John Deere 544J WH User's Manual

Specifications
Engine
544J WH
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTechTM 6068H; certified to EPA Tier 2 emissions
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L)
Net Peak Power (ISO9249). . . . . . . . . . . . . . . . . . . 160 hp (116 kW) @ 1,900 rpm
Net Rated Power . . . . . . . . . . . . . . . . . . . . . . . . . . 145 hp (100 kW) @ 2,200 rpm
Net Peak Torque (ISO9249) . . . . . . . . . . . . . . . . . . 485 lb.-ft. (650 Nm) @ 1,400 rpm
Net Torque Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . 41%
Net Power Bulge . . . . . . . . . . . . . . . . . . . . . . . . . . 11%
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically controlled rotary pump-line-nozzle
Lube System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . full-flow spin-on filter and integral cooler
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged, charge air cooled
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual element dry type, restriction indicator in cab monitor for service
Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically driven, proportionally controlled, fan aft of coolers
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 80-amp alternator
Batteries (two 12 volt) . . . . . . . . . . . . . . . . . . . . . . 950 CCA; reserve capacity: 200 min. each
Transmission
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . countershaft-type power shift
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . single stage, single phase
Shift Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically modulated, adaptive, load and speed dependent
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . steering-column or joystick-mounted F-N-R and gear-select lever, kick-down button on hydraulic lever
Shift Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto/manual, auto to 1st or 2nd, kick down or kick up/down, three clutch cutoff settings adjustable on switch pad
Travel Speeds*
Forward
Reverse
Gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 mph (6.9 km/h)
4.5 mph (7.3 km/h)
Gear 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 mph (11.9 km/h)
7.8 mph (12.6 km/h)
Gear 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 mph (22.8 km/h)
15.0 mph (24.1 km/h)
*Equipped with 20.5 X 25 solid rubber tires.
Axles/Brakes
Final Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . heavy-duty inboard planetary
Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulic locking front, conventional rear — standard; dual locking front and rear — optional
Rear Axle Oscillation, Stop to Stop* . . . . . . . . . . . . 16 deg.
Brakes (conform to SAE J1473, ISO3450)
Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . hydraulically actuated, inboard, carrier mounted, pressure oil cooled, self adjusting, multi-disc
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . automatic spring applied, hydraulically released, oil cooled, multi-disc
*Equipped with 20.5 X 25 solid rubber tires.
Hydraulic System/Steering
Pump (loader and steering). . . . . . . . . . . . . . . . . . . variable-displacement, axial-piston pump; closed-center, pressure-compensating system
Maximum Flow @ 2,350 rpm . . . . . . . . . . . . . 50 gpm (189 L/m) @ 1,000 psi (6895 kPa)
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loader and steering relief 3,650 psi (25 167 kPa)
Loader Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . two-function valve; single- or dual-lever controls; control lever lockout feature; optional third- and fourth-function valve with auxiliary lever
Steering (conforms to SAE J1511)
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power, fully hydraulic
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,650 psi (25 167 kPa) relief
Articulation Angle . . . . . . . . . . . . . . . . . . . . . . 80-deg. arc (40 deg. each direction)
Hydraulic Cycle Times
Raise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 sec.
Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 sec.
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 sec. (float down)
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 sec.
Turning Radius (measured to centerline of
outside tire) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ft. 3 in. (4959 mm)
PAGES
12–13
Maximum Lift Capacity
544J WH
Standard Boom
SAE Heaped Capacity . . . . . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3)
standard lip
Lift at Ground Level. . . . . . . . . . . . . . . . . . . . . 22,436 lb. (10 177 kg)
Lift at Maximum Height. . . . . . . . . . . . . . . . . . 14,103 lb. (6397 kg)
5.0-cu.-yd. (3.8 m3)
standard lip
18,619 lb. (8445 kg)
13,722 lb. (6224 kg)
High Lift
4.0-cu.-yd. (3.1 m3)
standard lip
23,605 lb. (10 707 kg)
12,147 lb. (5510 kg)
Width Over Tires
97.7 in. (2482 mm)
Change In Vertical Height
0 in. (0 mm)
5.0-cu.-yd. (3.8 m3)
standard lip
20,158 lb. (9144 kg)
11,768 lb. (5338 kg)
Tires
Choice of
Tread Width
20.5 X 25 Solid Rubber Tires . . . . . . . . . . . . . 76.8 in. (1951 mm)
L-5 radial or bias ply tires available.
