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OWNER'S MANUAL MODEL NUMBERS: 583.356500 583.356820 583.356830 SERIAL NO. (owner - write in No.) CAUTION: Read Rules for Safe Operation and Instructions Carefully 35,000 Heater Sizes: 55,000 and 110,000 Btu/Hr Operation and Maintenance Instructions with Parts List SAVE THIS MANUAL FOR FUTURE REFERENCE Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 WARRANTY For one year from the date of purchase, Sears will repair any defect in material workmanship in this portable heater at no charge. If the portable heater is used for commercial or rental purposes, or this warranty applies for only thirty days from the date of purchase. Warranty service is available by simply returning the heater to the nearest Sears Service Center. This warranty gives you the specific legal rights, and you may also have other rights which vary from state to state. Sold by Sears, Roebuck CONTENTS and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 SECTION Warranty PAGE ........................................................................................ Safety Information Product Identification Unpacking Assembly Theory ......................................................................... .................................................................... 2 3 4 ..................................................................................... 5 ....................................................................................... 5 of Operation ...................................................................... 6 Fuels .............................................................................................. 6 Ventilation ..................................................................................... 7 ....................................................................................... 7 Operation Storing, Transporting, Preventative or Shipping Maintenance Schedule ................................................ 8 ............................................. 8 Troubleshooting ............................................................................. Service Procedures ........................................................................ 9 10 Upper Shell Removal .............................................................. Fan ........................................................................................... 10 10 Air Output, Air Intake, 10 Pump Pressure and Lint Filters .................................. Adjustment ..................................................... 11 Fuel Filter ................................................................................ 11 Spark Plug (35/55,000 .................................. 11 ...................................... 12 ........................................ 12 Spark Plug (110,000 Nozzle (35/55,000 Nozzle (110,000 Btu!Hr Models) Btu!Hr Model) Btu!Hr Models) Btu!Hr Model) ............................................. Pump Rotor ............................................................................. Specifications ................................................................................. Wiring Diagrams Accessories Maintenance Illustrated Wheels ........................................................................... .................................................................................... Kits ........................................................................... Parts Breakdowns and Handle and Parts Lists ................................ Parts List (110,000 Btu!Hr Model) ............... How To Order Parts ...................................................................... 