Mikasa Drums MT-60HS Operation Manual

PARTS AND OPERATION MANUAL


Tamping Rammer

Model MT-60HS

Revision #7 (03/02/01)

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

800-421-1244

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-478-1244

FAX: 310-537-3927 FAX: 310-631-5032

E-mail:[email protected] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

PAGE 2 — MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

MT-60HS — PARTS & OPERATION MANUAL — REV. #7 (03/02/01) — PAGE 3

Here's How To Get Help ........................................ 3

Table Of Contents ................................................. 4

Parts Ordering Procedures ................................... 5

Rules For safe Operation ..................................6-7

Operation and Safety Decals ................................ 8

General Information .............................................. 9

TABLE OF CONTENTS

ROBIN EC-08GH ENGINE

Crankcase and Cylinder Assembly ................32-33

Crankshaft and Piston Assembly ...................34-35

Governor Assembly .......................................36-37

Muffler Assembly ...........................................38-39

Carburetor and Oil Pump Assembly ..............40-41

Recoil Starter and Blower Assembly ...........42-43

Air Cleaner Assembly.................................. 44-45

Carburetor Components Assembly ...............46-47

Recoil Starter Components Assembly ...........48-49

Magneto Assembly ........................................50-51

MT-60HS

Specification ........................................................ 10

Controls and Components .................................. 11

Operation .......................................................12-14

Maintenance ..................................................15-16

Troubleshooting Guide ...................................17-18

Explanation Of Codes In Remarks Column ........ 20

Suggested Spare Parts ....................................... 21

Name Plate and Decals .................................22-23

Crankcase and Engine Assembly ..................24-25

Guide Cylinder and Foot Assembly ...............26-27

Tank and Handle Assembly ...........................28-31

Terms and Condition of Sale — Parts .....................

52

NOTE

Specification and part number are subject to change without notice .


PARTS ORDERING PROCEDURES

n Dealer account number n Dealer name and address n Shipping address (if different than billing address) n Return fax number n Applicable model number n Quantity, part number and description of each part n Specify preferred method of shipment:

•

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

Express account number)*

•

Airborne Express*

•

Truck or parcel post

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when you order by FAX!

All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:

Number of line items ordered

1-9 items

10+ items**

Additional Discount

3%

5%

UPS

Special

For fa xed or ders only n n

Get special freight allowances when you order 10 or more line items via FAX!**

UPS Ground Service at no charge for freight

PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.

Now! Direct TOLL-FREE access to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

800/6-PARTS-7 • 800-672-7877


CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death!

This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MT-60HS Tamping Rammer:

GENERAL SAFETY

■ DO NOT operate or service this reading this entire manual.

equipment before

RULES FOR SAFE OPERATION

■ NEVER

touch the hot exhaust manifold, muffler or cylinder.

Allow these parts to cool before servicing engine or rammer.

■ High Temperatures

– Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious

■

This equipment should not be operated by persons under 18 years of age.

■ NEVER

operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

■

The engine section of this rammer requires an adequate free flow of cooling air. Never operate the rammer in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people. Remember the rammer's engine gives off

DEADLY carbon monoxide gas.

■ NEVER

operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■ NEVER

operate this equipment under the influence or drugs or alcohol.

■ NEVER

use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacture does not assume responsibility for any accident due to equipment modifications.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

Always check the machine for loosened threads or bolts before starting.

■

Always refuel in a well-ventilated area, away from sparks and open flames.

■

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■ NEVER

operate the rammer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.


■ NEVER

Run engine without air filter. Severe engine may occur.

■

Always service air cleaner frequently to prevent carburetor malfunction.

■

Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer.

■

Always store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of children.

■ NEVER

use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■ NEVER

Run engine without air cleaner. Severe engine damage may occur.

■

Always read, understand, and follow procedures in Operator’s

Manual before attempting to operate equipment.

■

Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump.

■

Always store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of children.

■

Refer to the ROBIN Engine Owner's Manual for engine technical questions or information recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

RULES FOR SAFE OPERATION

Transporting

■

Always shutdown engine before transporting.

■

Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling.

■

Drain fuel when transporting rammer over long distances or bad roads.

■

When placing the rammer inside a truck-bed for transport, always tie-down the rammer.

Emergencies

■

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone.

Also know the phone numbers of the nearest ambulance , doctor and fire department . This information will be invaluable in the case of an emergency.

Maintenance Safety

■ NEVER

lubricate components or attempt service on a running machine.

■

Always allow the machine a proper amount of time to cool before servicing.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and always replace broken parts.

■

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

■ DO NOT

use plastic containers to dispose of hazardous waste.


OPERATION AND SAFETY DECALS



Definition of Tamping Rammer

The Mikasa MT-60HS Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water pipelines and cable installation work.

The impact force of the MT-60HS levels and uniformly compacts voids between soil particles to increase dry density.

Circular motion is converted to create impact force. The MT-

60HS tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential.

Construction of Tamping Rammer

The Mikasa MT-60HS is equipped with an Robin air cooled, oilinjected two cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch.

Rammer Gearbox and Spring Cylinder

The Mikasa MT-60HS uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.

Controls

Before starting the MT-60HS Tamping Rammer identify and understand the function of the controls, see Figure 1 on page 11.

GENERAL INFORMATION


SPECIFICATIONS

T a b l l e 1 .

.

.

.

M T 6 0 H S R a m m e r S p e c i i i f i i c a t i i o n s

M O D E L

O v e r a ll H e i g h t

O v e r a ll W i d t h

O v e r L e n g t h

S h o e S i z e

M T 6 0 H S U .

S .

( m e t ir c )

3 9 .

4 i n .

( 1 , 0 0 0 m m )

1 5 .

4 i n .

( 3 9 0 m m )

2 7 .

6 i n .

( 7 0 0 m m )

1 0 .

4 X 1 3 .

4 i n .

( 2 6 5 X 3 4 0 m m )

B l o w s / m i n u t e

I m p a c t F o r c e

C l u t c h

O p e r a it n g W e i g h t

6 7 5

2 , 6 1 0 l b s /.

b l o w ( 1 , 1 7 9 k g / b l o w )

A u t o m a it c C e n t r fi u g a l

1 2 9 l b s .

( 5 8 .

5 k g )

T a b l e 2 .

.

.

R O B I I N E C 0 8 G H E n g i i n e S p e c i i f i i c a t i o n s

M O D E L R O B I N E C 0 8 G H E N G I N E

T y p e

P i s t o n D i s p l a c e m e n t

M a x .

O u t p u t

M a x .

G o v e r n e d S p e e d ( I n s t a ll e d )

C o o il n g S y s t e m

L u b ir c a it o n S y s t e m

F u e l

S t a r it n g S y s t e m

A ri C o o l e d 2 S t r o k e G a s o il n e E n g i n e

1 .

1 2 c u i.

n .

( 7 8 .

5 c c )

3 .

