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MK-101 w/JCS Stand
TILE SAW
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
CAUTION:
Read all safety and operating instructions before using this equipment
Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard.
SERIAL NUMBER:
NOTE:
For your (1) one year warranty to be effective, complete the warranty card (including the Serial
Number and mail it in as soon as possible.
EXPLODED VIEW AND PARTS LIST
EXPLODED VIEW:
See Page 42 for
Sub-Assemblies F-J
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Page 40
EXPLODED VIEW AND PARTS LIST
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Page 41
EXPLODED VIEW AND PARTS LIST
Sub-Assemblies “F” and “G”
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005
Sub-Assembly “J”
Page 42
EXPLODED VIEW AND PARTS LIST
PARTS LIST:
Item Description
A Accessories
A2 Foam, Accessory Pack Carton
A3 Wrench, 15/16 Closed End
A4
A5
A6
A7
A8
A9
A10
Guard, Splash
Wingscrew, 1/4-20 X 1/2
Washer, 1/4 SAE Flat
Pump, Water, G-150A
Fitting, Plastic, 1/4 FNPT X 1/4 BARB
Hose, Vinyl, 1/4 ID
Clamp, Flow, 1/4-1/2
A11 Rip Guide, Large Die Cast
A12 Miter, Large Bullnose
A13 Owner’s Manual, MK-101 Portable Tile Saw
A14 Card, MK Warranty Registration
A15 Label, Do Not Return
A16 Sell Sheet, Tile Accessory
A17 Blade, MK-100, 10 X 060 X 5/8
A18 Tag, Serial Number, Blank
A19 Clip, Table Lock, 30 deg
A22 Clamp, Holding , Pump
A23 Screw. Wing, ¼-20 x ½
A24 Nut, Hex, ¼-20
A25 Sheet, Set Up Instructions (Not shown in Exploded View)
C Frames
C1 Assembly, Portable Stand
D Posts
D1 Post, DC, 101, MK Red
D2 Shaft, 10.63” Pivot, 101
D3 Screw, 3/8-16 X 1/2 Socket Head Set
D5 Screw, 3/8-16 X 2 1/2 Hex Head Cap
D6 Washer, 3/8 Split Lock
D7 Knob, 3/8-16 X 1.5 MK Adjustment
D8 Washer, 3/8 SAE Flat
D9 Plastic Post Cover
E Stop, Cutting Head
Kit, Stop 10” Cutting Head
E1 Stop, 10” Cutting Head
E2 Screw, 1/4-20 X 1 1/4 Hex Head Cap
E3 Washer, 1/4 Split Lock
E4 Sheet, Cutting Head Stop Instruction
F1 Belt Guard, MK-101
F2 Bracket, Inner Belt Guard, 100/101
F3 Screw, 1/4-20 x 3/4 Hex Head Cap
F4 Screw, 1/4-20 x 1 Hex Head Cap
F5 Washer, 1/4 Split Lock
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005
Qty Part # *Rev
1
1
6’
1
1
1
1
- - -
1
1
1
153366
154022
134684
*
*
*
160310
151888
151915
151271
128397
132951
154394
*
*
1
1
1
1
1
159751
153201
162059
155037
157063
*
*
*
*
*
1 156915 *
1 154380 *
1 157500 *
1
1
160331-1
150634
*
*
1
1
1
2
2
2
1
3
1
1
2
153439
162054
151888
*
*
*
2
1
151893
162082
*
- - -
1 160705 *
- - -
158438
153254
153710
160654
156030
150925
156770-02
150923
*
*
*
*
*
*
*
*
1
1
3
1
4
1
1
1
1 160157
1 157728-MK
1
-
157728
157145
152591
157728-IS
-
*
*
*
*
-
158319-01
158611
152370
152676
152591
*
*
*
*
*
Page 43
EXPLODED VIEW AND PARTS LIST
F6 Washer, 1/4 SAE Flat
F7 Belt, 260J6 Micro-V
G Assembly, Blade Guard
G1 Blade Guard, 101/115
G3 Screw, 5/16-18 X 1/2 Socket Head Set
G4 Elbow, 1/8 MNPT X 1/4 BARB 90
° Brass
H
H1 Motor, 1-1/2HP\120V\60Hz
H2 Pulley, 6J17 X 5/8 Bore
H3 Key, 3/16 x 3/16 x 1-1/8 Square
H4 Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point
