 3/4” NPT (Not used on CGP models)

Elbow, 3/4” 90 ° Brass (Used on CGP models only)

Tube, 3/4” x 9” Long

Tube, 3/4” x 16-1/4” Long

Tube, 3/4” x 5-1/2” Long

Mfg. No.

05700-021-67-98

05700-002-57-87

05700-011-67-99

04730-209-07-37

04820-002-53-77

04730-206-04-34

04730-207-34-00

04810-100-53-00

04730-212-05-00

04730-401-11-01

04730-411-46-01

05700-000-54-85

05700-001-26-74

04730-411-03-01

04730-401-41-01

04810-011-72-67

06685-111-88-34

09905-002-97-74

05700-011-72-72

04730-209-01-00

06685-011-58-22

04730-206-13-00

05700-000-75-61

05700-011-31-48

05700-002-61-46

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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65

Complete Plumbing Assembly

05700-002-51-16

SECTION 5: PARTS SECTION

RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)

Valve, 3/4” Pressure Reducing

04820-002-51-53

Solenoid Valve, 3/4” 110V

04810-100-53-00

Y-Strainer, 3/4” Brass

04730-717-02-06

Nipple, 3/4” Close Brass

04730-207-34-00

Incoming Plumbing Support Bracket

05700-002-50-70

Inlet Plumbing Mounting Bracket

2 per

05700-002-51-41

Incoming Piping Assembly

05700-002-51-15

Clamp, Pipe

2 per

05700-000-35-06

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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66

Elbow, 3/4” NPT 90 ° Brass

04730-206-13-00

Nipple, 3/4” Close Brass

04730-207-34-00

1

SECTION 5: PARTS SECTION

EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES

Plumbing with Water Hammer Arrestor

2

10

3

8

9

11

7

9

8

4 5 6

Plumbing without Water Hammer Arrestor

6

3

4

1

7

5

6

7

4

5

8

2

3

ITEM QTY

1 -

-

-

-

-

-

-

-

9

10

11

-

-

-

DESCRIPTION

Y-Strainer, 3/4” NPT, Brass

Arrestor, Water Hammer, 1/2” NPT

Regulator, Pressure, 3/4” NPT, Brass

Nipple, 3/4” NPT x 2” Long, Brass

Elbow, Brass, 90 °, 3/4”

Nipple, 3/4” NPT, Close, Brass

Coupling, 3/4” FNPT x 3/4” FNPT, Brass

Adapter, 3/4” Male

Tube, Copper, 3/4” x 3-7/16” Long

Adapter, 1/2” NPT x Male

Tee, Copper, 3/4” x 3/4” x 1/2”

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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67

6

Mfg. No.

04730-717-02-06

06685-100-05-00

06685-011-58-22

04730-207-46-00

04730-206-13-00

04730-207-34-00

04730-011-87-95

04730-401-11-01

05700-011-72-70

04730-401-07-01

04730-411-03-01

SECTION 5: PARTS SECTION

EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING

Elbow, 3/4” Copper to Copper (Female)

04730-406-16-01

Tube, Copper, 3/4” x 5-7/8” Long

05700-011-87-96

Elbow, 3/4”, 90 °, Street, Copper to Copper

04730-406-40-01

Tube, Copper, 3/4” x 49-1/2” Long

05700-031-87-98

Adapter, 3/4”, Brass

04730-401-11-01

Nipple, 3/4” NPT x 2” Long, Brass

04730-207-46-00 Elbow, 3/4” Copper to Copper (Female)

04730-406-16-01

Tube, Copper, 3/4” x 24” Long

05700-021-76-53

Union, 3/4” NPT, Brass

04730-212-05-00

Elbow, Brass, 90 °, 3/4”

04730-206-13-00

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

68

SECTION 5: PARTS SECTION

WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION

WATER HAMMER ARRESTOR OPTION

Water Arrestor, 1/2” NPT

06685-100-05-00

Tee, 3/4” x 3/4” x 1/2”

04730-211-06-00

Nipple, 3/4” NPT,

Close, Brass

04730-207-34-00

WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION

Regulator, Pressure, 3/4”

06685-011-58-22

Water Arrestor, 1/2” NPT

06685-100-05-00

Bushing, 3/4” x 1/2”

04730-002-01-34

Tee, Brass, 3/4” x 3/4” x 3/4”

04730-211-01-34

Nipple, Close, 3/4”

04730-207-34-00

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

69

SECTION 5: PARTS SECTION

RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

Screw

Data Plate

Cap Screw

Coil & Housing

Data Plate

Valve Bonnet

Spring position is moved for clarity.

Goes below the plunger.

Spring

06401-003-07-40

Plunger

06401-003-07-40

O-Ring

06401-003-07-42

Cap Retainer

Cap

Diaphragm

Retainer O-Ring

Diaphragm

06401-003-07-42

Plunger

Screen

Retainer

Components of

Repair Kit

06401-003-06-24

Body

Mesh Screen

Valve Body Complete Vacuum Breaker Assembly, 3/4” NPT

04820-002-53-77

Complete 110 Volt Solenoid Valve Assembly, 3/4”

Possible Problems:

04810-100-53-00

Coil & Housing only, 3/4”

04810-200-01-18

1. Pilot port extension #1 clogged. Clean hole.

2. Hole #2 Clogged. Pass heated straight pin through hole.

DISASSEMBLY - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger.

The o-ring seal and diaphragm cartridge can now be lifted out.

Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

2

1

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

70

SECTION 5: PARTS SECTION

WASH TANK COIL ASSEMBLY

WASH TANK COIL ASSEMBLY

(LEFT TO RIGHT) (05700-041-88-31)

Stand “C” Weldment

05700-002-74-84

Coil Weldment

05700-031-88-30

Stand “A” Weldment

05700-002-74-82

Coil Nut

05310-011-17-85

Flat Washer

05700-001-17-87

Coil Gasket

05700-001-17-86

SERVICE NOTE: Jackson HIGHLY recommends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time.

WASH TANK COIL ASSEMBLY

(RIGHT TO LEFT) (05700-002-81-44)

Coil Weldment

05700-031-88-30

Stand “A” Weldment

05700-002-74-82

Stand “a” Weldment

05700-002-74-82

Coil Nut

05310-011-17-85

Flat Washer

05700-001-17-87

Coil Gasket

05700-001-17-86

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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71

3

8

10

13

10

SECTION 5: PARTS SECTION

STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS)

11

10

11

12

16

12 11 7 10 6

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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72

1

2

9

12

9

4

5

15

14

9

8

10

11

12

10

13

12

SECTION 5: PARTS SECTION

STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) (CONTINUED)

6

7

8

9

10

11

12

13

14

15

16

ITEM QTY

3

4

1

2

5

1

1

1

1

1

2

1

1

4

5

4

6

1

1

2

2

DESCRIPTION

Valve, 1” Gate, Steam

Nipple, 1” NPT, Close, Black Iron

Y-Strainer, 1” NPT, Black Iron

Reducer, 1” to 3/4”

Nipple, 3/4” NPT x 6” Long, Black Iron

Nipple, 3/4” NPT x 17” Long, Black Iron

Nipple, 3/4” NPT x 26-1/2” Long, Black Iron

Nipple, 3/4” NPT x 2” Long, Black Iron

Elbow, 90 °, 3/4” NPT, Black Iron

Elbow, 90 °, 3/4” NPT, Street, Black Iron

Union, 3/4” NPT, Black Iron

Nipple, Close, 3/4” NPT, Black Iron

Valve, Solenoid, Steam, 120V, 3/4” NPT

Nipple, 3/4” NPT x 7” Long, Black Iron

Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Black Iron

Reducer, 3/4” NPT to 1/2” NPT, Black Iron

Mfg. No.

04820-011-87-30

04730-907-08-34

04730-217-02-32

04730-011-95-66

04730-907-01-34

05700-002-74-16

05700-002-74-17

04730-907-02-34

04730-906-10-34

04730-011-87-37

04730-912-01-00

04730-907-04-00

04820-011-87-39

05700-002-74-15

04730-002-74-14

04730-911-02-34

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

73

SECTION 5: PARTS SECTION

STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS)

10

7

8

12

2

6

15

4 FRONT VIEW 14

TOP VIEW

12

9

11

15

16

9

1 3 5 11 11 11

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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13 9

SECTION 5: PARTS SECTION

STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS)(CONTINUED)

12

13

14

15

16

7

8

9

10

11

4

5

2

3

6

ITEM QTY

1 1

1

1

1

1

1

1

2

5

1

2

4

1

2

6

4

DESCRIPTION

Valve, 1” Gate

Nipple, 1” NPT, Close, Black Iron

Y-Strainer, 1” NPT, Black Iron

Reducer, 1” NPT to 3/4” NPT

Nipple, 3/4” NPT x 6” Long, Black Iron

Tee, 3/4” x 3/4” x 3/4”, Black Iron

Nipple, 3/4” NPT x 4” Long, Black Iron

Elbow, Street, 3/4” NPT, 90 °, Black Iron

Elbow, 3/4” NPT, 90 °, Black Iron

Nipple, 3/4” NPT x 7” Long, Black Iron

Union, 3/4” NPT, Black Iron

Nipple, 3/4” NPT, Close, Black Iron

Nipple, 3/4” NPT x 17” Long, Black Iron

Nipple, 3/4” NPT x 26-1/2” Long, Black Iron

Valve, Solenoid, Steam, 3/4” NPT, 120V

Reducer, 3/4” NPT to 1/2” NPT

Mfg. No.

04820-011-87-30

04730-907-08-34

04730-217-02-32

04730-011-95-66

04730-907-01-34

04730-002-74-14

04730-907-02-34

04730-011-87-37

04730-906-10-34

05700-002-74-15

04730-912-01-00

04730-907-01-00

05700-002-74-16

05700-002-74-17

04820-011-87-39

04730-911-02-34

RIGHT SIDE VIEW

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

75

12

8

TOP PLUMBING

05700-002-81-66

7

SECTION 5: PARTS SECTION

STEAM OUTLET PLUMBING (LEFT TO RIGHT)

3

2

6

5

7

8

5

6

ITEM QTY

3

4

1

2

-

-

-

-

-

-

-

-

DESCRIPTION

Trap, Steam, 3/4” NPT

Nipple, Close, 3/4” NPT, Black Iron

Union, 3/4” NPT, Black Iron

Nipple, 3/4” x 18” Long, Black Iron

Elbow, 90 ° Street, 3/4” NPT, Black Iron

Elbow, 90 °, 3/4” NPT, Black Iron

Reducer, 3/4” NPT to 1/2” NPT Black Iron

Nipple, 3/4” NPT x 26-1/2” Long, Black Iron

4

7

1

Mfg. No.