3 h p / 5 , 5 0 0 r p m

3 8 5 0 r p m

A ri C o o l e d B y F a n

F u e -l L u b ir c a it o n O li S p r a y i n g S y s t e m

G a s o il n e a n d 2 S t r o k e O li

R e c o li S t a r t e r

NOTE

Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured.


MT-60HS — CONTROLS AND COMPONENTS

1.

Throttle Lever – Controls engine speed and the tamping action of the rammer.

Figure 1. MT-60HS Rammer

Figure 1 shows the location of the controls and components for the MT-60HS Tamping Rammer. The functions of each control is described below:

8.

9.

Foot – Laminated wood with tempered steel plate for superior shock absorption.

Oil Level Sight Glass bath reservoir.

– Indicates the level of oil in the oil

2.

Engine Stop Switch starting the engine.

– Controls the starting and stopping of the engine. Switch must be in the "ON" position when

10.

Recoil Starting Handle – Used when starting the engine.

Pull starter handle sharply and quickly, then return starter handle to starter case before releasing.

11.

Fuel Tank/Cap – Poly fuel tank to avoid rust and corrosion, remove this cap to add gasoline.

3.

Choke Lever – Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open.

12.

Engine Air Cleaner – other debris from

Prevents dirt (second stage) and entering the engine.

4.

Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward.

13.

Bellows – Reservoir for oil bath.

14.

Handle – To operate rammer GRIP handle assembly firmly on both sides.

5.

6.

Oil Bath Fill Plug – bath reservoir.

Drain Valve – bellows.

Open this plug to add oil to the oil

Open this valve to remove oil from the

7 . Pre- Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine.

15.

Muffler– Used to reduce noise and emissions.

16.

Spark Plug – Provides spark to the ignition system, replace with engine manufactures recommended type spark plug.

17.

Name Plate – Displays information regarding the rammer.

8.

Foot – Laminated wood with tempered steel plate for superior shock absorption.

18.

Roller Bar – Used when transporting rammer onto a truck bed. Place rammer on this roller bar then slide.

19.

Oil Tank – Fill oil tank with 2-stroke motor oil.


MT-60HS — OPERATION

This section is intended to assist the operator with the initial start-up of the MT-60HS Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer.

DO NOT use your rammer until this section is thoroughly understood.

Failure to understand the operation of the MT-

60HS Tamping Rammer could result in severe damage to the trowel or personal injury.

Failure to understand the operation of the MT-

60HS Tamping Rammer could result in severe damage to the rammer or personal injury.

Engine

1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the same time, check the engine oil level at the sight gauge located on the operator's side of the oil tank. Fill the oil tank to the "H" level using only outboard (2-stroke) oil. Replenish the oil regularly before the oil level reaches the "L" level of the oil tank.

Rammer Gearbox and Spring Cylinder Oil Bath

This unit uses an oil bath lubrication system. Perform the following:

1. Check the oil level through the oil level sight glass (Figure 2) at the rear of the tamper foot.

The oil hose is not to be depressed or damaged. A sensor detects lack of oil and shuts down the engine automatically.

Figure 3. Fuel/Oil Tank

Figure 2. Foot Housing Sight Glass

2. If oil is not visible, add 10W-30 motor oil into the oil fill plug opening (Figure 2). The bath contains approximately 1.7

pints (800 cc.)

2 .

Low levels of oil may result in engine seizure due to high levels of consumption during operations.

3 .

Check the engine oil level (Figure 4) and if the oil level is low, it should be refilled. Use the proper motor oil as suggested in Table 3 .

NOTE

The oil level should be kept at the half way point of the sight glass.

Figure 4. Engine Oil Dipstick



2.

Set the engine ON/OFF switch (Figure 6) to the " ON " position (start).

T a b l e 3 .

M o t o r O li G r a d e

S e a s o n o r T e m p e r a t u r e

( h

G r a d e i g h e r t h o f a n m o t o r

M S o li c l a s s )

S p r i n

+ g ,

1 2

S u m m e r

0 ° F t o o r

+ 1 5 °

A u t u m n

F

+ 4 0 °

W i n t e r

F t o + 1 5 ° F

S A E 3 0

S A E 3 0

B e l o w + 1 5 ° F S A E 1 0 W 3 0

Inspection

1 . Check all nuts, bolts fasteners for tightness. Retighten as necessary.

2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating.

3. Replace any missing or damaged Safety Operation decals.

4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts.

Figure 6. Engine On/Off Switch

3. Close the choke lever (Figure 5) and move the throttle lever

(Figure 9) to the " Full Open " position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open.

Initial Start-up

When starting the MT-60HS Tamping Rammer perform the following:

1.

Open the fuel shut- off valve by moving the fuel cock lever to the open position (Figure 5).

4. Grip the recoil starter (Figure 7) handle and pull it until you feel a slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter position before releasing.

Figure 8. Recoil Starter

5. If engine fails to start, move the choke lever (Figure 5) to the half open position to avoid flooding.

6. Repeat steps 1 thru 5.

7.

If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed.

Figure 5. Fuel Cock and Choke Lever



7.

If the carburetor is flooded or the crankcase is loaded with excess fuel, open the drain plug as shown in (Figure 8) and drain out excess fuel.

Stopping The Engine

Normal Shutdown

1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 10) and run the engine for three minutes at low speed. After the engine cools , turn the engine start/stop switch to the “ OFF ” position (Figure 5) until engine comes to a complete stop.

2. Close the fuel shut- off valve by moving the fuel cock lever to the CLOSED position. See Figure 5

Figure 8. Drain Plug

Operation

1. To start the rammer tamping action, move the throttle lever

(Figure 10) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring.

Emergency Showdown

1. Move the throttle lever quickly to the IDLE position, and turn the engine start/stop switch (Figure 6) to the STOP position.

Make sure that the throttle lever is moved to the

FULL OPEN position (Figure 9). Operating the rammer at less than full speeds can result in damage to the clutch springs or foot

Figure 9. Throttle Lever

2. The MT-60HS Tamping rammer is designed to run at 5,500 rpm. At optimum rpm the foot hits at the rate of 675 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The MT-

60HS is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first.


Maintenance

Perform the scheduled maintenance procedures as indicated:

DAILY

■

Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.

Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.

WEEKLY

■

Remove the fuel filter cap and clean the inside of the fuel tank.

■

Remove or clean the filter at the bottom of the tank.

■

Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

■

Clean air cleaner cover.

200 - 300 HOURS (Pre-Cleaner)

■

Remove the element from the pre-cleaner (Figure 10) at the top of the crankcase (body side) and clean it with cleaning oil

(kerosene).

PRE-CLEANER

MT-60HS — MAINTENANCE

■

The air cleaner on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil. Then tightly squeeze outer primary element

(sponge) and shake off well the inner secondary element before installing them.

CLEANING THE OIL TANK

■

Clean the inside of the oil tank regularly, preferably 2 or 3 times a year.

■

In winter, be sure to clean the inside of oil tank to avoid the freezing of water that may have accumulated inside the tank.

