SecondWind 1002KCS User's Manual

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SecondWind 1002KCS User's Manual | Manualzz

1

1 Do not look directly at the lamps, without UV protective glasses.

2 Read instruction manual before operating the units.

3 Use recommended accessories (i.e. lamps, ballast)

4 Make sure unit is installed so that the UV light can not be seen directly through any returns or supplies.

5 Check damaged parts: Before further use of the unit, any damaged part should be carefully checked to ensure that the unit will operate properly. Any part that is damaged should be properly repaired or replaced.

6 Units should not be installed with in 12-18 inches of any non UV resistant materials. If materials are in question call manufacturer of said products to see if they are made with UV inhibitors. Prolonged UV exposure will degrade non UV resistant materials. Non UV resistant materials must be shaded or covered.

All Second Wind Air Purification 1000KCS systems have a limited lifetime, (5) year ballast and 1 year lamp warranty. Second Wind 1002KCS systems have a (3) year unit/ballast and

1 year lamp warranty.

ONE (1) YEAR COVERAGE LAMPS

The 1000KCS and 1002KCS lamps are warranted by Second Wind for a period of one (1) year from the date of the original installation, when installed and operated in accordance with Second Wind recommendations. If during this period a lamp fails, Second Wind will provide a free replacement. You must pay shipping charges and all other costs of warranty service. Second Wind will not pay labor involved in diagnostic calls or in removing, servicing, or replacing parts.

UNIT COVERAGE

The covered equipment and covered components are warranted by Second Wind for a period of (three (3) years-1002KCS) or (Lifetime -1000KCS) from the date of the original unit installation when installed and operated in accordance with Second Wind recommendations. If during this period a covered component fails, Second Wind will repair or replace the part. You must pay shipping charges and all other costs of warranty service.

Second Wind will not pay labor involved in diagnostic calls or in removing, servicing, or replacing parts.

REPAIRS

All repairs of covered components must be made with authorized service parts. Labor charges resulting from diagnostic calls or service are not covered by this warranty.

CARE OF EQUIPMENT

Your new Second Wind Air Purifier must be properly installed, operated and maintained in accordance with the unit installation, operation, and maintenance instructions provided with each unit. Failure to provide maintenance per Second Wind instructions will void warranty.

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WARRANTY LIMITATIONS

This warranty will be voided if the covered equipment (only second wind replacement parts or units are warranted) is removed from the original installation site. This warranty does not cover damage or defect resulting from:

1 Accident, or neglect or unreasonable use or operation of the equipment, including operation of electrical equipment at voltages other than the range specified on the unit name plate.

2 Modification, change or alteration of the equipment, except as directed by Second

Wind.

The furnishings of replacement parts under terms of this warranty will apply to the original warranty period and will not extend the warranty.

Second Wind makes no express warranties other than the warranty specified above. All implied warranties, including the implied warranty of merchantability and fitness for a particular purpose, are limited to the duration of the warranty specified above. Liability for incidental and consequential damages is excluded and is not covered by this warranty. Some States do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the limitations or exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Second Wind shall not be liable for any default or delay in performance under this warranty caused by any contingency beyond their control.

All Second Wind Air Purification (MODELS:1002KCS, 1000KCS)

1 Be prepared to furnish the following information: a- Complete model number and serial number b- Proof of installation date if warranty claim is made by other than a qualified service dealer who maintains records of your installation date and service history. c- An accurate description of the problem. d- Date of failure.

2 Call the installing dealer that you purchased your second wind from.

3 If the installing dealer is unable to provide warranty parts, contact:

Call, write, fax or e-mail: Second Wind Air Purifiers

1-800-387-4565 PHONE

FAX

3

Warranty

Unpacking

Installation 1000 Series

PAGE

2-3

4

6

Replacements 8

1000 Series Cut Sheet

1000 Series Cut Sheet

9

10

Your new Second Wind Air Purifier is shipped complete in one container.

Carefully unpack the unit and all loose items from the shipping container. Figs. 2 illustrate the unit and all loose items packed with the unit.

1 Unit

4 Metal template and mounting plate

5 Cord

2

3

1

5

6

4

4

The Second Wind Air Purifier has been tested effective in the destruction and reduction of bacteria, viruses and fungus under various conditions. The effectiveness of this device may vary depending upon room area and rate of circulation. The health aspects associated with this product were not investigated by U.L.

WARNING!!!