06680-500-02-77

04730-907-01-00

04730-912-01-00

05700-002-74-10

04730-011-87-37

04730-906-10-34

04730-911-02-34

04730-911-02-34

2 3 2

BOTTOM PLUMBING

05700-002-81-65

1

6 8

6

2

6

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

76

TOP PLUMBING

SECTION 5: PARTS SECTION

STEAM OUTLET PLUMBING (RIGHT TO LEFT)

1 2 3

7

4

6

7

4

5

8

2

3

ITEM QTY

1 -

-

-

-

-

-

-

-

DESCRIPTION

Steam Trap

Nipple, Close, 3/4”, Black Iron

Union, 3/4” NPT, Black Iron

Elbow, Street, 90 °, Black Iron

Nipple, 3/4” NPT x 22” Long, Black Iron

Elbow, 90 °, 3/4” FNPT, Black Iron

Reducer, 3/4” NPT x 1/2” NPT

Nipple, 3/4” NPT x 18” Long, Black Iron

2

3

4

1

5

BOTTOM PLUMBING

8

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

77

7

6

4

6

Mfg. No.

06680-500-02-77

04730-907-01-00

04730-912-01-00

04730-011-87-37

05700-002-74-08

04730-906-10-34

04730-911-02-34

05700-002-74-10

SECTION 5: PARTS SECTION

AJ-86 GAS COIL ASSEMBLY (CGP MODELS)

(See “Wash Tank Coil

Assembly” page)

(See “Hose Connections” page)

Connects with:

3/4” 90 ° Elbow Brass

04730-206-13-00

3/4” Close Brass Nipple

04730-207-34-00

Gas Coil Box Cover

05700-002-48-50

Coil Box Weldment

05700-002-50-94

Other items used but not shown.

5

6

3

4

7

ITEM QTY

1 1

2 1

1

1

1

1

1

DESCRIPTION

Thermostat, High Limit

Gasket

Terminal Board

Thermostat Bracket

Decal, Thermostat Regulating

Thermostat, Wash Regulating

Fitting, 1/4”, Imperial Brass

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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78

Mfg. No.

05930-011-49-43

05330-200-02-70

05940-002-78-97

05700-011-81-64

09905-011-84-31

06401-140-00-32

05310-924-02-05

4

SECTION 5: PARTS SECTION

TANK, RINSE BOOSTER (CGP MODELS ONLY)

1

7

6

8

7 6

BOTTOM ANGLED VIEW

6

2

7

1

4

5

2

3

6

7

8

ITEM QTY

1 2

1

1

1

1

1

3

1

DESCRIPTION

Plumbing Assembly, Inlet/Discharge, Rinse Tank

Tube, Dispersion Weldment

Tank, GP Rinse

Bracket, Upper Rinse Tank

Bracket, Lower Rinse Tank

Nipple, 3/4” NPT x 4” Long

Elbow, 3/4” NPT, 90 ° Brass

Nipple, 3/4” NPT x Closed Brass

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

79

TOP ANGLED VIEW

Mfg. No.

05700-002-51-24

05700-002-46-16

05700-002-45-05

05700-002-67-13

05700-002-67-14

04730-207-05-00

04730-206-13-00

04730-207-34-00

Elbow, 3/4” 90 ° Brass

2 per

04730-206-13-00

SECTION 5: PARTS SECTION

RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY)

Pump, Recirculating with Adapters

05700-002-51-28

Pump, Recirculating

06105-002-05-26

Nipple, 3/4” Close Brass

2 per

04730-207-34-00

Pump, Recirculating Modified

05700-002-81-22

Used only on AJ-86CGP left to right units.

Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to left units and the AJ-64CGP left to right unit.

Mounting Bracket

05700-002-25-74

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

80

Mounting Bracket

05700-002-23-61

B

Recirculating Pump Assembly

A

SECTION 5: PARTS SECTION

HOSE CONNECTIONS (CGP MODELS ONLY)

C

G

A

G

Gas Coil Weldment

D

B

Rinse Booster Tank

F

E

C

Rinse Header Plumbing Assembly Wash/Fill Plumbing Assembly

D

HOSE ASSEMBLIES AJ-86CGP (L-R & R-L) AJ-100CGP (L-R)

*Each hose assembly includes 2, 3/4” Pushlock Fittings part number 04730-011-94-00.

A - Hose, Recirculating Discharge 05700-002-52-74 05700-002-52-76

B - Hose, Recirculating Pump Suction 05700-002-52-75 05700-002-51-38

C - Hose, Wash Coil Assembly

D - Hose, Wash/Fill Supply

05700-002-52-76

05700-003-03-97

04720-011-94-10 (66”)

05700-003-03-99

E - Hose connection to existing gas booster outlet fitting.

F - Hose connection to existing gas booster inlet fitting.

G - Hose, Coil Recirculating 05700-002-17-71

Gas Booster Connection Kit 05700-002-51-73 includes:

18 Feet of 3/4” Hose

4 - 3/4” Push Lock Fittings

05700-002-17-71

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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81

1 7

SECTION 5: PARTS SECTION

AJ-64 DRAIN PLUMBING ASSEMBLY

4 5 3 9 8 2 11 2 10

NOTE 1

7

6

6 3 4 2 3 4 5 4 3 1

4

5

2

3

ITEM QTY

1 2

1

8

9

6

7

10

11

3

4

4

2

1

1

2

2

1

1

DESCRIPTION

Ball Valve Handle Assembly

Spacer (Not Shown)

Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”

Adapter, 1-1/2”

Tube, Copper, 1-1/2” OD x 2” Long

Connector, No-Hub, 1-1/2”

Elbow, 1-1/2”, Street, Brass, 90 °

Valve, Ball, 1-1/2” NPT

Nipple, 1-1/2” NPT, Brass, Close

Rinse Nipple Weldment

Fitting, Barbed, 1-1/2” NPT x 1-1/2”

Nipple, Brass, 1-1/2” x 3” Long

Mfg. No.

05700-021-84-74

05700-002-87-05

04730-011-69-93

04730-401-25-01

05700-011-87-16

04720-604-06-00

04730-206-32-00

04820-111-71-46

04730-207-40-00

05700-021-84-61

04730-011-69-92

04730-011-87-04

NOTE 1: Component is shown for installation in a Right-to-Left model; component is rotated 180 degrees for Left-to-Right units.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

82

SECTION 5: PARTS SECTION

AJ-86 & AJ-100 DRAIN PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS)

3

15 15

4

4

6

1

5

7

4

3

7

8

9

10

6

9

14 11

2

11

12

4

3

4

5

6

7

8

9

10

11

12

13

14

15

ITEM QTY

1 1

2 2

1

1

2

2

2

4

2

5

4

5

10

5

3

2

2

2

DESCRIPTION

Ball Valve Handle

Spacer (Not Shown)

Ball Valve Handle

Spacer (Not Shown)

Elbow, 1-1/2” FNPT, 90 ° Brass

Adapter, 1-1/2”

Tube, Copper, 1-1/2” OD x 4-7/16” Long (AJ-86 Models)

Tube, Copper, 1-1/2” OD x 5-1/4” Long (AJ-100 Models)

Connector, No-H UB , 1-1/2”

Ball Valve, 1-1/2”

Tube, Copper, 1-1/2” OD x 7-3/4” Long (AJ-86 Models)

Tube, Copper, 1-1/2” OD x 13-3/4” Long (AJ-100 Models)

Nipple, 1-1/2” NPT, Brass, Close

Elbow, 1-1/2” NPT, Brass, Street

Tee, Brass, 1-1/2” NPT

Tube, Copper, 1-1/2” OD x 2” Long

Nipple, Brass, 1-1/2” NPT x 3” Long

Rinse Nipple Weldment

Tube, Copper, 1-1/2” OD x 20-1/8” Long (AJ-86 Models)

Tube, Copper, 1-1/2” OD x 27-1/2” Long (AJ-100 Models)

11

2

4

12

4

3

Mfg. No.

05700-021-84-74

05700-002-87-05

05700-021-83-53

05700-002-87-05

04730-011-73-77

04730-401-25-01

05700-011-84-22

05700-002-79-12

04720-604-06-00

04820-011-71-46

05700-021-84-24

05700-021-88-17

04730-207-40-00

04730-206-32-00

04730-011-69-93

05700-011-87-16

04730-011-87-04

05700-021-84-61

05700-021-84-29

05700-021-84-28

9

10

11

13

6

7

9

3

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

83

SECTION 5: PARTS SECTION

AJ-86 & AJ-100 DRAIN PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS)

4 7 10 8 3

1 14

9

6

7

3

11

6

14 3

8

1

4

11

4

8

7

12

4

13

7

12

4

5

6

4

3

3

4

5

6

7

8

9

10

11

12

13

14

15

ITEM QTY

1 2

2 1

1

1

4

2

2

2

2

2

3

5

5

2

2

4

5

10

DESCRIPTION

Ball Valve Handle Assembly

Spacer (Not Shown)

Ball Valve Handle Assembly

Spacer (Not Shown)

Elbow, 1-1/2” FNPT, 90 °, Brass

Adapter, 1-1/2” NPT

Tube, 1-1/2” x 20-1/8” Long (AJ-86 Models)

Tube, Copper, 1-1/2” x 27-1/2” Long (AJ-100 Models)

Connector, No Hub, 1-1/2”

Nipple, 1-1/2” NPT, Brass, Close

Tee, 1-1/2” NPT x 1-1/2” NPT x 1-1/2” NPT

Nipple, 1-1/2” NPT x 3 Long, Brass

Rinse Nipple Weldment

Tube, Copper, 1-1/2” x 2” Long

Elbow, 1-1/2” NPT, 90 °, Brass, Street

Tube, Copper, 1-1/2” x 7-3/4” Long (AJ-86 Models)

Tube, Copper, 1-1/2” x 13-3/4” Long (AJ-100 Models)

Valve, Ball, 1-1/2” NPT

Tube, Copper, 1-1/2” x 4-7/16” Long (AJ-86 Models)

Tube, Copper, 1-1/2” x 5-1/4” Long (AJ-100 Models)

2 14 4 15

Mfg. No.

