Southbend EZ-3/EZ-5 Operator's Manual

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment:

Model #: ___________________________

Serial #: ___________________________

Date Purchased: ____________________

OPERATOR’S MANUAL

FOR MODEL EZ-3 and EZ-5

Simple Steam

COUNTERTOP STEAMERS

Model EZ-3 Model EZ-5

WARNING

Improper installation, operation, service, or maintenance can cause property damage, injury, or death.

Read this manual thoroughly before installing and operating this equipment.

M

ANUAL

1178387

REV

5

$18.00

1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 www.southbendnc.com

EZ COUNTERTOP STEAMERS

MANUAL SECTION ST

M ODEL EZ-3 & EZ-5 C OUNTERTOP S TEAMERS

SAFETY PRECAUTIONS

Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.

The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.

DANGER

WARNING

CAUTION

NOTICE

This symbol warns of immediate hazards which will result in severe injury or death.

This symbol refers to a potential hazard or unsafe practice which could result in injury or death.

This symbol refers to a potential hazard or unsafe practice which could result in injury, product damage, or property damage.

This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.

WARNING

FIRE HAZARD

For your safety, do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Keep area around appliances free and clear of combustibles.

WARNING

SHOCK HAZARD

Do not open panels that require use of tools.

Unit must be cleaned daily and properly maintained to reduce chances of unsafe operating conditions.

WARNING

BURN HAZARD

Watch for clogged drain - can crate burn hazard when door is opened.

Stand back when opening doors - hot steam or hot water may escape from steamer.

NOTICE

Be sure this Operator’s Manual and important papers are given to the proper authority to retain for future reference.

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ANUAL

1178387

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EZ-3 & EZ-5 C

OUNTERTOP

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TEAMERS

T ABLE OF C ONTENTS

Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market.

You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble-free operation. For best results, read this

manual carefully.

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

Table of Contents

Specifications ......................................................................................................................... 4

Installation .............................................................................................................................. 5

Operation................................................................................................................................ 9

Cooking Hints ....................................................................................................................... 10

Cleaning ............................................................................................................................... 13

Troubleshooting.................................................................................................................... 15

Parts ..................................................................................................................................... 40

Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas an/or electric cooking equipment) then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.

In the event you have questions concerning the installation, use, care, or service of the product, write to:

Southbend

1100 Old Honeycutt Road

Fuquay-Varina, North Carolina 27526 USA

The serial plate is located on the right side of the unit near the back and top (see Figure 2 on page 7).

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ANUAL

1178387 P

AGE

3

S PECIFICATIONS M

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EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

S

PECIFICATIONS

DIMENSIONS

16-1/2" (419)

30-1/2" (775)

2-1/2" (63)

Height

(see table below)

2" (51)

4" Adjustable Legs

FRONT VIEW SIDE VIEW TOP VIEW

= Electrical Connection Terminal Block

Model

EZ-3

EZ-5

Height

*

21"

(533)

27-1/8"

(689)

Interior Dimensions Pan Capacity**

9 5 3

20"

(508)

Crate Dimensions

Width Depth Height 1" 2.5" 4" Width Depth Height Volume

13-1/2"

(343)

22"

(559)

9-1/2"

(241)

6 3 2

19-1/2"

(495)

31-1/2"

(800)

28-1/2"

(724)

10.1 cu. ft.

0.29 cu. m.

13-1/2"

(343)

22"

(559)

15-1/2"

(394)

34"

(864)

38"

(965)

15.0 cu. ft.

0.43 cu. m.

Crated

Weight

150 lbs.

68 kg.

175 lbs.

79.4 kg.

* Add 4" to height if 4" adjustable legs are used.

** “Pan Capacity” is the number of 1", 2.5", or 4" high standard pans (12" wide x 20" deep) that the steamer will hold.

IMPORTANT: UNIT MUST BE LEVEL FOR PROPER OPERATION. WARRANTY WILL BE VOIDED FOR

IMPROPER INSTALLATION.

ELECTRICAL REQUIREMENTS

One fused electrical connection is required to the terminal block of the steamer. All units are shipped per customer order, three phase or single phase. (A kit is available for field conversion to three phase or single phase.) The fused connection must be wired for the required voltage and maximum amperage as listed in the chart below:

Total Connected Amps

208 V 60 Hz

220 V 50/60 Hz

240 V 60 Hz

1 Phase

40

38

35

Max. Amps per Line

EZ-3 EZ-5

3 Phase 1 Phase 3 Phase

24 57 33

23

21

54

49

31

29

480 V 60 Hz 18 13 25 15

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OUNTERTOP

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TEAMERS

I NSTALLATION

I

NSTALLATION

WARNING

DO NOT CONNECT 3/4" ID GREY HOSE IN REAR OF UNIT TO ANYTHING. THESE ARE VENT

HOSES AND MUST BE ALLOWED TO DRAIN INTO PAN. FAILURE TO COMPLY COULD CAUSE

A DANGEROUS PRESSURE RISE INSIDE OF THE STEAMER.

CAUTION

Do not locate unit adjacent to any high heat or grease producing piece of equipment, such as a range top, griddle, fryer, etc., that could allow radiant heat to raise the exterior temperature of the steam body above 130°F (54°C). DO NOT MOUNT ABOVE OTHER COOKING EQUIPMENT.

NOTICE

These installation procedures must be followed by qualified personnel or warranty will be void.

Local codes regarding installation vary greatly from one area to another. The National Fire Protection

Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.

The unit, when installed, must be electrically grounded and comply with local codes, or in the absence of local codes with the National Electrical Code ANSI/NFPA 70-latest edition.

Canadian installation must comply with CSA-Standard (C22.2 No. 109-M1981 General

Requirements-Canadian Electrical Code, Part II. 109-M1981) Commercial Cooking Appliances.

Step 1: Unpacking

IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a claim must be made with the delivering carrier.

Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier can supply the necessary forms.

A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all contents plus all packing material.

O PERATOR ’ S M ANUAL 1178387 P AGE 5

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Step 2: Install the Legs

1. Uncrate carefully. Report any hidden damage to the freight carrier IMMEDIATELY.

2. Do not remove any tags or labels until unit is installed and working properly.

3. Remove placeholder bolts holding bottom cover onto unit and discard.

4. Screw legs into the bottom of the unit until approximately 1/4" of thread is showing. The legs with rubber suction cups go on the back of unit.

5. Slip drain pan guides into place between legs and bottom of steamer, as shown in Figure 1, making sure that pan stops are toward the rear of the unit.

6. Tighten legs, making sure that the pan guides stay seated against the leg threads.

7. To level the unit, adjust the base of unit’s legs.

8. Place custom drain pan under unit.

Figure 1

NOTICE

Unit must be level to assure maximum performance. Improper leveling may void warranty.

