Jonsered LT2119A Owner's Manual

MODEL NO. LT2119A (JNA19H48B)
19.0 HP 48 Inch
Lawn Tractor
00949-jonsered
532 18 68-63 Rev. 2 07.01.03 RD/TR
PRINTED IN U.S.A.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
•
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
I. GENERAL OPERATION
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Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
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II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
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DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
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2
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
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Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children.They may fall off and be seriously injured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire
and place wire where it cannot contact
spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and type:
3.5 Gallons
Unleaded Regular
Oil Type (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity:
W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug:
(Gap: .040")
Champion QC12YC
Ground Speed (MPH):
Forward: 0 – 5.5
Reverse: 0 – 2.4
CUSTOMER RESPONSIBILITIES
Tire Pressure:
Front: 14 PSI
Rear: 10 PSI
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Charging System:
16 AMPS @ 3600 RPM
Battery:
AMP/HR:
35
MIN. CCA:
280
CASE SIZE: U1R
Blade Bolt Torque:
45-55 FT. LBS.
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Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES .......................................................2-3
PRODUCT SPECIFICATIONS .....................................4
CUSTOMER RESPONSIBILITIES...............................4
ASSEMBLY ...............................................................6-9
OPERATION .........................................................10-15
MAINTENANCE SCHEDULE ....................................16
MAINTENANCE ....................................................16-19
SERVICE AND ADJUSTMENTS ..........................20-25
STORAGE ..................................................................26
TROUBLESHOOTING ..........................................27-28
REPAIR PARTS - TRACTOR ................................30-45
4
UNASSEMBLED PARTS
Gauge Wheels
Steering Wheel
(4) Shoulder
Bolts
(4) Wheels
(4) Adjusting
Bars
(1) Large Flat Washer
Steering
Wheel Adapter
Steering
Boot
(4) Clevis Pins
(1) Locknut 1/2-20
(4) Washers 3/8 x 3/4 x 14 Ga.
(1) Locknut 1/4-28
Steering
Extension
Shaft
(4) Retainer Springs
(double loop)
Steering
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4
(4) Locknuts 3/8-16
Nose Roller
Seat
Rod
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Locknuts
5/16-18
Retainer Spring
(1) Knob
Mower
Nose Roller
Brackets
(2) Flanged
Pins
(2) Hex Bolts
5/16-18 x 1
(1) Front Plate
Assembly
(1) Oil Drain Tube
For Future Use
(2) Retainer Springs
(single loop)
Keys
(5) Retainer Springs
(double loop)
(2) Keys
5
Slope Sheet
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened
securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
LOCK NUT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 3/4" wrench
Utility knife
(1) 7/16" wrench
Tire pressure gauge
(1) 3/4" socket with drive ratchet Pliers
LARGE FLAT WASHER
STEERING WHEEL
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
STEERING BOOT
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
SHAFT
UNPACK CARTON
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Remove all accessible loose parts and parts cartons
from carton .
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
WHEEL ADAPTOR
STEERING
SHAFT
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
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Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
1/4 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12
FT. LBS TORQUE.
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Place tabs of steering boot over tab slots in dash and push
down to secure.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
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INSTALL STEERING WHEEL
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Position front wheels of the tractor so they are pointing straight
forward.
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Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
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Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
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Assemble large flat washer, 1/2 hex nut and tighten securely.
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Snap steering wheel insert into center of steering wheel.
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Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
LABEL
FIG. 2
6
ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of
controls)
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
• Sit on seat in operating position, depress brake pedal
and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine. After engine has started, move throttle
control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly
drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
• Turn ignition key to "STOP" position.
Continue with the instructions that follow.
SEAT
SEAT PAN
SHOULDER
BOLT
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
02466
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower performance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
• Adjust gauge wheels before operating mower. See “TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
FLAT WASHER
ADJUSTMENT
KNOB
02464
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
RETAINER SPRING
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
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PIN
Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
Roll tractor forward off skid.
SHOULDER
BOLT
ADJUSTING
BAR
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4
7
ASSEMBLY
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Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
• Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
• Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
• Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.
• Engage belt tension rod by pushing rod into locking
bracket.
TO ATTACH NOSE ROLLER (See Fig. 5)
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Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
• Position nose roller between brackets and install rod
and retainer spring.
LOCK
NUT
HEX
BOLT
ROD
"B"
BRACKET
TAB
HOLE
"A"
BRACKET
NOSE
ROLLER
RETAINER SPRING
FIG. 5
INSTALL MOWER AND DRIVE BELT
(See Figs. 6 and 7)
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• If equipped, turn height adjustment knob counterclockwise until it stops.
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LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
ELECTRIC CLUTCH
PULLEY
FRONT
MOWER
BRACKET
CHASSIS
BRACKET
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
GAUGE WHEEL
FRONT SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
FLANGED
PIN
FRONT PLATE
ASSEMBLY
SINGLE LOOP
RETAINER SPRINGS
DOUBLE LOOP
RETAINER SPRING
USE PLIERS FOR
RETAINER SPRINGS
LOOP UP
ANTI-SWAY
BAR
SUSPENSION ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD POINTING DECK PINS)
DEFLECTOR SHIELD
FIG. 6
8
ASSEMBLY
✓CHECKLIST
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their
meaning.
