Sears 583.3565 Owner's Manual

Add to my manuals
24 Pages

advertisement

Sears 583.3565 Owner's Manual | Manualzz
OWNER'S
MANUAL
MODEL
NUMBERS:
583.356500
583.356820
583.356830
SERIAL
NO.
(owner - write in No.)
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
35,000
Heater Sizes:
55,000 and 110,000 Btu/Hr
Operation and Maintenance
Instructions with Parts List
SAVE THIS MANUAL FOR
FUTURE REFERENCE
Sold by Sears, Roebuck
and Co., 3333 Beverly Road, Hoffman
Estates,
IL 60179
WARRANTY
For one year from the date of purchase, Sears will repair any defect in material
workmanship
in this portable heater at no charge.
If the portable
heater is used for commercial
or rental purposes,
or
this warranty
applies for only thirty days from the date of purchase.
Warranty service is available by simply returning the heater to the nearest Sears
Service Center. This warranty gives you the specific legal rights, and you may
also have other rights which vary from state to state.
Sold by Sears, Roebuck
CONTENTS
and Co., 3333 Beverly Road, Hoffman
Estates, IL 60179
SECTION
Warranty
PAGE
........................................................................................
Safety Information
Product
Identification
Unpacking
Assembly
Theory
.........................................................................
....................................................................
2
3
4
.....................................................................................
5
.......................................................................................
5
of Operation
......................................................................
6
Fuels ..............................................................................................
6
Ventilation
.....................................................................................
7
.......................................................................................
7
Operation
Storing, Transporting,
Preventative
or Shipping
Maintenance
Schedule
................................................
8
.............................................
8
Troubleshooting
.............................................................................
Service Procedures ........................................................................
9
10
Upper Shell Removal ..............................................................
Fan ...........................................................................................
10
10
Air Output, Air Intake,
10
Pump Pressure
and Lint Filters ..................................
Adjustment
.....................................................
11
Fuel Filter ................................................................................
11
Spark Plug (35/55,000
..................................
11
......................................
12
........................................
12
Spark Plug (110,000
Nozzle (35/55,000
Nozzle (110,000
Btu!Hr Models)
Btu!Hr Model)
Btu!Hr Models)
Btu!Hr Model) .............................................
Pump Rotor .............................................................................
Specifications
.................................................................................
Wiring Diagrams
Accessories
Maintenance
Illustrated
Wheels
...........................................................................
....................................................................................
Kits ...........................................................................
Parts Breakdowns
and Handle
and Parts Lists ................................
Parts List (110,000
Btu!Hr Model) ...............
How To Order Parts ......................................................................
13
13
14
14
15
15
16
22
Back Cover
10050d
SAFETY
INFORMATION
WARNINGS
IMPORTANT:
Read this owner's manual carefully
and completely
before trying to assemble, operate, or service this heater. Improper use
of this heater can cause serious injury or death from burns, fire,
explosion,
electrical
shock,
and carbon
monoxide
poisoning.
DANGER
Carbon
Carbon
resemble
monoxide
poisoning
may lead to death!
Monoxide
Poisoning:
Early signs of carbon monoxide poisoning
the flu, with headaches, dizziness, or nausea. If you have these signs, the
heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people are more affected by carbon monoxide than others. These include
pregnant women, people with heart or lung disease or anemia, those under the
influence of alcohol, and those at high altitudes.
Make certain you read and understand
all warnings.
It is your guide to safe and proper operation
Keep this manual for reference.
of this heater.
° Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use
gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
* Fueling
a) Personnel involved with fueling shall be qualified and thoroughly familiar with
the manufacturer's instructions and applicable federal, state, and local regulations regarding the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished
allowed to cool, prior to fueling.
and the heater
d) During fueling, all fuel lines and fuel-line connections shall be inspected
leaks. Any leaks shall be repaired prior to returning the heater to service.
for
e) At no time shall more than one day's supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet from heaters, torches,
welding equipment, and similar sources of ignition (exception: the fuel reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accordance
having jurisdiction.
with the federal, state, or local authority
° Never use heater where gasoline, paint thinner, or other highly flammable vapors
are present.
° Follow all local ordinances
and codes when using heater.
° Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materials shall be located a safe distance from such materials. The recommended
minimum safe distance is 10 feet. It is further recommended
that these
enclosure materials be of a fire retardant nature. These enclosure materials
shall be securely fastened to prevent them from igniting or from upsetting the
heater due to wind action.
° Use only in well-vented areas. Provide at least three square feet of fresh, outside
air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide,
which is listed by the State of California as a reproductive toxin under Proposition 65.
° Use only in places free of flammable
100506
vapors or high dust content.
SAFETY
INFORMATION
° Use only with the electrical voltage and frequency specified on model plate.
° Use only a three-prong, grounded extension cord.
° Minimum heater clearances from combustibles:
Outlet: 8 Ft.
Sides: 4 Ft.
Top: 4 Ft.
