Polaris Trail Boss 330 User's Manual

OWNER’S MANUAL SUPPLEMENT
2003 TRAIL BOSS 330
IMPORTANT: Keep this supplement with your owner’s manual at all times.
Capacities
Gen IV
845 lbs.
3.25 U.S. gal.
11 oz.
1.9 qts. (includes oil cooler )
1.7 qts. (oil change only)
Body Style
Gross Vehicle Weight
Fuel Capacity
Gearcase Oil
Engine Oil Capacity
Drive System
Drive System Type
PVT
Shift Type
Side Lever (F-R-N)
Gear Reduction - Low
Not Applicable
Gear Reduction - Reverse
3.05/1
Gear Reduction - Foward
2.68/1
Front Drive (ratio)
Not Applicable
Final Drive (ratio)
11/40 78P
Center Drive (ratio)
Not Applicable
Drive Chain
520 O-Ring
Front Tire
23 x 7-10
Rear Tire
22 x 11-10
Tire Pressure (front)
4 psi
Tire Pressure (rear)
3 psi
Suspension and Brakes
Front Susp. - Mac Strut
6.7″ Travel
Rear Susp. - Prog. Rate Swing Arm
9″ Travel
Shock Adjustment
CAM
Front Brake
Fixed disc, hydraulic floating
caliper
Front Rack
75 lbs.
Rear Rack
125 lbs.
Tongue Weight
85 lbs.
Tow Hitch
Standard
Hitch Towing Rating
850 lbs
.
Unbraked Trailer Towing Capacity*
1263 lbs./573 kg
Turn Radius
60″
Ground Clearance
5.5″
Height
46″
Length
75″
Seat Height
34″
Dry Weight
505″
Wheel Base
49.5″
Width
46″
Engine & Cooling
Engine Model Number
ES-32PFE-10
Engine Type
4 Cycle, Single Cylinder
Lubrication
Wet Sump
Bore x Stroke
78.5 x 68
Displacement
329
Compression Ratio
9.0/1
Engine Cooling
Air with fan assisted oil cooler
Alternator Output (watts)
210
Carburetion
BST34
Main Jet
122.5
Pilot Jet
42.5
Needle Jet
P-0 (829)
Pilot Air Jet
160
Pilot Screw
2.0+ turns
Jet Needle
J8-4HB48
Ignition
DC CDI
Timing
30° ± 2° @ 5000 RPM
Spark Plug Gap
.036 in/.9 mm
Spark Plug Type
BKR6E
Exhaust
USFS Appr.
Rear Brake
Hydraulic, opposed piston
caliper, rear axle fixed disc
Auxiliary Brake
Hydraulic, opposed piston,
caliper, rear axle fixed disc
Park Brake
Headlight (watts)
Taillight (watts)
Brake Light (watts)
Battery
DC Plug In - Rear
DC Socket - Forward
Electric Start
High Beam Indicator
High Temp Indicator
Windshield
Low Oil Light
Neutral Indicator
Reverse Indicator
Speedometer
Tool Kit
Hydraulic lock, all wheel
Features
2 Dual Beam 30/30
8.26
26.9
12V 14 AH
Accessory
Accessory
Standard
Standard
Standard
Accessory
Not Applicable
Standard
Standard
Accessory
Standard
* Based on EU Directive 76/432/EC
Carburetor Jetting
Clutching Chart
Altitude
AMBIENT
TEMPERATURE
Below +40° F
Below +5° C
+40° F &
Above
+5° C &
Above
Meters
(Feet)
0-1800
(0-6000)
117.5
122.5
1800 & above
(6000 & above)
120
115
Altitude
Meters
(Feet)
PN 9918248 Rev 02 6/09
E 2002 Polaris Sales Inc.
Printed in U.S.A.
1
Shift
Weight
Drive
Clutch
Spring
Driven
Clutch
Spring
Driven
Helix
0-1800
(0-6000)
20-40
5631356
Blue/
Gray
7042202
Black
7041782
41-37
5132344
2+2
1800 & above
(6000 & above)
20-38
5631357
Blue/
Gray
7042202
Black
7041782
41-37
5132344
2+2