REVERSE
NEUTRAL
HIGH
LOW
CHOKE
FAST
IGNITION
SLOW
P
ENGINE OFF
LIGHTS ON
OVER TEMP
LIGHT
FUEL
ENGINE ON
OIL PRESSURE
ENGINE START
BATTERY
PARKING BRAKE
REVERSE
FORWARD
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
15
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
SWITCH
ATTACHMENT
CLUTCH SWITCH
LIGHT SWITCH
POSITION
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
ATTACHMENT
LIFT LEVER
BRAKE
PEDAL
REVERSE DRIVE PEDAL
HEIGHT
ADJUSTMENT
KNOB
FORWARD DRIVE PEDAL
FREEWHEEL
CONTROL
CRUISE CONTROL LEVER
PARKING BRAKE
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the
engine.
FORWARD DRIVE PEDAL - Used for forward movement
of tractor.
REVERSE DRIVE PEDAL- Used for reverse movement
of tractor.
CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward
drive pedal.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
BRAKE PEDAL - Used for braking the tractor and starting the engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
cutting height.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses.
HOW TO USE YOUR TRACTOR
CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position
and release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
THROTTLE
CONTROL
CHOKE
CONTROL
IGNITION
KEY
PUSH IN TO
“DISENGAGE”
HEIGHT
ADJUSTMENT
KNOB
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL (See Fig. 8)
ATTACHMENT
CLUTCH LEVER
PULL OUT TO
“ENGAGE”
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
REVERSE
PEDAL
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward or reverse drive pedal to begin
movement. Ground speed increases the further down
the pedal is depressed.
FORWARD
PEDAL
CRUISE
CONTROL
LEVER
“BRAKE”
POSITION
BRAKE PEDAL
“DRIVE” POSITION
TO USE THROTTLE CONTROL (See Fig. 8)
“DISENGAGED”
POSITION
PARKING BRAKE
“ENGAGED”
POSITION
TO USE CRUISE CONTROL (See Fig. 8)
FIG. 8
The cruise control feature can be used for forward travel
only.
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming at slow speeds may cause the
cruise control to disengage. do not use the cruise control
on slopes, rough terrain or while trimming or turning.
• With forward drive pedal depressed to desired speed,
move cruise control lever forward to “SET” position and
hold while lifting your foot off the pedal, then release
the cruise control lever.
• To disengage the cruise control, pull the lever backward
to “OFF” position, or fully depress the brake pedal.
STOPPING (See Fig. 8)
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress brake pedal into full
“BRAKE” position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height adjustment knob in desired direction.
) to raise cutting height.
• Turn knob clockwise (
• Turn knob counterclockwise (
) to lower cutting
height.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
12
OPERATION
•
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
PULL OUT TO
"ENGAGE"
ATTACHMENT LIFT LEVER HIGH POSITION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
LOW
POSITION
ATTACHMENT
CLUTCH SWITCH
PUSH IN TO
"DISENGAGED"
DEFLECTOR SHIELD
FIG. 10
TO OPERATE ON HILLS
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
RETAINER
SPRING
•
•
•
•
•
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
To restart movement, slowly release parking brake and
brake pedal.
Slowly depress appropriate drive pedal to slowest setting.
Make all turns slowly.
TO TRANSPORT (See Figs. 7 and 11)
CLEVIS
PIN
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
13
OPERATION
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To
avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run
until the fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage Instructions
for additional information. Never use engine or
carburetor cleaner products in the fuel tank or
permanent damage may occur.
FIG. 11
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
•
•
•
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
14
OPERATION
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warmup period after the transmission has been warmed
up and may require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
MOWING TIPS
•
•
•
•
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
•
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
•
Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Disengage parking brake
• Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
• Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
• Your tractor is now purged and now ready for normal
operation.
00272
FIG. 12
•
•
•
15
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
S
E
GE
S
S
US
UR ON
RS
RA
UR OUR
O
U
O
O
O
H
H
AS ST
0H
EA
8H
SE RE
25
10
50
Y
Y
Y
Y
Y
RE
R
R
R
R
R
O
FO
E
E
E
E
E
F
BE
SERVICE
EV
EV
EV
EV
EV
BE
CH
DATES
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
0
R
Check Operator Presence and
Interlock Systems
Check for Loose Fasteners
5
Sharpen/Replace Mower Blades
3
Lubrication Chart
Check Battery Level
4
Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Clean Air Filter
2
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
1, 2
Clean Engine Cooling Fins
maint_sch-tractore.new1
E
N
G
I
N
E
1,2
Change Engine Oil (without oil filter)
2
Replace Spark Plug
Replace Air Filter Paper Cartridge
2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.
•
➀SPINDLE ZERK
➀FRONT WHEEL
➀FRONT WHEEL
BEARING ZERK
BEARING ZERK
➁ENGINE
➀ MANDREL
ZERKS
BEFORE EACH USE
•
•
•
•
➀SPINDLE ZERK
02500
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
➀ GENERAL PURPOSE GREASE
➁ REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.
16
MAINTENANCE
TRACTOR
MANDREL
ASSEMBLY
BLADE
Always observe safety rules when performing any maintenance.
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
BLADE BOLT
(SPECIAL)
STAR
TIRES
FIG. 13
•
Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CENTER HOLE
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
BLADE
5/8" BOLT
OR PIN
BLADE REMOVAL (See Fig. 13)
•
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
FIG. 14
BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
17
MAINTENANCE
•
•
Remove terminal guard.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
•
•
•
•
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
OIL DRAIN VALVE
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.