05700-021-83-53

05700-002-87-05

05700-021-84-74

05700-002-87-05

04730-011-73-77

04730-401-25-01

05700-021-84-29

05700-021-84-28

04720-604-06-00

04730-207-40-00

04730-011-69-93

04730-011-87-04

05700-021-84-61

05700-011-87-16

04730-206-32-00

05700-021-84-24

05700-021-88-17

04820-011-71-46

05700-011-84-22

05700-002-79-12

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

84

SECTION 5: PARTS SECTION

DRAIN VALVE HANDLE ASSEMBLY/DRAIN QUENCH SYSTEM

Drain Valve Handle

Sleeve

05700-000-01-53

Drain Quench Assembly

06401-002-44-07

Handle Weldment

05700-021-70-45

Nipple, 1-1/2” NPT

04730-207-40-00

Modified Compression Fitting

05700-001-16-52

Lid, Drain Quench

05700-002-67-16

Thermostat

05930-003-13-65

Solenoid Valve

04810-100-09-18

Reducer, 1-1/2” x 1/4”

04730-002-55-76

To Dishmachine Drain

To Cold Water Supply

Tee, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93

Box, Drain Quench

05700-002-69-96

Reducer, 1-1/2” to 1/2”

04730-002-55-75

Valve, Check, 1/2”

(Not Shown)

04820-002-55-77 Nipple, Close, 1/2” NPT

(Not Shown)

04730-207-15-00

From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above. Attach the Modified Compression Fitting into the 1-1/2” to 1/4” Reducer. Position the bulb of the thermostat so that it rests approximately 1/4” from the bottom of the Tee. Tighten the Modified Compression Fitting as required. Attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

85

SECTION 5: PARTS SECTION

MOTOR ASSEMBLIES

See Motor

Chart Below

Key, 3/16” x 1” Long

05700-011-89-17

Pump Plate

05700-021-71-83

Pump Seal

05330-011-71-98

Wash Impeller

05700-031-67-45

Power Rinse Impeller (AJ-100’s)

05700-031-67-45

Prewash Impeller (AJ-86’s & AJ-100’s)

05700-031-71-78

Clamp

(Not Shown)

04730-002-32-15

Upper Support Bracket

05700-021-73-68

Nut, 1/4”-20 Serrated

05310-011-66-49

Lower Support Bracket

05700-021-73-71

Cap Screw, 3/8”-16 x 2”

05305-011-74-98

Impellar Washer

05700-011-71-95

Bolt, 1/4”-20 x 3/4”

05305-274-04-00

WASH MOTOR CHART

Volts

208 - 230

200 - 230

460

Phase

1

3

3

Hz

60

60

60

Model(s)

AJ-86’s

AJ-100’s

PREWASH MOTOR CHART

Volts

208

230

208

230

460

208

230

208

230

460

Phase Hz

1

1

3

3

3

1

1

3

3

3

60

60

60

60

60

60

60

60

60

60

Model(s)

AJ-100’s

POWER RINSE MOTOR CHART

Volts

208

230

208

230

460

Phase

1

1

3

3

3

Hz

60

60

60

60

60

Part Number

06105-021-70-57

06105-121-70-58

06105-121-70-58

Part Number

06105-121-70-55

06105-121-70-55

06105-121-70-56

06105-121-70-56

06105-121-70-56

06105-121-70-57

06105-121-70-57

06105-121-70-58

06105-121-70-58

06105-121-70-58

Part Number

06105-121-70-57

06105-121-70-57

06105-121-70-58

06105-121-70-58

06105-121-70-58

Motor Mounting Gasket

05330-011-71-62

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Prewash Strainer Bracket

05700-021-74-94

SECTION 5: PARTS SECTION

PREWASH & WASH PUMP WELDMENT

Prewash Intake Strainer Weldment

05700-021-74-96

Intake Suction Scoop Weldment

05700-021-87-60

The pump weldment is secured to the pump plate (through the actual tub wall) using the following fasteners:

Nut, Hex, 3/8”-16

Washer, Flat, 3/8”

Lockwasher, Split, 3/8”

05310-276-01-00

05311-176-01-00

05311-276-01-00

The power rinse pump weldment is a single part. Separate pieces of the weldment are not available for purchase.

Power Rinse Pump Weldment (AJ-100’s)

05700-031-81-47

The wash pump weldment is a single part. Separate pieces of the weldment are not available for purchase. The weldment is used for the wash pump in all models covered in this manual. The weldment may be ordered using part number

05700-041-68-88.

The prewash pump weldment is a single part. Separate pieces of the weldment are not available for purchase.

The prewash pump weldment is a single part. Separate pieces of the weldment are not available for purchase.

Prewash Pump Weldment

AJ-86/AJ-100 Left to Right models: 05700-002-10-62

Prewash Pump Weldment

AJ-86/AJ-100 Right to Left models: 05700-002-11-96

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Upper Wash Manifold Support Bracket

05700-021-73-97

Replacement Kit Note:

The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.

End Cap Replacement Kit

06401-003-10-19

SECTION 5: PARTS SECTION

PREWASH & UPPER WASH ARM ASSEMBLIES

Prewash Tube Weldment

05700-001-16-89

Complete Prewash Arm Assembly

05700-021-74-65

Upper Wash Arm Weldment

05700-031-67-34

Complete Upper Wash Arm Assembly

05700-031-74-99

Replacement Kit Note:

The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.

End Cap Replacement Kit

06401-003-10-19

End Cap

05700-011-67-11

Cap, Wash Tube

05700-021-69-68

Lanyard

05340-011-72-46

SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

Locknut, 10-24 with Nylon Insert

05310-373-01-00

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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Screw, 10-32 x 3/8” Truss Head

05305-173-12-00

SECTION 5: PARTS SECTION

LOWER WASH ARM ASSEMBLY

Lower Wash Arm Support Bracket

05700-011-71-20

Secured with Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Screw, 10-32 x 3/8” Truss Head

05305-173-12-00

End Cap

6 per

05700-011-67-11

Lanyard

6 per

05340-011-72-46

Lower Wash Arm Manifold Weldment

05700-031-67-29

Locknut, 10-24 with Nylon Insert

05310-373-01-00

Manifold Quick-Release Key

05700-011-94-45

Complete Lower Wash Arm Assembly

05700-031-74-66

SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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Screw, 10-32 x 3/8” Long

05305-173-12-00

SECTION 5: PARTS SECTION

UPPER & LOWER POWER RINSE ARM ASSEMBLIES

Complete Upper Power Rinse Arm Assembly

05700-031-91-46

Locknut, 10-24 with Nylon Insert

05310-373-01-00

Lanyard

05340-011-72-46

End Cap

05700-011-87-11

Upper Wash Manifold

05700-031-91-48

Lanyard

05340-011-72-46

Cap, Wash Tube

05700-021-69-68

End Cap

05700-011-67-11

SERVICE NOTE: When replacing the

10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

Complete Lower Power Rinse Arm Assembly

05700-031-91-47

Manifold Quick Release Key

05700-011-94-45

Locknut, 10-24 with Nylon Insert

05310-373-01-00

Screw, 10-32 x 3/8” Long

05305-173-12-00

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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Lower Wash Arm Manifold

05700-031-91-49

Rinse Arm

Support Bracket

05700-011-71-19

O-Ring

05330-011-74-55

Retaining Ring (Not Shown)

05340-112-01-11

Right Rinse Pan Locator Bracket

05700-021-92-37

SECTION 5: PARTS SECTION

FINAL RINSE ASSEMBLY

Gasket

05330-111-42-81

End plugs can be ordered using part number 04730-209-07-37.

Upper Rinse Arm Replacement Kit

06401-003-10-08

Final Rinse Manifold Weldment

05700-021-74-88

Lower Rinse Arm Replacement Kit

06401-003-10-09

Replacement Kit Note:

The replacement kits for the rinse arms have the rinse arms, end caps, orings and the retaining rings.

Rinse Pan Strainer Weldment

05700-041-85-09

Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Rinse Drain Control Plate

05700-011-68-70

Rinse Tray Weldment

(All models except CGP)

05700-031-66-75

Optional Parts for CGP

Models

Rinse Tray Weldment

(CGP models only)

05700-031-66-75

Left Rinse Pan Locator Bracket

05700-021-92-38

Rinse Drain Control Plate

05700-011-68-70

Rinse Drain Overflow Plate

05700-002-53-62

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5

1

2

3

4

6

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY

10 7

8

9

11

14

15

See Detail A

12

13

18

17

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16

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY (CONTINUED)

12

13

14

15

16

17

7

8

9

10

11

4

5

2

3

6

1

1

1

2

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

ITEM QTY

1 1

18

19

20

DESCRIPTION

Drive Plate and Rod Weldment

Replacement Kit with Expansion Legs

Replacement Kit with Expansion Legs/Adjuster Crank

Adjuster Crank Assembly

Skotch Yoke Weldment Replacement Kit

Coupling & Expansion Leg Weldment

Pawl Bar Drive Linkage Casting

Spacer Plate

Pillow Block Replacment Kit

Shaft Collar

Drive Socket

Drive Plate

Pillow Block

Drive Spring

Shaft Collar

Drive Motor Mounting Bracket

Adjuster Spring

Adjusting Handle Weldment

Drive Motor Replacement Kits

Drive Motor (208-230 Volt, 60 Hz, Single Phase Models)

Drive Motor (208-230 Volt, 60 Hz, Three Phase Models)

Gear Drive

Roller Bearing

Drive Hub

Mfg. No.