CAUTION

WATER FROM A FULL CAVITY CANNOT BE HELD IN A 12" x 20" X 2½" PAN..

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I NSTALLATION

Step 3: Electric Connection

A field connection terminal block is located at the rear of the unit, lower left side. A hole is provided for a 3/4"

conduit fitting (solid or flex). The rear cover must be removed to gain access to terminal block (see Figure 2).

Be sure that the input voltage matches the requirement on the serial plate. The unit is factory wired per customer order.

WARNING

A POSITIVE GROUND CONNECTION IS ESSENTIAL. DO NOT ALLOW ANY TAMPERING OR

ADJUSTMENT OF ANY CONTROL OR WIRING. THE UNIT IS FACTORY SET. ADJUSTING ANY

INTERNAL COMPONENT CAN VOID THE WARRANTY.

THIS UNIT REQUIRES A KIT TO BE FIELD CONVERTED FROM THREE-PHASE TO SINGLE-

PHASE OR VICE-VERSA. CONSULT FACTORY FOR PHASE CHANGES.

All 208-220-240 and 480 volt units will have three terminal block sections, “L1-L2-L3”, for use with either 3wire 3-phase or 2-wire, single-phase, 50 or 60 Hz. All 380V and 415V units will have four terminal block sections, “L1-L2-L3-N,” for use with European style 4-wire 3-phase with neutral.

Figure 2

Serial

Plate

Terminal

Block

3/4" Conduit

Fitting Hole

Rear Cover


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Step 4: Optional Floor Drain

The drain valve is 1/2" NPT. Position the unit near, but not on top of, an open floor drain. Allow at least a 1" air gap.

DO NOT directly plumb to the unit unless you also install an “open funnel” downstream of this connection in the drain system. The “open funnel” is intended to eliminate any water from entering the steamer because of a blocked drain. Any connection that allows the build-up of back pressure in the unit (such as a reduction in pipe size to a line smaller than 1/2"or a 90 degree angle in the line prior to the “open funnel” drain discharge

point) may cause personal or property damage and will therefore void the warranty. (See Figure 3.)

Figure 3

Step 5: Check Installation

The following items should be checked within the first 30 days of operation by a qualified service technician.

1. Check doors for proper alignment.

2. Ensure proper opening and closing of doors.

3. Open door and remove cavity bottom cover, if present.

4. Ensure that the light comes on when lever is set to the “ON” position.

5. Pour approximately 2 gallons of water into trough, ensuring that the cavity bottom is covered.

6. An audible “click” should be heard when the door switch actuator rod is depressed and held. This indicates proper functioning of the contactor as it closes. Release rod.

7. Depress and hold the door switch for 2 minutes. The contactor should close when the switch is first depressed and stay closed during this period.

8. Close the door and wait approximately 12 minutes until the contactor opens, indicating the unit has reached operating temperature.


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O PERATION

O

PERATION

STARTUP

1. If the cavity bottom cover is present, open door and remove.

2. Turn lever to “ON” position with door open.

3. Important: Pour water into trough above the door until water is observed passing through the fill / drain opening at left rear corner of cavity bottom.

4. Add additional water through trough or through door up to “-WATER LEVEL-” mark (approximately 2 gallons to fill an empty unit).

NOTICE: WATER SPECIFICATION

To meet warranty requirements, supply water must meet the following specification:

Total Dissolved Solids (TDS)............60 PPM

Hardness ..........................................2 Grains or 35 PPM

pH

5. Replace cavity bottom cover (if present).

6. Unit will be ready for cooking in approximately 12 minutes.

OPERATION

1. Suggested cooking times for various foods are shown in the table in the following section.

2. Pan specifications are shown on specifications page (page 4).

3. The door may be opened or closed at any time.

4. Unit will automatically idle at operating temperature when and if the door is closed and there is no food in the cavity.

5. Timer can be used as desired. However, it has no effect on unit operation.

6. Add proper amount of water through the trough (above the door) or directly through the door when water level is low.

7. If unit runs out of water the “CHECK WATER LEVEL” light will illuminate. Follow step # 6, above.

SHUTDOWN

1. The custom drain pan or a 12"x 20"x 4" non-perforated stainless steel pan should be located under the unit at all times.

2. Turn lever to the “OFF” position.

3. Empty drain pan after allowing water to cool.

4. Remove pan guides and cavity bottom cover (if present).

5. Wipe out steamer (with Lime-A-Way or equivalent deliming solution as necessary), RINSE

THOROUGHLY WITH CLEAN WATER.

6. Ensure drain opening is clear.

7. Replace pan guides and cavity bottom cover (if present).

8. Leave the door open at night after cleaning.

9. DO NOT USE high-chlorine or bleach solution for cleaning the door gasket.

10. DO NOT USE steel wool or other metallic pads in the steamer.


C OOKING H INTS M

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C

OOKING

H

INTS

COOKING TIPS

Schedule cooking of fresh vegetables so that they will be served soon after they are cooked. If it is necessary to prepare them in advance, they can be plunged into cold water, drained thoroughly and held under refrigeration until needed for service.

Five pounds of cold cooked vegetables can be reheated in the steamer in 5 to 10 minutes, depending upon the variety.

SUGGESTED COOKING TIMES

Timer settings are for general guidance only. Differences in food quality, size, shape, freshness, load size, and desired degree of doneness must be taken into consideration and adjustments made in time, if necessary.

Product Weight Portions

Cooking Time

(minutes) Pan Used

Asparagus

Fresh

Frozen Spears (Thawed)

3½ lbs.

5 lbs.

14 (4 oz.)

20 (4 oz.)

8-10

9

Full/Perforated

Full/Perforated

Beans

Green - Frozen, Cut

Green - Fresh

Wax - Frozen

Lima - Frozen

Broccoli

Spears -Fresh

Spears - Frozen (Thawed)

Brussel Sprouts

Fresh

Fresh

Carrots

Frozen - Whole Baby

Fresh - ¼-inch Bias Cut

Cabbage

Green, Cut Into Wedges

Red, Cut Into Wedges

Cauliflower

Fresh, Whole

Fresh, Whole

Frozen, Flowerettes

Corn

Fresh, Cob, 4-5 Inch Ears

Frozen - Whole Kernel

Frozen - Cob, 6 Inch Ears

Table continues on next page.

5 lbs.

5 lbs.

5 lbs.

5 lbs.

4 lbs.

5 lbs.

5 lbs.

5 lbs.

5 lbs.

5 lbs.

2 lbs.

2 lbs. 12 oz.

5 lbs.

5½ lbs.

5 lbs.

9 lbs.

20 (4 oz.)

20 (4 oz.)

20 (4 oz.)

20 (4 oz.)

16 (4 oz.)

20 (4 oz.)