CLOSED AND
LOCKED POSITION
YELLOW CAP
02463
FIG. 16
•
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
•
•
ENGINE
•
LUBRICATION
•
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
•
SAE VISCOSITY GRADES
SAE 30
C
-20
-30
0
-20
30
-10
32
40
0
60
10
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
100
80
20
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
CLEAN AIR SCREEN
5W-30
F
DRAIN
TUBE
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
18
MAINTENANCE
CLEAN AIR INTAKE/COOLING AREAS
MUFFLER
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
AIR FILTER (See Fig. 17)
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure with
knobs.
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLAMP
FUEL
FILTER
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY
MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT
OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN
OR DRY CARTRIDGE.
FIG. 18
CLEANING
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
KNOBS
CARTRIDGE
COVER
CLAMP
FOAM
PRE-CLEANER
FIG. 17
19
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR
ADJUSTMENTS:
•
•
•
•
•
Depress brake pedal fully and set parking brake.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TO INSTALL MOWER
TRACTOR
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Swing anti-sway bar to left side of mower deck.
• Slide mower under tractor with deflector shield to right
side of tractor.
TO REMOVE MOWER (See Fig. 19)
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
•
•
•
•
•
•
•
•
•
Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
SUSPENSION ARMS
•
If equipped, turn height adjustment knob counterclockwise until it stops.
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)
FRONT
MOWER
BRACKET
ELECTRIC CLUTCH PULLEY
FRONT PLATE
ASSEMBLY
CHASSIS
BRACKET
DOUBLE LOOP
RETAINER
SPRING
RETAINER
SPRING
USE PLIERS FOR
RETAINER SPRINGS
LOOP UP
SINGLE LOOP
RETAINER
SPRING
FLANGED PIN
ANTI-SWAY
BAR
DEFLECTOR
SHIELD
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRINGS
(Outward pointing
deck pins)
FIG. 19
20
SERVICE AND ADJUSTMENTS
•
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
Engage belt tension rod by pushing rod into locking
bracket.
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
• Before making any necessary adjustments, check that
both front plate links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns. The two front links must remain
equal in length.
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• Recheck side-to-side adjustment.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS” section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
BOTTOM
EDGE OF
MOWER TO
GROUND
A
BLADE
“B”
“B”
FIG. 22
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
BOTTOM EDGE
OF MOWER TO
GROUND
GROUND LINE
A
FIG. 20
TRUNNION
FRONT PLATE
ASSEMBLY
LIFT LINK
ADJUSTMENT NUT
FIG. 21
NUT “C”
NUT “D”
SUSPENSION
ARM
FIG. 23
21
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
MOWER DRIVE BELT REMOVAL (See Fig. 24)
• Park tractor on a level surface. Engage parking
brake.
• Lower mower to its lowest position.
• Disengage belt tention rod from lock bracket.
Park the tractor on level surface. Engage parking brake.
• Remove mower drive belt (See “TO REPLACE MOWER
DRIVE BELT” in this section of this manual).
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
• Remove screws from L.H. mandrel cover and remove
cover.
• Carefully roll belt off L.H. mandrel pulley.
• Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
• Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
• Check secondary idler arm and idler pulley to see that
they rotate freely.
• Be sure spring is hooked in secondary idler arm and
secondary spring arm.
• Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
• Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
• Reinstall L.H. mandrel cover.
• Reinstall mower to tractor (See “INSTALL MOWER
AND DRIVE BELT” in the Assembly section of this
manual).
• Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly.
•
Remove screws from R.H. mandrel cover and remove
cover.
• Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
• Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
• Roll belt over the top of R.H. mandrel pulley carefully.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Check primary idler arm and two idlers to see that they
rotate freely.
• Be sure spring is securely hooked to primary idler arm
and spring arm.
MOWER DRIVE BELT INSTALLATION (See Fig. 24)
• Install belt in both idlers.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of R.H. mandrel pulley carefully.
• Carefully check belt routing making sure belt is in the
grooves correctly.
• Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
• Reassemble R.H. mandrel cover.
• Engage belt tension rod by pushing rod into locking
bracket.
BELT
TENSION ROD
(DISENGAGED
POSITION)
RH
SUSPENSION
ARM
IDLER
PULLEY
L.H. MANDREL
IDLER PULLEY
SPRING
SECONDARY
SPRING ARM
CENTER
MANDREL
RH MANDREL
COVER
ELECTRIC
CLUTCH
PULLEY
R.H.
MANDREL
COVER
IDLER
PULLEY
FIG. 25
SPRING
ARM
PRIMARY
IDLER ARM
SECONDARY
IDLER ARM
TO CHECK AND ADJUST BRAKE
(See Fig. 26)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
R.H.
MANDREL
FIG. 24
TO CHECK BRAKE
• Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
22
SERVICE AND ADJUSTMENTS
•
Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
ELECTRIC
CLUTCH
CLUTCHING
IDLER
STATIONARY
IDLER
TO ADJUST BRAKE
• Depress brake pedal all the way down and engage
parking brake.
• Measure distance between brake operating arm and
nut “A” on brake rod.
• If distance is other than 1-3/4", loosen jam nut and turn
nut “A” until distance becomes 1-3/4". Retighten jam
nut against nut “A”.