Rear: 4 Ft.
° Locate heater on a stable and level surface while hot or running or a fire may occur.
° When moving or storing heater, keep heater in a level position or fuel spillage may occur.
° Keep children and animals away from heater.
° Unplug heater when not in use.
° When used with thermostat,
heater may start anytime.
° Never use heater in living or sleeping areas.
° Never block air inlet (rear) or air outlet (front) of heater.
° Never move, handle, refuel, or service a hot, operating, or plugged-in
° Never attach duct work to front or rear of heater.
PRODUCT
IDENTIFICATION
Hot Air Outlet
heater.
Handle
.......Upper Shell
Continued
Lower Shell ..............
Fan Guard
.Air Filter
Fuel
End Cover
.....Fuel Cap
Side Cover
Flame-Out Control ...........
Reset Button
Power Cord
Figure 1 - 35/55,000 Btu/Hr Models
Hot Air
Outlet "-
jUpper
Shell
/
/-
Lowe r
Shell
Fuel Cap
Fan Guard
........
Fuel Tank
/
Side Cover
/
..... Power
Cord
//
Flame-Out Control
Reset Button
Eel
Figure 2 - 110,000 Btu/Hr Model
10050u
UNPACKING
1. Remove
2. Remove
3.
ASSEMBLY
(For 110,000 Btu/Hr
Model Only)
all packing items applied to heater for shipment.
all items from carton.
Check items for shipping damage. If heater
where you bought heater.
This model is furnished
mounting
Tools
hardware
with wheels
is damaged,
and a handle. Wheels,
are found in the shipping
promptly
handle,
inform dealer
and the
carton.
Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT.
When installing wheels, point extended hub of wheels
2.
3.
4.
5.
toward
wheel support frame (see Figure 3).
Place cap nuts on axle ends. Gently tap with hammer to secure.
Place heater on wheel support frame. Make sure hot air outlet end (front) of
heater is over wheels. Line up holes on fuel tank flange with holes on wheel
support frame.
6.
Place plastic tube caps onto open ends of handle.
Place handle on top of fuel tank flange. Make sure handle is over air inlet end
(rear) of heater. Insert four screws through handle, fuel tank flange, and wheel
support frame. Attach nut finger tight after each screw is inserted.
Insert remaining four screws through tank flange and wheel support frame.
7.
Attach nut finger tight after each screw is inserted.
After all screws are inserted, tighten nuts firmly.
Plastic
Tube
Cap
\
",,\
Outlet
Hot Air
Screw
,\\
Handle
_"l
Air
Inlet
Fuel
Tank .....
Flange
Wheel
Axle
Support
Frame "--..
Nut
-.
Cap Nut
Extended
" Wheel
Hub
Figure 3 - Wheel and Handle Assembly, 110,000 Btu/Hr Model Only
100506
THEORY OF
OPERATION
The Fuel System:
The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank.
A fine mist of fuel is sprayed
into the combustion
chamber.
The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition
System:
The electronic
ignitor sends voltage to the spark plug.
The spark plug ignites the fuel and air mixture.
The Flame-Out Control
if the flame goes out.
System:
This system causes the heater to shut down
Motor
Combustion
Chamber
Spark
",,
\
Burner
Plug
/
/
Fan
/
i
Air Pump
Air
Intake
Filter
Clean
Heated
Air Out
Cool
Air
In
\
Air
Output
Filter
/
/
/
/
/
/
/
/
/..............
Air Line
To Burner
/
/
Fuel .............
/
Nozzle ...............
/
Tank
/
,_
............
Fuel
Filter
Air For Fuel
System
Air For Combustion
And Heating
Figure 4 - Cross Section
FUELS
.............
Electronic
Ignitor
Operational
Fuel
View
WARNING
Use only kerosene or No. 1 fuel oil to avoid risk of fire or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels
will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
Use a KEROSENE
ONLY storage
container.
Be sure storage
container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater. Foreign matter may also require you to clean fuel
system often.
10050d
VENTILATION
WARNING
Follow
the minimum
fresh, outside
air ventilation
requirements.
If proper fresh, outside air ventilation
is not
provided, carbon monoxide poisoning can occur. Provide
proper fresh, outside air ventilation
before running heater.
Provide a fresh air opening of at least three square feet for each 100,000 Btu!Hr
rating. Provide extra fresh air if more heaters are being used.
Example:
A 110,000 Btu!Hr heater requires one of the following:
• a two-car garage door raised three inches
• a single-car garage door raised five inches
• two thirty-inch windows raised eight inches
OPERATION
IMPORTANT
Review and understand the warnings in the Safety Information
Section.
They are needed to safely operate this heater. Follow all local codes
when using this heater.
To Start
Heater
l.
2.
Follow all ventilation and safety information.
Fill fuel tank with kerosene or No. 1 fuel oil.
3.
4.
Attach fuel cap.
Plug power cord of heater into three-prong,
grounded
extension
cord. Exten-
sion cord must be at least six feet long.
