Traulsen VPS120J User's Manual

Quality Refrigeration
OWNER’S MANUAL
Instructions for the proper installation, operation, care
and maintenance of all Traulsen VPS* Pizza Prep Tables
*U.S. Patent No. 6,089,036
Standard 12” Front to Back Rail Models
VPS48S, VPS54S, VPS66S, VPS72S, VPS90S & VPS114S
Jumbo 20” Front to Back Rail Models Models
VPS54J, VPS66J, VPS72J, VPS90J & VPS120J
This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers, and heated
cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial
refrigeration since 1938. We thank you for your choice and confidence in Traulsen equipment and we know
you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record file with the service department. In the event of any
future questions you may have, please refer to the model and serial number found on the name tag affixed
to the unit. Should you need service, however, call us on our toll free number, 800-825-8220 between 7:30
a.m. and 4:30 p.m. CST, Monday thru Friday. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE:
SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35747 REVISED 7/05
P/N 375-60178-00
TABLE OF CONTENTS
I. The Serial Tag
Page 1
II. Receipt Inspection
Page 2
III. Installation
a-Location & Clearance
b-Power Supply
c-Packaging
d-Installing Supports
e-Installing The Optional Ticket Rail
f-Optional LCD Thermometer
g-Installing The Shelves
h-Installing Optional Overshelves
Page 2
Page 2
Page 2-3
Page 3
Page 3
Page 3
Page 3
Page 3
VII. Service & Maintenance Information
a-Cleaning The Condenser
b-Light Bulb Replacement
c-Gasket Replacement
d-Door & Hinge Removal
e-Front Work Surface Removal
f-Defrost Timer
g-Temperature Control
h-Service Information
i-Wiring Diagram
Page 6
Page 6
Page 6
Page 6
Page 7
Page 7
Page 7-8
Page 8
Page 8
VIII. Trouble Shooting Guide
Page 9
IX. Operational Guidelines
Page 9
IV. First Time Start-Up
a-Power Switch
b-Cord & Plug
c-Defrost Timer & Temperature Control
Page 4
Page 4
Page 4
X. Pan Capacities
a-The VPS System
b-Pans
c-Interior Arrangements
Page 10
Page 10
Page 10
V. Daily Operation
a-Pans
b-Setting Up The Rail
c-Loading The Unit Base
d-Closing Down The Rail At Night
Page 4
Page 4
Page 4
Page 4
XI. Spare/Replacement Parts List
a-Standard Rail VPS Models
b-Jumbo Rail VPS Models
Page 11
Page 11
XII. Adapter Bar Chart
Page 12
XIII. Warranty Information
Page 13
XIV. Index
Page 14
VI. Routine Cleaning
a-Cleaning The Rail Area
b-Cleaning The Cabinet
c-Shelves & Shelf Pins
d-Sliding Shelf Cover
Page 5
Page 5
Page 5
Page 5
I. THE SERIAL TAG
The serial tag is located on the left interior wall
of thecompressor compartment. It contains
vital electrical andrefrigeration data as well as
the model and serial numberof your Traulsen
product.
FORT WORTH, TX.
SERIAL
VOLTS
MODEL
Hz
PH
TOTAL CURRENT
AMPS
MINIMUM CIRCUIT
AMPS
MAXIMUM OVERCURRENT PROTECTION
LIGHTS
WATTS
HEATERS
AMPS
AMPS
REFRIGERANT
DESIGN PRESSURE
TYPE
HIGH
OZ
LOW
REFRIGERANT
DESIGN PRESSURE
TYPE
HIGH
OZ
LOW
READING THE SERIAL TAG
370-60294-00 REV (A)
-1-
•
•
•
•
•
•
•
•
•
•
•
•
•
Serial = The permanent ID# of your Traulsen product
Model = The model # of your Traulsen product
Volts = Voltage required to operate
Hz = Frequency in Hertz 60 (U.S.) or 50 (most export units)
PH = Phase 1
Total Current = Maximum amp draw
Minimum Circuit = Minimum circuit ampacity
Maximum Overcurrent Protection = Maximum
recommended breaker or fuse
Lights = Light wattage
Heaters = Amperage of heater(s)
Refrigerant = Refrigerant type & amount used
Design Pressure = High & low side design pressures
Agency Labels = Designate agency listing(s)
II. RECEIPT INSPECTION
III. INSTALLATION (cont’d)
All Traulsen products are factory tested for performance III. a – LOCATION & CLEARANCE (cont’d):
and are free from defects when shipped. The utmost
care has been taken in crating this product to protect
against damage in transit. Casters or legs are boxed
inside to prevent damage.
