Makita 9501BKLT User's Manual

r
r
4" DISC GRINDER
MODEL 9501 B
MODEL 9501 BKlT
01-93
Fiq.
Qty.
Part
No.
1
2
911136-9
156050-4
4
1
3
4
5
6
7
211088-7
911216-1
285604-1
241068-9
1
2
1
1
1
*****
8 911200-6
*f*f*
9
10
***
2
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
30
31
32
33
1
1
1
1
1
1
1
2
2
1
2
1
2
1
1
*
*
681614-0
263002-9
211026-9
*****
643550-8
687001-1
911123-8
911006-2
911106-8
687637-6
'
911133-5
682502-4
953106-2
411218-2
664013-1
911188-0
1
1
2
1
4
1
1
2
Part
35
36
37
38
39
40
41
42
44
45
47
48
50
53
54
55
56
57
58
59
60
SCREW M4X20
GEAR HOUSING (WITH PLANE BEARING 6,
214006-4)
BALL BEARING 6000DDW
SCREW M5X14
BEARING RETAINER 35
FAN
ARMATURE ASSEMBLY (ASSEMBLED FIG.'S
6,7,14 & 16)
SCREW M4X70
FIELD ASSEMBLY (WITH FIG. 55)
MOTOR HOUSING (WITH 2 EA. BRUSH HOLDER,
643557-4)
S T O P RING E-2.3 (TYPE 2 & 3)
SWITCH ROD
SWITCH HOLDER
INSULATION WASHER
RUBBER PIN 4
BALL BEARING 627LLB
SWITCH LEVER
CARBONBRUSH
BRUSH CAP
STRAIN RELIEF
SCREW M4X14
SCREW M3X8 (TYPE 1 & 2)
SCREW M4X8
SET PLATE
SWITCH
SCREW M4X18
CORD GUARD
RIVET
REAR COVER
CORD WITH PLUG (2X18X8;SJ)
SCREW M4X60
Qty.
No.
Fig.
Used Description
Used Description
221229-7
254002-0
961006-2
221232-8
911121-2
285616-4
211129-9
253055-6
254002-0
1
1
1
1
3
1
1
1
1
1
1
4
3
1
1
2
1
4
2
2
1
****
312629-3
911121-2
911221-8
164329-9
231223-1
654018-9
*
652021-4
652007-8
652250-9
273485-5
SPIRAL BEVEL GEAR 15
WOODRUFF KEY 3
RETAINING RING S-10
SPIRAL BEVEL GEAR 35
SCREW M4X14
BEARING RETAINER 40
BALL BEARING 6201DDW
WASHER
WOODRUFF KEY 3
SPINDLE
BEARING BOX
P.H. SCREW M4X14
SCREW M5X16
GRIP HOLDER
COMPRESSION SPRING 6
GARTER SPRING
SCREW M2.6X8 (TYPE 1 )
TERMINAL SCREW
TERMINAL SCREW
CLAMP WASHER
AUXILIARY HANDLE
ACCESSORlES
400
401
402
403
406
407
408
409
LOCK NUT WRENCH 20
4" DEPRESSED CENTER WHEEL, #24
782401-1
741402-8
781007-2
191686-2
342554-4
'***
"**
181717-5
WRENCH
SAFETY GOGGLES
WHEEL COVER
INNER FLANGE
LOCK NUT
STEEL TOOL CASE
SERVICE CHANGE
1 ) Change on Switch and Switch Lever.
Fig.
i
1
TYPE 3
TYPE 2
TYPE 1
'l'ype 1
Description
11
S t o p King
12
S b i t c h Rod
-
13
Type
I
Type 3
P a r t k257903-1
~~~
P a r t #411175-8
(Discontinued)
Switch Holder
2
'SEE SERVICE CHANGE 1
"SEE SERVICE CHANGE 2
* * * S E E SERVICE CHANGE 3
""SEE
SERVICE CHANGE 4
* + * * * S E E SERVICE CHANGE 6
* * * * * *SEE SERVICE CHANGE 6
Part
P a r t 11411179-6
1
P a r t #411490-6
S w i t c h 1,ever
I
23
26
56
1
Screw " 3 x 8
Switch
Screw M 2 . 6 ~ 8
1
P a r t #911006-2
1
P a r t #6516>01-3
P a r t #912854-1
(Discontinued) 1
P a r t #651460- 5
~~
I
The a b o v e p a r t s a r e c o m p l e t e l v i n t e r c h a n g e a b l e a s a s e t .
Model 9501 B
Model 9501BKIT
- -~
-
__
01 -93
~
--
.
-
5 ) Change on Motor from Serial Number 1,706,374E.
TYPE 2
TYPE 1
ARMATURE
WHITE WEDGES
P a r t #611252-4
GREEN WEDGES
P a r t #618819-9
.-.
FIELD
CARBON BRUSH
15/64" ( 6 m m ) THICK
BY 23/64" ( 9 m m )
CB-408
P a r t #643408-1
13/64" (5mm) THICK
BY 5/16" (8mm)
CB-72
P a r t #643072-8
GARTER SPRING
1" (25.8mm)
P a r t #654018-9
Fig.
