Blizzard Snowplow 800HD Specifications

UNDERCARRIAGE AND LIGHT CONVERSION HARNESS
SELECTION GUIDE
64008_REV-E 7/12/05
ABOUT THE SELECTION GUIDE
The Blizzard® Snowplows Undercarriage & Light Conversion Harness
Selection Guide is a complete record of available undercarriage mounts
and light conversion harness kits for use with Blizzard snowplows.
Additional undercarriage mounts and headlight conversion harnesses
are continually being developed and will be added to this selection
guide as they become available.
BLIZZARD CORPORATION RESERVES THE RIGHT, UNDER ITS
CONTINUOUS IMPROVEMENT POLICY, TO CHANGE
CONSTRUCTION OR DESIGN DETAILS AND FURNISH EQUIPMENT
WHEN SO ALTERED WITHOUT REFERENCE TO ILLUSTRATIONS
OR SPECIFICATIONS.
This guide provides recommended snowplow model applications for
specific identified vehicle models. The use of this information by an
authorized Blizzard dealer, or any person referencing or using this
guide, for use in the process of a Blizzard snowplow installation, is
solely the responsibility of that person or persons. Blizzard Corporation
does not assume liability for damage to the purchaser’s vehicle resulting
from the attachment and use of a Blizzard snowplow. Vehicle risk is the
sole responsibility of the purchaser. For additional information, review
the Limited Consumer and Commercial Warranty documents at the
back of this guide. These documents contain information regarding the
term of warranty, warranty remedy, customer responsibility and
warranty limitations for Blizzard Power Plow snowplows and Blizzard
straight blade snowplows.
SAFETY
Review the Safety Precautions & Snowplow Undercarriage Installation
Recommendations prior to performing an installation.
UNDERCARRIAGE MOUNTS
All truck-mounted Blizzard snowplows require an undercarriage mount
to properly attach the snowplow to the vehicle. All available
undercarriages (at the time of publication of this guide) can be
referenced on the following pages.
In the event a Blizzard snowplow undercarriage mount does not fit, or
requires modifications for proper installation (for a vehicle specified in
the selection guide), complete the Undercarriage Modification Notice
form. Fax the document to Blizzard Engineering at 906-482-5445 or
mail the document to: Blizzard Corporation Attn: Blizzard Engineering
95 Airpark Boulevard Calumet, MI 49913
TABLE OF CONTENTS
Safety......................................... 3
GM Selection Guide................... 4
GM Conversion
Harness Guide ........................... 5
Ford Selection Guide ................. 6
Ford Conversion
Harness Guide ........................... 7
Dodge Selection Guide.............. 8
Dodge Conversion
Harness Guide ........................... 9
Misc. Selection Guide ................ 10
Misc. Conversion
Harness Guide ........................... 11
Installation Instructions for
Conversion Harnesses .............. 12
Connector/Light Conversion
Harness Cross Ref. ................... 13
Headlight Conversion Kit-Part Number
Cross Reference........................ 14
62235 ......................................... 15
2005 Ford Installation ................ 16
Non-Ford Installation ................. 17
62220 ......................................... 18
62221 ......................................... 20
62222 ......................................... 22
62223 ......................................... 24
62224 ......................................... 26
62225 ......................................... 28
62226 ......................................... 30
62227 ......................................... 32
62228 ......................................... 34
62229 ......................................... 36
62230 ......................................... 38
62238 ......................................... 40
62239 ......................................... 42
62231 ......................................... 44
Undercarriage
Modification Notice .................... 45
Warranty .................................... 46
LIGHT CONVERSION KITS
Review the Light Conversion Kits to familiarize yourself with the
construction of each Blizzard snowplow light conversion harness. The
conversion harness kits are used to connect the vehicle headlights and
original vehicle electrical harness to the main lighting harness on the
snowplow vehicle electrical harness. Note: Due to the differences in the
construction of the headlight conversion harnesses, and the various
make and model vehicles Blizzard snowplows can be installed on, light
conversion harness kits are not included with the purchase of (or
packaged with)a truck-mounted Blizzard snowplow.
NOTE: The 64# on the lower left corner of the front cover is the part
number for this manual. The letter in the box indicates the revision
level.
2
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
SAFETY PRECAUTIONS AND SNOWPLOW
UNDERCARRIAGE INSTALLATION RECOMMENDATIONS
WARNING: Always perform vehicle undercarriage installations with the keys removed from the vehicle’s ignition. Properly tag the ignition switch to alert others
work is being performed on the vehicle.
WARNING: ALWAYS attach a “DO NOT OPERATE” tag to the ignition switch and/or
steering wheel in the cab of the vehicle to alert others that service or maintenance
is being performed. If necessary, place additional warning tags around the vehicle.
Serious injury or death could occur if the engine is started and the vehicle and/or
snowplow are moved while performing service or maintenance.
10-1/2" (680LT & 720LT Only)
12-1/2" (All Other Plow Models)
WARNING: Most newer trucks are equipped with driver and passenger’s side air
bags. DO NOT remove, disable, or reposition any sensory equipment related to the
safe operation of the air bags.