If water accidently got inside the oil tank, the oil may appear muddy. If this situation occurs, simply flush the tank, removing all foreign matter including water, and fill oil tank with fresh 2stroke outboard motor oil.

■

When cleaning the oil tank (Figure 11) perform the following procedure:

1. Remove the cock holder cover, oil hose, red and black lead wires from the float sensor.

GRAY

13 -15 CC

SAE 30

YELLOW

2-5 CC

SAE 30

Figure 10. Pre-Cleaner

■

Lubricate the top element (yellow) with 2~5 cc of engine oil

SAE-30.

■

Lubricate bottom element (gray) with 13 ~15 cc of engine oil

SAE-30 and completely squeeze out the excess oil from the element before installing.

Figure 11. Oil Tank


MT-60HS — MAINTENANCE

2. Remove the bolts that secure the oil tank to the fuel tank, and drain all oil from the tank.

3. Remove cock holder, then clean strainer and cock holder in a kerosene solution.

4. Make sure every part is clean and dry, then reassemble oil tank. Fill oil tank with 2-stroke outboard motor oil (FB class) to the "H" level.

FUEL AND OIL LINES

■

Check the fuel and oil lines regularly for damage and ensure that there are no leaks.

■

Replace fuel and oil lines every 2 years to maintain performance.

■

When replacing the oil hose perform the following procedure:

1. Replace oil hose with manufactures suggested type hose or equivalent.

2. If necessary, fill oil tank with 2-stroke outboard motor oil.

3. Fill fuel tank with 25:1 fuel mix ratio.

4. Operate rammer with 25:1 fuel mixture until all air is bled from oil injection line.

5. Once it is certain that all air has been purged from the oil injection line, regular unleaded gasoline may be used.

CLEANING THE RAMMER

■

If using a high pressure spray washer, be careful not to splash water directly on the air cleaner, carburetor, muffler, fuel and oil tank caps. Excessive amounts of water may cause severe engine damage.

Yearly

■

Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks.

■

Replace the oil and fuel lines every two years to maintain the performance and flexibility lines.

Long Term Storage

■

Drain fuel from fuel tank, fuel line and carburetor.

■

Remove spark plug and pour a few drops of motor oil into cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts.

■

Clean exterior of rammer with an oil-moistened cloth.

■

Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight

200 - 300 HOURS (Oil Bath)

■

Drain oil reservoir on foot housing (Figure 13). Refill with approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.

It is normal for a new 2-stroke engine to emit excess smoke, until moving parts have been seated to their normal operating specifications.

This excess smoke normally stops after one full tank of fuel.

■

The air cleaner (Figure 12) on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner secondary element before installing them.

Figure 13. Oil Drain Plug

Figure 12. Air Cleaner


MT-60HS — TROUBLESHOOTING GUIDE

T A B L E 4 .

E N G I N E T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M S Y M P T O M

D i f f i c u l t t o s t a r t

S O L U T I O N

F u e w a t i l i s ll h i n o g h t a v a li a b l e b u t s p a r k t i g e n n s ti e .

i o n

( P c o a w b l e r e ) .

a v a p l u li a b l e g

F u e w i ll a v a l n i o s t a v a i g n li a b l e a t li a ti e .

b l e

( P o b u t w e r s p a r k

N O T p l u g h i g h t e n s i o n c a b l e ) .

i

F u e g n l i s ti e s a v a li a b l e a n d

( c o m p r e s s i o n s p a r k p l u g n o r m a l ) .

i

F u e g n l i s ti e s a v a li a b l e a n d

( c o m p r e s s i o n s p a r k l o w ) .

p l u g

I g n i it o n p l u g b e i n g b r i d g e ?

C a r b o n d e p o s ti a t i g n i it o n ?

S h o r t c i r c u i n s u l a t o r s ?

ti d u e t o d e f e c it v e

I m p r o p e r s p a r k g a p ?

S h o r t c i r c u ti a t s t o p s w ti c h ?

I g n i it o n c o li d e f e c it v e ?

M d u e p f o lf e r s c ti s ?

l o g g e d w ti h c a r b o n

M i x e d f u e l q i n a d e q u a t e ?

u a l ti y i s

F u e d u s t l i

) ?

n u s e i n a d e q u a t e ( w a t e r ,

A i r C l e a n e r c l o g g e d ?

D e f e c it v e c y il n d e r h e a d g a s k e t ?

C y il n d e r w o r n ?

S p a r k p l u g l o o s e ?

C h e c k i g n i it o n s y s t e m .

C l e a n o r r e p l a c e i g n i it o n .

R e p l a c e i n s u l a t o r s .

S e t s p a r k p l u g g a p t o t h e c o r r e c t g a p .

C h e c k s t o p s w ti c h c i r c u ti .

R e p l a c e s t o p s w ti c h fi d e f e c it v e .

R e p l a c e i g n i it o n c o i .l

C l e a n o r r e p l a c e m u f lf e r .

C h e c k f u e l t o o li m i x t u r e .

F l u s h f u e l s y t e m a n d r e p l a c e w ti h f r e s h f u e .l

C l e a n o r r e p l a c e a i r c l e a n e r .

T i g h t e n c y il n d e r h e a d b o tl s o r r e p l a c e h e a d g a s k e t .

R e p l a c e c y il n d e r .

T i g h e n s p a r k p l u g .

O p e r a t i o n n o t s a t i s f a c t o r y

N o t e n o u g h

( c o m p r e s s i o

N

( c o m p r e s s i o

E if if r i o r i n n g t n g g i e n n

)

) .

.

e o u o v g h e r n n p o n w o r e r m a v a a ,l p h e o n a w t o r s e

.

r m a v a a ,l n o li li a a b l e b m l e m i s s i s s -

I

I

A i r c l e a n e r c l o g g e d ?

A i r i n f u e l il n e ?

F u e l l e v e l c h a m b e r i n c a r b u r i m p r o p e r ?

e a t o r lf o a t

C a r g n g n i i b o it it o o n n n d c p l o e p o li u g s o f ti t s d e f e c e n i n it v c s h y e ?

o r il t n d e s ?

r ?

B

A l e d j e u d s t

( r e c a m o r b u v e r e a a i t o r r

) f lf r o o a m t f u e l il n e .

C l e a n o r r e p l a c e c y il n d e r

F l u s h f u e l s y t e m a n d r e p l a c e w ti h f r e s h f u e .l

R e p l a c e i g n i it o n w i r e s , c l e a n i g n i it o n .

F u e d u s t l i

) ?

n u s e i n a d e q u a t e ( w a t e r ,

M i x e d f u e l q i n a d e q u a t e ?

u a l ti y i s

E x c e s s i v e c o m b u s it o n c a r b o n c h a m d e p b e r ?

o s it o n i n

F l u

C

C l e s h h e a c k n f u o f u r e l e l s t r e p y t o e m o l a c e li a n m c r i x d t u a n r r e k c p e .

l a a s c e e .

w ti h f r e s h f u e .l

E x h a u s t c a r b o n .

o r m u f lf e r c l o g g e d w ti h C l e a n o r r e p l a c e m u f lf e r .