05700-021-67-44

06401-021-86-80

06401-011-94-54

05700-021-69-95

06401-003-08-48

05700-021-67-50

09515-021-87-73

05700-011-67-58

06401-003-08-50

05700-011-89-18

05700-021-67-39

05700-021-67-42

03120-021-71-87

05315-011-83-51

05700-011-89-18

05700-031-73-56

05315-011-71-90

05700-021-72-28

06401-003-08-42

06401-003-08-40

06105-011-71-88

03120-011-71-81

05700-011-67-97

19 20

Detail A

Front Drive Motor Cover

Replacement Kit

06401-003-11-64

Rear Drive Motor Cover

Replacment Kit

06401-003-10-18

Replacement Kits Notes:

The replacement kits for the drive motor covers come with the weldments and the mounting hardware.

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Screw, 8-32 x 1/4” Long

05305-172-09-00

Door Switch Magnet

05700-111-51-68

SECTION 5: PARTS SECTION

DOOR ASSEMBLIES

Left Door Guide Weldment

05700-002-32-51

Right Door Guide Weldment

05700-031-76-44

1

2

Door Catch Weldment

05700-031-84-80

Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Door Glide

05700-111-70-92

Door Stop

05700-002-05-46

Wash Door Hood Support: 05700-031-84-13

Prewash Door Hood Support: 05700-031-84-14

2

2

1

2

ITEM QTY

1 1

2

1

1

1

1

1

DESCRIPTION

Wash Door Weldment

Wash Door Weldment (No Emboss)

Prewash Door Weldment (Left to Right Model)

Prewash Door Weldment (Right to Left Model)

Prewash Door Weldment - No Emboss (Left to Right Model)

Prewash Door Weldment - No Emboss (Right to Left Model)

Wash Door Stiffener (Not Shown)

Prewash Door Stiffener (Not Shown)

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Wash Door Handle Weldment

05700-011-82-63

Prewash Door Handle Weldment

05700-011-80-45

Mfg. No.

05700-031-83-39

05700-003-13-53

05700-031-95-05

05700-031-95-07

05700-003-13-42

05700-003-13-40

05700-031-83-43

05700-031-83-57

SECTION 5: PARTS SECTION

PAWL BAR MISCELLANEOUS COMPONENTS

Pawl Bar Roller Replacement Kit

06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Pawl Bar Bracket (without tabs) Weldment

05700-031-92-36

Pawl Bar Bracket (with studs) Weldment

05700-031-84-68

Replacement Kits Notes:

The pawl bar gutter weldment replacement kit contains the weldment, a gasket and the mounting hardware. The guide block kit contains both blocks and a gasket.

Pawl Bar Gutter Weldment Replacement Kit

06401-003-09-95

Guide Block Replacment Kit

06401-003-10-15

Top Guide Block

Bottom Guide Block

Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.

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Pawl Bar Gutter Gasket

05330-011-68-55

SECTION 5: PARTS SECTION

PAWL BAR ASSEMBLIES

PAWL BAR ASSEMBLY, LEFT TO RIGHT OPERATION

09515-021-69-00

Pawl Bar Dog Casting

Pawl Bar Weldment

(See below)

PAWL BAR ASSEMBLY, RIGHT TO LEFT OPERATION

09515-021-69-00

Pawl Bar Dog Casting

Pawl Bar Weldment

(See below)

PAWL BAR ASSEMBLIES:

Model

AJ-64

Left to Right

Pawl Bar Weldment

05700-031-81-03

AJ-86 05700-041-83-67

AJ-86

With Side Loader

N/A

AJ-100 05700-041-91-13

Right to Left

Pawl Bar Weldment

05700-031-81-03

05700-002-81-34

05700-003-13-63

05700-041-91-13

Pawl Bar

Dogs Complete Assembly

18 06401-131-81-02

24

24

28

06401-131-83-75 (L-R)

06401-231-83-75 (R-L)

N/A (L-R)

Prison Package

06401-231-81-02

06401-331-83-75

05700-003-13-64 (R-L) N/A

06401-141-91-05

N/A

06401-241-91-05

PAWL BAR WELDMENT

AJ-86 RIGHT TO LEFT WITH A SIDE LOADER

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START PREWASH

SECTION 5: PARTS SECTION

RACK RAIL ASSEMBLIES

WASH

POWER

RINSE

FINAL

RINSE

Left to Right Assembly (AJ-86

Model shown for reference)

FINAL

RINSE

RAIL

WELDMENT

POWER

RINSE

WASH PREWASH START

LEFT TO RIGHT:

COMPONENT

Start Actuator

Prewash Actuator

Wash Actuator

Power Rinse Actuator

Final Rinse Actuator

Rail Weldment

Opposite Rail

Complete Assembly

RIGHT TO LEFT:

COMPONENT

Start Actuator

Prewash Actuator

Wash Actuator

Power Rinse Actuator

Final Rinse Actuator

Rail Weldment

Opposite Rail

Complete Assembly

RAIL

WELDMENT

AJ-64 MODELS

05700-021-72-39

Not Applicable

05700-021-72-39

05700-021-72-39

05700-021-75-68

05700-002-74-57

05700-041-82-78

05700-002-74-55

AJ-86 MODELS

05700-021-72-39

05700-021-75-68

05700-021-72-39

05700-021-72-39

05700-021-76-96

05700-031-83-96

05700-041-82-15

05700-041-83-72

AJ-64 MODELS

05700-021-72-39

Not Applicable

05700-021-72-39

05700-021-72-39

05700-021-76-96

05700-002-74-58

05700-041-80-56

05700-002-74-56

AJ-86 MODELS

05700-021-72-39

05700-021-76-96

05700-021-72-39

05700-021-72-39

05700-021-75-68

05700-041-91-21

05700-041-82-14

05700-041-91-20

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Right to Left Assembly (AJ-86

Model shown for reference)

AJ-100 MODELS

05700-021-72-39

05700-021-75-68

05700-021-72-39

05700-021-72-39

05700-021-76-96

05700-041-94-91

05700-041-89-97

05700-041-94-90

AJ-100 MODELS

05700-021-72-39

05700-021-76-96

05700-021-72-39

05700-021-72-39

05700-021-75-68

05700-041-91-03

05700-041-89-97

05700-041-91-04

SECTION 5: PARTS SECTION

MISCELLANEOUS PARTS AND WELDMENTS

Plate, Left Water

Directional

05700-021-79-27

Plate, Right Water

Directional

05700-021-79-23

Hole Direction Plate Replacment Kit

06401-003-10-00

Run Off Sheet Weldment

05700-021-71-39

Replacment Kit Note:

The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.

Splash Shield Weldment

05700-031-85-16

Pipe Clamp

05700-000-35-05

Rinse Drain Plate Replacment

Kit

(CGP Models Only)

06401-003-10-07

Rinse Drain Plug Replacement Kit

06401-003-10-06

Replacement Kits Notes:

The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.

Rinse Drain Weldment Replacement Kit

06401-003-10-05

Rinse Drain Plate Gasket

05330-011-72-27

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SECTION 5: PARTS SECTION

MANIFOLDS/STRAINER SUPPORT WELDMENTS

Prewash Manifold Weldment

AJ-86 Models Only

05700-031-69-70

Prewash Manifold Weldment

AJ-100 Models Only

05700-002-24-94

Secured to the Hood Weldment with:

Washer, Flat, S/S, 1/4” ID

05311-174-01-00

Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Wash Manifold Weldment

05700-031-71-13

Wash Fill Tube Weldment

05700-021-71-21

Prewash Fill Tube Weldment

(AJ-86 & AJ-100 Models Only)

05700-021-74-76

Vellumoid Gasket

05330-111-42-81

Secured with Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Shoulder Bolt Wingnut Weldment

05700-002-46-02

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Wash Strainer Separator Weldment

05700-031-84-38

SECTION 5: PARTS SECTION

STRAINERS

Front Strainer Weldment

05700-021-85-10

Back Strainer Weldment

05700-021-85-11

Overflow Strainer Support

05700-001-96-48

Drain Guard

Strainer Weldment

05700-002-09-15

Wash Intake Strainer Weldment (CGP Models)

05700-002-51-52

Tub Strainer Weldment (CGP Models)

05700-002-03-21

Screen Strainer with Handle Weldment

05700-002-09-04

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SECTION 5: PARTS SECTION

FLOAT SWITCH COMPONENTS/SCRAP BASKETS

Float Switch Support Bracket

Replacement Kit

06401-003-11-77

Wash Tank Float Switch Replacment Kit

06401-003-11-75

Prewash Tank Float Switch Replacment Kit

06401-003-11-76

Replacment Kit Note:

The float switch support bracket replacement kit contains the bracket and associated hardware for mounting.

Replacment Kit Note:

The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.

Service Agent Note:

Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.

Float Switch Cover

05700-021-75-71

Scrap Basket Lid

Weldment

05700-002-56-55

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Scrap Basket Assembly

06401-011-87-78

SECTION 5: PARTS SECTION

CURTAINS/TUB MAGNETS

Curtain, 12” Long x 20-1/2” Wide

08415-131-73-44

Curtain, 21” Long x 20-1/2” Wide

08415-131-73-45

Curtain, 24 1/2” Long x 20-1/2” Wide

CGP MODELS ONLY

08415-002-47-37

Short Curtain Decal

09905-011-73-82

Long Curtain Decal

09905-011-73-84

Extra Long Curtain Decal

CGP MODELS ONLY

09905-002-52-69

Curtain Hook

05700-011-83-54

Middle Curtain Hook

05700-011-72-65

Curtain Rod

05700-021-73-43

Conveyor Switch Replacement Kit

06401-003-11-79

Replacement Kit Note:

The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

Limit Switch Bracket

05700-021-71-18

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

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SECTION 5: PARTS SECTION

VENT COWL ASSEMBLY/VENT SCOOP OPTION

Vent Cowl Cover Replacement Kit

06401-003-10-16

Gasket, Top Vent Cowl

05330-031-83-47

Vent Cowl Replacement Kit

06401-003-11-62

VENT SCOOP OPTION

Gasket, Side Vent Cowl

05330-031-83-48

Replacement Kit Note:

The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the locknuts needed to mount it.

Vent Scoop Assembly

05700-002-04-08

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SECTION 5: PARTS SECTION

EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS

Delay Timer

05945-011-65-44

2” Din Rail

05700-002-36-09

FAN LOAD ON TIMER OUTPUT

5A, 1/4HP, 240 V AC MAX

Decal, Fan Load

09905-003-32-20

Terminal Board

05940-011-84-41

Kit, Exhaust Fan - Electric & Steam Models

05700-031-90-53

Kit, Exhaust Fan - Gas Models

05700-003-14-59

Striker Plate Limit Switch

Assembly

05700-002-62-94

Limit Switch

05930-002-62-81

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SECTION 5: PARTS SECTION

SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER

Side loader track assembly

(left to right model shown).