WARNING: Vehicles equipped with air bags are designed to be activated in a frontal
collision equivalent to hitting a solid object or barrier at approximately 14 mph or
more. Careless or high speed driving while plowing snow, which results in vehicle
impact deceleration equivalent to or greater than the airbag deployment threshold
described above, would deploy the airbag. Review your vehicle Owner’s Manual for
specific information regarding airbag deployment.
The recommended push beam height for the
680LT & 720LT undercarriage assembly is 10-1/2"
from the center of the push beam to level ground.
WARNING: ALWAYS follow the vehicle manufacturer’s recommendations for installing snowplowing equipment.
DO NOT exceed 12-1/2" (680LT & 720LT Only) or
14-1/2" (All other models) in height for these undercarriage assemblies.
The recommended push beam height for all other
truck-mounted snowplow models is 12-1/2".
CAUTION: Always follow the maintenance guidelines in a timely manner. Failure to
observe maintenance guidelines may result in poor snowplow operation, increased
component wear or possibly lead to part failure.
• Note: Vehicles equipped with Blizzard Snowplows are recommended to be equipped with the
vehicle manufacturer’s recommended snowplow options (i.e. Snowplow prep packages).
• Note: The installation, modification or addition of accessories to Blizzard snowplow undercarriage mounts and/or snowplows must be in compliance with published Blizzard snowplow
recommendations and instructions.
• Note: For some snowplow applications, it may be necessary to use a form of load boosting
device to accommodate a snowplow installation. The use of suspension airbags, booster springs,
Timbren kits or other similar load boosting devices is the responsibility of the snowplow
purchaser. The selection, installation and purchase of load boosting devices is also the responsibility of the purchaser.
CAUTION: If your vehicle is equipped
with oversize tires, they may come into
contact with the undercarriage hanger plates
when turning the vehicle.
The problem may be resolved by setting the
steering stops on the vehicle. If this does not
correct the problem, the original tires will
need to be installed on the vehicle.
• Note: For some snowplow applications, it may be necessary to use a form of ballast to provide
increased vehicle traction or maximum braking and handling. The use of ballast, such as sand
bags, etc., is the responsibility of the snowplow purchaser. The selection, installation and purchase of ballast devices is also the responsibility of the purchaser.
• Note: For proper undercarriage installation, the vehicle must be parked on a level surface.
• Note: The recommended push beam height for Models 680LT and 720LT Blizzard straight
blade snowplows is 10-1/2" from the center of the push beam to level ground. DO NOT exceed
12-1/2" in height for this push beam installation. Review the diagram to the right.
• Note: The recommended push beam height for Blizzard snowplow models 760LT, 760, 800, 860
810 and 8611 is 12-1/2" from the center of the push beam to level ground. DO NOT exceed
14-1/2" in height for these push beam installations. Review the diagram to the right.
• Note: Routinely inspect all undercarriage mount hardware for tightness. Review the recommended maximum bolt torque chart in your Blizzard snowplow Operation & Assembly manual.
• Note: Routinely clean and lubricate all electrical plugs, headlight connections, ground and battery cables, solenoid connections and switch connections to prevent corrosion. Apply dielectric
grease for every 25 hours of snowplow use. You may need to grease more frequently depending
on your plowing environment.
• Note: Follow all maintenance guidelines indicated in your Blizzard snowplow Operation &
Assembly manual.
• Note: Follow all safety and warning labels indicated on the snowplow and/or in your Blizzard
snowplow Operation & Assembly manual.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
3
GM SELECTION GUIDE
VEHICLE MODEL APPLICATION
04-05 COLORADO/CANYON
91-93 SONOMA
83-94 S10 BLAZER/JIMMY
83-93 S10 PICKUP
83-91 S15 JIMMY
83-90 S15 PICKUP
04-05 ENVOY
02-05 TRAILBLAZER
95-03 BLAZER/JIMMY
95-02 OLDS BRAVADA
94-03 S10 PICKUP/SONOMA
95-05 BLAZER ZR2/JIMMY ZR2
94-05 S10 ZR2/SONOMA ZR2
92-00 K1500 YUKON
94-99 K1500 TAHOE
92-99 K1500 SUBURBAN
92-94 K1500 BLAZER
88-98 K1500 PICKUP
02-05 K1500 AVALANCHE
00-05 K1500
TAHOE/YUKON/YUKON XL
00-05 K1500 SUBURBAN
99-05 K1500 SILVERADO/SIERRA
99-05 K1500 SILVERADO/SIERRA
W/ 3" LIFT
80-91 K1500 BLAZER/JIMMY
80-91 K10/K1500 SUBURBAN
80-87 K10/K1500 PICKUP
02-05 K2500 AVALANCHE
01-03 K1500 HD
SILVERADO/SIERRA
01-05 K3500 PICKUP
00-05 K2500 SUBURBAN/YUKON
XL
99-05 K2500 SILVERADO/SIERRA
92-99 K2500 SUBURBAN
88-00 K2500 PICKUP
88-00 K3500 PICKUP
82-91 K20/K2500 SUBURBAN
82-87 K20/K2500 PICKUP
82-87 K30/K3500 PICKUP
91-02 CHEV. C3500 HD CHASS.
