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L
OPERATION AND PARTS MANUAL
GloBug
MODELS GB12BW/BS/BP
LIGHTING SYSTEM
Revision #2 (11/03/08)
To find the latest revision of this publication, visit our website at: www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Table Of Contents ..................................................... 2
Parts Ordering Procedures ....................................... 3
Safety Message Alert Symbols ................................. 4
Rules For Safe Operation ...................................... 5-7
Specifications ............................................................ 8
Dimensions (GB12BW) ............................................. 9
Dimensions (GB12BS) ............................................ 10
Dimensions (GB12BP) ............................................ 11
Floodlight Footcandle Plot ...................................... 12
General Information ................................................ 13
Major Components ............................................ 14-15
Setup (GB12BW) ...............................................16-18
Operation (GB12BW) .............................................. 19
Shutdown (GB12BW/GB12BS) ............................... 19
Storage (GB12BW/GB12BS) .................................. 19
Setup (GB12BS) ................................................ 21-22
Operation (GB12BS) ............................................... 23
Maintenance ...................................................... 24-29
Troubleshooting (Lamps) ........................................ 30
Troubleshooting (Mast) ........................................... 31
Explanation Of Codes In Remarks Column ............ 32
Suggested Spare Parts ........................................... 33
TABLE OF CONTENTS
COMPONENT DRA WINGS
Nameplate and Decals Assembly ...................... 34-35
Mast/Tripod Assembly (GB12BW)...................... 36-37
Fan Blower/Lamp Base Assembly (GB12BP) .... 38-39
Balloon/Lamp Guard Assembly (GB12BP) ........ 40-41
Offset Pole Assembly (GB12BS) ........................ 42-43
Terms and Conditions Of Sale — Parts .................. 50
NOTE
Specification and part number are subject to change without notice .
PAGE 2 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
Effective: January 1
st
, 2006 PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only) :
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Goto www.multiquip.com and click on
Order
Parts to log in and save!
If you have an MQ Account, to obtain a
Username and Password, E-mail us at: [email protected].
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only) :
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Phone:
Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
International Customers should contact their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
✓ UPS/Fed Ex
■ Priority One
■ Ground
■ Next Day
■ Second/Third Day
✓ DHL
✓ Truck
NOTE
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 3
GB12BW/BS/BP LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and
Operating Instructions could result in injury to yourself and others.
Potential hazards associated with any of the GloBug
Lighting Systems operation will be referenced with Hazard
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert
Symbols.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your lighting system, other property, or the surrounding environment.
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ
GloBug Lighting Systems.
Before using any of the GloBug
Lighting Systems referenced in this manual, ensure that the operating individual has read and understands all instructions in this manual.
NOTE
This lighting system, other property, or the surrounding environment could be damaged if you DO NOT follow instructions.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION
You CAN be INJURED if you DO NOT follow directions.
PAGE 4 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
WARNING - READ THIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating GloBug Lighting System.
The following safety guidelines should always be used when operating any GloBug Lighting System:
GENERAL SAFETY
■ DO NOT operate or service this equipment before reading this entire manual.
■ This equipment should not be operated by persons under
18 years of age.
■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■ A LWAYS make sure that the GB12BW (tripod) lighting system is placed on secure firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders .
■ ALWAYS keep area behind lighting system clear of people while raising and lowering mast.
■
To prevent the lighting system from overturning, NEVER use in winds that exceed 22 mph(10m/s) .
■ To prevent the GB12BW (tripod) lighting system from tipping, ALWAYS place tripod on a firm flat surface.
Surface slant should not exceed 5 degrees.
■ The GloBug lighting system should only be used in temperatures between 23°-104° Fahrenheit (-5° to 40°
Celsius). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
■ NEVER use any GloBug lighting system in rain, snow or areas of high humidity that could generate electrical storms.
MAST SAFETY
■
When raising or lowering the mast, keep hands and fingers clear of the various mast sections, this will prevent hands and fingers from getting pinched.
MAST
PINCH
POINT
■ NEVER operate this equipment under the influence of
drugs or alcohol.
■ CHECK the mast for any deformations. Replace mast if defective.
■ NEVER attach anything to the mast.
■ ALWAYS lower the mast when not in use, or if high winds or electrical storms are expected in the area .
■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 5
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■ When transporting the tripod lighting system, always place tripod in the its carrying case.
vibration.
stow position, then place tripod into
■ ALWAYS remove the balloon/lamp assembly from the mast when transporting any of the GloBug lighting systems. This will prevent damage to the bulb due to
■ NEVER leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the balloon's nylon cover.
■ ALWAYS place the balloon inside its protective cover during transport. Be sure the cover is secured tightly around the balloon/lamp assembly.
LAMP SAFETY AND CARE
■
NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.
■ ALWAYS
make sure the lamp surface is clean and dry.
■ ALWAYS replace with MQ recommended type lamp. See parts section of this manual.
■
NEVER use force when installing the lamp. Excessive force could cause the lamp to break causing bodily harm.
■
ALWAYS make sure the lamp guard is installed correctly.
NEVER deform the lamp guard.
■ NEVER attempt to replace lamp with the power on. Always unplug the power cord from the generator or power source when changing the lamp.
■ NEVER unplug the lamp's AC power cable during operation.
■ ALWAYS allow a sufficient amount of time for the lamp to
cool before changing. The possibility exists of severe burns.
■ ALWAYS have a trained technician to install and remove lamp, or replace any damaged fixture wiring.
BALLOON SAFETY AND CARE
■
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
■ To prevent the balloon from deformation, NEVER use any
GloBug lighting system in strong winds.
■
DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down. This will prevent the balloon's nylon cover from being burned (touching the lamp surface).
■ ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
■
DO NOT use a damaged balloon. Replace balloon immediately if damaged. In addition, a damaged balloon will not inflate properly, and may become more damaged by touching the hot lamp surface.
■
ALWAYS keep the balloon away from sharp objects and excessive amounts of heat ( fire!).
■
DO NOT use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the zipper is broken the balloon will become unusable.
DANGER - Grounding
All GloBug lighting systems are equipped with a ground pin on the
power plug. For your protection.
ALWAYS complete the grounding
path. NEVER insert the AC power plug into a 2-prong receptacle to operate any GloBug lighting system.
When applying power to the lighting system, always connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of Electrical Shock,
Electrocution, and even Death if the lighting system is not grounded.
PAGE 6 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
DANGER - Electric Shock Hazards
ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, thus causing Bodily Harm or
WET
HANDS
even Death.
NEVER grab or touch a live power cord with wet hands, the possibility exists of Electrical Shock,
Electrocution, and even Death!