20 (4 oz.)

20 (4 oz.)

20 (4 oz.)

20 (4 oz.)

24

16

8 (4 oz.)

11 (4 oz.)

20 (4 oz.)

15

20 (4 oz.)

14

15

18-20

9-10

15

10-12

15-17

13

12

12

13-15

8

12-14

12

15-17

13

10

10-12

8

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated


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Table continuing from previous page.

Product

Mixed Vegetables

Frozen

Peas

Frozen

Potatoes

Red Bliss - Whole

Russetts - Whole

Russetts - Peeled

Russetts 1-Inch Cubes

Spinach

Fresh, Leaf

Frozen, Chopped

Zucchini

Fresh - Slices ¼-inch Thick

Broccoli

Spears -Fresh

Spears - Frozen (Thawed)

Eggs

Large - Hard Cooked

Meats

Corned Beef

Hot Dogs, Thawed

Hot Dogs, Frozen

Fowl

Boneless Chicken Breast

Tamales, Frozen

Tortilla, Frozen 8-Inch

Beef Ravioli, Frozen

Elbow Macaroni

Egg Noodles

Converted Rice

Navy Beans

Place beans in pan and cover with 3-quarts hot tap water. Steam for 2 minutes; remove from steamer and cover for 1 hour. Remove cover and place back in steamer for 40 minutes.

Table continues on next page.

5 lbs.

4 lbs.

5 lbs.

12 lbs.

6¾ lbs.

5 lbs.

5 lbs.

4½ lbs.

3 lbs.

4 Tortillas

48 Ravioli

(1 lb. 8 oz.)

2 lbs.

Uncooked

Weight

5 lbs.

5 lbs.

7 lbs.

8 lbs.

5 lbs.

5 lbs.

2½ lbs.

6 lbs.

Uncooked

2 lbs.

Uncooked

2 lbs.

2½ Qts. Water

+ Oil & Salt

2 lbs.

20 (4 oz.)

16 (4 oz.)

20 (4 oz.)

12

18 (6 oz.)

40 (2 oz.)

40 (2 oz.)

12 (6 oz.)

12 (4 oz.)

4

Portions

20 (4 oz.)

20 (4 oz.)

28

20

12

20 (4 oz.)

10 (4 oz.)

24 (4 oz.)

32 (2 oz.)

32 (2 oz.)

C OOKING

6-8

10-12

8

15-16

2 hours

5

10

15

20

45 Seconds

Cooking Time

(minutes)

12

8

35

25-35

20

17

5

35

Full/Perforated

Full/Perforated

Full/Perforated

½ Perforated

Full

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Half/Perforated

Pan Used

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

Full/Perforated

7

10

H INTS

In Perforated Pan

Nested in Solid Pan

In 4-Inch

Full/Perforated

Full/Perforated

Full/Perforated


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Table continuing from previous page.

Product

Black Eyed Peas

Place beans in pan and cover with 3-quarts hot tap water. Steam for 2 minutes; remove from steamer and cover for 1 hour. Remove cover and place back in steamer for 35 minutes.

Oysters

Shrimp, Fresh, Medium, Heads Removed

Shrimp, Frozen, Large, Peeled & Deveined

Alaskan King Crab Legs

Cherrystone Clams

Fish Fillets

Weight

2 lbs.

Portions

Cooking Time

(minutes) Pan Used

Full/Perforated

5 lbs. 16 Count 12 Perforated Pan

Nested in Full Pan

2½-Inch Deep

5 lbs.

5 lbs.

6-7

8

Full/Perforated

Full/Perforated lbs. Full/Perforated

1 lb. 4-5 Full/Perforated

5 lbs.

7½ lbs.

12

12 (10 oz.)

7

18

Full/Perforated

Full/Perforated

Nested in Full

Hotel Pan

• For eggs cooked in the shell, adding salt to the cooking water increases cooking efficiency and decreases cooking time. If the egg cracks, the white is cooked at the crack and is sealed right away.

• To avoid green yolk (which is a deposit of iron sulfide) chill the eggs immediately after removing from the steamer by plunging them into a cold water bath (preferably containing ice).

• A quick and easy way to cook eggs for a salad mixture is to crack them directly into a solid steam table pan which has been lightly coated with salad oil. Do not mix. Steam until they are hard cooked. Remove and chop as you would for egg salad. The job of peeling is eliminated.

• Transfer steamed hot chicken to deep pan, cover with Cacciatore Sauce and finish in oven. Bake 20 to 30 minutes.

May be held on steam table.

• Chicken, sausage, and/or fish may be browned in Infra-Red or Radiant Broiler after steaming by brushing with melted margarine mixed with salad oil to give a golden brown color.

• Save juices from steamed chicken or turkey to make soups, sauces, or casserole dishes.

• Chicken may be steamed in advance and refrigerated for next day’s use. Be sure to bring product back to 180°F before serving.

• Save the juice from the corned beef. After the cabbage has been steamed, place it in a solid pan and add the juice for flavoring and holding on a steam table.

• Steaming brisket is a definite time saver. Boiling in water takes 40 to 50 minutes per pound. Using the Simple Steam can save 50% in cooking time.

• Cabbage, when steamed, retains its color and wedge identity. It will not break apart as it does when boiled in an open pot.

• When removing items prepared in a perforated pan, place a solid pan underneath the perforated pan with the cooked food in order to prevent dripping on the floor.

• The Simple Steam is designed to accept standard 12 x 20 pans. Fractional size pans and dishes can be used as well with the optional perforated shelf.

• For stirring, the pan does not have to be removed from the steamer. Pull pan 1/3 way out of the cavity and the entire surface is accessible.

• The door may be opened at any time during operation to remove or add food.


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C LEANING

C

LEANING

Southbend equipment is constructed with the best quality materials and is designed to provide durable service when properly maintained. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the frequency and extent of cleaning depends on the amount and degree of usage.

Following daily and more extensive periodic maintenance procedures will increase the life of your equipment.

Climatic conditions (i.e., salt air, seasonings, and water quality) may result in the need for more thorough and more frequent cleaning in order to keep equipment performing at optimal levels.

WARNING: BURN HAZARD

For proper and safe operation, this steamer must be cleaned daily as described in this manual.

Failure to do so could result in serious injury or damage.

Drains must be kept clean and clear of debris.

WARNING: SHOCK HAZARD

DO NOT GET WATER IN THE CONTROLS.

This could result in expensive repairs and/or electrical shock.

De-energize all power to equipment before cleaning the equipment.

DAILY CLEANING

1. Turn lever to the “OFF” position.

2. Remove pan guides.

3. Clean all interior surfaces with soap, water, and a non-metallic pad. Occasional use of a deliming solution such as Lime-A-Way is recommended. RINSE THOROUGHLY WITH CLEAN WATER.