CAB (2WD)
91-01 GMC C3500 HD CHASS. CAB
88-00 C3500 (2WD)
03-04 C4500/5500 (2WD)
05 K4500/5500 (4WD)
4
BLIZZARD
MOUNT PN 680LT
X
30186
SNOWPLOW MODEL APPLICATION
720LT
X
760LT
760SW
30080
X
X
30087
X
X
30088
X
X
30089
X
X
30185
X
X
30174
X
X
30152
X
X
30141
X
X
30042
30043
30055
30071
30172
30191
760
800
860
860SW
810
8611LP
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
8611
X
X
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
GM LIGHT CONVERSION HARNESS GUIDE
VEHICLE MODEL APPLICATION
04-05 COLORADO/CANYON SPORT L4,
Z71, Z71LS, Z85, Z85LS
04-05 TRAILBLAZER/ENVOY EXT LS, EXT
LT, LS, LT
02-03 TRAILBLAZER/ENVOY EXT LS, EXT
LT, LS, LT
98-03 S10
PICKUP/BLAZER/JIMMY/SONOMA
98-02 OLDS BRAVADA
95-97 OLDS BRAVADA
83-97 S10 PICKUP/BLAZER S15JIMMY/PICKUP/SONOMA
03 K1500 HD SILVERADO/SIERRA
01-02 K1500 HD SILVERADO/SIERRA
03 K1500 SILVERADO/SIERRA
99-02 K1500 SILVERADO/SIERRA
03-05 K1500 AVALANCHE/YUKON XL
02 K1500 AVALANCHE
HEADLIGHT CONVERSION HARNESS APPLICATION
62220
62221
62222
62223
X
62225
62226
62227
62228
62229
62230
62231
62238
62239
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
03-05 K1500 TAHOE LS, LT, Z71/YUKON
SLE, SLT, DENALI, DENALI XL, 1500 SLE,
1500 SLT, 2500 SLE, 2500 SLT
X
00-02 K1500 TAHOE/YUKON/YUKON XL
94-99 K1500 TAHOE
92-00 K1500 YUKON
03-05 K1500 SUBURBAN
00-02 K1500 SUBURBAN
92-99 K1500 SUBURBAN
80-91 K10/K1500 SUBURBAN
92-94 K1500 BLAZER
88-98 K1500 PICKUP
80-91 K1500 BLAZER/JIMMY
80-87 K10/K1500 PICKUP
03-05 K2500 SILVERADO 2500HD,
3500/SIERRA 2500HD, 3500, DENALI
99-02 K2500 SILVERADO/SIERRA
03-05 K2500 AVALANCHE/YUKON XL
02 K2500 AVALANCHE
00-02 K2500 YUKON XL
03 K2500 SUBURBAN
00-02 K2500 SUBURBAN
92-99 K2500 SUBURBAN
73-91 K20/K2500 SUBURBAN
88-00 K2500/K3500 PICKUP
73-87 K20/K2500 K30/K3500 PICKUP
03 K3500 PICKUP
01-02 K3500 PICKUP
91-02 CHEV.C3500 HD CHASS. CAB
91-01 GMC C3500 HD CHASS. CAB
88-00 C3500
03 C4500/5500
04 C4500/5500
05 K4500/5500
62224
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Note: Some vehicle applications may
have more than one headlight
conversion harness identified. If so,
please review conversion harness
diagrams to help determine which
conversion harness is needed.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
5
FORD SELECTION GUIDE
VEHICLE MODEL APPLICATION
01-05 EXPLORER SPORT TRAC
98-01 MOUNTAINEER
94-02 MAZDA B3000/B4000 PICKUP
91-01 EXPLORER
83-05 RANGER PICKUP
83-90 BRONCO II
02-05 EXPLORER
02-03 F-150 FX4 PICKUP
99-03 EXPEDITION
98-03 F-150 PICKUP
92-96 F-150 PICKUP
92-96 BRONCO
80-91 F-150 PICKUP
80-91 BRONCO
04-05 F-150 PICKUP
04-05 EXPEDITION
92-98 F-250 HD PICKUP
92-98 F-350 PICKUP
80-91 F-250/F-350 PICKUP
99-05 F-250/F-350/F-450/F-550 SUPER
DUTY PICKUP
00-05 EXCURSION
02 MOUNTAINEER
6
BLIZZARD
MOUNT PN
680LT
720LT
31142
X
X
31159
X
X
760LT
SNOWPLOW MODEL APPLICATION
760SW
760
800
860
860SW
31085
X
X
31046
X
X
31056
X
X
31074
X
X
31184
31193
X
X
X
X
810
8611LP
31036
X
X
X
X
X
X
31041
X
X
X
X
X
X
31219
X
X
X
X
X
X
31237
X
8611
X
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
FORD LIGHT CONVERSION HARNESS GUIDE
VEHICLE MODEL APPLICATION
01-05 EXPLORER SPORT TRAC
04-05 RANGER PICKUP
83-03 RANGER PICKUP
02-05 EXPLORER
91-01 EXPLORER
02-05 MERCURY MOUNTAINEER
98-01 MERCURY MOUNTAINEER
83-90 BRONCO II
94-02 B3000/B4000
02-03 F-150 FX4 PICKUP
04-05 F-150 PICKUP
92-03 F-150 PICKUP
80-91 F-150 PICKUP
99-03 EXPEDITION
04-05 EXPEDITION
92-96 BRONCO
80-91 BRONCO
00-03 EXCURSION
92-04 F-250 SUPER DUTY
HEADLIGHT CONVERSION HARNESS APPLICATION
62220
62221
62222
X
X
X
X
X
X
X
X
62223
62224
62225
62226
62227
62228
62229
62230
62231
62238
62239
X
X
X
X
X
X
X
X
INCLUDED ON LIGHT HARNESS (new style 9008 bulbs)
X
X
X
X
X
X
X
X
X
X
X
X
