Multiquip MVC98D2 Operation And Parts Manual

OPERATION AND PARTS MANUAL

SERIES

MODEL MVC98D2

ONE-WAY PLATE COMPACTOR

(YANMAR L48V6 DIESEL ENGINE)

Revision #1 (01/12/11)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING

Engine exhaust and some of its

PAGE 2 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)

NOTES

MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 3

TABLE OF CONTENTS

MQ MIKASA SERIES MVC98D2

PLATE COMPACTOR

Proposition 65 Warning .............................................. 2

Table Of Contents ...................................................... 4

Parts Ordering Procedures ........................................ 5

Safety Information ................................................. 6-10

Dimensions .............................................................. 11

Specifications ........................................................... 12

General Information ................................................. 13

Plate Compactor Components ................................. 14

Engine Components ................................................ 15

Setup ........................................................................ 16

Inspection ............................................................ 17-18

Operation ............................................................ 19-20

Preparation For Long term Storage ........................ 20

Maintenance ....................................................... 21-23

Troubleshooting .................................................. 24-25

Explanation Of Code In Remarks Column ............... 26

Suggested Spare Parts ............................................ 27

YANMAR L48V6F3R4AAW4

ENGINE

Cylinder Block Assembly .................................... 40-41

Cylinder Head Assembly .................................... 42-43

Air Cleaner Assembly......................................... 44-45

Muffler Assembly ............................................... 46-47

Crankshaft and Camshaft Assembly ................. 48-49

Piston Assembly ................................................. 50-51

Lub. Oil Pump and Governor Assembly ............. 52-53

Cooling and Starting Device Assembly .............. 54-55

Fuel Injection Pump Assembly ........................... 56-57

Fuel Tank and Fuel Line Assembly .................... 58-59

Tools, Labels and Gasket Set Assembly............ 60-61

Terms and Conditions Of Sale — Parts .................. 62

NOTICE

Specification and part number are subject to change without notice .

COMPONENT DRAWINGS

Decal Placement ................................................. 28-29

Body Assembly ................................................... 30-33

Vibration Assembly ............................................. 34-35

Water Tank Assembly .......................................... 36-37

Transport Wheel Assembly ................................. 38-39


PARTS ORDERING PROCEDURES

Best Deal!

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1 st , 2006

Order via Internet (Dealers Only) :

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specification Information

If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Fax (Dealers Only) :

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers should contact their local Multiquip Representatives for

Parts Ordering information.

When ordering parts, please supply:

❒ Dealer Account Number

❒ Dealer Name and Address

❒ Shipping Address (if different than billing address)

❒ Return Fax Number

❒ Applicable Model Number

❒ Quantity, Part Number and Description of Each Part

❒ Specify Preferred Method of Shipment:

✓

■ Priority One

✓ DHL

✓ Truck

■ Ground

■ Next Day

■ Second/Third Day

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!


Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment.

Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING


COULD result in DEATH or SERIOUS INJURY.

CAUTION


COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

SAFETY INFORMATION

Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.



GENERAL SAFETY

CAUTION

NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.

NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.

NEVER operate this equipment under the influence of drugs or alcohol.

ALWAYS check the equipment for loosened threads or bolts before starting.

DO NOT use the equipment for any purpose other than its intended purposes or applications.

ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.

NOTICE

This equipment should only be operated by trained and qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

 ALWAYS know the location of the nearest fire extinguisher.

 ALWAYS know the location of the nearest first aid kit.

ALWAYS know the location of the nearest phone or keep

a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department.

This information will be invaluable in the case of an emergency.


COMPACTOR SAFETY

DANGER

 NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

WARNING

NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.

CAUTION

NEVER lubricate components or attempt service on a running machine.

NOTICE

ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts immediately.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

ENGINE SAFETY

DANGER

The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

The engine of this equipment requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.


WARNING

DO NOT place hands or fingers inside engine compartment when engine is running.

NEVER operate the engine with heat shields or guards removed.

Keep fingers, hands hair and clothing away from all moving parts to prevent injury.

DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.

DO NOT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.

DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.

CAUTION

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing equipment.

NOTICE

NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.

NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.

NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head, making the engine start difficult.


FUEL SAFETY

DANGER

DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity.

FUEL

FUEL

DO NOT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with

flammable liquids.

DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.

Store fuel in appropriate containers, in well-ventilated areas and away from sparks and flames.

NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.


BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

DO NOT drop the battery. There is a possibility that the battery will explode.

DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.

WARNING

ALWAYS wear safety glasses when handling the battery to avoid eye irritation.

The battery contains acids that can cause injury to the eyes and skin.

Use well-insulated gloves when picking up the battery.

ALWAYS keep the battery charged. If the battery is not charged, combustible gas will build up.

DO NOT charge battery if frozen. Battery can explode.

When frozen, warm the battery to at least 61°F (16°C).

ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.

If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

CAUTION

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment.

ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.


TRANSPORTING SAFETY

CAUTION

NEVER allow any person or animal to stand underneath the equipment while lifting.

NOTICE

Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing.

Always make sure crane or lifitng device has been properly secured to the lifting bail (hook) of the equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufficient strength.

Use one point suspension hook and lift straight upwards.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by securing the equipment with rope.

ENVIRONMENTAL SAFETY

NOTICE

Dispose of hazardous waste properly.

Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.



DIMENSIONS

C

B

A D

Figure 1. MVC98D2 Reversible Plate Compactor Dimensions

T A B L E 1 .

D I M E N S I O N S

R E F E R E N C E

L E T T E R

A

B

C

D

D I M E N S I O N S

I N .

( M M )

1 9 .

7 5 i n .

( 5 0 2 m m .

)

2 6 i n .

( 6 6 0 m m .

)

4 0 i n .

( 1 , 0 1 6 m m .

)

2 2 .

7 5 i n .

( 5 7 8 m m .

)


SPECIFICATIONS

T A B L E 2 .

S p e c i f i c a t i o n s ( C o m p a c t o r )

M o d e l s

C e n t r fi u g a l F o r c e

N u m b e r o f V i b r a it o n s

T r a v e il n g S p e e d 7 2

3

6

, tf

,

3

0

5

0

0

M V C 9 8 D 2

0

/.

m i n l b s .

( 1 , 5 2 0 k g ) v i b r a it o n s / m i n

( 2 2 m e t e r s / m i n )

P

O

W

M l a p a t t e e a x .

r a e r

S

A r it i n z e

T a g n k e a

(

W

O

L f x e

C i

W g a p h

) t a c ti y

C o m p a c it o n

(

1 9 .

6

4 9 8 x x 2 2

5 5 9

.

0 i n .

m m )

2 1 8 l b s .

( 9 9 k g )

1 3 .

7 q .t

( 1 3 .

0 l ti e r s )

7 0 9 2 s q .

tf /.

h .r

T a b l e 3 .

