S I M P L Y A M A Z I N G

®

U

SER

’

S

G

UIDE

XL5-105HH

HIGH SPEED UPRIGHT VACUUM

CLEANER WITH

®

CLEANING SYSTEM

•IMPORTANT•

SAVE THIS BOOKLET!

Includes:

• Safety Warnings

• Warranty

• Operating Instructions

• Trouble Diagnosis

• Accessories

1

6

11

2

Upper

Handle

3

Connector

Assembly

7 8

12

4 5

13

9

14

10

15

PRESS

UNTIL SNAP

IS HEARD

ENFONCEZ JUSQU’À

ENTENDRE UN BRUIT

CHASQUIDO DE SUJECI

PRESIONE HASTA

ESCUCHAR UN

ÓN

16 17 18 19

OLD

NEW

20

21

26

22 23

Tube

Tubo

27

Intake Opening

Ouverture d’admission

Abertura de admisión

Fan Housing

Boîtier du ventilateur

Bastidor del ventilador

28

Intake Opening

Ouverture d’admission

Abertura de admisión

29

24

Retainer Spring

Ressort de retenue

Resorte retenedor

Connector

Deflector

Opening

Ouverture du connecteur déflecteur

Abertura del deflector de la conexión

25

O-ring

Anneau torique

Anillo tórico

1

BEFORE OPERATING CLEANER,

READ ALL INSTRUCTIONS IN

THIS MANUAL CAREFULLY.

Table of Contents

Maintenance and Customer Service, Plug Fitting Instructions,

Accessories, Important Safety Instructions . . . . . . . . . . . . . . . page 2

Warranty, Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . page 3

Parts List, Assembly, Operating Instructions,

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4

To Replace Filter Dust Bag, How to Replace a Worn Belt,

To Adjust or Replace Brush, Using an Oreck Fresh Air ® Tab,

Bulb Replacement, Stuffing or Blockage . . . . . . . . . . . . . . . . . page 5

Maintenance and Customer Service

Your Oreck vacuum cleaner is a product of precise engineering. The motor bearings are permanently lubricated and should not be oiled. If you require additional information or have problems with your Oreck vacuum, you may call ORECK customer service at: 0845 603 0153

Or write to:

Oreck UK

P.O. Box 107

Exeter

Devon

EX2 8ZQ

Please specify the model number and serial/code number which can be found on the data plate on the back of the vacuum.

Save your sales or purchase slip. Should your Oreck appliance require warranty service, present this slip to the Authorized Service Center as your proof of purchase date.

Plug Fitting Instructions

The wires in this main lead are coloured in accordance with the following code:

Blue: Neutral Brown: Live

As the colours of the wires in the main lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows;

The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured

Black.

The wire which is coloured Brown must be connected to the terminal which is marked with the letter L or coloured Red.

Neither wire is to be connected to the earth pin of the 3 pin plug.

When changing fuse, replace with the same size.

Accessories (Sold Separately)

ITEM

1. Dust Bag, 8 Pack, Hypo-Allergenic

Dust Bag, 8 Pack, Regular

2. Belts, 3 Pack

3. Fresh Air Tabs

4. Light Bulb

PART #

CCPK8DW

CCPK8

0300604

AIRTABS

00965-0019

2

IMPORTANT SAFETY

INSTRUCTIONS

When using an electrical appliance, basic precautions should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE

USING THIS VACUUM CLEANER

WARNING

To reduce the risk of fire, electric shock, or injury:

• Do not leave appliance unattended when plugged in.

Unplug from outlet when not in use and before servicing.

• Do not use outdoors or on wet surfaces.

• Do not operate the unit while in the upright and locked position.

• Do not let the unit run while in any one stationary position for any period of time. Keep the unit moving while in operation.

• Do not allow to be used as a toy. Close attention is necessary when used by or near children.

• Use only as described in this manual. Use only manufacturer’s recommended attachments.

• Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center or call customer service at: 0845 603 0153.

• Do not pull or carry by cord, use cord as a handle, close door on cord, or pull cord around sharp edges or corners.

Keep cord away from heated surfaces.

• Do not run appliance over cord.

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Do not handle plug or appliance with wet hands.

• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.

• Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.

• Do not use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

• Do not use without filter bag assembly in place.

• Turn off all controls before unplugging.

• Use extra care when cleaning on stairs.

• Do not use to pick up flammable or combustible liquids, such as gasoline or lighter fluid, or use in areas where they may be present.

• Do not use appliance in an enclosed space where flammable, explosive or toxic vapors are given off by oil base paint, paint thinner, some mothproofing substances, or in an area where flammable dust is present.

• Do not pick up toxic material such as chlorine bleach, drain cleaner, gasoline, etc. with this appliance.

• Use caution when vacuuming over area rug edges and fringe.

SAVE THESE INSTRUCTIONS

Household Use Only

Warranty

ORECK MANUFACTURING COMPANY: (Oreck 21180 Johnson Road;

Long Beach, MS, USA 39560 gives you the following warranty for this product only if it was originally purchased for residential use, not resale from Oreck or an Oreck Authorized Retail Dealer.)

Oreck will repair or replace, free of charge, to the original purchaser, any part that is found to be defective in material or workmanship within five (5) years of the date of purchase; ten (10) years on housing. This warranty applies to normal domestic use. Any commercial use of this product will void this warranty.

This warranty does not cover the replacement of expendable or consumable parts such as belts, brushes, bulbs, disposable bags and other parts subject to normal wear unless they are defective in material or workmanship.

This warranty does not apply to any part subjected to accident, abuse, alteration, misuse, damage caused by act of God, the use of voltages other than indicated on the serial number displayed on this product or service of this product by other than Oreck or a participating Factory

Authorized Service Center.

Oreck does not authorize any person or representative to assume or grant any other warranty obligation with the sale of this product.

Oreck’s warranty is valid only if you retain proof of purchase from Oreck or an Oreck Authorized Retail Dealer for this product. If you purchase this product from any other source, your purchase is “AS IS,” which means

Oreck grants you no warranty, and that you, not Oreck, assume the entire risk of the quality and performance of this product, including the entire cost of any necessary servicing or repairs of any defects.

This warranty is in addition to your statutory and other legal rights.

Reconditioned units carry a 6 month warranty from date of purchase.

Troubleshooting Guide

WARNING: Unplug cord from electrical outlet before servicing.

SAVE SERVICE CALLS...CHECK THESE FIRST:

• Is the disposable filter dust bag full?

• Are pores of filter dust bag clogged with powder or fine dust?

• Is anything clogging the revolving brush, lower tube, intake opening, fan housing or connector assembly opening?

• Is the belt in place and turning the brush?

• Are the brush ends in the proper location?

• Does the brush turn freely? Are hair, string or rug fibers wound around the brush?

P

ROBLEM

C LEANER

WILL NOT RUN

C

LEANER

DOES NOT PICK UP

P

OSSIBLE

S

OURCE

A

REAS TO

C

HECK

Not plugged in properly.

Be sure cleaner is firmly plugged into wall outlet.

No electricity in wall outlet.

Filter bag is full.

Check electrical source–fuse or circuit breaker.

Replace filter bag.

See “Replace Paper

Filter Dust Bag.”

Clear obstruction.

Nozzle or intake pivot clogged.

Belt is broken or stretched.

Brush is worn.

Replace belt.

See “To Adjust or

Replace Brush.”

Bag tube clogged.

Bag pores are clogged with fine dust.

Impeller fan is broken.

Clear obstruction.

Change bag.

Return to Service

Center for repair.

Revolving brush is not even at both ends.

Check brush roll end cards. Make sure words “OLD” or “NEW” match at each end.