Extension Cord Wire Size Requirements
6 to l0 feet long, use 18 AWG rated cord
11 to 100 feet long, use 16 AWG rated cord
101 to 200 feet long, use 14 AWG rated cord
.
Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded
outlet. Heater will start when extension cord is plugged into outlet. If not,
push in flame-out
control reset button (see Figures
Flame-
5 and 6).
Flame-Out
Control
Reset
Button
Out
Reset
Button
Figure 5 - Flame-Out Control Reset
Button, 35/55,000 Btu/Hr Models
Figure 6 - Flame-Out Control Reset
Button, 110, 000 Btu/Hr Model
Continued
100506
OPERATION
Continued
To Stop Heater
l. Unplug extension cord from outlet.
To Restart
l.
2.
STORING,
TRANSPORTING,
OR SHIPPING
Heater
Wait 2 minutes after stopping heater.
Repeat steps under To Start Heater, page 7.
Note: If shipping, transport
1. Drain fuel tank.
2.
3.
4.
5.
companies
require fuel tanks to be empty.
Note: Some models have drain plug on underside of fuel tank. If so, remove
drain plug to drain all fuel. If heater does not have drain plug, drain fuel
through fuel cap opening. Be sure all fuel is removed.
Replace drainplug
if provided.
If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank,
stir, and drain again. This will prevent excess debris from clogging filters
during future use.
Replace fuel cap or drain plug. Properly dispose of old and dirty fuel. Check
with local automotive service stations that recycle oil.
If storing, store heater in dry place. Make sure storage place is free of dust and
corrosive fumes.
IMPORTANT. Do not store kerosene over summer months for use during next
heating season. Using old fuel could damage heater.
PREVENTATIVE
MAINTENANCE
SCHEDULE
WARNING
Never service heater while it is plugged in, operating,
hot. Severe burns and electrical shock can occur.
or
Item
How Often
How To
Fuel tank
Flush every 150-200 hours
of operation or as needed.
See Stori_,
Shipping,
Air output and
lint filters
Replace every 500 hours of
operation or once a year.
See Air Output, Air Intake,
and Lint Filters, page 10.
Air intake
filter
Wash and dry with soap and
water every 500 hours of operation or replace as needed.
See Air Output, Air Intake,
and Lint Filters, page 10.
Fuel filter
Clean twice a heating season
or replace as needed.
See Fuel Filter, page 11.
Spark plug
Clean and regap every600
hours operation orreplace
as needed.
See Spark Plug, pages 11
and 12.
Fan blades
Clean each season or as needed.
See Fan, page 10.
Motor
Not required/permanently
Transporting, or
above.
lubricated.
10050d
TROUBLESHOOTING
WARNING
Never service heater while it is plugged in, operating,
hot. Severe burns and electrical shock can occur.
OBSERVED
FAULT
Heater ignites, but
flame-out control
shuts off heater after
a short period of
time.
or
POSSIBLE CAUSE
REMEDY
Wrong pump pressure
See Pump Pressure
Adjustment, page 11.
Dirty air output, air intake
and lint filters
See Air Output, Air Intake,
and Lint Filters, page 10.
Dirty fuel filter
See Fuel Filter, page 11.
Dirt in nozzle
See Nozzle, pages 12 and 13.
Dirty photocell
lens
Bad flame-out
control
Clean photocell
Replace
lens.
flame-out
control.
Heater will not
Wrong pump pressure
ignite, but motor runs
for a short period of
time.
Carbon deposits on spark
plug and!or improper gap
See Pump Pressure
Adjustment, page 11.
See Spark Plug, pages 11
and 12.
Dirty fuel filter
See Fuel Filter,
Dirt in nozzle
See Nozzle, page 12 and 13.
Water in fuel tank
Drain and flush fuel tank with
page 11.
clean kerosene. See Storing,
Tramporti_, or S_ippi_,
above, page 8.
_Ib WARNING:
Motor does not start
when heater is plugged
in, fan rotates slowly
or does not turn.
100506
High Voltage!
Electronic ignitor not
grounded
Make sure electronic
Bad electronic
Replace
ignitor
ignitor mounting
electronic
is tight.
ignitor.
Flame-out control not reset
Press flame-out
reset button.
Solid state relay not
allowed to reset
Wait two minutes before
trying to restart heater.
Binding pump rotor
If fan is hard to turn, see
Pump Rotor, page 13.
control
SERVICE
PROCEDURES
WARNING
Never service heater while it is plugged in, operating,
hot. Severe burns and electrical shock can occur.
Upper
Shell
Upper Shell Removal
/
1. Remove screws along each side of
heater using 5/16" nut-driver. These
screws attach upper and lower
shells together.
2. Lift upper shell off.
3. Remove fan guard.
Upper
Shell
Fan
j
/
or
Fan
Guard
Guard
Fan
IMPORTANT: Remove fan from
motor shaft before removing motor
from heater. The weight of the motor
resting on the fan could damage the
fan pitch.