7
Description
Armature
Field
9
1-3/16" (30mm)
P a r t #654100-4
Type 1
P a r t #611252-4
P a r t #621092-2
( w / G a r t e r S p r i n g 654018-9)
Type 2
P a r t #618819-9
P a r t #633131-6
( w / G a r t e r S p r i n g 654100-4)
The above p a r t s a r e c o m p l e t e l y i n t e r c h a n g a b l e as a s e t .
Type 2 A r m a t u r e r e p l a c e s T y p e 1 A r m a t u r e i n d i v i d u a l l y .
NOTE
a
Type 2 t o o l s have
o n t h e name p l a t e .
/marking
ALWkYS USE A GRINDING WHEEL RATED AT LEAST
1 l C O O R R I TO REDUCE T H t RISK CC I N J U R Y . A L U A Y S USE
GU*?OS W H E N Wlh'JIM; AND W A R E Y E PR3TECTION
,
Model 9501B
Model 9501BKIT
I N S U L A T I ON
WHEN S E P V I C I N G . U S ~
ONLY IDENTICAL R E P L 4 C E H t N I PAR15
01 -93
4) Change on Flange and Lock N u t from Serial Number 1,672,683E.
TYPE 1
TYPE 2
A= 5/8" ( 1 6 m m )
R
A= 25/32" (20mm)
1-
Inner Flange
224030 - 9
224503-2
224146- 0
8-
224262 8
I
I
Fig.
45
1
Description
Spindle
I
Inner Flange
(Depressed c e n t e r wheel)
407
Inner Flange
(Diamond w h e e l )
Inner Flange
( A b r a s i v e cut-off w h e e l )
Lock Nut
(Depressed c e n t e r wheel)
(Diamond w h e e l )
Lock Nut
(Abrasive cut-off wheel)
408
Type 1
P a r t #325329-6
(Discontinued)
I
I
Type 2
P a r t #322423-5
P a r t #224030-9
P a r t #224146-0
P a r t #224262-8
P a r t f224503-2
part
#224536-7
P a r t #224278-3
(See Service Change 61
P a r t #22454 1-4
(See Service Change 6 )
When u s i n g Diamond w h e e l , f l i p o v e r t h e I n n e r F l a n g e t o f a c e
25/32" (20mm) Diameter s i d e t o t h e Diamond w h e e l .
INTERCHANGEABILITY OF CURRENT PARTS AND THE NEW PARTS.
Combination
Spindle Flange &
Lock N u t
Model
9501B
Depressed
center
wheel
Abrasive
c u t -off
wheel
(TI)
(T2 1
no
Yes
(T2)
(TI 1
Yes
yes"
wheel
1.
-> mark i n d i c a t e s I n n e r F l a n g e ( P a r t #224262-8) a n d Lock Nut
2.
Never u s e t h e t o o l u n d e r t h e c o n d i t i o n o f "No". T h e a c c e s s o r y
i n s t a l l e d o n t h e t o o l m a y come loose a n d f l y o u t d a n g e r o u s l y d u r i n g
operation.
Model 95018
Model 9501 BKlT
( P a r t #224536-7) s h o u l d b e u s e d ; -x-mark i n d i c a t e s I n n e r F l a n g e
( P a r t #224146-0) a n d Lock Nut ( P a r t #224503-2) s h o u l d b e u s e d .
2) Change on Switch Lever.
TYPE 4
TYPE 3
Type 3
Description
Fig.
17
S t o p Ring
P a r t # 2 5 7 9 0 3 -1
12
S w i t c h Rod
P a r t #411491-4
17
S w i t c h Lever
P a r t #411492-2
Type 4
P a r t #414524-4
+
*
3) Change on Switch Lever and Motor Housing.
TYPE
4
TYPE 5
~
Hole for switch lever
Fig.
Description
10
Motor H o u s i n g
17
S w i t c h Lever
A
1
Type 4
P a r t # I 56096-0
(Discontinued)
p a r t rf fr A= la AT L~ rL ) ~A- y -A - 3
If n ; s c o n t i n u e d )
b
I
2
U L
Hole for switch lever
T -y _
pe 5
P a r t #159175-3
( S e e Service Change 5 )
P a r t #414660-6
T h e above p a r t s a r e c o m p l e t e l y i n t e r c h a n g e a b l e a s a s e t .
Model 95018
Model 9501 BKlT
I
2
I
01 -93
6 ) Change on Inner Flange & Lock Nut from serial number 1,845,053E.
Outside diameter "A" is changed from:
1-3/16 (30")
to 1-3/8"(35")
-
FIG.
407
408
DESCRIPTION
Inner Flanae
Lock Nut
TYPE 2
Part # 224278-3
Part # 2 2 4 5 4 1 - 4
TYPE 3
Part # 224291-1
Part # 2 2 4 5 4 5 - 6
-
NOTE: Standard equipment will change to Type 3 Inner Flange and Lock Nut. They
fit all accessories. (Grinding Wheel, cut-off, Diamond Wheel, Multi Disc.)
Except Type 2 will remain used for Flex Wheel application, Sanding Disc u s e s
Lock Nut 2 2 4 5 0 1 - 6 .
Model 9501B
Model 9501BKlT