Both tire types require 8-deg. axle stops.
Capacities (U.S.)
Fuel Tank (with ground-level fueling) . . . . . . . . . . . 85 gal. (322 L)
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 qt. (21 L)
Engine Lubrication, Including Full-Flow SpinOn Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5 qt. (18.5 L)
Powershift Transmission, Including Vertical
Cartridge Filter . . . . . . . . . . . . . . . . . . . . . . . . 19.5 qt. (18.5 L)
Differential (each axle)
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L)
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L)
Loader Hydraulic Reservoir and Filters. . . . . . . . . . 25.5 gal. (96.5 L)
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L)
K
Cab and Canopy
45˚
L
H
G
F
A
B
J
D
C
E
I
Dimensions with Pin-On Type Waste Buckets
Bucket Lip Capacity (equipped with bolt-on
cutting edges) . . . . . . . . . . . . . . . . . . . . . . . . . Standard Boom
High Lift
Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3)
5.0-cu.-yd. (3.8 m3)
4.0-cu.-yd. (3.1 m3)
5.0-cu.-yd. (3.8 m3)
standard lip
standard lip
standard lip
standard lip
Capacity, Struck SAE. . . . . . . . . . . . . . . . . . . . 3.5-cu.-yd. (2.7 m3)
4.4-cu.-yd. (3.4 m3)
3.5-cu.-yd. (2.7 m3)
4.4-cu.-yd. (3.4 m3)
standard lip
standard lip
standard lip
standard lip
A Height to Top of Cab . . . . . . . . . . . . . . . . . . . . . 10 ft. 10 in. (3.29 m)
10 ft. 10 in. (3.29 m)
10 ft. 10 in. (3.29 m)
10 ft. 10 in. (3.29 m)
B Height to Top of Exhaust . . . . . . . . . . . . . . . . . . 10 ft. 9 in. (3.28 m)
10 ft. 9 in. (3.28 m)
10 ft. 9 in. (3.28 m)
10 ft. 9 in. (3.28 m)
C Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . 18 in. (457 mm)
18 in. (457 mm)
18 in. (457 mm)
18 in. (457 mm)
D Length from Centerline to Front Axle. . . . . . . . . 57 in. (1.45 m)
57 in. (1.45 m)
57 in. (1.45 m)
57 in. (1.45 m)
E Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 in. (2.90 m)
114 in. (2.90 m)
114 in. (2.90 m)
114 in. (2.90 m)
F Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ft. 11 in. (2.72 m)
8 ft. 7 in. (2.62 m)
10 ft. 1 in. (3.08 m)
9 ft. 9 in. (2.97 m)
G Height to Hinge Pin, Fully Raised . . . . . . . . . . . 12 ft. 9 in. (3.89 m)
12 ft. 9 in. (3.89 m)
13 ft. 10 in. (4.22 m)
13 ft. 10 in. (4.22 m)
H Dump Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . 36 in. (0.92 m)
41 in. (1.04 m)
36 in. (0.92 m)
41 in. (1.04 m)
I Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 5 in. (7.44 m)
24 ft. 11 in. (7.59 m)
25 ft. 6 in. (7.77 m)
26 ft. 1 in. (7.95 m)
J Maximum Rollback at Ground Level . . . . . . . . . 35 deg.
35 deg.
35 deg.
35 deg.
K Maximum Rollback at Full Height . . . . . . . . . . . 51 deg.
51 deg.
45 deg.
45 deg.
L Maximum Dump Angle at Full Height . . . . . . . . 49 deg.
49 deg.
45 deg.
45 deg.