H5 Label, Warning most motor..., 2 3/4 X 2 7/16
H6 Label, Caution, GFCI, 1 X 2 1/8
H7 Label, Caution, 5 Amp Max., 1 X 2-1/8
H8 Label, Warning, Read Owner’s Manual, 1-3/4 X 3-3/8
H9 Label, MK Service Info., 2 1/8 X 1-13/16
J Assembly, Cutting Head
J1 Cutting Head, DC, 100/101, MK Red
J2
J3
Pin, Blade Shaft Lock
Spring, Blade Guard Lock
J5 Bearing, 17mm X 40mm X 12mm Ball (6203-2NSE)
J8 Flange, 2-3/8 Outer
J10 Pulley, 6J19 X 5/8 Bore
J11 Key, 3/16 x 3/16 x 1 1/8 Square
J12 Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point
J13 Bumper, 1/2 Dia Rubber
J14 Screw, 5/16-18 X 1 Hex Head Cap
J15 Washer, 5/16 SAE Flat
J16 Washer, 5/16 Split Lock
J17 Nut, 5/16-18 Hex
J18 Screw, 5/16-18 x 2 1/2 Hex Head Cap, Full Thread
J20 Washer, 3/8 SAE Flat
J22 Strap, Motor Adjustment
J23 Screw, 3/8-16 X 3 1/2 Hex Head Full Thread
K1 Bar, 3/4 X 32 Guide, 101
K2 Cover, Guide Bar, 120
° X 35”
K3 Spacer, Guide Bar Cover, 101
K4 Screw, 5/16-18 X 1 Hex Head Cap
K5 Washer, 5/16 Split Lock
K6 Washer, 5/16 SAE Flat
L Tables
L1 Table, 100/101
L2 Washer, 5/16 SAE Flat
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005
4 151915 *
1 158194 *
1 152582
1
2
3
153659
155389
152607
*
*
*
1 154652 *
2
1
1
1
1
1
1
1
160127
158214
150344
157083
155672
155678
154822
155806
*
*
*
*
*
*
*
*
1 155038 *
1 158191 -
1 158224 *
1
1
158200
158201
1 158202
2 137711
1 158222
*
*
*
*
*
4
4
4
1
1
2
1
1
1
1
2
1 137737
1 135830
1 135848
1
4
158199
150344
157083
152674
151743
151754
151747
101196
151748
153208
150923
151746
152673
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1 153147 *
- - -
1 134759 *
1 158403 *
2 152393 *
2
2
2
151743
151747
151754
*
*
*
- - -
1 157660 *
2 151754 *
Page 44
EXPLODED VIEW AND PARTS LIST
L3 Washer, 5/16 Split Lock
L4 Screw, 5/16-18 X 1 Hex Head Cap
M Assembly, Roller Wheel
M1 Bracket, Roller Wheel
M3 Screw, 1/4-20 X 1 1/2 Hex Head Cap
M4 Washer, 1/4 SAE Flat
M5 Nut, 1/4-20 Hex
PARTS LIST FOR JCS STAND (SHOWN IN PAGE 41):
Item Description
- Assembly, Portable Stand, MK100/101/770EXP
1 Weldment, Integrated Frame
2
3
Weldment, Rear Support
Weldment, Front Support
4 Spring, 600N
5
6
Fitting, End, Gas Spring
Washer, 5/16 SAE
7
8
Nut, Hex, Nylok, 5/16-18
Screw, Hex, 5/16-18x2
10 Nut, Hex, Nylok, 1/4-20
12 Washer, 3/8 SAE
15 Nut, Hex, Nylok, 3/8-16
16 Screw, Hex Hd, 3/8-16x4
17 Plug, Plastic, 1 SQ., 10-14 Ga
18 Plug, Plastic, 1 SQ., 14-20 Ga
19 Caster, Swivel, 3” w/ 3/8-16 Stem
21 Rivet, Dome Style, 3/16 Dia x.251-.375 Grip
22 Screw, Hex Hd, 5/16-18x2-3/4
23 Weldment, Vertical Support
25 Rivet, Dome Style, 5/32 Dia x.063-.125 Grip
34 Cap, Vinyl, 1/2-9/16x3/4
MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005
2 151747 *
2 151743 *
1 151756 -0-
1
1
1
1
1
154021
151799
151914
151915
151893
*
*
*
*
*
Qty MK p/n
1 160705
1 160690
1
1
160693
160700
2 160696
4 160695
10 151754
5
3
158289
155494
4 160726
4 159857
2 160732
8 150923
2 155986
2 160728
4
2
6
152505
153531
160727-2
1
2
160727-1
160735
2 159855
2
2
160729-3
152520
1 160934
1 160694
4 161226-1
1 160936
1 160697
1 161171
1 159428-1
1 162055
1 162051
1 162053
1 162052
3 162057
Page 45
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