DO NOT LOOK AT THE ULTRA-VIOLET LIGHT

DO NOT OPERATE UNTIL IT IS INSTALLED IN THE RETURN OR SUPPLY.

TO DETERMINE AN INSTALLATION LOCATION SEE: FIG.3

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Installation should be done by a qualified HVAC contractor.

Read all safety instructions at the beginning of this manual.

Make sure unit is installed so that the UV light can not be seen directly through any returns or supplies.

Units should not be installed with in 12-18 inches of any non UV resistant materials. If materials are in question call manufacturer of said products to see if they are made with UV inhibitors. Prolonged UV exposure will degrade non UV resistant materials. Non UV resistant materials must be shaded or covered .

1 Use the metal template/mounting bracket to pencil out rectangle to cut out. (Fig.4)

2 Use the drill and a 1/2 inch drill bit to cut a hole along the inside of the marked circle.

(Fig.5)

3 Use tinsnips to cut out the rectangle (Fig.6).

4 Make sure lamps on the 1000 series units are pointed in the direction of the airflow. There are arrows pointing to the direction the air must pass across the lamps. If not, remove the lamps from the brackets and turn them around.

5 Install mounting plate around opening in duct with zip screws. (Fig.7)

6 Use the self tapping sheet metal screws to secure the unit to mounting template. (Fig.8)

7 Make sure the power is off to the blower before wiring unit.

8 For the 1000KCS : With the switch in the off position, plug the unit directly into a 120 vac outlet. Turn the switch to the on position.

9 The 1002KCS air purifier is designed to turn on and off with the forced air blower. Wire the unit into the HVAC system to come on and off with the blower. If lamp is operating the sight glass will illuminate. If it is not see the troubleshooting section.

1 Marker

2 Tinsnips

3 Drill

4 Drill Bits

5 5/16” &

11/32 “Nut driver

6 Tape

Measure

7 Metal

Template and

Mounting

Bracket

6

Second Wind Air Purifier lamps are designed to be on all the time. After approximately 9000-11000 hours of operation the lamps intensity will decrease. Installation of a replacement lamps is best handled by a HVAC

Contractor. Both lamps must be replaced at the same time for the MODEL 1000KCS.

1 Turn unit off and make sure the power is off to the unit.

Wait for lamp to cool.

2 Remove screws from around the unit, do not remove the screws from the hinge. (Fig.13)

3 Drop unit down, it will remain attached to the duct via the hinge. (Fig.14)

4 Carefully remove lamp from brass lamp holders. (Fig.15)

5 Remove lamp connector from end of lamp.

(Fig.16 & Fig.17)

6 Install new lamp into socket and snap into

brass holders.

7 Return unit to upright position against duct and re-attach with screws.

8 Power unit up and turn on.

NOTE

UV Lamps contain mercury like other fluorescent lamps and must be disposed of properly. Do not throw old lamps in the trash. Contact your local waste collection agency for proper disposal procedures.

If the lamps are dirty or have fingerprints on them, use alcohol to remove. The

1000kcs purifier has 2– different lamps.

1. 1-split lamp part # 1068

2. 1– straight lamp part # 1068A

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1 Make sure that the unit is wired properly and is turned on .

2 Check the on/off switch to make sure it is on.

3 If the lamp is still not on, switch the unit off, disconnect power and check the fuse.

4 Make sure the lamp is not broken and that it is in the socket.

5 If the lamp is still not on, check the ballast .

1000KCS units

1 Make sure that the unit is wired or plugged into a 120 -277 vac feed that is always on.

2 Check the on/off switch to make sure it is on.

3 If the lamp is still not on, switch the unit off and check the fuse.

4 Make sure the lamp is not broken and that it is in the socket.

5 If the lamp is still not on the ballast of the 1000KCS unit is not working, call for replacement.

1002KCS

For the 240 vac units 1002kcs the ballast resistance should be tested like before.

Disconnect power. For the 240 vac ballast

(#SS2060446) the resistance should be 14-

25 ohms. If below 14 ohms replace the ballast.

If everything else has been checked and is fine, but the lamp is still out, the ballast starter is blown and the ballast should be replaced.