2

3

4

5

2

3

ITEM QTY

1 1

1

1

6

2

1

1

1

1

1

DESCRIPTION

Track Weldment (Left to Right) 24”

Track Weldment (Right to Left) 24”

Track Weldment (Left to Right) 30”

Track Weldment (Right to Left) 30”

Actuator Switch Replacement Kit

Spacer

Leg Socket Replacement Kit

Leg Support Replacement Kit

Bullet Foot

1

4

5

6

Mfg. No.

05700-031-78-98

05700-031-95-20

05700-003-04-57

05700-003-04-58

06401-003-10-64

05700-011-71-44

06401-003-09-79

06401-003-09-80

05340-108-01-03

Replacement Kits Notes:

The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.

The leg socket replacement kit has the leg socket, mounting hardware and set screw.

The leg support replacement kit has the leg and the bullet foot included.

Front Strainer Weldment

05700-021-85-10

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SECTION 5: PARTS SECTION

SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET

Replacement Kit Note:

The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.

Pawl Dog Wing Weldment

05700-021-86-79

Pawl Bar Spacer

05700-011-71-45

Kit, Pawl Bar Replacement: 06401-131-86-90

Kit, 30” Pawl Bar Replacement: 06401-231-86-90

Drive Linkage Replacment Kit (L-R)

06401-003-11-59

Replacement Kit Note:

The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.

Drive Linkage Replacement (R-L)

06401-003-11-60

Replacement Kit Note:

The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

See page entitled “Pawl Bar

Miscellaneous Components” for other parts used on the

Side Loader.

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

Pawl Bar Roller Bracket

05700-031-77-94

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SECTION 5: PARTS SECTION

SIDE LOADER VENT COWL OPTION

Service Note:

One of the side gaskets that come in the kit will need to be cut to length in order to fit properly on the unit when replaced.

Vent Cowl Replacement Kit (Left to Right)

06401-003-11-81

Vent Cowl Replacement Kit (Right to Left)

06401-003-11-83

Replacement Kit Note:

The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.

VENT SCOOP OPTION

Vent Scoop Assembly

05700-002-04-08

Vent Cowl Gasket, Top: 05330-031-83-47

Vent Cowl Gasket, Side: 05330-031-83-48

STANDARD ASSEMBLY

Vent Cowl Cover Replacement Kit

06401-003-10-16 Vent Cowl Assembly for

Hooded Side Loader Option

05700-003-15-66

Replacement Kit Note:

The cover kit contains the cover and the hardware for mounting it.

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

107

Decal, Schematic, D226 Booster (on the inside of the control box cover)

09905-002-78-56

Replacement Kit Note:

The kit for the terminal block replacement includes the block, the spacer and the locknut.

Terminal Block Replacement Kit

06401-003-11-78

Decal, L1-L2

09905-002-78-67

Ground Lug

05940-200-76-00

Spacer, Terminal Block

10

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER CONTROL BOX ASSEMBLY

Decal, Warning, Disconnect Power

09905-100-75-93

Control Box Cover

Replacement Kit

06401-003-11-63

Replacement Kit Note:

The kit for the control box cover comes with the decals and the screws for securing the cover.

Decal, Ground

09905-011-86-86

Thermostat

06680-500-01-77

Light, Red

05945-111-21-57

Conduit Fitting, .231” x.394”

05975-011-49-03

Control Box with Decal

06401-002-78-87

Power Switch

05930-011-49-55

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

108

2

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER PLUMBING ASSEMBLY

1 3 5 4 8

32

10

18

17

12

6

29

16

19

20

9

17

2

25

15

14

24

23

13

7

11 26

27 21 28 31 30 22 31 33

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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109

SECTION 5: PARTS SECTION

D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)

25

26

27

28

29

22

23

24

25

25

30

31

32

33

17

18

19

20

21

12

13

14

15

16

7

8

9

10

11

4

5

2

3

6

ITEM QTY

1 1

2

2

1

1

1

1

2

4

1

1

6

2

1

2

2

1

1

1

1

1

1

1

1

1

1

2

2

1

2

2

2

1

3

2

DESCRIPTION

Water Pressure Regulator, 3/4”

Nipple, Brass, 3/4” NPT x 6” Long

U-Bolt, 6”, 5/8”-11 Thread

Platform Weldment

Heat Exchanger

Steam Trap, 3/4”

Bushing, 2” NPT x 3/4” NPT, Black Iron

Elbow, 3/4” NPT, Brass

Nipple, 1” NPT, Close, Black Iron

Union, 3/4” NPT, Brass

Bushing, 2” NPT x 3/4” NPT, Brass

Nipple, 3/4” NPT x 1-3/8” Long

Bushing, Hex 3/4” M x 1/2” F, Brass

Y-Strainer, 1” NPT, Black Iron

Pressure Gauge

Steam Relief Valve

Nipple, 3/4” NPT x 4” Long, Brass

Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass

Bushing, 2” NPT x 1” NPT, Black Iron

Elbow, 90 °, 1” NPT, Black Iron

Nipple, 1” NPT x 4” Long, Black Iron

Elbow, 90 °, Street, 3/4” NPT, Black Iron

Nipple, Pigtail, 1/4” NPT

Coupling, 1/4” NPT x 1/4” NPT

Steam Solenoid Valve, 240VA

Steam Solenoid Valve, 200VA

Steam Solenoid Valve (ASCO)

Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass

Valve, Test Cock, 1/4” NPT

Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron

Valve, Safety Relief 1” NPT

Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron

Union, 3/4” NPT, Black Iron

Nipple, 3/4” NPT x 2” Long, Brass

Nipple, 3/4” NPT, Close, Black Iron

Mfg. No.

04820-100-01-06

05700-001-26-74

05306-458-01-04

05700-002-78-02

04420-100-01-05

06680-500-02-77

04730-902-06-34

04730-206-13-00

04730-907-08-34

04730-212-05-00

04730-202-18-00

04730-207-34-00

04730-002-56-27

04730-217-02-32

06685-111-88-34

04820-100-07-06

04730-207-05-00

04730-211-01-34

04730-002-94-51

04730-906-03-34

04730-907-09-34

04730-011-87-37

04730-907-14-34

04730-904-01-34

04820-100-29-34

04820-002-93-66

04820-002-90-26

04730-211-04-00

04810-011-72-67

04730-911-01-34

04820-100-01-35

04730-911-01-00

04730-912-01-00

04730-207-46-00

04730-907-01-00

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

110

SECTION 5: PARTS SECTION

GO*BOX COMPONENTS

A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call 90% or more of the time.

The following components may be ordered together using part number 06401-002-14-99.

1

1

1

1

1

2

2

1

6

2

2

1

1

1

1

QTY

1

1

2

1

1

2

1

1

2

2

4

1

2

DESCRIPTION

Drive Motor Contactor

Contactor, Wash Heater, 3 ph, 3 pole

Contactor, Wash Heater, 1 ph, 4 pole

Final Rinse Arm End Cap

Float Switch, Dual, Wash & Prewash

Gasket, Pawl Bar Gutter

Gauge, Pressure

Glide, Door Edge

Magnet, Door Reed Switch

O Ring, Prewash Manifold

O Ring, Wash Manifold

Overload, Drive Motor

Overload, Wash Motor

Relay,120v, 3 PDT

Relay,120v,50/60Hz 3A Control

Repair Kit, 3/4" Vacuum Breaker

Roller, Pawl Bar

Seal Kit for Wash and Prewash pump

Solenoid Valve, Fill & Rinse

Switch, Power

Switch, Reed, Actuator (NC)

Switch, Reed, Door (NO)

Thermometer, 48" Capillary

Thermometer, 96" Capillary

Thermostat, Wash High Limit

Thermostat, Wash Regulating

Transformer,150VA

Valve, Ball 1 1/2" NPT

Mfg. No.

05945-111-68-38

05945-002-24-70

05945-111-68-37

05700-011-35-92

06680-121-70-71

05330-011-68-55

06685-111-88-34

05700-111-70-92

05930-111-51-68

05330-400-12-08

05330-011-74-56

05945-111-68-39

05945-111-68-40

05945-111-72-51

05945-111-35-19

04820-001-60-57

05700-011-68-16

05330-011-71-98

04810-100-53-00

05930-011-49-55

05930-111-68-44

05930-111-68-86

06685-111-68-48

06685-111-68-49

05930-121-71-36

05930-121-67-72

05950-011-68-35

04820-111-71-46

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

111

4

SECTION 5: PARTS SECTION

RINSE FILL MOTOR OPTION

5

10

9

1

2

6

7

8

7

8

5

6

9

10

11

12

3

4

1

2

ITEM QTY

1

1

1

1

1

4

4

1

1

1

1

1

4

DESCRIPTION

Rinse Fill Motor Assembly

Motor

Bracket, Pump Mounting

Clamp, Hose 5 5/8” to 6”

Reducer Bushing, 1 1/4” to 1”

Reducer Bushing 1” to 3/4”

Elbow, 90 Deg., 1” Street

Nipple, 1” NPT x 6” Long Brass

Elbow, 90 Deg. Brass Female

Lockwasher, 1/4”

Bolt, 1/4”-20 x 1/2” Long

Nut, Hex S/S 1/4”-20

Rinse Motor Mounting Bracket

11

12

3

Mfg. No.

