Quadra-Fire PELLET INSERT CB1200MI-MBK Owner`s manual

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1200-I PELLET INSERT
Owner’s Manual
Installation and Operation
Tested and
Listed by
Portland
Oregon USA
O-T L
C
US
OMNI-Test Laboratories, Inc.
Model:
CB1200MI-MBK
NOTICE
• Important operating and • Read, understand and • Leave this manual with
follow these instrucparty responsible for use
maintenance instructions for safe installaand operation.
tions included.
tion and operation.
T
O
N RD
O A
D SC
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D
DO NOT DISCARD THIS MANUAL
WARNING
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to combustibles as specified. Failure to comply may
cause house fire.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.quadrafire.com
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
www.quadrafire.com
Pour obtenir une traduction française de ce manuel,
s’il vous plaît contacter votre revendeur ou visitez
www.quadrafire.com
7014-188G
November 5, 2014
1200-I Pellet Insert
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and Welcome to the Quadra-Fire Family!
our stoves, inserts and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting
beauty and enjoyment. Our pledge to quality is completed
as each model undergoes a quality control inspection.
From design, to fabrication, to shipping:
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
NOTE: Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID
SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY
CAUTION:
HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit
with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper
under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION: CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE
L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES
INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,
sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Safety and clearance section located on inside of hopper lid./Serial Number section located under top on inside of hopper body.
La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu. La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.
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Tested and
Listed by
Portland
Oregon USA
O-T L
US
C
OMNI-Test Laboratories, Inc.
Report / Rapport
#061-S-13-2
Manufactured by:
1200-I Pellet Insert
Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for
Mobile Home Installation. This appliance has been tested and listed for
use in Manufactured Homes in accordance with OAR 814-23-9000
through 814-23-909.
Tested to: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87,
ULC/ORD C1482-M1990 Room Heating Pellet Burning Type, (UM) 84-HUD
FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.
Input Rating Maximum 5.5 lb fuel/hr.
Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.
Route power cord away from unit. Do not route cord under or in front of
appliance.
DANGER: Risk of electrical shock. Disconnect power supply before
servicing. Replace glass only with 5mm ceramic available from your dealer.
To start, set thermostat above room temperature, the stove will light
automatically. To shutdown, set thermostat to below room temperature. For
further instruction refer to owner's manual.Keep viewing and ash removal doors
tightly closed during operation.
Fabriqué par:
PREVENT HOUSE FIRES
Install and use only in accordance with manufacturer's installation and
operating instructions. Contact local building or fire officials about
restrictions and inspection in your area.
WARNING - FOR MOBILE HOMES: Do not install appliance in a sleeping
room. An outside combustion air inlet must be provided. The structural
integrity of the mobile home floor, ceiling and walls must be maintained.
Refer to manufacturer's instructions and local codes for precautions required
for passing chimney through a combustible wall or ceiling. Inspect and clean
vent system frequently in accordance with manufacturer's instructions.
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
Use a 3" or 4" diameter type "L" or "PL" venting system.
1445 Highway North, Colville, WA 99114
www.quadrafire.com
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation
dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons
Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
Testé à: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87, ULC/ORD
C1482-M1990 Room Heating Pellet Burning Type, APFI, (UM) 84-HUD POUR
USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS
ÉCOSSÉ DES CHAMPS.
Consommahon maximale à l'entrée (sans pertes) 2.5 kg/h.
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au
dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la
prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez
votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la
pièce, le poêle s'allumera automatiquement.
Pour éteindre, descendre la
température du thermostat en dessous de la température de la pièce. Pour des
instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la
porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.
PRÉVENTION DES FEUX DE MAISON
Installez et utilisez en accord avec les instructions d'installation et d'opération du
fabricant. Contactez le bureau de la construction ou le bureau des incendies au
sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas
obstruez l'espace en dessous de l'appareil.
AVIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à
coucher. Un tuyau extérieur de combustion d'air doit être installé et ne doit pas
être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du
plafond et des murs de la maison mobile doit être maintenue intacte.
Référez vous aux instructions du fabricant et des codes locaux pour les
précautions requises pour passer une cheminée à travers un mur ou un plafond
combustibles, et les compensations maximums.
Inspectez et nettoyez la cheminée fréquemment. Ne pas connecter cet appareil
à une cheminée servant un autre appareil.
Utilisez systèm de ventilation "L" ou "P" diamètre 76mm ou 102mm.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
AS A BUILT-IN UNIT WITH REAR SHROUD
A Top of Inside Shroud Rear Vent 0" (0mm)
3" (76mm)
Top Vent
B Sides of Inside Shroud Top or Rear 0" (0mm)
C Back of Inside Shroud) Rear Vent 0" (0mm)
Top Vent ) 2-1/2" (64mm)
D Vent Pipe to Combustible Rear Vent 3" (76mm)
0" (0mm)
E From Panel Edge
HEARTH PROTECTION
A
D
B
C
B
C
E
*Zero clearance installation requires
non-combustible hearth material with an R
value of 3.0 or more (“k” value of .58) or a
1” (25mm) air space between insert base
and hearth. Floor Protection Part
811-0730 is available from your dealer for
the section under the insert body only.
0" (Omm) Clearance To Exposed Section and Face Trim
Masonry or *Zero Clearance Minimum Clearances to Combustible
Maçonnene ou zéro distance foyer distances minimales à tout matériel combustible.
A Louvers to combustible wall 6” (152mm) A Lucarne au mur combustible
12” (305mm) B Dessus de l'insert à la tablette de cheminée
B Insert top to mantel
C Revêtement facial
3” (76mm)
C Front Facing
6" (152mm) D* Protechion de sol - frontal
D* Hearth Extension - Front
E* Protechon ole sol - côté
8” (203mm)
E* Hearth Extension - Side
MANTEL
SIDE WALL
B
C
A
*See hearth protection note above
E
D
U.S. ENVIRONMENTAL PROTECTION AGENCY
152mm
305mm
76mm
152mm
203mm
*Voir les notes sur la protechion ole sol ci-dessus.
7014-080E
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
OMNI Test Laboratories, Inc., Portland, Or Report/Rapport 061-S-13-2
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].
QUADRA-FIRE
1200-I PELLET INSERT
SERIAL NO. / NUMÉRO DE SÉRIE
2013 2014 2015 JAN
FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
Page 2
MADE IN CHINA / FAIT AUX CHINE
7014-188G
007C
7014-080E
November 5, 2014
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1200-I Pellet Insert
Safety Alert Key:
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•
NOTICE: Indicates practices which may cause damage to the fireplace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A.
B.
C.
D.
E.
Appliance Certifications ......................4
Mobile Home Approved ......................4
Glass Specifications ............................4
Electrical Rating ..................................4
BTU & Efficiency Specifications ..........4
Section 7: Appliance Set-Up
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Thermostat Location ...........................6
D. Draft ....................................................6
E. Negative Pressure ..............................6
F. Fire Safety ..........................................7
G. Tools & Supplies Needed ...................7
H. Inspect Appliance, Components
and Pre-Check List .............................7
Section 8: Operating Instructions
A.
B.
C.
D.
E.
F.
G.
H.
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance .................10
D. Minimum Opening for Factory
Built Fireplace .....................................10
E. Masonry Minimum Opening ................10
F. Floor Protection ..................................10
G. Calculating Alternate Floor
Protection Material ..............................11
H. Prefabricated Metal Chimney .............11
I. Installation Factory-Built Fireplace ......12
J. Installation Masonry Fireplace ............12
Section 4: Vent Information
Fuel Size, Material & Storage .............26
General Operation Information ...........27
Before Your First Fire .........................27
Starting Your First Fire........................27
Fire Characteristics .............................28
Feed Rate Adjustment .......................28
Ignition Cycles ....................................28
Frequently Asked Questions...............29
Section 9: Troubleshooting ............................30-32
Section 10: Maintaining & Servicing Appliance
A.
B.
C.
D.
E.
F.
G.
Proper Shutdown Procedure ...............33
Quick Reference Maintenance Chart ..33
General Maintenance & Cleaning .......33-37
High Ash Content Maintenance ..........37
Glass Replacement .............................38
Igniter Replacement ............................39
Baffle Removal ....................................39
Section 11: Reference Material
A.
B.
C.
D.
E.
F.
G.
Chimney & Exhaust Connections ........13
B. Venting Termination Requirements ....13
C. Equivalent Feet of Pipe.......................14
D. Pipe Selection Chart ...........................14
A.
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home ..................................17
November 5, 2014
Rear Shroud Installation .....................18-19
Outside Air Kit .....................................20
Adjustable Hopper Option...................20
Grill Installation ...................................20
Adjustable Hearth Support..................21
Panel & Trim .......................................22-23
Brick Set Installation ...........................24
Brick Clip Installation ...........................24
Log Set Placement ..............................25
Thermostat Installation ........................25
7014-188G
Component Functions.........................40-41
Component Locations .........................42
Exploded Drawings .............................43
Service Parts & Accessories...............44-48
Service & Maintenance Log ................49
Warranty Policy...................................50-51
Contact Information ............................52
Page 3
1200-I Pellet Insert
1
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Listing and Code Approvals
A. Appliance Certification
E. BTU & Efficiency Specifications
MODEL:
1200-I Pellet Insert
Emissions Rating:
.9 grams/hr
LABORATORY:
OMNI Test Laboratories, Inc
*BTU Output:
14,000 - 40,000 / hr
REPORT NO.