S p a r k p l u g h e a t v a l u e i n c o r r e c t ?

R e p l a c e s p a r k p l u g w ti h c o r r e c t t y p e s p a r k p l u g .


MT-60HS — TROUBLESHOOTING GUIDE

T A B L E 4 .

E N G I N

ENGINE

I N G ( c o n t i n u e d )

P O S S I B L E P R O B L E M S O L U T I O N S Y M P T O M

O p e r a t i o n n o t s a t i s f a c t o r y

R o t a it o n a l s p e e d lf u c t u a t e s .

R e c o li s p r o p e r l y .

t a r t e r n o t w o r k i n g

G o v e r n o r a d j u s t m e n t i m p r o p e r ?

G o v e r n o r s p r i n g d e f e c it v e ?

F u e l lf o w e r r a it c ?

A ri t a k e n il n e ?

i n t h r o u g h s u c it o n

D u s t i n r o t a it n g p a r t ?

S p r i n g s p r i n g f a li u r e ?

A d j u s t g o v e r n o r t o c o r r e c t l e v e .r

C l e a n o r r e p l a c e i g n i it o n .

C h e c k f u e l il n e .

C h e c k s u c it o n il n e .

C l e a n r e c o li s t a r t e r a s s e m b l y .

R e p l a c e s p r i a l s p r i n g .

S Y M P T O M

E n g i n e n o t u n r fi o o r t a t e s m o r b u t d o e s a m p l n o t ti u s t r i i d e k e .

T A B L E 5 .

R A M M E R T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M S O L U T I O N i

O s p e i n r c a o r it n g r e c s p e e d lt y s e t ?

o f t h r o t lt e l e v e r S e t t h r o t lt e l e v e r t o c o r r e c t p o s i it o n .

O li i n e x c e s s ?

C l u t c h s il p s ?

S p r i n g F a li u r e ?

S p e e d o f e n g i n e i m p r o p e r ?

D r a i n e x c e s s o i .l

B r i n g t o c o r r e c t l e v e .l

R e p l a c e o r a d j u s t c l u t c h .

R e p l a c e s p r i a l s p r i n g .

A d j u s t e n g i n e s p e e d t o c o r r e c t o p e r a it n g R P M s e t it n g .


MT-60HS — EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column, *

■ , belong to the same assembly or kit.

, #, + , %, or

NOTE

If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.

NOTE

The contents of this catalog are subject to change without notice.


MT-60HS — SUGGESTED SPARE PARTS

MT-60HS — SUGGESTED SPARE PARTS

1 to 3 Units 3 to 5 Units

Qty.

P/N Description

1 ......... 956300130 .......... THROTTLE LEVER

1 ......... 501302060 .......... THROTTLE WIRE

1 ......... 402010110 .......... SPRING, RETURN

3 ......... 354030030 .......... ELEMENT, YELLOW

3 ......... 354030040 .......... ELEMENT, GRAY

3 ......... 1573620101 ........ ELEMENT SET, ENGINE

3 ......... 0650140031 ........ SPARK PLUG

1 ......... 0430440033 ........ FUEL TANK CAP

3 ......... 954404890 .......... FILTER, FUEL TANK

3 ......... 954405080 .......... STRAINER, FUEL TANK

1 ......... 954300390 .......... FUEL COCK ASSY

3 ......... 353449000 .......... STRAINER, OIL TANK

1 ......... 353030070 .......... OIL TANK CAP, W/STRAP

3 ......... 301419750 .......... FUEL FILTER, IN-LINE

Qty.

P/N Description

2 ......... 956300130 .......... THROTTLE LEVER

3 ......... 501302060 .......... THROTTLE WIRE

3 ......... 402010110 .......... SPRING, RETURN

5 ......... 354030030 .......... ELEMENT, YELLOW

5 ......... 354030040 .......... ELEMENT, GRAY

5 ......... 1573620101 ........ ELEMENT SET, ENGINE

5 ......... 0650140031 ........ SPARK PLUG

2 ......... 0430440033 ........ FUEL TANK CAP

5 ......... 954404890 .......... FILTER, FUEL TANK

5 ......... 954405080 .......... STRAINER, FUEL TANK

2 ......... 954300390 .......... FUEL COCK ASSY

5 ......... 353449000 .......... STRAINER, OIL TANK

2 ......... 353030070 .......... OIL TANK CAP, W/STRAP

5 ......... 301419750 .......... FUEL FILTER, IN-LINE

1 ......... 351324300 .......... BELLOWS, ORANGE

NOTE

Part number on this Suggested

Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.

MT-60HS Tamping Rammer

5 to 10 Units

Qty.

P/N Description

4 ......... 956300130 .................. THROTTLE LEVER

5 ......... 501302060 .................. THROTTLE WIRE

5 ......... 402010110 .................. SPRING, RETURN

10 ....... 354030030 .................. ELEMENT, YELLOW

10 ....... 354030040 .................. ELEMENT, GRAY

10 ....... 1573620101 ................ ELEMENT SET, ENGINE

10 ....... 0650140031 ................ SPARK PLUG

4 ......... 0430440033 ................ FUEL TANK CAP

10 ....... 954404890 .................. FILTER, FUEL TANK

10 ....... 954405080 .................. STRAINER, FUEL TANK

4 ......... 954300390 .................. FUEL COCK ASSY

10 ....... 353449000 .................. STRAINER, OIL TANK

4 ......... 353030070 .................. OIL TANK CAP, W/STRAP

10 ....... 301419750 .................. FUEL FILTER, IN-LINE

2 ......... 351324300 .................. BELLOWS, ORANGE

2 ......... 351316870 .................. BELLOWS, CLAMP

1 ......... 050100800 .................. O-RING, UPPER GUIDE CYL.

2 ......... 050100950 .................. O-RING, MIDDLE GUIDE CYL.

1 ......... 050930850 .................. O-RING, LOWER GUIDE CYL.

1 ......... 050100750 .................. O-RING, FOOT PLATE GUIDE CYL.

1 ......... 0660000361 ................ STOP SWITCH ASSY (ON-OFF)

1 ......... KITCARBEC08HS ....... KIT, CARBURETOR EC08HS

1 ......... 5801501800 ................ GASKET, HEAD CYLINDER

2 ......... 0440200020 ................ OIL SEAL

1 ......... 1293500403 ................ GASKET, EXHAUST

MT-60HS Tamping Rammer

10+ Units

Qty.