13 13 14 14 15 15 16 22 Back Cover 10050d SAFETY INFORMATION WARNINGS IMPORTANT: Read this owner's manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. DANGER Carbon Carbon resemble monoxide poisoning may lead to death! Monoxide Poisoning: Early signs of carbon monoxide poisoning the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. Make certain you read and understand all warnings. It is your guide to safe and proper operation Keep this manual for reference. of this heater. ° Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels. * Fueling a) Personnel involved with fueling shall be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and local regulations regarding the safe fueling of heating units. b) Only the type of fuel specified on the heater's data plate shall be used. c) All flame, including the pilot light, if any, shall be extinguished allowed to cool, prior to fueling. and the heater d) During fueling, all fuel lines and fuel-line connections shall be inspected leaks. Any leaks shall be repaired prior to returning the heater to service. for e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure. f) All fuel storage shall be located a minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (exception: the fuel reservoir integral with the heater unit). g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation. h) Fuel storage shall be in accordance having jurisdiction. with the federal, state, or local authority ° Never use heater where gasoline, paint thinner, or other highly flammable vapors are present. ° Follow all local ordinances and codes when using heater. ° Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclosure materials be of a fire retardant nature. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action. ° Use only in well-vented areas. Provide at least three square feet of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65. ° Use only in places free of flammable 100506 vapors or high dust content. SAFETY INFORMATION ° Use only with the electrical voltage and frequency specified on model plate. ° Use only a three-prong, grounded extension cord. ° Minimum heater clearances from combustibles: Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft. ° Locate heater on a stable and level surface while hot or running or a fire may occur. ° When moving or storing heater, keep heater in a level position or fuel spillage may occur. ° Keep children and animals away from heater. ° Unplug heater when not in use. ° When used with thermostat, heater may start anytime. ° Never use heater in living or sleeping areas. ° Never block air inlet (rear) or air outlet (front) of heater. ° Never move, handle, refuel, or service a hot, operating, or plugged-in ° Never attach duct work to front or rear of heater. PRODUCT IDENTIFICATION Hot Air Outlet heater. Handle .......Upper Shell Continued Lower Shell .............. Fan Guard .Air Filter Fuel End Cover .....Fuel Cap Side Cover Flame-Out Control ........... Reset Button Power Cord Figure 1 - 35/55,000 Btu/Hr Models Hot Air Outlet "- jUpper Shell / /- Lowe r Shell Fuel Cap Fan Guard ........ Fuel Tank / Side Cover / ..... Power Cord // Flame-Out Control Reset Button Eel Figure 2 - 110,000 Btu/Hr Model 10050u UNPACKING 1. Remove 2. Remove 3. ASSEMBLY (For 110,000 Btu/Hr Model Only) all packing items applied to heater for shipment. all items from carton. Check items for shipping damage. If heater where you bought heater. This model is furnished mounting Tools hardware with wheels is damaged, and a handle. Wheels, are found in the shipping promptly handle, inform dealer and the carton. Needed • Medium Phillips Screwdriver • 3/8" Open or Adjustable Wrench • Hammer 1. Slide axle through wheel support frame. Install wheels on axle. IMPORTANT. When installing wheels, point extended hub of wheels 2. 3. 4. 5. toward wheel support frame (see Figure 3). Place cap nuts on axle ends. Gently tap with hammer to secure. Place heater on wheel support frame. Make sure hot air outlet end (front) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame. 6. Place plastic tube caps onto open ends of handle. Place handle on top of fuel tank flange. Make sure handle is over air inlet end (rear) of heater. Insert four screws through handle, fuel tank flange, and wheel support frame. Attach nut finger tight after each screw is inserted. Insert remaining four screws through tank flange and wheel support frame. 