• Engage transmission by placing freewheel control in
“transmission engaged” position.
• Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE HARNESS
FIG. 27
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION”
in the Operation section of this manual.
WITH PARKING BRAKE “ENGAGED”
1-3/4"
CLUTCH LOCATOR
NUT “A”
TO AD JUST STEER ING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
JAM NUT
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
OPERATING
ARM
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT
IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 26
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
• Disconnect clutch wire harness.
• Remove clutch locator.
• Remove belt from stationary idler and clutching idler.
• Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
• Pull belt toward front of tractor and remove downwards
from around electric clutch.
• Install new belt by reversing above procedure.
23
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 30)
WARNING: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
WASHERS
RETAINING
RING
AXLE
COVER
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
SQUARE KEY (REAR
WHEEL ONLY)
•
•
•
FIG. 28
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 29)
•
•
•
WARNING: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
•
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
•
•
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.
KEPS NUT
HEX
BOLT
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
TERMINAL
ACCESS
DOOR
TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
TERMINAL
GUARD
FIG. 30
TO REPLACE HEADLIGHT BULB
TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
•
•
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
WEAK OR DEAD
BATTERY
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
FULLY CHARGED
BATTERY
FIG. 29
24
SERVICE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
•
•
•
•
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
High speed stop is factory adjusted. Do not adjust - damage may result.
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
HOOD
HEADLIGHT
WIRE
CONNECTOR
STOP
01536
FIG. 31
ENGINE
SWIVEL
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
CLAMP
SCREW
FIG. 32
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
• With engine not running, move throttle control lever to
fast position.
• Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move choke control (located
on dash panel) to full choke position.
• Loosen knob and remove cover assembly from air
cleaner.
• Choke should be closed. If it is not, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and tighten
knob.
CLAMP SCREW
FIG. 33
25
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
BATTERY
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
•
CYLINDER(S)
•
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
TROUBLESHOOTING POINTS
PROBLEM
Will not start
CAUSE
1.
2.
3.
4.
5.
6.
7.
Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
10.
Hard to start
CORRECTION
Engine valves out of adjustment.
10.
Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
1.
2.
3.
4.
5.
6.
7.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
1.
2.
3.
4.
5.
6.
7.
8.
Engine valves out of adjustment.
8.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Engine will not turn over
1.
2.
3.
4.
5.
6.
7.
8.
9.
Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
1.
2.
3.
4.
5.
6.
7.
8.
9.
Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Engine clicks but will not
start
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
Loss of power
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in “Higher Cut” position/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.
Excessive vibration
10.
11.
12.
13.
14.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
10.
11.
12.
13.
14.
15.
Engine valves out of adjustment.
15.
1.
2.
3.
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
1.
2.
3.
27
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1.
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.
Mower blades will not
rotate
1.
2.
3.
4.
Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
1.
2.
3.
4.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Poor grass discharge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
1.
2.
3.
4.
5.
Turn switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
Battery will not charge
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.
1.
2.
3.
4.
Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.
Loss of drive
1.
2.
3.
Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.
1.
2.
3.
Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1.
Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
SCHEMATIC
RED
BLACK
BATTERY
SOLENOID
RED
RED
A
AMMETER
(OPTIONAL)
WHITE
WHITE
CLUTCH / BRAKE
(PEDAL UP)
A1
ELECTRIC CLUTCH
BLACK
M
F
A2
RED
H
B
RED
IGNITION
SWITCH
BLACK
G
BLACK
G
L
BLACK
WHITE
C
S
M
STARTER
RED
B
RED
FUSE
BLACK
E
A
ORANGE
85
86
BLACK
SEAT SWITCH
(NOT OCCUPIED)
D
30
87
PTO (DISENGAGED)
87A
GREEN
GREEN
HOUR
METER
BLUE
OPERATOR
PRESENCE
RELAY #1
BLACK
(OPTIONAL)
FUEL
LINE
BLACK
BLUE
FUEL SHUT-OFF SOLENOID
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION
UNIT
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
RED
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
REGULATOR
ALTERNATOR
BROWN
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
PTO SWITCH
IGNITION SWITCH
POSITION
CIRCUIT
OFF
M+G+A1
RUN/LIGHT
B+A1
RUN
START
B+A1
B + S + A1
“MAKE”
NONE
A2+L
NONE
NONE
HEADLIGHTS
G F C
87
POSITION
CIRCUIT
OFF
ON
C + G, B + H
C + F, B + E, A + D
86 87A 85
30
RELAY
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
29
H
E
D A
B
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ELECTRICAL
22
21
42
24
41
43
27
27
40
26
27
27
81
25
16
33
30
50
48
51
52
29
10
11
55
28
27
12
2
1
8
12
30
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ELECTRICAL
KEY
NO.
PART
NO.
DESCRIPTION
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
48
50
51
52
55
81
532 14 49-27
874 76 04-12
532 12 48-86
532 14 52-11
532 15 01-09
532 14 57-69
532 17 61-38
532 17 56-85
532 00 41-52
532 12 47-80
532 14 61-48
532 17 51-58
873 51 04-00
532 14 54-91
532 16 07-84
532 17 55-66
532 14 04-01
532 17 97-24
871 11 04-08
532 13 15-63
532 17 88-61
532 14 08-44
532 17 46-51
532 14 04-05
532 14 19-40
817 49 05-08
532 10 97-48
Battery 12 Volt 35 AMP
Bolt Hex Hd 1/4-20 Unc x 3/4
Tray Battery
Bolt Brt Frt 1/4-20 x 75 Ainc
Holddown Battery Front Mount
Nut Push Nylon 1/4" Battery Frt
Switch Interlock
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery 6 Ga. 11" red
Cable Battery 6 Ga. 22" red w/16 wire
Fuse
Nut Keps Hex 1/4-20 Unc
Cable Ground 6 Ga 21" black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
Harness Ign.