Breakout Force, SAE J732C . . . . . . . . . . . . . . . . . . 21,117 lb. (9579 kg)
18,262 lb. (8284 kg)
19,371 lb. (8787 kg)
16,721 lb. (7585 kg)
Tipping Load, Straight . . . . . . . . . . . . . . . . . . . . . . 24,749 lb. (11 226 kg)
23,768 lb. (10 781 kg)
20,981 lb. (9517 kg)
20,090 lb. (9113 kg)
Tipping Load, 40-Deg. Full Turn, SAE . . . . . . . . . . . 21,497 lb. (9751 kg)
20,588 lb. (9339 kg)
18,156 (8235 kg)
17,325 lb. (7858 kg)
Bucket Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ft. 10 in. (2.69 m)
8 ft. 10 in. (2.69 m)
8 ft. 10 in. (2.69 m)
8 ft. 10 in. (2.69 m)
Loader Clearance Circle, Bucket In Carry Position . . . . 38 ft. 8 in. (11.79 m)
39 ft. 0 in. (11.89 m)
39 ft. 7 in. (12.07 m)
39 ft. 11 in. (12.17 m)
Operating Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 33,789 lb. (15 326 kg)
34,189 lb. (15 508 kg)
33,990 (15 418 kg)
34,391 lb. (15 599 kg)
Loader operating information is based on a machine with all standard equipment; waste handler complete protection package; 20.5 X 25 solid rubber tires; high-lift boom; ROPS cab; differential lock front axle with standard rear axle; two-spool valve with two-lever control; heater and defroster; 175-lb. (79 kg) operator; and full fuel tank. This information is affected by tire
size, ballast, and different attachments.
Specifications
Engine
624J WH
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTech 6068H; certified to EPA Tier 2 emissions
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 4
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L)
Net Peak Power (ISO9249). . . . . . . . . . . . . . . . . . . 180 hp (129 kW) @ 1,800 rpm
Net Rated Power . . . . . . . . . . . . . . . . . . . . . . . . . . 165 hp (119 kW) @ 2,200 rpm
Net Peak Torque (ISO9249) . . . . . . . . . . . . . . . . . . 605 lb.-ft. (810 Nm) @ 1,000 rpm
Net Torque Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . 54%
Net Power Bulge . . . . . . . . . . . . . . . . . . . . . . . . . . 9%
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . high-pressure common rail
Lube System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . full-flow spin-on filter and integral cooler
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged, charge air cooled
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual element dry type, restriction indicator in cab monitor for service
Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically driven, proportionally controlled, fan aft of coolers
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 80-amp alternator
Batteries (two 12 volt) . . . . . . . . . . . . . . . . . . . . . . 950 CCA; reserve capacity: 200 min. each
Transmission
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . single stage, single phase
Shift Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically modulated, adaptive, load and speed dependent
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . steering-column or joystick-mounted F-N-R and gear-select lever, kick-down button on hydraulic lever
Shift Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto/manual, auto to 1st or 2nd, kick down or kick up/down, three clutch cutoff settings adjustable on switch pad
Travel Speeds*
Forward
Reverse
Gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 mph (7.2 km/h)
4.7 mph (7.5 km/h)
Gear 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7 mph (12.4 km/h)
8.1 mph (13.1 km/h)
Gear 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.2 mph (24.5 km/h)
16.0 mph (25.8 km/h)
*Equipped with 20.5 X 25 solid rubber tires.
Axles/Brakes
Final Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . heavy-duty inboard planetary
Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulic locking front, conventional rear — standard; dual locking front and rear — optional
Rear Axle Oscillation, Stop to Stop* . . . . . . . . . . . . 16 deg.
Brakes (conform to SAE J1473, ISO3450)
Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . hydraulically actuated, inboard, carrier mounted, pressure oil cooled, self adjusting, multi-disc
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . automatic spring applied, hydraulically released, oil cooled, multi-disc
*Equipped with 20.5 X 25 solid rubber tires.
Hydraulic System/Steering
Pump (loader and steering) . . . . . . . . . . . . . . . . . . variable-displacement, axial-piston pump; closed-center, pressure-compensating system
Maximum Flow @ 2,350 rpm . . . . . . . . . . . . . 58 gpm (220 L/m) @ 1,000 psi (6895 kPa)
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loader and steering relief 3,600 psi (24 850 kPa)
Loader Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . two-function valve; single- or dual-lever controls; control lever lockout feature; optional third- and fourth-function valve with auxiliary lever
Steering (conforms to SAE J1511)
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power, fully hydraulic
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,600 psi (24 850 kPa) relief
Articulation Angle . . . . . . . . . . . . . . . . . . . . . . 80-deg. arc (40 deg. each direction)
Hydraulic Cycle Times
Raise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 sec.
Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 sec.
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 sec. (float down)
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.9 sec.
Turning Radius (measured to centerline
of outside tire). . . . . . . . . . . . . . . . . . . . . . . . . 17 ft. 0 in. (5187 mm)
PAGES
14–15
Maximum Lift Capacity
624J WH
Standard Boom
SAE Heaped Capacity . . . . . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3)
standard lip
Lift at Ground Level. . . . . . . . . . . . . . . . . . . . . 29,335 lb.
(13 306 kg)
Lift at Maximum Height. . . . . . . . . . . . . . . . . . 16,615 lb.
(7536 kg)
5.0-cu.-yd. (3.8 m3)
standard lip
28,220 lb.
(12 800 kg)
16,240 lb.
(7366 kg)
6.0-cu.-yd. (4.6 m3)
standard lip
28,041 lb.
(12 719 kg)
15,717 lb.
(7129 kg)
High Lift
4.0-cu.-yd. (3.1 m3)
standard lip
25,629 lb.
(11 625 kg)
15,093 lb.
(6846 kg)
5.0-cu.-yd. (3.8 m3)
standard lip
24,749 lb.
(11 226 kg)
14,729 lb.
(6681 kg)
6.0-cu.-yd. (4.6 m3)
standard lip
24,442 lb.
(11 087 kg)
14,205 lb.
(6443 kg)
Tires
Choice of
Tread Width
20.5 X 25 Solid Rubber Tires . . . . . . . . . . . . . 80.7 in. (2050 mm)
L-5 radial or bias ply tires available.
Both tire types require 8-deg. axle stops.
Width Over Tires
101.3 in. (2573 mm)
K
Capacities (U.S.)
Fuel Tank (with ground-level fueling) . . . . . . . . . . . 92 gal. (348 L)
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 qt. (22 L)
Engine Lubrication, Including Full-Flow SpinOn Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 qt. (24 L)
Powershift Transmission, Including Vertical
Cartridge Filter . . . . . . . . . . . . . . . . . . . . . . . . 24 qt. (23 L)
Differential (each axle)
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 qt. (24.5 L)
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 qt. (20 L)
Loader Hydraulic Reservoir and Filters. . . . . . . . . . 31.5 gal. (119 L)
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L)
Change In Vertical Height
0 in. (0 mm)
Cab and Canopy
45˚
L
H
G
F
A
B
J
D
C
E
I
Dimensions with Pin-On Type Waste Buckets
Bucket Lip Capacity (equipped with bolt-on
cutting edges) . . . . . . . . . . . . . . . . . . . . . . . . . Standard Boom
High Lift
Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3) 5.0-cu.-yd. (3.8 m3) 6.0-cu.-yd. (4.6 m3) 4.0-cu.-yd. (3.1 m3) 5.0-cu.-yd. (3.8 m3) 6.0-cu.-yd. (4.6 m3)
standard lip
standard lip
standard lip
standard lip
standard lip
standard lip
Capacity, Struck SAE. . . . . . . . . . . . . . . . . . . . 3.5-cu.-yd. (2.7 m3) 4.3-cu.-yd. (3.3 m3) 4.6-cu.-yd. (3.5 m3) 3.5-cu.-yd. (2.7 m3) 3.8-cu.-yd. (2.9 m3) 4.6-cu.-yd. (3.5 m3)
standard lip
standard lip
standard lip
standard lip
standard lip
standard lip
A Height to Top of Cab . . . . . . . . . . . . . . . . . . . . . 11 ft. 2 in. (3.40 m) 11 ft. 2 in. (3.40 m) 11 ft. 2 in. (3.40 m) 11 ft. 2 in. (3.40 m) 11 ft. 2 in. (3.40 m) 11 ft. 2 in. (3.40 m)
B Height to Top of Exhaust . . . . . . . . . . . . . . . . . . 11 ft. 0 in. (3.35 m) 11 ft. 0 in. (3.35 m) 11 ft. 0 in. (3.35 m) 11 ft. 0 in. (3.35 m) 11 ft. 0 in. (3.35 m) 11 ft. 0 in. (3.35 m)
C Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . 18.7 in. (475 mm)
18.7 in. (475 mm)
18.7 in. (475 mm)
18.7 in. (475 mm)
18.7 in. (475 mm)
18.7 in. (475 mm)
D Length from Centerline to Front Axle. . . . . . . . . 60 in. (1.52 m)
60 in. (1.52 m)
60 in. (1.52 m)
60 in. (1.52 m)
60 in. (1.52 m)
60 in. (1.52 m)
E Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 in. (3.02 m)
119 in. (3.02 m)
119 in. (3.02 m)
119 in. (3.02 m)
119 in. (3.02 m)
119 in. (3.02 m)
F Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ft. 6 in. (2.90 m)
9 ft. 1 in. (2.78 m)
8 ft. 7 in. (2.61 m)
10 ft. 10 in. (3.31 m) 10 ft. 6 in. (3.20 m) 10 ft. 0 in. (3.05 m)
G Height to Hinge Pin, Fully Raised . . . . . . . . . . . 13 ft. 2 in. (4.01 m) 13 ft. 2 in. (4.01 m) 13 ft. 2 in. (4.01 m) 14 ft. 4 in. (4.37 m) 14 ft. 4 in. (4.37 m) 14 ft. 4 in. (4.37 m)
H Dump Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 in. (0.89 m)
40 in. (1.01 m)
46 in. (1.17 m)
41 in. (1.05 m)
46 in. (1.18 m)
53 in. (1.35 m)
I Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 9 in. (7.54 m) 25 ft. 4 in. (7.72 m) 26 ft. 1 in. (7.95 m) 26 ft. 2 in. (7.98 m) 26 ft. 9 in. (8.15 m) 27 ft. 6 in. (8.38 m)
J Maximum Rollback at Ground Level . . . . . . . . . 38 deg.
38 deg.
38 deg.
39 deg.
39 deg.
39 deg.
K Maximum Rollback at Full Height . . . . . . . . . . . 55 deg.
55 deg.
55 deg.
49 deg.
49 deg.
49 deg.
L Maximum Dump Angle at Full Height . . . . . . . . 45 deg.
45 deg.
45 deg.
41 deg.
41 deg.
41 deg.
Breakout Force, SAE J732C . . . . . . . . . . . . . . . . . . 29,774 lb.
25,567 lb.
21,300 lb.
26,991 lb.
23,137 lb.
19,223 lb.
(13 505 kg)
(11 597 kg)
(9662 kg)
(12 243 kg)
(10 495 kg)
(8719 kg)
Tipping Load, Straight . . . . . . . . . . . . . . . . . . . . . . 29,635 lb.
28,740 lb.
28,363 lb.
24,253 lb.
23,448 lb.
23,042 lb.
(13 442 kg)
(13 036 kg)
(12 865 kg)
(11 001 kg)
(10 636 kg)
(10 452 kg)
Tipping Load, 40-Deg. Full Turn, SAE . . . . . . . . . . . 25,814 lb.
24,976 lb.
24,568 lb.
21,033 lb.
20,277 lb.
19,843 lb.
(11 709 kg)
(11 329 kg)
(11 144 kg)
(9540 kg)
(9197 kg)
(9001 kg)
Bucket Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ft. 7 in. (2.91 m)
9 ft. 7 in. (2.91 m)
9 ft. 7 in. (2.91 m)
9 ft. 7 in. (2.91 m)
9 ft. 7 in. (2.91 m)
9 ft. 7 in. (2.91 m)
Loader Clearance Circle, Bucket In Carry Position. . . . 40 ft. 2 in. (12.24 m) 40 ft. 6 in. (12.34 m) 40 ft. 0 in. (12.19 m) 40 ft. 4 in. (12.29 m) 41 ft. 8 in. (12.70 m) 42 ft. 2 in. (12.85 m)
Operating Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 38,162 lb.
38,579 lb.
39,114 lb.
38,460 lb.
38,876 lb.
39,412 lb.
(17 310 kg)
(17 499 kg)
(17 742 kg)
(17 445 kg)
(17 634 kg)
(17 877 kg)
Loader operating information is based on a machine with all standard equipment; waste handler complete protection package; 20.5 X 25 solid rubber tires; high-lift boom; ROPS cab; differential
lock front axle with standard rear axle; two-spool valve with two-lever control; heater and defroster; 175-lb. (79 kg) operator; and full fuel tank. This information is affected by tire size,
ballast, and different attachments.