061-S-13-2
Heating Capacity:
TYPE:
Solid Fuel Room Heater/Pellet Fuel
Burning Type Insert
up to 2,500 sq. ft. depending
on climate zone
Hopper Capacity:
60-75 lbs
Fuel:
Wood Pellets or Shelled Corn
Shipping Weight:
243 lbs
STANDARD:
ASTM E1509-95, ULC S628-93, ULC
S610-M87, ULC S628-M93 and ULC/
ORD-C1482-M1990 Room Heater Pellet
Fuel Burning Type and (UM) 84-HUD,
Mobile Home Approved
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C1482-M1990, (UM) 84-HUD.
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of the
mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent, Class “L”
or “PL” connector pipe. A Quadra-Fire Outside Air Kit must
be installed in a mobile home installation.
Note: This appliance is also approved for installation
into a shop.
*BTU output will vary, depending on the brand of fuel you
use in your appliance. Consult your Quadra-Fire dealer
for best results.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfire
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
C. Glass Specifications
For assistance or additional information, consult a qualified
This appliance is equipped with 5mm ceramic glass. Replace installer, service agency or your dealer.
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems
may not be compatible with the micro-processor electronics on this appliance. Please consult the power
supply manufacturer for compatible systems.
Page 4
7014-188G
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
November 5, 2014
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1200-I Pellet Insert
2
Getting Started
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
A. Design, Installation & Location Considerations
• Windows
1. Appliance Location
• Air Intakes
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Air Conditioner
•
Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
• Overhang, soffits, porch roofs, adjacent walls
• Landscaping, vegetation
When locating vent and venting termination, vent above roof
line when possible.
It is a good idea to plan your installation on paper, using
exact measurements for clearances and floor protection,
before actually beginning the installation
Warning! Risk of Fire Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
Consideration must be given to:
CAUTION! If burning shelled field corn, you must use approved venting specifically designed for corn to prevent corrosion or degradation. Follow the instructions from the venting
manufacturer.
• Safety, convenience, traffic flow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appliance where there will be a clear passage for a factorybuilt listed chimney through the ceiling and roof.
• Installing an optional outside air kit would affect the location of the vent termination.
Recommended Location:
• Above peak
NOTICE: Locating the appliance in a location of
considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near:
•
Frequently open doors
•
Central heat outlets or returns
Recommended Location:
• Above peak
• Inside heated space
Marginal Location:
• Wind loading possible
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Recommended:
• Insulated exterior chase
in cooler climates
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Windward
Leeward
Recommended:
Outside Air Intake
on windward side
Multi-level Roofs
NOT recommended:
Outside Air Intake
on leeward side
Figure 5.1
November 5, 2014
7014-188G
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1200-I Pellet Insert
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B. Locating Your Appliance & Chimney
E. Negative Pressure
Location of the appliance and chimney will affect
performance.
WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot.
•
•
Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the fire.
Penetrate the highest part of the roof. This minimizes the
effects of wind loading.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
Causes include:
•
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
•
Exhaust fans (kitchen, bath, etc.)
•
Range hoods
•
Minimize the use of chimney offsets.
•
•
Consider the appliance location relative to floor and ceiling
and attic joists.
Combustion air requirements for furnaces, water heaters
and other combustion appliances
•
Clothes dryers
•
Take into consideration the termination requirements on
Page 11.
•
Location of return-air vents to furnace or air conditioning
•
Imbalances of the HVAC air handling system
•
Upper level air leaks such as:
CAUTION
- Recessed lighting
- Attic hatch
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
- Duct leaks
• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT
OR SYSTEM.
To minimize the effects of negative air pressure:
C. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
D. Draft
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
•
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
•
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
•
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
Recessed lighting should be a “sealed can” design
•
Attic hatches weather stripped or sealed
•
Attic mounted duct work and air handler joints and seams
taped or sealed
Draft is the pressure difference needed to vent appliances
successfully. When an appliance is drafting successfully,
all combustion by-products are exiting the home through
the chimney.
WARNING
Considerations for successful draft include:
•
•
Fire Hazard.
Preventing negative pressure
Location of appliance and chimney
•
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
Page 6
7014-188G
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
November 5, 2014
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1200-I Pellet Insert
G. Tools And Supplies Needed
F. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
• Install at least one smoke detector on each floor of your
home.
• Locate smoke detector away from the heating appliance
and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and
installation instructions and maintain regularly.
• Conveniently locate a Class A fire extinguisher to contend
with small fires.
•
In the event of a hopper fire:
• Evacuate the house immediately.
• Notify fire department.
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Tape Measure
Plumb Line
Level
Framing Material
Hi-temp Caulking Material
Gloves
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
1.
Place the appliance in a location near the
final installation area and follow the procedures below:
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3.
All safety warnings have been read and followed.
4.
This Owner’s Manual has been read.
5.
Floor protection requirements have been met.
6.
Venting is properly installed.
7.
The proper clearances from the appliance and
chimney to combustible materials have been
met.
8.
The masonry chimney is inspected by a professional and is clean, or the factory built metal
chimney is installed according to the manufacturer’s instructions and clearances.
9.
The chimney meets the required minimum
height.
10.
All labels have been removed from the glass
door.
11.
Plated surfaces have been wiped clean, if
applicable.
12.
Thermostat or remote has been installed.
13.
A power outlet is available nearby.
Report damaged parts to dealer.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfire
November 5, 2014
May also need:
Vent Support Straps
Venting Paint
H. Inspect Appliance & Components and
Pre-Use Check List
WARNING
Or any such action that may cause a fire hazard.
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
7014-188G
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1200-I Pellet Insert
3
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Dimensions and Clearances
A. Appliance Dimensions
B
40 in. (1016mm)
29-1/4 in. (743mm)
22 in. (559mm)
8-3/4 in.
(222mm)
13 in. (330mm)
10-3/4 in.
(273mm)
A
CL
12 in. (305mm)
28-1/2 in. (724mm)
Figure 8.1 - Top View
Figure 8.2 - Front View
Panel
A
B
Standard
30 inches (762mm)
40 inches (1016mm)
Large
33 inches (838mm)
50 inches (1270mm)
12 in.
(305mm)
13 in.
(330mm)
25-1/2 in.
(648mm)
11in.
(279mm)
19-1/2 in. (495mm)
(Hopper Down)
22 in. (559mm)
(Hopper Up)
30 in. (762mm)
10-3/4 in.
(273mm)
11"
(279mm)
Figure 8.3 - Side View
Page 8
7014-188G
November 5, 2014
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1200-I Pellet Insert
B. Clearance To Combustibles, UL and ULC
AS A BUILT-IN
Rear Shroud Kit is Required for Built-In Installation
D
A
C
B
B
C
E
0 INCH (0mm) CLEARANCE TO EXPOSED SECTION AND FACE TRIM
Figure 9.1
A
Top of Shroud
Inches
Millimeters
Top Vent
3.0
76
Rear Vent
0
0
0
0
2.5
64
B
Sides of Inside Shroud
Top or Rear Vent
C
Back of Inside Shroud
Top Vent
D
Vent Pipe to Combustible
Top or Rear Vent
E
From Outside Edge of
Panel Set to Combustibles
Rear Vent
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Optional Outside Air
Combustible
Mantel
12 in.
(305mm)
0
0
3.0
76
0
0
NOTICE:
Please note that while the minimum clearance for the termination cap is 6 inches
(152mm) there is the possibly of soot
buildup around the termination area. If this
occurs we suggest to move the termination
further away from the house to prevent it.
Shown with Hopper Extended
WARNING
Fire Risk.
Comply with all minimum clearances to combustibles as specified.
Failure to comply may cause house fire.
6 in.
(152mm)
Rear Shroud
Optional Outside
Air
NOTE:
• Illustrations reflect typical installations and
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to
scale.
• Actual installation may vary due to
individual design preference.
Figure 9.2
November 5, 2014
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C. Minimum Clearances To Combustibles for
Masonry and Zero Clearance Fireplaces
E. Masonry Minimum Opening
MANTEL
Face Trim
SIDE WALL
B
C
B
A
C
D
A
Location
D
E
Figure 10.1
Inches
Millimeters
Inches
Millimeters
A
Rear Width
22
558
B
Depth
13
330
C
Height - Top Vent
19-1/2
495
D
Front Width
29-1/4
743
A
Louvers to combustible
side wall
6
153
F. Floor Protection
B
Insert top to mantel
12
305
1. Zero Clearance Installations*
C
Top to Face Trim
3
76
D
Hearth Extension - Front
6
153
E
Hearth Extension - Sides
8
203
It is necessary to install a floor protection of non-combustible material with a R value of 3.0 (1 inch [25mm] minimum
thickness with a “k” value of 0.58) or a 1 inch (25mm) air
space between insert base and hearth.
D. Minimum Opening for Masonry and Zero
Clearance Fireplaces for Built-In Using
Rear Shroud
2. Non-Zero Clearance Installations*
A non-combustible floor protector is required with a minimum R value of 3.0 (1 inch [25mm] minimum thickness with
a “k” value of 0.58) extending 6 inches (153mm) in front of
the insert and 8 inches (203mm) to each side of the door
opening.
* See alternate floor protection worksheet.
C
B
NOTE: A Quadra-Fire floor protector (Part 811-0730) is
available through your dealer to be used as a floor protector for the section under the insert body only. Floor protection to front and sides of insert unit must be supplied in
addition to this part.