4. Ensure drain opening is clear.

5. Clean drain cover.

6. Replace pan guides.

7. Leave the door open at night after cleaning to prolong the life of the gasket.

PERIODIC CLEANING

• If lime or mineral deposit starts to build up in the interior, clean the unit by using Southbend “descaler” or other non-caustic deliming solution. Follow manufacturer’s recommended procedures. Thoroughly rinse out unit with clean water.

• To remove normal dirt, grease, or product residue from stainless steel, use ordinary soap and water applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any corrosive

cleaner.

• Occasionally drain rear water box. To remove grease and food splatter or condensed vapors that have baked on the equipment, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION.

Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRITE scouring pads. DO NOT USE ORDINARY STEEL WOOL, as any


C LEANING M

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TEAMERS particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A WIRE

BRUSH, STEEL SCOURING PAD, SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the possibility of corrosive attack. Refinishing may then be required.

SEMIANNUAL CLEANING

At least twice a year, have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance. Semiannual cleaning should include the following:

1. Remove rear cover.

2. Place a (1) gallon container under the water seal box drain valve (see Figure 18 on page 29).

3. Open drain valve, and close valve when box is finished draining.

4. Add one gallon of deliming solution to the trough above the door.

5. Add two gallons of deliming solution through the door into the cavity

6. Turn unit on, let run for 30 minutes.

7. Turn unit off and drain all solution from the cavity.

8. Drain solution from water seal box as in steps 2 and 3.

9. Fill unit with clean water THROUGH THE TROUGH and drain. Repeat 2 times.

Consult the Southbend Authorized Parts/Service Distributor list for the Authorized Service Representative in your area or contact Southbend at 1-800-348-2558 for this information.


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T ROUBLESHOOTING

T

ROUBLESHOOTING

This section contains a troubleshooting flowcharts, procedures, and electric schematics to assist a qualified service technician in the servicing of a EZ-3 or EZ-5 Countertop Steamer.

TROUBLESHOOTING FLOWCHARTS

Find the symptom below that corresponds to the malfunction, then turn to the corresponding figure and page.

Follow the flowchart on that page until the problem is solved.

Symptom Page

Unit Not Heating Up, “ON” Light Not Lit

Unit Not Heating Up Properly or Not Cooking As Fast, “ON” Light Lit

Unit Using Excessive Amount of Water and/or Excessive Steam Coming from Vent Tube

“Check Water Level” Light Does Not Come On When Unit Runs Out of Water

Buzzer Does Not Come On

16

17

18

18

19

TROUBLESHOOTING PROCEDURES AND SCHEMATICS

Procedure or Schematic

Voltage Check at Control Panel Fuse Block

Heating Element Resistance Check (at contactor)

Main Fuse Replacement (for units built before July 1, 2002)

Power Switch Continuity Check

Contactor Coil and MOV Check

Idle Element Resistance Check (for units built before January 15, 2001)

Timer and Buzzer Check

Door Switch Continuity Check (for units built before January 15, 2001)

Door Switch Continuity Check (for units built after January 15, 2001)

Float Switch Continuity Check

High Limit Continuity Check (for units built before January 15, 2001)

High Limit Continuity Check (for units built after January 15, 2001)

Time Delay Relay Check (for EZ-3 units built before January 15, 2001)

Controller Check (for EZ-5 units and for EZ-3 units built after January 15, 2001)

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Model EZ-3 Units Built Before Jan. 15, 2001

Electric Schematic for 480 Volt Model EZ-3 Units Built Before Jan. 15, 2001

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Model EZ-5 Units Built Before Jan. 15, 2001

Electric Schematic for 480 Volt Model EZ-5 Units Built Before Jan. 15, 2001

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Units (EZ-3 or EZ-5) Built After Jan. 15, 2001

Electric Schematic for 480 Volt Units (EZ-3 or EZ-5) Built After January 15, 2001


Page

30

31

32

33

26

27

28

29

34

35

36

37

38

39

20

21

22

23

24

25

T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 4

Unit Not Heating Up, “ON” Light Not Lit

Unit not heating up, “ON” light not lit.

Check that circuit breaker is “ON” and that proper voltage is available at terminal block. (For units with a fuse block, check for proper voltage at both ends of each fuse. Replace as necessary.)

DISCONNECT POWER AT CIRCUIT BREAKER

Remove control panel without disconnecting plug.

Turn lever to “ON” position.

Reconnect power.

Check voltage between “D” and “E” on control panel fuse block

(see Figure 10 on page 21).

No

Does voltage meet specifications?

Yes


Check wires L1 and L3 between terminal block and contactor.

Replace if no continuity.

Check voltage between “A” and “B” on control panel fuse block (see Figure 9 on page 20).

No


Yes

DISCONNECT POWER AT

CIRCUIT BREAKER

Check wires between contactor and “A” and “B” on control panel fuse block.

Replace as necessary.

Check voltage between “C” and “D” on control panel fuse block (see Figure 9 on page 20).

No

Check voltage across terminals 1 and 6 of terminal block


No


Yes

Test power switch (see

Figure 12 on page 23); replace if necessary. Check that switch is actuated properly by cam on valve shaft; adjust if necessary.

Replace “ON” Light (follow procedure in Figure 6 on page 18).


Yes

Check for short circuit in power switch (see Figure 12 on page 23), contactor coil and MOV (see Figure 13 on page 24), IF idle element

(see Figure 14 on page 25), and buzzer (see Figure 15 on page 26). Replace as necessary.

Replace control panel fuses.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 5

Unit Not Heating Up Properly or Not Cooking As Fast, “ON” Light Lit

Unit not heating up properly, or not cooking as fast, “ON” light lit.

Check all main fuses or circuit breaker, replace as necessary.

No

Is “CHECK WATER LEVEL” light on with door closed?

Yes

Drain unit. Turn unit on with door open. Add two gallons of water THROUGH TROUGH. Close door. Wait 10 minutes.

No Does unit heat up? Yes

No Does unit have water?

Add water according to startup instructions on door. Wait

5 minutes, light should go off.

Yes

Open door. Depress and hold door switch.

Remind operator of proper filling procedure.

No

Is bottom of unit covered with deposits?

Yes

No

Does contactor “click” on and stay on for at least 1 minute?

Yes

For EZ-3 units built before

Jan. 15, 2001, check and replace time delay relay as necessary (see Figure 21on page 32).

DISCONNECT POWER

AT CIRCUIT BREAKER.

Remove control panel.

Remove door switch lead wires from terminal block positions 2 and 3.

Depress door switch and check door switch lead wires for continuity (see Figure 16 on page 27 or Figure 17 on page 28, as applicable).


AT CIRCUIT BREAKER.


Check resistance between contactor terminals and replace any bad elements


No

Replace door switch.