544J / 624J WASTE HANDLERS
Key:
● Standard equipment ▲ Optional equipment
544J 624J
Engine
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Certified to EPA Tier 2 emissions
Antifreeze, –34°F (–37°C)
Pre-cleaner
Wet sleeve cylinder liners
Electronically controlled fuel system
Automatic derating when system temperatures
exceeded
Monitor-selected high-altitude compensation
Underhood muffler with large exhaust stack
Underhood dual-element air cleaner with restriction
sensor
10-micron primary fuel filter/water separator
2-micron final fuel filter
Heavy-duty steel fuel tank guard
500-hour full-flow spin-on oil filter
Polyvee drive belt with automatic tensioner
Ether start aid (required for cold starting down to
–13°F [–25°C])
Intake air heater (required for cold starting down to
0°F [–18°C])
110-volt engine coolant heater (required for cold
starting below –13°F [–25°C])
Chrome exhaust stack
Environmentally friendly engine oil drain
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*See your John Deere dealer for further information.
Hydraulic System
● ● Pressure-compensating load-sensing hydraulic
544J 624J
system
● ● In-cab adjustable automatic bucket positioner
● ● In-cab adjustable automatic boom height kickout
control
● ● In-cab adjustable automatic boom return-to-carry
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Cooling
● ● Heavy-duty trash-resistant high-ambient cooling
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package
Two-side access to all coolers
Cooling system isolated from engine compartment
Proportionally controlled (cool-on-demand), hydraulically driven, swing-out fan
Intercooler (air/air – 6.5 fins per in.)
Transmission oil cooler (oil/air – 6.5 fins per in.)
Hydraulic oil cooler (oil/air – 6.5 fins per in.)
Engine radiator (7.5 fins per in.)
Integral engine oil cooler
Coolant recovery tank
Fan guard
Axle coolers (6.5 fins per in.)
Reversing fan drive – auto control with manual
override
Harsh-environment coolers for corrosive environments
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dependent shift modulation
Clutch calibration engageable from cab monitor
Clutch cut-off – thresholds settable from switch pad
Auto-shift/manual-shift modes
Gear kickdown button in hydraulic-control lever
1,000-hour transmission filter
Integral transmission sight gauge/fill tube
Spring-applied, hydraulically released, oil-cooled,
multi-disc park brake
Lube-for-life U-joints
Heavy-duty inboard planetary final drives
Hydraulically actuated, inboard, carrier-mounted,
pressure-oil-cooled, self-adjusting, multi-disc brakes
Top axle housing fill and dipstick port
Front axle with hydraulic locking front and conventional rear differentials
Front and rear axles with hydraulic locking differentials
Remote-axle breathers
200-min. rated reserve each
● ● Alternator, high capacity, 80 amps and 24 volts
● ● Alternator trash cover
● ● Lights (conform to SAE J99): Driving with guards /
Turn signals and flashers / Stop and taillights
● ● LED heavy-duty taillights and turn signals
● ● Work lights, front (2) and rear (2)
● ● Horn, with push button in center of steering wheel
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Waste Handler Package
● ● Waste handler guards: Articulation guards / Axle seal
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guards / Boom cylinder and hydraulic lines guard /
Bucket cylinder hydraulic lines, zerk, and sensor
guard / Drive-shaft guard / Extreme-duty front
loader frame cover with handles / Extreme-duty
transmission side guards / Lower boom and bucket
grease-fitting guards / Rear loader frame cover
Cab floor-mounted lockable master electrical
disconnect switch
Extreme-duty cab entry steps
Extreme-duty hydraulic bottom guards (fuel tank,
loader frame, engine frame)
Bottom guards, bolt-on, front frame and transmission
Full-frontal cab window guard (high-visibility version
not designed to SAE J1084)
Rear-access platforms with step, handhold, and tiedowns
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J1446)
Loader Linkage
● ● Loader boom service locking bar (conforms to SAE
stop / Analog gauges: Engine coolant temperature,
transmission oil temperature, fuel level, hydraulic
oil temperature, engine oil pressure / Digital instruments: Engine rpm, odometer, transmission gear
indicator, speedometer, hour meter / Operator warning lights: Check engine, engine oil pressure, engine