7. Attach nut finger tight after each screw is inserted. After all screws are inserted, tighten nuts firmly. Plastic Tube Cap \ ",,\ Outlet Hot Air Screw ,\\ Handle _"l Air Inlet Fuel Tank ..... Flange Wheel Axle Support Frame "--.. Nut -. Cap Nut Extended " Wheel Hub Figure 3 - Wheel and Handle Assembly, 110,000 Btu/Hr Model Only 100506 THEORY OF OPERATION The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber. The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air. The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture. The Flame-Out Control if the flame goes out. System: This system causes the heater to shut down Motor Combustion Chamber Spark ",, \ Burner Plug / / Fan / i Air Pump Air Intake Filter Clean Heated Air Out Cool Air In \ Air Output Filter / / / / / / / / /.............. Air Line To Burner / / Fuel ............. / Nozzle ............... / Tank / ,_ ............ Fuel Filter Air For Fuel System Air For Combustion And Heating Figure 4 - Cross Section FUELS ............. Electronic Ignitor Operational Fuel View WARNING Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels. Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels will result in: • clogged fuel filter and nozzle • carbon build-up on spark plug • the need of non-toxic anti-icer in fuel during very cold weather IMPORTANT: Use a KEROSENE ONLY storage container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel system often. 10050d VENTILATION WARNING Follow the minimum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater. Provide a fresh air opening of at least three square feet for each 100,000 Btu!Hr rating. Provide extra fresh air if more heaters are being used. Example: A 110,000 Btu!Hr heater requires one of the following: • a two-car garage door raised three inches • a single-car garage door raised five inches • two thirty-inch windows raised eight inches OPERATION IMPORTANT Review and understand the warnings in the Safety Information Section. They are needed to safely operate this heater. Follow all local codes when using this heater. To Start Heater l. 2. Follow all ventilation and safety information. Fill fuel tank with kerosene or No. 1 fuel oil. 3. 4. Attach fuel cap. Plug power cord of heater into three-prong, grounded extension cord. Exten- sion cord must be at least six feet long. Extension Cord Wire Size Requirements 6 to l0 feet long, use 18 AWG rated cord 11 to 100 feet long, use 16 AWG rated cord 101 to 200 feet long, use 14 AWG rated cord . Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded outlet. Heater will start when extension cord is plugged into outlet. If not, push in flame-out control reset button (see Figures Flame- 5 and 6). Flame-Out Control Reset Button Out Reset Button Figure 5 - Flame-Out Control Reset Button, 35/55,000 Btu/Hr Models Figure 6 - Flame-Out Control Reset Button, 110, 000 Btu/Hr Model Continued 100506 OPERATION Continued To Stop Heater l. Unplug extension cord from outlet. To Restart l. 2. STORING, TRANSPORTING, OR SHIPPING Heater Wait 2 minutes after stopping heater. Repeat steps under To Start Heater, page 7. Note: If shipping, transport 1. Drain fuel tank. 2. 3. 4. 5. companies require fuel tanks to be empty. Note: Some models have drain plug on underside of fuel tank. If so, remove drain plug to drain all fuel. If heater does not have drain plug, drain fuel through fuel cap opening. Be sure all fuel is removed. Replace drainplug if provided. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters during future use. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel. Check with local automotive service stations that recycle oil. If storing, store heater in dry place. Make sure storage place is free of dust and corrosive fumes. IMPORTANT. Do not store kerosene over summer months for use during next heating season. Using old fuel could damage heater. PREVENTATIVE MAINTENANCE SCHEDULE WARNING Never service heater while it is plugged in, operating, hot. Severe burns and electrical shock can occur. or Item How Often How To Fuel tank Flush every 150-200 hours of operation or as needed. See Stori_, Shipping, Air output and lint filters Replace every 500 hours of operation or once a year. See Air Output, Air Intake, and Lint Filters, page 10. Air intake filter Wash and dry with soap and water every 500 hours of operation or replace as needed. See Air Output, Air Intake, and Lint Filters, page 10. Fuel filter Clean twice a heating season or replace as needed. See Fuel Filter, page 11. Spark plug Clean and regap every600 hours operation orreplace as needed. See Spark Plug, pages 11 and 12. Fan blades Clean each season or as needed. See Fan, page 10. Motor Not required/permanently Transporting, or above. lubricated. 