S p e c i f i c a t i o n s ( E n g i n e )

E n g i n e

D i m e n s i o n ( L x W x H )

D r y N e t W e i g h t

T y p e

M o d e l

B o r e X S t r o k e

D i s p l a c e m e n t

M a x O u t p u t

F u e l T a n k C a p a c ti y

F u e l

L u b e O li C a p a c ti y

S t a r it n g M e t h o d

Y A N M A R

L 4 8 V 6 F 3 R 4 A A W 4

A ri c o o l e d

S i n g l e

4

C y il s t r o k e , n d e ,r D

V e r i e it s e l c a l

E n g i n e

( 7

2 .

7

0 i n m m

.

x x

1 .

8

5 7 i n .

m m )

2 1 9 c c ( 1 3 .

4 c u in )

4 .

2 H .

P /.

3 6 0 0 R .

P .

M .

A p p r o x .

0 .

6 3

( 2 .

4

U .

S l ti e r s )

.

g a ll o n s

D i e s e l F u e l

0 .

8 4 q t s .

( .

8 0 l ti e r s )

R e c o li S t a r t

( 3 3

1 3 .

1

2 .

5 x x 1 5 .

1

3 8 4 .

5 x x

1 6 .

5

4 1 7 .

8 i n .

m m

5 8 .

4 l b s ( 2 6 .

5 K g .

)


GENERAL INFORMATION

Plate Compactor

The Mikasa MVC98D2 is a walk-behind plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

Compactor Components

This plate compactor is comprised of an anti-vibration handle, vibrating case (eccentric), water tank, guard hook, rubber shock absorbers and a Yanmar diesel engine.

Vibratory Plates

The vibratory plates of the MVC98D2 produce low amplitude high frequency vibrations, designed to compact granular soils and asphalt.

The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate. The heavier the plate, the more compaction force it generates.

Power Transfer

The Mikasa MVC98D2 Plate Compactor is equipped with an aircooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel engine. A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2,300 ~ 2,600 rpm’s.

Engine shaft speed is transfered via engine pulley and V-belt to vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft that is contained within the vibrator case.

The generated vibration created from the eccentric rotor is transmitted to the compacting plate. This vibration causes the compactor to move in a forward direction.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 6,000 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 72 ft./minute (22 meters/ minute).

Water Sprinkler System

The water sprinkler system will provide about 20 minutes of sprinkling with the water cock in the full open position and the compactor operating at full speed. It is suggested to mix a small amount of detergent or diesel fuel with water. This will allow the water to the flow much easier.

Controls

Before starting the MVC98D2 Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 2.


COMPONENTS

3

4

9

10

1

2

8

5

7

6

Figure 2. MVC98D2 Components

Figure 2 illustrates the location of the major components for the

MVC98D2 Plate Compactor. The function of each component is described below:

1. Water Tank Cap – Remove this cap to add water to the water tank.

2.

Lifting Hook – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.

3. Diesel Engine – This plate compactor uses a YANMAR

L48V6 engine. Refer to the YANMAR owners manual for engine information and related topics.

4. Handle Bar – When operating the compactor use this handle bar to manuever the compactor.

5. Belt Cover – Remove this cover to gain acess to the V-belt.

NEVER run the compactor without the V-belt cover. If the Vbelt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

6. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.

7. Vibration Case – Encloses the eccentric, gears and counter weights.

8. Water Tube (Sprinkler) – Supplies water to the soil via a splash plate.

9. Water Shut-Off Valve – Turn this valve downward to let water flow from the water tank to the water tube.

10. Water Tank – Holds 13.7 quarts of water, removable no tools required.


BASIC ENGINE

9

3

4

1

2

10

5

11

7

6

8

Figure 3. Engine Controls and Components

The engine shown above is a YANMAR L48V6 engine (Figure 3).

The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing.

Each component is described below:

7.

Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.

NOTICE

1.

Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

2. Fuel Tank – Capacity is 2.5 quarts (2.4 liters) of diesel fuel.

8.

Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

4. Muffler – Used to reduce noise and emissions.

9.

Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.

5. Recoil Starting Handle (pull rope) – Type of engine starting method.

WARNING

WARNING

Add fuel to the tank only when the engine is stopped and has cooled down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry.

6.

Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.

Must be in the ON position when starting and running the engine.

11. Speed Control Lever– Regulates engine speed.


SETUP

Compactor Instructions

The purpose of this section is to assist the user in the setting up of a NEW compactor. If your compactor is already assembled (vibration handle), then this section can be skipped .

Before packaging and shipping this MQ Mikasa Walk-Behind

Plate compactor was run and tested at the factory. If there are problems, please let us know.

NOTICE

The new plate compactor cannot be put into service until the setup installation instructions are completed. These setup instructions only need to be performed at the time of unpacking a NEW compactor.

Steering Handle Assembly

The steering handle is not attached to the compactor’s lower base at the time of shipment. To attach the steeering handle to the lower base assembly perform the following:

1.

Remove the bolts and washers (handle mounting hardware) from both sides of the plate compactor (Figure 4).

2.

Position the anti-vibration handle over the compactor.

3.

Align the holes at the bottom of the handle to the holes on the compactor (lower base) where the bolts and washers where removed. Install and tighten the bolts and washers.

ANTI-VIBRATION

HANDLE

BASE PLATE

HANDLE MOUNTING

HARDWARE

Figure 4. Installing the Steering Handle


CAUTION

NEVER operate the unit in a confined area or enclosed area structure that does not provide ample free flow of air.

INSPECTION

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 0.84 quarts (0.80 liters).

CAUTION

ALWAYS wear approved eye and hearing protection before operating the unit.

Before Starting:

1.

Read safety instructions at the beginning of manual.

2.

Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.

3.

Check the air filter for dirt and dust.

If air filter is dirty, replace air filter with a new one as required.

4.

Check carburetor for external dirt and dust. Clean with dry compressed air.

5.

Check fastening nuts and bolts for tightness.

Engine Oil Check:

1.

To check the engine oil level, place the compactor on secure level ground with the engine stopped.

2.

Remove the filler dipstick from the engine oil filler hole

(Figure 5) and wipe clean.

Figure 6. Engine Oil Dipstick (Oil Level)

S e a s o n

S u m m e r

S p r i n g / F a ll

W i n t e r

T a b l e 4 .

O li T y p e

T e m p e r a t u r e

2 5

0

2

°

° C

5

C

° o o r r

C ~

L

H

1 0 o i g h

° C w e e r r

O li T y p e

S A E 1 0 W 3 0

S A E 1 0 W 3 0 / 2 0

S A E 1 0 W 1 0

DANGER

Explosive

Fuel be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel if the engine is hot or running.

Fuel Check:

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with clean diesel fuel.

3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately!

Figure 5. Engine Oil Dipstick (Removal)


V-Belt Check

CAUTION

NEVER attempt to check the V-belt with the engine running.

Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves.

CLUTCH

PULLEY

INSPECTION

2. The V-belt tension is proper if the V-belt bends 10 to 15 mm

(Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts.