A
D
Figure 10.2
Inches
Millimeters
22
558
15-1/2
393
25-1/2
647
Height - Rear Vent
22-1/2
571
Front Width
29-1/4
743
A
Rear Width
B
Depth
C* Height - Top Vent
D
*The size of your floor protector choice must be added to
this dimension. If using Quadra-Fire floor protector, Part
811-0730, allow 1-1/2 inches (38mm).
Page 10
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November 5, 2014
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1200-I Pellet Insert
G. Calculating Alternate Floor Protection Material
H. Prefabricated Metal Chimney
Thermal Conductivity: k value
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be acceptable.
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resistance to heat
transfer. R value is convenient when more than one material is used since you can add the R values together, whereas
you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the noncombustible material to the combustible material beneath it.
The R value of a material must be equal or larger then the
required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inches of the material.
R = 1/k x inches of thickness
• Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC-S628.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to ASTM E 1509 Standard and is
approved for installation into listed factory-built zero
clearance fireplaces listed to UL 127 conforming to the
following specifications and instructions:
•The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fireplace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance flue collar to the chimney top.
•The liner must be securely attached to the insert flue collar
and the chimney top.
•The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
•No dilution air is allowed to enter the chimney.
Calculations:
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
Example: Floor protection requires k value of 0.84 and 3/4 inch
thick.
Alternative material has a k value of 0.6 and is 3/4 inch thick.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
WARNING
Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
NOTICE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULCS629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
November 5, 2014
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I. Installation into a Factory-Built Fireplace
The following modifications are permissible:
•
•
•
•
•
•
•
Removal of damper or locked in open position
Removal of smoke shelf or baffle
Removal of ember catches
Removel of fire grate
Removal of view screen/curtain
Removal of doors
Removal of factory-built fireplace floor
Starter hole
•
External trim pieces which do not affect the operation of
the fireplace may be removed providing they can be stored
on or within the fireplace for reassembly if the insert is
removed.
•
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or
nails, stating that the fireplace may have been altered to
accommodate the insert, and must be returned to original
condition for use as a conventional fireplace. Figure 12.1
•
If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must
be supported.
Mark area of
floor to cut
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation
into fireplaces without a permit will void the listing.•
•
•
•
Use 2 x 4 from insert
packaging to support insert
The firebrick (refractory), glass doors, screen rails,
screen mesh and log grates can be removed from a
factory-built firebox in order to gain minimum insert
opening requirements.
Any smoke shelves, shields and baffles may be removed
from a factory-built firebox if attached with mechanical
fasteners.
The metal floor of the factory-built firebox may be
removed to facilitate the installation of the insert only
when a 1 inch (25mm) airspace is provided between the
insert and the floor of outer wrap.
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
250-2061
J. Installation into a Masonry Fireplace
All modifications that can be made to a Factory Built Fireplace can be made to a Masonry Fireplace.
In addition DO NOT remove any brick or mortar from the
existing fireplace.
Figure 12.1
WARNING
Page 12
•
Removing floor of fireplace must not weaken structure
of firebox or reduce protection for combustible materials.
•
Final approval of this installation type is contingent upon
the appropriate local authority having jurisdiction.
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1200-I Pellet Insert
4
Vent Information
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If using
the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3
to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed
double wall flue connector. A Quadra-Fire Outside Air Kit
must be used with manufactured home installations.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It
3. Residential: The 3 inch (76mm) vertical Top Vent Adapter
Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter
are tested to use 24 gauge single wall flue connector or
Listed double wall flue connector to Class A Listed metal
chimneys, or masonry chimneys meeting International
Conference of Building Officials (ICBO) standards for solid
fuel appliances.
is recommended that at least 60 inches (1.5m) of vertical pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1.2m) below;
b. Not less than 48 inches (1.2m) horizontally from;
c. Not less than 12 inches (305mm) above.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F
[260°C] minimum rated only). Do not put silicone inside
of pipe.
NOTE: If burning shelled field corn, you must use approved
venting specifically designed for corn. Follow the instructions from the venting manufacturer.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not
be lawn. Distance between bottom of termination and
public walkway should be 84 inches (2.1m) minimum.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
WARNING
Fire Hazard.
• Only LISTED venting components may be
used.
6. Termination Cap Location (Home Electrical Service)
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
•
Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
•
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
7014-188G
Page 13
• NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
November 5, 2014
1200-I Pellet Insert
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WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appliance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet of
pipe which is a method used to determine pellet vent size. See
Figure 14.1.
Example of 3 Elbow-Rear Vent Termination Calculation
2 ft.
Pellet Venting
Component
# of
Elbows
90o Elbow or Tee
3
Feet of Multiplied
Pipe
By
45o Elbow
3 ft.
Equivalent
Feet
Equivalent Feet
Components
X
5
15
X
3
Horizontal Pipe
7
X
1
7
Vertical Pipe
2
X
0.5
1
Total Equivalent Feet
23
2 ft.
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft.
Figure 14.1
D. Pipe Selection Chart
30
The chart will help you determine proper venting size
according to the equivalent feet of pipe calculated
above and the altitude above sea level of this installation. See Figure 14.2.
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the right
horizontally on the chart until you reach your altitude
above sea level.
Example 1
20
Equivalent Pipe
Length In Feet
Example 2
10
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
If you fall below the diagonal line, 3 or 4 inch (76 to
102mm) pipe may be used. If it is anywhere above
the diagonal line, a 4 inch (102mm) diameter pipe is
required.
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under positive
pressure as 1 foot of horizontal pipe, and a foot of
horizontal pipe is twice as restrictive as a foot of
vertical pipe.
4 in. (102mm) Diameter Pipe Only
0
1
2
3
4
5
6
7
8
9
10
ALTITUDE IN THOUSANDS OF FEET
Figure 14.2
Example 1: If the equivalent length of pipe is 23 feet (7m)with altitude
of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L”
or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm)
diameter type “L” or “PL” vent
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between firestops.
• ALWAYS maintain specified clearances around venting and firestop systems.
• Install firestops as specified.
Failure to keep insulation or other material away from vent pipe may cause fire.
Page 14
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1200-I Pellet Insert
5
Venting Systems
A. Full Reline With Outside Air - Horizontal
WARNING
Fire Risk.
Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be a minimum 6 inch
(152mm) UL103 HT.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as mineral wool or
ceramic.
Do not use high temperature
caulking materials to seal any
edge to prevent furture serviceability.
Outside Air through Rear
Wall (Horizontal)
Figure 15.1
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
November 5, 2014
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
7014-188G
Page 15
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B. Full Reline With Outside Air - Vertical
NOTE: Check clearances carefully for this type of installation to ensure adequate room for outside air venting.
NOTE: In Canada only a full reline is allowed per ULC
S628, ORD ULC C1482-M1990.
305mm min.
above
305mm min.
below
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as mineral wool or
ceramic.
Outside Air
Termination
at
Chimney Top
(Vertical)
Do not use high temperature caulking materials to seal any edge to
prevent furture serviceability.
Figure 16.1
NOTE: In Canada this fireplace insert must be installed
with a continuous chimney liner a 6 inch (152mm) in
diameter extending from the fireplace insert to the top
of the chimney. The chimney liner must conform to the
Class 3 requirements of CAN/ULC-S635, Standard for
Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard for
Lining Systems for New Masonry Chimneys.
Page 16
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection, and
permits.
7014-188G
November 5, 2014
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1200-I Pellet Insert
6
Mobile Home
A. Mobile Home Installation
CAUTION
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
1.
An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
2.
The combustion air duct system must be made of metal.
It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or
into the area beneath the dwelling and contain a rodent
screen.
3.
The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts) in two
places. Use the same holes that secured the appliance
to the shipping pallet.
4.
The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
5.
Refer to Clearances to Combustibles and floor protection requirements on pages 9 & 10 for listings to
combustibles and appropriate chimney systems.
6.
Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the exterior of the structure.
7.
Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
8.
Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part
24.
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Spark Arrestor Cap
Storm Collar
Roof Flashing
Joist Shield/Firestop
Approved Class “L”
or “PL” Pellet Vent
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
Figure 17.1
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
November 5, 2014
7014-188G
Page 17
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7
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Appliance Set-Up
A. Rear Shroud Installation
1. Top Vent Installations
Parts Required:
REAR SHROUD TOP
VENT PART 811-0650
Part 811-0680, Rear Shroud Kit.
Includes: Six galvanized steel shroud pieces, two cover
plates and fastener package.
Part 811-0650, Rear Shroud Top Vent
Includes: Vent pipe and two 1/4 - 20 x 3/4 inch bolts with
nuts.
Right Corner
Top Vent Opening
Left Corner
orner
Left C iece
P
Filler
Part 811-0660, 3 inch Top Vent Adapter or Part 811-0670,
4 inch Top Vent Adapter
ear
-Out R
Knock ccess
A
t
n
Ve
2. Rear vent installations
Parts Required:
ent
e Air V
Outsid ccess
Pipe A
Part 811-0680, Rear Shroud Kit.
Part 811-0690, Rear Vent Kit
Includes: Rear Vent Adapter and fastener package.
Figure 18.1
Tools Required:
Electric drill, 1/8 inch drill bit, Phillips screw driver, 3/8 inch
wrench & 7/16 inch wrench, (7/16 inch socket wrench & high
temperature silicone adhesive are also required for rear vent
installations).
Filler Piece
Rear Shroud
Top Vent
Complete the following procedures, based on
your venting installation, prior to installing
the rear shroud kit. (Note: All photos depict top vent
installation).
Figure 18.2
Top Vent Installation Preparation
Figure 18.3
1. Remove the top vent adapter from the vertical exhaust
transition pipe. Figures 18.2 and 18.5.