ALL OTHER SERVICING SHOULD BE DONE BY AN

ORECK AUTHORIZED SERVICE CENTER.

CALL CUSTOMER SERVICE HOT LINE

0845 603 0153

Whenever calling, please be sure to have your model and serial number from data plate.

3

Parts List

To assist you in identifying components of your vacuum, the parts have been numbered as follows:

10

1 Handle section, upper

2 Tube, lower

3 Power head

4 Outer bag

5 Paper filter dust bag

6 Power cord

7 Retaining spring

8 Bag tension bar

9 Zip fastener

10 On/Off switch

11 Cord hook

12 Plastic loop/cable clamp

13 Connector assembly

14 Fan housing

15 Cord assembly

5

8

4

9

7

1

12

13

2

14

11

15

6

3

Assembly

fig. 1 fig. 2 fig. 3

Before assembling appliance, remove two screws from connector assembly. Remove cardboard insert by pulling upward.

With ON/OFF switch facing the front of the unit, slide upper handle section over matching section of the connector assembly. Insert short screw into top hole and long screw into bottom hole then tighten firmly until handle is no longer loose.

Attach cord to cord clip by pressing cord above and below clip ensuring the cord is fully rested in clip.

Operating Instructions

Make sure disposable paper filter dust bag is in place. DO NOT operate the cleaner without a paper filter dust bag. Plug the power cord into an electrical outlet and press the On(l) - OFF(O) switch on handle assembly when ready to operate.

Up-Position Lock

fig. 4 Place foot on power head and lean handle back gently to release lock for vacuum use. Return handle to the full upright position to engage lock.

NOTE: Do not operate the unit while in the upright and locked position.

Do not let the unit run while in any one stationary position for any period of time. Keep the unit moving while in operation.

For Easy Power Cord Storage

fig. 5 Wrap power cord around cord hook on handle and cord hook on connector.

Operating Recommendations

This new ORECK XL High-Speed Upright is one of the finest, fastest, and strongest units in its class. You’ll love the way it cleans, gets under things, and it’s SO lightweight and easy to use.

The following are a few simple suggestions regarding its operation:

1. When inserting a new disposable paper filter dust bag—FIRST

PUFF OUT and OPEN THE BAG.

2. When the disposable filter dust bag is full, REPLACE IT.

4

3. If at any time the machine does not pick up properly or makes an unusual noise, STOP OPERATION and service.

4. Although your upright will pick up pins, paper clips, and other small objects, it is recommended that these be removed from the floor before you vacuum. Failure to do so may result in permanent damage to the motor suction fan and its housing.

5.

WARNING: Do not use your vacuum cleaner on damp or wet surfaces. This will cause damage to the vacuum cleaner and is dangerous to the user. Damage caused by use on wet or damp surfaces is not covered under warranty.

6.

REPLACE THE BELT EVERY 6 MONTHS.

7. Change the disposable filter dust bag at least once a month— even if it is not full! The collected dust in the dust bag can cause odor, attract moisture, and can affect the efficiency of the cleaner.

8.

DO NOT run the vacuum cleaner over the cord. The revolving brush could damage the cord.

9. Use caution when vacuuming over area rug edges and fringe.

General Information

The performance of your new cleaner greatly depends upon care and maintenance. The instructions in this manual will guide you in performing basic care and maintenance. To obtain the most satisfying years of service read the instructions and keep them handy for future reference.

Disposable Paper Filter Dust Bags

Disposable paper filter dust bags play a very important role in the efficiency of your ORECK vacuum cleaner. The purpose of the paper bag is to trap dirt, but at the same time it must be porous enough to allow air to pass through. If the paper bag becomes clogged, no air can pass through the cleaner and cleaning cannot take place, regardless of the cleaner’s power.

To keep your cleaner operating at maximum efficiency, change the dust bag frequently. DO NOT FILL ABOVE THE LINE INDICATED ON THE

DUST BAG.