VIBRATOR

PULLEY

Figure 7. V-Belt Hazard

Figure 9. V-Belt Tension

3. A loose V-belt will decrease the power transmission output, causing reduced compaction and premature wear of the belt.

4. If the V-belt becomes worn or loose, replace it. See maintenance section.

1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 8.

REMOVE

Vibrator Oil Check

1. Place the MVC98D2 plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.

2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 10. The oil level should be up to the oil plug.

The vibrator holds 140 cc (approximately 4 oz.). IMPORTANT, if oil is required, replace using only SAE10W-30 motor oil.

VIBRATOR

REMOVE

V-BELT

V-BELT COVER

Figure 8. V-Belt Cover Removal

Mikasa

Figure 10. Vibrator Oil Plug


OPERATION

This section is intended to assist the operator with the initial

start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.

Starting the Engine

1. Open the fuel cock (Figure 11).

4. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

Figure 14. Starter Grip

5. If the engine does not start, repeat steps 1 thru 4.

Figure 11. Fuel Cock

2.

Move the engine speed control lever (Figure 12) to the

IDLE position.

Operation

1. Once the engine has started, move the engine speed lever quickly to the FAST (Figure 15) position.

2. With the engine speed control lever placed in the FAST position, the engine speed should be between 2,300 ~2,600

RPM’s, therefore engaging the centrifugal clutch.

IDLE

ENGINE SPEED

CONTROL

LEVER

ENGINE SPEED

CONTROL

LEVER

FAST

Figure 12. Engine Speed Control Lever (Idle Position)

3. Push down the decompression lever (Figure 13) and release.

Figure 15. Speed Control Lever (Fast Position)

NOTICE

ALWAYS move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.

Figure 13. Decompression Lever


OPERATION/PREPARATION FOR LONG-TERM STORAGE

CAUTION

Make sure to follow all safety rules referenced in the safety information section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.

Normal Shut-Down Procedure:

1. Place the speed control lever in the IDLE position. Allow the engine to cool down for 2 to 3 minutes.

2. Next, place the speed control lever in the STOP position

(Figure 16) to stop the engine.

3. Close the fuel cock (Figure 11).

3. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.

4. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.

5. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:

■

Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism. If so, wash with water and remove.

■

Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.

■

If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.

SPEED

CONTROL

LEVER

STOP

Figure 16. Speed Control Lever (Stop Position)

Emergency Shutdown Procedure:

1. Move the speed control lever quickly to the STOP position

(Figure 16).

2. Close the fuel cock.

NOTICE

Whenever the compactor's vibration becomes weak or lost during normal operation, regardless of operation hours, check the V-belt and clutch immediately.

Compactor Storage

For storage of the compactor for over 30 days, the following is required:

■ Drain the fuel tank completely, or add STA-BIL to the fuel.

■ Run the engine until the fuel in the injection system is completely consumed.

■ Completely drain the oil from the crankcase and refill with fresh oil.

■ Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.

■ Pull out the starter rope slowly and stop at the compression point.

■ Clean all external parts of the compactor with a cloth.

■ Cover the compactor and store in a clean, dry place.


MAINTENANCE

CAUTION

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

Inspection and Maintenance Service Tables.

To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

T A B L E

L o o s e o r M i s s i n g

S c r e w s

D a m a g e d P a r t s

V B e tl

C h e c k / R e p l a c e m e n t

C l u t c h C h e c k

V i b r a t o r O li C h e c k

V i b r a t o r O li

R e p l a c e m e n t

C l u t c h C h e c k

NOTICE

5 .

M V C 9 8 D 2

I N S P E C T I O N

M A C H I N E

I T E M

H O U R S O F

O P E R A T I O N

E v e r y 8 h o u r s d a y )

( e v e r y

E v e r y 8 h o u r s d a y )

( e v e r y

E v e r y 2 0 0 h o u r s





These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every 2 years.

T A B L E 6 .

M V C 9 8 D 2 E N G I N E C H E C K

I T E M H O U R S O F O P E R A T I O N

E v e r y 8 h o u r s ( e v e r y d a y ) O li o r F u e l L e a k

T i g h t n e s s

T h r e a d s o f F a s t e n i n g

E v e r y 8 h o u r s ( e v e r y d a y )

E n

R e p l e n i s h m e n t

E n g i n e g i n e

O

O li li C h

R e e c k p l a c a n d e m e n t

E

( R v e r y e p l e

8 h o u r s n i s h t o

( e v e s p e c i r if y e d a y ) d m a x i m u m l e v e )l

A tf e r

1 0 0 f ri s t h o u r s

2 5 h o u r s t h e n e v e r y 5 0 t o

E v e r y 1 0 0 h o u r s A ri F i tl e r C l e a n i n g

S e e s e p a r a t e e n g i n e m a n u a l f o r d e t a li s o n e n g i n e m a i n t e n a n c e .

Daily Service



Check for leakage of fuel or oil.

 Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

T A B L E 7 .

M a t e r i

T I G H T E N I N G T O R Q U E ( i n .

k g / c m ) D i a m e t e r a l 6 m m 8 m m 1 0 m m 1 2 m m 1 4 m m 1 6 m m 1 8 m m 2 0 m m

4 T

6 8 T

1 1 T

7

1

1

0

0

5

0

0

1

2

4

5

5

0

0

0

0

3

5

8

0

0

0

0

0

0

5 0 0

8 0 0

1 , 2 0 0

7 5 0

1 , 3 0 0

1 , 1 0 0

2 , 0 0 0

2 , 0 0 0 2 , 9 0 0

1 , 4 0 0

2 , 7 0 0

4 , 2 0 0

* 1 0 0

3 0 0 ~

3 5 0

6 5 0

7 0 0

~

* ( I n c a s e c o u n t e r p a r t i s o f a l u m i n u m )

( T h r e a d s

M a t e ir a l i n a n d u s e q u a l w ti ti y h t o f h i s m a m a c h i n e t e ir a l i s a r e a ll m a r k e d ir g h t o n h a n e a c h d e d ) b o l ,t a n d s c r e w .

2 , 0 0 0

3 , 8 0 0

5 , 6 0 0



Remove soil and clean the bottom of compaction plate.

 Check vibrating case for any oil leakage.

 Check engine oil.


MAINTENANCE

Engine Oil Replacement

1. Replace engine oil, first in 25 hours of operation and every

50 to 100 hours afterwards.

2. Drain the engine oil when the oil is warm as shown in

Figure 17.

Checking and the V-Belt

After 200 hours of operation, remove the belt cover to check the Vbelt tension (Figure 19).

1. Remove the belt cover.

2. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn

V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

Figure 17. Engine Oil (Draining)

3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

4. Replace engine oil in the oil tank with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1

liter). DO NOT overfill.

5. Install drain bolt with sealing washer and tighten securely.

Air Filter Cleaning

1. Remove the air cleaner cover and foam filter element as shown in Figure 18.

2. Tap the paper filter element (Figure 18) several times on a hard surface to remove dirt, or blow compressed air [not exceeding

30 psi (207 kPa, 2.1 kgf/cm 2 )] through the filter element from the air cleaner case side.