Continuity? Yes


AT CIRCUIT BREAKER

Check high limits and replace as necessary (see Figure 19 on page 30 or Figure 20 on page 31, as applicable).

If high limits are OK, check that heater block mounting bolts are tightened to 75 inchpounds.

Clean unit (see page 13).

Reconnect door switch lead wires.

Remove rear cover

Check float switch for continuity and clean openings in float tube


No

Float switch and float tube OK?

Replace float switch and clean tube.

Yes

Check and replace contactor

(see Figure 13 on page 24) and controller (see Figure 22 on page 33).


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 6

Unit Using Excessive Amount of Water and/or Excessive Steam Coming from

Vent Tube

Unit using excessive amount of water and/or excessive steam

coming from vent tube behind the unit.


Remove control panel, but leave plug connected.

Disconnect wire between float switch and controller (see applicable wiring diagram), reconnect power, turn unit on, and wait 12 minutes.

Yes Excessive steam?

No


Check controller (see Figure 22 on page 33). Replace as necessary. (On EZ-3 units built before Jan. 15, 2001, also check Time Delay Relay, see Figure 21 on page 32.)

Reconnect power.

Wait 12 minutes.

Yes Excessive steam? No


Check float switch and float tube. Replace float switch and clean float tube as necessary (see Figure 18 on page 29).

Check contactor and replace as necessary (see Figure 13 on page 24).

Reinstall control panel, reconnect power.

Figure 7

“Check Water Level” Light Does Not Come On When Unit Runs Out of Water

“CHECK WATER LEVEL” light does not come on when unit

runs out of water.

Remove wire C53 from “CHECK WATER LEVEL” light and check resistance across light terminals.

No

Is resistance over

100 Kohm?

Yes

Check high limits (see Figure 20 on page 31) and replace as needed.

Replace light.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 8

Buzzer Does Not Come On

Buzzer does not come on.



Set timer for 5 minutes.

Yes

Does timer time down?

No

T ROUBLESHOOTING

Replace timer.

Yes

Remove buzzer lead wires from timer.

Check timer (see Figure 15 on page 26).

Continuity? No

Replace timer. Replace buzzer (see

Figure 15 on page 26).


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 9

Voltage Check at Control Panel Fuse Block

Power Switch

"ON" Light

"CHECK WATER

LEVEL" Light

C

Control

Panel

Fuse

Block

A

D

B

Terminal Block

Door Switch

1. Disconnect power at circuit breaker.

2. Remove control panel without disconnecting plug.

3. Turn lever to “ON” position.

4. Reconnect power.

5. Place leads as shown.

6. Check voltage.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 10

Heating Element Resistance Check (at contactor)

T ROUBLESHOOTING

C D

B

A E

Contactor

(top view)


2. Remove control panel.

3. Place test leads between terminals A and C on left side of contactor.

4. Check the resistance and compare to the allowable range in the following table:

Voltage

208

220

240

380

415

480

Model EZ-3

Allowable Resistance (Ohms)

8 to 16

9 to 18

11 to 21

28 to 53

34 to 63

45 to 84

Model EZ-5

Allowable Resistance (Ohms)

6 to 12

7 to 13

8 to 15

21 to 39

24 to 46

33 to 61

5. Check resistance between terminals A and B and between terminals B and C similarly.


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 11

Main Fuse Replacement (for units built before July 1, 2002)

Fuse Block

Fuse Block Cover

(shown removed)


2. Remove rear cover from unit.

3. Remove fuse block cover.

4. Check fuses for continuity.

5. Replace as necessary.

Rear Cover


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 12

Power Switch Continuity Check

T ROUBLESHOOTING

"NO" Lead

Power Switch

"C" Lead

Fuse Block



3. Turn Lever to “ON” from “OFF” and to “OFF” from “ON” ensuring that the power switch is properly actuated.

4. Remove power switch lead wires from fuse block (note wire locations).

5. Place test leads on “C” and “NO” lead wires as shown.

6. Check for continuity with lever in “OFF” position (there should be no continuity).

7. Check for continuity with lever in “ON” position (there should be continuity).

8. Repeat steps 5 - 7 with test leads between other pair of “C” and “NO” lead wires.

9. Place one test lead on “NO” lead wire and other test lead on other “NO” lead wire.

10. Check for continuity with lever in “ON” position and then with lever in the “OFF” position (there should be no continuity when the lever is in either position).

11. Reconnect wires or replace switch as necessary.


T ROUBLESHOOTING

Figure 13

Contactor Coil and MOV Check

Actuator

C

B

A

F

E

D

M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

MOV

TOP VIEW LEFT SIDE VIEW


2. Remove control panel and disconnect nine-pin plug PL1.

3. Depress actuator on top of contactor. Actuator should travel freely and spring back when released.

4. Check for continuity between contacts A and D as shown in top view. There should be no continuity.

5. Repeat Step 4 for contacts B and E and for contacts C and F.

6. Place test leads on contactor coil terminal as shown in left side view.

7. Check resistance.

8. If resistance is not approximately 390 (+/- 40) ohms, remove MOV and recheck coil resistance. If resistance is now approximately 390 (+/-40) ohms, replace MOV, otherwise replace contactor.

9. Reconnect all wires.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 14

Idle Element Resistance Check (for units built before January 15, 2001)


High Limit

Idle Element Plug



3. Disconnect idle element plug (PL3).

4. Place test leads as shown above.

5. Check to see if resistance is within +/- 10% of values in the following table:

Voltage

Model EZ-3

Resistance (Ohms)

Model EZ-5

Resistance (Ohms)

6. Remove one test lead, place on ground, check for short circuit.


T ROUBLESHOOTING

Figure 15

Timer and Buzzer Check

M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Timer

Buzzer



3. Set timer for one minute and allow to time out. If timer does not run, then replace.

4. Remove buzzer lead wires from timer and terminal block position 6, as shown.

5. Place test leads between positions 1 and 3 on the timer.

6. Check for continuity. If no continuity, replace timer.

7. Place test leads in terminals of buzzer lead wires.

8. Check physical condition of buzzer.

9. Check that resistance is approximately 3.4Kohms. Otherwise, replace buzzer.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 16

Door Switch Continuity Check (for units built before January 15, 2001)


Terminal Block

Door Switch



3. Depress and release door switch actuator rod to make sure door switch is properly actuated.

4. EZ-3: Remove door switch lead wires from terminal block positions 2 and 3, or

EZ-5: Remove door switch lead wires from terminal block position 1 and terminal 2 of the controller.

