LG Motorcycle PR200 User's Manual

TM
OWNER’S MANUAL
Read and understand this entire manual before riding!
Item Number:
155001
CONTENTS
Safety Warnings .................................................................................1
Before You Begin.................................................................................2
Assembly and Set-Up...................................................................... 3-4
Repair and Maintenance ................................................................. 4-6
Troubleshooting Guide .................................................................... 7-8
Pocket Rocket Parts....................................................................... 9-10
Safety Reminders ..............................................................................12
Warranty Information ........................................................................12
SAFETY WARNINGS
WARNING: Riding an electric motorbike can be a hazardous activity.
Certain conditions may cause the equipment to fail without fault of the
manufacturer. Like other electric products, the Pocket Rocket can and is
intended to move, and it is therefore possible to lose control, fall off and/or
get into dangerous situations that no amount of care, instruction or expertise
can eliminate. If such things occur you can be seriously injured or die, even
when using safety equipment and other precautions. RIDE AT YOUR OWN
RISK AND USE COMMON SENSE.
This bike was manufactured for performance and durability but is not
impervious to damage. Jumping or other aggressive riding can over-stress
and damage any product, including the electric motorbike. The rider assumes
all risks associated with high-stress activity.
This manual contains many warnings and cautions concerning the
consequences of failing to maintain, inspect or properly use your electric
motorbike. Because any incident can result in serious injury or even death, we
do not repeat the warning of possible serious injury or death each time such a
possibility is mentioned.
Maintain a hold on the handlebars at all times.
APPROPRIATE RIDER USE AND PARENTAL SUPERVISION
This manual contains important safety information. It is your responsibility to
review this information and make sure that all riders understand all warnings,
cautions, instructions and safety topics and assure that young riders are able
to safely and responsibly use this product. Razor USA recommends that you
periodically review and reinforce the information in this manual with younger
riders, and that you inspect and maintain your children’s vehicle to insure their
safety.
Keep your fingers and other body parts away from the drive chain, steering
system, wheels and all other moving components.
The recommended rider age of 12 years is only an estimate, and can be
affected by the rider’s size, weight or skills. Any rider unable to fit comfortably
on the Pocket Rocket should not attempt to ride it.
The Pocket Rocket is intended for use on dry surfaces such as pavement or
flat, level ground without loose debris such as rocks or gravel. Wet, slick,
bumpy, uneven or rough surfaces may impair traction and contribute to
possible accidents. Do not drive the electric motorbike in mud, ice, puddles
or water. Avoid excessive speeds that can be associated with downhill rides.
Never risk damaging surfaces such as carpet or flooring by use of an electric
motorbike indoors.
Be careful and know your limitations. Risk of injury increases as the degree
of riding difficulty increases. The rider assumes all risk associated with
aggressive riding activities.
Never carry passengers or allow more than one person at a time to ride the
electric motorbike.
Never use near steps or swimming pools.
Never use headphones or a cell phone when riding.
Never hitch a ride with another vehicle.
Do not ride the Pocket Rocket in wet or icy weather and never immerse the
electric motorbike in water, as the electrical and drive components could be
damaged by water or create other possibly unsafe conditions.
A parent’s decision to allow his or her child to ride this product
should be based on the child’s maturity, skill and ability to follow
rules.
Keep this product away from small children and remember that this product
is intended for use only by persons who are, at a minimum, completely
comfortable and competent while operating the vehicle.
Do not ride at night or when visibility is limited.
PROPER RIDING ATTIRE
Always wear proper protective equipment such as an approved safety helmet
(with chin strap securely buckled), elbow pads and kneepads. A helmet may
be legally required by local law or regulation in your area. A long-sleeved
shirt, long pants and gloves are recommended. Always wear athletic shoes
(lace-up shoes with rubber soles), never drive barefooted or in sandals,
and keep shoelaces tied and out of the way of the wheels, motor and drive
system.
DO NOT EXCEED THE WEIGHT LIMIT OF 220 pounds. Rider weight does not
necessarily mean a person’s size is appropriate to fit or maintain control of the
Pocket Rocket.
Do not touch the brake or electric motor on your electric motorbike when in
use as they can become very hot.
Refer to the section on safety for additional warnings.