CAUTION

NEVER brush off dirt. Brushing will force dirt into the fibers and cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.

Figure 19. Checking V-belt Tension

CAUTION

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.

Replacing the V-belt

1. Remove the V-belt cover (Figure 20).

2. Using cutters, simply cut the worn or defective V-belt and discard.

3. Place one end of the new V-belt onto the upper pulley (clutch side).

4. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.

5. Place the other end of the V-belt onto lower vibrator pulley.

Rotate offset wrench clockwise so that the V-belt moves onto the lower vibrator pulley.

Figure 18. Engine Air Filter


MAINTENANCE

VIBRATOR

V-BELT

REMOVE

REMOVE

Mikasa

V-BELT COVER

Figure 20. V-Belt Check

Vibrating Case Oil Replacement (300 Hours)

CAUTION

Always clean the area around the vibrator oil plug (oil level check) hole before removing plug. This will prevent dirt and debris from entering the system.

1. Place the plate compactor horizontally on a flat surface.

2. Remove oil drain plug (Figure 21) from vibrator and drain oil from the vibrating case.

3.

Using a funnel, fill vibrating case with SAE10W-30 motor oil.The oil level should be up to the oil plug. The vibrator holds

140 cc (approximately 1 pint).

4.

Re-install oil drain plug into vibrator.

Checking and Replacing the Clutch

Checking the Clutch

1. With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.

2. Clean the "V" groove as necessary.

3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.

Replacing the Clutch

1. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.

2. While pulling back hard on the V-belt near the lower vibrating pulley, rotate offset wrench clockwise so that the V-belt slips off the lower vibrator pulley. Set V-belt aside.

3. Remove bolt at engine power output by giving a shock to an engaged wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.

4. Remove clutch with a pulley extractor.

5. To install a new clutch, reverse steps 1-4.

Figure 21. Oil Level Check Plug


TROUBLESHOOTING

l

E n

A t l o w n o t s t a r t e

.t

m p e r a t u r e s e n g i n e w i ll w s m g i n e d e l a b e o w t y e d , u r n

E n g i n e s t a r

E n n o

L s

L o o p t e r g i n e r m a l w e e e d .

n o k e .

i e w i ll f ri e s s s d t a s o

S tl h

Y o t

M o u g h o v e .r

w p n s ti b u t c h b y

P s e d o p e r a it o n .

g i n e p o w t s e

T a r t g i n e o f .f

ti s e fl

,r

O e o t n p o

M o s u r s o o n a s d t p s u t r i u t s e n g i n e p e e d , p o w e r b l a c k o u t p u e x h a u s t t a r t i c a n n g a a n n d s d

T A B L E 8 .

E N G I N E T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M

S p e e d c o n t r o l l e v e r i s i n " S T O P " p o s i it o n ?

S O L U T I O N

S e t s p e e d c o n t r o l l e v e r t o " S T A R T " p o s i it o n .

N o f u e l r e a c h i n g i n j e c it o n p u m p ?

D e f e c it v e f u e l p u m p ?

F u e l if tl e r c l o g g e d ?

F a u tl y f u e l s u p p l y il n e ?

A d d f u e .l

C h e c k e n t ri e f u e l s y s t e m .

R e p l a c e f u e l p u m p .

R e p l a c e f u e l if tl e r a n d c l e a n t a n k .

R e p l a c e o r r e p a ri f u e l il n e .

C

F

O

L o m u o li e w

F u e l l o w

E

T

F

F

F u

F

F u

F n h u u u u r g e e e l e e l e l l l l l p r e s p r o i i s s if lt if if n e t a t a e u j e s tl tl e e s t a r p p c s i o n s u a e p li l t r o r e it n g a r t e b t n o o c o p t b l o c p t o g l t o i s t o o o n o y k e d ?

y t t e m h k

?

?

l w a i c o p e r a t u r e t e m p e r a t u r e s ?

n t o e r n k tl e r n k e r l v y t b l e m e m c l o e r h k e c g e l o w d ?

e s

S T d ?

o r w k ?

d

?

i n

?

?

k i

O P n g c o a d e q p o il s i m r r e c ti u a t e it o e x n ?

lt y ?

c e r e e d s i s t e d a n c e

F u e l t a n k v e n it n g i s i n a d e q u a t e ?

S p e e d c s e l e c t e d o n t p o r o l s i l e v it o n ?

e r d o e s n o t r e m a i n i n

E n g i n e o li l e v e l t o o f u ll ?

A ri if tl e r b l o c k e d ?

I n c o r r e c t v a l v e c l e a r a n c e s ?

M a fl u n c it o n a t i n j e c t o r ?

t o r

C h e c k e p a ri p i p e r s t o n , e n c y g i n e il n d e r r e p a ri a n d m v a n a l v u a e

.l

s .

A d j u s t o r

R e p a ri e n g i n e o r r e r e p a p ri l a c e m a n i n j e c t o r u a .l

i n a c c o r d a n c e w ti h

C h e c k e n g i n e o li p r e s s u r e .

C o m p l y p r o p e r w o li ti h v i c o l s c o s d s ti y .

t a r it n g i n s t r u c it o n s a n d f

C r h e o m c t k h w h e t e f u e h l e r c l e a r il n e ( d e

( n o t t a c h t u r b f r o m i d ) i n j f u e e c l e m it o n e r g e s p u m p ) .

u p t h e fI t h e e n g i n e f u e l o r d i s r a t u i n r b i d t h e o r c o s e m p p a r a l e t e t e d , f u e l w a r m s u p p l y s y s t e m .

R e f u e l w ti h w i n t e r g r a d e d i e s e l f u e .l

f

R e o r if ll e n g i n e w i n t e r e n v c r a n k c a s ri o n m e n .t

e w ti h c o r r e c t t y p e o f o li

R e p o s i it o n t h r o t lt e l e v e r t o R U N p o s i it o n .

R e p l a c e f u e l if tl e .r

C h e c k t h e e n t ri e f u e l s y s t e m .

A d d f u e .l


F i ll w ti h N o .

2 d i e s e l f u e .l


E n s u r e t h a t t a n k i s a d e q u a t e l y v e n t e d .

S e e e n g i n e m a n u a l f o r c o r r e c it v e a c it o n .

C o r r e

C l e a n

A d j u s t

S e e c t o r e n g i n e o r e p l a c e v a l v e s p e r e n g i n e li l e a ri v e if tl l ?

e .r

e n g i n e s p e c i if c a it o n .

m a n u a .l


TROUBLESHOOTING

S Y M P T O M

T A B L E 9 .

P L A T E C O M P A C T O R T R O U B L E S H O O T I N G

P O S S I B L E C A U S E S O L U T I O N

E n g i n e s p e e d t o o l o w ?