5. Place test lead as shown inside the terminal connectors of the lead wires.

6. Check for continuity - (there should be NO continuity).

7. Depress door switch actuator rod and check for continuity - (there should be continuity).


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 17

Door Switch Continuity Check (for units built after January 15, 2001)

Terminal Block

Door Switch



3. Depress and release door switch actuator rod to make sure door switch is properly actuated.

4. Remove door switch lead wires from terminal block position 1 and terminal 8 of the controller.

5. Place test lead as shown inside the terminal connectors of the lead wires.

6. Check for continuity - (there should be NO continuity).

7. Depress door switch actuator rod and check for continuity - (there should be continuity).


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 18

Float Switch Continuity Check

T ROUBLESHOOTING

Water Seal Box

Float Tube

Assembly

Drain Valve

Water

Passages

Float Switch

Float Tube

Assembly

Coupling

Rear View of Unit with Back Cover Removed


2. Remove rear cover from unit.

3. Disconnect 2 pin float switch plug from mating plug on back of unit (PL2).

4. Drain water seal box by opening 3/8" drain valve on box.

5. Remove float switch from box by removing float switch fitting from coupling on box.

6. Make sure float travels freely along stem.

7. Place test leads in float switch connector as shown.

8. Hold float switch in same orientation as when installed.

9. Check continuity. There should not be continuity.

10. Flip float switch over.

11. Check for continuity. There should be continuity. Replace as necessary.

12. Check 0.060 water passages in float tube. Clean if necessary.


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 19

High Limit Continuity Check (for units built before January 15, 2001)

Model EZ-3

Model EZ-5

Terminal Block

C16 C19 C58 C59

1. Turn unit off.

2. Wait for cavity bottom to cool to touch.



5. EZ-3: Remove wires C16 and C19 from terminal block positions 1and 2, as shown; or

EZ-5: Remove wires C58 and C59 from terminal block positions 5 and 6, as shown.

6. EZ-3: Place test leads as shown inside the terminal connectors of wires C16 and C19, or

EZ-5: Place test leads as shown inside the terminal connectors of wires C58 and C59.

7. Check for continuity.

8. If no continuity, disconnect each high limit switch individually and check for continuity. Replace

switches that do not have continuity. (See Figure 14 on page 25 for typical high limit switch

location.)

9. EZ-3: Reconnect wires C16 and C19; or

EZ-5: Reconnect wires C58 and C59.

10. Reconnect power at circuit breaker.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 20

High Limit Continuity Check (for units built after January 15, 2001)

Terminal Block

B658 B559

1. Turn unit off.

2. Wait for cavity bottom to cool to touch.



5. Remove wires B559 and B658 from terminal block positions 5 and 6, as shown.

6. Place test leads as shown inside the terminal connectors of wires B658 and B559.

7. Check for continuity.

8. If no continuity, disconnect each high limit switch individually and check for continuity. Replace

switches that do not have continuity. (See Figure 14 on page 25 for typical high limit switch

location.)

9. Reconnect wires B658 and B559.

10. Reconnect power at circuit breaker.


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 21

Time Delay Relay Check (for EZ-3 units built before January 15, 2001)


2. Remove control panel, but leave plugged in.

3. Disconnect wire C23 from terminal block position 3.

4. Reconnect power.

5. Depress and hold door switch. Contactor should actuate and then deactuate in approximately 60 seconds.

6. If contactor fails to actuate or actuates but fails to deactuate, check potentiometer on top of time delay relay. Make sure potentiometer is seated properly on time delay relay terminal and make sure it is set to 60.

7. Depress door switch again. If contactor still fails to actuate and deactuate properly, replace time delay relay.


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 22

Controller Check (for all EZ-5 units and for EZ-3 units built after Jan. 15, 2001)

C98

Step Door Switch (SW2) #8

1

2

3

4

5

Door Open

Door Open to Close

Door Closed

Door Closed

Normal Cycle Operation

Door Closed

EZ STEAMER LOGIC CHART

Float Switch (SW1) #7-#9 Contactor Heaters (Load 2) #5 Notes

No Pressure, Up Position

Switch Closed


Switch Closed


Switch Closed

Heaters Off

Heaters On for 60 Seconds, then

Step 3 or 4

Heaters On

Even if float switch opens with pressure.

Pressurized, Down Position

Switch Open

When Pressure Drops, Goes to Up Position, Switch Closes

Heaters Off

Heaters On for 10 Seconds, then

Step 3 or 4

Even if float switch opens with pressure.


2. Remove control panel, but leave plugged in.

3. Disconnect wire C98 from controller.

4. Reconnect power.

5. Use a spacer to hold door switch in closed position. Contactor should actuate and then deactuate in less than 60 seconds.

6. If contactor fails to actuate (or actuates but fails to deactuate), replace controller.

7. With spacer still in place and door open, momentarily reconnect wire C98 and then disconnect.

8. Controller should actuate, then deactuate 10 seconds after C98 is disconnected.

9. If contactor fails to actuate (or actuates but fails to deactuate), replace controller.


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 23

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Model EZ-3 Units

Built Before January 15, 2001


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 24

Electric Schematic for 480 Volt Model EZ-3 Units Built Before January 15, 2001


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 25

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Model EZ-5 Units

Built Before January 15, 2001


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 26

Electric Schematic for 480 Volt Model EZ-5 Units Built Before January 15, 2001


T ROUBLESHOOTING M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

Figure 27

Electric Schematic for 208-240 Volt 60 Hz or 220 Volt 50 Hz Units (EZ-3 or EZ-5)

Built After January 15, 2001


M

ODEL

EZ-3 & EZ-5 C

OUNTERTOP

S

TEAMERS

T ROUBLESHOOTING

Figure 28

Electric Schematic for 480 Volt Units (EZ-3 or EZ-5) Built After January 15, 2001



P

ARTS

NOTICE

INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY

ON THIS EQUIPMENT.

The serial plate with voltage, model, and serial information is located on the right side of the steamer cavity on the upper rear corner. On single units a second tag is located on the face of the door which will show only model and serial number. On tandem units, a second tag is on the right side of the right unit and the left side of the left unit.

Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend

Authorized Service Agency.

When ordering parts, please supply the Model Number, Serial Number, Part Number, Description, Finish, and Electrical Characteristics as applicable.

For parts not listed, consult a Southbend Authorized Parts Distributor or Southbend Authorized Service

Agency. Consult the Southbend Authorized Parts/Service Distributor list for the Authorized Parts supplier in your area.

Parts for Simple Steam Countertop Steamer

EZ-3 Part Number EZ-5 Part Number Description - DOOR ASSOCIATED COMPONENTS

1178167 1181015 DOOR ASSEMBLY COMPLETE (With Latch Assembly)

1178171 1181018 DOOR INSULATION BLOCK FOR DOOR ASSEMBLY

1178096 1181010 GASKET FOR DOOR ASSEMBLY

1178169

1178105

1181017

1181016

OUTER PANEL FOR DOOR ASSEMBLY

INNER PANEL FOR DOOR ASSEMBLY

1178106 1181001 GASKET RETAINER PANEL FOR DOOR ASSEMBLY (for units built after January 27, 1998)

1178107 1181001 GASKET RETAINER PANEL FOR DOOR ASSEMBLY (for units built before January 27, 1998)

1183473 1183473 SEAL, GASKET REINFORCEMENT

PM-141 PM-141 PLUG BUTTON, 1/4 NYLON

1177317 1177317 LATCH ASSEMBLY, STEAMERS

1177079 1177079 CAST ARM FOR LATCH ASSEMBLY

1177078

1177081

1177078

1177081

CAST COVER PLATE ASSEMBLY

PIN, .250 DIA, SS FOR LATCH ASSEMBLY

1177082

6600402

PH-423

PH-292

1332048-1

1332048-2

1332076

1177318

1177082

6600402

PH-423

PH-292

1132048-1

1132048-2

1332076

1177318

SPRING FOR LATCH ASSEMBLY

RING,RETAINING S.S. FOR LATCH ASSEMBLY

FLANGE BUSHING, 1/4ID BRO

NYLON WASHER FOR DOOR PIVOT

HINGE, LT DOOR

HINGE, RT DOOR

BLANK, DOOR HINGE

SHIM, CAST STRIKER




EZ-3 Part Number EZ-5 Part Number Description - CONTROL PANEL COMPONENTS

1178397 CONTROL PANEL ASSEMBLY (for EZ-3 units built before January 15, 2001)

1181042 1181042 CONTROL PANEL ASSEMBLY (for all EZ-5 units and for EZ-3 units built after January 15, 2001)

1178311

1178327

1178311

1178534

CONTROL PANEL WELDED ASSEMBLY ONLY

BRACKET, ON/OFF SWITCH(for units built before October 5, 1998)

1178534

1177770

1175708

1178276

1178534

1177770

1175708

1178276

BRACKET, ON/OFF SWITCH(for units built after October 5, 1998)

BUSHING, VALVE LEVER MOUNT

BUZZER, ADJUSTABLE, 220V,

CAM ACTUATOR, STEAMER

1181533

1181038

1181533

1181038

CONTROLLER 8 PIN(for units built between January 15,2001 & March 22, 2001)

CONTROLLER 7 PIN(for units built after March 22, 2001)

1178545 1178545 FUSE, 10 AMP(1178392) Units with 2.5 fuse now use this 10 amp fuse

1178391 1178391 FUSEBLOCK, CONTROLS, DOUBLE(for units built before July 1, 2002)

1178391 1181059 FUSEBLOCK, CONTROLS, SINGLE(for units built after July 1, 2002)

1178325 1178325 GASKET,CONTROL PANEL(for units built before August 13, 1999)

1178642 1178642 GASKET,CONTROL PANEL(for units built between August 13, 1999 & April 13, 2001)

1183425 1183425 GASKET,CONTROL PANEL(for units built after April 13, 2001)

1170337 1170337 KNOB

1178329 1178329 LIGHT,INDICATING,AMBER

1178330 1178330 LIGHT,INDICATING,RED

1178342 1178342 O-RING, VALVE SHAFT

1178319 1178319 POLYPANEL W/TIMER(for units built before April 1, 2000)

1181615 1181615 POLYPANEL W/TIMER(for units built After April 1, 2000)

1178352 POTENTIOMETER,TDR (for units built before January 24, 2000)

1178337

1178343

RELAY, TIME DELAY, 120V (for units built before January 15, 2001)

1175712 1175712 S/A BUZZER, 220V

1178347 1178347 SEAL,SHAFT

1179932 1179932 SPRING

1178270

1179933

1178533

1178430

1178270

1178533

1178430

SWITCH ACTUATOR ROD

SWITCH, POWER S/A(for units built before October 2, 1998)

SWITCH, POWER S/A(for units built after October 2, 1998)

SWITCH,DOOR S/A,SIMPLE ST

1178388 1178388 VALVE LEVER WELD ASM

1179930 1179930 LEVER, VALVE




EZ-3 Part Number EZ-5 Part Number Description - HEATING ELEMENTS, HI LIMIT THERMOSTATS, AND CONTACTORS

*See Note

1181500

1181502

PN126

ELEMENT BLOCK, 220V,CENTER (1178354) (for units built before January 15, 2001)

HEATING ELEMENT HOUSING(Requires Qty of 1 for 1 element block exchange)

HEATING ELEMENT CARTRIDGE TYPE, 220V(Requires Qty of 2 for 1 element block exchange)

THERMOCOAT, 2 OZ TUBE(Requires Qty of 1 for 1 element block exchange)

*See Note

1181500

1181502

PN126

1161525

1173448

1181032

1178355

1178361

1161525

1181032

ELEMENT BLOCK, 220V,OUTER(1178360) (for units built before January 15, 2001)

HEATING ELEMENT HOUSING(Requires Qty of 1 for 1 element block exchange)

HEATING ELEMENT CARTRIDGE TYPE, 220V(Requires Qty of 2 for 1 element block exchange)

THERMOCOAT, 2 OZ TUBE(Requires Qty of 1 for 1 element block exchange)

CONTACTOR ,IDLE ELEMENT, 2-POLE,240V,30(for 460-480V units only)

CONTACTOR ,MAIN, 63A,240V COIL (for units built before January 15, 2001)

CONTACTOR ,MAIN, DP, 60 FLA(for units built after January 15, 2001)

ELEMENT BLOCK, 240V,CENTER (for units built before January 15, 2001)

ELEMENT BLOCK, 240V,OUTER (for units built before January 15, 2001)

1178358

1178364

1181500 1181500

1178353

1178359

1181501

1181502

1181503

1178560

1178561

1178565

1178562

1178554

1178555

1178556

1178559

1181771

1181772

1181773

ELEMENT BLOCK, 480V,CENTER (for units built before January 15, 2001)

ELEMENT BLOCK, 480V,OUTER (for units built before January 15, 2001)

ELEMENT HOUSING FOR CARTRIDGE ELEMENTS(for units built after January 15, 2001)

HEATING ELEMENT, 208V, OUTER, DUAL COIL, (for units built before January 15, 2001)

HEATING ELEMENT, 208V, CENTER DUAL COIL, (for units built before January 15, 2001)



HEATING ELEMENT, 240V, CENTER DUAL CO (for units built before January 15, 2001)

HEATING ELEMENT, 208V, OUTER (for units built before January 15, 2001)




HEATING ELEMENT CARTRIDGE TYPE, 208V (for units built after January 15, 2001)



1181504

1178373

1181752

1181774

1181039

1178373

1181752


LEAD, ELEMENT EZ-5(for units built before January 15, 2001)

SHIELD,HEAT TRANSFER(for units built before January 15, 2001)

SHIELD,HEAT TRANSFER(for units built before January 15, 2001)

1173374 1173374 THERMOCOAT

1174302

1181011

1178367

1181011

1178367

THERMOSTAT, ELEMENT, 2001 (for units built before January 25, 2001)

THERMOSTAT 200 DEG C (for units built after January 15, 2001)

METAL OXIDE VARISTOR

*Use quantity listed directly below. Once block & elements exchanged for cartridge type heater, defective heater only needs

replacing.




EZ-3 Part Number EZ-5 Part Number Description - FUSES, WIRE HARNESSES, AND TRANSFORMER

1178389

1178494 1178494

BUSSMAN FUSE BLOCK,30A (for units built before July 1, 2002)

BUSSMAN FUSE BLOCK,60A 48 (for units built before July 1, 2002)

1179962 1179962 COVER,REMOVABLE BUSS(for units built before July 1, 2002)

1178390 FUSE, 30 AMP (for units built before July 1, 2002)

1178495


FUSE, 50 AMP, CLASS G (for units built before July 1, 2002)


1181041 1181041 HARNESS, WIRE (for all EZ-5 units and for EZ-3 units built after January 15, 2001)

1177361

1178374

1177361

1178374

MAIN TERMINAL BLOCK(for units built before July 1, 2002)

MAIN POWER LEADS(Contactor to TB) 30”

1178394

EZ-3 Part Number EZ-5 Part Number Description - FLOAT TANK COMPONENTS

1178266 1178266 BOX WELD ASM.,REAR(for units built before March 2, 2001)

1178266

1178261

1181051

1178261

BOX WELD ASM.,REAR(for units built after March 2, 2001)

TUBE & BOX TOP W/A

1181596 1181596 GASKET, TANK TOP

1178422 1178422 FITTING,FLOAT SWITCH (for units built before September 29, 2000)

1178379

1178376

1178425

1178444

1183413

1178340

PE-193

1183413

1178340

PE-193

FITTING,FLOAT SWITCH(short) (for units built beforeJuly 1, 2002)

FLOAT SWITCH(for units built before September 29, 2000)

FLOAT SWITCH(for units built between September 29, 2000 & January 15, 2001)

PE-193

PE-193

1174924

PE-193

FLOAT SWITCH(for units built between January 15, 2001 & April 13, 2001)

FLOAT SWITCH (for units built after April 13, 2001)

EZ-3 Part Number EZ-5 Part Number Description - WATER VALVES, LINES, AND FITTINGS

1178526

1178332

1178526

1178332

ELBOW 90DEGREE 1”NPT

FITTING,3/4 HOSE ID X 1/2

1178423

1181028

1178483

1178385

1178386

1181028

1178385

1178386

FITTING,3/4" KYNAR HOSE,E

HOSE, PLASTIC 1”OD, ¾”ID, WITH MOLDED 90 DEGREE BEND

HOSE, 1 1/2"ID,SILCONE

HOSE, CAVITY TO BOX TOP 1-1/2”

HOSE,3/4" ID SILCONE

1178379

1178376

1178425

1178444

STEAM TRAP, BRASS 90 DEGREE

TUBE, VALVE ACTUATOR

VALVE, 1/2" DRAIN,MODIFIED(Used with Valve Lever Weldment 1178388)

VALVE, 3/8" BALL,NSF/FDA(Used to drain float box)




EZ-3 Part Number EZ-5 Part Number Description - INSULATION , EXTERIOR PANELS, RACK GUIDES

1178370

1178369

1178371

1181583

1181022

1181021

1178371

1181583

INSULATION, CAVITY

INSULATION, BACK PANEL

INSULATION, BOTTOM(for units before January 15, 2001)

INSULATION, BOTTOM(for units after January 15, 2001)

1178418

1181753

1178418

1181753

INSULATION, FRONT CAVITY(for units before January 15, 2001)

INSULATION, FRONT CAVITY(for units after January 15, 2001)

1178365 COVER, REAR STEAMER(for units built before July 28, 1998)

1178527

1182536

1181000

1182537

COVER, REAR STEAMER(for units built between July 28, 1998 & September 1, 2001)

COVER, REAR STEAMER(for units after September 1, 2001)

1178255 1181009 COVER,EXTERIOR

1178656 1178657 COVER,EXTERIOR,STACKED

1178227 GASKET, SIDE PANEL(for units before April 23, 1999)

1178234

1178439

1178324

1178113

1178644

1178663

1178668

1333041

1178439

1178324

1181045

1178679

1178678

1333041

SIDE PANEL,SIMPLE STEAM(for units before October 26, 2000)

TROUGH SCREEN ASM.

WATER TROUGH W/A

SLIDE RACK, 3 PAN STEAMER(for units before October 1, 1999)

SLIDE RACK, 5 POS. 3 PAN(for units before February 6, 1999)

RIGHT SLIDE RACK, 3 PAN STEAMER(for units after October 1, 1999)

LEFT SLIDE RACK, 3 PAN STEAMER(for units after October 1, 1999)

RIGHT SLIDE RACK, 5 PAN STEAMER(for units after October 1, 1999)

LEFT SLIDE RACK, 5 PAN STEAMER(for units after October 1, 1999)

RACK MOUNTING STUDS,1/4-2

EZ-3 Part Number EZ-5 Part Number Description - STACKING KIT AND ACCESSORIES

1178525

1178524

1178552

1178525

1178524

1178552

BRACKET, VENT TUBE

COVER W/A, DRAIN BOX

COVER W/A, DRAIN

1178522

1333045

1178526

1178522

1178670

DRAIN BOX WELD ASM.

DRAIN VENT TUBE ( AIR VEN

ELBOW, 90 DEG. 1"NPT FEM,

ELBOW, 90 DEG, STR. 1/2"(for units before January 15, 2001)

4440478

1178685

4440480

HOSE, OVERFLOW, 28"

KIT, DRAIN BOXES,STACK

1172951 1172951 SLEEVE, RUBBER 1 1/4"ID X

1178654 1178654 STAND W/DRAIN, EZ

1176878

1178683

VENT PIPE, 1" NIPPLE

VENT PIPE, 1" X 24.375"

1176797

1178410 1178410

DESCALER, 3.5OZ PKG (100G)

DRAIN PAN WELD ASM.(Under Steamer Compartment)

1180953 1180953 HANGER,HOSE

1178485 1178485 LEG,4" S/S, EZ (FRONT)

1178486 1178486 LEG,4" S/S,EZ (REAR)



MODEL EZ-3 and EZ-5

SIMPLE STEAM

COUNTERTOP STEAMERS

A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a Southbend

Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.

Southbend

1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 www.southbendnc.com


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