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The AML/2 Library
Planning Guide
Copyright Notice
© Copyright ADIC 2003
The information contained in this document is subject to change without notice.
This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without prior written consent of ADIC.
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All trademarks within this document are the property of their respective owners.
Copyright Notice (Europe)
© Copyright ADIC Europe 2003
All rights reserved. No part of this document may be copied or reproduced in any form or by any means, without prior written permission of ADIC Europe, ZAC des Basses Auges, 1 rue Alfred de
Vigny, 78112 Fourqueux, FRANCE.
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ADIC
Tel.: +1 303-705-3900
Fax: +1-303-792-2465
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Document number: 600135-E
Published: 07 Nov 2003
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Contents
Introduction
Description
iv Contents
Distributed AML Server (DAS) Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Specification
Configuration
600135-E
07 Nov 2003
Survey
Configuration Examples
Actual Scenario
Contents v
vi Contents
600135-E
Figures
Basic AML/2 Configuration: One Quadro Tower and One Robot 2-1
Robot Gripper with Barcode Scanner. . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Track Section Shown with Cable Chain . . . . . . . . . . . . . . . . . . . . . . . 2-5
Quadro Tower - Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Single AML/2 Quadro Tower (Top View) . . . . . . . . . . . . . . . . . . . . 2-7
AMU Control Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Robot Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Tower Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Universal Drive Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Insert/Eject Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Customer AML/2 Configuration Layout . . . . . . . . . . . . . . . . . . . . . 4-6
Example AML/2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Cutout Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Room Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Building Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
AML/2 Dual Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
viii Figures
600135-E
Tables
AML/2 Component Physical Dimensions and Loading. . . . . . . . . 3-2
AML/2 Component Electrical Specifications . . . . . . . . . . . . . . . . . . 3-3
AML/2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
AML/2 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3-5
AML/2 Regulatory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
AML/2 Component Media Quantity Specifications . . . . . . . . . . . . 3-8
Standard Drives Supported by the AML/2 Library System. . . . . 3-11
AML/2 Two Robots with One Tower - 2.05M . . . . . . . . . . . . . . . . . A-1
AML/2 Two Robots with One Tower - 2.43M . . . . . . . . . . . . . . . . . A-3
AML/2 Two Robots with One Tower - 2.8 M . . . . . . . . . . . . . . . . . . A-4 ix
x Tables
600135-E
07 Nov 2003
Introduction
This manual contains information that outlines the AML/2 library
1
. The topics discussed in this section of the manual are:
• Overview
• Intended Audience
• Organization
• Associated Documents
• Assistance
1-
Intended Audience
This manual is prepared for salespersons and prospective purchasers of the AML/2 library.
Organization
This publication contains chapters detailing the AML/2 library. The chapters include:
Chapter 1 Introduction - Describes the overview, intended audience, organization, associated documents, and where to acquire additional assistance.
Chapter 2
Chapter 3
System Description - Describes general information about the AML/2 library components.
System Specifications - Describes the physical and electrical specifications of the
AML/2 library components.
Chapter 4
Chapter 5
System Configuration - Describes the structure of the basic AML/2 library and optional components available for the
AML/2 library.
Survey Data - Provides space for planning physical, electrical, and environmental requirements. This information is required by the installation team.
1. AML/2 is a trademark of ADIC. Throughout the remainder of this document, we refer to the
AML/2 library as AML/2.
Intended Audience 1-1
Associated Documents
600043
600141
600300
600302
AML/2 Operator Guide
AML/2 Maintenance Guide
AML Hardware Configuration
Information
Product Order Information
Assistance
If questions cannot be solved with the aid of this document or the immediate salesperson, contact the AMASS Technical
Assistance Center (ATAC).
• United States 1-800-827-3822
• Germany +00.800.999.3822
• United Kingdom +00.800.999.3822
1-2 Introduction
600135-E
Description
The ADIC Automated Media Library/2 (AML/2) is a fully automated, robotic media library that offers an enterprise
solution to data management and backup. Figure 2-1 shows
the AML/2 in its basic configuration.
Consult the appendix for additional configuration examples.
2-
07 Nov 2003
Figure 2-1 Basic AML/2 Configuration: One Quadro Tower and One Robot
2-1
System Function
Major system components include the following items:
• Host
• AMU
• Controllers
The basic operational philosophy of the AML/2 centers on the host system which sends all commands to the rest of the system.
When the host software determines that a specific media library action is necessary, it creates the appropriate command string and sends it to the AMU for processing. The
AMU receives and interprets the host command, and then issues the appropriate command to the Robot and Storage
Segment Controller hardware.
After completing the movement actions, the Robot and
Storage Segment Controller Hardware return a status message to the AMU. When all Controller status messages are returned, the AMU reports the overall results to the host system.
AML/2 Hardware Components
The main hardware components of the AML/2 library are:
• AMU
• Robot
• Storage Segments
• Control and Drive Cabinets
• Manual Insert/Eject (I/E) Facility
• Modem (optional)
A description of each of these components is found in the following section.
AML Management Unit (AMU)
The AMU is the central interface of the AML/2 library, connecting the host computer to the robot system and the insert/eject unit. The AMU maintains a copy of the library drives and media information in a relational database. During normal operations, the host computer controls all functions of the AML/2 library. The AMU hardware and software components operate transparently.
2-2 Description
600135-E
07 Nov 2003
AMU Hardware Components
AMU hardware consists of the following components:
• computer with a color monitor, a mouse, and a keyboard
• Token Ring, Ethernet, or FDDI Adapter, 3270 emulation adapter
• RS232 control interface card
— and/or —
• CAN-Bus Adapter
AMU Software Components
The AMU software components are:
• OS/2 Operating System
• Personal Communication Manager TCP/IP
• Database Manager (DB/2)
• AMU Archive Management Software. For additional
information, refer to AML/2 Software Components on page
• Distributed AML Server Software (DAS)
AMU Basic Functions
During normal operation in the “AUTO” mode, the host computer controls the system.