Bolt Blk Fin Hex 1/4 - 20 x 1/2
Cover Terminal Red
Solenoid
Adapter Ammeter
Switch PTO
Ring Retainer
Protection Wire Loop
Screw Thdrol 5/16-18 x 1-1/2 Tyt
Relay Asm.
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
31
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
CHASSIS AND ENCLOSURES
29
212
17
10
159
18
28
10
30
12
58
5
31
5
209
53
51
209
9
11
208
209
52
55
57
208
219
207
20
23
54
64
219
144
26
209
142
60
1 13
26
143
144
26
60
142
26
145
37
37
209
2
208
74
14
14
209
38
32
chassis-pl.lt_stlt_23
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
5
9
10
11
12
13
14
17
18
20
23
26
28
29
30
31
37
38
51
52
53
54
55
57
58
60
64
74
142
143
144
145
159
207
208
209
212
219
--
532 17 46-19
532 17 65-54
817 06 06-12
532 15 52-72
532 17 22-94
872 14 06-08
532 17 49-96
532 14 56-60
532 17 21-06
817 49 06-08
532 16 35-57
532 18 49-21
532 18 06-79
532 12 40-28
873 80 06-00
532 17 91-01
532 16 81-54
532 18 13-53
532 13 99-76
817 49 05-08
532 17 57-10
873 80 04-00
819 09 14-16
532 14 46-97
532 16 14-64
532 14 46-96
874 78 04-12
532 18 44-61
872 14 06-06
532 15 47-98
873 68 06-00
532 17 57-02
532 15 49-66
532 17 55-82
532 15 65-24
532 18 13-55
817 67 05-08
817 67 06-08
817 00 06-12
532 15 62-29
817 00 05-12
532 00 54-79
Chassis Stamping
Drawbar
Screw 3/8-16 x 3/4
Bumper
Dashboard
Bolt Rdhd Sqnk 3/8-16 Unc x 1
Panel Dash Lh
Clip Tinnerman Grille
Panel Dash Rh
Screw Thdrol 3/8-16 x 1/2
Hood
Bumper
Plate Mtg Battery/Fuel Tank
Bushing
Nut Lock w/Insert 3/8-16 Unc
Grille Lens Asm
Lens
Fender
Bracket
Screw Thdrol 5/16-18 x 1/2
Bracket Asm Pivot Mower Rear
Nut Lock w/Insert 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille Lh
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Rh
Bolt Fin Hex 1/4-20 Unc x 3/4
Duct Air
Bolt RDHD SQNK 3/8-16 x 3/4
Dash Lower Stlt
Nut Crownlock 3/8-16
Plate Reinforcement
Bracket Swaybar Chassis
Bracket Ft Rest
Rod Pivot Chassis Hood
Cupholder YTGT Blk
Screw Thdrol 5/16-18 x 1/2 TYTT
Screw Thdrol 3/8-16 x 1/2 Ty-TT
Screw Hexwsh Thdr 3/8-16 x 3/4
Insert Lens Reflect
Screw 5/16-18 x 3/4
Plug BTN. BLK
NOTE: All component dimensions given in U. S. inches.
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DRIVE
57
51
243
212
89
116
63
66
221
90
219
19
59
221
215
61
224
19
214
254
221
254
222
51
225
220
21
234
233
217
244
223
30
62
221
33
52
16
120
36 35
37
6
231
239
253
49
34
36
239
151
51
47
19
238
39
51
226
48
27
35
223
150
20
38
228
202
50
17
65
251
223
226
227 218
237
52
32
41
229
19 271
241232
242
235
240
9
223
51
236
56
53
28
26
95
55
96
22
29
77
25
19
27
24
26 26
15
52
32
77
1
241
74
30
75
78
drive-hydro.stlt_31
76
34
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DRIVE
KEY
NO.
PART
NO.
1
------
6
9
15
16
17
817 06 05-12
532 17 93-34
874 49 05-44
873 80 05-00
532 12 61-97
19
20
21
22
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
65
66
74
75
76
873 80 06-00
532 17 39-37
532 18 14-54
532 17 58-96
873 35 06-00
532 10 68-88
819 13 13-16
876 02 04-12
532 17 57-65
532 07 16-73
532 16 95-92
874 76 05-12
872 14 05-06
532 17 55-78
532 12 01-83
819 21 16-16
532 12 49-63
532 17 91-14
874 76 06-48
532 17 55-56
532 12 77-83
532 15 44-07
532 12 32-05
872 11 06-12
873 68 06-00
873 68 05-00
532 10 57-10
532 10 57-09
817 06 06-20
532 14 02-94
532 16 96-91
817 12 06-14
532 12 48-72
532 17 46-07
810 04 07-00
532 15 47-78
532 13 70-57
532 12 17-49
812 00 00-01
DESCRIPTION
Transaxle (Order parts from transaxle manufacturer)
Hydro gear Model 336-0510
Screw 5/16-18 x 3/4
Clutch Elec
Bolt Hex Flghd 5/16-18 Gr. 5
Nut Lock Hex W/Ins. 5/16-18 Unc
Washer 1-1/2 OD x 15/32 ID x
.250
Nut Lock Hex W/Wsh 3/8-16 Unc
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
Knob Custom Control Cruise
Rod, Brake
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Brake, Park
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Composite, Flat
Bolt Fin Hex 3/8-16 Unc x 3
Keeper, Belt Idler Flat
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drw Stl
Retainer, Belt
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
Nut Crownlock 3/8-16 Unc
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Screw 3/8-16 x 1.0
V-Belt, Ground Drive
Keeper, Center Span
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Washer
Keeper Belt Engine
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
KEY
NO.