USING THE CHARGER
The charger supplied with the electric motorbike should be regularly
examined for damage to the cord, plug, enclosure and other parts, and in the
event of such damage, the bike must not be charged until the charger has
been repaired or replaced.
ACCEPTABLE RIDING PRACTICES AND CONDITIONS
Always check and obey any local laws or regulations which may
affect the locations where the Pocket Rocket may be used.
Ride defensively. Watch out for potential obstacles that could catch your
wheel or force you to swerve suddenly or lose control. Be careful to avoid
pedestrians, skaters, skateboards, scooters, bikes, children or animals who
may enter your path, and respect the rights and property of others.
Use only with the recommended charger.
The charger is not a toy.
Always disconnect from the charger prior to wiping down and cleaning your
electric motorbike with liquid.
The Pocket Rocket is meant to be used only in controlled environments free
of potential traffic hazards and not on public streets or sidewalks. Do not ride
your electric motorbike in any areas where pedestrian or vehicle traffic is
present.
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE
WARNINGS INCREASES RISK OF SERIOUS INJURY. USE WITH
APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE
OPERATION.
Do not activate the speed control on the hand grip unless you are on the
electric motorbike and in a safe, outdoor environment suitable for riding.
1
BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from damage during
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the Pocket Rocket was 95 percent assembled and packed at the factory,
there should not be any problems, even if the box has a few scars or dents.
Estimated Assembly and Set-Up Time
Razor recommends assembly by an adult with experience in bicycle mechanics.
Allow up to 30 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 3 for charging information).
Charger Port
DO NOT USE NON-RAZOR
PRODUCTS WITH YOUR RAZOR
POCKET ROCKET
ROCKET. The Pocket
Rocket has been built to certain
Razor design specifications. The
original equipment supplied at
the time of sale was selected
on the basis of its compatibility
with the frame, fork and all
other parts. Certain aftermarket
products may or may not be
compatible.
Speed Control
Drive
Chain
WARNING:
Do not use your Pocket Rocket
for the first time until you have
charged the battery for at least
12 hours. Failure to do so may
damage your vehicle and void
your warranty.
Front Fork
Charger
Circuit Breaker
Charger
Port
Brake Lever
Charger
Plug
Brake Lever
Adjuster
Circuit
Breaker
Tire
Wheel
Back Brake
Adjuster
On/Off
Switch
Required Tools
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied
tools only as a last resort.
4mm and 5mm
hexagonal key wrenches
(included)
Bicycle-style tire pump for
Schrader valve tires, with
pressure gauge
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
2
ASSEMBLY AND SET-UP
Charging the Battery
Your electric motorbike may not have a fully charged battery; therefore it is a good idea to charge the
battery prior to use.
• Initial charge time: 12 hours
• Run time: up to 40 minutes
• Recharge time: up to 8 hours,
• Average battery life: 250 charge/discharge cycles
depending on the level of depletion
Charger
Port
Charger
Plug
2 Plug the charger plug into a
1 Plug the charger port into the
wall outlet.
port on the electric motorbike.
The charger works with the
power switch in either the on or
off position.
outward as shown. You may
have to loosen the clamps
to allow the bar to pivot on
the fork.
from fairing mount. Remove two
button head screws with rubber
washers from both sides of fairing
mount.
The charger has a small window
with one LED or two LEDs to
indicate the charge status. Refer
to the illustration on the charger
unit for the actual “charging” and
“charged” status indications for
your model charger.
Be sure to properly align the
groove on the charger input
plug with the corresponding
socket on the case; otherwise,
no charging action will occur.
WARNING:
Failure to properly tighten both
sides may cause the handlebars
to dislodge while riding and
may cause you to lose control
and fall. When correctly
tightened, the handlebars will
not rotate out of alignment
under normal circumstances.
2 Using a 5mm hex key
wrench, tighten both the left
and right side handlebar clamps
by turning the screws clockwise. When properly tightened,
the handlebars cannot be
twisted out of alignment.
Attaching the Fairing
1 Remove two rubber protectors
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Chargers have built-in over-charge
protection to prevent battery from
being over-charged.
Attaching the Handlebars
1 Swing the handlebars
WARNING:
Always disconnect your electric
motorbike from the charger before
cleaning with liquid.