The AMU´s basic tasks are:
• host communication - interprets the incoming host commands and checks these commands for executability
• management of the archive catalog - saves the logical coordinates of the compartments, assigns the media to compartments and traces the status of compartments and drives
• conversion of logical coordinates into physical coordinates
• communication with the control units of the robots and storage towers
• provides operator interface for installation and service
• configuration (describes the specific structure of the system)
The AMU does not have access to the data content of the media.
AML/2 Hardware Components 2-3
Note
The system
available either one or two independently operated, separately tracked robots.
Robot
Media movements are performed by a robot equipped with a mixed-media gripper and a laser barcode scanner. See
Typical movements include the following:
• moving media into and out of the library
• storing and retrieving media within the library
• mounting and dismounting media from drive units
• scanning media barcode labels.
Mixed-media components of the robot system include:
• Gripper
• Laser barcode scanner
• Robot Y Axis platform
• Robot X Axis column
• rho 3 robot control
• Robot Circular Axis platform
Figure 2-2 Robot Gripper with Barcode Scanner
2-4 Description
600135-E
07 Nov 2003
Track Section
The robot travels on track sections that measure 3’ 8” in length. A minimum of three track sections are required for each storage system because home position hard stops are
located 5’3” from the home end of the track. Figure 2-3 shows
a track section with cable chain.
Figure 2-3 Track Section Shown with Cable Chain
Storage Segment
The primary storage device for media on the
AML/2 is the Quadro Tower. Each unit is described next.
AML/2 Hardware Components 2-5
Quadro Tower
The Quadro Tower provides the maximum media storage density with the minimum floor space required for a library system. The AML/2 can be configured with a maximum of
nine Quadro Towers. See Figure 2-4.
Figure 2-4 Quadro Tower - Side View
Quadro Tower Capacity
Each Quadro Tower consists of:
• eight storage surfaces within the main rotating tower
• 24 additional storage surfaces called segments, arrayed between four independent rotating auxiliary- or subtowers.
The number of available positions per row depends on the media type.
Each Quadro Tower can store the following number of cartridges according to its height:
• 3 840 cartridges 3590 (2.05 m/6’ 8-3/4” high)
• 4 800 cartridges 3590 (2.43 m/7’ 11-11/16” high)
• 5 760 cartridges 3590 (2.80 m/9’ 2-3/4” high) in approximately 5 m
2
/ 54 ft
2
floor surface area.
2-6 Description
600135-E
07 Nov 2003
Figure 2-5 Single AML/2 Quadro Tower (Top View)
The average time to retrieve and mount a cassette is between
2.5 and 6 seconds. The Quadro Tower’s performance is optimized through weight reduction of moving components and the use of composite materials. Computer-directed servo mechanisms control the movement of the main tower and its
auxiliary towers. Figure 2-5 shows a top view of the Quadro
Tower.
AML/2 Hardware Components 2-7
AMU Control Cabinet
The AMU Control Cabinet houses the electronics that link the
host computer to the rest of the system. See Figure 2-6.
The control cabinet contains the following items:
• AMU with monitor/keyboard
• Power supply
• Power distribution panel
• Connector panel
• Dual AMU (optional)
Figure 2-6 AMU Control Cabinet
2-8 Description
600135-E
Robot Control Cabinet
The Robot Control Cabinet houses the electronics which control the robotics of the AML/2. The AMU sends commands to this unit, and status is returned to the AMU. See
07 Nov 2003
Figure 2-7 Robot Control Cabinet
AML/2 Hardware Components 2-9
Tower Control Cabinet
The Tower Control Cabinet houses the electronics which control the circular movement of the Quadro Tower.
Commands are received from the AMU and status is returned to the AMU. One Tower Control Unit can control up to three
Quadro Towers. See Figure 2-8.
Figure 2-8 Tower Control Cabinet
2-10 Description
600135-E
Universal Drive Cabinet
The Universal Cabinet contains drive units and optional drive
07 Nov 2003
Figure 2-9 Universal Drive Cabinet
AML/2 Hardware Components 2-11
Manual Insert/Eject Unit
Media are inserted into the AML/2 system and ejected through the Insert/Eject Unit. The operator loads media from the outside into removable magazines. The capacity of the removable magazines is determined by the type of media.
The I/E unit incorporates a media depository that stores unidentified volumes, defective media, and used cleaning cartridges.
The I/E unit consists of either two or four handling boxes
located behind the access door. Figure 2-10 shows the Insert/
Eject Unit.
Figure 2-10 Insert/Eject Unit
2-12 Description
600135-E
AML/2 Software Components
ADIC software controls all functions in the AML/2, making automated data backup possible while operating simultaneously with the host system. ADIC software automatically receives messages, coordinates tasks, manages and updates the library database, and provides recovery from media errors.
ADIC software can be tailored specifically for use with different library configurations. In addition, it can be reconfigured to accommodate an expanding library system.
Software access to media libraries is implemented through the
UNIX virtual file system layer.
Mainframe Support
The ADIC software supports the following mainframe sytems:
• BS 2000: FSC Software ROBAR
• TANDEM: Twinsoft, TwinATL
• MVS: ADIC HACC/MVS (Europe only)
07 Nov 2003
AML/2 Software Components 2-13
2-14 Description
Open System Support
Distributed AML Server (DAS)
Software
DAS software operates with both client and server components. The server software modules support the OS/2 operating system platform, and the client software modules support UNIX/Windows operating system platforms. They communicate from the UNIX/Windows clients to the OS/2
DAS server (AMU controller PC) across a TCP/IP connected network.