10050d TROUBLESHOOTING WARNING Never service heater while it is plugged in, operating, hot. Severe burns and electrical shock can occur. OBSERVED FAULT Heater ignites, but flame-out control shuts off heater after a short period of time. or POSSIBLE CAUSE REMEDY Wrong pump pressure See Pump Pressure Adjustment, page 11. Dirty air output, air intake and lint filters See Air Output, Air Intake, and Lint Filters, page 10. Dirty fuel filter See Fuel Filter, page 11. Dirt in nozzle See Nozzle, pages 12 and 13. Dirty photocell lens Bad flame-out control Clean photocell Replace lens. flame-out control. Heater will not Wrong pump pressure ignite, but motor runs for a short period of time. Carbon deposits on spark plug and!or improper gap See Pump Pressure Adjustment, page 11. See Spark Plug, pages 11 and 12. Dirty fuel filter See Fuel Filter, Dirt in nozzle See Nozzle, page 12 and 13. Water in fuel tank Drain and flush fuel tank with page 11. clean kerosene. See Storing, Tramporti_, or S_ippi_, above, page 8. _Ib WARNING: Motor does not start when heater is plugged in, fan rotates slowly or does not turn. 100506 High Voltage! Electronic ignitor not grounded Make sure electronic Bad electronic Replace ignitor ignitor mounting electronic is tight. ignitor. Flame-out control not reset Press flame-out reset button. Solid state relay not allowed to reset Wait two minutes before trying to restart heater. Binding pump rotor If fan is hard to turn, see Pump Rotor, page 13. control SERVICE PROCEDURES WARNING Never service heater while it is plugged in, operating, hot. Severe burns and electrical shock can occur. Upper Shell Upper Shell Removal / 1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together. 2. Lift upper shell off. 3. Remove fan guard. Upper Shell Fan j / or Fan Guard Guard Fan IMPORTANT: Remove fan from motor shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch. Figure 8 - Upper Shell Removal, 110,000 Btu/Hr Model Figure 7 - Upper Shell Removal, 35/55, 000 Btu/Hr Models 1. Remove upper shell (see above). 2. Use 1/8" Allen wrench to loosen set-screw which holds fan to motor shaft. 3. Slip fan off motor shaft. 4. Clean fan using soft cloth moistened with kerosene or solvent. 5. Dry fan thoroughly. 6. Replace fan on motor shaft. Place fan hub flush with end of motor shaft (see Figure 9). 7. Place setscrew on flat of shaft. Tighten setscrew firmly (40-50 inch-pounds). 8. Replace fan guard and upper shell. Flush Motor Shaft / / / / Setscrew Figure 9 - Fan Cross Section 35/55/110,000 Btu/Hr Models Air Output, Air Intake, and Lint Filters 1. Remove upper shell (see above). 2. Remove filter end cover screws using 5/16" nut-driver. 3. Remove filter end cover. 4. Replace air output and lint filters. 5. Wash or replace air intake filter (see Preventative Maintenance Schedule, page 8). 6. Replace filter end cover. 7. Replace fan guard and upper shell. IMPORTANT: Do not oil filters. Air Intake Filter Filter End Cover Air Intake Filter Filter End Cover Fan Guard Fan Guard "_,, Lint Filter '_,,,,,,, Air Output Filter Figure 10 - Air Output, Air Intake, and Lint Filters, 35/55,000 Btu/Hr Models Lint Filter Air Output Filter Figure 11 - Air Output, Air Intake, and Lint Filters, 110,000 Btu/Hr Model 100500 Pump Pressure Adjustment (35/55,000 Btu/Hr Models Shown) 1. Remove pressure gauge plug from filter end cover. 2. Install accessory pressure gauge (part number 583.35802). 3. Start heater (see Operation, page 7). Allow motor to reach full speed. 