P/N Description

6 ......... 956300130 ............... THROTTLE LEVER

10 ....... 501302060 ............... THROTTLE WIRE

10 ....... 402010110 ............... SPRING, RETURN

15 ....... 354030030 ............... ELEMENT, YELLOW

15 ....... 354030040 ............... ELEMENT, GRAY

15 ....... 1573620101 ............. ELEMENT SET, ENGINE

15 ....... 0650140031 ............. SPARK PLUG

8 ......... 0430440033 ............. FUEL TANK CAP

15 ....... 954404890 ............... FILTER, FUEL TANK

15 ....... 954405080 ............... STRAINER, FUEL TANK

8 ......... 954300390 ............... FUEL COCK ASSY

15 ....... 353449000 ............... STRAINER, OIL TANK

8 ......... 353030070 ............... OIL TANK CAP, W/STRAP

15 ....... 301419750 ............... FUEL FILTER, IN-LINE

4 ......... 351324300 ............... BELLOWS, ORANGE

6 ......... 351316870 ............... BELLOWS, CLAMP

3 ......... 050100800 ............... O-RING, UPPER GUIDE CYL.

6 ......... 050100950 ............... O-RING, MIDDLE GUIDE CYL.

3 ......... 050930850 ............... O-RING, LOWER GUIDE CYL.

3 ......... 050100750 ............... O-RING, FOOT PLATE GUIDE CYL.

3 ......... 0660000361 ............. STOP SWITCH ASSY (ON-OFF)

3 ......... KITCARBEC08HS .... KIT, CARBURETOR EC08HS

3 ......... 5801501800 ............. GASKET, HEAD CYLINDER

6 ......... 0440200020 ............. OIL SEAL

3 ......... 1293500403 ............. GASKET, EXHAUST

1 ......... 5806111000 ............. CARBURETOR, ASSY

1 ......... 301421363 ............... CLUTCH, ASSY


NAMEPLATE AND DECALS

MT-60HS — NAMEPLATE AND DECALS


MT-60HS — NAMEPLATE AND DECALS

NO.

2

1 *

4

3 *

*

5 *

6 *

7 *

8 *

9 *

10

11

*

NAME PLATE AND DECALS

PART NO.

920106460

920203980

920203290

920107000

920203540

920203990

920203330

920204370

920201950

DCLMT60H2

PART NAME

DECAL: MIKASA MARK

QTY.

REMARKS

1

DECAL: ELEMENT SET 1

DECAL: READ OWNER'S MAN.

1

PLATE: SERIAL NO. ....................... 1 ..... ORDER FROM MQ SER. DEPT. W/MODEL & S/N

DECAL: PRE-CLEANER / MT-W 1

DECAL ENGINE R.P.M 3850

DECAL: FUEL COCK

DECAL: EAR PROTECTION

DECAL: PRE CLEANER

1

1

1

1

DECAL MOTOR OIL 1

DECAL KIT MT-60H/ 60H2 .............. 1 ..... INCLS. ALL ITEMS W/ *

FOR DECAL ILLUSTRATIONS SEE PAGE 8.

MT-60HS — NAME PLATES AND DECALS


CRANKCASE AND ENGINE ASSY.

MT-60HS — CRANKCASE AND ENGINE ASSY.


MT-60HS — CRANKCASE AND ENGINE ASSY.

CRANKCASE AND ENGINE ASSY.

26

27

30

31

19

20

21

25

32

33

34

35

10

16

17

18

8

9

6

7

4

5

2

3

NO.

PART NO.

1 351109060

351324110

040006305

042506203

952401450

011208025

030208200

351434563

050100350

011706020

303010060

040006304

080100520

952400130

011208025

030208200

353213630

351319880

011706020

303010084

040006007

041006007

080200350

351421900

060404010

PART NAME

CRANK CASE

QTY.

1

REMARKS

CRANK GEAR

BEARING 6305

1

1

BEARING 6203 .................................... 1 ............REPLACES 040006203

WASHER 8.5X22X3

1

BOLT 8X25 T ........................................ 1 ............REPLACES 001220825

WASHER SW M8 1

BEARING COVER

O-RING G-35

1

1

BOLT 6X20 H,SW ................................ 2 ............REPLACES 002210620

CONNECTING ROD 1

BEARING 6304

STOP RING R-52

1

1

WASHER 9304 1

BOLT 8X25 T ........................................ 1 ............REPLACES 001220825

WASHER SW M8

FRONT COVER

1

1

PACKING, FRONT COVER 1


PINION

BEARING 6007

1

1

BEARING 6007Z

STOP RING S-35

SPACER, CLUTCH DRUM

OIL SEAL TC-40528

1

1

1

1

36

39

40

40-1

40-2

40-3

40-4

40-5

41

*

*

*

*

*

42

050300900

911100832

301421363

943020020

943050050

943060010

943060020

943030020

O-RING S-90

ENGINE ASSY ECO8HS

CLUTCH BOSS C812

CLUTCH GUIDE/1A

CLUTCH GUIDE/B

CLUTCH SPRING C812

1

2

1

1

1

1

CLUTCH ASSY C812E ........................ 1 ............INCLS. ALL ITEMS W/

CLUTCH SHOE C812 4

*

43

44

45

46

0053204201 WOODRUFF KEY

0173120010 LOCK NUT

301010210

956300130

48

49

50

51

501302060

959401750

402010110

959403750

60

61

62

63

011708030

351437750

353335230

354211841

002210815

354330590

64 507010110

65# 354030011

LOCK WASHER, CLUTCH

THROTTLE LEVER ASSY

THROTTLE WIRE

WIRE STOPPER ASSY

1

1

1

1

RETURN SPRING ............................... 1 ............REPLACES 301010950

RUBBER, SLIP STOP 1


SPACER 35.4-42.7-11

CLEANER STAY

1

1

AIR CLEANER ASSY ........................... 1 ............INCLS. ALL ITEMS W/#

BOLT 8X15 H,SW

INTAKE PIPE

CLAMP TC-200

BODY /W-CLEANER

1

1

4

1

1

1

66# 354030020

67# 354030030

68# 354030040

69# 354030050

70

71

72

002200815

0566000170

353449210

BACK PLATE

ELEMENT, YELLOW

ELEMENT, GRAY

ELEMENT FRAME

BOLT 8X15 SW

CLAMP OIL ALERT

CLEANER HOLDER

1

1

1

1

1

1

1


CYLINDER GUIDE AND FOOT ASSY.

MT-60HS — CYLINDER GUIDE AND FOOT ASSY.

100

EXCLUDES ITEMS 103, 105 & 106


MT-60HS — CYLINDER GUIDE AND FOOT ASSY.

82

83

84

85

75

76

77

78

86

87

70

71

73

74

66

67

68

69

NO.

PART NO.

61 351420390

62

63

64

65

080100120

351324120

351420400

020316130

351434200

351434211

351324140

351324130

351209600

351109020

050100750

050930850

88

89

90

014210020

014210035

953405270

953405260

351209590

351324300

050100950

351316870

351433250

011008040

011208035

020108060

050100800

012710040

100 351910130

101

102

103

*

*

351109030

351109040

015112075

104

105

* 015110055

021112140

106 030212300

107

108 *

* 021110120

030210250

109

110

112

*

*

352322581

506404060

959010150

113 953404670

CYLINDER GUIDE AND FOOT ASSY.