05700-002-40-25

06105-002-72-71

05700-002-63-59

04730-011-34-90

04730-002-73-62

04730-011-65-14

04730-002-11-99

04730-002-12-00

04730-002-12-55

05311-274-01-00

05305-274-02-00

05310-274-01-00

05700-002-38-90

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

112

SECTION 6:

ELECTRICAL SCHEMATICS

113

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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114

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

115

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

116

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

117

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

118

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CE (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

09905-031-95-56

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

119

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

120

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

121

9905-002-55-96a

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

122

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

123

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

124

SECTION 6: ELECTRICAL SCHEMATICS

AJ-64CS (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

125

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

126

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE

09905-031-80-35

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

127

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

128

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

129

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

130

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CE & AJ-100CE (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

131

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, SINGLE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

132

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, SINGLE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

133

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

134

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (208-230 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

09905-002-46-98

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

135

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (460 VOLT, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

136

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CS & AJ-100CS (460 VOLT, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

137

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

138

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

139

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

140

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (208-230 VOLTS, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

141

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (460 VOLTS, 60 HZ, THREE PHASE) PRIMARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

142

SECTION 6: ELECTRICAL SCHEMATICS

AJ-86CGP & AJ-100CGP (460 VOLTS, 60 HZ, THREE PHASE) SECONDARY SIDE

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

143

SECTION 6: ELECTRICAL SCHEMATICS

CONVEYOR EXHAUST FAN HOOKUP

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

144

SECTION 6: ELECTRICAL SCHEMATICS

D226 STEAM BOOSTER/DRAIN QUENCH SYSTEM/SIDE LOADER

GND L1

S1

D226/J120 STEAM BOOSTER OPTION

120/200/208/230 VOLT - 60 HZ - 1PH

S1

L2

ON ON

OFF

E1

TS1

E2

TS1: THERMOSTAT

FS1: SOLENOID COIL

S1: POWER SWITCH

E1: POWER LIGHT

E2: SOLENOID LIGHT

FS1

Drain Quench System

OFF

09905-002-78-56 D

64” CONVEYORS

86” & 100” CONVEYORS

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

145

SECTION 7:

JACKSON MAINTENANCE

& REPAIR CENTERS

146

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

ALABAMA TO FLORIDA

ALABAMA

JONES-McLEOD APPLIANCE

SVC

1616 7TH AVE. NORTH

BIRMINGHAM, AL 35203

(205) 251-0159

800-821-1150

FAX: (205) 322-1440 [email protected]

JONES-McLEOD APPLIANCE

SVC

854 LAKESIDE DRIVE

MOBILE, AL 36693

(251) 666-7278

800-237-9859

FAX: (251) 661-0223

ALASKA

RESTAURANT APPLIANCE

SERVICE

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

(206) 524-8200

800-433-9390

FAX: (206) 525-2890 [email protected]

ARIZONA

AUTHORIZED COMMERCIAL

FOOD EQMT. SVC

4832 SOUTH 35TH STREET

PHOENIX, AZ 85040

(602) 234-2443

800-824-8875

FAX: (602) 232-5862 [email protected]

GCS SERVICE INC.

PHOENIX, AZ

(602) 474-4510

800-510-3497

FAX: (602) 470-4511

ARKANSAS

BROMLEY PARTS & SVC

10TH AND RINGO

P.O. BOX 1688

LITTLE ROCK, AR 72202

(501) 374-0281

800-482-9269

FAX: (501) 374-8352 [email protected]

[email protected]

GCS SERVICE,INC.

3717 CHERRY ROAD

MEMPHIS, TN 38118

(901) 366-4587

800-262-9155

FAX: (901) 366-4588

CALIFORNIA

BARKERS FOOD MACHINERY

SERVICES

5367 SECOND STREET

IRWINDALE, CA 91706

(626) 960-9390

800-258-6999

FAX: (626) 337-4541 [email protected]

GCS SERVICE INC.

LOS ANGELES, CA

(213) 683-2090

800-327-1433

FAX: (213) 683-2099

GCS SERVICE INC.

SANTA ANA, CA

(714) 542-1798

800-540-0719

FAX: (714) 542-4787

GCS SERVICE INC.

S. SAN FRANCISCO, CA

(650) 635-0720

800-969-4427

FAX: (650) 871-4019

COMMERCIAL APPLIANCE

SERVICE, INC.

6507 PACIFIC AVENUE, SUITE

102

STOCKTON, CA 95207

(916) 567-0203

(800) 464-2222

(916) 567-0266 FAX

GCS SERVICE INC.

SAN DIEGO, CA

(858) 549-8411

800-422-7278

FAX: (858) 549-2323

INDUSTRIAL ELECTRIC SVC.

5662 ENGINEER DRIVE

HUNTINGTON BEACH, CA

92649

(714) 379-7100

(800-457-3783

FAX: (714) 379-7109

P & D APPLIANCE SVC

100 SOUTH LINDEN AVE.

S. SAN FRANCISCO, CA 94080

(650) 635-1900

800-424-1414

FAX: (650) 635-1919 [email protected]

P & D APPLIANCE

4220-C ROSEVILLE ROAD

NORTH HIGHLANDS, CA

95660

(916) 974-2772

800-824-7219

FAX:(916) 974-2774

COMMERCIAL APPLIANCE

SERVICE, INC.

281 LATHROP WAY, #100

SACRAMENTO, CA 95815

(916) 567-0203

(800) 464-2222

(916) 567-0324 FAX

COLORADO

GCS SERVICE INC.

SHERIDAN, CO

(303) 371-9054

800-972-5314

FAX: (303) 371-4754

HAWKINS COMMERCIAL

APPLIANCE SERVICE

3000 S. WYANDOT ST.

ENGLEWOOD, CO 80110

(303) 781-5548

(800) 624-2117

FAX: (303) 761-5561 [email protected]

METRO APPLIANCE SERVICE

1640 S BROADWAY

DENVER, CO 80210

(303) 778-1126

800-525-3532

FAX: (303) 778-0268 [email protected]

CONNECTICUT

GCS SERVICE INC.

HARTFORD, CT

(860) 549-5575

800-423-1562

FAX: (860) 527-6355

SUPERIOR KITCHEN SER-

VICE INC.

22 THOMPSON ROAD

WINDSOR, CT 06088

(888) 590-1899

(888) 590-1996 FAX

DELAWARE

FOOD SERVICE EQMT.

2101 PARKWAY SOUTH

BROOMALL, PA 19008

(610) 356-6900

FAX: (610) 356-2038 [email protected]

GCS SERVICE INC.

PHILADELPHIA, PA

(215)925-6217

800-441-9115

FAX: (215) 925-6208

ELMER SCHULTZ SERVICE

36 BELMONT AVE.

WILLMINGTON, DE 19804

(302) 655-8900

800-225-0599

FAX: (302) 656-3673 [email protected]

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE

SALISBURY, MD 21804

(410) 543-8197

FAX: (410) 548-4038

FLORIDA

COMMERCIAL APPLIANCE

SERVICE

8416 LAUREL FAIR CIRCLE

BLDG 6, SUITE 114

TAMPA, FL 33610

(813) 663-0313

800-282-4718

FAX: (813) 663-0212 [email protected]

GCS SERVICE INC

MIAMI, FL

(305) 621-6666

800-766-8966

FAX: (305) 621-6656

GCS SERVICE INC

ORLANDO, FL

(407) 841-2551

800-338-7322

FAX: (407) 423-8425

NASS PARTS AND SERVICE,

INC.

1144 BELVILLE ROAD, UNIT

359

DAYTONA BEACH, FL 32114

(386) 226-2642

(800) 432-2795

(386) 736-7695 FAX

GCS SERVICE INC

TAMPA, FL

(813) 626-6044

800-282-3008

FAX: (813) 621-1174

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

147

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

FLORIDA TO MARYLAND

JONES-McLEOD APPLIANCE

SVC

854 LAKESIDE DRIVE

MOBILE, AL 36693

(251) 666-7278

800-237-9859

FAX: (251) 661-0223 [email protected]

NASS PARTS AND SERVICE,

INC.

1108 SOUTH WOODS AVENUE

ORLANDO, FL 32805

(407) 425-2681

(800) 432-2795

(407) 425-3463 FAX

NASS PARTS AND SERVICE,

INC.

1376 HEIDE AVENUE

PALM BAY, FL 32907

(321) 952-2012

(800) 432-2795

(321) 953-0266 FAX

GEORGIA

GCS SERVICE INC

ATLANTA, GA

(770) 452-7322

800-334-3599

FAX: (770) 452-7473

HERITAGE FOODSERVICE

GROUP OF ATLANTA

2100 NORCROSS PKWY.

SUITE 130

NORCROSS, GA 30071

(770) 368-1465

866-388-9837

FAX: (866) 388-9838

WHALEY FOODSERVICE

REPAIRS

109-A OWENS INDUSTRIAL

DRIVE

SAVANNAH, GA 31405

(912) 447-0827

888-765-0036

FAX: (912) 447-0826

PIERCE PARTS & SERVICE

2422 ALLEN ROAD

MACON, GA 31216

(478) 781-6003

800-368-2512

FAX: (478) 781-7186

HAWAII

FOOD EQMT. PARTS &

SERVICE CO.

300 PUUHALE RD.

HONOLULU, HI 96819

(808) 847-4871

FAX: (808) 842-1560 [email protected]

IDAHO

RESTAURANT APPLIANCE

SVC.

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

(206) 524-8200

800-433-9390

FAX: (206) 525-2890 [email protected]

RON'S SERVICE

703 E 44TH STREET STE 10

GARDEN CITY, ID 83714

(208) 375-4073

FAX: (208) 375-4402

ILLINOIS

CONES REPAIR SVC.

2408 40TH AVE.

MOLINE, IL 61265

(309) 797-5323

800-716-7070

FAX: (309)797-3631 [email protected]

EICHENAUER SERVICES INC.

130 S OAKLAND ST.

DECATUR, IL 62522

(217) 429-4229

800-252-5892

FAX: (217) 429-0226 [email protected]

GCS SERVICE INC.

ELMHURST, IL

(630) 941-7800

800-942-9689

FAX: (630) 941-6048

GCS SERVICE INC.

ST. LOUIS, MO

(314) 683-7444

800-284-4427

FAX: (314) 638-0135

GENERAL PARTS, INC.

248 JAMES STREET

BENSONVILLE, IL 60106

(630) 595-3300

(800) 880-3604

FAX: (630)595-0006

INDIANA

GCS SERVICE INC.

INDIANAPOLIS, IN

(317) 545-9655

800-727-8710

FAX: (317) 549-6286

B622 LA PAS TRAIL

INDIANAPOLIS, IN 46268

(317) 290-8060

(800) 410-9794

(317) 290-8085 FAX

IOWA

GOODWIN TUCKER GROUP

2900 DELAWARE AVENUE

DES MOINES, IA 50317

(515) 262-9308

800-372-6066

FAX: (515) 262-2936 [email protected]

CONES REPAIR SVC.

1056 27TH AVENUE SW

CEDAR RAPIDS, IA 52404

(319) 365-3325

800-747-3326

FAX: (319) 365-0885

KANSAS

GCS SERVICE INC.

KANSAS CITY, MO

(816) 920-5999

800-229-6477

FAX: (816) 920-7387

GENERAL PARTS, INC.

1101 E. 13TH STREET

KANSAS CITY, MO 64106

(816) 421-5400

(800) 279-9967

(816) 421-1270 FAX

KENTUCKY

CERTIFIED SERVICE CENTER

127 DISHMAN LANE

BOWLING GREEN, KY 42101

(270) 783-0012

(877) 907-0012

FAX: (270) 783-0058

CERTIFIED SERVICE CENTER

RAMCO BUSINESS PARK

4283 PRODUCE ROAD

LOUISVILLE, KY 40218

(502) 964-7007

800-637-6350

FAX: (502) 964-7202 [email protected]

[email protected]

CERTIFIED SERVICE CENTER

1051 GOODWIN DRIVE

LEXINGTON, KY 40505

(606) 254-8854

800-432-9269

FAX: (606) 231-7781 [email protected]

GCS SERVICE INC.

LOUISVILLE, KY

(502) 367-1788

800-752-6160

FAX: (502) 367-0400

GCS SERVICE INC.

LEXINGTON, KY

(606) 255-0746

800-432-9260

FAX: (606) 255-0748

LOUISIANA

HERITAGE SERVICE GROUP

1532 RIVER OAKS WEST

NEW ORLEANS, LA 70123

(504) 734-8864

(800) 499-2351

(504) 733-2559 FAX

MAINE

GCS SERVICE INC.

CHELSEA, MA

(617) 889-9393

800-225-1155

FAX: (617) 889-1222

MASSACHUSETTS RESTAU-

RANT SUPPLY

34 SOUTH STREET

SOMERVILLE, MA 02143

(617) 868-1930

800-338-6737

FAX: (617) 686-5331

PINE TREE FOOD EQUIP-

MENT

175 LEWISTON ROAD

GRAY, ME 04039

(207) 657-6400

(800) 540-5427

(207) 657-5464 FAX

MARYLAND

EMR SERVICE DIVISION

700 EAST 25TH STREET

BALTIMORE, MD 21218

(410) 467-8080

800-879-4994

FAX: (410) 467-4191 [email protected]

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SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

MARYLAND TO NEW YORK

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE

SALISBURY, MD 21804

(410) 543-8197

888-687-8080

FAX: (410) 548-4038 [email protected]

EMR SERVICE DIVISION

5316 Sunnyside Ave.

Beltsville, MD 20715

(301) 931-7000

800-348-2365

FAX: (301) 931-3060 [email protected]

GCS SERVICE INC.

SILVER SPRING, MD

(301) 585-7550 (DC)

(410) 792-0338 (BALT)

(800) 638-7278

FAX: (301) 495-4410

MASSACHUSETTS

ACE SERVICE CO.

95 HAMPTON AVE.

NEEDHAM, MA 02494

(781) 449-4220

800-225-4510 MA & NH

FAX: (781) 444-4789 [email protected]

MASSACHUSETTS RESTAU-

RANT SUPPLY

34 SOUTH STREET

SOMERVILLE, MA 02143

(617) 868-1930

800-338-6737

FAX: (617) 868-5331

GCS SERVICE INC.

CHELSEA, MA

(617) 889-9393

800-225-1155

FAX: (617) 889-1222

GCS SERVICE INC.

HARTFORD, CT

(860) 549-5575

800-723-1562

FAX: (860) 527-6355

SUPERIOR KITCHEN SER-

VICE INC.

399 FERRY STREET

EVERETT, MA 02149

(617) 389-1899

(888) 590-1899

(617) 389-1996 FAX

MICHIGAN

GCS SERVICE INC.

LIVONIA, MI

(248) 426-9500

800-772-2936

FAX: (248) 426-7555

JACKSON SERVICE COMPA-

NY

3980 BENSTEIN RD.

COMMERCE TWSHP, MI 48382

(248) 363-4159

800-332-4053

FAX: (248) 363-5448

GCS SERVICE INC.

GRAND RAPIDS, MI

(616) 241-0200

800-823-4866

FAX: (616) 241-0541

MINNESOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

(612) 546-4221

800-345-4221

FAX: (612) 546-4286

GENERAL PARTS, INC.

11311 HAMPSHIRE AVENUE

SOUTH

BLOOMINGTON, MN 55438-

2456

(952) 944-5800

(800) 279-9980

(800) 279-9980 FAX

MISSISSIPPI

GCS SERVICE INC.

JACKSON, MS

(601) 956-7800

800-274-5954

FAX: (601) 956-1200

GCS SERVICE INC.

MEMPHIS, TN

(901) 366-4587

800-262-9155

FAX: (901) 366-4588

MISSOURI

GCS SERVICE INC.

KANSAS CITY, MO

(816) 920-5999

800-229-6477

FAX: (816) 920-7387

GCS SERVICE INC.

ST. LOUIS, MO

(314) 638-7444

800-284-4427

FAX: (314) 638-0135

KAEMMERLIN PARTS & SVC.

2728 LOCUST STREET

ST. LOUIS, MO 63103

(314) 535-2222

FAX: (314) 535-6205 [email protected]

GENERAL PARTS, INC.

1101 EAST 13TH STREET

KANSAS CITY, MO 64106

(816) 421-5400

(800) 279-9967

(816) 421-1270 FAX

MONTANA

RESTAURANT APPLIANCE

SVC.

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

(206) 524-8200

800-433-9390

FAX: (206) 525-2890 [email protected]

NEBRASKA

GOODWIN - TUCKER GROUP

7535 D STREET

OMAHA, NE 68124

(402) 397-2880

800-228-0342

FAX: (402) 397-2881 [email protected]

NEVADA

HI TECH COMMERCIAL SER-

VICE

1840 STELLA LAKE STREET

NORTH LAS VEGAS, NV 89106

(702) 649-4616

(877) 924-4832

FAX: (702) 649-4607 [email protected]

5454 LOUIE LANE

RENO, NV 89511

(775) 852-9696

FAX: (775) 852-5104

GCS SERVICE INC.

LAS VEGAS, NV

(702) 450-3495

800-500-9060

FAX: (702) 450-3491

ELMER SCHULTZ SERVICES

201 W. WASHINGTON AVE.

PLEASANTVILLE, NJ 08232

(609) 641-0317

800-378-1641

FAX:(609) 641-8703 [email protected]

NEW YORK

APPLIANCE INSTALLATION

AND SERVICE CORP.

1336 MAIN STREET

BUFFALO, NY 14209

(716) 884-7425

800-722-1252

FAX: (716) 884-0410 [email protected]

NEW HAMPSHIRE

GCS SERVICE INC.

CHELSEA, MA

(617)889-9393

800-225-1155

FAX: (617) 889-1222

ACE SERVICE CO.

95 HAMPTON AVE.

NEEDHAM, MA 02494

(781) 449-4220

800-225-4510 MA & NH

FAX: (781) 444-4789 [email protected]

MASSACHUSETTS RESTAU-

RANT SUPPLY

34 SOUTH STREET

SOMERVILLE, MA 02143

(617) 868-1930

800-338-6737

FAX: (617) 868-5331

NEW JERSEY

JAY HILL REPAIRS

90 CLINTON RD.

FAIRFIELD, NJ 07004

(973) 575-9145

800-836-0643

FAX: (973) 575-5890 [email protected]

GCS SERVICE INC.

EAST RUTHERFORD, NJ

(973) 614-0003

800-399-8294

FAX: (973) 614-0230

GCS SERVICE INC.

PHILADELPHIA, PA

(215) 925-6217

800-441-9115

FAX: (215) 925-6208

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Issued: 05-02-2006 Revised: N/A

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SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

NEW YORK TO PENNSYLVANIA

B.E.S.T. INC.

3003 GENESEE STREET

BUFFALO, NY 14225

(716) 893-6464

800-338-5011

FAX: (716) 893-6466 [email protected]

DUFFY'S EQUIPMENT SVC.

3138 ONEIDA STREET

SAUQUOIT, NY 13456

(315) 737-9401

800-443-8339

FAX: (315) 737-7132 [email protected]

NORTHERN PARTS & SVC.

21 NORTHERN AVENUE

PLATTSBURGH, NY 12903

(518) 563-3200

800-634-5005

FAX: (800) 782-5424 [email protected]

GCS SERVICE INC.

BROOKLYN, NY

(718) 486-5220

800-969-4271

FAX: (718) 486-6772

ALL SERVICE KITCHEN

EQUIPMENT REPAIR

10 CHARLES ST.

NEW HYDE PARK, NY 11040

(516) 378-1176

FAX: (516) 378-1735

ALL ISLAND REPAIRS

40-9 BURT DRIVE

DEER PARK, NY 11729

(631) 242-5588

FAX: (631) 242-6102

NORTH CAROLINA

AUTHORIZED APPLIANCE

SERVICECENTER

1020 TUCKASEEGEE RD.

CHARLOTTE, NC 28208

(704) 377-4501

(800) 532-6127

FAX:(704) 377-4504

AUTHORIZED APPLIANCE

SERVICECENTER

800 N. PERSON ST.

RALEIGH, NC 27604

(919) 834-3476

FAX:(919) 834-3477

AUTHORIZED APPLIANCE

SERVICECENTER

904 S. MARSHALL ST.

WINSTON-SALEM, NC 27403

(336) 725-5396

FAX:(336) 721-1289

AUTHORIZED APPLIANCE

SERVICECENTER

104 HINTON AVE.

WILMINGTON, NC 28403

(910) 313-1250

FAX:(910) 313-6130

WHALEY FOODSERVICE

8334-K ARROWRIDGE BLVD

CHARLOTTE, NC 28273

(704) 529-6242

FAX: (704) 529-1558 [email protected]

WHALEY FOODSERVICE

REPAIRS

203-D CREEK RIDGE RD.