S e t e n g i n e s p e e d t o c o r r e c t R P M .

C l u t c h s il p s ?

T r a v e l w e a k .

s p e e d t o o l o w , a n d v i b r a it o n i s V b e tl s il p s ?

E x c e s s i v e o li i n v i b r a t o r ?

D o e s n o t t r a v e l f o r w a r d .

M a fl u n c it o n i n v i b r a t o r h o u s i n g ?

V b e tl s il p s ?

C l u t c h s il p s ?

V i b r a t o r l o c k e d ?

C h e c k o r r e p l a c e c l u t c h .

A d j u s t o r r e p l a c e V b e l .t

D r a i n e x c e s s o li a n d if ll t o p r o p e r l e v e .l

C h e c k w e i g h t s .

e c c e n t r i c , g e a r s a n d c o u n t e r

R e p l a c e V b e l .t

C h e c k c l u t c h s p r i n g s a n d s h o e s .

C h e c k g e a r s v i a n d b r a t o r c o u n t e h o u r w e i s i n g g h t s )

( e c c e n t r i c ,


EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the

“Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


MQ MIKASA MVC98D2 PLATE COMPACTOR

W/YANMAR L48V6 DIESEL ENGINE

1 to 3 Units

Qty.

P/N Description

3 ......... 070100382 ....... V-BELT A38 (BLUE)

2 ......... 956100050 ....... THROTTLE WIRE

3 ......... 11465012590 ... ELEMENT, A/C W/PRE-FILTER

1 ......... 11429955040 ... CAP, FUEL TANK

1 ......... 11429976630 ... ROPE, RECOIL STARTER

2 ......... 11429935110 ... LUB. OIL FILTER COMPLETE

2 ......... 11425055121 ... FILTER, FUEL STAINER

1 ......... 11429955100 ... FILTER, FUEL OIL

4 ......... 939010230 ....... SOCK ABSORBER

SUGGESTED SPARE PARTS


5

6

4

1

NPA-845 J

NAMEPLATE AND DECALS ASSY.

NPA-1066

2

CAUTION

ATTENZIONE

ATENÇAÕ

PRECAUCION

* Read operator’s manual carefully before use.

* Libre le manual attentivement avant utillsation.

* Bitte lesen Sie vor inbetriebnahme der Maschine de

Bedienungsanleitung sogfältig durch.

* Prima dell’ uso leggere attentamente il manuale.

* Lee com atenÇão o manual de instruÇões antes de usar.

* Leer detenidamente el mamual de instrucciones antes de usar la maquina.

NPA-769 J

3

Serial No.

Model No.

CONTACT

MQ PARTS DEPT.

5

8

V BELT RPF-3330

NPA-835 J

7


5

6

3

4

7

8

NO.

PART NO.

1 920208450

2 920207690

920210660

920201580

920101410

920105070

920208350

NAMEPLATE AND DECALS ASSY.

PART NAME

DECAL, LIFTING POSITION

DECAL, CAUTION (MANUAL)

QTY.

REMARKS

1 NPA-845

1 NPA-769

PLATE, SERIAL NO ..................................... 1 ......... CONTACT MQ PARTS DEPT.

DECAL, DANGER-CAUTION 1 NPA-106

DECAL, MQ LOGO

DECAL, MIKASA LOGO (TRIANGLE)

2

1

NPA-158

NPA-141

DECAL, MIKASA LOGO (NAME)

DECAL, V BELT RPF3330

1

1

NPA-507

NPA-835


BODY ASSY.


NO.

PART NO.

37

38

39

40

32

33

35

36

21

23

24

25

31

416115973

939010230

020310080

030210250

416115980

001221025

030210250

914410024

020310080

030210250

031110160

416456700

416456710

48

49

51

52

43

45

46

47

959404350

458337770

0320050150

416452760

458451380

001520825

070100382

416216390

53

54

55

56

52-1 001220825

52-2 030208200

52-3 031108160

52-4 952407100

416117760

001220825

030208200

031108160

94

95

96

97

57

91

92

93

001220820

416115930

416452730

404433430

416452360

952405600

001221253

030212300

101 416117520

102 001221025

103 030210250

112 416342980

113 001220820

114 030208200

PART NAME

VIBRATING PLATE

SHOCK ABSORBER 50D- 45H

NUT M10

WASHER, LOCK M10

BASE

BOLT 10 X 25 T

WASHER, LOCK M10

ENGINE ASSY. L48V6F3R4AAW4

NUT M10

WASHER, LOCK M10

WASHER, FLAT M10

ENGINE PLATE /FR (W BOLT)

ENGINE PLATE /RE (W BOLT)

EARTH WIRE

CLUTCH ASSY. A1- 124- 20

KEY

COLLAR 20- 25- 15.6

CLUTCH /WASHER

SOCKET HEAD BOLT 8 X 25 T

V- BELT A- 38 (BLUE)

BELT COVER (INSIDE)

BOLT 8 X 25 T

WASHER, LOCK M8

WASHER, FLAT M8

WASHER 9 X 25 6

BELT COVER

BOLT 8 X 25 T

WASHER, LOCK M8

WASHER, FLAT M8

BOLT 8 X 20 T

HANDLE

COLLAR 13- 20- 44

RUBBER 20 X 32 X 28.5

HANDLE STOPPER

WASHER 12.5 X 35 X 4.5

BOLT 12X65 T

WASHER, LOCK M12

GUARD HOOK

BOLT 10 X 25 T

WASHER, LOCK M10

MUFFLER GUARD

BOLT 8 X 20 T

WASHER, LOCK M8

QTY.

REMARKS

5

5

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

1

4

4

4

1

4

1

4

4

4

1

1

4

4

4

2

2

2

2

2

2

1

1

BODY ASSY.


BODY ASSY.


BODY ASSY.

CONTINUED

NO.

PART NO.

A 362910060

151 956100050

152 *

153 *

362341550

362910090

155 * 362455630

156 362455620

157 *

158 *

159 *

160 *

161 *

162 *

050100450

050200100

031110160

032110180

096206006

020410060

163 *

164 * *

165 *

022131008

096208020

020408050

166 001220620

167 030206150

168 031106100

168-1 022130605

169 511010040

170 954406820

171 959406800

172 020306050

173 10210067080

174 020306050

175 952401690

PART NAME QTY.

REMARKS

THROTTLE LEVER ASSY. ........................... 1 ......... INCLUDES ITEMS W/ *

THROTTLE WIRE 845- 1010 1

THROTTLE BODY

THROTTLE GEAR CP, W/BOLT

1

1

THROTTLE LEVER

SLIDER

O- RING G- 45

O- RING P- 10

WASHER, FLAT M10

CONICAL SPRING WASHER M10

SOCKET HEAD SCREW 6X6

NUT M10, H=6

CAP NUT M10

SOCKET HEAD SCREW 8X20

NUT M8, H=5

BOLT 6X20 T

WASHER, LOCK M6

WASHER, FLAT M6

CAP NUT M6

CLAMP TC- 300

CLAMP CORD

NUT M6, SPECIAL- L10

NUT M6

ADJUSTING BOLT

NUT M6

WASHER 7173

2

3

2

2

1

2

1

1

1

1

3

2

1

1

1

1

1

1

1

1

2

2


VIBRATION ASSY.


