OLYMPIC HEAVY DUTY HALF RACK

(OHDHR)

Part # 7671201

Rev. A

ASSEMBLY INSTRUCTIONS

1 Revision:12/12/03

12

13

14

7

8

9

10

11

KEY

1

4

5

2

3

6

PART #

LEA7664801

LEA7665001

LEA7665101

LEA7584901

LEA7665501

LEA7586601

LEA7622401

LEA7663901

LEA7584401

LEA7584501

LEA7587501

LEA7587901

LEA7587801

LEA7605901

DESCRIPTION

LEFT UPRIGHT BASE

RIGHT UPRIGHT BASE

LEFT UPRIGHT SUPPORT

REAR UPRIGHT

RIGHT UPRIGHT SUPPORT

WEIGHT HORN UPRIGHT

LEFT BAR CATCH

PULL-UP SUPPORT

RIGHT ADJUSTMENT RACK

LEFT ADJUSTMENT RACK

WEIGHT HORN

LEFT BAR SUPPORT

RIGHT BAR SUPPORT

RIGHT BAR CATCH

1

1

1

1

1

1

1

10

QTY

1

2

1

1

1

2

PARTS LIST

20

21

22

23

24

25

26

KEY

15

16

17

18

19

PART #

LEA7596501

LEA3239306

LEA3245201

DESCRIPTION

BOTTOM UPRIGHT SUPPORT

1/2 X 1-1/2” BOLT

3/8 X 3-3/4” FLAT HEAD BOLT

LEA3102502

LEA3237505

LEA3239503

LEA7617301

LEA3102801

1/2” FLAT WASHER

1/2” INT TOOTH LOCK WASHER

3/8” INT TOOTH LOCK WASHER

1/2” PLASTIC DOME WASHER

1/2” LOCK NUT

LEA3102802

LEA7601701

LEA3239317

LEA3105303

3/8” LOCK NUT

SWIVEL SPOTTER

1/2 X 4-1/4” BOLT

9/16” HOLE CAP

48

52

8

2

48

6

QTY

1

4

52

4

8

8

Tools Required for Assembly

* 3/4”, 9/16” wrench

* Ratchet with 3/4”, 9/16” socket

* 7/32” Allen Wrench

Bolt Length Ruler

NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

0

10

1/2

20

1

30

1/2

40 50

2

60

1/2

70

3

80

1/2

90 100

4

110

1/2

120

5

130

1/2

140 150

6

2

16 1/2 X 1-1/2” BOLT

25 1/2 X 4-1/4” BOLT

19

1/2” INT TOOTH

LOCK WASHER

20

3/8” INT TOOTH

LOCK WASHER

22

1/2”

LOCK NUT

17 3/8 X 3-3/4” FLAT HEAD BOLT

3

21

1/2” PLASTIC

DOME WASHER

18

1/2”

FLAT WASHER

23

3/8”

LOCK NUT

FIGURE 1

4 4

22

19

2

21

25 1/2 X 4-1/4”

1

STEP 1:

• LOOSELY assemble the REAR UPRIGHT (4) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOLTS (25), two 1/2” PLASITC

DOME WASHERS (21), two 1/2” INT TOOTH LOCK WASHERS (19) and two 1/2” LOCK NUTS (22) as shown in FIGURE 1.

• LOOSELY assemble the REAR UPRIGHT (4) to the RIGHT UPRIGHT BASE (2) using two 1/2 X 4-1/4” BOLTS (25), two 1/2” PLASITC

DOME WASHERS (21), two 1/2” INT TOOTH LOCK WASHERS (19) and two 1/2” LOCK NUTS (22) as shown in FIGURE 1.

4

4

4

22

19

Use this set of holes for

assembly with PLATFORM.

15

21

25 1/2 X 4-1/4”

26

Use this set of holes for

assembly without PLATFORM.

FIGURE 2

STEP 2:

• LOOSELY assemble the BOTTOM UPRIGHT SUPPORT (15) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOLTS (25), four

1/2” PLASITC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four1/2” LOCK NUTS (22) as shown in

FIGURE 2.

• Insert six 9/16” HOLE CAPS (26) into the holes of the REAR UPRIGHTS (4) as shown in FIGURE 2.

5

FIGURE 3

4

4

19

25 1/2 X 4-1/4”

22

21

3

1

22

19

5

2

21

25 1/2 X 4-1/4”

STEP 3:

• LOOSELY assemble the LEFT UPRIGHT SUPPORT (3) to the LEFT UPRIGHT BASE (1) and REAR UPRIGHT (4) using four 1/2 X

4-1/4” BOLTS (25), four 1/2” PLASITC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK

NUTS (22) as shown in FIGURE 3.

• LOOSELY assemble the RIGHT UPRIGHT SUPPORT (5) to the RIGHT UPRIGHT BASE (2) and REAR UPRIGHT (4) using four 1/2

X 4-1/4” BOLTS (25), four 1/2” PLASITC DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK

NUTS (22) as shown in FIGURE 3.