DAS allows client systems to request actions on selected media within the AML system. DAS performs the following requested actions:
• mounts media in a driver
• dismounts media from a drive
• inserts media into the library
• ejects media from the library
Requirements to support DAS software are platform dependent.
This interface is supported by the ADIC software products:
• StorNext Management Suite
• AMASS
• VolServ
This interface is also supported by other backkup and archiving applications through other vendors:
• Veritas Netbackup
• SUN SAM-FS
• Legato Networker
• HP Data Protector (Omniback II)
• IBM TSM (with Gresham EDT Software)
600135-E
07 Nov 2003
Specification
This section contains information about the following aspects of the AML/2 library:
• Physical Specifications
• Dimensions
• Inside the crate
• Outside of the crate
• Planning for System Arrival
• Dock space
• Hardware
• Unpacking
• Assembly Location
• Tools
• Weight
• Construction Requirements for the AML/2 System
• Fire Extinguishing System / Flooding
• Electrical Specifications
• Performance Specifications
• Environmental Specification
• Regulatory Specifications
• Media Quantity Specifications
• Flooring Requirements
• Barcode Requirements
• Standard Drives Supported by ADIC Storage Systems
3-
3-1
Physical Specifications
Dimensions
Table 3-1 provides information for the physical size, weight
and loading of ALM/2 library components.
Table 3-1
Height
AML/2 Component Physical Dimensions and Loading
Width Depth Maximum Wt.
Floor Load Point Load a
6.08 ft
1.85 m
2.00 ft
0.61 m
AMU Control Cabinet
2.00 ft
0.61 m
549.78 lb
249.90 kg
137.34 lb/ft
671.59 kg/ m
2
2
78 lb/in
2
5.48 k/cm
2
6.08 ft
1.85 m
2.00 ft
0.61 m
Robot Control Cabinet
2.00 ft
0.61 m
549.78 lb
249.90 kg
137.34 lb/ft
671.59 kg/ m
2
2
78 lb./in
2
5.48 kg/cm
2
6.08 ft
1.85 m
2.00 ft
0.61 m
Tower Control Cabinet
2.00 ft
0.61 m
549.78 lb
249.90 kg
137.34 lb/ft
671.59 kg/ m
2
2
78 lb/in
2
5.48 kg/cm
2
N/A 3.41 ft
1.04 m
Track Sections
3.67 in
1.12 m
329.34 lb
149.70 kg
26.30 lb/ft
128.63 kg/ m
2
2
46.7 lb/in
2
3.28 kg/cm
2
6.72 ft
2.05 m
7.97 ft
2.43 m
1.31 ft
0.40 m
1.31 ft
0.40 m
6.72 ft/2.05 m Robot
1.31 ft
0.40 m
704 lb
320 kg
7.97 ft/2.43 m Robot
1.31 ft
0.40 m
770 lb
350 kg
408.98 lb/ft
2000 kg/m
447.32 lb/ft
2
2187.50 kg/ m
2
2
2
N/A
N/A
9.18 ft
2.80 m
1.31 ft
0.40 m
9.18 ft/2.80 m Robot
1.31 ft
0.40 m
836 lb
380 k
485.67 lb/ft
2375 kg/m
2
2
N/A
3-2 Specification
600135-E
07 Nov 2003
Table 3-1
Height
6.89 ft
2.10 m
6.72 ft
2.05 m
7.97 ft
2.43 m
9.18 ft
2.80 m
6.56 ft
2.00 m
AML/2 Component Physical Dimensions and Loading
Width Depth Maximum Wt.
Floor Load Point Load a
2.62 ft
0.80 m
7.33 ft
2.24 m
7.33 ft
2.24 m
1.65 ft
0.50 m
352 lb
160 kg
6.72 ft/2.05 m Quadro Tower
81.80 lb/ft
2
400 kg/m
2
7.33 ft
2.24 m
I/E Unit
71720 lb
3260 kg
133.46 lb/ft
2
652.62 kg/ m
2
7.97 ft/2.43 m Quadro Tower
7.33 ft
2.24 m
7920 lb
3600 kg
147.37 lb/ft
2
720.69 kg/ m
2
N/A
N/A
1017 lb/in
71.50 kg/cm
1124 lb/in
2
2
79.02 kg/cm
2
2
7.33 ft
2.24 m
9.80 ft/2.80 m Quadro Tower
7.33 ft
2.24 m
8668 lb
3940 kg
161.29 lb/ft
2
788.75 kg/ m
2
1229 lb/in
2
86.40 kg/cm
1.97 ft
0.60 m
Universal Drive Cabinet
2.62 ft
0.80 m
990 lb
450 kg
191.71 lb/ft
2
937.50 kg/ m
2
140 lb/in a. Calculated with 3-1/8" diameter round foot located in normal floor configuration under towers or flat surfaces.
2
9.48 kg/cm
2
2
Electrical Specifications
Table 3-2 lists the basic electrical specifications for the
components of the AML/2 library.