4. Adjust pressure. Turn relief valve to right to increase pressure. Turn relief valve to left to decrease pressure. See specifications at right for correct pressure for each model. 5. Remove pressure gauge. Replace pressure gauge plug in filter end cover. Pressure Gauge Plug Relief Valve Figure 12 - Pressure Gauge Plug Remova_ Pump Pressure 3.0 PSI 3.4 PSI 4.5 PSI Model 35,000 Btu/Hr 55,000 Btu/Hr 110,000 Btu/Hr Pressure Figure 13 - Adjusting Fuel Filter 1. Remove side cover screws using 5/16" nut-driver. 2. Remove side cover. Pump Pressure Fuel Filter, Bushing,- .... and Lower Fuel Line Fuel Filter l ,/ Upper Fuel Line 3. Pull upper fuel line off fuel filter neck. 4. Carefully pry bushing, fuel filter, and lower fuel line (110,000 Btu/Hr Model only) out of fuel tank. 5. Wash fuel filter with clean fuel and replace in tank. 6. Attach upper fuel line to fuel filter neck. Upper Fuel Line 7. Replace side cover. Side Cover Side Cover Figure 14 - Fuel Filter Removal, 35/55, 000 Btu/Hr Models Figure 15 - Fuel Filter Removal, 110,000 Btu/Hr Model Spark Plug (35/55,000 1. Remove 2. Remove 3. Remove Btu/Hr Models) upper shell (see page 10). fan (see page 10). fuel and air line hoses from nozzle assembly. 4. Remove spark plug wire from spark plug. 5. Remove two screws using 5/16" nut-driver and remove burner strap. 6. Place hex-body of spark plug into vise and tighten. 7. Remove spark plug mounting nut using 11/16" open-end wrench. 8. Remove burner strap from spark plug. 9. Clean and regap spark plug electrodes to .055" gap. 10.Replace burner strap onto spark plug. Rotate burner strap to position spark plug electrodes (see Figure 18, page 12). Spark Plug Mounting Nut Combustion Chamber "\.. Burner Strap \.\ \\\ o / / Spark Plug / Spark Plug Wire / / / y jjJJ Air Line Fuel Line Hose Hose Figure 16 - Spark Plug Removal, 35/55,000 Btu/Hr Models Bend Here to Adjust Gap .055" Gap Continued 100506 Figure 17 - Spark Plug Gap, 35/55, 000 Btu/Hr Models Il! 11.Tighten spark plug with spark plug mounting nut. 12.Release hex-body of spark plug from vise. 13.Replace burner strap onto combustion chamber. 14.Attach spark plug wire to spark plug. 15.Attach fuel and air line hoses to nozzle assembly. 16.Replace fan (see page 10). 17.Replace fan guard and upper shell. Burner Spark Plug --45 ° Electrode Strap. Figure 18 - Spark Plug Rotation, 35/55,000 Btu/Hr Models Only Burner Head .....Spark Plug Wire Spark Plug (110,000 Btu/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 10). 3. Remove spark plug wire from spark plug. 4. Remove spark plug from burner head using 13/16" open-end wrench. 5. Clean and regap spark plug electrodes to .075" gap 6. Install spark plug in burner head. / Spark Plug Figure 19 - Spark Plug Removal, 110,000 Btu/Hr Model Bend Here ,_ to Adjust /' Gap 7. Attach spark plug wire to spark plug. 8. Replace fan (see page 10). 9. Replace fan guard and upper shell. Figure 20 - Spark Plug Gap, 110,000 Btu/Hr Model Nozzle (35/55,000 1. Remove 2. Remove 3. Remove Btu/Hr Models) upper shell (see page 10). fan (see page 10). fuel and air line hoses from Combustion Chamber nozzle assembly. 4. Turn nozzle assembly 1/4 turn to left and pull toward motor to remove. 5. Place plastic hex-body into vise and lightly tighten. 6. Carefully remove nozzle from the nozzle adapter using 5/8" socket wrench. 7. Blow compressed air thru face of nozzle. This will free any dirt in nozzle area. 8. Inspect nozzle sleeve for damage. 9. Replace nozzle into nozzle adapter until nozzle seats. Tighten 1/3 turn more using 5/8" socket wrench (4045 inch-pounds). 10.Attach nozzle assembly to burner strap. 11.Attach fuel and airline hoses to nozzle assembly. 12.Replace fan (see page 10). 13.Replace fan guard and upper shell. Nozzle Assembly Air Line Hose _ / Strap Assembly / Fuel Line Hose Figure 22 - Removing Nozzle Assembly, 35/55, 000 Btu/Hr Models Figure 21 - Removing Air and Fuel Line Hoses, 35/55,000 Btu/Hr Models Nozzle .... Face Nozzle _ X(,,_._ _ _ Nozzle Sleeve __ Nozzle ............... Adapter __gJ"_ j/LJ U Air Line Fitting Fuel Line Fitting Figure 23- Nozzle and Nozzle Adapter, 35/55,000 Btu/Hr Models 10050d Nozzle (110,000 Btu/Hr Model) 1. Remove upper shell (see page 10). 