Be sure the disposable paper filter dust bag is installed properly.

All paper dust bags are not the same. Your ORECK disposable dust bags have been designed to be used with the ORECK cleaner.

Using bags other than genuine ORECK TYPE CC disposable bags will affect the cleaning ability of your cleaner and could cause damage to it.

The Belt

The belt on your vacuum cleaner controls the speed of the revolving brush and is very important for the effective operation of the cleaner. If the belt becomes stretched or cut, it will cause the revolving brush to stop completely or slow down. See instructions in the manual for replacing belt.

An extra belt is stored in the baseplate of your cleaner. When buying replacement belts, use ONLY ORECK genuine belts. Belts other than Oreck belts will not operate the revolving brush correctly and may create undue stress which will cause damage to the motor and brush bearings. Using belts other than ORECK belts will void the warranty.

Lubrication

The vacuum cleaner motor bearings are factory lubricated and sealed.

Further lubrication is not required.

General Cleaner Care

At least once a month, check for and remove excessive lint, string or hair from revolving brush.

Wipe the outside of the cleaner with a damp cloth. Also clean the connector deflector assembly area, base of cleaner and fan housing area. If there is dust in the outer bag, vacuum it or shake it out.

A little preventative maintenance will keep your cleaner looking new and will ensure continued cleaning effectiveness.

CAUTION—Wood Floors, Soft (Vinyl, Asphalt Tile, etc.) Floor

Surfaces and Polished Floor Finishes

Use floor and floor finish manufacturer’s recommended methods of cleaning. The metal strip on the base of the cleaner could be damaged if used on concrete or abrasive surfaces, and, therefore, cause damage to wood floors, soft (vinyl, asphalt tile, etc.) floor surfaces and polished floor finishes. The roller brush may also scuff very soft finishes. Do not operate the unit while in the upright and locked position. Do not let the unit run while in any one stationary position for any period of time. Keep the unit moving while in operation.

XL5: Celoc ® Hypo-Allergenic Filter System

The Celoc SMMS outer bag of your vacuum cleaner is high filtration medical material designed to filter the smallest of dust particles. It is important the inside of the outer bag be cleaned. Vacuum the inside of the outer bag or hand wash, turned inside out, with warm water, and air dry. For best results, the Celoc SMMS outer bag should be replaced once a year. The Celoc layered disposable inner dust bag must be replaced once a month even if it is not full. Change it more often if it is used in extremely dirty areas. Increase the cleaning power of your vacuum by changing the bag often.

To Replace Filter Dust Bag

WARNING: Unplug cord from electrical outlet before servicing.

BAG REMOVAL: fig. 6 Unzip outer bag completely.

fig. 7 Pull bag cardboard collar to release bag dock door from connector. Bag dock door will hinge downward.

fig. 8 Gently pull bag cardboard collar upward out of the bag dock.

The dust seal will close automatically.

BAG INSTALLATION: fig. 9 Slide the cardboard collar completely onto bag dock door.

fig. 10 Firmly push bag dock door with both thumbs on indication point until it snaps.

How to Replace a Worn Belt

WARNING: Unplug cord from electrical outlet before servicing.

fig. 11 Remove the replacement belt from the storage channel.

fig. 12 Remove the door by removing the hold down screw located on side of power head.

fig. 13 Slide the door forward by prying open with a screwdriver or coin.

fig. 14 Remove the belt from the motor drive shaft and brush roll pulley.

fig. 15 Loop the new belt over the motor drive shaft. Place the opposite end of the belt on the brush roll pulley. Rotate the brush roll three (3) complete revolutions to ensure that no part of the belt is overhanging the end of the motor drive shaft.

fig. 13 Replace the door by sliding it into the groove at the bottom of the housing.

fig. 12 Replace the hold down screw and tighten.