Upon delivery carefully inspect your Traulsen unit for
shipping damage. If any is detected, note it on the
carrier’s Bill Of Lading and save all the crating
materials. File a freight claim immediately. If concealed
damage is discovered at installation, contact the
carrier and file a freight claim then. Under no
circumstances may any damaged unit(s) be returned
to Traulsen without proper prior authorization.
III. INSTALLATION
NOTE: If the unit is installed or stored near any
incomplete concrete or tile work see the note at the end
of section VI.b
III. a – LOCATION & CLEARANCE:
Select a location for your Traulsen VPS unit away from
Fig. 2 Section View - Jumbo Rail Models
extreme heat or cold. These units are designed to
operate in an environment of 86°F (30 °C) or less.
III. b - POWER SUPPLY:
Locate the unit so that air drafts (such as heat, A/C or
WARNING
ventilation) do not blow on or over the rail area.
Electrical Shock Hazard
The condensing unit of your Traulsen VPS unit MUST
Do not remove ground prong
have adequate air circulation. Therefore, do not store
Do not use an adapter or extension cord
anything within of 31” of the condensing unit louvers
Plug only into a 3-prong
(located on the unit front). Allow enough clearance
grounding receptacle
between the unit and the side wall so that the doors
may open a minimum of 90°. Standard rail models This unit requires a dedicated circuit and 3-prong
require at least 61-3/8” vertical clearance (16-1/2” above grounding receptacle.
the unit) to allow the rail cover to open completely (see
figures 1 & 2).
Model
NEMA Receptacle
Number
Required
VPS48
5-15R
VPS54
5-15R
VPS66
5-15R
VPS72
5-15R
VPS90
5-20R
VPS114
5-20R
VPS120
5-20R
Verify the supply voltage prior to installation. Do not
plug the unit in before reading this entire manual.
Fig. 1 Section View - Standard Rail Models
III. c - PACKAGING:
Traulsen VPS units are shipped from the factory on a
wooden pallet and protected by a crate. Remove the
crate but leave the unit secured to the pallet until it
reaches its final location. Remove (4) lag screws that
secure the unit to the pallet. Lift and support the unit
-2-
III. INSTALLATION (cont’d)
III. c - PACKAGING (cont’d):
III. e - INSTALLING THE OPTIONAL TICKET RAIL:
then slide the pallet out from under it. DO NOT LAY Supplied standard with jumbo rail models only. Use of
THE UNIT ON ITS BACK, FRONT OR SIDE.
the ticket rail is optional and not required. Insert the
NOTE: The front work surface of all Jumbo Rail vertical legs of the ticket rail into the two receptacles
models can be removed if necessary to facilitate located on the rear of the cabinet (see figure 5).
transport through narrow doorways. See section VII.e
for details.
III. d - INSTALLING SUPPORTS:
Casters are supplied standard with all VPS models.
These are shipped from the factory packed inside a
cardboard box, contained within the unit.
Fig. 5
Ticket Rail Bracket
WARNING: THE CABINET MUST BE SUPPORTED ON
BLOCKS AND STABLE BEFORE INSTALLING CASTERS
OR LEGS.
Raise and block the unit a minimum of 9” from the floor.
Slide the casters into the two channels under the front
and back of the cabinet. Casters can be positioned
anywhere along the unit’s entire length to avoid floor
obstructions such as drains and outlet boxes. Secure III. f - OPTIONAL LCD THERMOMETER:
all casters in place by tightening the two bolts located Activate the optional LCD thermometer (if necessary)
at the base of each caster assembly (see figure 3).
by removing the paper insulator from the battery
contacts. One AA size battery is included. Open or
remove the louvered door to access the back of the
thermometer.
III. g – INSTALLING THE SHELVES:
Shelves are shipped in the bottom of the unit. Remove
the packaging from the shelves and place them on the
pins provided.
Fig. 3
III. h – INSTALLING OPTIONAL OVERSHELVES:
Optional overshelves are installed in the same manner
as with the ticket rail. Insert the vertical legs of the
overshelf into the two receptacles located on the rear
NOTE: Casters or legs must be installed towards the of the cabinet (see figure 6).
four corners of the unit as well as under the
compressor compartment for proper support.
Optional legs are installed in the same manner as
casters (see figure 4).
Fig. 4
Optional Legs
Use a pallet jack or forklift to prevent damage when
moving a unit on legs.
-3-
Fig. 6
Overshelf Bracket
IV. FIRST TIME START-UP
V. DAILY OPERATION
If this equipment has been stored or shipped in an
ambient colder than room temperature, YOU MUST
ALLOW THE COMPRESSOR TO WARM UP TO ROOM
TEMPERATURE PRIOR TO CONNECTING TO THE
POWER SUPPLY. This could take several hours.