PART NAME

PISTON PIN

QTY.

1

REMARKS

STOP RING R-12

PISTON ROD

2

1

PISTON END 1

NUT M16, P1.5 ..................................... 1 ............REPLACES 020116130

STOPPER, UPPER 1

STOPPER, LOWER ............................. 1 ............REPLACES 351434210

MAIN SPRING A,B

SPRING CYLINDER

2

1

FOOT PLATE

PROTECTION SLEEVE

O-RING G-75

O-RING JASO3085

1

1

1

1

SOCKET HEAD BOLT 10X20 T .......... 4 ............REPLACES 001521020

SOCKET HEAD BOLT 10X35 T .......... 4 ............REPLACES 001521035

PLUG 1/4X14 13L

PACKING 1/4 (CU)

2

2

GUIDE CYLINDER

BELLOWS,(ORANGE)

O-RING G-95

BELLOWS CLAMP

1

1

2

2

BAND GUIDE/BELLOWS 2

BOLT 8X40 T ........................................ 2 ............REPLACES 001220840

BOLT 8X35 T ........................................ 2 ............REPLACES 001220835

NUT M8 ................................................ 2 ............REPLACES 020308060

O-RING G-80 1

BOLT 10X40 H,SW .............................. 4 ............REPLACES 002211040

FOOT ASSY 265W-215P .................... 1 ............INCLUDES ITEMS W/

FOOT, 265W-215P 1

* REPLACES 050100800

METAL SHEET 265W-215P-4.5

1

SUNK HEAD BOLT 12X70 H ............... 4 ............REPLACES 001611253 & 015112060

SUNK HEAD BOLT 10X55 H ............... 7 ............REPLACES 001611051

NYLON NUT M12 ................................ 4 ............REPLACES 022711214

WASHER SW M12 4

NYLON NUT M10 ................................ 7 ............REPLACES 022711012

WASHER SW M10

FOOT FITTING 38B-3T

7

2

WASHER 11X34X3.2 ........................... 1 ............REPLACES 301010540

LEVEL GUAGE, PLUG TYPE 1

COPPER PACKING 17X25.5X1

1


TANK AND HANDLE ASSY.

MT-60HS — TANK AND HANDLE ASSY.

21

21-

1




24

25

30

31

21-2#

21-3#

22

23

16

16

17

18

19

20

21

21-1#

13

14

15

15

4

5

11

12

2

3

1

1

NO.

A

40

41

42

45

47

36

37

38

39

31-1

32

32-1

35

PART NO.

353213710CPL

353113591

353115080

351319900

001521020

033121009

002211020

355113610

954404890

361910020

351437785

953405640

954406020

954405080

954406010

001220830

952401450

030208200

022710809

954300390

0642001410

0642001420

0642001430

351435160

954404590

351436350

954403030

301419750

*

353213710

*

353030070

*

355448071

009110011

030208200

952401450

001200610

030206150

2267510103

353448490

5806113020

PART NAME QTY.

REMARKS

OIL TANK ASSY W/CAP ...................... 1 .......... REPLACES 353910030

HANDLE 289B

HANDLE (FOR ROLLER)

SHOCK ABSORBER 100D-45B

SOCKET HEAD BOLT 10 x 20

1

1

2

4

TOOTHED LOCK WASHER B M10 4

BOLT 10 x 20 H, SW 4

FUEL TANK

FILTER, TANK

1

1

TANK CAP ASSY (ORANGE)

HOLDER, COCK

PACKING, COCK HOLDER

PACKING, FUEL TANK

1

1

1

1

STRAINER (100)

STRAINER (110)

BOLT 8 x 30

WASHER 8, 5 x 22 x 3

SW M8

NYLON NUT M8

FUEL COCK ASSY

BOWL FUEL FILTER

STRAINER SCREEN

PACKING

FUEL HOSE B-150

HOSE BAND 9.5D

FUEL HOSE R-150

HOSE BAND (8)

FUEL FILTER CP, MQ75MIC

OIL TANK

OIL TANK

OIL TANK CAP

OIL TANK CAP CP (YELLOW)

STRAINER, OIL TANK

COVER, COCK HOLDER

SOCKET HEAD SCREW 8 x 20

SW M8

WASHER 8.5 x 22 x 3

BOLT 6 x 10

SW M6

CLAMP

WIRE CP/MT-50, 60 HS

OIL HOSE

1

2

1

1

2

2

1

1

2

2

1 .......... INCLUDES ITEMS W/#

1

1

2

1

1 ..........

* MUST ORDER NEW OIL TANK ASSY.

1

1

1

1 .......... NO LONGER USED

1

1

1

1

1

2

2

1 .......... REPLACES 355448070

2




21

21-

1




NO.

5 3

54

55

58

59

60

60

62

62-1

63

64

69

70

71

72

65

66

67

68

PART NO.

353448990

353449001

353449010

353030080

091005015

031105080

952405970

353449240

353450220

954403030

1616391008

1616391608

5806113040

353910020

355450600

361910040

091005025

031105080

022610505

PART NAME

PACKING, OIL TANK CAP

STRAINER, OIL TANK

STRAP, OIL TANK

WELL NUT

SCREW 5x 5

PW M5

WASHER 6. 4D-20D

OUTER HOSE 6 x 9 x 65

GUARD, OIL HOUSE

HOSE BAND

CLIP EC12HS

CLIP

PROTECTOR

QTY.

1

1

1

1

1

1

1

1

1

REMARKS

1

1

1 ................ REPLACES 353449000

2

OIL SENSOR ASSY

OUTER LINER 525L

1

1

ROLLER ASSY., W/PINS ........................ 2 ................ REPLACES 955200051

SCREW 5 x 25 4

WASHER PW M5

FLANGE NUT M5 H

4

4


ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

CRANKCASE AND CYLINDER ASSY.

115


ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

CRANKCASE AND CYLINDER ASSY.

NO.

PART NO.

PART NAME QTY.

REMARKS

10

30

35

36

40

41

50

95

*

*

*

*

*

*

5801056000 CRANK CASE CP ................................ 1 ............INCLUDES ITEMS W/

0440200020 OIL SEAL

0440200020 OIL SEAL

0440060010 OIL SEAL

0600200010 BALL BEARING 6004C3

0600200020 BALL BEARING 6204C3

1

1

1

1

1

*

105

115 *

*

0052606140 DOWEL PIN

0011406450 BOLT ASSY

0105060050 STUD

0105064940 STUD

140 0643109980 DRAIN COCK

145 5809011000 PROTECTOR COMPL.

146 0011308180 BOLT AND WASHER ASSY

170 5801501800 GASKET,CYLINDER

1

4

2

4

1

1

3

1

180 0021706000 NUT ...................................................... 4 ............REPLACES 0021806000

190 0030206150 SPRING WASHER ............................... 4 ............REPLACES 003200600

200 0031006000 WASHER

510 5801501400 CYLINDER CP

4

1

850 1507520103 CLAMP ................................................. 1 ............REPLACES 0566099950


ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.


ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

NO.

PART NO.

1 0

PART NAME

5802028000 CRANK SHAFT

30 0323049950 WOODRUFF KEY

40

50

QTY.

1

1

REMARKS

1292500103 SPACER 2

0039310000 NUT ...................................................... 1 ............REPLACES 0021810000

60

65

70

0030210250 SPRING WASHER ............................... 1 ............REPLACES 0032010000

0030206150 WASHER .............................................. 1 ............REPLACES 0031010000

0323049950 WOODRUFF KEY 1

130 5804010000 PLATE,GOVERNOR

131 0043105080 SCREW (PAN HEAD)

132 0032005000 SPRING WASHER

140 5514500100 GOVERNOR SLEEVE

160 0230230020 SPACER

170 0173120010 LOCK NUT

1

3

3

1

1

1

350 5802500400 PISTON PIN

360 5802500600 PISTON

370 5000008100 PISTON RING SET

380 0565119990 CLIP

390 0610120010 NEEDLE BEARING

1

1

1

2

1


GOVERNOR ASSY.

ROBIN EC-08GH ENGINE — GOVERNOR ASSY.


ROBIN EC-08GH ENGINE — GOVERNOR ASSY.

GOVERNOR ASSY.

NO.

PART NO.

10

PART NAME

5804005000 GOVERNOR LEVER

15

16

20

30

5804500900

2266255008

1294220103

1054270111

BUSH

GOVERNOR SHAFT

GOVERNOR ROD

QTY.

1

2

REMARKS

BUSH, NYLON ..................................... 1 ............REPLACES 5806083060

1

1

40

80

1064280113 ROD SPRING ...................................... 1 ............REPLACES 1064280111

1294250111 GOVERNOR SPRING 1

90 1294210113 GOVERNOR YOKE

100 0140039980 SCREW ASSY

1

2

120 0021706000 NUT 1


305 0217060020 FRICTION WASHER

310 5804500800 CONTROL LEVER

1

1

340 5804500600 STOP PLATE

341 0230060090 SPACER

1

1

342 0105050616 BOLT .................................................... 1 ............REPLACES 6202500400

350 0200070010 WASHER 1

360 0016506400 BOLT

370 0021706000 NUT

380 0170069960 U NUT

400 1294500103 CLIP

1

1

1

1

480 402010110 COIL SPRING ...................................... 1 ............REPLACES 0830000010

610 0149060040 ADJUSTING SCREW .......................... 1 ............REPLACES 0149069981

620 0020106050 NUT ...................................................... 1 ............REPLACES 0022706000


MUFFLER ASSY.

ROBIN EC-08GH ENGINE — MUFFLER ASSY.


ROBIN EC-08GH ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO.

PART NO.

PART NAME

310 5803032000 MUFFLER

330 5803033000 MUFFLER BRACKET A

331 5803034000 MUFFLER BRACKET B

340 1293500403 GASKET (MUFFLER)

350 0170069960 U NUT

QTY.

1

1

1

1

2

REMARKS


356 0031006000 WASHER 4

361 00167061960 BOLT (MUFFLER)

362 0031006000 WASHER

4

2


ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.

CARBURETOR AND OIL PUMP ASSY.


ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.

CARBURETOR AND OIL PUMP ASSY.

NO.

PART NO.

2 10

PART NAME QTY.

REMARKS

5806111000 CARBURETOR ASSY ......................... 1 ............SEE CARBURETOR FIG. FOR COMPONENTS

250 1616235308 HOSE

700 5806113000 OIL PUMP ASSY

705 5806502300 WORM GEAR

706 0323039980 WOODRUFF KEY

1

1

1

1


716 0031520000 SNAP RING, OUTER

720 1616350101 COLLAR CP (OIL INJ.)

730 5806501900 OIL PUMP HOUSING

1

1

2

2

731 0119089970 SOCKET HEAD BOLT 4


733 0031008000 WASHER

740 5806502000 GROMMET

4

1

745 5806502100 SEAL

750 5806502200 PLATE

760 0566059980 CLAMP

765 0119059610 SOCKET HEAD BOLT

1

1

1

1


ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

RECOIL STARTER AND BLOWER ASSY.


ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

RECOIL STARTER AND BLOWER ASSY.

NO.

PART NO.

10 5805501200

PART NAME

FAN COVER

15

20

25

40

5515500200

920100240

GUIDE RUBBER

DECAL, (M-MARK)

5809500701 LABEL, MODEL

0011106200 BOLT ASSY

QTY.

1

1

4

1

1

REMARKS

50

51

52

53

5805022000 CYLINDER COVER CP

0016706200 BOLT (CYLINDER)

1

2

0031206000 WASHER 2

0030206150 SPRING WASHER ............................... 2 ............REPLACES 0032006000

210 5805001000 RECOIL STARTER ASSY .................... 1 ............SEE RECOIL STARTER FIG. FOR COMPONENTS’

REPLACES 5805011001


230 0011006140 BOLT ASSY

850 0566000250 CLAMP

3

2

2


AIR CLEANER ASSY.

ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.

526


ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO.

PART NO.

PART NAME QTY.

REMARKS

510 1063273110 AIR CLEANER ASSY ........................... 1 ............INCLS. ALL ITEMS W/

520

521

522 *

*

* 1573620101

1613261008 ELEMENT

2263272008 GASKET (AIR CLEANER)

526 0736439980 LABEL

1

1

1

*

540 1293290103 INSULATOR 1

550 1063500103 GASKET (INSULATOR)

560 2363590303 GASKET 2 (INSULATOR)

2

1

580 0011306800 BOLT 2



ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.

CARBURETOR COMPONENTS ASSY.


ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.

CARBURETOR COMPONENTS ASSY.

NO.

PART NO.

PART NAME QTY.

REMARKS

#

A

1 *

2 *

5806111000 CARBURETOR ASSY ......................... 1 ............INCLUDES ITEMS W/

1616253508

5806111010 SCREW AND WASHER ASSY 2

*

3 *

4 *

5806083310 CHOKE VALVE

5806111010 SCREW AND WASHER ASSY

1

2

# 2076242008 PILOT JET ............................................ 1 ............REPLACES 5606003020

6

9

1

5 *

7 *

8 *

12

13

*

*

*

*

# 2136239008 PILOT SCREW .................................... 1 ............REPLACES 5416002150

# 2096244508 SPRING ................................................ 1 ............REPLACES 8046001230

5806083040 CHOKE LEVER

5806083050 RING

5806083030 THROTTLE SHAFT ASSY

# 5806083020 BOLT

1

1

1

1

14 *

*

15

16

*

5806083360 RING

# 5806083400 NEEDLE

1

1

# 2146251508 PIN ........................................................ 1 ............REPLACES 5416002050

17

18

19

20

22

28

*

*

*

*

*

* 5806083010 FLOAT BODY ASSY

# 5806083330 PACKING

1

1

# 2366254008 PACKING .............................................. 1 ............REPLACES 5806083340

# 5806083350 FLOAT

5806083260 MAIN NOZZLE

# 5306011010 MAIN JET

1

1

1

40

41

60

62 *

*

*

*

* 5806083150 SCREW

# 5416002230 SCREW

1

1

# 2096244508 SPRING ................................................ 1 ............REPLACES 8046001230

5806083230 PACKING

5806083210 SEAL

1

1

63

82 *

*

104

5806083230 SCREW 1

# 2366244508 SPRING ................................................ 1 ............REPLACES 5806083240

2366254108 PACKING .............................................. 1 ............REPLACES 5806083320

106

107

108 *

*

*

*

5806083140 SPRING

5806083120 RING

5806083370 FLOAT STOPPER

1

1

1

KITCARBEC08HS KIT, CARBURETOR EC08HS ........... 1 ............INCLUDES ITEMS W/#


ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.