POWER
CORD
(POWER ON)
DANGER - Electric Shock Hazards
NEVER operate any of the
GloBug lighting systems or handle any electrical equipment while standing in water, while barefoot, while hands are wet, or in the rain.
A dangerous electrical
shock could occur causing
Severe Bodily Harm or even Death.
Maintenance Safety
■ NEVER lubricate components or attempt service on any running GloBug lighting system.
■ ALWAYS allow the GloBug lighting system a proper amount of time to cool before servicing.
■ Keep all GloBug lighting systems in proper working condition.
■ Fix damage to any GloBug lighting system immediately and always replace broken or defective parts.
■
ALWAYS use the required tool for the job application.
Using damaged or worn tools or using tools inappropriate for the required application is very dangerous, and may cause damage to the machine and service personnel.
Make sure to use the appropriate tool for the specific job.
Emergencies
■ ALWAYS know the location of the nearest fire extinguisher.
■ ALWAYS know the location of the nearest first aid kit.
■ In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire
department. This information will be invaluable in case of an emergency.
DANGER - Overhead Obstructions
ALWAYS make sure the area above any GloBug lighting system is open and clear of overhead power lines and other obstructions. The mast can extend in excess of
13 ft. (4 meters) when an optional extension pole is used. Contact with overhead power lines or other obstructions could result in electrical shock, electrocution, causing equipment damage, Serious Injury or Death!
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 7
GB12BW/BS/BP LIGHTING SYSTEM — SPECIFICATIONS
T a b l e 1 .
S p e c i f i c a t i o n s
G l o B u g L i g h t i n g S y s t e m
M o d e l
I n p u t V o tl a g e
B a ll a s t
F r e q u e n c y
M a x .
C u r r e n t
L a m p
L a m p T y p e
L u m e n s
L i g h t C o v e r a g e ( 3 6 0 ° )
S u r f a c e T e m p e r a t u r e ( L o n g ti u d i n a )l
S u r f a c e T e m p e r a t u r e ( T r a n s v e r s a )l
F a n M o t o r
B a ll o o n F a n M o t o r
M a x .
C u r r e n t
P r e s s u r e
G B 1 2 B W / B S / B P
1 2 0 V A C
E l e c t r o n i c B a ll a s t ( 5 0 H z / 6 0 H z )
6 0 H z S i n g l e P h a s e
4 .
5 A m p s
4 0 0 W a tt M e t a l H a il d e
3 4 , 0 0 0
9 0 f .t
( 2 7 .
4 m e t e r s )
4 7 6 .
6 ° F ( 2 4 7 ° C ) M a x .
4 1 7 .
2 ° F ( 2 1 4 ° C ) M a x .
1 1 5 V A C , 6 0 H z
.
2 5 0 A m p s
.
0 2 1 7
0 .
6
P S i n c
I h H
2
0
( 0 .
1 4 9 k P A )
B a ll o o n
D i a m e t e r
M a t e r i a l
H e a t R e s i s it n g T e m p e r a t u r e
M e l it n g T e m p e r a t u r e
I n t e r n a l T e m p e r a t u r e o f B a ll o o n
W a t e r R e s i s t a n c e
M a s t ( G B 1 2 B W )
N u m b e r o f S t a g e s
M a x i m u m H e i g h t
E x t e n it o n P o l e
( S t a n d a r d )
3 3 i n .
( 8 5 0 m m )
P o l y e s t e r
3 2 0 ~ 3 5 6 ° F ( 1 6 0 ~ 1 8 0 ° C )
5 0 0 ° F ( 2 6 0 ° C )
1 2 6 ° F ( 5 2 ° C ) A v e r a g e
1 , 5 0 0 m m H
2
0
2
1 0
1 3 f e e t f e e t
( 3
( 4 m e t e r s ) m e t e r s )
PAGE 8 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BW)
H
I J
B
A
K
L
D E
C
F
G
Figure 1. Dimensions (GB12BW)
R e f e r e n c e
L e t t e r
A
B
E
F
C
D
T A B L E 2 .
D I M E N S I O N S
D i m e n s i o n i n .
( m m .
)
5 2 5 4 i n .
( 1 , 3 0 5 ~ 1 , 3 6 5 m m .
)
6 0 6 2 i n .
( 1 , 5 0 3 ~ 1 , 5 7 2 m m .
)
8 .
0 i n .
( 1 9 0 m m .
)
5 0 i n .
( 2 , 6 4 0 m m .
)
5 2 i n .
( 1 , 3 0 0 m m .
)
3 6 i n .
( 9 0 1 m m .
)
R e f e r e n c e
L e t t e r
G
H
K
L
J
I
D
7 3 1 0 8
8 5 1 2 0 i m
3 2
3 3
2 0
2 3 e n s i o n i n .
( 1 , 8 3 7 i n .
( 2 , 1 4 3 i i n .
( 8 1 5 i n .
( 8 5 0 n .
( m m m m .
) m m .
) i n .
( 5 0 0 m m .
) i n .
( 5 6 0 m m .
)
~ 2 , 7 2 0
~ 3 , 0 2 6
.
) m m .
) m m .
)
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 9
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BS)
B
C
D
A
E
Figure 2. Dimensions (GB12BS)
R e f e r e n c e
L e t t e r
A
B
C
T A B L E 3 .
D I M E N S I O N S
D i m e n s i o n i n .
( m m .
)
(
8 3 .
2 6
2 , 1 1 5 -
1 0 2 .
9 5
2 , 6 1 5 i n .
m m .
)
5 2 .
1 6 i n .
( 1 , 3 2 5 m m .
)
3 3 .
0 0 i n .
( 8 5 0 m m .
)
R e f e r e n c e
L e t t e r
D
E
D i m e n s i o n i n .
( m m .
)
3 5 .
0 0 i n .
( 9 0 0 m m .
)
3 5 .
0 0 i n .
( 9 0 0 m m .
)
PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BP)
B
A
Figure 3. Dimensions (GB12BP)
T A B L E 4 .
D I M E N S I O N S
R e f e r e n c e
L e t t e r
A
B
D i m e n s i o n i n .
( m m .
)
2 3 .
0 0 i n .
( 5 6 0 m m .
)
3 3 .
0 0 i n .
( 8 5 0 m m .
)
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 11
360 degree coverage
GB12BW/BS/BP LIGHTING SYSTEM — FOOTCANDLE PLOT
.5
1
2
5
10
Values listed as footcandles Scale: Grid = 50 ft. (15.25 meters)
Figure 4. Floodlight Footcandle Plot (BAL 85-Drum Shaped)
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
(B)
GB12BW/BS/BP LIGHTING SYSTEM — GENERAL INFORMATION
The Multiquip GloBug GB12W, GB12BS and GB12BP are general purpose portable glare-free lighting systems. Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.