74 *

75 *

76 *

78 *

70 *

71 *

72 *

73 *

79 *

80 *

81 *

82 *

65 *

66 *

68 *

69 *

61 *

62 *

63 *

64 *

NO.

PART NO.

A 416910030

416115991

953400170

953405260

001221640

939216499

031116260

416215530

040406211

416338900

416338910

416338920

060803060

050101000

001220825

030208200

416454430

951405240

952404250

001221025

030210250

VIBRATION ASSY.

PART NAME QTY.

REMARKS

VIBRATOR ASSY. ......................................... 1 ......... INCLUDES ITEMS W/ *

VIBRATING CASE 1

PLUG 1/4” X 14 10L

PACKING 1/4 (CU)

BOLT 16 X 40 T

1

1

4

WASHER, LOCK M16

WASHER, FLAT M16

ECCENTRIC ROTATOR

BEARING 6211C4

CASE COVER (R)

CASE COVER (L)

BELT COVER GUARD

OIL SEAL TC- 35488

O- RING G-100

BOLT 8X25 T

WASHER, LOCK M8

PULLEY A1- 28- 81- 20

KEY 7X7X19 R

WASHER 11 X 40X 4

BOLT 10X25 T

WASHER, LOCK M10

1

1

1

1

8

1

2

8

1

1

1

1

1

2

4

4


WATER TANK ASSY.


NO.

PART NO.

111 416910010

112 033910050

113 953406390

114 954403241

115 416338930

116 416338940

117 416452750

118 001740825

120 416452790

121

122

123 *

124 *

*

*

954300342

001241030

033910010

022910180

WATER TANK ASSY.

PART NAME QTY.

REMARKS

WATER TANK ASSY. (ORANGE) ................. 1 ......... INCLUDES ITEMS W/ *

WASHER 14.5 X 30 X 1.6

1

PACKING 13 X 28 X 2

COCK PT1/4”, BH-1211 (AL)

SPRINKLING PIPE

1

1

PIPE HOLDER (L)

PIPE HOLDER (R)

FLANGE BOLT 8X25 (SUS)

PIPE HOLDER STAY

WATER TANK CAP (NBR)

BOLT 10X30 U

WASHER 10.5 X 21 X 2 (SUS)

NYLON NUT M10 (SUS)

2

1

1

1

2

1

1

1


TRANSPORT WHEEL ASSY.


4

5

2

3

NO.

PART NO.

1 416116160

6

959404310

031120320

025203030

416454150

025403025

PART NAME

WHEEL SHAFT

WHEEL 150X42

WASHER, FLAT M20

SPLIT COTTER PIN 3X30

ROLLER

SPRING PIN 3X25

TRANSPORT WHEEL ASSY.

QTY.

REMARKS

1

2

2

2

2

3


CYLINDER BLOCK ASSY.


12

13

14

20

8

9

10

11

NO.

PART NO.

6

7

1

5

11429501050

11439901700

26106100122

24162152112

26106080122

11429901200

11429901210

11429901220

11429901230

12495001250

11429501330

11429901380

35

36

37

38

21

22

33

34

39

40

45 *

45

45

48

49

50

53

54

11429901600

11429901800

11429901830

11425001841

22312040080

26226060182

26226060222

26366060002

11429901410

11428401452

11425002100

11425002200

11425002210

11429935150

26106060252

26106080352

11429901690

11429901760

59

60

61

62

56 # 11429901950

57 22190160002

58 11429902030

11425002113

11429902220

16021002220

23876010000

CYLINDER BLOCK ASSY.

PART NAME

CYLINDER BLOCK ASSY.

STARTER COVER

BOLT M10X 12 PLATED

NEEDLE BEARING

BOLT M 8X 12 PLATED

CYLINDER HEAD BOLT A

CYLINDER HEAD BOLT B

CYLINDER HEAD NUT A

CYLINDER HEAD NUT B

WASHER

CYLINDER HEAD GASKET ASSY.

O- RING

PIN 8X12

SHIM SET

COVER, (FO PUMP)

GASKET

PIN 4X8 STRAIGHT

STUD M 6X 18 PLATED

STUD M 6X 22 PLATED

NUT M 6

1

1

2

4

2

2

1

2

QTY.

2

1

1

1

2

3

2

1

1

1

2

1

REMARKS

CRANK CASE GASKET 1

CRANK CASE COVER .............................. 1 ................ INCLUDES ITEMS W/ *

MAIN BEARING US=STD.

1

BEARING US=0.25, MAIN 1

BEARING US=0.50, MAIN

L.O. INLET PIPE

BOLT M 6X 25 PLATED

BOLT M 8X 35 PLATED

1

1

14

1

PLUG M16 2

CAP, W/LUBE OIL GAUGE ....................... 1 ................ INCLUDES ITEMS W/ #

O- RING

SEAL WASHER 16S

RETAINER

BALL BEARING

OIL SEAL

OIL SEAL

PLUG PT 1/8, SCREW

1

2

1

1

1

1

1


CYLINDER HEAD ASSY.


8

9

10

11

6

7

NO.

PART NO.

1 11477111020

11477111100

11477111110

11429911120

1142511180

27310055001

22351040008

12 11477111250

13 *

14 *

11477111260

11477111650

16 % 11425011240

17 % 26856060002

18 * 11477111660

20 $ 11425011240

24

25

26

21 $ 26856060002

22

23

* 22242000120

11425011340

11926011370

11477111461

11429511470

31

32

33

27

28

29

30

11429911600

11429911901

26106060452

11471811910

26366060002

11477111310

11429511951

35 # 11425003591

38 # 11429903640

39 # 22312030160

55 26106060552

CYLINDER HEAD ASSY.

PART NAME

CYLINDER HEAD

SUCTION VALVE

EXHAUST VALVE

VALVE SPRING

SPRING RETAINER

COTTER

SPRING PIN 4X8

2

1

2

2

QTY.

1

1

1

REMARKS

ARM SUPPORT CAM ................................. 1 .............. INCLUDES ITEMS W/ *

ROCKER ARM SUPPORT 1

INTAKE ARM ASSY. ................................... 1 .............. INCLUDES ITEMS W/ %

VALVE ADJUST. SCREW

LOCK NUT 6

1

1

EXHAUST ARM ASSY. ............................... 1 .............. INCLUDES ITEMS W/ $

VALVE ADJUST. SCREW 1

LOCK NUT 6

CIR CLIP 12

1

2

VALVE STEM SEAR

VALVE CAP

NOZZLE GASKET

NOZZLE SPACER

VALVE SPRING WASHER

NOZZLE RETAINER

BOLT M 6X45 PLATED

STUD BOLT M6X65

2

2

2

1

1

1

2

2

NUT M 6

BONNET GASKET

2

1

BONNET COMPLETE ................................. 1 .............. INCLUDES ITEMS W/ #

SHAFT ASSY. DECOMP.