2 Position the fairing and
3 If you have trouble aligning
align holes with holes in fairing
mount. Attach fairing to
mounting points and secure
with screws.
holes, put one screw in place
loosely and maneuver opposite
side into position. Tighten all
screws.
3
ASSEMBLY AND SET-UP
Inflating the Tires
Tires are inflated when shipped, but they invariably lose some pressure between the point of
manufacturing and your purchase.
Front Tire
1 Using a bicycle-style tire
pump equipped for a Schradertype valve, inflate the front
tire to the PSI indicated on the
sidewall of the tire.
Rear Tire
1 Remove valve extender/
2 To inflate the rear tire align
adapter from right handgrip.
the access hole in the drive
sprocket with the tire valve.
Thread the adapter completely
onto the valve and attach the
pump and inflate to the psi
indicated on the tire sidewall.
WARNING:
Do not use the Pocket Rocket
for the first time until you
have inflated the tires to the
correct PSI. Failure to do so may
damage your vehicle and void
your warranty.
Note: The pressurized air
supplies found at gasoline
stations are designed to inflate
high-volume automobile tires.
If you decide to use such an
air supply to inflate your tires,
first make sure the pressure
gauge is working, then use very
short bursts to inflate to the
correct PSI. If you inadvertently
over-inflate the tire, release the
excess pressure immediately.
Testing the Brake
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted
with a cable adjuster to compensate for cable stretch and/or to fine-tune the lever movement to brake
engagement. If brake is not engaging properly, follow instructions for adjusting the brake outlined below.
REPAIR AND MAINTENANCE
Check the Razor web site for any updates on the latest repair and maintenance procedures.
Turn power switch off before conducting any maintenance procedures.
q Adjusting the Brake
1 To adjust the play, thread
the brake lever adjuster in or
out 1/4 to 1/2 turn until the
desired brake adjustment is
attained. Most adjustments are
complete at this step. If brake
still needs further adjustment,
proceed to step 2.
2 If the brake lever adjuster is
threaded outward and the brake
still has too much slack, use the
back brake adjuster at the rear
brake for additional adjustment.
4
WARNING:
The brake is capable of
causing the electric motorbike
to skid the tire throwing an
unsuspecting rider. Practice
in an open area free from
obstacles until you are familiar
with the brake function. Avoid
skidding to a stop as this can
cause you to lose control or
damage the rear tire.
REPAIR AND MAINTENANCE
q Chain and Rear Tire Replacement
Tools required: 10mm wrench, two (2) 8mm wrenches, and two (2) 17mm wrenches.
1 Loosen screws and remove
2 With a 10mm wrench,
3 With two 8mm wrenches,
4 Loosen and remove both axle
5 With two 17mm wrenches,
6 Pull the wheel out. Note the
7 Install the new chain or
8
9
10 To hook up the brake hous-
11 Install the brake spring
12 Tighten the brake housing
chain guard.
loosen the axle. Push the wheel
forward to loosen the chain
and remove from rear and front
sprocket.
Note: Your hands will get
greasy doing this.
Start screwing on both nuts
alternating 1/8 to 1/4 turn at a time
until chain is properly tensioned.
loosen the brake cable anchor
and disconnect the cable.
loosen brake housing anchor
and disconnect. Keep the spacer
and washers together.
wheel by slipping the chain
around the axle. Slide the axle
into the slots on the frame.
Maneuver the chain onto the
rear sprocket and front sprocket.
arrangement of the hardware
sequence.
and thread the cable wire into
the cable anchor. Thread the
cable to its original position and
tighten securely.
ing anchor, align the cable guide
adjuster and install the spacer
and bolt. Do not tighten until
final step.
5
adjuster nuts.
Slide rear frame cap on axle
adjuster bolt.
anchor securely. Re-attach
the chain guard. Test ride and
check. Readjust as needed.
REPAIR AND MAINTENANCE
q Chain and Sprocket
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket
rotational position. This is normal and common to all chain-driven vehicles due to run-out tolerances of the
freewheel and sprocket. The chain should be adjusted to the ideal tension with chain in the tightest spot.
Proper chain alignment must be maintained. The wheel must not be skewed. If the chain is noisy or rough
running, check the lubrication, tension and alignment of the sprockets, in that order.
WARNING:
To avoid a pinch or injury, keep
fingers away from moving
sprockets and chain.
q Battery Care and Disposal
Do not store the battery in temperatures above 75° F or below -10° F.