RECOIL STARTER COMPONENTS ASSY.


ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.

RECOIL STARTER COMPONENTS ASSY.

5

6 *

*

7

11

*

1

2 *

*

3

4 *

*

NO.

PART NO.

A 5805001000

PART NAME QTY.

REMARKS

RECOIL STARTER ASSY .................... 1 ............INCLS. ALL ITEMS W/

5805004020 SPIRAL SPRING

5805004030 REEL

1

1

*

13

35

49 *

*

*

*

5805011040 STARTER ROPE

5805001030 STARTER HANDLE

5805004040 RATCHET

5805004110 FRICTION SPRING

5805004050 RETURN SPRING 1

EC08A050311 STARTER PULLEY .............................. 1 ............REPLACES 5805004140

5515005160 ROPE STOPPER 1

EC08A05038 FRICTION PLATE ................................ 1 ............REPLACES 5805004120

5805011020 CENTER SCREW

1

1

1

1

1


MAGNETO ASSY.

ROBIN EC-08GH ENGINE — MAGNETO ASSY.


ROBIN EC-08GH ENGINE — MAGNETO ASSY.

MAGNETO ASSY.

NO.

PART NO.

10 5807005010

PART NAME

FLYWHEEL

11

18

30

40

5807007020

0851029960

IGNITION COIL

VINYL PIPE

QTY.

1

1

1

REMARKS

0011105250 BOLT AND WASHER ASSY 2

1507520103 CLAMP ................................................. 1 ............REPLACES 0566099950

60

70

81

95

0660000361

0043304100

0241069980

0659000010

STOP SWITCH ASSY (ON-OFF)

SCREW 4X10

GROMMET

1

2

1

SPARK PLUG CLIP .............................. 1 ............REPLACES 0655000100

100 0650140031 SPARK PLUG ....................................... 1 ............REPLACES 00650149730

110 0655000140 SPARK PLUG CAP 1


Effective: July 1, 2000

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a.

The parts numbers and descriptions must match the current parts price list.

b.

The list must be typed or computer generated.

c.

The list must state the reason(s) for the return.

d.

The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e.

The list must include the name and phone number of the person requesting the RMA.

3.

A copy of the Return Material

Authorization must accompany the return shipment.

TERMS AND CONDITIONS OF SALE — PARTS

4.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

Parts must be in new and resalable condition, in the original Multiquip package

(if any), and with Muiltiquip part numbers clearly marked.

6.

The following items are not returnable: a.

Obsolete parts. (If an item is listed in the parts price book as being replaced by another item, it is obsolete.) b.

Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c.

Any line item with an extended dealer net price of less than $5.00.

d.

Special order items.

e.

Electrical components.

f.

Paint, chemicals, and lubricants.

g.

Decals and paper products.

h.

Items purchased in kits.

7.

The sender will be notified of any material received that is not acceptable.

8.

Such material will be held for 5 working days from notification, pending instructions. If a reply is not received within 5 days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $20.00 to $50.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. A part from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.



NOTE PAGE


HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: [email protected]

WWW: multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc.

by

MIKASA SANGYO CO., LTD. Tokyo, Japan

Mikasa Drums MT-60HS Operation Manual

Tamping Rammer

Model MT-60HS

HERE'S HOW TO GET HELP

TABLE OF CONTENTS

PARTS ORDERING PROCEDURES

Earn Extra Discounts when you order by FAX!

UPS

Special

Now! Direct TOLL-FREE access to our Parts Department!

RULES FOR SAFE OPERATION

RULES FOR SAFE OPERATION

OPERATION AND SAFETY DECALS

GENERAL INFORMATION

SPECIFICATIONS

MT-60HS — CONTROLS AND COMPONENTS

MT-60HS — OPERATION

MT-60HS — OPERATION

MT-60HS — OPERATION

MT-60HS — MAINTENANCE

MT-60HS — MAINTENANCE

MT-60HS — TROUBLESHOOTING GUIDE

MT-60HS — TROUBLESHOOTING GUIDE

MT-60HS — EXPLANATION OF CODE IN REMARKS COLUMN

MT-60HS — SUGGESTED SPARE PARTS

MT-60HS — SUGGESTED SPARE PARTS

1 to 3 Units 3 to 5 Units

5 to 10 Units

10+ Units

MT-60HS — NAMEPLATE AND DECALS

MT-60HS — NAMEPLATE AND DECALS

MT-60HS — NAME PLATES AND DECALS

MT-60HS — CRANKCASE AND ENGINE ASSY.

MT-60HS — CRANKCASE AND ENGINE ASSY.

MT-60HS — CYLINDER GUIDE AND FOOT ASSY.

100

EXCLUDES ITEMS 103, 105 & 106

MT-60HS — CYLINDER GUIDE AND FOOT ASSY.

MT-60HS — TANK AND HANDLE ASSY.

MT-60HS — TANK AND HANDLE ASSY.

MT-60HS — TANK AND HANDLE ASSY.

MT-60HS — TANK AND HANDLE ASSY.

ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY.

ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY.

ROBIN EC-08GH ENGINE — GOVERNOR ASSY.

ROBIN EC-08GH ENGINE — GOVERNOR ASSY.

ROBIN EC-08GH ENGINE — MUFFLER ASSY.

ROBIN EC-08GH ENGINE — MUFFLER ASSY.

ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.

ROBIN EC-08GH ENGINE — CARBURETOR AND OIL PUMP ASSY.

ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY.

ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.

ROBIN EC-08GH ENGINE — AIR CLEANER ASSY.

ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.

ROBIN EC-08GH ENGINE — CARBURETOR COMPONENTS ASSY.

ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.

ROBIN EC-08GH ENGINE — RECOIL STARTER COMPONENTS ASSY.

ROBIN EC-08GH ENGINE — MAGNETO ASSY.

ROBIN EC-08GH ENGINE — MAGNETO ASSY.

Effective: July 1, 2000

TERMS AND CONDITIONS OF SALE — PARTS

NOTE PAGE

HERE'S HOW TO GET HELP

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