To Adjust or Replace Brush

WARNING: Unplug cord from electrical outlet before servicing.

fig. 16 To determine if the brush is worn, place a firm straight edge across the nozzle opening. If brush bristles do not extend beyond baseplate, brush should be adjusted.

fig. 17 Remove the baseplate by removing 5 screws.

fig. 18 Remove the belt and brush roll from the housing.

fig. 19 Rotate both bearing assemblies at ends of brush roll to show

"OLD" and replace in the holding channels in the housing.

NOTE: The bearing assembly setting marked "OLD" has no ribs on the top of the assembly. The one marked "NEW" has several ribs. When rotating bearings, make sure both bearing assembly settings are the same and face up when replacing the brush roll.

fig. 16 Reassemble the belt and the baseplate and check bristle height above baseplate at each end of brush.

If a previous adjustment has already been made and bristle height does not extend above baseplate, a new brush assembly should be ordered.

IMPORTANT: Unless the brush is worn as indicated above, both bearings must be in the “NEW” position. When rotating, both bearings must be in the “OLD” position. Unmatched settings will cause damage to your machine.

Using An Oreck Fresh Air

®

Tab

fig. 20 Your ORECK XL vacuum cleaner has a special ORECK FRESH

AIR ® tab pocket. This light-colored pocket is located inside the vinyl bag in the area where the paper disposable bag attaches to the intake tube. Insert tablet in pocket if desired.

Bulb Replacement

WARNING: Unplug cord from electrical outlet before servicing.

fig. 21 Remove lamp housing by removing two (2) screws in the the top of the lamp housing. Pull burned out bulb from holder and replace with new bulb. Use only Oreck replacement parts.

Reassemble lamp housing by replacing two screws in the top of the lamp housing.

Stuffing or Blockage

IMPORTANT: On plush and new carpets, stuffing may occur inside the the intake tube and the lower tube assembly. This is due to excessive fuzz and loose cuttings in the carpet. Stuffing could occur for the first few cleanings until all the loose material is removed. Due to the high efficiency of the cleaner, many older carpets will cause stuffing when the cleaner is first used on them. If your vacuum cleaner does not pick up properly, or makes unusual noise and the outer bag does not fluff up or balloon open, follow these steps:

WARNING: Unplug cord from electrical outlet before servicing.

fig. 22 Check for blockage at the mouth of the intake opening. If there is blockage, remove it with long-nose pliers, a screwdriver or coat hanger. If you can not reach the blockage, remove baseplate (fig. 23).

fig. 24 If the blockage is not at the base, remove lower tube. Unhook retainer spring, releasing bottom of bag.

fig. 25 Twist lower collar counterclockwise to slide up. Pull tube out of base.

fig. 26 Check for blockage. If blockage is in the tube, remove with a coat hanger.

fig. 27 If tube is not blocked, look into fan housing. Remove debris with long-nose pliers, a screwdriver or coat hanger.

fig. 25 To reassemble, check O-ring on tube, and replace if damaged.

Vacuum will not operate properly without the tube O-ring. Slide

O-ring to approximately 2" from base of tube. Replace tube by first lining up slot at base of tube with inner tab inside fan housing. Then reinsert tube and push down until the tube is seated. Make sure O-ring is in place against fan housing opening. Replace and tighten collar until collar locking tabs are locked in place.

fig. 28 Make sure collar is not cross threaded on housing. Reattach bag spring (fig. 24).

5

fig. 29 Many times blockage occurs due to a full dust bag causing dirt to back down the air flow system. When that happens, the blockage will be at the top of the system, starting in the area where the dust bag connects to the connector assembly.

NOTE: If the above actions do not correct the problem, contact an

Oreck Authorized Service Center or call the customer service center at: 0845 603 0153.

6

© 2005 Oreck Holdings, LLC. All rights reserved. All word marks, logos, product configurations, and registered trademarks are owned and used under the authority of Oreck

Holdings, LLC. Printed in America.

75724-01 REV A

04/05 ECN# R-7971