SPRING, DECOMP.

PARALLEL PIN 3X16

BOLT M 6X 55 PLATED

1

1

1

3


AIR CLEANER ASSY.


NO.

PART NO.

15

16

17

1

2

3

11429912210

11429912300

11428812511

4 *

5 *

6 *

7 *

11465007450

11428812520

11428812532

11425212560

8 *

10 *

11

11465012590

$ 11465012550

11425212550

13

14

11477112010

11477112200

26106060252

26226060142

26226060552

AIR CLEANER ASSY.

PART NAME QTY.

REMARKS

GASKET, AIR CLEANER

U- NUT

1

3

CLEANER, AIR ASSY. ................................ 1 .............. INCLUDES ITEMS W/ *

LABEL, AIR CLEANER 1

COVER COMPL.

CASE, AIR CLEANER

1

1

SEAL WASHER M8 1

ELEMENT W/ PRE- FILTER ........................ 1 .............. INCLUDES ITEMS W/$

1 PRE- FILTER

WING NUT M8

INTAKE MANIFOLD

AIR INTAKE GASKET

1

1

BOLT M 6X 25 PLATED

STUD M 6X14 PLATED

STUD M 6X 55

2

1

2


MUFFLER ASSY.


27

28

29

30

NO.

PART NO.

18 11429913200

24 11428813500

26106060142

26216080182

26366080002

11429913800

PART NAME

MUFFLER GASKET

MUFFLER ASSY.

BOLT M6X14 PLATED

STUD M 8X 18 PLATED

NUT M 8

EXHAUST DEFLECTOR

QTY.

1

1

2

1

2

2

MUFFLER ASSY.

REMARKS


CRANKSHAFT AND CAMSHAFT ASSY.


CRANKSHAFT AND CAMSHAFT ASSY.

PART NAME

CAMSHAFT (D) ASSY.

TAPPET

TAPPET, F.O.

PUSH ROD

CRANKSHAFT ASSY.

NUT

FLYWHEEL WASHER

1

1

2

1

QTY.

1

2

1

REMARKS

KEY 4X 12 1

FLYWHEEL ASSY. ...................................... 1 .............. INCLUDES ITEMS W/ *

RING GEAR 1

SHAFT ASSY. BEARING 1

BEARING 6202

WASHER

KEY 5X30

BOLT M8 X20 PLATED

1

1

2

1


PISTON ASSY.


NO.

PART NO.

28 71429522720

28 71429522620

28 71429522580

30 # 71429522500

30 # 71429522540

30 # 71429522550

36 11429922300

37

38

22252000190

71429923700

41 *

42 *

42

42

44 *

11926523200

71477023600

71477023610

71477023620

11477023100

PISTON ASSY.

PART NAME QTY.

REMARKS

PISTON W/RINGS (D) STD. ........................ 1 .............. INCLUDES ITEMS W/ #

PISTON W/RING OS=0.25 .......................... 1 .............. INCLUDES ITEMS W/ #

PISTON W/RING OS=0.50 .......................... 1 .............. INCLUDES ITEMS W/ #

PISTON RING SET STD.

1

PISTON RING SET OS=0.25

1

PISTON RING SET OS=0.50

PISTON PIN

CIRCLIP 19

1

1

2

CONNECTING ROD ASSY. ......................... 1 .............. INCLUDES ITEMS W/ *

ROD BOLT 2

CRANKPIN BEARING U.S=STD.

CRANKPIN BEARING U.S=0.25

CRANKPIN BEARING U.S=0.50

1

1

1

PISTON PIN BUSH 1


LUB. OIL PUMP AND GOVERNOR ASSY.


51

52

53

54

47

48

49

50

55

57

43

44

45

46

31

32

40

42

15

16

22

9

10

11

NO.

PART NO.

1 11425032010

7 11429932070

11429932570

22312030160

26106060122

12 11429935110

14 # 24341000224

23

25 *

29

30

26106060162

11429561190

22322030200

71477061100

11477061220

11477061520

11429961600

11477061610

11429961190

11425266051

18336060202

10522566990

26106060142

26106060202

11429966440

11429966440

26757060002

11477161810

11477161830

11429561940

11429966010

11429966200

11477166690

11481866600

13521061090

58 11477161890

60 + 11477161960

61 + 24311000180

62 22451060000

LUB. OIL PUMP AND GOVERNOR ASSY.

PART NAME

LUB. OIL PUMP ASSY.

LUB. OIL PUMP COVER

O- RING COVER

PARALLEL PIN 3X16

BOLT M 6X 12 PLATED

QTY.

1

1

1

1

3

REMARKS

LUB. OIL FILTER COMPLETE .................... 1 .............. INCLUDES ITEM W/ #

0- RING 1A S- 22.4

1

BOLT M 6X 16 PLATED

GOVERNOR LEVER ASSY.

TAPER PIN 3X20

1

1

1

GOVERNOR ASSY. ..................................... 1 .............. INCLUDES ITEM W/ *

GOVERNOR WEIGHT ASSY.

1

NEEDLE BEARING

OIL SEAL

2

1

THRUST WASHER

GOVERNOR WASHER

REGULATOR HANDLE

REGULATOR BRACKET

SCREW

BOLT M 6X 14 PLATED

BOLT M6X20 PLATED

RETURN SPRING

ADJUSTING BOLT

LOCK NUT M 6 PLATED

PLAIN WASHER 14

PLATE

NUT

REGULATOR SPRING

RETURN SPRING

NUT M14

FUEL LIMITER ASSY.

LEAD

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

PROTECTOR CMP ...................................... 1 .............. INCLUDES ITEMS W/ +

SPACER

O- RING 1A P-18.0

WIRE 0.6

1

1

1


COOLING AND STARTING DEVICE ASSY.


27

29

30

19 *

20 *

21 *

22 *

11 *

13 *

15 *

17 *

23 *

24 *

25

26

6

7

8

10

NO.

PART NO.

4

5

1

2

11429945210

26106060122

11429545100

11429945300

11429945310

11429945330

11429945350

11429976250

11429976500

11429976520

11439976530

11439976540

11439975550

11439976560

11439976570

11439976580

11439976620

11429976630

11429976590

26106060082

26106060122

11429976600

11429976610

COOLING AND STARTING DEVICE ASSY.

PART NAME

CYLINDER COVER

BOLT M 6X12 PLATED

COOLING FAN CASE

CUSHION RUBBER

QTY.