Table 3-2
Device
AMU Control
Cabinet
Robot Control
Cabinet
AML/2 Component Electrical Specifications
Voltage
208 VAC
3 phase
208 VAC
1 phase kVA
1.2
0.8
AMP
1.2
1.9
BTU
762
1219
Receptacle
L21-20R
AMU Control
Cabinet
Electrical Specifications 3-3
Table 3-2
Device
Tower Control
Cabinet
Manual I/E
Facility
Robot
AML/2 Component Electrical Specifications (Continued)
Voltage
208 VAC
1 phase
208 VAC
1 phase kVA
0.4
0.01
AMP
1.9
0.05
BTU
1219
30
Quadro Tower
0.8
0.2
0.5
0.14
305
91
Receptacle
AMU Control
Cabinet
AMU Control
Cabinet
Robot Control
Cabinet
Tower
Control
Cabinet
Linear Rack
Robot Track
Section
Universal Drive
Cabinet (no drive)
Universal Drive
Cabinet (no drive)
208 VAC
1 phase
120 VAC
1 phase
0.01
0.01
Not Applicable
Not Applicable
0.05
0.05
30
30
L6-15R
L5-15R
3-4 Specification
600135-E
Performance Specifications
Table 3-3 lists performance specifications for the
AML/2 library. Actions refer to ”PUT,“ ”GET,“ and ”LOOK.“
Table 3-3 AML/2 Performance Specifications
Avg Actions per Hour
300
Peak Actions per Hour
400
Avg Time to
Present Media
2.5 seconds
Max Time to
Present Media
6 seconds
Pick Time
3 seconds
Environmental Specifications
Table 3-4 lists xxxx” “environmental specifications for the
AML/2 library.
Table 3-4
Temperature
Minimum to Maximum:
60° - 90° F (16° - 32° C)
Recommended:
70° - 75° F (21° - 24° C)
AML/2 Environmental Specifications
Humidity
Minimum to Maximum:
15 - 75 percent
Recommended:
45 -65 percent
No limit
Altitude
Clean Room Specification
The following items can cause damage when present in excess. The most vulnerable component in the AML configuration is the tape drive and media.
• Vibration
• Dust
• Dirt
Performance Specifications 3-5
07 Nov 2003
3-6 Specification
Vibration
Significant vibration (high amplitude) occurring while drives are writing will result in drives having to rewrite data, thereby reducing individual cartridge capacity and overall throughput. Vibration during reading will slow the data rate, due to retries, but will have no effect on cartridge capacity.
Low amplitude vibration of short duration will not affect the robot/library. Cartridges in their storage slots will not have problems with vibration. The vibration of a mortar drill will not be a problem. The vibration of a jackhammer may introduce problems if located beside a drive cabinet.
The robot is far less susceptible to vibration. The amplitude would have to be very large before the gripper would have targeting accuracy problems.
Dust
The AML will not have problems with slight dust. The AML library does not actively circulate air. Simple ambient air movement (from air conditioning units) will not move dirt into the library, but can carry dust. ADIC recommends cleaning the barcode reader at the first sign of errors. Or, schedule a night cleaning session during or after your construction.
Both airborne dust and airborne dirt can get into tape drives if the air in front of a drive has both in sufficient concentration because the drives draw air from the front of the drive and push it out the rear of the drive. While inside the drives, dust and dirt can contaminate the tape path, resulting in accelerated head and tape wear causing the drives to show changes in performance.
Dirt
The difference between dust and dirt is determined by the size and weight of the particle. Except in the case of significant air movement, dirt will readily settle to the ground. As long as it settles out before it reaches the library, then there is no problem. Excessive amounts of gritty dirt will have an abrasive effect on the moving parts and can also impact the barcode reader on the robot.
600135-E
Regulatory Specifications
Table 3-5 lists the key safety and electromagnetic regulatory
specifications for the AML/2 library.
Table 3-5 AML/2 Regulatory Specifications
Safety
North America Europe
EMC - EMI
North America Europe
UL
UL1950 - ITE
CSA
C22.2 #950
TUV Rhineland
EN60950
FCC, Part 15
Class A
CE Mark
Class A
07 Nov 2003
Regulatory Specifications 3-7
Media Quantity Specifications
Table 3-6 lists the number of cassette media by type that can
be stored in Quadro Towers and Linear Racks for the AML/2
library. Refer to the part number 600300 AML Hardware
Configuration Information manual for the amount of data that
can be stored.
Table 3-6
Media
Half-Inch
Cartridge
3590, 9840, LTO, D3
D-2 small Cassette
D-2 Medium
Cassette
VHS Cassette
DLT Cartridge
SDLT
AIT Cartridge
DvcPro Small
AML/2 Component Media Quantity Specifications
Optical Disk 512
Device Height
(inches)
Media Quantity
Quadro Tower
80
3
/
4
3840
95
5
/
8
4800
110
3
/
4
80
3
/
4
5760
1344
95
5
/
8
1728
110
3
/
4
80
3
/
4
2112
960
95
5
/
8
1152
110
3
/
4
80
3
/
4
1344
1792
95
5
/
8
2048
110
3
/
4
80
3
/
4
2560
3456
95
5
/
8
4320
110
3
/
4
80
3
/
4
5184
5376
95
5
/
8
7168
110
3
/
4
80
3
/
4
8512
3168
95
5
/
8
3872
110
3
/
4
4576
3-8 Specification
600135-E
Table 3-6 AML/2 Component Media Quantity Specifications (Continued)
Media
Optical Disk
Reflection
DTF small
DTF medium
Device Height
(inches)
Media Quantity
Quadro Tower
80
3
/
4
3456
95
5
/
8
4224
110
3
/
4
80
3
/
4
4992
2048
95
5
/
8
2560
110
3
/
4
80
3
/
4
3072
1280
95
5
/
8
1536
110
3
/
4
1792
07 Nov 2003
Media Quantity Specifications 3-9
Floor Electrical Requirements
Flooring must meet specifications for being dust-free, and physically, chemically, and acoustically certified.