2. Remove fan (see page 10). 3. Remove fuel and air line hoses from burner head. 4. Remove spark plug cable from spark plug. 5. Remove spark plug from burner head using 13/16" open-end wrench• 6. Remove three screws using 5/16" nut-driver and remove burner head from combustion chamber. 7. Place burner head into vise and lightly tighten• 8. Carefully remove nozzle from burner head using 5/8" socket wrench (see Figure 25). 9. Blow compressed air thru face of nozzle• This will free any dirt in nozzle area. 10.Inspect nozzle sleeve for damage. 11.Replace nozzle into burner head and tighten firmly (80-110 inch-pounds). 12.Attach burner head to combustion chamber. 13.Install spark plug in burner head. 14.Attach spark plug cable to spark plug. 15.Attach fuel and airline hoses to burner head. Combustion Chamber \\ Spark Plug Wire / / / Burner Head Screw Spark Plug "× Air Line Hose Fuel Line Hose Figure 24 - Removing Burner Head, 110,000 Btu/Hr Model .....\ NozzleI Face Nozzle Sleeve \_ __ Nozzle Burner ",, ",,, Head ' Fuel Line Fitting Air Line Fitting Figure 25 - Removing Nozzle, 110,000 Btu/Hr Model Blade 16.Replace fan (see page 10). 17.Replace fan guard and upper shell• Pump _ ff Air Intake Filter Filter End / JJ Cover Pump Rotor (Procedure if rotor is binding) l. Remove upper shell (see page 10). 2. Remove filter end cover screws using 5/16" nut-driver. 3. Remove filter end cover and air filters• 4. Remove pump plate screws using 5/16" nut-driver. 5. Remove pump plate• 6. Remove rotor, insert, and blades• 7. Check for debris in pump. If debris is found, blow out with compressed air. 8. Install insert and rotor• 9. Check gap on rotor• Adjust to •003"/•004" if needed (see Figure 28, page 14). j- Insert Fan Guard " Rotor Air Output Filter Figure 26 - Rotor Location, 35/55,000 Btu/Hr Models Blade Pump Plate Air Intake /Filter Filter End Cover / Fan Guard jJJ Ins Noto: Rotate rotor one full turn to insure the gap is .00, /.004 at tightest position• Adjust if needed• Continued 100506 Rotor Air Output Filter Figure 27 - Rotor Location, 110,000 Btu/Hr Model (Pump Rotor, continued) 10.Install blades, pump plate, air filters, and filter end cover. 11.Replace fan guard and upper shell. 12.Adjust pump pressure (see page 11). Gap Adjusting Screw Sandpaper .003"/.004" Gap Measured With _" Feeler Gauge \ \\\\ \ Note: If rotor is still binding, proceed as follows: 13.Perform steps 1 thru 6 (see page 13). 14.Place fine grade sandpaper (600 grit) on flat surface. Sand rotor lightly in "figure 8" motion four times (see Figure 29). 15.Reinstall insert and rotor. Blade Gap Adjusting Screw Figure 28 - Gap Adjusting Figure 29 - Sanding Rotor Screw Locations 16.Perforln steps 10 thru 12 above. SPECIFICATIONS Output Rating (Bin/Hr.) Fuel Fuel Tank Capacity (U.S. Gal.) Fuel Consumption (Gal. Per Hr.) Electric Requirements Amperage (Normal Run) Hot Air Output (CFM) 35,000 55,000 ll0,000 Use Only KeroseneorNo. lFuelOil 3.0 5.0 9.0 .26 .40 .82 120 V/60 Hz(Same All Models) 2.0 2.0 4.5 165 175 490 WIRING DIAGRAMS Power Plug 120V/60Hz White__ Black _- Green White , Green I _ h I_÷_1 I -I II White I ' II I / White I Spark Plug _ I Fla I_ I' I , II Red ) ut rerminall_Blue°BlUelCoCBoard l Photocell _lll_¢or rrle- / IR Reset Button Red Figure 30- Wiring Diagram, 35/55,000 Btu/Hr Models Power Plug 120V/60Hz White__ Black L Green White White _5 Red White rrle- ut Blue o Blue Red Photocell Reset Button I_ ° Red Red Figure 31 - Wiring Diagram, 110,000 Btu/Hr Model 10050u ACCESSORIES Purchase these accessories from your local Sears store. AIR GAUGE KIT- 583.35802 For all models. Special tool to check pump pressure. STANDARD WHEELS AND HANDLE KIT - 583.35800 Makes heater even snore portable and convenient. Easy to assemble. Fits 35/55,000 Btu/Hr models. MAINTENANCE KITS 100506 Btu/Hr 35,000 55,000 110,000 Fuel Tank Filter Screen Rotor/Air Pump Kit Filter Kit Pump Kit HA2210 HA3004 HA3014 HA3020 HA2210 HA3005 HA3014 HA3020 HA2210 HA3004 HA3017 