Figure 8 - Upper Shell Removal,
110,000 Btu/Hr Model
Figure 7 - Upper Shell Removal,
35/55, 000 Btu/Hr Models
1. Remove upper shell (see above).
2. Use 1/8" Allen wrench to loosen
set-screw which holds fan to motor
shaft.
3. Slip fan off motor shaft.
4. Clean fan using soft cloth moistened with kerosene or solvent.
5. Dry fan thoroughly.
6. Replace fan on motor shaft. Place
fan hub flush with end of motor
shaft (see Figure 9).
7. Place setscrew on flat of shaft.
Tighten setscrew firmly (40-50
inch-pounds).
8. Replace fan guard and upper shell.
Flush
Motor
Shaft
/
/
/
/
Setscrew
Figure 9 - Fan Cross Section
35/55/110,000 Btu/Hr Models
Air Output, Air Intake, and
Lint Filters
1. Remove upper shell (see above).
2. Remove filter end cover screws
using 5/16" nut-driver.
3. Remove filter end cover.
4. Replace air output and lint filters.
5. Wash or replace air intake filter
(see Preventative Maintenance
Schedule, page 8).
6. Replace filter end cover.
7. Replace fan guard and upper shell.
IMPORTANT:
Do not oil filters.
Air Intake
Filter
Filter End
Cover
Air Intake
Filter
Filter End
Cover
Fan
Guard
Fan Guard
"_,,
Lint Filter '_,,,,,,,
Air Output
Filter
Figure 10 - Air Output, Air Intake,
and Lint Filters, 35/55,000
Btu/Hr Models
Lint Filter
Air Output
Filter
Figure 11 - Air Output, Air Intake,
and Lint Filters, 110,000 Btu/Hr
Model
100500
Pump Pressure
Adjustment
(35/55,000 Btu/Hr Models Shown)
1. Remove pressure gauge plug from
filter end cover.
2. Install accessory pressure gauge
(part number 583.35802).
3. Start heater (see Operation, page
7). Allow motor to reach full speed.
4. Adjust pressure. Turn relief valve
to right to increase pressure. Turn
relief valve to left to decrease
pressure. See specifications at right
for correct pressure for each model.
5. Remove pressure gauge. Replace
pressure gauge plug in filter end
cover.
Pressure
Gauge
Plug
Relief
Valve
Figure 12 - Pressure Gauge Plug Remova_
Pump
Pressure
3.0 PSI
3.4 PSI
4.5 PSI
Model
35,000 Btu/Hr
55,000 Btu/Hr
110,000
Btu/Hr
Pressure
Figure 13 - Adjusting
Fuel Filter
1. Remove side cover screws using
5/16" nut-driver.
2. Remove side cover.
Pump Pressure
Fuel Filter, Bushing,- ....
and Lower Fuel Line
Fuel Filter
l
,/
Upper
Fuel
Line
3. Pull upper fuel line off fuel filter
neck.
4. Carefully pry bushing, fuel filter,
and lower fuel line (110,000 Btu/Hr
Model only) out of fuel tank.
5. Wash fuel filter with clean fuel and
replace in tank.
6. Attach upper fuel line to fuel filter
neck.
Upper Fuel Line
7. Replace side cover.
Side Cover
Side Cover
Figure 14 - Fuel Filter Removal,
35/55, 000 Btu/Hr Models
Figure 15 - Fuel Filter Removal, 110,000 Btu/Hr Model
Spark Plug
(35/55,000
1. Remove
2. Remove
3. Remove
Btu/Hr Models)
upper shell (see page 10).
fan (see page 10).
fuel and air line hoses
from nozzle assembly.
4. Remove spark plug wire from
spark plug.
5. Remove two screws using 5/16"
nut-driver and remove burner strap.
6. Place hex-body of spark plug into
vise and tighten.
7. Remove spark plug mounting nut
using 11/16" open-end wrench.
8. Remove burner strap from spark
plug.
9. Clean and regap spark plug
electrodes to .055" gap.
10.Replace burner strap onto spark
plug. Rotate burner strap to
position spark plug electrodes (see
Figure 18, page 12).
Spark Plug
Mounting Nut
Combustion
Chamber "\..
Burner
Strap
\.\
\\\
o
/
/
Spark
Plug
/
Spark Plug
Wire
/
/
/
y
jjJJ
Air Line
Fuel Line Hose
Hose
Figure 16 - Spark Plug Removal, 35/55,000 Btu/Hr Models
Bend Here
to Adjust
Gap
.055" Gap
Continued
100506
Figure 17 - Spark Plug Gap, 35/55, 000 Btu/Hr Models
Il!
11.Tighten spark plug with spark plug
mounting nut.
12.Release hex-body of spark plug from
vise.
13.Replace burner strap onto combustion
chamber.
14.Attach spark plug wire to spark plug.