Balloon Envelopes
The GloBug lighting system can be configured with a variety of balloon envelopes (canopy). Please contact the MQ sales department for the balloon of your choice. The GloBug
GB12BW, GB12BS and GB12BP are shipped from the factory with the drum type balloon.
Lighting
Multiquip's GloBug lighting system is comprised of one
"Metal Halide" 400-watt lamp. This lamp has an output of
34,000 lumens. Typical lighting coverage is in excess 90 ft.
(27 meters) in a 360 degree pattern.
Power
These GloBug lighting systems are powered by a light weight electronic ballast that is built inside the lamp housing. The input power requirements for operating the lighting system is 120 VAC, 60 Hz @ 4.5 amps.
Setup (GB12BW)
The GB12BW lighting system can be setup quickly and easily.
Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights. The upper position will add an additional foot to the mast height. If desired an optional
35-inch (900 mm) extension pole can be added to the mast height. Please contact the MQ sales department if you wish to add this feature to your system.
In addition the unit is equipped with an air-assist mast lowering system. This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released.
This feature reduces the amount of vibration or shock to the lamp.
Setup (GB12BS)
The GB12BS lighting system (offset pole) is designed to be attached to a external piece of a equipment such as a paver
(Figure 5). This system is equally easy to assemble. Simply attach the supplied support clamps to an external pole or support and you are ready.
GB12BP
When only a complete lamp assembly is required please order Model GB12BP. This model number includes the lamp, protective guard, balloon protective covering and all other components that make up the lamp assemby.
Transport
Figure 5. GB12BS Attachment (Paver)
The GB12BW lighting system can be transported (Figure 6) quite easily in two carrying cases. The first case (tripod) weighs 16 lbs. (7.25 kg) and the second case (lamp assembly) weighs 15 lbs. (6.8 kg) for a combined weight of about 31 lbs. (7.25 kg).
For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.
LIGHT
ASSEMBLY
CARRYING
CASE
TRIPOD
CARRYING
CASE
Figure 6. GB12BW Transporting
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 13
3
4
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS
COVER
CARRYING
CASE
GB12BP
9
12
10
11
GB12BW
2
16
5
6
GB12BS
13
1
7
8
14
Figure 7. Major Components
PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
15
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS
Figure 7 shows the location of the components for the GloBug lighting system. The function of each component is described below:
1. AC Power Cable – Connect this cable to a 120 VAC, 60
Hz power source.
2. Lamp Power Cable – Quick-disconnect cable. Provides
AC power to lamp assembly.
3. Balloon – This balloon is made of heat-resistant polyester, with a diameter of 33 inches (850 mm).
4. Balloon Cover/Carrying Case – When zipped, this protective cover acts like a carrying case. The complete lamp assembly is enclosed within the cover-carrying case. Allow a sufficient amount of time for the lamp to cool down before covering balloon. The possibility exists of the balloon getting burned.
5. Mast – Two stage air-assist mast. Maximum mast height is 10 ft. (3 meters) without optional extension pole. With optional extension pole, height increases to 13 ft. (4.0
meters). When raising the mast, always be on the lookout for overhead obstructions.
6. T-Handle Bolt Lock – Always tighten this lock to hold the lamp/balloon securely in place before raising mast.
7. Tripod Release Latch– Use this latch to deploy and lock tripod legs. For ease of use, the latch mechanism is attached to a velcro strap.
8. Tripod – Unbuckle velcro strap securing tripod legs (3), push down on any tripod leg until all tripod legs are fully deployed. To place tripod legs in the stow position, pull upward on velcro strap while pushing down on tripod pole. Pull all legs upward and secure with velco strap.
9. Lamp Guard – This guard (cage) protects the lamp from being hit by objects.
10. Lamp – 400 watt metal-halide type lamp. Replace only with MQ recommended type lamp. Always allow a sufficient amount of time for the lamp to cool down before changing.
11. Fan Motor (Blower) – This electric motor is responsible for inflating the balloon. It will supply a pressure of .6-inch
H
2
0 (.0217 psi /0.149 kPA). Please note that the balloon will begin to inflate as soon as power is applied to the lighting system.
12. Tripod Carrying Case – Use this case when transporting of the tripod is required. ALWAYS store tripod in this carrying case when not in use.
13. Offset Pole – Supports lamp assembly when attached to the main mast. Included with the offset pole is a 17/19 mm wrench.
14. Main Pole – Used in conjunction with the offset pole to support the lamp assembly.
15. Pole Clamps – Attach these clamps (2) to the main pole and external support pole. to support. Always tighten both clamps securely to prevent slippage of the light assembly.
16. Weight Support Hook – To add additional weight to the tripod and make the tripod more stable in windy conditions. Place a sandbag or similar weight onto this hook.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 15
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
CAUTION - READ MANUAL
Please read this entire manual carefully before attempting to operate any of the
GloBug Lighting Systems referenced in this manual. Failure to read this manual could cause damage to the equipment and serious bodily injury to the operator.
Tripod Deployment (GB12BW)
1. Place the tripod on a firm level surface so that it will not slide or turn over. Make sure there is enough space around the unit for the tripod legs to be deployed.
2. Remove tripod from its carrying case. The tripod legs are secured by a black velcro strap (Figure 8). Squeeze both tabs on each side of buckle to unlock strap and allow tripod legs (Figure 9) to be deployed.
DEPLOYMENT
SQUEEZE
Figure 9. Tripod Deployment
3. Next, pull upward on the mast and let the tripod legs deploy. Once the tripod legs have been fully deployed make sure the legs are locked by securing the latch.
The latch (Figure 10) has two positions, upper and lower.
Placing the latch in the upper position will provide 1 ft. (
305 mm) more height.
BUCKLE
VELCRO
STRAP
TRIPOD
LEGS
LATCH
Figure 8. Velcro Strap (Open)
UPPER
LOWER
MAST
Figure 10. Securing the Tripod
PAGE 16 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
Balloon Assembly Placement (GB12BW)
1. Place balloon assembly (Figure 11) onto mast and tighten
Upper T-handle.
3. Next, fold the protective cover (Figure 13) into itself and zip.
PROTECTIVE
COVER
ZIPPER
UPPER
T-HANDLE
MAST
LOWER
T-HANDLE
Figure 11. Light Assembly Placement
2. Expose the balloon by pulling down on the velcro tab and unzip the protective cover as shown in Figure 12. Also remove the AC power cord at this time.