In addition, the flooring must meet the insulation resistance requirements for electrical current of 1 x 10 5 to 1 x 10 8 ohms between the floor surface and earth ground. This will prevent system failure or electrical shock. Sufficient resistance is achieved by using antistatic, nonconducting floor tile with a resistance of 1 x 10 6 to 1 x 10 9 ohms. Provide an appropriate connection to the metal portion of the ground plate in order to ensure proper insulation resistance.
Barcode Requirements
Increased accuracy in barcode scanning of individual media labels can be assured if the labels are in compliance with the
ANSI MH10.8M-1983 standard, and meet the following requirements:
• ANSI MH10.8M-1983 Standard:
• Number of digits: 6
• Background reflection: at least 25 percent
• Print contrast: at least 75 percent
• Ratio: at least 2.2
• Module: 250 µm
• Print tolerance: ± 57 mm
• Additional Requirements:
• Length of the rest zones: 5.25 mm ± 0.25 mm
• No black marks can be present in the intermediate spaces or rest zones
• No white areas may be present on the bars
• Bars should read in a uniform direction. Nonuniform reading directions are feasible in principle, but have a detrimental effect on performance
• Each label should be applied in the upper right corner of the tape cartridge recess (when oriented vertically)
• Quality Testing
Compliance with these specifications can be checked and documented with the Ergilaser 3000 High Density bar code measuring device that is manufactured by the Laetus
Company.
3-10 Specification
600135-E
07 Nov 2003
Standard Drives Supported by ADIC
Several different drives types can be used with the AML/2
Library system. Consult with an ADIC Customer Engineer before purchase or installation.
Table 3-7 Standard Drives Supported by the AML/2 Library System
Number of
Drives per:
Manufacturer Type Interface
Bay
Drive
Cabinet
IBM
IBM
FUJITSU
3590 B1A,
128 track
3590 E1A,
256 track
M8100
DIANA-4, 36 track
SCSI-2
(DE), (F/
W)
SCSI-3
(DE),
(UW)
SCSI-3
(DE)
2
2
2
Media: 9840
STK
STK
9840 - L01
TX30
(EAGLE)
9840 - L02
TX30
(EAGLE)
Media: DLT
ADIC (OEM)
ADIC (OEM)
DLT 4001
*
DLT 4002
*
SCSI-3
ESCON
SCSI-2
(DE), (F)
SCSI-2
(DE), (F)
2
2
2
1
8
8
12
14
14
12
6
4
4
6
7
7
6
6
Standard Drives Supported by ADIC 3-11
Table 3-7 Standard Drives Supported by the AML/2 Library System
Number of
Drives per:
Manufacturer Type Interface
Bay
Drive
Cabinet
ADIC (OEM)
ADIC (OEM)
ADIC (OEM)
DLT 7001
*
DLT 7001S
*
Low Profile
DLT 8001S
*
Low Profile
SDLT
SCSI-2
(DE), (F/
W)
SCSI-2
(DE), (F/
W)
SCSI-2
(DE), (F/
W)
Media: LTO
ADIC
IBM
IBM
LTO1
LTO2
LTO2
SCSI
SCSI
FC
Media: VHS
SONY
SONY
SONY
SVO-5800P/
SVP-5600P
SVO-9620
SVP-9020
Video
Video
Video
Media: D2 Medium and D2 Small
AMPEX DST 312 SCSI-2
(DE), (F)
Media: DTF Large and DTF Small
SONY GY-2120 SCSI-2
(DE/SE)
Media: BetaCAM Small and BetaCAM Large
2
2
2
2
2
2
1
1
1
1
1
24
6
6
6
6
24
24
24
4
12
24
6
4 - 6
4 - 6
6
6
6
4 - 6
4 - 6
4-6
4
6
3-12 Specification
600135-E
07 Nov 2003
Table 3-7 Standard Drives Supported by the AML/2 Library System
Number of
Drives per:
Manufacturer Type Interface
Bay
Drive
Cabinet
SONY
Media: 8mm
ADIC
(IBM OEM)
EXABYTE
BVW-75P
LT01
LT02
LT03
8900T
Mammoth
Media: AIT 8mm
ADIC (OEM) AIT 3102
*
Low Profile
Video
SCSI
SCSI
SCSI
SCSI-2
(DE/SE)
1
SCSI-2
(DE), (F/
W)
2
Media: AIT-2 8mm
ADIC (OEM)
ADIC (OEM)
AIT 5002
*
LVD Low
Profile
AIT/3
AIT 5102
*
Low Profile
SCSI-3
(UW),
(SE-LVD)
SCSI-3
(UW),
(DE)
2
2
Media: AIT-3 8mm
SONY SDX700C
AIT-3
Media: Optical Disc 512
HP SureStore
5200ex/
9100ex
SCSI-3
SCSI-2
(SE)
2
2
2
2
2
2
24
24
24
24
16
4
24
24
24
12
4 - 6
8
4
4 - 6
4 - 6
4 - 6
6
4 - 6
4 - 6
4 - 6
Standard Drives Supported by ADIC 3-13
Table 3-7 Standard Drives Supported by the AML/2 Library System
Number of
Drives per:
Manufacturer Type Interface
Bay
Drive
Cabinet
Media: CD-Caddy
PLEXTOR Plexwriter
PX-R412Ce
Media: NCTP
PHILIPS NCTP-L-DE
W
SCSI-2
(SE), (F)
SCSI-3
(DE/SE)
2
1
30
6
Media: Digital BetaCAM Small and Digital BetaCAM Large
SONY DVW-500P Video 1 4
SONY
SONY
DVW-510 Video
DVW-A500P Video
1
1
4
4
*
5
6
4
4
4
The following drives are composed of three different types of installation units.