2. Use 2 screws to attach left corner filler piece of rear
shroud to the insert hopper. Figures 18.1 and 18.2.
3. Use (2) 1/4 - 20 x 3/4 inch bolts with nuts to install rear
shroud top vent to the exhaust transition. See boxed
area in Figure 18.3. (Circled area, top vent adapter,
will be installed later).
Vertical Exhaust
Transition Pipe
Left Corner
Piece
4. Install the left shroud panel corner at 3 points, 2 screws
into back of hopper and 1 down into the filler piece).
Figure 18.4
Top Vent Adapter
Figure 18.4
Page 18
7014-188G
Figure 18.5
November 5, 2014
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1200-I Pellet Insert
Rear Vent Installation Preparation:
1.
Remove the ENTIRE exhaust blower housing by removing the 4 nuts using a 7/16 inch socket wrench. Set the
nuts aside for later use.
2.
Remove the 4 screws and remove the vertical exhaust
transition pipe exhaust blower housing.
3.
Remove any silicone sealant remaining on the blower
housing.
4.
Attach the rear vent adapter to the exhaust blower housing with 4 screws. Figure 19.2.
5.
6.
7.
8.
9.
4. Assemble the right corner and right panel pieces using 4
screws prior to attaching to insert. Figure 19.4.
5. After assembly, attach the right shroud panel/corner piece
assembly to the insert with 3 screws across the bottom and
1 on the side. Figure 19.4.
Knock-Out
Plate
Outside Air
Cover Plate
Apply a bead of high temperature silicone adhesive
around the juncture of the blower housing and rear vent
adapter, smoothing it around the joint to ensure that a
good seal is made.
Rea
Left Side
r Pa
nel
Figure 19.3
Re-install the exhaust blower housing (now with rear vent
adapter attached) with the 4 nuts previously removed in
Step 1.
Right Corner Piece
Use 2 screws to attach left corner filler piece of rear
shroud to the insert hopper. Figures 18.1 & 18.2 on
page 18.
Attach right
corner piece to
side panel first.
Install the left shroud corner with 2 screws into the hopper
body and 1 down into filler piece. Figure 19.1.
Rear Panel
Right Side
Install cover plate over top vent opening using 4
screws.
Figure 19.4
Attaching Shroud to Hopper Body:
6. Beginning at the right shroud panel drill into hopper body
through the 3 pre-drilled openings and the 2 pre-drilled
openings on the rear shroud panel. Figure 19.5. Continue
around to left shroud corner panel at the 2 pre-drilled
openings. Figure 19.6. Secure with screws to insert.
7. For Top Vent Installation:
Install 3 inch or 4 inch (76 or 102mm) top vent adapter.
See circled area in Figure 18.3 on page 18. NOTE:
This adapter may be attached to outside venting prior to
latching it on to the top vent pipe.
Left Corner
Piece
Figure 19.1
Figure 19.2
Drill Holes
Drill Holes
Installing Rear Shroud
Top Vent Applications: Leave knock-out plate in place.
Figure 19.3
Rear Vent Applications: Clip corners of knock-out plate,
remove and discard, prior to assembling rear shroud kit.
Rear Panel
Figure 19.5
1. Install rear panel using 4 screws along bottom and 2 screws
into the left shroud corner piece at the top. Figure 19.3.
Drill Holes
2. If your installation does not include an outside air kit,
attach cover plate with 4 screws.
3. Attach left shroud panel using seven screws, 3 on top and
bottom and 1 along the side. Figure 19.3.
November 5, 2014
7014-188G
Figure 19.6
Page 19
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C. Adjustable Hopper Options
B. Outside Air Kit Instructions
Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose,
1 hose clamp and 1 rodent screen.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
1. Measure distance from floor to air vent opening in appliance and mark location on wall.
2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
Depending on your installation, the hopper can be vertically
adjusted up to a maximum of 3-1/2 inches (89mm) and will
hold an additional 15 lbs of fuel.
To adjust hopper:
1. Using a Phillips head screw drive, remove all the screws
from the top of the hopper securing the top hopper piece
to the bottom hopper piece and insert body.
2. Adjust upward a maximum of 3-1/2 inches (89mm).
3. Use hose clamp to secure flex pipe to collar assembly.
3. Mark location for new holes and drill new holes.
4. Slide trim ring over flex pipe and run pipe through wall.
4. Secure hopper pieces together using screws removed in
step one.
5. See drawing on page 8, Figure 8.3.
5. Attach hose to outside termination cap with second
hose clamp.
6. Secure termination cap to outside surface.
D. Grill Installation
7. Secure trim ring to interior wall.
1. Remove grill from packaging.
CAUTION
2. Lift top up.
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
3. Align the 3 holes in the insert with the holes in the grill.
4. Use a Phillips screw driver to secure in place. It will be
necessary to go through the hole in the bag support shelf
to gain access to the screw. Figure 20.3.
5. Lower the top into position.
Bag Support Shelf
Attach hose clamp to
intake air collar
Outside air
flex pipe
Figure 20.3
Figure 20.1
Trim Ring
Flex Hose
Hose Clamp
Collar
Assembly
Hose Clamp
Termination
Cap Assembly
Figure 20.2
Page 20
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November 5, 2014
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1200-I Pellet Insert
E. Adjustable Hearth Support
EXPLODED VIEW OF SCISSORS
Size: 9”D x 45”W, 2” to 10” Height Adjustment
Included in Kit: (1) trim top, (1) trim front, (2) trim sides,
double-sided tape (already installed)
SCREWS ARE CIRCLED
Tools Needed: Phillips head screw driver, sheet metal
shears, measuring tape, gloves
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 21.1.
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Figure 21.1
2. Expand scissors to desired height. Tighten screws to hold
in place using Phillips head screw driver. Figure 21.2.
3. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess material from top of trim’s edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 21.3.
EXPAND SCISSORS TO DESIRED HEIGH T
4. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top trim, so it allows
for some variance in your straight edge.
5. The double-sided tape that holds front and side trims to
scissors has a powerful bonding adhesive. Adjustments
are extremely difficult once trim has adhered to tape. Do
a dry run first without removing paper from tape.
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
Figure 21.2
6. Place cut edge of trim under top lip and into position on
scissors. Place side pieces on first and then front piece.
The front piece overlaps side pieces.
7. Once you are satisfied with the positioning, remove trim
and set aside.
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece. Repeat for other side. Install
front trim piece last.
Decorative tile
may be installed
9. There are 3 holes in the back flange of the top to secure
it to the wall if necessary. Use the appropriate fastener
for the type of wall material, i.e., brick, sheetrock, etc.
NOTE: 3/8 inch (9.5mm) thick tile or like material can be
cut to size and fit under lip of top trim edge for a decorative touch. Figure 21.3.
Figure 21.3
WARNING
Sheet metal trim edges will be sharp.
For safety purposes wear gloves.
Injury can occur.
November 5, 2014
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F. Panel and Trim Set
Standard Size: 30 inches H x 40 inches W (762mm x 1016mm)
Large Size: 33 inches H x 50 inches W (838mm x 1270mm)
Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1
top trim, 2 corner brackets and fastener package.
Tools Needed: Phillips and flat head screw drivers.
1. Unpack and lay out parts face down (flanges up) on a nonabrasive surface as shown in Figure 22.1. Install (1) 8-32
x 3/8 inch screw into bottom tab of side panel.
2. Set the large hole at bottom of side curtain over screw
installed in Figure 22.3.
Figure 22.3
3. Stand assembly on end and attach and install (1) 8-32 x 3/8
inch screw through tab in side panel and curtain. Figure
22.4. Lay face down as shown in Figure 22.5.
4. Align top panel to side panel setting clearance hole over
screw head in side panel/curtain assembly. Install (2) 8-32
x 3/8 inch screws through holes in side panel into top panel.
Figure 22.6. Complete for both sides.
Corner
Bracket
Top Trim
Top Panel
Right
Trim
Right
Panel
*Right Side
Curtain
*Left Side
Curtain
Corner
Bracket
Left
Trim
Figure 22.4
Left
Panel
Figure 22.1
NOTE: *Right and left side curtains are shipped
with the insert.
Figure 22.5
Figure 22.6
Figure 22.2
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F. Panel and Trim Set (Cont’d)
5. Hold side curtains in open position and lower panel set
over insert setting lower edge of top panel in slot between
hopper lid and panel support as shown in Figure 23.1.
Place existing screw head (installed in Figure 23.2) into
locator hole in floor of insert. Figure 23.2.
6. Lift hopper lid and press down on panel top while installing
(4) 8-32 x 3/8 inch screws into holes in panel support. (If
screws have been factory installed, tighten to secure panel
to panel support.) Return hopper lid to closed position.
7. Install a corner bracket on each side trim piece. Slide
brackets into top trim from each side and secure with
flathead screwdriver. Attach trim assembly to panel set
as follows:
Figure 23.3
a. Ensure that brackets face towards the back.
b. Align trim assembly to panel set sides and slide down.
View of "L" Bracket
installed
Figure 23.4
Figure 23.1
Panel Locator Hole
Figure 23.5- Completed View
Figure 23.2
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G. Optional Brick Set Installation
WARNING
1.
Slide bottom of left rear brick in first; rotate top edge toward rear of appliance and then rotate outer edge toward
rear of appliance, until brick slides into place. Figure
24.1. Repeat for right rear brick.
2.