PROTECTIVE
COVER
Figure 13. Folding Protective Cover
4. Connect the AC power cable (Figure 14) to the lamp power cable.
AC-POWER
CABLE
VELCRO
TAB
Figure 12. Removing Balloon/AC Power Cord
Figure 14. Connecting Power Cables
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 17
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
5. Attach the S-type hook (Figure 15) on the AC power cable onto the washer-eylet located on the bottom plate of the light assembly.
2. To improve stability and to prevent tipping of the light unit, place sand bags or similar type weight over the tripod legs or weight hook as shown in Figure 16.
BOTTOM
PLATE
S-TYPE
HOOK
WASHER
EYELET
UPPER
T-HANDLE
MAST
RAISE
LOWER
T-HANDLE
Figure 15. Securing Power Cord
WEIGHT
HOOK
SAND
BAGS
Raising the Mast (GB12BW)
1. Before raising the mast, make sure the upper T-handle bolt lock (Figure 16) is securely tightened. This will prevent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable is connected to the mating end of the 15 ft (4.5 meters) power source cable.
DANGER - Overhead Obstructions
Figure 16. Sand Bags
3. Raise mast to desired height and tighten lower T-handle
(Figure 16) securely.
ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. The mast extends in excess of 13 ft. (4 meters) when an optional exrension is used. Contact with overhead power lines or other obstructions could result in equipment damage,
Serious Injury or Death!
CAUTION - MAST PINCH POINT
When raising or lowering the mast, keep hands and fingers clear of the various mast sections. This will prevent hands and fingers from getting pinched.
DANGER - HIGH VOLTAGE POWER LINES
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with
high voltage power lines.
PAGE 18 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — OPERATION (GB12BW)
Applying Power (GB12BW)
1. If using a portable generator, start the generator as referenced in the "Start-up Section" of the supplied generator manual.
2. Once the generator has started, plug the AC power cord from the lamp into a GFCI receptacle on the generator.
3. If using power source (Figure 17) other than a portable generator, plug the AC power cord from the lamp into a
120 VAC, 60 Hz receptacle that is protected by at least a 15 amp circuit breaker.
3. Disconnect lamp power connector (Figure 18) from the
AC power cable.
POWER CABLE
RECEPTACLE
Figure 18. Disconnecting Power Cables
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
Figure 17. 120 VAC Receptacle
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the lamp to cool down . The possibility exists of the balloon getting burned (touching the lamp).
4. Notice that the balloon envelope will begin to deploy as soon as power is applied.
5. The lamp should now be on. If the lamp is not on, check all connections and repeat steps 1 and 2. If the lamp still does not come on, refer to the troubleshooting tables provided in the maintenance section of this manual.
6. The GB12BW lighting system is now ready for use.
Storage
1. Loosen the lower T-handle by turning handle counterclockwise (Figure 19). Push down on mast until mast is fully inserted into mast housing. Tighten T-handle fully.
Shutdown
1. If using a portable generator, shut-down the generator as referenced in the "Shutdown Section" of the supplied generator manual. ALWAYS place the main circuit breaker in the OFF position before turning off the generator.
2. If using a power source other than an AC generator, disconnect the lamp AC power cable from the power source. The balloon should begin to deflate.
LOWER
T-HANDLE
Figure 19. Lowering the Mast
2. Unzip the zipper on the protective cover (Figure 20), and pull down cover over balloon/lamp assembly.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 19
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — STORAGE (GB12BW)
LATCH
ZIPPER
MAST
UPPER
LOWER
PROTECTIVE
COVER
Figure 20. Unzipping the Protective Cover
3. Un-hook lamp AC power cable from washer eyelet
(Figure 15). Place the AC power cable inside the protective cover (Figure 21). Fully zip protective cover and fold velcro tab in place.
PROTECTIVE
COVER
Figure 23. Retracting Tripod Legs
7. Once tripod legs are in the stow position, place velcro strap (24) around all three tripod legs. Secure tripod legs by inserting the male and female connector ends of the strap into each other.
VELCRO
STRAP
TRIPOD
LEGS
BUCKLE
AC-POWER
CABLE
VELCRO
TAB
Figure 21. Unzipping the Protective Cover
4. Loosen upper T-handle by turning counterclockwise and lift lamp assembly from mast.
5. Store lamp assembly enclosed with its protective cover
(Figure 22) in a safe location where it will not be damaged.
PROTECTIVE
COVER
CLICK
Figure 24. Velcro Strap (Closed)
8. Place tripod (Figure 25) inside protective carrying case.
PROTECTIVE
CARRYING
CASE
TRIPOD
Figure 22. Storing Lamp Assembly
6. To retract tripod legs (Figure 23) and place in the stow position, lift up on mast while pulling up on the velcro strap. Continue pulling upward on the mast until the tripod legs are fully retracted and are in the stow position.
Figure 25. Velcro Strap (Closed)
PAGE 20 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
NOTE
The pole clamp assembly used in this setup procedure is a dual type clamp. One side of the clamp is for the attachment of the main pole of the lighting system. The other side of the clamp is used for the attachment of a support pole that is usually connected to a piece of equipment such as a paver.
9. Using 17 mm wrench, tighten both bolts (M) on the offset adapter clamp (K) securely.
10. Place lamp assembly (N) onto offset pole (B). Tighten Thandle bolt (O) securely.
N
LAMP
ASSEMBLY
Pole Setup (GB12BS)
Refer to Figure 26 for the following procedure.
1. Remove the offset pole (B) from the shipping container.
2 Attached to the offset pole is a 17/19 mm open-end wrench (C). Remove the wingnut (D) securing the wrench to the offset pole and remove wrench.
3. Reinsert wingnut and washer back into offset pole so they will not get lost or misplaced.
4. Remove the two pole clamp assemblies (A) from the shipping container. Attach one pole clamp assembly (E) to the main pole (F) about 3 inches (76.2 mm) down from the main pole extension clamp. Using supplied 19 mm wrench, tighten locknut on the pole clamp assembly securely.
5. Attach the other pole clamp assembly (G) to the main pole (F) about 7.0 in. (140 mm.) down from the previous attached pole clamp assembly (E). Using the 19 mm wrench, tighten locknut on the pole clamp assembly securely.
6. To attach main pole (F) to equipment support pole (I), swing open adjustable tension plate (H) on clamp so that it can accomodate the diameter of the equipment support pole. Insert equipment support pole (I) through the two equipment support pole clamp assemblies as shown in Figure 26.
7. Once the equipment support pole (I) has been seated properly, move adjustment bolt and locknut (J) into locking position. Use the supplied 17 mm wrench, to tighten locknuts (J) on both clamps securely.
8. Place offset pole (B) with adapter clamp (K) on top of adjustable extension pole (L). Make sure that offset pole has been seated correctly.