05 F-250/F-350/F-450/F-550 SUPER DUTY INCLUDED ON LIGHT HARNESS (new style 9008 bulbs)
92-99 F-250 HD PICKUP
80-91 F-250 PICKUP
99-04 F-350 PICKUP
92-98 F-350 PICKUP
80-91 F-350 PICKUP
99-04 F-450/F-550 SUPER DUTY PICKUP
X
X
X
X
X
X
X
X
X
Note: Some vehicle applications may
have more than one headlight
conversion harness identified. If so,
please review conversion harness
diagrams to help determine which
conversion harness is needed.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
7
DODGE SELECTION GUIDE
VEHICLE MODEL APPLICATION
98-03 DURANGO SLT
97-04 DAKOTA SPORT PICKUP
97-04 DAKOTA SLT EXT CAB
87-96 DAKOTA PICKUP
98-03 DURANGO
97-04 DAKOTA PICKUP
04-05 DURANGO
02-05 1500 RAM PICKUP
94-01 1500 RAM PICKUP SPORT
03-05 2500 RAM PICKUP
03-05 3500 RAM PICKUP
94-02 2500/3500 RAM PICKUP/SPORT
73-93 W200/W250 PICKUP
73-93 W300/W350 PICKUP
04-05 LIBERTY
97-03 WRANGLER TJ
86-92 COMANCHE MJ
84-01 CHEROKEE XJ
84-93 WAGONEER LTD
87-96 WRANGLER YJ
05 DAKOTA CLUB/QUAD CAB
8
BLIZZARD
MOUNT PN
680LT
720LT
32214
X
X
32188
32048
32037
X
X
760LT
X
X
SNOWPLOW MODEL APPLICATION
760SW
760
800
860
860SW
810
8611LP
X
X
32057
X
X
X
X
X
X
32013
X
X
X
X
X
X
X
X
X
X
X
X
32034
32207
32085
X
X
X
X
32157
X
X
32174
32221
X
X
X
X
8611
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
DODGE LIGHT CONVERSION HARNESS GUIDE
VEHICLE MODEL APPLICATION
HEADLIGHT CONVERSION HARNESS APPLICATION
62220
62221
62222
98-05 DURANGO/DURANGO SLT
X
97-03 DAKOTA SLT EXT CAB/PICKUP
X
97-03 DAKOTA SPORT PICKUP
87-96 DAKOTA PICKUP
02-05 1500 RAM PICKUP
94-01 1500 RAM PICKUP
99-01 1500 RAM SPORT
03 2500 RAM PICKUP
04-05 2500 RAM PICKUP
99-02 2500 RAM SPORT
94-02 2500 RAM PICKUP
72-93 W200/W250 PICKUP
03 3500 RAM PICKUP
04-05 3500 RAM PICKUP
99-02 3500 RAM SPORT
94-02 3500 RAM PICKUP
72-93 W300/W350 PICKUP
04-05 LIBERTY
97-03 WRANGLER TJ
87-96 WRANGLER YJ
84-01 CHEROKEE XJ
85-98 WAGONEER
84-93 WAGONEER LTD
86-92 COMANCHE MJ
62223
62224
62225
62226
62227
62228
62229
62230
62231
62238
62239
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Note: Some vehicle applications may
have more than one headlight
conversion harness identified. If so,
please review conversion harness
diagrams to help determine which
conversion harness is needed.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
9
MISC. SELECTION GUIDE
VEHICLE MODEL APPLICATION
99-03 FL 40/50/60/70
99-04 MITSUBISHI FUSO FG
98-04 NISSAN FRONTIER
05 NISSAN FRONTIER
86.5-97 NISSAN PICKUP
04-05 NISSAN TITAN
95-04 TOYOTA TACOMA
05 TOYOTA TACOMA
00-05 TOYOTA TUNDRA
04-05 KUBOTA RTV900
05 BOBCAT 2200
10
BLIZZARD
MOUNT PN
SNOWPLOW MODEL APPLICATION
680LT
720LT
33038
33010
35028
X
X
35037
35065
35018
X
X
X
X
X
X
35045
35062
35101
X
X
X
X
X
X
760LT
760SW
760
800
860
860SW
810
8611LP
8611
X
X
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
MISC. LIGHT CONVERSION HARNESS GUIDE
VEHICLE MODEL APPLICATION
99-03 FL 40/50/60/70
99-04 MITSUBISHI FUSO FG
01-04 NISSAN FRONTIER
98-00 NISSAN FRONTIER
86.5-97 NISSAN PICKUP
95-04 TOYOTA TACOMA
00-05 TOYOTA TUNDRA
04-05 NISSAN TITAN
HEADLIGHT CONVERSION HARNESS APPLICATION
62220
62221
62222
62223
62224
X
X
62225
62226
62227
62228
62229
62230
62231
62238
62239
X
X
X
X
X
X
X
X
X
X
X
Note: Some vehicle applications may have
more than one headlight conversion
harness identified. If so, please review
conversion harness diagrams to help
determine which conversion harness is
needed.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
11
GENERAL INSTALLATION INSTRUCTIONS
FOR ALL HEADLIGHT CONVERSION HARNESSES
1
Verify the original vehicle equipment is in proper working order. Test the vehicle headlights
(high and low beam), turn signals and run lights. Verify fog lamps or other optional lighting
equipment is also in good working order if so equipped.