15.Attach fuel and air line hoses to
nozzle assembly.
16.Replace fan (see page 10).
17.Replace fan guard and upper shell.
Burner
Spark Plug
--45 ° Electrode
Strap.
Figure 18 - Spark Plug Rotation,
35/55,000 Btu/Hr Models Only
Burner
Head
.....Spark Plug
Wire
Spark Plug
(110,000 Btu/Hr Model)
1. Remove upper shell (see page 10).
2. Remove fan (see page 10).
3. Remove spark plug wire from spark
plug.
4. Remove spark plug from burner head
using 13/16" open-end wrench.
5. Clean and regap spark plug electrodes to .075" gap
6. Install spark plug in burner head.
/
Spark
Plug
Figure 19 - Spark Plug Removal,
110,000 Btu/Hr Model
Bend Here
,_ to Adjust
/'
Gap
7. Attach spark plug wire to spark plug.
8. Replace fan (see page 10).
9. Replace fan guard and upper shell.
Figure 20 - Spark Plug Gap, 110,000 Btu/Hr Model
Nozzle
(35/55,000
1. Remove
2. Remove
3. Remove
Btu/Hr Models)
upper shell (see page 10).
fan (see page 10).
fuel and air line hoses from
Combustion
Chamber
nozzle assembly.
4. Turn nozzle assembly 1/4 turn to left
and pull toward motor to remove.
5. Place plastic hex-body into vise and
lightly tighten.
6. Carefully remove nozzle from the
nozzle adapter using 5/8" socket
wrench.
7. Blow compressed air thru face of
nozzle. This will free any dirt in
nozzle area.
8. Inspect nozzle sleeve for damage.
9. Replace nozzle into nozzle adapter
until nozzle seats. Tighten 1/3 turn
more using 5/8" socket wrench (4045 inch-pounds).
10.Attach nozzle assembly to burner
strap.
11.Attach fuel and airline hoses to
nozzle assembly.
12.Replace fan (see page 10).
13.Replace fan guard and upper shell.
Nozzle
Assembly
Air Line Hose _
/
Strap
Assembly
/
Fuel Line Hose
Figure 22 - Removing Nozzle Assembly, 35/55, 000 Btu/Hr Models
Figure 21 - Removing Air and Fuel
Line Hoses, 35/55,000 Btu/Hr Models
Nozzle ....
Face
Nozzle
_
X(,,_._
_
_
Nozzle
Sleeve
__
Nozzle ...............
Adapter
__gJ"_
j/LJ
U
Air Line
Fitting
Fuel Line
Fitting
Figure 23- Nozzle and Nozzle Adapter, 35/55,000 Btu/Hr Models
10050d
Nozzle
(110,000 Btu/Hr Model)
1. Remove upper shell (see page 10).
2. Remove fan (see page 10).
3. Remove fuel and air line hoses from
burner head.
4. Remove spark plug cable from spark
plug.
5. Remove spark plug from burner
head using 13/16" open-end wrench•
6. Remove three screws using
5/16" nut-driver and remove burner
head from combustion chamber.
7. Place burner head into vise and
lightly tighten•
8. Carefully remove nozzle from
burner head using 5/8" socket
wrench (see Figure 25).
9. Blow compressed air thru face of
nozzle• This will free any dirt in
nozzle area.
10.Inspect nozzle sleeve for damage.
11.Replace nozzle into burner head and
tighten firmly (80-110 inch-pounds).
12.Attach burner head to combustion
chamber.
13.Install spark plug in burner head.
14.Attach spark plug cable to spark plug.
15.Attach fuel and airline hoses to
burner head.
Combustion
Chamber \\
Spark Plug
Wire
/
/
/
Burner Head
Screw
Spark
Plug
"×
Air Line Hose
Fuel Line Hose
Figure 24 - Removing Burner Head, 110,000 Btu/Hr Model
.....\
NozzleI
Face
Nozzle
Sleeve
\_
__
Nozzle
Burner
",,
",,,
Head
'
Fuel Line
Fitting
Air Line
Fitting
Figure 25 - Removing
Nozzle, 110,000 Btu/Hr Model
Blade
16.Replace fan (see page 10).
17.Replace fan guard and upper shell•
Pump _
ff
Air Intake
Filter
Filter End
/
JJ Cover
Pump Rotor
(Procedure if rotor is binding)
l. Remove upper shell (see page 10).
2. Remove filter end cover screws
using 5/16" nut-driver.
3. Remove filter end cover and air
filters•
4. Remove pump plate screws using
5/16" nut-driver.
5. Remove pump plate•
6. Remove rotor, insert, and blades•
7. Check for debris in pump. If debris is
found, blow out with compressed air.