LAMP
POWER
CABLE
P
LOCKNUT
POLE
CLAMP
ASSEMBLY
A
REMOVE
WRENCH
O
T-HANDLE
EQUIPMENT
SUPPORT
POLE CLAMP
J
ADJUSTMENT
BOLT AND
LOCKNUT
MAIN POLE
CLAMP
ADJUSTABLE
CHANNEL
H
TENSION
PLATE
C
WINGNUT
D
MAIN
POLE
F
EQUIPMENT
SUPPORT
POLE
I
E
G
Figure 26. Offset Pole Assembly
B
OFFSET
POLE
M
K
OFFSET
ADAPTER
CLAMP
ADJUSTABLE
EXTENSION
POLE
L
EXTENSION
CLAMP
BOLT
Q
POLE
CLAMP
ASSY.
POLE
CLAMP
ASSY.
3.0 IN.
(76.2 MM)
7.0 IN.
(140 MM)
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 21
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
Removing the Protective Covering (GB12BS)
1. Expose the balloon by pulling down on the velcro tab and unzipping the protective cover as shown in Figure 27. Also remove the AC power cord at this time.
Connecting Power Cable (GB12BS)
1. Connect 15 ft. (4.6 meters) AC power cable (Figure 29) to the lamp power cable.
PROTECTIVE
COVER
AC-POWER
CABLE
VELCRO
TAB
Figure 27. Removing Balloon/AC Power Cord
Figure 29. Connecting Power Cables
2. Next, fold the protective cover (Figure 28) into itself and zip.
2. Attach both S-type hooks (Figure 30) on the AC power cable into the cable support holes on the offset pole.
OFFSET
POLE
POWER
CABLE
ZIPPER
S-TYPE
HOOK
PROTECTIVE
COVER
Figure 28. Folding Protective Cover
B
Figure 30. Attachement of S-Hooks
PAGE 22 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
Raising the Mast (GB12BS)
1. Before raising the mast, make sure the T-handle bolt lock (see Figure 26-O) is securely tightened. This will prevent the balloon/lamp assembly from falling off. In addition make sure that the lamp power cable is connected to the mating end of the power source cable.
2. Raise extension pole (see Figure 26-L) to desired height.
Watch out for any overhead obstructions.
3. Using the supplied 19 mm wrench tighten extension clamp bolt (see Figure 26-Q) securely. Place wrench in a safe place where it will not get lost.
Applying Power (GB12BS)
1. If using a portable generator, start the generator as referenced in the "Start-up Section" of the supplied generator manual.
2. Once the generator has started, plug the AC power cord from the lamp into a GFCI receptacle on the generator.
3. If using a power source (Figure 31) other than a portable generator, plug the AC power cord from the lamp into a
120 VAC, 60 Hz receptacle that is protected by a at least a 15 amp circuit breaker.
DANGER - Overhead Obstructions
ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions.
The mast can extend in excess of 8 ft. (2.4 meters) depending on the type of equipment it is attached to.
Contact with overhead power lines or other obstructions could result in equipment damage,
Serious Injury or Death!
DANGER - HIGH VOLTAGE POWER LINES
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with
high voltage power lines.
POWER CABLE
RECEPTACLE
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
Figure 31. 120 VAC Receptacle
4. Notice that the balloon envelope will begin to deploy as soon as power is applied.
5. The lamp should now be on. If the lamp is not on, check all connections and repeat steps 1, 2 and 3. If the lamp still does not come on, refer to the troubleshooting tables provided in the maintenance section of this manual.
6. The GB12BS lighting system is now ready for use.
Shutdown
1. If using a portable generator, shut-down the generator as referenced in the "Shutdown Section" of the supplied generator manual. ALWAYS place the main circuit breaker in the OFF position before turning off the generator.
2. If using a power source other than an AC generator, disconnect the lamp AC power cable from the power source. The balloon should begin to deflate.
3. Remove and store balloon assembly as referenced in the "storage" section of the GB12BW.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 23
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to read and
understand these safety guidelines could cause severe equipment damage and bodily harm.
4. Roll the balloon envelope (Figure 33) upwards to expose the lamp.
BALLOON
ENVELOPE
Replacing the Lamp
1. Allow lamp (Figure 32) 15-20 minutes to cool before changing.
ZIPPER
Figure 33. Rolling Up Balloon Enevlope
5. Release the lamp guard locking tabs (Figure 34).
Figure 32. Hot Lamp Surface
1. If lamp assembly is attached to mast, loosen upper Thandle bolt lock that secures the lamp to the mast and remove.
2. Unzip the zipper at the bottom of the balloon. DO NOT use excessive force when unzipping the balloon.
3.
Place lamp/balloon assembly on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.
LAMP
GUARD
LOCK
TAB
LOCK
TAB
Figure 34. Releasing Lamp Guard Locking Tabs
6. Remove lamp guard (Figure 35).
CAUTION - BALLOON ZIPPER SAFETY
DO NOT use excessive force when zipping or unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.
LAMP
GUARD
Figure 35. Lamp Guard Removal
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG SOLO Jr. LIGHTING SYSTEM — MAINTENANCE
7. Remove lamp (Figure 36) from lamp scocket by turning lamp in a counterclockwise direction.
2. Slide the old or worn balloon envelope (Figure 39) over the top of the lamp guard assembly.
LAMP
GUARD
BALLOON
ENVELOPE
SOCKET
LAMP
Figure 39. Removing the Balloon Envelope
Figure 36. Removing Lamp
8. Install replacement lamp (Figure 37) into lamp socket and turn lamp in a clockwise direction until tight.
3. Slide the new balloon (Figure 40) envelope over the top of the lamp guard assembly.
LAMP
GUARD
BALLOON
ENVELOPE
SOCKET
LAMP
Figure 40. Installing New Balloon Envelope
4. Zip up the zipper (Figure 41) at the top and bottom of the balloon envelope (cover).
Figure 37. Installing Lamp
Replacing Balloon Envelope
1. Unzip the zipper (Figure 38) at the top and bottom of the balloon envelope (cover).
BOTTOM
ZIPPER
BOTTOM
ZIPPER
BALLOON
ENVELOPE TOP
ZIPPER
Figure 41. Zipping the Balloon Envelope
BALLOON
ENVELOPE
TOP
ZIPPER
Figure 38. Unzipping the Balloon Envelope
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 25
Filter Replacement
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
5. Install a new filter over the brace as shown in Figure 44.
Be sure to align the cut of the filter over the brace.
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a sufficient amount of time for the lamp assembly to cool down before changing filter.