HA3020 ILLUSTRATED PARTS BREAKDOWN Sears Portable Heater Model 583.356500 35,000 4_ Btu/Hr 5 o 39 6 12 13 \ j/ J I 34 I \ 26 _ 28 27 36 38 i 29 37 19 0 17 15 14 J 10050d PARTS LIST Sears Portable Heater Model 583.356500 35,000 Btu/Hr KEY NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 M51104-01 098511-156 M11084-29 M 15823-27 098512-05 M 10908-2 M16660 HA3019 ** HA3006 HA3013 079980-01 097125-01 M29824 Ml1084-26 M30884 ** 097073-02 079975-01 M22009 M22456-1 M29608 M29632 M29633 M29609 M12461-31 M27694 M10993-1 M22997 M8940 M29612-01 M12461-31 M50016 M8643 FHPF3-2C Handle Upper Shell Screw, #10-16 x 3/4" Screw, #10-16 x 1/2" Combustion Chamber Screw, #6-32 x 3/8" Photocell Bracket Photocell Assembly Burner Head Assembly Nozzle Spark Plug Nozzle Adapter Bracket Nut, 14 mm Screw, #10-16 x 3/8" Fan Motor and Pump Assembly Motor Pump Body Insert Rotor Pump End Cover Lint Filter Intake Filter Filter End Cover Screw, #10-32 x 1" Adjusting Screw Pressure Relief Spring Plug Steel Ball, 1/4" Diameter Output Filter Screw, #10-32 x 1" Elbow, 90 ° Blade Screw, #10-32 x 1/4" 9-1 9-2 9-3 9-4 9-5 10 11 12 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 12-16 12-17 12-18 QTY. 1 1 2 6 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 6 1 4 2 KEY NO. PART NUMBER DESCRIPTION 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 M51105-01 098219-18 M11143-1 NTC-4C M11084-26 M50631 M50899-03AA 098138-01 M30865-02 M11271-8 M50104-02 M11084-26 M15823-37 098511-155 M29652-04 098557-06 M11084-29 M29652-05 M50876-04 M10990-3 M16841-57 099125-02 099157-01 HA3003 097702-01 098513-23 M51108-01 Fan Guard Power Cord Strain Relief Bushing Hex Lock Nut, 1/4-20 Screw, #10-16 x 3/8" Rubber Bumper Side Cover Motor Bracket Bushing Clip Nut Bushing Screw, #10-16 x 3/8" Screw, #8-18 x 1/4" Lower Shell Rubber Airline Ignitor Kit Screw, #10-16 x 3/4" Fuel Line Fuel Filter (With Bushing) Rubber Bushing Wire Assembly (Red, 6") Terminal Board Rivet Flame-Out Control Fuel Cap (Includes Gasket) Fuel Tank Heat-Shell Shield PARTS AVAILABLE 097072-04 100506-01 - NOT SHOWN General Information Decal Owner's Manual Motor and Pump Assembly 12-8 12-10 12-11 100506 QTY. 1 1 1 2 2 2 1 1 2 6 1 6 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 ILLUSTRATED PARTS BREAKDOWN Sears Portable Heater Model 583.356820 55,000 Btu/Hr 5 39 9 ................... " ...... / 9-3 21-\ @ 1 18 13 \ 22. \ \ \ // i // // iJ 5 I/ 26 28 27 38 36 I\_ 29 I 37 19 17 15 14 J 10050d PARTS LIST Sears Portable Heater Model 583.356820 55,000 Btu/Hr KEY NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 8 9 9-1 9-2 9-3 9-4 9-5 10 11 12 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 12-16 12-17 12-18 M51104-01 098511-156 M11084-29 M 15823-27 098512-32 M 10908-2 M16660 HA3019 ** HA3021 HA3013 079980-01 097125-01 M29824 Ml1084-26 M30884 ** 100088-01 M8645-2 M22009 M22456-2 M29608 M29632 M29633 M29609 M12461-31 M27694 M10993-1 M22997 M8940 M29612-01 M12461-31 M50016 M8643-2 FHPF3-5C Handle Upper Shell Screw, #10-16 x 3/4" Screw, #10-16 x 1/2" Combustion Chamber Screw, #6-32 x 3/8" Photocell Bracket Photocell Assembly Burner Head Assembly Nozzle Spark Plug Nozzle Adapter Bracket Nut, 14 mm Screw, #10-16 x 3/8" Fan Motor and Pump Assembly Motor Pump Body Insert Rotor Pump End Cover Lint Filter Intake Filter Filter End Cover Screw, #10-32 x 1" Adjusting Screw Pressure Relief Spring Plug Steel Ball, 1/4" Diameter Output Filter Screw, #10-32 x 1" Elbow, 90 ° Blade Screw, #10-32 x 1/4" QTY. 1 1 2 6 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 6 1 4 2 KEY NO. PART NUMBER DESCRIPTION 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 M51105-01 098219-18 Ml1143-1 NTC-4C M11084-26 M50631 M50899-03AA 098138-01 M30865-02 Ml1271-8 M50104-02 Ml1084-26 M15823-37 098511-155 M29652-04 098557-06 Ml1084-29 079973-01 M50876-05 M10990-3 M16841-57 099125-02 099157-01 HA3003 097702-01 098513-24 M51108-01 Fan Guard Power Cord Strain Relief Bushing Hex Lock Nut, 1/4-20 Screw, #10-16 x 3/8" Rubber Bumper Side Cover Motor Bracket Bushing Clip Nut Bushing Screw, #10-16 x 3/8" Screw, #8-18 x 1/4" Lower Shell Rubber Airline Ignitor Kit Screw, #10-16 x 3/4" Fuel Line Fuel Filter (With Bushing) Rubber Bushing Wire Assembly (Red, 6") Terminal Board Rivet Flame-Out Control Fuel Cap (Includes Gasket) Fuel Tank Heat-Shell Shield PARTS AVAILABLE 098221-18 100506-01 QTY. - NOT SHOWN General Information Decal Owner's Manual ** Not available as an assembly. 