1

4

1

1

REMARKS

FAN CASE COLLAR

FAN CASE SEAL

FAN CASE BOLT

4

1

4

RECOIL STARTER (D) ASSY. ..................... 1 .............. INCLUDES ITEMS W/ *

STARTER CASE 1

REEL

RATCHET

SPIRAL SPRING

1

1

1

RATCHET COVER

SPRING

RETURN SPRING

SCREW

STARTER KNOB

STARTER ROPE

STARTER PULLEY

BOLT M 6X 8 PLATED

BOLT M6X 12 PLATED

PLUNGER

PLUNGER HOLDER

1

4

1

1

1

1

1

1

3

1

1


FUEL INJECTION PUMP ASSY.


NO.

PART NO.

1 71477551100

17 *

18 *

19 *

20 *

21 *

22

11 *

14 *

15 *

16 *

2 *

3 *

4 *

5 *

10554651020

11425051080

11425051160

11435051200

11425051300

10554651330

11425051340

12455051350

11425051600

11425051640

11425051650

22351020006

22351030008

71477553101

23 # 11477153001

24 # 11959353080

25 # 11425053120

26 # 11959353130

27 # 11477553140

28 # 11477553210

29 # 11477553100

32 #% 11477553330

33 # 11425053400

44 11477159803

FUEL INJECTION PUMP ASSY.

PART NAME QTY.

REMARKS

INJECTION PUMP ASSY., F ...................... 1 .............. INCLUDES ITEMS W/ *

GASKET 1

PLATE

SPRING

FUEL INJECTION PUMP BODY

1

1

1

VALVE ASSY. DELIVERY

DELIVERY VALVE SPRING

F.I.P. DELIVERY HOLDER

DELIVERY GASKET

CONTROL LEVER ASSY.

SPRING SEAT ( A)

SPRING SEAT (B)

SPRING PIN 2X 6

1

2

1

1

1

2

1

1

SPRING PIN 3X 8 1

FUEL INJECTION VALVE ASSY. ................ 1 .............. INCLUDES ITEMS W/ #

FUEL INJECTION NOZZLE ASSY.

1

NOZZLE CASE NUT

NOZZLE SPRING

SPRING RETAINER

1

1

1

VALVE STOP SPACER

PIN

1

2

HOLDER ASSY. .......................................... 1 .............. INCLUDES ITEMS W/ %

PIN 1

SHIM PACK

FUEL INJECTION PIPE

1

1


FUEL TANK AND FUEL LINE ASSY.


15

16

17

18

NO.

PART NO.

1 71429955720

3#

4#

5#

6#

10530055080

23414080000

11429955100

11429955040

7#

8

11429955201

11425055121

9% 11425055130

10# 11429955210

11

12

11429955230

11425055301

13+ 24341000150

14 11429955810

19

20 *

21 *

22

23

22117080000

26106080452

26368060002

26106060162

11477059030

11427059010

11426859061

12472259050

11425059060

FUEL TANK AND FUEL LINE ASSY.

PART NAME QTY.

REMARKS

FUEL TANK, BLACK ..................................... 1 ............. INCLUDES ITEMS W/ #

DRAIN PLUG

ROUND GASKET 8

FILTER, FUEL OIL

FUEL TANK CAP ASSY.

1

1

1

1

FUEL TANK DAMPER 4

FILTER, FUEL STRAINER ........................... 1 ............. INCLUDES ITEM W/ %

GASKET

STAY

1

1

STAY (B) 1

COCK ........................................................... 1 ............. INCLUDES ITEM W/+

O- RING 1A S- 15.0

LIFTING BOLT

1

1

WASHER 8

BOLT M 8X 45 PLATED

NUT M6

BOLT M6X 16 PLATED

2

2

1

1

FUEL OIL PIPE ASSY. ................................ 1 ............. INCLUDES ITEMS W/ *

HOSE CLIP 2

FUEL OIL PIPE

CLAMP 9

1

2

FUEL RETURN PIPE 1


TOOLS, LABELS AND GASKET SET ASSY.


4

5

NO.

PART NO.

3 11429907100

11429907110

11421007120

6

7

11421007130

11429907160

10

11 *

12 *

13 *

14 *

15 *

16

11429992590

11429992600

11429992710

11429992720

11429992730

11429992740

71411092600

17 # 11429501330

23 # 11429901280

24 # 11429901410

25 # 11429901950

26 # 11425001841

27 # 22190160002

28 # 11425011340

29 # 11477111461

30 # 11477111310

31 # 11429912210

32 # 11477112200

33 # 11429913200

34 # 11429932570

35 # 24341000100

36 # 23414080000

37 # 24341000224

38 # 24341000150

TOOLS, LABELS AND GASKET SET ASSY.

PART NAME

AIR COOLED LABEL

YANMAR LABEL

CAUTION LABEL

QTY.

1

1

1

REMARKS

HOW TO START -E LABEL

DIESEL LABEL

1

1

TOOL ASSY. ................................................ 1 .............. INCLUDES ITEMS W/ *

TOOL BAG 1

SPANA

SPANA

DRIVER

FUEL FITTING

1

1

1

1

GASKET SET ............................................. 1 .............. INCLUDES ITEMS W/ #

CYLINDER HEAD GASKET ASSY.

1

O- RING

CRANK CASE GASKET

O- RING

GASKET

WASHER SEAL 16S

1

1

2

1

2

VALVE STEM SEAL

NOZZLE GASKET

BONNET GASKET

AIR CLEANER GASKET

AIR INTAKE GASKET

MUFFLER GASKET

O- RING, COVER

O- RING 1A S-10.0

PACKING 8

O- RING 1A S- 22.4

O- RING 1A S- 15.0

1

1

1

1

1

1

1

1

2

1

1


TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

2.

3.

4.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

To obtain a Return Material Authorization, a list must be provided to Multiquip

Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. c.

The list must be typed or computer generated.

The list must state the reason(s) for the return.

d. The list must reference the sales order ( s ) or invoice ( s ) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

A copy of the Return Material Authorization must accompany the return shipment.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

6.

7. d. e. f. g.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. c.

Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

Any line item with an extended dealer net price of less than

$5.00.

Special order items.

Electrical components.

Paint, chemicals, and lubricants.

Decals and paper products.

h. Items purchased in kits.

The sender will be notified of any material received that is not acceptable.

8.

9.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.

Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to

Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006


NOTES


OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Ofﬁ ce

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Service Department

800-421-1244

310-537-3700

Technical Assistance

800-478-1244

Tel. (800) 421-1244

Fax (800) 537-3927

Fax: 310-537-4259

Fax: 310-943-2238

MEXICO

MQ Cipsa

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla 72760 Mexico


Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

MQ Parts Department

800-427-1244

310-537-3700

Warranty Department

800-421-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-1173

UNITED KINGDOM

Multiquip (UK) Limited Head Ofﬁ ce

Unit 2, Northpoint Industrial Estate,

Globe Lane,

Dukinfi eld, Cheshire SK16 4UJ


Tel: 0161 339 2223

Fax: 0161 339 3226

CANADA

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3


Tel: (450) 625-2244

Tel: (877) 963-4411

Fax: (450) 625-8664

© COPYRIGHT 2011, MULTIQUIP INC.

Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

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