air filter restriction, battery voltage, transmission
filter restriction, brake pressure, hydraulic oil filter,
fasten seat belt, transmission fault, hydraulic oil
temperature
Indicator lights: Park brake / Ride control / Turn
signals and warning flashers / Coupler pin disconnect / Engine preheater / Secondary steering /
Work lights
Radio-ready cab: Fused 24-volt radio electrical
lead, and fused lead for optional Deere 5-amp and
10-amp voltage converters
Built-in diagnostics: Fault code retrieval
AM/FM/WB stereo radio
AM/FM/WB stereo radio with cassette
AM/FM/WB stereo radio with CD
5-amp, 12-volt convertor with one power plug
10-amp, 12-volt convertor with two power plugs
Electrical corrosion-prevention package
Strobe light wired to master electrical disconnect
switch
▲ ▲ Z-bar loader linkage
▲ ▲ High-lift Z-bar loader linkage
Buckets and Attachments
▲ ▲ Full line of Deere pin-on and hook-on buckets with
● ● Computerized multifunction monitor
● ● Audible and visual warnings: Amber caution / Red
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Heater/defroster / Multiplane isolation mounted for
noise/vibration reduction / Front and rear windshield
washers and intermittent wipers / Tinted safety glass
Air conditioning
Seat belt, 3 in. (76 mm), with retractor
Seat, deluxe cloth covered with deep foam, high
back, air suspension, adjustable for weight-height,
fore-aft position, backrest tilt, and armrest angle
Cup holder, personal cooler holder
Sun visor for cab
Storage compartment for operator’s manual and
other items
Rubber floormat
Steering wheel, textured with spinner knob
Tilt steering column
Steering wheel, textured with spinner knob
Rearview mirrors, outside (2) and inside (1) (conform to SAE J985)
Handholds and steps, ergonomically located and
slip resistant (conform to SAE J185)
(conforms to SAE J994, J1446)
● ● Reverse warning alarm (conforms to SAE J994,
Net engine power is with standard equipment including air
cleaner, exhaust system, alternator, and cooling fan at test
conditions per ISO9249. No derating is required up to 5,000-ft.
(1525 m) altitude.
DKAJULDRWH Litho in U.S.A. (06-11)
control
Reservoir sight gauge
Spin-on hydraulic filters, vertical mounting
Hydraulic lever lockout
Two-function hydraulic valve with single-lever control
Two-function hydraulic valve with two-lever fingertip controls and adjustable wristrest
Three-function hydraulic valve with single-lever
control and auxiliary lever for third function
Three-function hydraulic valve with two-lever fingertip controls, adjustable wristrest, and auxiliary lever
for third function
Four-function hydraulic valve, with dual single-lever
controls
Hydraulic conversion kits, two-to-three- and threeto-four-function valves
Ride control, automatic type
Hydraulic control system for quick-coupler locking pins
Electrical
● ● 24-volt electrical system
● ● Solid-state electrical power distribution system
● ● Batteries, high capacity (2), 12 volt with 950 CCA,
Power Train
● ● ZF torque-converter powershift transmission – 3F/3R
● ● Electronically controlled, adaptive, load- and speed●
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Operator’s Station
● ● Cab (conforms to SAE J1040C APR88): ROPS/FOPS /
544J 624J
J38)
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selection of bolt-on cutting edges and teeth-segmented bolt-on cutting edges*
Quick-coupler which accepts Deere and JRB
attachments
Hydraulic control system for quick-coupler locking
pins, includes all controls in cab, lines, and valves
LoadriteTM weighing system*
Tires
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20.5 X 25
L-5 radial or bias ply
Less wheels and tires
Multi-piece rims
Other
● ● Articulation locking bar (conforms to SAE J276)
● ● Vandal protection, includes lockable engine enclo●
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sure, rear grille, and fuel fill
Counterweight, built-in
Drawbar, with locking pin
Lift hooks
Fire extinguisher
License-plate bracket
Secondary steering
Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE
standards. Except where otherwise noted, these specifications are based on a unit with all standard equipment, waste handler
protection package, high-lift boom, 20.5 X 25 solid rubber tires, ROPS cab, full fuel tank, and 175-lb. (79 kg) operator.