Place left side brick along left side of firebox, making sure
chamfered (beveled) back edge fits snugly next to left rear
brick. Figure 24.2. Repeat with right side brick.
3.
Complete brick set, correctly installed. Figure 24.4.
1
Figure 24.1
Risk of Injury.
• Brick may have small wires protruding from
the back of brick.
H. Brick Clip Installation
1.
After the brick set has been installed, 2 brick clips need to
be installed on the outer edge of baffle to keep the brick
set in place. Remove the baffles from the appliance before
installing the brick clips.
2.
Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 24.4.
3.
Position the brick clip as shown in Figure 24.4 and use pliers
to crimp around the outside edge of the baffle. Figure 24.5
shows the finished shape of the brick clip after being bent
around the outside edge of the baffle.
4.
Slide the baffles back into place making sure that the brick
clip holds the brick out toward the wall of the firebox. Push
back on the sides so they keep the rear bricks in place.
Repeat for the opposite side.
Approximately
1 inch
3
1
2
Outside edge
of Baffle
Top outside
corner of Baffle
Figure 24.2
Brick Clip
Figure 24.4
4
3
1
2
Installed Clip
Figure 24.3
Page 24
Figure 24.5
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1200-I Pellet Insert
I. Optional Log Set Placement Instructions
J. Thermostat Installation
CAUTION
1.
A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat
or remote control. The included thermostat is equipped
with an adjustable heat anticipator. The current rating is
.05 amps. The anticipator needs to be adjusted to the
lowest setting available.
2.
When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
1.
Place the front log in first as shown in Figure 25.1
charred area surrounding firepot.
2.
Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in the front log. See Figure 25.2. Ensure
that the charred ends are facing the firepot.
NOTE: Thermostat must be mounted level for accurate readings. The thermostat should be mounted on
an inside wall and not in direct line with the appliance
convection air. Remove any packaging from inside
the thermostat before using.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired temperature in your home.
3.
LOCATING PINS
Open right side plane to access a 4 screw terminal block
located on the bottom right hand side next to the power
cord inlet. The center 2 screws are for the thermostat
wires. The outer 2 are the mounting screws for the terminal block. Figure 25.3.
CAUTION
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
• Do NOT route cord under or in front of appliance.
Figure 25.1
Charred Areas in the Back
Top Log
Right
Top Log, Left
Terminal Block
Center 2 Screws for
Thermostat Wires
Front Log
Figure 25.2
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat
and shall void the appliance warranty.
November 5, 2014
Power Outlet
Figure 25.3
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Operating Instructions
A. Fuel Size, Material and Storage
2. Shelled Field Corn (Cont’d)
1. Wood Pellets
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also
have higher ash content. Minerals and other noncombustible
materials such as sand will turn into a hard, glass-like substance
called a clinker when heated to the extreme temperatures our
firepot reaches. This is what forms clinkers in the bottom of the
firepot. Trees from different areas will vary in mineral content.
That is why some fuels produce more clinkers than others.
Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm)
diameter and should be no more than 1-1/2 inches (38mm)
in length. Pellet lengths may even vary by lot from the same
manufacturer which is why the feed rate may need to be adjusted
occasionally. If you burn pellets longer than 1-1/2 inches
(38mm) you may have an inconsistent fuel feed rate and/or
missed ignitions.
corn used. In cases where it is acceptable for the appliance
to run full time, 100% corn will work after the fire has been
started using wood pellets.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag
and possibly exceed 1%. High ash fuel, or lack of maintenance,
can cause the firepot to fill up and thus create a potential for
smoking, sooting and possible hopper fires.
Do not burn treated seed corn in your appliance. Seed corn
is treated with chemical pesticides that are harmful or fatal
if swallowed; therefore, seed corn is dangerous to have in
the house, especially where children can reach it. Burning
treated seed corn in your appliance will void your warranty
and will destroy the exhaust system on the unit.
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
When changing to a different fuel, be sure to empty the
hopper of the previous fuel and vacuum the hopper before
you fill it with the new fuel.
When purchasing corn to burn in your appliance, read the
ingredient label very carefully. Do NOT purchase fuel
that contains any additives such as oils (i.e. soybean oil)
and meals as it will result in poor unit performance. If you
are buying corn the only ingredient that should be listed
is corn.
Shelled field corn must be 15% or less moisture content.
The corn must be clean and free from debris. Never burn
corn straight from the field. Stalk parts, excessive fines and
cob remnants, etc. will clog the auger mechanism. Corn
with excessive grain dust must be screened by sifting with
3/16 (4.76mm) inch mesh screening.
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
WARNING
Risk of Chemical Poisoning.
• Do Not burn treated seed corn
• Chemical pesticides are harmful or fatal if
swallowed
WARNING
• Burning treated seed corn will void your
warranty
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
3. Storage
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Wood pellets should be left in their original sealed bag until
using. This will prevent moisture absorption.
2. Shelled Field Corn
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
Page 26
Shelled corn should be stored in a tight container where it
will not absorb moisture from damp or wet floors. This will
also prevent rodents from becoming a problem.
Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine cleaning
and maintenance.
7014-188G
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1200-I Pellet Insert
B. General Operating Information
C. Before Your First Fire
1. Thermostat Calls For Heat
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
The appliance is like most modern furnaces; when the thermostat
calls for heat, your appliance will automatically light and deliver
heat. When the room is up to temperature and the thermostat
is satisfied, the red call light will shut off and the appliance will
shut down. Figure 27.1.
2. Heat Output Controls
This appliance is equipped with a heat output control switch that
has three settings or burn rates; low, medium and high. The
appliance will turn on and off as the thermostat demands. When
the thermostat calls for heat, the appliance will always start up
on High. After burning approximately 4 minutes, the appliance
will then burn at the rate at which it was originally set. If the
appliance is set at one of the lower settings, it will run quieter
but takes longer to heat up an area than if it were set at a higher
burn rate. Regardless of the burn rate, when the area is warm
enough to satisfy the thermostat, the appliance will shut off.
2. Double check that the ash pan and firebox are empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot.
4. Close the front door.
CAUTION
Tip of thermocouple must be in contact with the inside
end of the thermocouple cover.
Missed ignitions can occur.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
Control Box
Heat Output Switch
Reset Button
Blue
Blinking
Light
Red Call Light
Fuse
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
3. Locate the heat output control switch on the right side
behind the right side panel. Set to the HIGH setting and
then adjust the thermostat to its highest setting. The
red call light will be on which is located on the right side
behind the right side panel. This indicates the thermostat
is calling for heat. Figure 27.1.
Red / Green
Light
Figure 27.1
4. The fuel feed system and the igniter should now be on.
WARNING
Fire Hazard.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
• Do NOT store flammable materials in the appliance’s
vicinity.
• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO
START OR “FRESHEN UP” A FIRE IN THIS HEATER.
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
5. For your first fire it will be necessary to press the reset
button approximately 2 minutes after start-up and again
at 4 minutes. This will fill the feed system and allow the
appliance to begin dropping pellets. Continue pushing
the reset button until you detect that pellets are being
delivered into the firepot. The appliance will continue to
run as long as the thermostat is calling for heat.
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
• DO NOT USE CHEMICALS OF FLUIDS TO START THE
FIRE.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
• Keep all such liquids well away from the heater while it is in
use.
• Combustible materials may ignite.
Odors may be irritating to sensitive individuals.
November 5, 2014
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E. Fire Characteristics
WARNING
A properly adjusted fire with the heat output control switch set
on “HIGH” has a short active flame pattern that extends out
of the firepot approximately 4 to 6 inches (102-105mm). If
the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. If the fire is not 4
inches to 6 inches (102-105mm) tall, increase the feed rate.
A medium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
Fire Risk
Do NOT operate appliance:
• With appliance door open.
• Firepot floor open.
• Cleaning slide plates open.
Do NOT store fuel:
• Closer than required clearances to combustibles to appliance
• Within space required for loading or ash
removal.
F. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should
be adequate for most fuels. The set screw is located at the
bottom of the hopper and set loose at the factory so the fuel
adjustment control rod will slide by only loosening the wing
nut. Do not re-tighten bottom set screw.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
allow 15 minutes for feed adjustment to take effect.
1. Open the hopper lid and locate the fuel adjustment control
rod.
Back side of Firepot
2. Loosen the wing nut on the rod.
3. Adjust the fuel adjustment control rod upwards to increase
the feed rate and flame height or downwards to decrease
the feed rate and flame height.
Firepot floor left open
Figure 28.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
4. Re-tighten the wing nut.
G. Ignition Cycles
1. During each ignition cycle, it is normal to see some smoke
in the firebox. The smoke will stop once the fire starts.
2. The convection blower will automatically turn on after your
appliance has reached the set temperature. This blower
transfers heat from your appliance into the room, and will
continue to run after the thermostat has stopped calling
for heat until the appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will be
on. To restart it, fill the hopper and press the reset button.
When you press the reset button the red call light will go
out. Release the button and the light will come back on.
You should see a fire shortly. If not, follow the instructions
“Starting Your First Fire”.on this page.
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H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2.
Ash buildup on glass.
2. This is normal. Clean the glass.
3.
Glass has turned dirty.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent cleaning of the glass is required.
4.
Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
5.
Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch (6mm) at a time until this no longer happens.
6.
Large flame at start-up.
6. This is normal. Flame will settle down once the fire is
established.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
November 5, 2014
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With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified
service technician.
Troubleshooting
Possible Cause
Symptom
Plug in appliance - No
response.
Call light on. No fire.
No fuel in firepot.