CONTAINS SEALED LEAD ACID BATTERY. BATTERY MUST BE RECYCLED.
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in
an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode
or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land filling
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return
exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive
batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the
municipal waste stream.
q Charger
The transformer/charger supplied with the bike should be regularly examined for damage to the cord, plug,
enclosure and other parts, and, in the event of such damage, the Pocket Rocket must not be charged until it
has been repaired or replaced.
Use ONLY with the recommended charger.
q Replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are
available for purchase at some Razor retail partners or online at www.razorama.com. For other parts
contact an authorized Razor repair center.
q Repair Centers
For a list of authorized Razor repair centers:
• Check online at www.razor.com.
• Send an e-mail to customerservice@razorusa.com or call 866-467-2967 for the center nearest you.
6
WARNING:
If a battery leak develops, avoid
contact with the leaking acid
and place the damaged battery
in a plastic bag. Refer to the
disposal instructions at left. If
acid comes into contact with
skin or eyes, flush with cool
water for at least 15 minutes
and contact a physician.
TROUBLESHOOTING GUIDE
Problem
Vehicle does not run
Possible Cause
Undercharged battery
Solution
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Check all connectors. Make sure the charger connector is tightly
plugged into the charging port, and that the charger is plugged into
the wall.
Make sure power flow to the wall outlet is on.
Vehicle was running but
suddenly stopped
Short run time (less than
30 minutes per charge)
Charger is not working
You may check to see if your charger is working by using a volt meter or
asking your local Razor authorized service center to test your charger
for you.
Loose wires or connectors
Check all wires and connectors to make sure they are tight.
Tripped circuit breaker
Wait a few seconds and push the breaker to reset the circuit.
An excessive overload, such as too heavy a rider or too steep a hill,
could cause the motor to overheat. Replace the fuse with a new one
of equal amperage. Correct the conditions that caused the fuse to burn
out and avoid repeatedly burning out fuse.
Motor or electrical switch damage
Contact your local Razor authorized service center for diagnosis and
repair.
Undercharged battery
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Check all wires and connectors. Make sure the battery connector is
tightly plugged into the charger connector, and that the charger is
plugged into the wall.
Make sure power flow to the wall outlet is on.
Vehicle runs sluggishly
Battery is old and will not accept full
charge
Even with proper care, a rechargeable battery does not last forever.
Average battery life is 1 to 2 years depending on vehicle use and
conditions. Replace only with a Razor replacement battery.
Brake is not adjusted properly
Refer to brake adjustment instructions on page 4 of this manual.
Driving conditions are too stressful
Use only on solid, flat clean and dry surfaces such as pavement or
level ground.
Tires are not properly inflated
The tires are inflated when shipped, but they invariably will lose some
pressure between the point of manufacturing and your purchase. Refer
to instructions on page 4 of this manual to properly inflate tires.
Vehicle is overloaded
Make sure you do not overload the vehicle by allowing more than
one rider at one time, exceeding the maximum weight limit, going up
too steep a hill or towing objects behind the vehicle. If the vehicle is
overheated, the temperature circuit protector will slow motor down
and if the condition continues, will shut off power to the motor. Correct
the driving conditions that caused the overheating, wait 5-10 minutes
and then resume riding. Avoid repeatedly overheating the unit.
7
TROUBLESHOOTING GUIDE
Problem
Sometimes the vehicle
doesn’t run, but other
times it does
Possible Cause
Loose wires or connectors
Solution
Check all wires around the motors and all connectors to make sure
they are tight.
Motor or electrical switch damage
Contact your local Razor authorized service center for diagnosis and
repair.
Charger gets warm
during use
Normal response to charger use
No action required. This is normal for some chargers and is no cause
for concern. If your charger does not get warm during use, it does not
mean that it is not working properly.
Vehicle does not stop
when applying the brake
Brake is not adjusted properly
Refer to instructions on page 4 of this manual to properly adjust
brake.
Vehicle makes loud
noises or grinding
sounds
Chain is too dry
Apply a lubricant such as 3 in 1 or Tri-Flow to the chain.