V. a - PANS:
Standard rail VPS models are designed to operate with
full, half or third size pans without the use of adapter
bars. Other fractional size pans can be used with
optional adapter bars available from Traulsen. (see
section “X. b” for more info).
IV. a - POWER SWITCH:
The power switch is located at main electrical box
behind the louver panel and is shipped from the
factory in the OFF position.
Jumbo rail VPS models are designed to operate with
full size pans without the use of adapter bars. Other
fractional size pans can be used with optional adapter
bars available from Traulsen. (see section “X. b” for
more info).
IV. b - CORD & PLUG:
All self-contained VPS models are supplied with a cord
& NEMA three-prong grounding plug attached. It is
shipped coiled at the bottom of the compressor
compartment, secured by a nylon strip. Plug the power
cord into the proper NEMA receptacle then turn the
power switch ON.
Use only stainless steel or aluminum food pans no more
than 4” deep in order to maintain product temperatures
within the current NSF Standard 7 guidelines
V. b - SETTING UP THE RAIL:
Install pans in all pan spaces in the rail. Rest each pan
evenly on the front and back support ledges. Do not
IV. c - DEFROST TIMER & TEMPERATURE CONTROL: use uneven or bent pans, as these will allow
After the unit is plugged in and turned on, set the circulating cold air to escape.
defrost timer by turning the small knob (near the outer Allow the unit to reach operating temperature before
edge of the large dial) clockwise until the correct time loading any food product. Load only refrigerated
of day on the large dial lines up with the TIME pointer. product @ 36oF or below.
Defrost times are set from the factory at 10am, 2pm, All pan spaces should be filled, even if some pans are
8pm, 2am and 6am. Refer to section “VII. f” for more empty (even during nighttime storage).
info (see figure 7).
When not in constant use, the VPS rail covers should
be kept closed over the pans.
V. c - LOADING THE UNIT BASE:
When loading product into the base take care that the
evaporator fans, located at the top of the compartment,
are not obstructed. Secure all paper and plastic wrap
to prevent it being drawn into the fans. Keep the doors
closed except when loading or removing product.
V. d - CLOSING DOWN THE RAIL AT NIGHT:
Food product may be stored in the rail overnight if
needed. Cover the entire rail with plastic wrap prior to
closing the rail covers over the pans.
Fig. 7
Defrost Time Clock
NOTE: The defrost time clock will have to be reset to
the current time if the unit loses power or the Power
switch is turned off for any significant amount of time.
Temperature is controlled electronically and needs no
adjustment in normal use. Reprogramming is not
necessary even if the power is interrupted.
-4-
VI. ROUTINE CLEANING
Use only cleaning products designed for use on stainless steel in conjunction with the proper tools to retain the
like-new appearance of your Traulsen refrigeration product. Occasional use of a commercial stainless steel
polish, such as “Sheila Shine,” will help protect the stainless steel surface. Follow the directions on the spray
can for proper use.
VI. a - CLEANING THE RAIL AREA:
Remove all food pans and rail inserts for cleaning
separately. Wipe out the rail area being careful not to
wipe debris into any of the raised openings in the rail
bottom. These are air discharge and air returns for the
VPS system, and must be kept clean, clear and open
for proper operation.
VI. b - CLEANING THE CABINET (cont’d):
stainless steel so badly that it is difficult or impossible
to restore to its original appearance.
VI. c - SHELVES & SHELF PINS:
The interior shelves are mounted on shelf pins and are
easily removable for cleaning. Lift the shelf off the shelf
pins, tilting up slightly on one side to allow it to slide
through the door opening.
VI. b - CLEANING THE CABINET:
Remove the cutting board and crumb cans for cleaning
separately.
The shelf pins can be unscrewed by hand if
necessary. Reinstall the pins in their correct
Clean all stainless steel surfaces frequently and locations, then hand tighten securely. Do not over
thoroughly with mild soap and plenty of water, followed tighten.
by a clean water rinse. Wipe dry with a clean soft cloth.
Keeping the unit clean and dry will minimize the risk of VI. d - SLIDING RAIL COVER:
rust and corrosion. Remove food spills before they dry All jumbo rail VPS models are supplied standard with a
and harden. The salt and acid in many foods will sliding rail cover. To remove this for cleaning, hold the
promote corrosion of the stainless steel if it is left in cover slightly above horizontal, making sure the lower
place too long.
edge of the “hook” at the rear of the cover clears the
retaining rod, then pull sharply. To reinstall the cover,
Use a nylon brush or scouring pad only if necessary, place the rear of the cover on top of the retaining rod (it
scrubbing in the same direction as the grain of the steel. will wedge between the rod and the top of the unit),
Don’t use bleach or harsh abrasives, as both will and then bump it into place.
promote corrosion. You can use a 1% ammonia
solution or a mixture of baking soda and water for
stubborn residue. Always follow any cleaning with a
clean water rinse then wipe dry with a clean cloth.
Clean all interior surfaces, including the door gaskets
and the gray vinyl breaker strips around the door
openings in the same way. All interior fittings are
removable without tools to facilitate cleaning.
Never use mild steel scrapers, tools or steel wool on
the stainless steel cabinet. In addition to scratching
the surface, they will leave microscopic residue that
will cause rust. Even the cleaning or drying cloth, if
previously used on mild steel (other than stainless) can
leave a residue that promotes rust. Always use a clean
cloth.
Clean the cabinet exterior thoroughly after every time
the floor is mopped to minimize damage from harsh
floor-cleaning chemicals.
NOTE
Muriatic or Hydrochloric acid is sometimes used to
clean concrete or tile work and can severely damage
the unit, even if it doesn’t make direct contact! Fumes
from an open container in the same room can discolor
-5-
VII. SERVICE & MAINTENANCE INFORMATION
VII. a - CLEANING THE CONDENSER:
Clean the condenser at least monthly (more often if
necessary) to insure long service life. Keeping the
condenser free of lint and dust will allow the
refrigeration system to operate at peak efficiency and
minimize the risk of premature failure.
To clean the condenser, open or remove the front
louver assembly then turn the Power switch OFF. If the
louvered door is not hinged, lift the door out of the lower
cradle and then slide it down and out of the top bracket.
Vacuum and brush any dirt, lint or dust from the finned
condenser coil, taking care not to bend the thin
aluminum fins.
VII. b - LIGHT BULB REPLACEMENT (if equipped):
Turn the power switch OFF, remove the light cover and
unscrew the light bulb. Replace with a bulb of identical
type (115V 40-Watt T-6 1/2 Intermediate Base Clear
Refrigerator Lamp) and reinstall the light cover.
VII. d - DOOR & HINGE REMOVAL:
Remove the hinge cover from both hinges. On the lower
hinge insert a 3/32” pin punch into one of the holes in
the spring retainer. Rotate the retainer clockwise
slightly and remove the locking pin. Allow the punch
to come to rest against the hinge body where the
locking pin was. Insert another 3/32” punch into one
of the holes in the spring retainer and rotate clockwise
slightly so the first punch can be removed. Repeat until
there is no tension on the spring. Grip the upper spring
retainer with Vise-Grips and push it straight down, then
out of the hinge. Be careful not to lose the flat washer
above the upper spring retainer, or the shoulder
bushing below the lower spring retainer. The screws
that secure the hinge to the cabinet and the hinge to
the door are all now accessible (see figure 9).
VII. c - GASKET REPLACEMENT :
Allow the new gasket to warm up to room temperature
Fig. 9
Door Hinge
before unfolding it. Soak the gasket in warm water if
necessary to speed up the warming process. Open (or
remove) the door and carefully pull the old gasket out
of the retainer. Clean the gasket retainer groove and
the area under the gasket. Start in one corner and push
the tongue of the new gasket into the groove for about
3 inches in each direction. Repeat with the other three
corners. The new gasket may appear too large at this
point. Using a rubber mallet, tap on the face of the
gasket to work the remainder of the tongue into the
retainer, starting at the corners and working toward the Reinstall in reverse order, first hinges to the door, then
middle (see figure 8)
door & hinge assembly to the cabinet. Install the spring
assist parts in the lower door hinge in order from the
bottom up: shoulder bushing, lower spring retainer
(with holes), spring, upper spring retainer and flat
washer. Grip the upper spring retainer with Vise-Grips
and push it straight down, then in and over the pin in
the hinge assembly. Use the two 3/32” punches and
the holes in the lower spring retainer to rotate the spring
clockwise approximately half a turn before inserting the
locking pin. The door should open past 900 and close
completely from any position.
Fig. 8
Gasket Installation
-6-
VII. SERVICE & MAINTENANCE INFORMATION (cont’d)
VII. e - FRONT WORK SURFACE REMOVAL :
To facilitate transport through narrow doorways all
Jumbo Rail VPS models are supplied standard with a
removable front work surface (see figure 10).
WARNING: Excess weight hazard. Use two or more
people and to remove and reinstall. Failure to do so
can result in damage to the unit and/or injury.
1) Remove the side cover (held in place by two screws)
from each side.
2) Remove the screw from each side.
3) Remove the screws under the work surface, above
the louver and hinged doors.
4) Support the work surface securely then remove the
screws from the vertical lip at the rear of the work
surface.
VII. f - DEFROST TIMER:
In normal operation the defrost timer only needs to be
set on startup and after each power loss. Rotate the
small knob (near the outer edge of the large dial)
clockwise until the correct time of day on the large dial
is opposite the TIME pointer. Pins that initiate each
defrost cycle are set at the factory at 2am, 6am, 10am,
2pm and 8pm. If your operation requires different
defrost times simply relocate one or more of the pins
(around the outer edge of the large dial) to the
appropriate time. Leave four hours minimum time
between pins. A minimum of five (5) defrost cycles are
required per day. Defrost is terminated by a nonadjustable temperature-activated switch located in the
evaporator housing. The bronze pointer on the inner
dial controls the time-activated backup termination and
should not be changed from the factory setting of 30
minutes.
5) Lift the work surface up and away from the cabinet.
Reinstall in reverse order and seal the perimeter with
silicone.
Remove the stainless
steel side brackets
from each side.
Fig. 11
Defrost Timer
VII. g - TEMPERATURE CONTROL:
The electronic temperature control is set at the factory
and needs no adjustment in normal use.
Reprogramming is not necessary even if the power is
interrupted. If the control has to be replaced, verify
that the settings match the original factory settings. See
below for factory settings.
Fig. 10
Removing the
Work Surface
The control is equipped with a lockout switch to
prevent unauthorized tampering. VPS units are shipped
from the factory with this switch in the LOCK position,
with the keypad disabled.
To check or change the settings:
Lift work surface up
and away from unit
when all screws are
removed.
Turn the power switch OFF then loosen the 4 screws
that hold the control cover in place. The lockout switch
is located on the inside cover about two inches above
the bottom (see figure 12). To enable the keypad, slide
the switch to the right (UNLOCK) position. Replace the
control cover and turn the power switch ON. Always
disable the keypad by moving the switch to left (LOCK)
position after checking the settings.
-7-
VII. SERVICE & MAINTENANCE INFORMATION (cont’d)
VII. g - TEMPERATURE CONTROL (cont’d):
STEP 4- Press the SET key again to access the
cooling/heating mode. The LCD will display the
current mode. Pressing the up and down arrow keys
will toggle between C1 and H1. Factory setting is C1.
Press the SET key once more to end programming.
VII. h - SERVICE INFORMATION:
Before calling for service, please check the following:
UNLOCK
○
LOCK
○
VII. g - TEMPERATURE CONTROL (cont’d):
With the switch in the UNLOCK position, the settings
can be checked (or changed) in four simple steps
using the LCD display and the three keys on the
control face.
Is the electrical cord plugged in?
○
LOCKOUT: LOCK
R
UNLOCK
Is the fuse OK or circuit breaker on?
DISPLAY CODES
F
FAHRENHEIT
C
CELCIUS
H1
HEAT SATGE 1
C1
COOL STAGE 1
EP
PROBE FAILURE/
OUT OF RANGE
EE
EEPROM ERROR
E1
IMPROPER SET
E2
MEMORY ERROR
Is the power switch ON?
If after checking the above items the unit is still not
operating properly, please contact an authorized
Traulsen service agent. A complete list of authorized
service agents was provided along with your Traulsen
unit. You may also obtain the name of a service agent
from the Technical Service section of our company
website: www.traulsen.com.
Fig. 12
NOTE: The control will automatically end programming
if no keys are pressed for a period of thirty seconds.
The last settings will be saved to the control at that
point.
If service is not satisfactory, please contact our
in-house service department at:
Traulsen
4401 Blue Mound Road
Fort Worth, TX 76106
(800) 825-8220
STEP 1- Press the SET key once to access the
Fahrenheit/Celsius mode. The display will show the
current status, either F for Fahrenheit or C for Celsius.
The up & down arrow keys will toggle between F and
C. Factory setting is F.
Traulsen reserves the right to change specifications
or discontinue models without notice.
VII. i - WIRING DIAGRAM:
A wiring diagram is supplied along with the unit and is
also available by request from the Traulsen Service
Department by calling (800) 825-8220. To expedite
service, please have the model and serial number of
the unit involved available to you whenever calling with
any service related questions.
Fig. 13
Temperature
Control
STEP 2- Press the SET key again to access the setpoint.
The LCD will display the current setpoint and blink S1.
Pressing the up and down arrow keys will change the
setpoint. The compressor will shut off when the
cabinet cools to this temperature. Factory setting is
35.
STEP 3- Press the SET key again to access the
differential. The LCD will display the current
differential and blink DIF1. Pressing the up and down
arrow keys will change the differential. The
compressor will come on when the cabinet
temperature rises above the setpoint (step 2) by the
amount of the differential. Factory setting is 3.
-8-
VIII. TROUBLE SHOOTING GUIDE
OPERATIONAL SYMPTOM
POTENTIAL CAUSE/REMEDY
1.Unit fails to start.
a.
b.
Unit unplugged, breaker tripped or fuse blown.
Switch in OFF position.
2. Interior compartment is too warm.
a.
b.
c.
d.
Door(s) open.
Warm product recently loaded.
Door gaskets damaged or worn.
Pan(s) missing.
3. Condensation on the exterior surface.
a.
Condensation on the exterior surface of the
unit is perfectly normal during periods of
high humidity.
Door(s) misaligned or gaskets faulty.
b.
4. Product temperature in rail too warm.
a.
b.
Product held in plastic pans.
Room ambient temperature exceeds 86°F.
Operate in room ambient below this temperature.
Air drafts disrupting air-flow over product pans.
Food debris blocking air discharge and/or return
vents.
Product loaded in pans above 36°F.
Rail inserts missing.
Base doors left open.
Pan(s) missing.
c.
d.
e.
f.
g.
h.
IX. OPERATIONAL GUIDELINES
Follow these simple guidelines for proper VPS operation:
•
•
•
•
•
•
•
•
•
•
•
Keep the condenser clean. Don’t obstruct the airflow.
Reset the defrost timer to the proper time of day upon startup after any power loss or
shutdown.
Rail inserts must be in place (under pans) before loading any pans.
Use only 4” deep stainless steel or aluminum pans.
All pan spaces should be filled any time the unit is running, even if some pans are empty.
Keep the room temperature at 86°F (30°C) or less.
Do not allow air drafts (such as heat, A/C or ventilation) to blow on or over the rail area.
This will disrupt the air blanket over the product area, resulting in poor holding
temperatures.
Rail covers should be closed over the rail as much as possible.
Product should be loaded into the rail at a maximum temperature of 36°F. The VPS unit
was not designed to chill warm product, but to hold refrigerated product at a safe
temperature.
Keep the area around the evaporator fans clear.
When cleaning the rail area, do not wipe debris into the raised openings in the rail
bottom. These are air discharge and air returns for the VPS system, and must be kept
clean, clear and open.
-9-
X. PAN CAPACITIES
X. a - THE VPS SYSTEM:
The Venturi Plenum System (VPS) pizza prep tables are
designed to keep all foods fresh, at an even
temperature, without freezing. The VPS system
accomplishes this task by surrounding product with cold
air top to bottom and on all sides without drying the
ingredients. This extends shelf life, eliminating the need
to stir products or rotate pans. It has the added benefit
of eliminating cleanup associated with the frost and
condensation found in “wrapped rail” (cold wall type)
designs. The Standard 12” and Jumbo 20” front-to-back
raised rail places pans in full view, where they are easy
to use and can be completely filled, reducing labor.
X. b - PANS:
The standard rail (12” front to back) VPS models are all
designed to accommodate either full size (12” x 20”),
half or third size pans without the use of adapter bars
(pans supplied by others). See below for individual model
pan capacities.
Model No.
VPS48S
VPS54S
VPS66S
VPS72S
VPS90S
VPS114S
Third
6
7
9
10
12
16
Full
2
2-1/3
3
3-1/3
4
5-1/3
The jumbo rail (20” front to back) VPS models are all
designed to accommodate full size (12” x 20”) pans
without the use of adapter bars (pans supplied by
others). See below for individual model pan capacities.
Model No.
VPS54J
VPS66J
VPS72J
VPS90J
VPS120J
Third
12
12
16
18
Full
4
4-1/2
5-1/3
6-1/2
7-1/3
X. c - INTERIOR ARRANGEMENTS:
One (1) powder-coated shelf is mounted behind each
door. Optional angle type tray slides may be ordered in
place of shelves on all units EXCEPT 48” or 54” long
models.
-10-
Raised Ingredient Rail Details
XI. SPARE/REPLACEMENT PARTS LISTING
XI. a - SPARE/REPLACEMENT PARTS LIST FOR ALL STANDARD RAIL VPS PIZZA PREP TABLE MODELS:
Part Description
VPS48S
Door Gasket
341-60070-00
Door - Hinged Left
200-60150-00
Door - Hinged Right 200-60151-00
Temperature Control 403-130-103-100
Condensing Unit
414-130-104-500
Metering Device
403-130-103-000
Evaporator Assembly 325-60091-00
Evaporator Fan Motor 403-130-051-800
Evaporator Fan Blade 403-130-051-700
Evaporator Fan Guard SER-60432-00
Defrost Heaters
403-130-057-100
Vertical Pan Support 7000070
Short Horiz. Pan Supp. 7000071
Long Horiz. Pan Supp. 7000204
Nylon Cutting Board 340-60142-00
Std. Interior Shelf
410-130-104-900
Shelf Mounting Pin
344-24759-01
Rail Cover (lid)
8700071
Air Deflector
8700038
Air Diffuser
8700202
Door Hinges
409-130-056-200
Door Hinge Spring Kit 409-130-056-300
8” Casters - w/Brake 101510
8” Casters - w/o Brake 101509
VPS54S
341-60070-00
200-60150-00
200-60151-00
403-130-103-100
414-130-104-500
403-130-103-000
325-60091-00
403-130-051-800
403-130-051-700
SER-60432-00
403-130-057-100
7000070
7000071
7000204
340-60106-00
410-130-104-900
344-24759-01
8700141
700-60120-00
8700153
409-130-056-200
409-130-056-300
101510
101509
VPS66S
341-60050-00
200-60144-00
200-60145-00
403-130-103-100
414-130-104-600
403-130-103-000
325-60090-00
403-130-051-800
403-130-051-700
SER-60432-00
403-130-090-700
7000070
7000071
7000204
340-60144-00
410-130-104-800
344-24759-01
8700158
8700129
8700252
409-130-056-200
409-130-056-300
101510
101509
VPS72S
341-60050-00
200-60144-00
200-60145-00
403-130-103-100
414-130-104-600
403-130-103-000
325-60090-00
403-130-051-800
403-130-051-700
SER-60432-00
403-130-090-700
7000070
7000071
7000204
340-60141-00
410-130-104-800
344-24759-01
8700103
700-60132-00
8700121
409-130-056-200
409-130-056-300
101510
101509
VPS90S
341-60050-00
200-60144-00
200-60145-00
403-130-103-100
414-130-104-600
403-130-103-000
325-60091-00 (2)
403-130-051-800
403-130-051-700
SER-60432-00
403-130-057-100
7000070
7000071
7000204
340-60145-00
410-130-104-800
344-24759-01
8700177
700-60129-00
8700213
409-130-056-200
409-130-056-300
101510
101509
VPS114S
341-60050-00
200-60144-00
200-60145-00
403-130-103-200
414-130-104-200
403-130-103-000
325-60091-00 (2)
403-130-051-800
403-130-051-700
SER-60432-00
403-130-090-700
7000070
7000071
7000204
340-60146-00
410-130-104-800
344-24759-01
8700009
700-60131-00
8700050
409-130-056-200
409-130-056-300
101510
101509
XI. b - SPARE/REPLACEMENT PARTS LIST FOR ALL JUMBO RAIL VPS PIZZA PREP TABLE MODELS:
Part Description
Door Gasket
Door
Temperature Control
Metering Device
6” Casters - w/Brake
6” Casters - w/o Brake
Door Hinges
Hinge Spring Kit
Condenser
Evaporator Fan Motor
Evaporator Fan Blade
Evaporator Fan Guard
Std. Interior Shelf
Shelf Mounting Pin
Defrost Heaters
Scrap Pan
Ticket Rail
Sauce Pan Platform*
Cheese Deflector*
Light Bulb
VPS66J
341-60050-00
200-60287-00
403-130-113-700
403-130-103-000
500-60350-00
500-60349-00
409-130-056-200
409-130-056-300
414-130-104-600
404-130-051-800
404-130-051-700
SER-60432-00
410-130-104-800
344-24759-01
403-130-090-700
405-090-054-000
284-206
7000405
n/a
378-29776-00
VPS90J
341-60050-00
200-60287-00
403-130-113-700
403-130-103-000
500-60350-00
500-60349-00
409-130-056-200
409-130-056-300
414-130-104-600
404-130-051-800
404-130-051-700
SER-60432-00
410-130-104-800
344-24759-01
403-130-090-700
405-090-054-000
239-205
7000405
n/a
378-29776-00
VPS90J
341-60050-00
200-60287-00
403-130-113-700
403-130-103-000
500-60350-00
500-60349-00
409-130-056-200
409-130-056-300
414-130-104-600
404-130-051-800
404-130-051-700
SER-60432-00
410-130-104-800
344-24759-01
403-130-057-100
405-090-054-000
240-235
7000405
n/a
378-29776-00
VPS120J
341-60050-00
200-60287-00
403-130-113-700
403-130-103-000
500-60350-00
500-60349-00
409-130-056-200
409-130-056-300
321-60140-00
404-130-051-800
404-130-051-700
SER-60432-00
410-006-039-043
344-24759-01
403-130-090-700
405-090-054-000
700-60161-00
7000405
700-60180-00
378-29776-00
NOTE
To identify or obtain replacement parts for other VPS models, or for parts not
listed above, please contact the Traulsen Parts Department at (800) 825-8220
-11-
XII. ADAPTER BAR CHART
(not shown to scale)
p/n 6084006
Vertical Support For Standard Rail Models Only
p/n 8700226
Horizontal Support For Standard Rail Models Only
p/n 7000070A
Vertical Support For Jumbo Rail Models Only
p/n 7000071A
Horizontal Support For Jumbo Rail Models Only
p/n 8700008
Horizontal Support For Jumbo Rail Models Only
p/n 7000204
Horizontal Support For Jumbo Rail Models Only
-12-
XIII. WARRANTY INFORMATION
STANDARD DOMESTIC WARRANTY
TRAULSEN warrants new equipment to the original purchaser, when installed within the United States
against defective material and workmanship for one (1) year from the date of original installation.
Under this warranty, TRAULSEN will repair or replace, at its option, including service and labor, all
parts found to be defective and subject to this warranty. The compressor part is warranted for an
additional four (4) years. During this period TRAULSEN will supply replacement compressor(s) if deemed
defective, however, all installation, recharging and repair costs will remain the responsibility of the
owner.
This warranty does not apply to damage resulting from fire, water, burglary, accident, abuse, misuse,
transit, acts of God, terrorism, attempted repairs, improper installation by unauthorized persons, and
will not apply to food loss.
THERE ARE NO ORAL, STATUTORY OR IMPLIED WARRANTIES APPLICABLE TO TRAULSEN,
INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
ANY PARTICULAR PURPOSE WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL
DAMAGES, GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE, OPERATION OR
USE, AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY
OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE, OPERATION OR
USE OTHER THAN AS STATED HEREIN.
INTERNATIONAL COMMERCIAL WARRANTY
(for Canadian warranties see domestic US warranty)
TRAULSEN warrants to the original purchaser the Refrigeration Equipment manufactured and sold by it to be
free from defects in material and workmanship under normal use and service for a period of one (1) year from
date of shipment. Under this warranty, TRAULSEN will reimburse the purchaser for the replacement of any
part of said equipment (excluding dryers & refrigerant gas) which then proves to be defective. This warranty
does not apply to damage resulting from fire, water, burglary, accident, abuse, misuse, transit, acts of
God, terrorism, attempted repairs, improper installation by unauthorized persons, and will not apply to
food loss.
TRAULSEN’S standard warranty does not apply to Export Sales. Rather, for a period of one (1) year from date
of original installation not to exceed Fifteen (15) months from date of shipment from factory, TRAULSEN:
will replace, F.O.B. factory, any defective parts normally subject to warranty.
will not cover the cost of packing, freight or labor such costs being the sole responsibility of the dealer.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED AND
CONSTITUTES TRAULSEN’S FULL OBLIGATION AND LIABILITY. WARRANTIES NOT AVAILABLE ON
REMOTE MODELS.
-13-
XIV. INDEX
A
Adapter Bars
12
O
Operating Guidelines
Overshelves, Installing The Optional
9
3
P
Packaging
Pans
Pan Capacities
Parts, Replacement List
Power Supply
Power Switch
2
4
10
11
2
4
B
C
Casters, Installing
Cleaning, All
Clearance
Cord & Plug
3
5-6
2
4
D
Defrost Timer
Door, Removal
4, 7
6
R
Return Authorization
Rail Cover, Sliding
Rail, Closing Down At Night
Rail, Setting Up The
2
5
4
4
2
S
Serial Tag
Shelf Pins
Shelves, Installing
Spring Retainer, Hinge
Start-Up, First-Time
1
5
3, 10
6
4
T
Temperature Control
Temperature Scale, Changing The
Ticket Rail, Installing The Optional
Thermometer, Optional LCD
Trooubleshooting
4, 7-8
8
3
3
9
E
F
Freight Damage
G
Gasket, Replacement
6
H
Hinge, Removal
6
I
Interior Arrangements
10
J
K
U
L
Leg Channel Mounting System
Legs, Installing
Light Bulb, Replacing The
Loading, Unit Base
Locking Pin, Hinge
Lock-Out Switch
3
3
6
4
6
7-8
V
Venturi Plenum System, Description
10
W
Warranty
Wiring Diagram
Work Surface, Removal
13
8
7
M
X
N
NEMA Receptacle
2
Y
Z
-14-
HOURS OF OPERATION:
Monday thru Friday 7:30 a.m. - 4:30 p.m. CST
Traulsen
4401 Blue Mound Road Fort Worth, TX 76106
Phone: (800) 825-8220 Fax-Svce: (817) 740-6757
Website: www.traulsen.com
Quality Refrigeration
© 2005 Traulsen - All Rights Reserved