BRACE
FILTER
1. Remove the balloon as described in the "Removing the
Lamp/Balloon" section.
2. Disconnect the lamp power cable.
3. Rotate the balloon/lamp base assembly so that the filter is facing upwards. See Figure 42.
BALLOON/LAMP
CUT
Figure 44. Filter Placement
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of the filter on top of the brace. This will keep the filter from being dislodged and getting damaged.
Figure 42. Balloon/Lamp Placement
4. Using a small phillips-head screwdriver, remove the three screws/washers that secure the air plate to the lamp base
(Figure 43). Remove air plate and filter.
6. Using a small phillips-head screwdriver, reinstall the three screws/washers to secure the air plate to the lamp base
(Figure 45).
AIR
PLATE
SCREW
AND
WASHER
FILTER
SCREW
AND
WASHER
LAMP
BASE
Figure 43. Filter Removal
Figure 45. Filter/Plate Install
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM)
J1
L1
J2
S1
M1
FAN MOTOR
LW1
Figure 46. Electrical Wiring Diagram
TABLE 5. REFERENCE DESIGNATIONS
REF.
DESC.
DESCRIPTION PART NUMBER
J1
J2
C1
CABLE (MAIN-1A) CP
CABLE (MAIN-2A) CP
ELE-BALLAST (A-400W-Y)CP
Lw1 Lamp WIRE CP
A300135500
A300135600
A300135300
A300075200
S1 SOCKET ASSY.
L1 400W (MH400/C/U)
E000009601
E000031700
C1
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 27
B2
B1
E1
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
GB12BP
B1
GB12BW L1
L3
B3
L4
B2
E1
L2
B4
T2
B2
B2
B1
E2
T4
P5
P6
B2
E2
E1
GB12BS
P4
P3
T1
Figure 47. Maintenance Check Points
E2
P2
P1
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 47 and Table 6.
T A B L E 6 .
P E R I O D I C C H E C K A N D M A I N T E N A N C E
L a m p
B
T
P r a o i l p ll
E l e c e o o t r
F I G U R E o d i n c
B 1
B 2
B 3
B 4
L 1
L 2
L 3
L 4
L a
C
P
L
B
Z i i a a p m p o n e m ll o p p n e p
F o n e r
( B r c t a
( o r m
E
P e
A a s e ) n v
R e l
T o p e )
C H E C K I T E M
L a m p b a s e l o o s e ?
C a b l e d i s c o n n e c t e d o r l o o s e ?
F r a m e p i p e s k e w e d ?
D e f e c it v e l a m p ?
D e f e c it v e o r d ri t y ?
B r o k e n ?
N o t w o r k i n g p r o p e r l y ?
B r o k e n ?
E 1
E 2
T 1
T 2
T 3
T 4
F a n M o t o r ( B l o w e r )
T H a n d l e b o tl ( B a ll o o n )
P o w e r C a b l e
P
T
M
L l r a i u a t p g s c o
T H a t h d n d l e b o tl ( M a s t )
D e f e c it v e o r w o r n c a b l e ?
D a m a g e d ?
D a m a g e d o r n o t w o r k i n g p r o p e r l y ?
D a m a g e d o r n o t w o r k i n g p r o p e r l y ?
D a m a g e d ?
D a m a g e d ?
P 1
P 2
C l a m p
S u p p o r t p i p e
P 3
P 4
P 5
S
S
O t u r p a ff s i p g e t o h r t p t o b p l o o e
P 6 O ff s e tl b o tl
❖
D a li y C h e c k l tl e
B
S r o
S u p u p k e p o n ?
p o r t r t p i b o p e tl l b e n t o o s e ?
o r d a m a g e d ?
S t r a i g h t p o l e b e n t o r d a m a g e d ?
O ff s e t p o l e b e n t o r d a m a g e d ?
■
E v e r y 2
O ff s e t b o tl l o o s e ?
0 H o u r s
●
E v e r y 1 0 0 h o u r s
S O L U T I O N
S c r e w i n s e c u r e l y
C o n n e c t s e c u r e l y
R e p l a c e
R e p l a c e
R e p l a c e
R e p l a c .
R e p a ri o r r e p l a c e
R e p l a c e
R e p l a c e .
R e p l a c e .
R e p l a c e
R e p l a c e
R e p l a c e
R e p l a c e
R e p a l c e
R e p l a c e
T i g h r e n s e c u r e l y
R e p a l c e
R e p l a c e
T i g h t e n s e c u r e l y
▲
E v e r y 5 0 0 h o u r s
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
■
❖
❖
❖
❖
■
❖
❖
❖
❖
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 29
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 7) information shown below.
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
S Y M P T O M
I s p l u g
I s l a m p
I s l a m p
I s d i s p o w e r c
P O S S I B L E P R O B L E M s o n
T A B L E 7 .
L A M P T R O U B L E S H O O T I N G p o w e r l o o c o n e ?
n s e c w t e ti c n e c t o r d ?
h e d o d i s c o n ff ?
n e c t e d o r l o o s e ?
S O L U T I O N
P l u g i n c o r r e c lt y .
T u r n o n s w ti c h .
S c r e w l a m p s e c u r e l y i n t o s o c k e .t
C o n n e c t d i s c o n n e c t e d c o n n e c t o .r
i
L a m p d o e s n o t il g h .t
L a m p s h o r t o n l y it m e .
il g h t s f o r a
B n a lf ll a t o o e .
n d o e s n o t
A r e t h a n a n y il g h t o t h e r t o w e e r ) l e c t r p l u i c g g a p e d p i n il a n c e s t o p o
( w e o r t h e r s o u r c e ?
I s m o d e l o f l a m p i n c o m p a it b l e ?
U n p l u g a ll o t h e r a p p il a
U s e g e n u i n e M Q l a m p .
n c e s .
I s l a m p
( I n t e r v a l n o t o f c
2 0 o o t o l e n o u g h
3 0 m i n t o u t e s il g h t i s a g r e q u a i n ?
ri e d b e f o r e t u r n i n g o n l a m p a g a i n )
W a ti f o r l a m p t o c o o l d o w n .
I s a
1 0 4 m
° b i
F ( e n t
4 0 t e m p e r a t u r e
° C ) ?
t o o h i g h ( m o r e t h a n M o v e l a m p v e n t li a it o n .
w h e r e t h e r e i s p r o p e r
I s f a n m o t o r ( b l o w e r ) n o t w o r k i n g p r o p e r l y ?
I s b a ll o o n e n v e l o p e d e f e c it v e ?
C h e c k o r r e p a ri f a n m o t o r ( b l o w e r ) .
R e p a ri o r r e p l a c e b a ll o o n e n v e l o p e .
PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 8) information shown below.
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
S Y M P T O M
M a s t c a n n o t r a i s e d .
b e
T h e m a l o w e r e d .
s t c a n n o t b e
P O
T A B L E 8 .
M A S T T R O U B L E S H O O T I N G
S S I B L E P R O
I s M a s t L o c k L e v e r l o c k e d ?
I s M a s t L o c k L e v e r l o c k e d ?
B L E M
R
R e e l l e e a a s s e e
M a s t
M a s t
L o c k L e v e .r
L o
S c k
O L
L e
U T v e
I
.r
O N
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 31
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change
Sample Parts List:
4
NO.
PART NO. PART NAME
1 12345
QTY. REMARKS
BOLT ....................... 1 .... INCLUDES ITEMS W/
WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY
*
3
2 *
2 * 12347
12348
WASHER, 3/8 IN. .... 1 .... MQ-45T ONLY
HOSE .................... A/R .. MAKE LOCALLY
12349 BEARING ................ 1 .... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
( * , #, + , %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTE
without notice. Multiquip does not guarantee the availibility of the parts listed.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
QTY. Column
Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break - Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
NOTE
Specification and part number are subject to change without notice
.
PAGE 32 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — SPARE PARTS
GloBug LIGHTING SYSTEM
1 TO 3 UNITS
Qty.
P/N Description
2 ......... E000031700 .... BULB
2 ......... A300135300 .... ELECTRICAL BALLAST
2 ......... A100015901 .... BALLOON CLOTH
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 33
GB12BW/BS/BP LIGHTING SYSTEM — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
GB12BW
DANGER
GloBug
INFORMATION
To prevent tipping, NEVER use in winds that exceed 16 mph
( 7 m/ sec).
NEVER use on an incline of 5 degrees or more. The possibility of tipping exists.
Pull tripod downward at the tip end. Put sandbags on tripod to improve the stability.
NEVER lift the GloBug Solo Jr.
Tighten T-handle bolt securely.
ALWAYS use the GloBug Solo
Jr.'s balloon on the top of mast.
NEVER operate the GloBug Solo
Jr. in the rain. A electrical shock could occur causing Severe
Bodily Harmor even Death.
ALWAYS turn OFF generator before performing maintenance.
NEVER disconnect the GloBug Solo Jr.'s connector when power is applied.
The possibility exists of Electrical shock or equipment damage.
NEVER grab or touch a live power cord with wet hands, the possibility exists of Electrical shock,
Electrocution and even Death!
WARNING
To prevent burns, NEVER touch ballast or cover while lamp is on.
These surfaces are extremely hot!
ALWAYS allow sufficient time for both surfaces to cool down before touching.
To avoid injury, you MUS T read and understand operator's manual before using this machine.
This machine to be operated by qualified personnel only.
Ask for training as needed.
CAUTION
Once lamp is turned OFF, Allow lamp to cool down before turning back on. It will take about 5 minutes before lamp can be turned back on.
ALWAYS disconnect the GloBug
Solo Jr.'s AC power cable from generator first, before shutting down generator.
ALWAYS turn on generator first, before connecting the GloBug
Solo Jr.'s AC power cable to generator.
DANGER
Make sure the power cable from the generator is connected to the lamp power cable securely.
A loose connection may cause a short circuit.
NEVER use without hooking the latch. The possibility exists of tipping.
TRIPOD DEPLOYMENT
SET
1 Undo the band and pull tripod downward at the tip end.
2 Lift up the mast to hook the latch.
RELEASE
1 Lift up the mast and pull the band upward to unhook the latch.
2 Hold the mast and pull the band upward until the tripod place in stow position.
BAND
LATCH
Upper position
Lower position
WARNING
Keep clear of pinch-point when lowering the mast.
DCL1260
1
Upper position
Lower position
DCL1262
6
GB12BS
GB12BP DANGER
4
CAUTION
LA M P IN FO R M ATIO N
NE VE R allow the lam p to strike any hard surface. Excessive im pact can cause dam age and reduce the service life of the lam p.
DCL1263
3
5
WARNING
LAMP BURN HAZARD
To prevent burns, NEVER touch lamp while lamp is on. Lamp surface gets extremely hot! ALWAYS allow sufficient time for lamp to cool down before touching.
DANGER
ELECTRICAL SHOCK HAZARD
When replacing lamp and to prevent electrical shock,
ALWAY S shutdown the generator before replacing lamp.
Remember to let lamp cool before removing. Use only recommended type lamp as listed in parts manual.
DANGER
H IG H VO LTA G E (E -B A L L A S T )
T he electronic com ponents of the ballast generate high voltage. NE VE R perform m aitenance on the e-ballast w hen connected to a pow er source.
DCL1261
2
DANGER
To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps.
DCL1002
DANGER
To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps.
DCL1002
2
PAGE 34 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM— NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
4
5
6
NO.
PART NO.
PART NAME
1 DCL1260 DECAL; DANGER, CAUTION, WARNING INFO.
2 DCL1002 DECAL; DANGER, PIPE CLAMP
3 DCL1261 DECAL; DANGER, ELECTRICAL SHOCK HAZ.
WARNING, BURN HAZARD (LAMP)
DANGER, HIGH VOLTAGE
DECAL; CAUTION, LAMP INFORMATION DCL1263
DCL1001
DCL1262
DECAL; DANGER, TRAVEL SPEED
DECAL; LATCH
QTY.
1
1
1
1
1
1
REMARKS
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 35
GB12BW/BS/BP LIGHTING SYSTEM — MAST/TRIPOD ASSY. (GB12BW)
MAST/TRIPOD ASSY. (GB12BW)
10 8
9
1A
6
4
5
25
26
1
12
2
24
25
3
19
20
23
21
22
16
18
6
11
13
14
15
17
7
27
6
PAGE 36 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAST /TRIPODASSY. (GB12BW)
MAST/TRIPOD ASSY. (GB12BW)
NO.
PART NO.
1A A000019600
1 *
2 *
3 *
A200039900
# A300106500
# A300108700
# E000042900
6
7
4 *
5 *
*
# A000018700
# 1641000330
A300131500
16 *
17 *
18 *
19 *
20 *
21 *
12 *
13 *
14 *
15 *
8 *
9 *
10 *
11 *
A000017303
A000017201
E000044001
A400092401
0024705008
A400092801
A400109600
A400110200
0043108000
0013108030
A400112700
0023104008
0043104000
0023105008
22 *
23 *
0043105000
A000017000
# A000018800 24 *
25 *
26
27
*
# A000019000
# A000018900
A300108400
PART NAME QTY.