2
Remove the existing vehicle headlight connector from the headlight.
3
Plug the headlight conversion harness into the vehicle headlight receptacle. Note: If more than
one plug is present, match the colors of each connector (gray to gray, black to black,
Chevrolet daylight running: clear to gray, etc.).
4
Connect the existing vehicle headlight connector into the headlight conversion harness.
5
Plug the black connector on the headlight conversion harness into the connector on the
vehicle wire harness.
6
Verify the vehicle and plow headlights are in proper working condition, including the turn lights.
Adjust the plow headlight beams as needed.
NOTE: Ford changed their lights in 2004 on the F-150's and 2005 on the F-250-F-550's.
These vehicles do NOT require a separate conversion harness. Our new lighting harness
plugs directly into these lights and the truck harness. See following diagrams for the Ford's
and other vehicles.
12
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
CONNECTOR/CONVERSION HARNESS CROSS REFERENCE
CONVERSION
HARNESS
62220
62221
62222
CONNECTOR PN DESCRIPTION
HB2, H4, 2B/2D DUAL RECTANGULAR OR DUAL ROUND
62224
62225
62226
HB1
HB5
HB3/HB4
HB3/HB6
HB3/HB4
LF/UF
HB1/HB5
62227
1A/2A
62228
2E
62229
HB3/HID
62230
62231
HB3/HB4
HB3/HB4
62223
DUAL RECTANGULAR COMPOSITE HALOGEN
DUAL RECTANGULAR COMPOSITE HALOGEN
QUAD COMPOSITE HALOGEN
QUAD COMPOSITE HALOGEN
QUAD COMPOSITE HALOGEN
QUAD LOW PROFILE RECTANGULAR
QUAD COMPOSITE HALOGEN
QUAD RECTANGULAR HEADLAMP
DUAL RECTANGULAR (SMALL) HALOGEN
DUAL ROUND HIGH INTENSITY DISCHARGE
LAMP
QUAD COMPOSITE HALOGEN
QUAD COMPOSITE HALOGEN
HEADLIGHT PN
9003, 6014/H6014, H6017,
6052, H6024, H6059,
H6054/HP6054, H-54
9004/H9004
9007/H9007
H9005, H9006
H9005, H9006
H4701, H4703
9004/H9004, 9007/H9007
4651, H4651, 4652, H4652,
H4656, H4662, HP6054
H4666, H6545, HP6545
H9005, D1R-HID MODULE
H9005, H9006
H9005, H9006
Note: 62228 Headlight conversion harness construction may contain loose spade terminals or a molded connector.
Use a test light to determine the correct connections for each terminal.
Note: 62238 "B" Commons; The switch between high and low beams is on the negative (ground) side of the
headlight bulb. Daytime running lights are run through the high beam bulbs.
Note: 62239 "A" Commons; The switch between high and low beams is on the negative (ground) side of the
headlight bulb. Daytime running lights are run through the high beam bulbs.