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Replacement Parts

1 Ballast 240 vac (1002KCS) 1053

1 Ballast 120/277 vac

3 On/Off Switch 120 V

On/Off switch 240 V

1651C

1050

1061

1057

1054

1014

8 9 “ Split Lamp 1000KCS 1068

9 9 “ Straight Lamp 1000KCS 1068A

10 Brass lamp holder 1013

11 1078

12 18 “ Lamp 1002kcs 1067

Since the first ultraviolet irradiation system was used successfully in 1909,

The Second Wind Purifier is the perfect choice for small or large applications . Second Wind uses ultraviolet irradiation has had a 94 year performance history. Second Wind ultraviolet germicidal light and singlet oxygen process to disinfect mold, bacteria, infectious uses the ultraviolet wavelength at disease, and decrease volatile organic compounds

253.7nm, ultraviolet radiation lethal to microorganisms. Second wind air in the air stream. Second Wind air purifiers are designed for surface and air disinfection. purifiers can reduce mold, bacterial, or viral airborne microbes in all areas of a

Hea tin g Ven tilat ion an d Air

Conditioning system (HVAC).

Second Wind air purifiers can also address Volatile Organic Compounds

(VOC's), through the addition of

Singlet oxygen molecules (O1).

Singlet oxygen in this case is achieved by the use of our high intensity

• ultraviolet lamps There are two differ-

• ent wavelengths of light that work together to produce singlet oxygen . Gas

• contaminates are oxidized in a reaction that takes place with the singlet oxygen, changing the contaminates

Features and Benefits

Available for all applications

Disinfects mold

Inexpensive to operate

Surface and Air Indoor Air Quality Control

Proven effectiveness through independent test data

High intensity Ultraviolet Lamps

Singlet oxygen process to reduce VOC levels

Limited Lifetime Unit Warranty 1000KCS

Lifetime ballast warranty 1000KCS

3 year ballast warranty 1002KCS

1 year lamp warranty 1000KCS and 1002KCS

Over 9000 hours lamp expectancy

Electronic start power supply ranges from

120/277 VAC

Class II medical device #k980745

Registered with the EPA #73112 molecular structure.

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Second Wind Air Purification 1000KCS and

1002KCS units are mounted in the return to accommodate most HVAC systems. The units install anywhere in the system to disinfect molds, bacteria or reduce VOC contamination. The housing is steel and comes in 2 sizes (9” and 18” lamps). All units are manufacturer assembled and tested.

Models 1002KCS:

The power source is a electronic, Class P,

Sound rated A, Type HL, NO PCB’s, type 1 outdoor ballast meeting EMI requirements of

CFR Title 47 Part 18 consumer. The operating range is 240VAC and the current is

425ma@240vac. The ballast is designed to operate at any airflow and relative humidity.

Models 1000KCS:

The power source is a electronic, Class P,

Sound rated A, Type HL, NO PCB’s, type 1 outdoor ballast meeting EMI requirements of

CFR Title 47 Part 18 consumer. The operating range is 120/277 VAC and the current is 425ma@120vac. The ballast is designed to operate at any airflow and relative humidity.

Second Wind lamps operate at 253.7 nm, ideal for air disinfection, good for use at any velocities, temperatures ranging from 30 -

170 F. Every lamp has an extended lamp life coating which helps maintain intensity levels at 85% even after a year of operation. They are a High Output (HO), T5 (15mm) diameter, lamp yielding 2/3 more output than standard lamps of the same length. Base of the type “L” quartz glass is ceramic, with triple-coiled electrodes made of molybdendum lead in a clamped filament design. Lamp connectors are 4-pin single ended circling sockets. Lamp life shall not be less than 9000 hours.

Submitted device shall be tested under typical HVAC conditions and in accordance with the general provisions of IES Lighting Handbook, 1981 applications Volume.

Total output per one inch arc length shall be not less than 10uW/cm2 at 1 meter in air of 45 F and 400 fpm

Dimensions:

1000KCS- 6”W x 3.25” H x 14”L x 2-9” Lamps

1002KCS - 6”W x 3.25”D x 23”L x 2-18” Lamps

Weight

1000KCS - 6 lbs.

1002KCS - 10 lbs.

Power Electronic Ballast

1000KCS: 120-277 VAC

1002KCS: 240 VAC

Lamps

Base Face in. -

Length mm -

Arc in.-

Current mA-

Wattage W-

Voltage @60Hz-

UV Output W-

UV Output @1M

18” 9”

17.2 8.4

436.0 212.0

5.2

131

425

40

86

10

425

25

32

5

- 75 life 9000

Wiring

Number 18 teflon coated wire 600V, 105C.

Warranty

Lifetime Limited Unit 1000KCS

1-Year Lamps 1000KCS and 1002KCS

3-Year Ballast 1002KCS

Lifetime Ballast 1000KCS

DEALER IMPRINT:

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