• 1 mounting kit (2 drives/kit) = 1 level= 2 drives
• 1 mounting kit (2 drives/kit) + 1 add-on kits (2 drives/ kit) = 2 levels= 4 drives
• 1 mounting kit (2 drives/kit) + 2 add-on kits (2 drives/ kit) = 3 levels= 6 drives
This results in the following configurations for the installation of linear shelves:
• L1/4 = 1x 2 levels
• L2/4 = 1x 3 levels + 1x 2 levels
• L3/4 = 2x 3 levels + 1x 2 levels
• L4/4 = 4x 3 levels
3-14 Specification
600135-E
07 Nov 2003
Configuration
The purpose of this chapter is to assist prospective customers and new owners in planning for an AML/2 library system installation. Detailed information about drive, media, and storage support for the AML/2 is located in the part number
600300 AML Hardware Configuration Information manual.
Order information for the AML/2 components is located in
the part number 600302 Product Order Information manual.
4-
System Heights
Check (
✔) the requested system height.
80
3
/
4 inches (2.05 meters)
95
5
/
8
inches (2.43 meters)
110
3
/
4 inches (2.8 meters)
Storage Types
Enter the quantity of the desired storage type.
Quadro Tower (maximum 9)
Linear Rack (3 sections each per track section)
Robot
Enter the desired number of robots (maximum 2).
Robot(s)
System Heights 4-1
Media Types
Enter the quantity of the desired media type (maximum 5).
3480/3490E/3590/9840/9940
OD512
OD-R
D2S
D2M
VHS
DLT/SDLT
DvcPro small/AIT
DvcPro large
DTF small/Betacam
DTF medium
LTO
4-2 Configuration
600135-E
Drive Types
Enter the desired quantity of drive types (maximum 5), and state if the drives require rack mounting.
Quantity Type
Fujitsu 3490E
ADIC 8490
IBM 3490 C1A
IBM 3490 C2A
ADIC 8590
MountainGate 2150
ER90 HiPPI
ER90 IPI
Exabyte 8mm
Exabyte 4mm
HP OD
ADIC 4002
OTR
DTF 1242 non-ADIC drive
DLT 7000
DLT 8000
SDLT 220
LTO1
LTO2
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Supported
(Yes or No)
Yes
Yes
Yes
Yes
Yes
Yes
Rack Mount
(Yes or No)
07 Nov 2003
Insert/Eject Types
Check (
✔) the requested type of Insert/Eject Facility.
4 box (Standard)
4 box (D2/DTF)
2 box (D2/DTF)
Drive Types 4-3
Insert/Eject Handling Boxes
Enter the quantity of the media type handling racks. Refer to
Media Types on page 4-2 for the chosen media types.
Media type 1
Media type 2
Media type 3
Media Segments
Media type 1
Media type 2
Media type 3
Universal Drive Cabinets
Enter the quantity of the desired drive cabinets.
Drive Cabinet(s)
Modem
Check (
✔) if a modem is desired.
Yes No
4-4 Configuration
600135-E
07 Nov 2003
Host Connection
Check ( ✔) the requested type of connection.
Ethernet
Token Ring
Coax (3270 emulation)
FDDI
Special
Communication Software
Check ( ✔) if Remote Access communication software is desired.
Remote Access
Special Engineering Request
Check ( ✔) any desired special engineering requirements.
None
Hardware
Software
Customer System Layout
Sketch the customer’s system layout or cut and paste from the
examples in Figure 4-3 on page 4-8. Figure 4-2 on page 4-7
represents a configuration example.
Host Connection 4-5
Figure 4-1 Customer AML/2 Configuration Layout
4-6 Configuration
600135-E
07 Nov 2003
Robot
Figure 4-2 Example AML/2 Configuration
Quadro
Tower
Scale: 1/4" = 1’
Customer System Layout 4-7
Figure 4-3 Cutout Examples Scale: 1/4" = 1’
4-8 Configuration
600135-E
07 Nov 2003
Survey
Use this section to record relevant information about the delivery site and associated issues. Record all requested information, if possible.
Customer and Installation Site
Information
Record any additional information in Additional Comments on page 5-10.
Customer Name:
5-
Mailing Address:
Sales Contact:
Telephone:
ADIC Sales Rep:
ADIC Account Mgr:
Shipping Address:
Customer and Installation Site Information 5-1
Installation Contact: #1
Installation Contact: #2
Telephone:
Fax
Email Address
Target Installation Date:
Target Operational Date:
Physical Environment Specifications
Record any additional information in Additional Comments on page 5-10.
Room Dimension:
Ceiling Height:
Ceiling Projection:
5-2 Survey Data
600135-E
Floor Type:
Floor Load Capacity:
Fire Protection:
Other Issues to Consider::
07 Nov 2003
Physical Environment Specifications 5-3
Customer Room Layout
Sketch the approximate measurements of the AML/2 library room and any obstructions. Establish your own grid scale.
Figure 5-1 Room Layout
5-4 Survey Data
Scale: 1/4" = 1’
600135-E
Site Preparation
The following customer supplied circuits are necessary for the proper installation and operation of the AML/2 library.
Power Circuits
Refer to Electrical Specifications on page 3-3
Note
This information must be conveyed to the customer to enable site preparation before installation.
208 VAC, three phase, 20A circuit terminated in a
NEMA L21-20R receptacle.
208 VAC, single phase, 15A circuit terminated in a
NEMA L6-15R receptacle.