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
13
Blizzard Corporation
Headlight Conversion Kit - Part Number Cross Reference
6/23/2005
Details of New Release or Change
Part Number
New Number
Old Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
23
24
25
26
27
28
29
30
14
62220
62221
62222
62223
62224
62225
62226
62227
62228
62229
62230
62231
N/A
62235
62010
62011
62012
62013
62014
62015
62050
62051
62053
62170
62197
62199
62052
N/A
62238
62239
62171
62054
Item Description
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Nissan Titan: New Release
Separate Light Conversion Harness Not Required
Kit-Harness-2005 Lighting Conversion Harness to
2004 Light Adapter - (2 harnesses per kit)
Kit-Light Conversion Harness: New Release
Kit-Light Conversion Harness: New Release
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
VEHICLE MODEL APPLICATION
04-05 COLORADO/CANYON SPORT L4, Z71, Z71LS, Z85,
Z85LS*
95-97 OLDS BRAVADA*
83-97 S10 PICKUP/BLAZER S15-JIMMY/PICKUP/SONOMA*
62220
03 K1500 HD SILVERADO/SIERRA*
94-99 K1500 TAHOE*
92-00 K1500 YUKON*
92-99 K1500 SUBURBAN*
80-91 K10/K1500 SUBURBAN*
92-94 K1500 BLAZER*
88-98 K1500 PICKUP*
80-91 K1500 BLAZER/JIMMY*
80-87 K10/K1500 PICKUP*
92-99 K2500 SUBURBAN*
73-91 K20/K2500 SUBURBAN*
88-00 K2500/K3500 PICKUP*
73-87 K20/K2500 K30/K3500 PICKUP*
91-02 CHEV.C3500 HD CHASS. CAB*
91-01 GMC C3500 HD CHASS. CAB
88-00 C3500
03 C4500/5500
04 C4500/5500*
05 K4500/5500*
83-03 RANGER PICKUP*
91-01 EXPLORER*
83-90 BRONCO II*
80-91 F-150 PICKUP*
80-91 BRONCO*
00-03 EXCURSION*
92-04 F-250 SUPER DUTY*
80-91 F-250 PICKUP*
99-04 F-350 PICKUP*
80-91 F-350 PICKUP*
72-93 W200/W250 PICKUP
72-93 W300/W350 PICKUP
97-03 WRANGLER TJ
87-96 WRANGLER YJ
84-01 CHEROKEE XJ
84-93 WAGONEER LTD
86-92 COMANCHE MJ
99-03 FL 40/50*
99-04 MITSUBISHI FUSO FG*
98-00 NISSAN FRONTIER*
86.5-97 NISSAN PICKUP*
95-04 TOYOTA TACOMA
00-05 TOYOTA TUNDRA
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
18
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62221
VEHICLE MODEL APPLICATION
83-03 RANGER PICKUP*
91-01 EXPLORER*
83-90 BRONCO II*
80-91 F-150 PICKUP*
80-91 BRONCO*
80-91 F-250 PICKUP*
80-91 F-350 PICKUP*
87-96 DAKOTA PICKUP*
94-01 1500 RAM PICKUP
03 2500 RAM PICKUP
04-05 2500 RAM PICKUP*
94-02 2500 RAM PICKUP
03 3500 RAM PICKUP
04-05 3500 RAM PICKUP*
94-02 3500 RAM PICKUP
98-00 NISSAN FRONTIER*
86.5-97 NISSAN PICKUP*
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
20
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62222
VEHICLE MODEL APPLICATION
01-05 EXPLORER SPORT TRAC
04-05 RANGER PICKUP
83-03 RANGER PICKUP*
91-01 EXPLORER*
98-01 MERCURY MOUNTAINEER
83-90 BRONCO II*
94-02 B3000/B4000
02-03 F-150 FX4 PICKUP
92-03 F-150 PICKUP
99-03 EXPEDITION
92-96 BRONCO
00-03 EXCURSION*
92-04 F-250 SUPER DUTY*
92-99 F-250 HD PICKUP
99-04 F-350 PICKUP*
92-98 F-350 PICKUP
99-04 F-450/F-550 SUPER DUTY PICKUP
98-05 DURANGO/DURANGO SLT
97-03 DAKOTA SLT EXT CAB/PICKUP
02-05 1500 RAM PICKUP
04-05 2500 RAM PICKUP
04-05 3500 RAM PICKUP
04-05 LIBERTY
01-03 NISSAN FRONTIER
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
22
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62223
VEHICLE MODEL APPLICATION
02-03 TRAILBLAZER/ENVOY EXT LS, EXT LT, LS, LT*
98-03 S10 PICKUP/BLAZER/JIMMY/SONOMA*
98-02 OLDS BRAVADA*
95-97 OLDS BRAVADA*
83-97 S10 PICKUP/BLAZER S15-JIMMY/PICKUP/SONOMA*
03 K1500 HD SILVERADO/SIERRA*
01-02 K1500 HD SILVERADO/SIERRA
99-02 K1500 SILVERADO/SIERRA
02 K1500 AVALANCHE
00-02 K1500 TAHOE/YUKON/YUKON XL
94-99 K1500 TAHOE*
92-00 K1500 YUKON*
03-05 K1500 SUBURBAN*
92-99 K1500 SUBURBAN*
92-94 K1500 BLAZER*
88-98 K1500 PICKUP*
03-05 K2500 SILVERADO 2500HD, 3500/SIERRA 2500HD,
3500, DENALI
03-05 K2500 AVALANCHE/YUKON XL*
03 K2500 SUBURBAN
92-99 K2500 SUBURBAN*
88-00 K2500/K3500 PICKUP*
03 K3500 PICKUP
91-02 CHEV.C3500 HD CHASS. CAB*
91-01 GMC C3500 HD CHASS. CAB*
88-00 C3500 *
02-04 EXPLORER
02 MERCURY MOUNTAINEER
04-05 EXPEDITION
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
24
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
VEHICLE MODEL APPLICATION
04-05 COLORADO/CANYON SPORT L4, Z71, Z71LS, Z85,
Z85LS*
02-03 TRAILBLAZER/ENVOY EXT LS, EXT LT, LS, LT*