8. Install insert and rotor•
9. Check gap on rotor• Adjust to
•003"/•004" if needed (see Figure
28, page 14).
j-
Insert
Fan Guard
"
Rotor
Air Output
Filter
Figure 26 - Rotor Location, 35/55,000 Btu/Hr Models
Blade
Pump
Plate
Air Intake
/Filter
Filter End
Cover
/
Fan Guard
jJJ
Ins
Noto: Rotate rotor one full turn to
insure the gap is .00, /.004 at tightest
position• Adjust if needed•
Continued
100506
Rotor
Air Output
Filter
Figure 27 - Rotor Location,
110,000 Btu/Hr Model
(Pump Rotor, continued)
10.Install blades, pump plate, air
filters, and filter end cover.
11.Replace fan guard and upper shell.
12.Adjust pump pressure (see page 11).
Gap Adjusting Screw
Sandpaper
.003"/.004" Gap
Measured With
_" Feeler Gauge
\
\\\\
\
Note: If rotor is still binding, proceed
as follows:
13.Perform steps 1 thru 6 (see page 13).
14.Place fine grade sandpaper (600
grit) on flat surface. Sand rotor
lightly in "figure 8" motion four
times (see Figure 29).
15.Reinstall insert and rotor.
Blade
Gap Adjusting Screw
Figure 28 - Gap Adjusting
Figure
29 - Sanding
Rotor
Screw Locations
16.Perforln steps 10 thru 12 above.
SPECIFICATIONS
Output Rating (Bin/Hr.)
Fuel
Fuel Tank Capacity (U.S. Gal.)
Fuel Consumption (Gal. Per Hr.)
Electric Requirements
Amperage (Normal Run)
Hot Air Output (CFM)
35,000
55,000
ll0,000
Use Only KeroseneorNo.
lFuelOil
3.0
5.0
9.0
.26
.40
.82
120 V/60 Hz(Same All Models)
2.0
2.0
4.5
165
175
490
WIRING
DIAGRAMS
Power Plug
120V/60Hz
White__
Black
_-
Green
White
,
Green I
_
h I_÷_1
I
-I
II
White
I
'
II I
/
White
I
Spark Plug
_
I Fla
I_
I'
I
,
II
Red
)
ut
rerminall_Blue°BlUelCoCBoard
l
Photocell
_lll_¢or
rrle-
/
IR
Reset
Button
Red
Figure
30-
Wiring
Diagram,
35/55,000
Btu/Hr
Models
Power Plug
120V/60Hz
White__
Black
L Green
White
White
_5
Red
White
rrle-
ut
Blue o Blue
Red
Photocell
Reset
Button
I_ °
Red
Red
Figure 31 - Wiring
Diagram, 110,000 Btu/Hr Model
10050u
ACCESSORIES
Purchase these accessories from
your local Sears store.
AIR GAUGE KIT- 583.35802
For all models. Special tool
to check pump pressure.
STANDARD WHEELS AND
HANDLE KIT - 583.35800
Makes heater even snore
portable and convenient. Easy
to assemble. Fits 35/55,000
Btu/Hr models.
MAINTENANCE
KITS
100506
Btu/Hr
35,000
55,000
110,000
Fuel Tank Filter Screen
Rotor/Air Pump Kit
Filter Kit
Pump Kit
HA2210
HA3004
HA3014
HA3020
HA2210
HA3005
HA3014
HA3020
HA2210
HA3004
HA3017
HA3020
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater
Model 583.356500
35,000
4_
Btu/Hr
5
o
39
6
12
13
\
j/
J
I
34
I
\
26
_
28
27
36
38
i
29
37
19
0
17
15
14
J
10050d
PARTS LIST
Sears Portable Heater
Model 583.356500
35,000
Btu/Hr
KEY
NO.
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
M51104-01
098511-156
M11084-29
M 15823-27
098512-05
M 10908-2
M16660
HA3019
**
HA3006
HA3013
079980-01
097125-01
M29824
Ml1084-26
M30884
**
097073-02
079975-01
M22009
M22456-1
M29608
M29632
M29633
M29609
M12461-31
M27694
M10993-1
M22997
M8940
M29612-01
M12461-31
M50016
M8643
FHPF3-2C
Handle
Upper Shell
Screw, #10-16 x 3/4"
Screw, #10-16 x 1/2"
Combustion Chamber
Screw, #6-32 x 3/8"
Photocell Bracket
Photocell Assembly
Burner Head Assembly
Nozzle
Spark Plug
Nozzle Adapter
Bracket
Nut, 14 mm
Screw, #10-16 x 3/8"
Fan
Motor and Pump Assembly
Motor
Pump Body
Insert
Rotor
Pump End Cover
Lint Filter
Intake Filter
Filter End Cover
Screw, #10-32 x 1"
Adjusting Screw
Pressure Relief Spring
Plug
Steel Ball, 1/4" Diameter
Output Filter
Screw, #10-32 x 1"
Elbow, 90 °
Blade
Screw, #10-32 x 1/4"
9-1
9-2
9-3
9-4
9-5
10
11
12
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
12-11
12-12
12-13
12-14
12-15
12-16
12-17
12-18
QTY.
1
1
2
6
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
6
1
4
2
KEY
NO.