120 VAC, single phase, 15A circuit terminated in a
NEMA L5-15R receptacle
Telephone Connection
Note
This information must be conveyed to the customer to enable site preparation before installation.
Standard B1 analog telephone line terminating in an
RJ-11 connector. Each AMU requires a separate line for the diagnostic modem.
Site Preparation 5-5
07 Nov 2003
Customer Building Layout
Sketch the building layout that indicates the route from the loading dock to equipment final destination. Indicate obstructions.
Figure 5-2 Building Scale
5-6 Survey Data
Grid = 1/4", No Scale
600135-E
07 Nov 2003
Access Conditions
Access to AML/2 library room (elevator, stairs, door widths, etc.):
Dimensions and Location of Smallest Door or Opening to be used:
Loading Dock Specifications (dock height, type of ramps, weather protection, etc.):
Semitrailer Accessibility (Y or N):
Preferred/Required Local Carrier Company:
Site Preparation 5-7
5-8 Survey Data
Where Can Trailer Be Left for Staging?
Availability of Material Handling Equipment:
Location for Uncrating:
Preferred Time of Day for Unloading and Moving Materials:
Off Hours/Weekends Accessibility for Installation Team:
600135-E
07 Nov 2003
Procedure for Obtaining Building Passes:
Procedure for Scheduling Use of Elevator, Loading Dock, etc.:
Waste Disposal Considerations:
Bargaining Unit Considerations:
Other Considerations:
Site Preparation 5-9
Additional Comments
Record any additional information that pertains to the installation. Note the page number of topics in this document which need further clarification or discussion.
5-10 Survey Data
600135-E
Configuration Examples
The ADIC Automated Media Library/2 (AML/2) is a fully automated, robotic media library that offers an enterprise solution to data management and backup.
A-
Single Robot Example
Figure A-1 shows the AML/2 in its single configuration.
07 Nov 2003
I/O-B
Figure A-1 AML/2 Dual Configuration
Table A-1
Crate #
S1-1
S1-2
AML/2 Two Robots with One Tower - 2.05M
Size
66X41X60
72X34X53
Bases, Spiders
Gears
Description
1
1
Qty
Single Robot Example A-1
Table A-1
Crate #
S1-19
S1-20
S1-21
S1-22
S1-23
S1-24
S1-25
S1-26
S1-27
S1-28
S1-29
S1-11
S1-12
S1-13
S1-14
S1-151
S1-16
S1-17
S1-18
S1-3
S1-4
S1-5
S1-6
S1-7
S1-8
S1-9
S1-10
AML/2 Two Robots with One Tower - 2.05M
Size
93X31X49
44X44X44
48X42X45
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
93X35X24
31X60X86
31X60X86
32X28X36
32X28X36
45X35X86
45X35X86
45X35X86
72X78X23
98X51X61
94X25X47
46X50X53
105X41X45
93X27X29
93X27X29
84X33X37
Description
Top Plate, Struts, Columns
Bins
QT Doors, Enclosure, Profiles, Step Plates
I/E Boxes, Robut Igus 1 & 2, Cables
Robot Track Enclosure, Ceiling
Robot Column #1
Robot Column #1, Star Rail, Gear Rack
EIF 1 & 2
Entry Doors 1 & 2
Robot 1 & 2 Controllers
AMU & Tower Controllers
Robot Arm # 2
Robot Arm # 1
Drive Cabinet
Drive Cabinet
Drive Cabinet
Walkways, PC & Monitor
Pallet of Tapes
Robot Track # 1 & 2
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
A-2 Configuration Examples
600135-E
07 Nov 2003
Table A-1
Crate #
S1-30
T1-1
Table A-2
AML/2 Two Robots with One Tower - 2.05M
Size
42X25X23
72X36X72
DST-312 Drives
Tool Box
Description
AML/2 Two Robots with One Tower - 2.43M
Crate #
S1-9
S1-10
S1-11
S1-12
S1-13
S1-14
S1-151
S1-16
S1-5
S1-6
S1-7
S1-8
S1-1
S1-2
S1-3
S1-4
S1-17
S1-18
S1-19
S1-20
S1-21
S1-22
Size
93X27X29
84X33X37
93X35X24
31X60X86
31X60X86
32X28X36
32X28X36
45X35X86
66X41X60
72X34X53
72X78X23
98X51X61
94X25X47
46X50X53
105X41X45
93X27X29
45X35X86
45X35X86
93X31X49
44X44X44
48X42X45
42X25X23
1
1
Qty
Description
Bases, Spiders
Gears
Top Plate, Struts, Columns
Bins
QT Doors, Enclosure, Profiles, Step Plates
I/E Boxes, Robut Igus 1 & 2, Cables
Robot Track Enclosure, Ceiling
Robot Column #1
Robot Column #1, Star Rail, Gear Rack
EIF 1 & 2
Entry Doors 1 & 2
Robot 1 & 2 Controllers
AMU & Tower Controllers
Robot Arm # 2
Robot Arm # 1
Drive Cabinet
Drive Cabinet
Drive Cabinet
Walkways, PC & Monitor
Pallet of Tapes
Robot Track # 1 & 2
DST-312 Drives
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
Single Robot Example A-3
Crate #
S1-9
S1-10
S1-11
S1-12
S1-13
S1-14
S1-151
S1-16
S1-5
S1-6
S1-7
S1-8
S1-1
S1-2
S1-3
S1-4
Crate #
S1-23
S1-24
S1-25
S1-26
S1-27
S1-28
S1-29
S1-30
T1-1
Table A-3
Size
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
72X36X72
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
Tool Box
Description
AML/2 Two Robots with One Tower - 2.8 M
Size
93X27X29
84X33X37
93X35X24
31X60X86
31X60X86
32X28X36
32X28X36
45X35X86
66X41X60
72X34X53
72X78X23
98X51X61
94X25X47
46X50X53
105X41X45
93X27X29
Description
Bases, Spiders
Gears
Top Plate, Struts, Columns
Bins
QT Doors, Enclosure, Profiles, Step Plates
I/E Boxes, Robut Igus 1 & 2, Cables
Robot Track Enclosure, Ceiling
Robot Column #1
Robot Column #1, Star Rail, Gear Rack
EIF 1 & 2
Entry Doors 1 & 2
Robot 1 & 2 Controllers
AMU & Tower Controllers
Robot Arm # 2
Robot Arm # 1
Drive Cabinet
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
1
1
1
1
1
Qty
A-4 Configuration Examples
600135-E
Crate #
S1-25
S1-26
S1-27
S1-28
S1-29
S1-30
T1-1
S1-17
S1-18
S1-19
S1-20
S1-21
S1-22
S1-23
S1-24
Size
45X35X86
45X35X86
93X31X49
44X44X44
48X42X45
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
42X25X23
72X36X72
Description
Drive Cabinet
Drive Cabinet
Walkways, PC & Monitor
Pallet of Tapes
Robot Track # 1 & 2
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
DST-312 Drives
Tool Box
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
07 Nov 2003
Single Robot Example A-5
A-6 Configuration Examples
600135-E
07 Nov 2003
Actual Scenario
The following Scenario was based on an actual event. The user was preparing for major construction work at the site where the equipment was located and was very concerned about the effects the resultant dust, dirt, and vibration could have on the current equipment.