Call light on. No fire.
Partially burned fuel in
firepot.
Corrective Action
No current to outlet.
Check circuit breaker at service panel.
7 amp fuse defective.
Replace fuse.
#3 snap disc tripped or defective.
Reset or replace snap disc.
Control box defective.
Replace control box.
Out of fuel.
Check hopper. Fill with fuel.
#2 snap disc may be defective.
Replace snap disc.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Control box defective.
Replace control box.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Ignition hole blocked.
Scrape with solid piece of wire.
Remove ash pan to see if igniter is glowing
red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Igniter not working.
Slow or smoky start-up.
Page 30
Control box defective.
Replace control box.
Firepot clean-out plate not closed.
Check that firepot clean-out is fully closed.
Firepot is dirty.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Excessive amount of fuel at start-up.
Reduce feed rate using feed rate adjustment control rod located inside hopper.
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1200-I Pellet Insert
Troubleshooting (Cont’d)
Symptom
Possible Cause
Corrective Action
Slow or smoky start-up
(Cont’d)
Dirty exhaust and/or venting system.
Check for ash build up in appliance,
including behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the venting system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Feed motor defective or not plugged in.
Check connections on feed motor, replace
if defective.
Thermostat not set to a high enough temperature.
Adjust thermostat above room temperature.
Snap Disc #3 tripped.
Reset snap disc.
No power.
Connect to power.
Fuse blown.
Replace fuse.
No call light. Appliance
does not begin start
sequence.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the appliance to by-pass thermostat and
wiring.
Control box defective.
Replace control box.
Appliance fails to shut
off.
November 5, 2014
Call light on.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from appliance. If call
light does go out, thermostat or wires are
defective.
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Troubleshooting (Cont’d)
Symptom
Convection blower fails to
start.
Exhaust blower fails to
start or does not shut off.
Large, lazy flame, orange
color. Black ash on glass.
Possible Cause
No call light.
Defective control box.
#1 snap disc defective.
Replace snap disc.
Blower not plugged in.
Check that blower is plugged into wire harness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Blower not plugged in.
Check that blower is plugged into wire harness.
Blower is clogged with ash.
Clean exhaust system.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Dirty appliance.
Poor fuel quality, high ash content.
Clean appliance, including firepot, heat
exchangers and venting system. Remove
stainless steel baffle from firebox to clean
ash from on top of baffle. Clean behind rear
brick panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Nuisance shutdowns.
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Page 32
Corrective Action
Check that firepot clean-out plate is fully
closed.
Excessive amount of fuel.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Low flame.
Increase feed by opening feed rate adjustment control rod located inside hopper.
Sawdust buildup in hopper.
Clean hopper, see page 34.
Feed motor is reversing.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Replace thermocouple.
Defective control box.
Replace control box.
Firepot more than 1/2 full
See page 37 for detailed instructions for
“High Ash Fuel Content Maintenance”.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
7014-188G
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1200-I Pellet Insert
10
Maintaining & Servicing Your Appliance
C. General Maintenance
A. Proper Shutdown Procedure
1. Types of Fuel
Depending on the type of fuel you are burning will dictate how
often you have to clean your firepot.
CAUTION
If the fuel you are burning has a high dirt or ash content or
you are burning shelled field corn, it may be necessary to
clean the firepot more than once a day.
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Dirty fuel will cause clinkers to form in the firepot. A clinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000F (1093C) and becomes glass-like. See
“D” page 37 in this section for more details on fuels with
high ash content.
Follow the detailed instructions found in this
section for each step listed as referenced in
the chart below.
Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Figure 33.1 - Clinker
Frequency
Daily Weekly Monthly
Yearly
Ash Pan (Wood Pellets)
Every 5 bags of fuel
OR
Ash Pan (Corn)
Daily
OR
X
Ash Removal from Firebox
More frequently depending on
the fuel type or ash build-up
OR
Beneath Heat Exchanger
Every 1 ton of fuel
OR
Blower, Combustion (Exhaust)
More frequently depending on
the fuel type
OR
X
Blower, Convection
More frequently depending on
operating environment
OR
X
Door Latch Inspection
Prior to heating season
OR
Exhaust Path
More frequently depending on
ash build-up
OR
Firebox - Prepare for Non-Burn Season
At end of heating season
OR
Firepot - Burning pellets - hardwood
Every 3 bags
OR
X
Firepot - Burning pellets - softwood
Every 5 bags
OR
X
Firepot - Burning Corn
Every 1 bag
OR
X
Glass
When clear view of firepot
becomes obscure
OR
Heat Exchanger & Drop Tube
Every 1 ton of fuel
OR
X
Hopper
Every 1 ton of fuel or when
changing fuel types
OR
X
Top Vent Adapter
More frequently depending on
the fuel type or ash build-up
OR
X
Venting System
More frequently depending on
the fuel type
OR
X
X
X
X
X
X
X
X
NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular basis will void your warranty.
November 5, 2014
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2. Cleaning Firepot with Cleaning Rod & Firepot
Clean-Out Tool
4. Cleaning Ash Pan
•
•
•
•
Frequency: Daily or more often as needed
By: Homeowner
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
Locate the ash pan underneath the firepot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the firepot, there is no need to unplug the
appliance.
b. Pull firepot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
5. Disposal of Ashes
•
•
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
c. The firepot floor plate must be fully closed when
finished. See Figure 27.1 on page 27.
WARNING
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
Fire Risk.
• NEVER pull firepot cleaning rods or cleaning
slide plates when appliance is operating.
• Hot pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
WARNING
3. Ash Removal from Firebox
•
•
Disposal of Ashes
Frequency: Weekly or more frequently depending on
ash build-up.
By: Homeowner
a. There must not be any hot ashes in the firebox during
cleaning so allow the appliance to completely cool.
The firebox ash should be removed every time the
firepot is cleaned. Frequent cleaning of the ash in
the firebox will help slow down the build-up of ash in
the exhaust blower and vent system.
b. Plug in your appliance, if unplugged, and turn the
thermostat on and immediately shut it off to start the
exhaust blower on its cycle time. It will pull fly ash
out the exhaust instead of into the room.
c. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place
the ash and debris into a metal or noncombustible
container.
d. The 2 cleaning slide plates must be fully closed when
cleaning is complete. See Disposal of Ashes.
Page 34
• Ashes should be placed in metal container
with tight fitting lid.
• Ashes should be retained in closed container
until all cinders have thoroughly cooled.
6. Cleaning the Hopper
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent sawdust build-up.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b
Empty the hopper of any remaining pellets.
c.
Vacuum the hopper and feed tube.
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November 5, 2014
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1200-I Pellet Insert
9. Cleaning Exhaust Path
WARNING
•
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
•
Frequency: Yearly or more frequently depending on
ash build-up.
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
Do not pull heat exchanger cleaning rods
while appliance is operating.
b. Open the hinged access door on the left of the
insert.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
c. Reach in and unlatch the trap door that is connected
to the rear of exhaust blower.
d. Use a small vacuum hose attachment to clean area.
7. Cleaning Heat Exchanger Chambers & Drop Tube
•
•
Frequency: Weekly or every 1 ton of fuel
By: Homeowner
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
e. Re-latch and close trap door.
NOTE: There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
10. Cleaning the Glass
•
•
Frequency: When clear view of the firepot becomes
obscure.
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
CAUTION
R
Service Parts
Classic Bay Millennium Insert - Pellet
CB1200MI-MBK
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
Handle glass assembly with care.
22
1
21
2
20
3
When cleaning glass:
4
8. Cleaning Beneath Heat Exchanger
•
•
.
19
5
18
6
17
7
8
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
9
10
• Avoid striking, scratching or slamming
glass.
11
• Do NOT clean glass when it is hot.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
• Do NOT use abrasive cleaners.
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
• Refer to maintenance instructions.
c. The ash will be resting on the back of the baffles. This
will require removing the baffles. Please refer to page
37 for instructions on removing the baffles.
• Use a hard water deposit glass cleaner on white film.
11. Door Latch Inspection
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
November 5, 2014
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12. Door Gasket Inspection
16. Preparing Firebox for Non-Burn Season
•
•
•
•
Frequency: Prior to heating season
By: Homeowner
Frequency: Yearly
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope channel.
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appliance. Confirm there are no air leaks.
13. Cleaning Exhaust Blower - Requires No Lubrication
•
•
•
Frequency: Yearly or as needed
By: Quality Service Technician/Homeowner
Task:: Contact your local dealer.
•
Use the Touch-Up paint supplied with the appliance;
or,
•
Purchase paint from your local dealer.
•
Must use a high-temperature paint made specifically for heating appliances.
17. Remove Baffle to Access Heat Exchanger Tubes
and Firebox Exhaust Exits
1. Open the right side access door and then open the glass
door.
14. Cleaning Convection Blower - Requires No
Lubrication
2. Grasp the bottom of the baffles and pull up to dislodge
from hook attachment.
•
•
•
3. Use a standard screw driver to unlatch the covers beneath
the baffles of each side.
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
4. Re-install in reverse order.
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
Exposed Heat Exchanger Tubes
•
Frequency: Yearly or more frequently depending on
ash build-up.