98-03 S10 PICKUP/BLAZER/JIMMY/SONOMA*
98-02 OLDS BRAVADA*
03 K1500 SILVERADO/SIERRA*
03-05 K1500 AVALANCHE/YUKON XL*
62224
03-05 K1500 TAHOE LS, LT, Z71/YUKON SLE, SLT, DENALI,
DENALI XL, 1500 SLE, 1500 SLT, 2500 SLE, 2500 SLT
00-02 K1500 SUBURBAN
99-02 K2500 SILVERADO/SIERRA*
02 K2500 AVALANCHE
00-02 K2500 YUKON XL
00-02 K2500 SUBURBAN
01-02 K3500 PICKUP
91-02 CHEV.C3500 HD CHASS. CAB*
91-01 GMC C3500 HD CHASS. CAB*
88-00 C3500*
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
26
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62225
VEHICLE MODEL APPLICATION
94-99 K1500 TAHOE*
92-00 K1500 YUKON*
03-05 K1500 SUBURBAN*
92-99 K1500 SUBURBAN*
80-91 K10/K1500 SUBURBAN*
92-94 K1500 BLAZER*
88-98 K1500 PICKUP*
80-91 K1500 BLAZER/JIMMY*
80-87 K10/K1500 PICKUP*
92-99 K2500 SUBURBAN*
73-91 K20/K2500 SUBURBAN*
88-00 K2500/K3500 PICKUP*
73-87 K20/K2500 K30/K3500 PICKUP*
91-02 CHEV.C3500 HD CHASS. CAB*
91-01 GMC C3500 HD CHASS. CAB*
88-00 C3500*
85-98 WAGONEER
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
28
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62226
VEHICLE MODEL APPLICATION
97-03 DAKOTA SPORT PICKUP
99-01 1500 RAM SPORT
99-02 2500 RAM SPORT
99-02 3500 RAM SPORT
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
30
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62227
VEHICLE MODEL APPLICATION
80-91 K10/K1500 SUBURBAN*
80-91 K1500 BLAZER/JIMMY*
80-87 K10/K1500 PICKUP*
73-91 K20/K2500 SUBURBAN*
73-87 K20/K2500 K30/K3500 PICKUP*
04 C4500/5500*
05 K4500/5500*
99-03 FL 40/50*
99-04 MITSUBISHI FUSO FG*
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
32
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
VEHICLE MODEL APPLICATION
95-97 OLDS BRAVADA*
62228
83-97 S10 PICKUP/BLAZER S15-JIMMY/PICKUP/SONOMA*
03 K1500 HD SILVERADO/SIERRA*
87-96 DAKOTA PICKUP*
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
Note: 62228 Headlight conversion harness construction may contain loose spade terminals or
a molded connector. Use a test light to determine the correct connections for each terminal.
34
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62229
VEHICLE MODEL APPLICATION
CADILLAC ESCALADE
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
36
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62230
VEHICLE MODEL APPLICATION
04-05 TRAILBLAZER/ENVOY EXT LS, EXT LT, LS, LT
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
38
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62238
VEHICLE MODEL APPLICATION
95-97 OLDS BRAVADA*
Note: 62238 "B" Commons; The switch between high and low beams is on the negative
(ground) side of the headlight bulb. Daytime running lights are run through the high beam
bulbs.
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
40
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62239
VEHICLE MODEL APPLICATION
98-03 S10 PICKUP/BLAZER/JIMMY/SONOMA*
98-02 OLDS BRAVADA*
Note: 62239 "A" Commons; The switch between high and low beams is on the negative
(ground) side of the headlight bulb. Daytime running lights are run through the high beam
bulbs.
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
42
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
LIGHT CONVERSION
HARNESS NUMBER
62231
VEHICLE MODEL APPLICATION
04-05 NISSAN TITAN
NOTE: If vehicle model application is marked with an asterisk
(*) then more than one light conversion harness may be
specified. See light conversion harness diagrams and
connector/conversion harness cross reference pages to
determine which conversion harness is required.
44
Undercarriage & Light Conversion Harness Guide
Pub. No. 64008
UNDERCARRIAGE
MODIFICATION NOTICE
CUSTOMER NAME:
DEALER:
CUSTOMER ADDRESS:
STATE:
CUSTOMER TELEPHONE:
(
ZIP:
)
VIN:
MAKE:
FORD CHEV GMC DODGE
TOYOTA OTHER:
MODEL:
(Ex. Silverado K2500 HD Pickup)
YEAR:
DATE OF MANUFACTURE:
DRIVE TRAIN:
2WD 4WD ALL WHEEL
OTHER:
DRW (DUAL REAR WHEELS)
YES NO
BODY STYLE:
REG CAB X-CAB
OTHER:
BOX OPTION(S):
DUMP BOX STAKE BED
OTHER:
ENGINE TYPE:
GAS DIESEL
ENGINE SIZE:
(Example: 6.0L V8)
GFAWR:
LB
KG
GRAWR:
LB
KG
GVWR:
LB
KG
HEADLAMP NUMBER(S):
DAYTIME RUNNING LIGHTS:
HEADLAMP CONNECTOR:
YES NO
(Ex. HB3/HB4, 1A/2A, LF/UF, etc.)