REMARKS
TRIPOD, ASSY. ..............................................1 ........... INCLUDES ITEM W/ *
TRIPOD, FOOT ONLY .....................................1 ........... INCLUDES ITEM W/#
TRIPOD, BAND
SHACKLE, CP
BOLT, (M10 X 20)
LOW NUT, M10
RUBBER, (OUT, R)
TRIPOD COVER
SECOND MAST
FIRST MAST
KNOB, M10
BOTTOM PLATE
SET SCREW, (M5 X 8)
WASHER, SECOND MAST
RUBBER, (MAST)
WASHER, (MAST) 1
WASHER, M8
BOLT, (M8 X 30)
LEAF VALVE
SCREW, (M4 X 8)
WASHER, M4
SCREW (M5 X 8)
WASHER, M5
PLUG
BUTTON SCREW, (M8 X 25)
WASHER, M8
SELFLOCK NUT, M8
POLE, EXT. 35" (889 MM) OPTIONAL
1
1
1
1
2
1
1
1
1
1
3
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 37
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY. (GB12BP)
PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY. (GB12BP)
33
34
35
37
38
40
29
30
31
32
25
26
27
28
21
22
23
24
NO.
PART NO.
12 2214500130
14
20
2214500230
0043210000
0043110000
A300135300
0023304055
A400074801
A300063001
A200028002
E000035000
E000030000
2214521010
2214020130
2214500430
2214040230
0023303006
0014710035
A300135600
A300135500
E000034900
2204510110
PART NAME
SEAL, PACKING
SEAL, FLAT
WASHER, LOCK (M10)
WASHER, FLAT
ELECTRICAL BALLAST
SCREW AND WASHER (M4 X 55)
POLE JOINT, 1
VESSEL
FLANGE
CABLE CLAMP
T-HANDLE KNOB
SHEET, BOTTOM
PLATE, BOTTOM
FILTER, MF-13-10t
PLATE, AIR
SCREW & WASHER (M3 X 6 )
BUTTON SCREW, (M10 X 35)
CABLE, (MAIN 2A) CP
AC CABLE
SUPPORT, NUT ASB-410
WASHER
1
1
1
1
1
1
1
1
4
4
8
1
QTY.
2
1
8
1
1
3
4
4
1
REMARKS
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 39
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY. (GB12BP)
PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY. (GB12BP)
19
20
21
36
15
16
17
18
39
41
11
12
13
14
7
8
9
10
5
6
3
4
NO.
PART NO.
1 E000031700
2 2214420411
A100015901
E000009601
0025304025
2214401230
A400071400
00243040008
A100048000
A300062300
2214210330
2214500130
2214520210
2214500230
A300060600
A300075300
0025304035
A300063103
0014710025
0043210000
0043110000
A300075200
A400091900
GBBALD1
PART NAME
LAMP, MH400/C/U
LAMP GUARD
BALLOON CLOTH, CP
SOCKET ASSY.
SCREW AND WASHER (M4 X 25)
FRAME PIPE
POLE JOINT, 2
SCREW, (M4 X 8)
BALLON COVER
SEAL, TOP
PLATE, TOP
SEAL, PACKING
SHEET, TOP
SEAL, FLAT
QTY.
1
1
1
1
2
4
4
18
1
1
1
2
1
1
REMARKS
PLATE, LAMP
FAN MOTOR, ASSY.
SCREW AND WASHER (M4 X 35)
PLATE, FAN
BUTTON SCREW, (M10 X 25)
WASHER, LOCK (M10)
WASHER, FLAT
LAMP CABLE
2
1
3
1
4
8
8
1
GUARD, FAN 1
BLANK MESSAGE STRIP, OPTIONAL ..........1 ........... CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 41
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS)
OFFSET POLE ASSY. (GB12BS)
1
7
3
9
22
21
12
11
28
14
12
13
13
14
6 5
4
15
16
14
17
19
17
29
2
12
11
10
8
20
18
24
22
21
12
14
14
15
14
16
23
17
19
29
27
25
26
2
18
24
PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS)
OFFSET POLE ASSY. (GB12BS)
6
7
4
5
2
3
NO.
PART NO.
1 A200019103
PART NAME
OFFSET POLE
A200018303
0013512045
ADAPTER (OFFSET PIPE)
BOLT AND WASHER (M12X45)
0014210025
0013510025
0043110026
E000028100
WING BOLT (M10X25)
BOLT AND WASHER (M10X25)
WASHER (M10)
17/19 MM WRENCH
8
9
10
11
A300040904 POLE 2
A200021902 POLE 1
0013112055 BOLT (M12X55)
0043212000 SPRING WASHER (M12)
12 # 0043112000 WASHER (M12)
13 # 0030810000 PUSH NUT (M10)
14 # 0043110000 WASHER (M10)
15 # E000028300 SPACER
16 # E000028401 BOLT (M10X80)
4
4
6
1
2
1
1
2
2
1
1
1
1
QTY.
1
1
1
REMARKS
25
26
27
28
29
17 # A400067600 SPRING
18 # A400061500 RIVET
19 # A300053901 CLAMP 1
20 # A200025203 CLAMP 2
21 # A300043601 BAND (POLE) 3T
22 # E000042101 NUT (M12)
23 # E000042001 NUT (M10)
24 # 0054010060 RIVET (10-60)
2
2
2
2
2
2
2
2
A400082101 SHAFT (STOPPER) CP
0033206000 SELF LOCK NUT (M6)
0040825000 C-CLIP
0013112065 BOLT (M12X65)
1
1
1
1
A000025300 POLE CLAMP ASSEMPLY ................................. 2 .......... INCLUDES ITEMS W/ #
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 43
Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
A Returned Material Authorization must be approved by Multiquip prior to shipment.
2.
To obtain a Return Material Authorization, a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions must match the current parts price list.
b. The list must be typed or computer generated.
c. The list must state the reason(s) for the return.
d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.
Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6.
The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7.
The sender will be notified of any material received that is not acceptable.
8.
Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9.
Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original
Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 44 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 45
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (800) 537-3927
Mayco Parts
800-306-2926
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
800-421-1244
310-537-3700
Fax: 310-537-4259
MQ Parts Department
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Technical Assistance
800-478-1244 Fax: 310-631-5032
MEXICO UNITED KINGDOM
MQ Cipsa
Carr. Fed. Mexico-Puebla KM 126.5
Tel: (52) 222-225-9900
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne,
Contact: [email protected]
Lancashire OL7 0TL
Contact: [email protected]
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Fax: (450) 625-8664
BRAZIL
Multiquip
Tel: 0161 339 2223
Fax: 0161 339 3226
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: [email protected], [email protected]
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc.and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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