GREENSBORO, NC 27406

(336) 333-2333

FAX: (336) 333-2533 [email protected]

WHALEY FOODSERVICE

REPAIRS

335-105 SHERWEE DRIVE

RALEIGH, NC 27603

(919) 779-2266

FAX: (919) 779-2224 [email protected]

WHALEY FOODSERVICE

REPAIRS

6418-101 AMSTERDAM WAY

WILMINGTON, NC 28405

(910) 791-0000

FAX: (910) 791-6662 [email protected]

NORTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

(612) 546-4221

800-345-4221

FAX: (612) 546-4286

GENERAL PARTS, INC.

10 SOUTH 18TH STREET

FARGO, ND 58103

(701) 235-4161

(800) 279-9987

(701) 235-0539 FAX

OHIO

CERTIFIED SERVICE CENTER

890 REDNA TERRACE

CINCINNATI, OH 45215

(513) 772-6600

800-543-2060

FAX: (513) 612-6600 [email protected]

CERTIFIED SERVICE CENTER

171J-K NORTH HAMILTON RD.

COLUMBUS, OH 43213

(614) 751-3769

(866) 862-1252

FAX: (614) 751-5792 [email protected]

CERTIFIED SERVICE CENTER

6025 N. DIXIE DRIVE

DAYTON, OH 45414

(937) 898-4040

(800) 257-2611

FAX: (937) 898-4177 [email protected]

COMMERCIAL PARTS & SVC.

OF COLUMBUS

5033 TRANSAMERICA DRIVE

COLUMBUS, OH 43228

(614) 221-0057

800-837-8327

FAX: (614) 221-3622

GCS SERVICE INC.

COLUMBUS, OH

(614) 476-3225

800-282-5406

FAX: (614) 476-1196

ELECTRICAL APPLIANCE

REPAIR SVC.

5805 VALLEY BELT ROAD

CLEVELAND, OH 44131

(216) 459-8700

800-621-8259

FAX: (216) 459-8707 [email protected]

OKLAHOMA

HAGAR RESTAURANT EQMT.

1229 W MAIN STREET

OKLAHOMA CITY, OK 73106

(405) 235-2184

800-445-1791

FAX: (405) 236-5592

OREGON

RON'S SERVICE

16364 SW 72ND AVE

PORTLAND, OR 97224

(503) 624-0890

800-851-4118

FAX: (503) 684-6107 [email protected]

PENNSYLVANIA

A.I.S. COMMERCIAL PARTS &

SERVICE

1816 WEST 26TH STREET

ERIE, PA 16508

(814) 456-3732

800-332-3732

FAX: (814) 452-4843 [email protected]

ELMER SCHULTZ SVC.

540 NORTH 3RD STREET

PHILADELPHIA, PA 19123

(215) 627-5400

FAX: (215) 627-5408 [email protected]

GCS SERVICE INC.

PHILADELPHIA, PA

(215) 925-6217

800-441-9115

FAX: (215) 925-6208

GCS SERVICE INC.

HARRISBURG, PA

(717) 564-3282

800-367-3225

FAX: (717) 564-9286

GCS SERVICE INC.

PITTSBURGH, PA

(412) 787-1970

800-738-1221

FAX: (412) 787-5005

K & D PARTS AND SERVICE

CO.

1833-41 N CAMERON STREET

HARRISBURG, PA 17103

(717) 236-9039

800-932-0503

FAX: (717) 238-4367 [email protected]

CLARK SERVICE & PARTS

306 AIRPORT DRIVE

BOX 10

SMOKETOWN, PA 17576

(717) 392-5590

(717) 392-5735

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

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150

RHODE ISLAND

GCS SERVICE INC.

EAST PROVIDENCE, RI

(401) 434-6803

800-462-6012

FAX: (401) 438-9400

SUPERIOR KITCHEN SER-

VICE INC.

669 ELMWOOD AVENUE

PROVIDENCE, RI 02907

(888) 590-1899

(401) 781-1996 FAX

SOUTH CAROLINA

AUTHORIZED APPLIANCE

SERVICECENTER

1811 TAYLOR ST.

COLUMBIA, SC 29202

(803) 254-8414

FAX: (803) 254-5146

AUTHORIZED APPLIANCE

SERVICECENTER

2249 AUGUSTA RD.

GREENVILLE, SC 29605

(864) 235-9616

FAX: (864) 235-9623

WHALEY FOODSERVICE

REPAIRS

I 26&US1

P.O. BOX 4023

WEST COLUMBIA, SC 29170

(803) 791-4420

800-877-2662

FAX: (803) 794-4630 [email protected]

WHALEY FOODSERVICE

REPAIRS

748 CONGAREE ROAD

GREENVILLE, SC 29607

(864) 234-7011

800-494-2539

FAX: (864) 234-6662 [email protected]

WHALEY FOODSERVICE

REPAIRS

1406-C COMMERCE PL.

MYRTLE BEACH, SC 29577

(843) 626-1866

FAX: (843) 626-2632 [email protected]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

RHODE ISLAND TO WISCONSIN

WHALEY FOODSERVICE

REPAIRS

4740-A FRANCHISE STREET

N. CHARLESTON, SC 29418

(843) 760-2110

FAX: (843) 760-2255 [email protected]

SOUTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

(612) 546-4221

800-345-4221

FAX: (612) 546-4286

GENERAL PARTS, INC.

10 SOUTH 18TH STREET

FARGO, ND 58103

(701) 235-4161

(800) 279-9987

(701) 235-0539 FAX

TENNESSEE

GCS SERVICE INC.

MEMPHIS, TN

(901) 366-4587

800-262-9155

FAX: (901) 366-4588

GCS SERVICE INC.

NASHVILLE, TN

(615) 244-8050

800-831-7174

FAX: (615) 244-8885

TEXAS

ARMSTRONG REPAIR CEN-

TER

5110 GLENMOUNT DRIVE

HOUSTON, TX 77081

(713) 666-7100

800-392-5325

FAX: (713) 661-0520 [email protected]

COMMERCIAL KITCHEN

REPAIR CO.

1377 N BRAZOS

P.O BOX 831128

SAN ANTONIO, TX 78207

(210) 735-2811

800-292-2120

FAX: (210) 735-7421 [email protected]

GCS SERVICE INC.

DALLAS, TX

(972) 484-2954

800-442-5026

FAX: (972) 484-2531

GCS SERVICE INC.

HOUSTON, TX

(713)785-9187

800-868-6957

FAX: (713) 785-3979

GCS/STOVE PARTS

2120 SOLANA STREET

FORT WORTH, TX 76117

(817) 831-0381

800-433-1804

FAX: (817) 834-7754 [email protected]

UTAH

LA MONICA'S RESTAURANT

EQMT. SVC.

6182 SOUTH STRATLER

AVENUE

MURRAY, UT 84107

(801) 263-3221

800-527-2561

FAX: (801) 263-3229 [email protected]

VERMONT

NORTHERN PARTS & SVC.

4874 S. CATHERINE STREET

PLATTSBURGH, NY 12901

(518) 563-3200

800-634-5005

FAX: (800) 782-5424 [email protected]

GCS SERVICE INC.

CHELSEA, MA

(617)889-9393

800-225-1155

FAX: (617) 889-1222

VIRGINIA

DAUBERS, INC.

7645 DYNATECH COURT

SPINGFIELD, VA 22153

(703) 866-3600

800-554-7788

FAX: (703) 866-4071 [email protected]

GCS SERVICE INC.

SILVER SPRING, MD

(301) 585-7550(DC)

(410) 792-0388(BALT)

800-638-7278

FAX: (301)495-4410

GCS SERVICE INC.

RICHMOND, VA

(804) 672-1700

800-899-5949

FAX: (804) 672-2888

GCS SERVICE INC.

VIRGINIA BEACH, VA

(757) 464-3500

800-476-4278

FAX: (757) 464-4106

WASHINGTON

GCS SERVICE INC.

SEATTLE, WA

(206) 763-0353

800-211-4274

FAX: (206) 763-5943

RESTAURANT APPLIANCE

SERVICE

7219 ROOSEVELT WAY, NE

SEATTLE, WA 98115

(206) 524-8200

800-433-9390

FAX: (206) 525-2890 [email protected]

WEST VIRGINIA

STATEWIDE SERVICE, INC.

603 MAIN AVE.

NITRO, WV 25143

(304) 755-1811

(800) 441-9739

FAX: (304) 755-4001 [email protected]

WISCONSIN

APPLIANCE SERVICE CEN-

TER, INC.

2439 ATWOOD AVE

MADISON, WI 53704

(608) 246-3160

800-236-7440

FAX: (608) 246-2721 [email protected]

APPLIANCE SERVICE

CENTER, INC.

6843 W. BELOIT RD.

WEST ALLIS, WI 53219

(414) 543-6460

800-236-6460

FAX: (414) 543-6480 [email protected]

APPLIANCE SERVICE

CENTER

786 MORRIS AVE

GREEN BAY, WI 54304

(920) 496-9993

800-236-0871

FAX: (920) 496-9927 [email protected]

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

151

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

WISCONSIN TO WYOMING/INTERNATIONAL

GENERAL PARTS, INC.

W223 N735 SARATOGA DRIVE

WAUKESHA, WI 53186

(262) 650-6666

(800) 279-9946

(262) 650-6660 FAX

WYOMING

HAWKINS COMMERCIAL

APPLIANCE SERVICE

3000 S. WYANDOT ST.

ENGLEWOOD, CO 80110

(303) 781-5548

(800) 624-2117

FAX: (303) 761-5561 [email protected]

METRO APPLIANCE SERVICE

1640 S BROADWAY

DENVER, CO 80210

(303) 778-1126

800-525-3532

FAX: (303) 778-0268 [email protected]

INTERNATIONAL

GLOBAL PARTS AND SUPPLY

7758 NW 72ND ST

MIAMI, FL 33166

(305) 885-6353

H.D. SHELDON AND CO

19 UNION SQUARE, WEST

NEW YORK, NY 10003

(212) 627-1759

(212) 924-6920

CANADA

THE GARLAND GROUP

1177 KAMATO ROAD

MISSISSAUGA, ONTARIO L4W

1X4

(905) 206-8380

SALES

(905) 624-1419

FAX: (905) 624-1851

SERVICE

800-427-6668

FAX: 800-361-7745

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

152

March 13, 2007

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