CONVERSION HARNESS KIT:
62220 62221 62222 62223 62224 62225 62226 62227 62228 62229 62230 OTHER:
MODIFY BUMPER:
YES NO
BUMPER MOD IF. MADE:
U.C. MOUNT INSTALLED:
P/N:
MODIFY U.C. MOUNT:
YES NO
(IF YES: FAX OR MAIL TO BLIZZARD ENGINEERING -DOCUMENT
CHANGE BELOW)
U.C. MODIFICATION MADE:
MAIL TO: BLIZZARD CORP. • 95 AIRPARK BLVD. • CALUMET, MI 49913
BLIZZARD
INSTALLER:
PLOW MODEL
INSTALLED:
FAX TO: 906-482-5445
DATE OF INSTALL:
680LT
720LT
760LT
760SW
760
800
860
860SW
810
8611LP
8611
1231-10-01 REV 04-03/2005
LIMITED CONSUMER WARRANTY
This warranty covers defects in material and workmanship except as set forth below.
WARRANTED PARTY:
This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,
for personal, family or household use.
TERM OF WARRANTY:
This Blizzard snowplow is warranted for the following period:
Parts and labor are warranted for one year from date of purchase.
BLIZZARD CORPORATION’S WARRANTY REMEDY:
Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.
CUSTOMERS RESPONSIBILITY:
To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer.
The purchaser must verify the original purchase date. Transportation costs to and from the dealer will be the
responsibility of the purchaser.
ITEMS NOT COVERED UNDER THIS WARRANTY:
1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.
2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.
3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,
or storage. This includes, but is not limited to, corrosion of any electrical components.
4. Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific
mount system.
5. Blizzard Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment
and use of a Blizzard snowplow. Vehicle risk is the sole responsibility of the purchaser.
WARRANTY LIMITATIONS:
THIS WARRANTY IS OFFERED IN LIEU OF ANY OTHER EXPRESS WARRANTY.
THE DURATION OF ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED
TO THE DURATION OF THIS WARRANTY.
BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF
DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL
OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR
FAULT OF BLIZZARD CORPORATION.
State Laws: Some states do not allow exclusion of incidental or consequential damages or the limitations on how
long an implied warranty lasts, so these limitations or exclusions may not apply to you. This warranty gives you
specific legal rights and you may also have other rights which vary from state to state.
This warranty does not apply if you purchased your snowplow for other than personal, family, or household use. If
purchased for other than personal, family or household use, refer to the Blizzard Snowplow Commercial Warranty.
95 AIRPARK BOULEVARD
CALUMET, MICHIGAN 49913
[906] 482-5555
1410-4-05 REV 4/05
COMMERCIAL WARRANTY
This warranty covers defects in material and workmanship except as set forth below.
WARRANTED PARTY:
This warranty applies only to the “Original Purchaser” who purchased this plow from an Authorized Blizzard Dealer,
for commercial use.
TERM OF WARRANTY:
This Blizzard snowplow is warranted for the following period:
Parts and labor are warranted for one year from date of purchase.
BLIZZARD CORPORATION’S WARRANTY REMEDY:
Blizzard Corporation will, at its sole discretion, repair or replace defective parts at no charge.
CUSTOMERS RESPONSIBILITY:
To obtain warranty service, the purchaser must return the defective snowplow to any Authorized Blizzard Dealer within the
warranty period. The purchaser must verify the original purchase date. Transportation costs to and from the Dealer will be
the responsibility of the purchaser.
ITEMS NOT COVERED UNDER THIS WARRANTY:
1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc.
2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer.
3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance,
or storage. This includes, but is not limited to, corrosion of any electrical components.
4. Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific
mount system.
5. Blizzard Corporation does not assume liability for damage to the purchaser's vehicle resulting from the attachment
and use of a Blizzard snowplow. Vehicle risk is the sole responsibility of the purchaser.
LIMITS OF BLIZZARD CORPORATION’S LIABILITIES:
BLIZZARD CORPORATION'S LIABILITY IS EXPRESSLY LIMITED TO REPAIR OR REPLACEMENT OF
DEFECTIVE PARTS. BLIZZARD CORPORATION SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL
OR CONTINGENT DAMAGES WHATSOEVER, EVEN IF DAMAGES ARE CAUSED BY THE NEGLIGENCE OR
FAULT OF BLIZZARD CORPORATION.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED AND IMPLIED
WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
This warranty does not apply if you purchased your snowplow for personal, family, or household use.
In this case, refer to the Blizzard Snowplow Limited Consumer Warranty.
95 AIRPARK BOULEVARD
CALUMET, MICHIGAN 49913
[906] 482-5555
1410-4-05 REV 4/05
95 Airpark Boulevard
Calumet, MI 49913
[888] 680-8600
[906] 482-5555
[906] 482-5445 Fax
www.blizzardplows.com
Blizzard, Power Plow, WidePass, BucketBlade, Power Hitch and Seat Cinch are trademarks of Blizzard
Corporation. Blizzard and Power Plow are registered in the United States Patent and Trademark Office. All
other trademarks and registered trademarks are the property of their respective owners. All Blizzard snowplows
are protected by one or more of the following United States Patents: 5,638,618; 5,899,007; 6,178,669;
6,276,076; 6,393,737 and 6,615,513. Other patents pending. © 2005 Blizzard Corporation. All rights reserved.
64008-E