PART
NO.
DESCRIPTION
77
78
89
90
95
96
116
120
150
151
202
212
214
215
217
218
219
220
221
222
223
224
225
226
227
228
229
231
232
233
234
235
236
237
238
239
240
241
242
243
244
250
251
253
254
532 12 35-83
532 12 17-48
532 18 14-53
532 12 43-46
532 18 08-25
532 12 47-88
872 14 06-08
873 90 06-00
532 17 54-56
819 13 32-10
872 11 06-14
532 14 52-12
532 17 47-35
532 17 56-46
532 17 94-33
532 17 47-13
532 17 48-39
532 17 47-11
872 14 06-06
873 68 07-00
532 17 48-40
532 17 47-36
532 17 47-12
532 17 49-02
532 17 47-10
532 17 90-32
532 17 64-51
532 17 45-73
532 17 55-70
532 17 48-56
532 17 48-58
532 17 48-57
532 12 89-03
532 17 01-65
532 17 58-07
817 49 05-08
532 17 56-10
873 93 04-00
874 78 04-12
532 17 82-89
532 16 68-80
817 06 06-12
817 06 05-16
532 17 94-22
532 17 80-62
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Rod Bypass
Retainer Spring 1"
Bolt RDHD SQNK 3/8-16 Unc x 1
Nut Lock Flg 3/8-16 Unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Bolt 3/8-16 x 1-3/4 Gr. 5
Nut HexFlange Lock
Link Transaxle
Cover Pedal Forward
Pedal Reverse
Arm Control Pedal Reverse
Bracket Frest Pdl Ctrl. Hyd
Bracket Mtg. Pedal Control
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4
Nut Crownlock 7/16-14 Unc
Washer Nylon 11/16 ID x .060
Pedal Forward
Arm Control Pedal Forward
Bolt Pivot Spacer
Cam Reverse Pedal LT
Bolt Shoulder 5/16-18
Washer Serrated 5/16 x .75
Strap Torque
Actuator Cruise Disengage
Pawl Control Cruise
Lever Control Cruise
Sector Control Cruise
Bolt Shoulder 3/8-16 Unc 1/44
Bolt Shoulder 5/16-18
Arm Mtg. Cruise Sector
Screw Thdrol 5/16 x 1/2
Spring Return Cruise Control
Nut Centerlock 1/4-20 Unc
Bolt Fin Hex 1/4-20 Unc x .75
Bracket Anti-Rotation CVX
Screw 5/16-18 x 5/8
Screw 3/8-16 x .75
Screw 5/16-18 x 1
Washer .3125 x .615 x 16 Ga.
Clip Retainer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
STEERING ASSEMBLY
38
12
39
1
41
42
37
37
36
44
51
54
88
91
43
71
67
67
68
46
29
67
8
13
6
65
17
46
2
8
6
87
5
87
3
32
5
11
68
4
29
43
82
40
43
15
93
29
15
15
34
10
steering_pl.lt_49
36
40
6
8
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
8
10
11
12
13
15
17
29
32
34
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
93
532 17 20-92
532 18 47-06
532 16 98-40
532 16 98-39
532 12 49-31
532 12 17-48
812 00 00-29
532 17 51-21
810 04 06-00
873 94 08-00
532 13 65-18
532 14 52-12
532 18 06-41
817 06 06-12
532 18 05-80
810 04 06-00
532 15 50-99
532 15 29-27
532 17 20-93
819 18 24-11
532 12 47-01
532 15 99-45
532 16 96-33
532 12 17-49
532 18 06-40
532 12 12-32
873 54 04-00
871 13 04-20
532 16 03-67
872 14 06-18
532 16 98-27
532 17 51-46
532 16 98-35
532 17 39-66
532 17 51-18
532 17 55-53
819 12 14-14
Wheel Steering
Axle Cast Lt Machined
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 Unf
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16 x 3/4
Rod Tie Ball J
Washer Lock Hvy Helical 3/8
Bushing Strg
Screw
Insert Cap Strg Wh
Washer 9/16 x 1-1/2
Lock nut
Adaptor Wheel Strg
Boot Steering Shaft
Washer 25/32 x 1 1/4 x 16 Ga
Extension Steering Shaft LR/LT
Cap Spindle Fr Top Blk
Nut Crownlock 1/4-28
Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 x 2-1/4
Axle, Brace
Steering Asm
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
Washer 3/8 x 7/8 x 14 Ga.