12-1 Motor and Pump Assembly 12-6 12-18 12-7 12-8 12-9 12-10 12-12 100506 12-11 1 1 1 2 2 2 1 1 2 6 1 6 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 ILLUSTRATED PARTS BREAKDOWN Sears Portable Heater Model 583.356830 110,000 Btu/Hr 7 10 5 16 I 23 I 24 28 \\ 17 / 18 21 38 30 35 33 \ 36 10050d PARTS LIST Sears Portable Heater Model 583.356830 110,000 Btu/Hr KEY NO. PART NUMBER DESCRIPTION 1 2 3 4 5 6 7 7-1 7-2 7-3 7-4 7-5 7-6 7-7 8 9 10 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 098511-158 M 15823-27 098512-31 M16660 M 10908-2 HA3019 ** HA3022 M10659-1 M10809-1 M8882 M50924-03 M50820-02 HA3012 M11084-27 097293-01 ** 097300-02 079975-01 FHPF3-2C M22009 M22456-1 M50545 M12179 M16545 M8940 M10993-1 M27694 M22997 M12461-31 M12244-1 Ml1637 M50820-02 M8643 Upper Shell Screw, #10-16 x 1/2" Combustion Chamber Photocell Bracket Screw, #6-32 x 3/8" Photocell Assembly Burner Head Assembly Nozzle with Sleeve Nozzle Washer Nozzle Spring Nozzle Sleeve Burner Head Body Barb Fitting Spark Plug Screw, #10-16 x 1/2" Fan Motor and Pump Assembly Motor (Split Phase) Pump Body Screw, #10-32 x 1/2" Rotor Insert Pump Rotor Pump End Cover Intake Filter Filter End Cover Steel Ball, 1/4" Diameter Relief Spring Adjusting Screw Plug Screw, #10-32 x 1" Output Filter Lint Filter Barb Fitting Blade QTY. 1 8 1 1 2 1 1 1 2 1 1 1 2 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 10 1 1 1 4 KEY NO. PART NUMBER DESCRIPTION 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 M50631 098138-02 097061-01 M15823-39 NTC-4C M51114-01 098557-06 Ml1084-29 M51345-01 M51150-01 M51151-01 M10990-3 M50814-03 098511-157 M50104-03 M50104-01 Ml1084-27 Ml1271-8 M15823-37 098513-21 097702-01 HA3003 Ml1143-1 098219-19 M51077-01AA Ml1084-27 099125-03 099157-01 079010-20 M16841-57 Rubber Bumper Motor Mounting Bracket Solid State Relay Screw, #8-18 x 1/2" Hex Lock Nut, 1/4-20 Fan Guard Ignitor Kit Screw, #10-16 x 3/4" Fuel Line Fuel Filter Fuel Line Tube Rubber Bushing Airline Lower Shell Bushing Bushing Screw, #10-16 x 1/2" Clip Nut Screw, #8-18 x 1/4" Fuel Tank Fuel Cap (Includes Gasket) Flame-Out Control Strain Relief Bushing Power Cord Side Cover Screw, #10-16 x 1/2" Terminal Board Rivet Wire Assembly (Red, 14 1/2") Wire Assembly (Red, 6") PARTS AVAILABLE 097083-03 100506-01 QTY. 2 1 1 2 2 1 1 2 1 1 1 1 1 1 2 2 6 8 1 1 1 1 1 1 1 4 1 1 1 1 - NOT SHOWN General Information Decal Owner's Manual ** Not available as an assembly. -10-1 Motor and Pump Assembly Burner Head Assembly 7-7 7-1 \\ 10-9 100506 WHEELS AND HANDLE PARTS LIST For 110,000 Btu/Hr Model KEY NO. PART NUMBER PART DESCRIPTION 1 2 3 4 5 6 7 8 HA2203 M12345-33 M12342-3 NTC-3C 097896-01 M28526 M51015-01 M51123-01 Handle Screw, #10-24 x 1 3/4" Wheel Support Frame Lock Nut, #10-24 Wheel Cap Nut Axle Tube Cap 110,000 QTY. 1 8 1 8 2 2 1 2 2 \ \ 8 \\ \ \\ \ \ 7 \\\ \ 10050d NOTES 100506 OWNER'S MANUAL HOW TO ORDER REPAIR PARTS SEARS PORTABLE HEATERS Now that you have purchased your portable heater, should a need ever exist for repair parts or service, simply contact any Sears service center. Be sure to provide all pertinent facts when you call or visit. The model and serial number of your portable side of the Heater. heater will be found on a decal located on WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: 1. Part Number MODEL NUMBERS: 583.356500 583.356820 583.356830 2. Model Number 3. Part Description 4. Name or Merchandise If the parts you need are not stocked locally, your orderwill be electronically transmitted to a Sears Repair Parts Distribution Center for "expedited handling." Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, Printed in U.S.A. IL 60179 100506-01 Rev. D 1/96
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