PART
NUMBER
DESCRIPTION
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
M51105-01
098219-18
M11143-1
NTC-4C
M11084-26
M50631
M50899-03AA
098138-01
M30865-02
M11271-8
M50104-02
M11084-26
M15823-37
098511-155
M29652-04
098557-06
M11084-29
M29652-05
M50876-04
M10990-3
M16841-57
099125-02
099157-01
HA3003
097702-01
098513-23
M51108-01
Fan Guard
Power Cord
Strain Relief Bushing
Hex Lock Nut, 1/4-20
Screw, #10-16 x 3/8"
Rubber Bumper
Side Cover
Motor Bracket
Bushing
Clip Nut
Bushing
Screw, #10-16 x 3/8"
Screw, #8-18 x 1/4"
Lower Shell
Rubber Airline
Ignitor Kit
Screw, #10-16 x 3/4"
Fuel Line
Fuel Filter (With Bushing)
Rubber Bushing
Wire Assembly (Red, 6")
Terminal Board
Rivet
Flame-Out Control
Fuel Cap (Includes Gasket)
Fuel Tank
Heat-Shell Shield
PARTS AVAILABLE
097072-04
100506-01
- NOT SHOWN
General Information Decal
Owner's Manual
Motor and Pump Assembly
12-8
12-10
12-11
100506
QTY.
1
1
1
2
2
2
1
1
2
6
1
6
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater
Model 583.356820
55,000 Btu/Hr
5
39
9
...................
" ......
/
9-3
21-\
@
1
18
13
\
22. \
\
\
//
i
//
//
iJ
5
I/
26
28
27
38
36
I\_
29
I
37
19
17
15
14
J
10050d
PARTS LIST
Sears Portable Heater
Model 583.356820
55,000 Btu/Hr
KEY
NO.
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
9-1
9-2
9-3
9-4
9-5
10
11
12
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
12-11
12-12
12-13
12-14
12-15
12-16
12-17
12-18
M51104-01
098511-156
M11084-29
M 15823-27
098512-32
M 10908-2
M16660
HA3019
**
HA3021
HA3013
079980-01
097125-01
M29824
Ml1084-26
M30884
**
100088-01
M8645-2
M22009
M22456-2
M29608
M29632
M29633
M29609
M12461-31
M27694
M10993-1
M22997
M8940
M29612-01
M12461-31
M50016
M8643-2
FHPF3-5C
Handle
Upper Shell
Screw, #10-16 x 3/4"
Screw, #10-16 x 1/2"
Combustion Chamber
Screw, #6-32 x 3/8"
Photocell Bracket
Photocell Assembly
Burner Head Assembly
Nozzle
Spark Plug
Nozzle Adapter
Bracket
Nut, 14 mm
Screw, #10-16 x 3/8"
Fan
Motor and Pump Assembly
Motor
Pump Body
Insert
Rotor
Pump End Cover
Lint Filter
Intake Filter
Filter End Cover
Screw, #10-32 x 1"
Adjusting Screw
Pressure Relief Spring
Plug
Steel Ball, 1/4" Diameter
Output Filter
Screw, #10-32 x 1"
Elbow, 90 °
Blade
Screw, #10-32 x 1/4"
QTY.
1
1
2
6
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
6
1
4
2
KEY
NO.
PART
NUMBER
DESCRIPTION
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
M51105-01
098219-18
Ml1143-1
NTC-4C
M11084-26
M50631
M50899-03AA
098138-01
M30865-02
Ml1271-8
M50104-02
Ml1084-26
M15823-37
098511-155
M29652-04
098557-06
Ml1084-29
079973-01
M50876-05
M10990-3
M16841-57
099125-02
099157-01
HA3003
097702-01
098513-24
M51108-01
Fan Guard
Power Cord
Strain Relief Bushing
Hex Lock Nut, 1/4-20
Screw, #10-16 x 3/8"
Rubber Bumper
Side Cover
Motor Bracket
Bushing
Clip Nut
Bushing
Screw, #10-16 x 3/8"
Screw, #8-18 x 1/4"
Lower Shell
Rubber Airline
Ignitor Kit
Screw, #10-16 x 3/4"
Fuel Line
Fuel Filter (With Bushing)
Rubber Bushing
Wire Assembly (Red, 6")
Terminal Board
Rivet
Flame-Out Control
Fuel Cap (Includes Gasket)
Fuel Tank
Heat-Shell Shield
PARTS AVAILABLE
098221-18
100506-01
QTY.
- NOT SHOWN
General Information Decal
Owner's Manual
** Not available as an assembly.
12-1
Motor and Pump Assembly
12-6
12-18
12-7
12-8
12-9
12-10
12-12
100506
12-11
1
1
1
2
2
2
1
1
2
6
1
6
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
ILLUSTRATED
PARTS
BREAKDOWN
Sears Portable Heater
Model 583.356830
110,000
Btu/Hr
7
10
5
16
I
23
I
24
28
\\
17
/
18
21
38
30
35
33
\
36
10050d
PARTS LIST
Sears Portable Heater
Model 583.356830
110,000
Btu/Hr
KEY
NO.