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
SEAT ASSEMBLY
1
18
8
8
9
14
9
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
17
3
12
seat_lt.knob_2
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
532 14 01-18
532 14 05-51
871 11 06-16
819 13 16-10
532 14 50-06
873 80 06-00
532 12 41-81
817 00 06-16
819 13 16-14
532 18 24-93
532 16 63-69
532 12 12-46
532 12 12-48
Seat
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16 x 1
Washer Flat 13/32 x 1.0 x 10 Ga.
Clip Push-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1
Washer 13/32 x 1.0 x 14 Ga.
Pan Seat
Knob Seat Adj Wingnut
Bracket Mounting Switch
Bushing Snap Blk Nyl 50 Id
KEY
NO.
PART
NO.
DESCRIPTION
14
15
16
17
18
21
22
24
25
872 05 04-12
532 12 12-49
532 12 37-40
532 12 39-76
532 12 42-38
532 17 18-52
873 80 05-00
819 17 19-12
532 12 70-18
Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Split 28 x .88 Zinc
Spring Cprsn Plate
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 x 1 -3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
38
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
DECALS
11
11
3
2
3
10
9
6
1
8
20
5
14
12
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
5
6
8
9
10
11
12
532 17 79-82
532 18 57-73
532 18 39-29
532 18 07-09
532 18 40-60
532 17 05-63
532 18 39-30
532 15 71-40
532 16 29-27
532 17 85-02
Decal Oper Inst Hyd E/F
Decal Strg Wheel Logo
Decal Hood RH/LH
Decal Engine
Decal Fender
Decal Warning
Decal Fender
Decal Fender Danger E/F
Decal Hood Sides
Decal Clutch/Brake
WHEELS & TIRES
1
2
5,8
7
4,10
3,9
6
11
KEY
NO.
PART
NO.
DESCRIPTION
14
20
-------
532 17 52-91
532 14 50-05
532 16 92-10
532 18 14-47
532 18-14-48
532 13 83-11
532 18 68-63
532 18 68-64
Decal V-Belt Schematic
Decal Bat Dan/Psn
Decal By Pass Lt Hydro
Pad Footrest LH
Pad Footrest RH
Decal Handle Lft Height Adjust
Manual Owner's (English)
Manual Owner's (French)
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
--
PART
NO.
532 05 91-92
532 06 51-39
532 10 62-22
532 05 99-04
532 13 83-36
532 12 49-57
532 12 49-59
532 13 83-37
532 12 20-82
532 12 49-26
532 17 50-39
532 14 43-34
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F Ts 15 x 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6"front Silver Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8"rear Silver Service
Tire R Ts 20 x 10-8 C Service
Tube Rear (Service Item Only)
Cap Axle Blk 1 50 x 1 00
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_1
39
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ENGINE
2
8
1
3
13
14
25
10
38
26
81
72
16
34
31
5
17
17
32
6
33
37
39
33
45
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs intek-twin_28
40
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
ENGINE
KEY
NO.
PART
NO.
1
2
3
532 17 07-71 Control Throt Flg
817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2
-------Engine B&S 40H777
(Order Parts from Engine Manufacturer)
532 14 97-23 Muffler Asm Twin Lo-Tone
532 16 05-89 Exhaust Tube
532 15 99-55 Exhaust Tube
532 17 18-77 Bolt 5/16-18 Unc x 3/4 W/Sems
532 16 27-97 Shield Browning
532 16 53-91 Gasket Muffler
532 14 84-56 Tube Drain Oil Easy
811 05 06-00 Washer Lock Ext Tooth 3/8
817 06 06-24 Screw 3/8-16 x 1-1/2
532 16 98-37 Shield Browning
532 14 59-96 Choke Control
873 92 06-00 Nut, Keps 3/8-24 Unf
532 13 71-80 Kit Spark Arrestor (Flat Scrn)
532 15 71-03 Tank Fuel 3 50 Rear
532 14 05-27 Cap Asm Fuel
532 12 34-87 Clamp Hose Blk
532 10 60-82 Pad, Spacer
532 14 21-58 Line Fuel
532 18 16-54 Plug Drain Oil
532 10 92-27 Pad, Idler
817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4
532 18 39-06 Screw Head Socket 5/16-18 x 1
873 51 04-00 Nut Keps Hex 1/4-20 Unc
4
5
6
8
10
13
14
16
17
23
25
26
29
31
32
33
34
37
38
39
45
72
81
DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER DECK
46
45
49
36
49
33
37
130
95
182
36
52
180
94
32
33
42
112
90
46
43
31
99
49
36
121
42
126 49
97
30
roll
er_
180
32
42
50
47
115
21
183
e_
39
98
114
os
1
45
30
30
48
_n
97
122
31
50
110
5
57
116
117
21
56
113
184
100
118
119
55
92
54
72
92
3
24
25
21
1
26
17
29
28
16
6
27
5
15
18
19
14
20
13
18
48
11
8
mower_deck.48prem_stlt
42
91
90
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER DECK
KEY
NO.
PART
NO.