B-
Vibration Scenario
Concerns: The vibration concern is “what if” if an above the floor steel I-bean bracing is placed on top of the slab in the adjacent bay and is accidentally dropped? The concern is not for say a height of 5 feet, but the last inch or so when it is being released. The distance can vary from between 15’ to 60’ away.
However, the actual placing of steel can be scheduled.
ADIC Questions: With regard to the “what if” vibration scenario:
• Is this above-floor I-beam bracing being installed on top of the floor you reinforced with I-beams prior to installing the AML/2?
• How long is the steel I-beam? (To get an idea of point pressure and floor response.)
• How heavy is the steel I-beam?
• How much “give” is there in the floor that this I-beam might land on?
• What extent (amplitude and duration) of vibration do you anticipate? Enough to vibrate a coffee cup off a desk? Will you be using jackhammers?
If the supporting floor is supported such that you’re not expecting significant horizontal or vertical displacement (and a consequent “ringing wave” action back to the slab’s equilibrium point), then any vibration resulting from an Ibeam drop would be low amplitude short duration and of no concern.
The principal concern is whether the library and/or the drives will be operating during the “what if” scenario. The vibration is the major concern because high amplitude vibration while the library is moving would mainly affect the robots and the tape drives. Robot elements could become bent, resulting in extended repairs and drives could come out of alignment, resulting in extensive reteaching resulting in extended downtime.
Vibration Scenario B-1
ADIC recommends that the movement and placement of the steel be scheduled to coincide with the time that the robots and all tape drives are in a quiescent state during steel movement.
AIDC consensus on reteaching drive position: If there is no significant vibration, the reteaching will most likely not be necessary.
ADIC Question: Should the robotic arms be braced during the time the steel is being moved?
Dust Scenario
The user’s plan states: The work planned is the construction of a plastic sheet wall, slab to slab near the ODC library. This will protect the equipment from dust while a sheetrock slab to slab wall is built parallel to it that will comprise a UPS system.
The plastic wall will remain until the sheetrock wall is 100% complete.
ADIC Question:
• Do you have plenum cooling in the AML areas?
• Are there plenum cooling vents under the drive cabinets or under the library?
B-2 Actual Scenario
600135-E
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Table of contents
- 14 Intended Audience
- 14 Organization
- 14 Associated Documents
- 14 Assistance
- 15 System Function
- 15 AML/2 Hardware Components
- 15 AML Management Unit (AMU)
- 15 AMU Hardware Components
- 15 AMU Software Components
- 15 AMU Basic Functions
- 15 Robot
- 15 Track Section
- 15 Storage Segment
- 15 Quadro Tower
- 15 AMU Control Cabinet
- 15 Robot Control Cabinet
- 15 Tower Control Cabinet
- 15 Universal Drive Cabinet
- 15 Manual Insert/Eject Unit
- 15 AML/2 Software Components
- 15 Mainframe Support
- 42 Open System Support
- 42 Distributed AML Server (DAS) Software
- 43 Physical Specifications
- 43 Dimensions
- 43 Electrical Specifications
- 43 Performance Specifications
- 43 Environmental Specifications
- 43 Clean Room Specification
- 43 Vibration
- 43 Regulatory Specifications
- 43 Media Quantity Specifications
- 43 Floor Electrical Requirements
- 43 Barcode Requirements
- 43 Standard Drives Supported by ADIC
- 44 System Heights
- 44 Storage Types
- 44 Robot
- 44 Media Types
- 44 Drive Types
- 44 Insert/Eject Types
- 44 Insert/Eject Handling Boxes
- 44 Media Segments
- 44 Universal Drive Cabinets
- 44 Modem
- 44 Host Connection
- 52 Communication Software
- 52 Special Engineering Request
- 52 Customer System Layout
- 53 Customer and Installation Site Information
- 53 Physical Environment Specifications
- 53 Customer Room Layout
- 53 Site Preparation
- 53 Power Circuits
- 53 Telephone Connection
- 53 Customer Building Layout
- 53 Access Conditions
- 53 Additional Comments