TM
TM
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
8
POCKET ROCKET PARTS
Keep your Pocket Rocket running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part
availability. (Specifications subject to change without notice.)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
1 ea Top crown
1 ea Bolt, steering, 10mm x 135mm
2 ea Bearing for steering, 6200 (spacers required, not shown)
2 ea Handlebar
2 ea Cap screw, hexagonal head 5mm x 25mm
1 ea Speed control, twist grip
1 ea Grip, half-length w/concealed valve extender
1 ea Brake lever, w/cut off switch
1 ea Grip
1 ea Fork
1 ea Axle, front wheel
2 ea Tire 3.00-4 (10 x 3.5 inch)
2 ea Inner tube, schrader valve
1 ea Wheel half, front, screw-side
1 ea Wheel half, front, threaded-side
1 ea Spacer, front wheel center
2 ea Bearing, 6000
2 ea Spacer, front wheel outside
2 ea Washer, flat
2 ea Nut, nylock self locking front axle
6 ea Cap screw, hexagonal head 5mm x 15mm
2 ea Footrest cover
1 ea Wiring assembly (not shown)
1 ea Frame
1 ea Motor
4 ea motor mounting screws (not shown)
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
9
1 ea Chain, Pocket Rocket length
3 ea Nut, nylock self locking
3 ea Washer, flat 10mm
1 ea Sprocket
1 ea Freewheel mechanism (attachment screws and nuts not
shown)
1 ea Spacer, chain-side 42mm
1 ea Wheel-half, rear chain-side
1 ea Wheel half, rear brake side
2 ea Bearing, 6001
1 ea Spacer, rear center 56mm
1 ea Spacer, rear wheel-brake 34mm
1 ea Snap-ring retainer
1 ea Brake drum
1 ea Brake anchor plate, actuator and braking band assembly
1 ea Axle, rear
2 ea Axle adjuster
2 ea Stop plate, axle adjuster
2 ea Nut, nylock self-locking 6mm
1 ea Screw, 5mm brake anchor plate-to-frame
1ea Washer, flat 5mm
1 ea Nut, nylock self-locking 5mm
2 ea Battery, 12v 8 AH
1 ea Strap for battery hold-down (not shown)
1ea Electronic control module
2 ea Screw, 5mm for control module hold-down
POCKET ROCKET PARTS
10
SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING
THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE IF COVERAGE IS
PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.
11
SAFETY REMINDERS
PRE-RIDE CHECKLIST
q
q
q
Loose Parts
There should not be any unusual rattles or sounds from
loose parts or broken components. If you are not sure, ask
an experienced mechanic to check.
Brake
Check the brake for proper function. When you squeeze the
lever, the brake should provide positive braking action.
Frame, Fork and Handlebars
Check for cracks or broken connections. Although broken
frames are rare, it is possible for an aggressive driver to
bash into a curb or wall and wreck and bend or break a
frame. Get in the habit of inspecting yours regularly.
q
Tire Inflation
q
Safety Gear
Periodically inspect the tires for excess wear and replace as
required, and regularly check the tire pressure and re-inflate
as necessary. If you get a flat tire, the inner tube can be
patched or a new tube can be purchased from Razor or an
authorized repair center.
Always wear proper protective equipment, such as an
approved safety helmet, elbow pads and kneepads. Always
wear shoes, never drive barefooted or in sandals, and keep
shoelaces tied and out of the way of the wheels, motor and
drive system.
DO NOT RETURN TO STORE
Do not use this vehicle for the first time until you
have inflated the tires to the correct PSI and
charged the battery for at least 12 hours.
Failure to follow these instructions may damage
your vehicle and void your warranty.
WARRANTY
Razor Limited Warranty
The manufacturer warranties this product to be free of manufacturing
defects for a period of 90 days from date of purchase. This Limited
Warranty does not cover normal wear and tear, tires, tubes or
cables, or any damage, failure or loss caused by improper assembly,
maintenance, or storage or use of the Razor Pocket Rocket.
This Limited Warranty will be void if the product is ever:
• used in a manner other than for recreation;
• modified in any way;
• rented.
Original Razor packaging is designed to ensure product protection.
Save original packaging in case of warranty related shipping.
For your records, save your original sales receipt with this manual and
write the serial number below.
__________________________________________
Item Number:
155001
The manufacturer is not liable for incidental or consequential loss or
damage due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
© Copyright 2005 Razor USA. All rights reserved.
110705