1
3
5
6
8
532 18 03-58
532 13 80-17
532 12 46-70
532 17 80-24
532 17 43-65
11
532 17 39-21
--
532 18 00-54
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48
49
532 17 43-60
532 17 43-58
532 11 04-85
532 17 44-93
872 11 06-10
872 14 05-05
532 13 28-27
532 17 43-78
873 68 05-00
532 10 53-04
532 17 81-02
532 11 04-52
532 18 17-07
819 11 10-16
532 13 14-91
532 17 39-84
532 12 99-63
532 17 78-65
532 17 83-42
819 13 13-16
532 17 79-68
532 17 43-75
532 16 57-23
532 17 43-73
532 18 08-06
532 13 77-29
532 18 08-08
532 17 43-68
873 68 06-00
DESCRIPTION
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Sway Bar Deck
Bolt, 7/16 Asm. Blade
(The following blades are available)
Blade, 48" Mulching (For Mulching
Mowers Only)
Blade, 48" Hi-Lift (For bagging and
discharging)
Shaft Asm. greaseable
Housing Mandrel 48"
Bearing, Ball, Mandrel
Stripper, Mower
Bolt Rdhd Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 Unc
Cap, Sleeve
Spring, Torsion
Nut, Push
Shield, Deflector Mower
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Screw, Thdroll, Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer, Retainer
Arm, Idler Secondary
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 Unc
KEY
NO.
PART
NO.
50
52
54
55
56
57
72
90
91
92
94
95
97
98
99
100
110
112
113
114
115
116
117
118
119
121
122
126
130
180
182
183
184
---
872 11 06-12
532 17 58-20
874 78 06-16
872 14 06-08
532 15 59-86
532 15 69-41
819 13 13-12
874 76 05-16
532 18 05-35
873 80 06-00
532 17 60-66
532 18 05-34
532 17 85-15
532 17 94-79
532 18 40-58
872 11 06-16
532 17 50-16
532 17 43-87
872 11 05-06
532 17 43-84
532 17 46-09
532 18 42-19
532 17 48-73
873 93 06-00
819 12 14-14
532 17 43-71
532 17 46-06
532 17 43-72
817 00 06-16
873 80 05-00
532 17 91-27
532 16 35-52
532 17 39-79
532 18 15-79
532 17 43-56
DESCRIPTION
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat 46 Pri. Drive
Bolt Fin Hex 3/8-16 x 1
Bolt Rdhd Sqnk 3/8-16 x 1
Bar Pnt Adjusting Wheel Gauge
Pin Head Rivet
Washer 13/32 x 13/16 x 12
Bolt Hex 5/16-18 x 1
Bracket, Asm Noseroller, RH 48
Nut Lock Hex w/Ins 3/8-16
Roller, Nose 48"
Bracket, Asm Noseroller LH 48
Washer Hardened
Spring Primary Drive
Pulley Idler "V"
Bolt RDHD Sqnk 3/8-16 Unc x 2
Arm Spring Secondary
Link Tension Relief Lever
Bolt 5/16-18 x 3/4
Tension Asm Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Nut Lock w/Ins. 5/16-18
Rod Roller Nose
Retainer Spring
Keeper Belt Idler
Replacement Mower, Complete
Mandrel Assembly Service (Includes Key Nos. 13-15)
NOTE: All component dimensions given in U.S. inche
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER LIFT
29
28
27
25 24
23
7
41
8
5
37
49
38
30
40
1
36
13
50
4
13
3
26
6
2
6
5
4
11
13
12
51
49
52
31
13
51
32
13
32
53
20
49
18
54
16 17
15
13
54
44
lift-rh.1pc.stlt_13
REPAIR PARTS
TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71
MOWER LIFT
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
51
52
53
54
532 15 94-60
532 15 94-71
532 10 57-67
812 00 00-02
819 21 16-21
532 12 01-83
532 12 56-31
532 12 45-26
532 17 53-70
532 17 53-71
532 12 46-70
532 17 55-62
873 35 08-00
532 17 56-89
873 80 08-00
532 16 35-52
532 11 08-07
819 13 10-16
532 12 48-74
532 16 94-84
532 12 69-71
873 35 06-00
532 13 80-57
532 15 02-33
532 17 62-05
532 17 59-94
532 15 50-97
532 12 39-35
817 06 05-16
819 11 24-10
532 15 50-98
532 14 52-12
532 11 04-52
819 17 14-16
532 17 53-78
532 17 58-02
532 17 55-60
Wire Asm Inner/Spring W/Plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring #5133-62
Washer 21/32 x 1 x 21 Ga
Bearing Nylon Blk 629 Id
Grip Handle Fluted Blk
Button Plunger Black
Link Lift LH
Link Lift RH
Retainer Spring
Plate Asm Susp Front
Nut Jam Hex 1/2-13 Unc
Trunnion
Nut Lock w/Wsh 1/2-13 Unc
Retainer Spring
Nut Special
Washer 13/32 x 5/8 x 16 Ga
Spring 2-1/8"
Retainer Clip
Rod Adj Lift Zinc 7.49 Wrk Lg
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc Blk W/sym
Trunnion Infin Height
Trunnion
Nut Lift Link 7/16-20
Indicator Height STLT
Plug Hole Blk 1.485/1.515 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga.
Scale Ind. Height Blk.
Nut Hex Flange Lock
Nut, Push Phos & Oil
Washer 17/32 x 7/8 x 16 Ga.
Arm Susp. Rear Lh
Arm Susp. Rear Rh
Pin Flange
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
SERVICE NOTES
46
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOL
D AL
ONG
THIS
DO T
IS A
TED
15 D
LINE
EGR
EE S
LOP
E
47
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
00949-jonsered