• By: Qualified Service Technician/Homeowner
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
Drop Tube
Remove Screws
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust venting system.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
Left & Right Access Covers
Figure 36.1 - Baffle Removed
18. Vacuum Heat Exchanger Tubes, Firebox Area and
Drop Tube
1. Use a Shop Vac to vacuum any fly ash and soot from the
heat exchanger tubes and firebox area. Figure 36.1
2. Remove any debris that may be in the drop tube.
Exhaust Blower
Left Access Cover
Figure 36.2
Page 36
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1200-I Pellet Insert
19. Clean Firebox Exhaust Exits & Exhaust Blower
1. There are 2 exhaust exits at the back of the firebox on the
left and right side. Figure 36.1.
2. Using a Phllips head screwdriver remove the screws and
set aside the access covers.
Pellets Back Up
In Feed Tube
Firepot Overfills
3. Vacuum the 2 exhaust exits thoroughly.
4. Clean the exhaust blower blades while the access cover
on the left side is still removed. Figure 36.2.
Vent Pipe Adapter
Ash Build Up in Firebox
Exhaust Blower
Figure 37.3
Incorrect
Clean-Out Door
Figure 37.1
Hinged Access Door
Tall, Lazy Flame, Orange in Color
Vent Pipe
Adapter
Figure 37.4
Clean-Out
Door
Figure 37.2
Convection
Blower
Firepot
Exhaust
Blower Cleaning Rod
Correct
D. High Ash Fuel Content Maintenance
•
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
By: Homeowner
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfilling
the firepot with pellets which may result in smoking, sooting
and possible hopper fires. Figure 37.3 shows an example
where the firepot overfills, pellets back up into the feed tube
and ash has accumulated in the firebox.
Correct Flame Size, Yellow/White in Color
Figure 37.5
An inefficient and non-economical method of burning of fuel
caused by poor quality pellet fuel is shown in Figure 37.4.
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 37.5.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
November 5, 2014
7014-188G
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Page 37
1200-I Pellet Insert
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E. Glass Replacement
Door Latch
WARNING
Top & Bottom Frame
• Glass is 5mm thick high temperature heatresistant ceramic glass.
• DO NOT REPLACE with any other material.
Center Posts
• Alternate material may shatter and cause
injury
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
Side
Frame
Glass
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
Figure 38.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
Remove Door Latch First
and then Side Frame
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 38.2.
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
Door Frame
shown with no
Glass or Glass
Frames
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
e. Re-rope the door.
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch first
before removing the side frame. Use a powered Phillips head screw driver to remove the
4 screws.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
Remove 5 nuts from Bottom Frame
Figure 38.2
b. Remove side glass frame.
WARNING
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
R
Service Parts
CB1200MI-MBK
Handle glass with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass
assembly removed.
• Do NOT operate with glass cracked, broken or scratched.
Classic Bay Millennium Insert - Pellet
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
22
1
21
2
d. Slide glass out the side and slide new glass in.
20
3
4
19
5
18
6
e. Re-install the side glass frame and tighten the top
and bottom frames.
f. Re-install the door latch, if applicable, and re-rope
the door.
Page 38
17
7
8
9
10
11
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1200-I Pellet Insert
F. Igniter Replacement
G. Baffle Removal
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Open glass door.
c. Grasp the bottom of the baffles and pull up to dislodge from hook attachment.
d. Use a standard screw driver to unlatch the covers
beneath the baffles of each side.
e. Re-install in reverse order.
Igniter Bracket
Thumb Screw
Igniter
Figure 39.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. Remove the
ash pan.
b. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
c. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
d. Push excess wire leads to take-up the 4 to 5 inches
(102mm to 107mm) previously pulled out. This will
keep the wires out of the way of the ash pan. Double
check that the igniter wires are clear of any movement,
i.e. ash pan, firepot cleaning rod, etc.
f. Re-install the ash pan and re-connect the power.
November 5, 2014
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11
R
Reference Materials
A. Component Function
1. Control Box

a. The control box is located on right side of appliance,
behind the right side panel.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200F (93C) in the firepot.
and will turn red when it reaches 600oF (315C).
When describing the location of a component
part it is always AS YOU FACE THE FRONT
OF THE APPLIANCE.
7. Heat Exchangers
The heat exchangers transfer heat from the exhaust system
into convection air. There are 2 clean out rods located under
the heat exchangers.
8. Heat Output Switch
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for 60 seconds and then will
stop.
The heat output switch is located on the right side of firebox,
behind right side panel. The function of the heat output
switch is to regulate the burn rates; low, medium and high
settings.
NOTE:
The hopper switch is located in the upper right hand corner
of the hopper. This switch is designed to shut down the feed
motor whenever the hopper lid is opened.
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
3. Combustion (Exhaust) Blower
The combustion blower is mounted on the left side of the
appliance behind the left side panel. It is accessible either
when the insert is pulled out onto the hearth or from both
hinged side openings. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
4. Feed System
The feed system is located behind the firebox and can be
removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot.
5. Firepot
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance
will not operate properly.
6. Fuse
The fuse is located on the right side of the appliance behind
the side panel. The fuse will blow should a short occur and
shut off power to the appliance.
Page 40
9. Hopper Switch
10. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
11. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the right front access panel. The junction box and
wiring harness are replaced as one component.
12. Power Supply
The power outlet is located on the right side of the appliance.
Check the wall receptacle for 120 volt, 60 Hz (standard
current). Make sure the outlet is grounded and has the correct
polarity. A good surge protector is recommended. When
operating with a generator you need at least 600 watts of
power, or with an inverter at least 800 watts of power, available
for the appliance during the start cycle.
13. Red Call Light
The red call light is on the right side behind the right side
panel. The function of the red call light is to indicate that the
thermostat is calling for heat.
14. Reset Button
The reset button is located on the right side of firebox
behind right side panel. The function of the reset button is
to momentarily open the thermostat circuit, which restarts
the system.
15. Thermocouple
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
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November 5, 2014
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1200-I Pellet Insert
16. Thermostat
19. Snap Disc #3 (Burn Back Protector) 250°F
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator, if present, should be set on the lowest
setting available.
Snap disc #3 is mounted on the right side of the auger tube
just below feed motor and has a reset button. To access
it remove the right side panel. If the fire tries to burn back
into the feed system or push exhaust up the feed tube, this
snap disc will shut the entire system off. This disc must be
manually reset.
17. Snap Disc #1 (Convection Blower) 125°F
Snap disc #1 is located on the right side of the firebox. There
are 2 purple wires connected to it. This snap disc turns the
convection blower on and off as needed. Power is always
present at snap disc #1.
18. Snap Disc #2 (Fuel Delivery Interrupt) 200°F
Snap disc #2 is located on the left side of the unit behind the
access door. There are 2 yellow wires connected to it. This
snap disc will interrupt the thermostat circuit, which will shut
down the appliance if an over-fire condition should occur, or
if the convection blower should fail to operate. If this occurs
the snap disc with automatically reset itself and the unit will
start up if the thermostat is still calling for heat. .
Thermocouple
Heat
Output
Switch
20. Vacuum Switch
The vacuum switch is located at the rear of the appliance.
This switch turns the feed system on when vacuum is present
in the firebox. The vacuum switch is a safety device to shut
off the feed motor if the exhaust or the heat exchanger
system is dirty or plugged or if the firebox door is open.
21. Wiring Harness
See Figure 41.1 below
Thermostat
Block
Vacuum
Switch
Hopper Capacitor
Switch
Blower
Speed
Snap
Disc #2
Yellow
Purple
Red
Orange
White
Blue
Black
Black
Yellow
Red
Purple
Gray
Blue
High Temp
High Temp
Feed
Motor
Convection
Blower
Snap
Disc #1
Exhaust
Blower
Call Light
Reset
Button
Snap
Disc #3
Fuse
Igniter
Figure 41.1
November 5, 2014
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1200-I Pellet Insert
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B. Component Locations
Terminal Block
Center 2 Screws for
Thermostat Wires
Control Box
Heat Output
Switch
Reset Button
Red Call Light
Fuse
Blue
Blinking
Light
Red/ Green
Light
Power Outlet
Figure 42.1
Exhaust
Transition
Assembly
Convection
Blower
Exhaust
Blower
Figure 42.2
Page 42
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1200-I Pellet Insert
C. Exploded Drawing
R
Classic Bay Millennium Insert - Pellet
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
R
22
21
2
20
3
4
19
5
18
6
17
9
CB1200MI-MBK
CB1200MI-MBK
Service Parts
1
7
8
10
11
16
15
14
13
Part number list on following pages.
09/13
Service Parts
Classic Bay Millennium Insert - Pellet
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
22
1
21
2
20
3
4
19
5
18
6
17
7
8
9
10
11
16
15
14
13
Part number list on following pages.
09/13
Figure 43.1
November 5, 2014
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Page 43
1200-I Pellet Insert
R
R
CB1200MI-MBK
Service Parts
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
1
DESCRIPTION
COMMENTS
Top
SRV7027-040
Hinge, Hopper Lid
812-4220
Mount, Hopper Lid Support, Left
2
No longer available
410-8200
Mount, Hopper Lid Support, Right
410-7410
Mount, Hopper Lid Support, Top
410-7560
Cover, Feed Motor, Top
410-7920
#3 Feed Motor Assembly
3.2
3.1
3
PART NUMBER
3.3 3.4
3.5
3.6
3.7
Feed Motor Assembly
Pkg of 40
812-3690
Y
225-0500/40
Y
Y
3.1
Screw, 8-32 X 3/8 PH
3.2
Feed Motor
812-4421
3.3
Collar, Set, 7/8
229-0520
3.4
Feed Bearing
SRV7000-598
3.5
Mount, Feed Motor
410-7172
3.6
Gasket, Feed Motor
240-0731
Y
3.7
Feed Spring Assembly
SRV7027-024
Y
Bearing, Feed System, Nylon
410-0552
Y
Snap Disc, Manual Reset
SRV230-1290
Y
4
Extension, Heat Shield, Top
410-7860
5
Exhaust Adapter Assembly
510-5330
Gasket, Flue Adapter
6
240-0850
Exhaust Transition Assembly
Y
510-5340
Gasket, Cleanout Door
240-0840
Latch, Draw
229-0230
7
Combustion Exhaust Blower,80 CFM
8
Gasket, Exhaust Combustion Blower, between...
9
Curtain, Side, Left
812-4310
10
Mount, Door Hinge
410-7290
Page 44
Y
7014-188G
812-3381
Y
...Motor & Housing
812-4710
Y
...Housing & Stove
240-0812
Y
November 5, 2014
R
1200-I Pellet Insert
R
CB1200MI-MBK
Service Parts
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
#11 Firepot Assembly and Asscociated Parts
11.2
11.3
11.4
PART NUMBER
#12 Door Assembly
12.4
11.5
12.1
11.1
12.3
11.6
12.2
11.1
11.2
Rod/Linkage Ez Clean
812-4140
Knob, Ash Dump Control Rod
832-3020
Spring, Firepot
200-2050
Firepot Assembly
812-3351
Y
Bushing, Firepot
410-8320
Y
Floor, Firepot
414-0290
Y
Gasket, Firepot
510-0530
Y
Pkg of 1
812-1322
Y
Pkg of 10
812-4920
Y
11.3
Thermocouple Cover
11.4
Thermocouple
812-0210
Y
11.5
Thermocouple Bracket W/Set Screw
812-3171
Y
11.6
Heating Element Assembly 18” (Loop Igniter)
Pkg of 1
SRV7000-462
Y
Pkg of 10
SRV7000-462/10
Y
Pkg of 24
7000-223/24
Y
Black
DR-CB12-MBK-B
Gold
DR-CB12-GD-B
Wing Thumb Screw 8-32 X 1/2
12
Door Assembly
No longer available
DR-CB12-NL
12.1
Hinge, Female
450-2910
12.2
Glass Assembly, Center, 13-7/8 in. W x 11 in. H
510-5400
Y
12.3
Glass Assembly, Side, 5-1/8 in. W x 11 in. H
510-5410
Y
12.4
Glass Retainer Assembly
510-5460
Y
Bracket, Door Latch
410-4912
13
Qty: 1
Door Rope, 7/8”, Field Cut to Size
8 Ft
842-2350
Gasket, Glass, Field Cut to Size
10 Ft
833-0660
Grille, Louver
Black
LVGRL-CB12-BK-B
Gold
LVGRL-CB12-GD-B
Nickel
LVGRL-CB12-NL-B
Grille, Bar, Bottom
14
Panel, Front Access
15
Ash Pan
November 5, 2014
Y
410-8330
Ash Pan Door
812-4290
812-4130
7014-188G
Page 45
1200-I Pellet Insert
R
R
CB1200MI-MBK
Service Parts
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
16
Curtain, Side, Right
812-4320
17
Latch, Draw
229-0640
Y
18
Convection Blower, 150 CFM
812-4900
Y
19
Wire Harness
SRV7000-155
Y
Block, Thermostat Term Dv
230-0690
Igniter Extension
7000-218
20
Control Board 3 Speed
SRV7000-704
Y
21
Vacuum Switch
SRV7000-531
Y
22
Hopper Top
410-7730
Baffle, Left
812-4200
Y
Baffle, Right
812-4210
Y
Bracket, Magnet Mount
410-7760
Call Light Bulb
812-0760
Y
Call Light Lens Cover
812-0750
Y
Call Light, Fluorescent
SRV7000-122
Component Pack (Includes Firepot Cleanout Tool, Power
Cord, Wire Harness For Thermostat, Owners Manual,
Caution Label, Paint, Warranty Card, “How To” Dvd)
812-4330
Cleanout Tool
414-1140
Dvd Original Energy Insert
7000-441
Harness, Thermostat Wire
230-0810
Paint Touch-Up
812-0910
Power Cord
812-1180
Door, Cleanout, Exhaust Plenum
410-7910
Feed Adjustment Assembly
510-5450
Thumbscrew, 1/4-20 X 3/4
Y
844-5070
Fuse, 7 Amp, Junction Box
Pkg of 10
812-0380/10
Y
Fuse, 8 Amp, Control Box
Pkg of 10
812-3780/10
Y
Hinge, Door, Male
450-2810
Hopper Switch, Magnetic
7000-375
Y
SRV240-0450
Y
Igniter Wire (5Ft) & (4) Ceramic Nuts
812-4520
Y
Latch, Magnet
229-0631
Hose, Vacuum, 5/32 Id, Field Cut to Size
Additi 46 l
Page
Y
3 Ft
Reset Button Assembly
SRV7000-046
Snap Disc, #1, Convection Blower
SRV230-0470
Y
Snap Disc, #2, 200 Open/40 D
SRV230-0900
Y
Thermocouple Grounding Kit
812-4980
Wire Harness Hopper Switch
SRV414-1220
i
t
b
f ll
i
7014-188G
Y
November 5, 2014
R
1200-I Pellet Insert
R
CB1200MI-MBK
Service Parts
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
OPTIONAL ACCESSORIES
Adjustable Hearth Support - 12 in. X 50 in., 2-10 in. H
ADJSPT-12
Damper, 3 Inch - Tall Vertical Installs Only
PEL-DAMP3
Damper, 4 Inch - Tall Vertical Installs Only
PEL-DAMP4
Floor Protector
811-0730
Log Set Assembly
811-0592
Log, Rear Left
7050-144
Log, Rear Right
7050-143
Outside Air Kit
811-0700
Hose, Alum Flex, 2 Inch X 3 Ft
3 Ft
Panel Set, Large, W/Gold Trim
33 in x 50 in.
200-0860
SP-CB12I3350-GD
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Gold
250-4660
Panel Set, Large, W/Nickel Trim
33 in x 50 in.
SP-CB12I3350-NL
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Ots, Nickel
510-5220
Panel Set, Large, W/Black Nickel Trim
33 in x 50 in.
SP-CB12I3350-NB
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Ots, Nickel
7019-027
Panel Set, Small, W/Gold Trim
30 in. x 40 in.
SP-CB12I3040-GD
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Std, Gold
811-0710
Panel Set, Small, W/Nickel Trim
30 in. x 40 in.
SP-CB12I3040-NL
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Std, Nickel
510-5210
Panel Set, Small, W/Black Nickel Trim
30 in. x 40 in.
SP-CB12I3040-NB
Bracket, -L-, Trim
Pkg of 2
832-0840
Logo, Quadra-Fire
Pkg of 10
7000-649/10
Trim, Panel Set, Std, Nickel
7019-026
Shroud, Rear
811-0680
Smart-Batt Il
841-0970
Smart-Stat Il
841-0960
November 5, 2014
Y
7014-188G
Page 47
1200-I Pellet Insert
R
R
CB1200MI-MBK
Service Parts
Beginning Manufacturing Date: June 2009
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor. Hearth and Home Technologies does not sell directly to consumers. Provide
Stocked
at Depot
model number and serial number when requesting service parts from your dealer or distributor.
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
Thermostat, Mechanical
812-3760
Thermostat, Programmable
811-0520
Top Vent Adapter, 3”
811-0660
Top Vent Adapter, 4”
811-0670
Top Vent Kit, Rear Shroud
811-0650
Vent Adapter, 3-4”
811-0720
Vent Kit, Rear
811-0690
Y
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools
Page 48
RIVNUT-REPAIR
Y
Bolt, Firepot, 1-1/4” Long
Pkg of 25
225-0120/25
Y
Bumper, Rubber
Pkg of 12
SRV224-0340/12
Y
Ceramic Nuts, (Igniter)
Pkg of 12
812-0730/12
Y
Nut, Keps Lock, 8-32
Pkg of 40
226-0060/40
Y
Nut, Lock 1/4-20
Pkg of 25
226-0090/25
Y
Nut, Ser Flange Small 1/4-20
Pkg of 24
226-0130/24
Y
Screw, Machine Screw 1/4-20X5/8
Pkg of 24
220-0440/24
Y
Screw, Pan Head Philips 10-32 X 3/8
Pkg of 40
21799A/40
Y
Screw, Sheet Metal #8 X 1/2 S-Grip
Pkg of 40
12460/40
Y
Washer, 1/4 Sae
Pkg of 24
28758/24
Y
7014-188G
November 5, 2014
R
1200-I Pellet Insert
E. Service And Maintenance Log
Date of Service
November 5, 2014
Performed By
Description of Service
7014-188G
Page 49
1200-I Pellet Insert
R
F. Warranty Policy
Page 50
7014-188G
November 5, 2014
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1200-I Pellet Insert
November 5, 2014
7014-188G
Page 51
R
CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
www.quadrafire.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
• Important operating and • Read, understand and
follow these instrucmaintenance instructions for safe installations included.
tion and operation.
T
O
N RD
O A
D SC
I
D
DO NOT DISCARD THIS MANUAL
• Leave this manual with
party responsible for use
and operation.
We recommend that you record the following pertinent
information for your CB1200-I PELLET INSERT
Date purchased/installed:
Serial Number:
Location on appliance:
Dealership purchased from:
Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322,
4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708,
5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743,
6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687,
6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261,
6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749,
2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Page 52
7014-188G
November 5, 2014