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
7-1
7-2
7-3
7-4
7-5
7-6
7-7
8
9
10
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
10-12
10-13
10-14
10-15
10-16
10-17
098511-158
M 15823-27
098512-31
M16660
M 10908-2
HA3019
**
HA3022
M10659-1
M10809-1
M8882
M50924-03
M50820-02
HA3012
M11084-27
097293-01
**
097300-02
079975-01
FHPF3-2C
M22009
M22456-1
M50545
M12179
M16545
M8940
M10993-1
M27694
M22997
M12461-31
M12244-1
Ml1637
M50820-02
M8643
Upper Shell
Screw, #10-16 x 1/2"
Combustion Chamber
Photocell Bracket
Screw, #6-32 x 3/8"
Photocell Assembly
Burner Head Assembly
Nozzle with Sleeve
Nozzle Washer
Nozzle Spring
Nozzle Sleeve
Burner Head Body
Barb Fitting
Spark Plug
Screw, #10-16 x 1/2"
Fan
Motor and Pump Assembly
Motor (Split Phase)
Pump Body
Screw, #10-32 x 1/2"
Rotor Insert
Pump Rotor
Pump End Cover
Intake Filter
Filter End Cover
Steel Ball, 1/4" Diameter
Relief Spring
Adjusting Screw
Plug
Screw, #10-32 x 1"
Output Filter
Lint Filter
Barb Fitting
Blade
QTY.
1
8
1
1
2
1
1
1
2
1
1
1
2
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
10
1
1
1
4
KEY
NO.
PART
NUMBER
DESCRIPTION
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
M50631
098138-02
097061-01
M15823-39
NTC-4C
M51114-01
098557-06
Ml1084-29
M51345-01
M51150-01
M51151-01
M10990-3
M50814-03
098511-157
M50104-03
M50104-01
Ml1084-27
Ml1271-8
M15823-37
098513-21
097702-01
HA3003
Ml1143-1
098219-19
M51077-01AA
Ml1084-27
099125-03
099157-01
079010-20
M16841-57
Rubber Bumper
Motor Mounting Bracket
Solid State Relay
Screw, #8-18 x 1/2"
Hex Lock Nut, 1/4-20
Fan Guard
Ignitor Kit
Screw, #10-16 x 3/4"
Fuel Line
Fuel Filter
Fuel Line Tube
Rubber Bushing
Airline
Lower Shell
Bushing
Bushing
Screw, #10-16 x 1/2"
Clip Nut
Screw, #8-18 x 1/4"
Fuel Tank
Fuel Cap (Includes Gasket)
Flame-Out Control
Strain Relief Bushing
Power Cord
Side Cover
Screw, #10-16 x 1/2"
Terminal Board
Rivet
Wire Assembly (Red, 14 1/2")
Wire Assembly (Red, 6")
PARTS AVAILABLE
097083-03
100506-01
QTY.
2
1
1
2
2
1
1
2
1
1
1
1
1
1
2
2
6
8
1
1
1
1
1
1
1
4
1
1
1
1
- NOT SHOWN
General Information Decal
Owner's Manual
** Not available as an assembly.
-10-1
Motor and Pump Assembly
Burner Head Assembly
7-7
7-1
\\
10-9
100506
WHEELS AND
HANDLE
PARTS LIST
For 110,000
Btu/Hr Model
KEY
NO.
PART
NUMBER
PART
DESCRIPTION
1
2
3
4
5
6
7
8
HA2203
M12345-33
M12342-3
NTC-3C
097896-01
M28526
M51015-01
M51123-01
Handle
Screw, #10-24 x 1 3/4"
Wheel Support Frame
Lock Nut, #10-24
Wheel
Cap Nut
Axle
Tube Cap
110,000
QTY.
1
8
1
8
2
2
1
2
2
\
\
8
\\
\
\\
\
\
7 \\\
\
10050d
NOTES
100506
OWNER'S
MANUAL
HOW TO ORDER
REPAIR PARTS
SEARS
PORTABLE HEATERS
Now that you have purchased your portable heater, should a need ever
exist for repair parts or service, simply contact any Sears service center.
Be sure to provide all pertinent facts when you call or visit. The model and
serial number of your portable
side of the Heater.
heater will be found on a decal located
on
WHEN ORDERING
REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING
INFORMATION:
1. Part Number
MODEL
NUMBERS:
583.356500
583.356820
583.356830
2. Model
Number
3. Part Description
4. Name or Merchandise
If the parts you need are not stocked locally, your orderwill be electronically
transmitted
to a Sears Repair Parts Distribution
Center for "expedited
handling."
Sold by Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates,
Printed in U.S.A.
IL 60179
100506-01
Rev. D
1/96

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement