Subaru Robin Power Products PKX301 Parts Manual

PARTS
MANUAL
Model
PKX301
PUMP
PUB-PP5873
Rev. 07/03
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com
© Copyright 2003 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
EX130
XXXX
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
PKX301
-3-
07-03
MANUAL LAYOUT
1
4
3
2
1
6
7
9
2
3
5
8
4
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
It is designation of the part.
7. QTY.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
PKX301
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
-4-
07-03
GROUP INDEX
Group Name
Page
PUMP GROUP ........................................................................................... 6
CRANKCASE GROUP ............................................................................... 8
CRANKSHAFT GROUP ........................................................................... 10
INTAKE and EXHAUST GROUP.............................................................. 12
GOVERNOR GROUP .............................................................................. 16
COOLING and STARTING GROUP......................................................... 18
FUEL, LUBRICANT GROUP.................................................................... 20
CARBURETOR GROUP .......................................................................... 22
ELECTRIC DEVICE GROUP .................................................................. 24
ACCESSORY GROUP............................................................................. 26
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR........................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON)............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE
PKX301
SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF......................... REFERENCE
R.H. (RH)................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW.......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT
-5-
07-03
SECTION 1
PUMP GROUP
FIG. 100
PKX301
-6-
07-03
SECTION 1
PUMP GROUP
REF.
110
115
120
130
140
145
150
170
172
180
210
280
285
310
314
320
410
414
420
460
462
510
520
610
670
680
681
684
686
690
691
910
DESCRIPTION
CASING
O RING
INNER CASING
IMPELLER
MECHANICAL SEAL
ADJUSTING WASHER
O RING
PLUG AY
O RING
BOLT AND WASHER
FLANGE BRACKET
SOCKET BOLT
SEAL WASHER
SUCTION FLANGE
BOLT AND WASHER
CHECK VALVE
DELIVERY FLANGE
BOLT AND WASHER
PACKING, DELIVERY
PLUG AY
O RING
STRAINER
HOSE BAND
FRAME
CUSHION RUBBER
BOLT AND WASHER
BOLT AND WASHER
SPRING WASHER
WASHER
NUT
NUT
LABEL, PUMP NAME
PART NO.
470-01127-95
470-01139-89
470-01143-79
470-01150-57
470-01106-64
470-01104-91
470-01150-15
470-01180-78
471-00000-05
471-00000-50
470-01127-96
471-00000-03
471-00000-02
470-01128-76
471-00000-50
470-01127-99
470-01133-37
471-00000-34
470-01105-84
470-01180-79
471-00000-09
470-01181-95
471-00000-06
470-01176-91
470-01105-15
471-00000-65
471-00000-71
471-00000-68
471-00000-66
471-00000-57
471-00000-57
470-01165-65
PKX301
QTY. REMARKS
1
w/ oil sensor
1
1
1
1
3
1
1
1
4
1
4
4
1
3
1
1
4
1
1
1
1
3
1
4
4
4
4
4
4
4
1
-7-
FROM-TO
FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
07-03
SECTION 2
CRANKCASE GROUP
FIG. 200
PKX301
-8-
07-03
SECTION 2
CRANKCASE GROUP
REF.
10
DESCRIPTION
CRANKCASE CP
CRANKCASE CP
VALVE GUIDE
STEM SEAL
OIL SEAL
BALL BEARING
BALL BEARING
PIPE KNOCK
STUD
STUD
OIL SEAL
PLUG
GASKET
MAIN BEARING COVER
MAIN BEARING COVER
MAIN BEARING COVER
OIL SEAL
BALL BEARING
BALL BEARING
GOVERNOR GEAR
GOVERNOR SLEEVE
OIL GAUGE
FILLER PLUG
GASKET
GASKET
FLANGE BOLT
CYLINDER HEAD
GASKET, HEAD
FLANGE BOLT
FLANGE BOLT
ROCKER COVER CP
GASKET, ROCKER COVER
PIPE KNOCK
FLANGE BOLT
GASKET SET
20
26
30
40
50
60
70
75
80
90
210
220
230
250
260
270
275
280
281
300
610
620
630
631
680
690
700
710
960
PART NO.
277-10102-41
277-10102-31
237-14201-03
277-16010-01
044-02502-00
060-02800-21
060-02800-20
277-15011-03
010-50802-50
010-50603-51
044-00600-20
040-11400-30
021-11400-20
277-11001-31
277-11001-21
277-11001-11
044-02502-10
060-02501-40
060-02500-10
277-45004-21
263-41901-03
277-63601-13
277-65001-03
021-31600-20
021-31600-20
001-04083-50
277-13001-01
277-15001-13
011-00802-40
001-04083-50
277-15501-01
277-16001-03
277-15011-03
011-00600-20
227-99001-07
QTY. REMARKS
1
1
2
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
4
1
1
1
2
4
1
FROM-TO
5692~
~5691
5692~
~5691
5692~
5753-5691
~5752
5692~
~5691
FIG.
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
Gasket Sets include the following:
Fig. 200 items 90, 280, 620 and 690
Fig. 400 items 340 and 550
PKX301
-9-
07-03
SECTION 3
CRANKSHAFT GROUP
FIG. 300
PKX301
- 10 -
07-03
SECTION 3
CRANKSHAFT GROUP
REF.
10
DESCRIPTION
CRANKSHAFT
CRANKSHAFT
CRANKSHAFT
FLANGE NUT
WOODRUFF KEY
CONNECTING ROD
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON PRING SET
CLIP
50
70
310
320
350
360
370
380
PART NO.
277-20301-21
277-20301-11
277-20301-01
018-01400-20
032-30300-10
277-22501-10
277-23001-03
277-23301-03
277-23401-03
277-23511-07
056-51600-10
PKX301
QTY. REMARKS
1
1
1
1
1
1
2
1
1
1
2
- 11 -
FROM-TO
5784~
5692-5783
~5691
FIG.
300
300
300
300
300
300
300
300
300
300
300
07-03
SECTION 4
INTAKE and EXHAUST GROUP
FIG. 400
PKX301
- 12 -
07-03
SECTION 4
INTAKE and EXHAUST GROUP
REF.
10
25
27
34
35
37
38
60
70
80
90
95
150
160
163
166
170
200
DESCRIPTION
CAMSHAFT
PIN, CAMSHAFT
O RING
PIN, SPRING
RELEASE LEVER
CLIP
RETURN SPRING
VALVE SPRING
SPRING RETAINER
INTAKE VALVE
EXHAUST VALVE
COLLET VALVE
TIMING CHAIN
TENTIONER
SPRING, TENTIONER
PIN, TENTIONER
CHAIN GUIDE
PIN, ROCKER
PIN, ROCKER
PIN, ROCKER
ROCKER ARM, INTAKE
ROCKER ARM, EXHAUST
ADJUST SCREW
ADJUST SCREW
NUT
NUT
FLANGE BOLT
MUFFLER
SPARK ARRESTOR
TAPPING SCREW
MUFFLER COVER
MUFFLER COVER
GASKET, MUFFLER
FLANGE NUT
TAPPING BOLT
FLANGE BOLT
FLANGE BOLT
SCREEN CP
TAPPING SCREW
INSULATOR
GASKET, INSULATOR
220
225
230
231
240
241
290
310
315
316
320
340
350
360
361
365
385
387
540
550
PART NO.
277-31601-01
277-35101-03
024-00600-10
277-38601-03
277-36401-03
277-36501-03
277-38701-03
279-33601-03
269-33701-03
277-33401-13
277-33501-13
132-10KA0-31
277-35601-01
277-36911-03
277-37101-03
277-36902-03
277-36913-13
277-35001-23
277-35001-13
277-35001-03
277-36101-00
277-36102-00
014-90500-10
014-90500-10
017-00500-20
017-00500-20
011-00600-20
277-30111-01
277-37601-01
015-00400-60
277-34201-11
277-34201-01
277-35201-03
980-20082-80
015-20600-90
011-00600-10
011-00801-50
277-37203-01
015-00400-60
277-32902-H1
277-35902-H3
PKX301
QTY. REMARKS
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
- 13 -
FROM-TO
5692~
5661-5691
~5660
5753~
~5752
FIG.
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
07-03
SECTION 4
INTAKE and EXHAUST GROUP
FIG. 410
PKX301
- 14 -
07-03
SECTION 4
INTAKE and EXHAUST GROUP
REF.
510
-200
-220
-250
-260
520
570
580
850
DESCRIPTION
AIR CLEANER AY
BASE CP
PACKING
COVER CP
LABEL
ELEMENT
FLANGE NUT
FLANGE BOLT
RUBBER PIPE
PART NO.
277-32611-00
277-32601-08
277-32604-08
277-32602-08
277-32609-08
277-32603-08
002-38060-00
011-00600-50
085-10800-00
PKX301
QTY. REMARKS
1
1
1
1
1
1
2
1
1
- 15 -
FROM-TO
FIG.
410
410
410
410
410
410
410
410
410
07-03
SECTION 5
GOVERNOR GROUP
FIG. 500
PKX301
- 16 -
07-03
SECTION 5
GOVERNOR GROUP
REF.
10
20
DESCRIPTION
QTY. REMARKS
GOVERNOR LEVER
1
GOVERNOR SHAFT
1
GOVERNOR SHAFT
1
GOVERNOR SHAFT
1
GOVERNOR ROD CP
1
ROD SPRING
1
CLIP
1
BOLT AND WASHER
1
NUT
1
GOVERNOR SPRING
1
SPEED CONTROL LEVER
1
STOP PLATE
1
WASHER
1
FRICTION WASHER
1
SCREW
1
NUT
1
SPRING, ADJUST
1
SPEED CONTROL BRACKET 1
SELF LOCK NUT
1
FLANGE BOLT
2
30
40
50
60
70
80
310
340
350
355
360
370
375
435
450
485
PART NO.
277-42301-13
277-42201-33
277-42201-23
277-42201-13
277-42701-01
277-42801-13
003-13050-00
013-00602-40
018-60600-20
279-42502-23
277-43301-13
277-43501-03
020-00601-70
021-70600-70
014-00601-80
002-17060-00
237-45004-23
277-46001-01
002-35060-00
011-00600-20
PKX301
- 17 -
FROM-TO
5600~
5539-5599
~5538
FIG.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
07-03
SECTION 6
COOLING and STARTING GROUP
FIG. 600
PKX301
- 18 -
07-03
SECTION 6
COOLING and STARTING GROUP
REF.
10
20
40
60
DESCRIPTION
BLOWER HOUSING
LABEL, TRADEMARK
FLANGE BOLT
BAFFLE 1, CASE
BAFFLE 1, CASE
BAFFLE 2, HEAD
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
RECOIL STARTER AY
SPRIAL SPRING
REEL
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
STARTER PULLEY
RATCHET GUIDE
SET SCREW
FLANGE BOLT
61
80
81
210
-1
-2
-3
-4
-5
-6
-11
-35
-49
220
PART NO.
277-51201-11
073-20051-40
011-00600-30
277-52711-11
277-52711-01
277-52702-03
001-04061-60
011-00600-20
011-00600-20
269-50201-30
270-50115-08
269-50120-08
269-50112-08
261-50100-08
270-50125-08
227-50131-08
269-50145-18
270-50261-08
227-50152-08
011-00600-10
PKX301
QTY. REMARKS
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
- 19 -
FROM-TO
5631~
~5630
5631~
~5630
FIG.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
07-03
SECTION 7
FUEL, LUBRICATION GROUP
FIG. 700
PKX301
- 20 -
07-03
SECTION 7
FUEL, LUBRICATION GROUP
REF.
10
20
23
30
40
48
60
63
80
90
224
DESCRIPTION
FUEL TANK CP
LABEL, WARNING
LABEL, MODEL
FUEL TANK CAP
FUEL FILTER
UNION
FLANGE NUT
FLANGE BOLT
RUBBER PIPE
HOSE CLAMP
CHOKE LEVER CP
PART NO.
277-60101-11
073-20051-81
277-95101-03
043-04400-50
064-13600-10
050-51200-20
002-38060-00
011-00601-30
X85-10612-40
X56-11000-30
277-43801-01
PKX301
QTY. REMARKS
1
1
1
1
1
1
2
1
1
2
1
- 21 -
FROM-TO
FIG.
700
700
700
700
700
700
700
700
700
700
700
07-03
SECTION 7
FUEL, LUBRICATION GROUP
FIG. 710
210
PKX301
- 22 -
07-03
SECTION 7
FUEL, LUBRICATION GROUP
REF.
210
-1
-2
-3
-5
-8
-11
-12
-14
-15
-16
-17
-18
-19
-20
-22
-24
-28
-41
-44
-45
-104
DESCRIPTION
CARBURETOR AY
THROTTLE VALVE
SCREW
CHOKE VALVE
PILOT JET
CHOKE LEVER
THROTTLE SHAFT
BOLT
NEEDLE
PIN
FLOAT BODY
PLACKING
CHAMMBER PACKING
FLOAT AY
MAIN NOZZLE
MAIN JET
CLIP
BOLT
SPRING
AIR JET
AIR JET, PILOT
PACKING
PART NO.
277-62301-10
277-62535-08
209-62351-08
277-62525-08
246-62420-08
277-62520-08
277-62530-08
227-62451-08
277-62500-08
277-62515-08
277-62506-08
214-62450-08
214-62540-08
226-62506-08
277-62440-08
277-62402-08
226-62701-18
277-62360-08
230-62446-08
248-62410-08
106-62410-08
236-62541-08
PKX301
QTY. REMARKS
1
1
1
1
1 #40
1
1
1
1
1
1
1
1
1
1
1 #81.3
1
1
1
1
1
1
- 23 -
FROM-TO
FIG.
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
07-03
SECTION 8
ELECTRIC DEVICE GROUP
FIG. 800
PKX301
- 24 -
07-03
SECTION 8
ELECTRIC DEVICE GROUP
REF.
10
11
30
50
60
70
100
110
700
705
740
741
DESCRIPTION
FLYWHEEL
IGNITION COIL
BOLT AND WASHER
WIRE 2 CP
SWITCH AY
TAPPING SCREW
SPARK PLUG
SPARK PLUG CAP
OIL SENSOR
FLOAT C/U CP3
BOLT AND WASHER
TAPPING SCREW
PART NO.
277-79230-11
277-79430-01
001-14062-50
277-73102-H1
X66-00003-61
015-00400-90
065-01401-50
065-50002-70
277-76301-11
KU3-11043-11
001-14061-60
015-20500-10
PKX301
QTY. REMARKS
1
1
2
1
1
2
1
1
1
1
2
1
- 25 -
FROM-TO
FIG.
800
800
800
800
800
800
800
800
800
800
800
800
07-03
SECTION 9
ACCESSORY GROUP
FIG. 900
PKX301
- 26 -
07-03
SECTION 9
ACCESSORY GROUP
REF.
10
DESCRIPTION
ACCESSORY TOOL KIT
PART NO.
227-90301-H0
PKX301
QTY. REMARKS
1
- 27 -
FROM-TO
FIG.
900
07-03
PRINTED IN THE USA