6

FIGURE 4

1/2 X 4-1/4” 25

21

19

22

8

4

4

STEP 4:

• LOOSELY assemble the PULL-UP SUPPORT (8) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOLTS (25), four 1/2” PLASTIC

DOME WASHERS (21), four 1/2” INT TOOTH LOCK WASHERS (19) and four 1/2” LOCK NUTS (22) as shown in FIGURE 4.

7

FIGURE 5

6

22

19

21

1/2 X 4-1/4” 25

4

6

4

22

19

2

21

25 1/2 X 4-1/4”

1

STEP 5:

• LOOSELY assemble the WEIGHT HORN UPRIGHTS (6) to the LEFT & RIGHT UPRIGHT BASE (1 & 2) and REAR UPRIGHTS (4) using eight 1/2 X 4-1/4” BOLTS (25), eight 1/2” PLASTIC DOME WASHERS (21), eight 1/2” INT TOOTH LOCK WASHERS (19) and eight 1/2” LOCK NUTS (22) as shown in FIGURE 5.

8

FIGURE 6

TIGHTEN

BOTH SIDES!

TIGHTEN

BOTH SIDES!

STEP 6:

• Securely tighten all loose frame connections made to this point.

9

FIGURE 7

4

9

4

10

3/8 X 3-3/4” 17

20

23

DETAIL 7

STEP 7:

• LOOSELY assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight

3/8 X 3-3/4” FLAT HEAD BOLTS (17), eight 3/8” INT TOOTH LOCK WASHERS (20) and eight 3/8” LOCK NUTS (23). See FIG-

URE 7.

SETTING ADJUSTMENT RACK WIDTH (SEE DETAIL 7)

• Before tightening the ADJUSTMENT RACKS (9 & 10), slide the LEFT and RIGHT BAR SUPPORTS (12 & 13) over the ADJUST-

MENT RACK and REAR UPRIGHT. Assemble one BAR SUPPORT close to the top and the other close to the bottom, as shown in DETAIL 7. (Make sure not to cover any bolt heads.) Proceed to tighten all four bolts in the order shown in DETAIL 7. Repeat this step on the remaining ADJUSTMENT RACK.

10

1

4

12

3

10

4

13

2

FIGURE 8

1/2 X 4-1/4” 25

19

11

6

21

22

6

STEP 8:

• SECURELY assemble the ten WEIGHT HORNS (11) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (25), twenty 1/2” INT TOOTH LOCK WASHERS (19), twenty 1/2” PLASTIC DOME WASHERS (21) and twenty 1/2” LOCK NUTS (22) as shown in FIGURE 8.

11

FIGURE 9

18

22

24

16 1/2 X 1-1/2”

19

15

STEP 9:

• Assemble two SWIVEL SPOTTERS (24) to the BOTTOM UPRIGHT SUPPORT (15) as shown using four 1/2 X 1-1/2” BOLTS (16), four

1/2” INT TOOTH LOCK WASHERS (19), four 1/2” FLAT WASHERS (18) and four 1/2” LOCK NUTS (22). See FIGURE 9. (NOTE:

Tighten connection SECURELY then back nut off 1/2 turn.)

12

FIGURE 10

4

13

4

12

10

9

2

1

STEP 10:

• Insert the LEFT BAR SUPPORT (12) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 10.

• Repeat the above step to assemble the RIGHT BAR SUPPORT (13) to the RIGHT ADJUSTMENT RACK (9).

13

FIGURE 11

10

9

14

7

SERIAL NUMBER

STEP 11:

• Insert the LEFT BAR CATCH (7) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 11.

• Repeat the above step to assemble the RIGHT BAR CATCH (14) to the RIGHT ADJUSTMENT RACK (9).

Thank you for purchasing the OLYMPIC HEAVY DUTY HALF RACK. If unsure of proper use of equipment, call your local Hammer Strength distributor .

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CAUTION-PLEASE READ

There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules:

1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.

Failure to do so may result in serious injury.

2. Do not allow minors or children to play on or around this equipment.

3. Exercise with care to avoid injury.

4. Consult your physician before beginning any exercise program.

WARRANTY INFORMATION

10 YEARS

Structural Frame

(Not Coatings)

5 YEARS

Pillow Blocks, Pulleys,

Weight Plates, and Guide Rods

CONTACT INFORMATION

1 YEAR

Belts and Grips

90 DAYS

Upholstery and Any Items

Not Specified

United States, Canada,

Latin America

800.634.8637

847.288.3399

Europe, Africa, Middle East

(+31) 180.646666

Asia Pacific

(+852)2891.6677

VISIT US AT: HAMMERSTRENGTH.COM

United Kingdom

+44(0)1353.666017

PREVENTATIVE MAINTENANCE TIPS

Action

CLEAN

Upholstery

Guide Rods

Hand Grips

DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED

X

INSPECT

Visual Overall X

Cables

Hardware

Frame

Hand Grips

LUBRICATE

Guide Rods

X

X

X

X

X

X

X

Clean:

• Upholstery with mild soap and water.

• Guide rods with a cotton cloth.

• Hand grips with mild soap and water.

• Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative.

Inspect:

• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment points.

• Hardware should be checked for looseness. Tighten as required.

• Frames should be inspected for wear or damage.

• Hand Grips should be checked for wear or damage

Lubricate:

• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods.

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