Volvo G930 User's Manual

G930
VOLVO MOTOR GRADERS
2007.05
MORE CARE. BUILT IN.
036-454 Q4 930 web specs R2.indd 2
5/9/07 12:02:00 PM
SPECIFICATIONS
G930
Base operating weight - approximate
Weights shown include full cab with ROPS, all operating fluids, operator and standard equipment.
Base - Total
lb (kg)
34,830 (15 800)
On front wheels
lb (kg)
10,360 (4 700)
On rear wheels
lb (kg)
24,470 (11 100)
Maximum combined capacity
lb (kg)
42,500 (19 280)
Maximum weight - front
lb (kg)
16,700 (7 570)
Maximum weight - rear
lb (kg)
31,400 (14 240)
Note that adding weight and attachments to the base grader may necessitate a tire upgrade as maximum weight capacity of tire may
be exceeded.
Productivity (Standard equipment)
Blade pull at base weight (0.9 traction co-efficient)
lb (kg)
22,023 (9 990)
Blade pull at maximum base weight (0.9 traction co-efficient)
lb (kg)
28,260 (12 816)
Blade down force capability
lb (kg)
18,021 (8 188)
Blade down force is the maximum downward force which may be applied at the cutting edge.
Engine data
Volvo D7E
Model
Type
Turbocharged, Aftercooled
No. of cylinders
In Line 6
Bore & stroke
in (mm)
4.25 x 5.12 (108 x 130)
Displacement
cu in (l)
436 (7,2)
Engine complies to EPA Tier 3, EU Stage IIIA exhaust emission standards.
Electrical system
24 volt - 80 amp
(1920 watt) alternator
Batteries (two 12 volt) maintenance free
660 CCA 96 AH
Two 12 volt 1300 CCA (231 AH) batteries available optionally
Engine performance curve
G930
Mid Range
Low Range
185
245
120
160
55
75
700
800
500
400
2007.05
Engine Torque
900
800
1300 1800 2100
Engine Speed (rpm)
Net Torque (lb.ft)
Engine Power
Net Torque (Nm)
1200
Net Power (hp)
High Range
Net Power (kW)
Legend
300
2
036-454 Q4 930 web specs R2.indd 3
5/9/07 12:02:37 PM
G930
3 Range engine power control
Low range power
Rated net brake horsepower @ 2100 RPM§
Torque
hp (kW)
155 (115)
lb.ft (N.m)
668 (906) @1200
Mid range power
Rated net brake horsepower @ 2100 RPM§
Torque
hp (kW)
175 (130)
lb.ft (N.m)
675 (915) @1400
High range power
Rated net brake horsepower @ 2100 RPM§
hp (kW)
195 (145)
Maximum net horsepower @ 1800 RPM
hp (kW)
204 (154)
lb.ft (N.m)
684 (928) @1550
Torque
No engine derating required up to 9,800 ft (3 000 m) altitude. Rated net horsepower SAE J1349/ISO 9249.
§
Rating is @ 2100 RPM except for EU which is rated @ 1900 RPM in low and mid ranges.
Transmission
Fully sequential, direct drive, Volvo powershift transmission. Engine cannot be started if transmission is in gear. Single lever electronic
transmission controller provides self-diagnostics and overspeed protection. Optional HTE1160 has automatic shifting and travel mode
as standard equipment.
Ground speeds at 2100 RPM with 14:00 tires.
G930
Transmission model
HTE840
HTE1160
Gear
F1
mph (km/h)
2.7 (4,3)
2.1 (3,3)
F2
mph (km/h)
3.7 (6,0)
2.7 (4,3)
F3
mph (km/h)
5.2 (8,4)
3.6 (5,8)
F4
mph (km/h)
7.3 (11,7)
4.7 (7,5)
F5
mph (km/h)
10.4 (16,6)
6.1 (9,8)
F6
mph (km/h)
14.5 (23,2)
7.9 (12,7)
F7
mph (km/h)
20.3 (32,5)
10.5 (16,8)
F8
mph (km/h)
28.4 (45,4)
14.0 (22,4)
F9
mph (km/h)
F10
mph (km/h)
18.2 (29,0)
23.8 (38,1)
F11
mph (km/h)
30.8 (49,3)
R1
mph (km/h)
2.6 (4,2)
2.1 (3,3)
R2
mph (km/h)
5.1 (8,2)
3.5 (5,7)
R3
mph (km/h)
10.2 (16,3)
6.0 (9,6)
R4
mph (km/h)
20.0 (32,0)
8.0 (12,8)
R5
mph (km/h)
13.8 (22,0)
R6
mph (km/h)
23.4 (37,5)
Transmission Gear
Engine Power Range
2007.05
Volvo HTE840
Volvo HTE1160
Low
F1, F2 R1
F1, F2, F3 R1, R2
Mid
F3, F4, F5 R2, R3
F4, F5, F6, F7 R3, R4
High
F6, F7, F8 R4
F8, F9, F10, F11 R5, R6
3
036-454 Q4 930 web specs R2.indd 4
5/9/07 12:02:38 PM
G930
Tandems
Depth
in (mm)
8.9 (226,5)
Height
in (mm)
24.25 (616)
Thickness
inner wall
in (mm)
1 (25)
outer wall
in (mm)
.78 (20)
Center distance
in (mm)
61 (1 550)
in (mm)
2 (51)
degrees ±
15º
Drive chain pitch
Oscillation
Differential / Final drive
Model
Volvo APR70
Planetary final reduction with an operator controlled wet multiple disc lock/unlock differential.
Wheels & tires (Standard equipment)
Tire size
14:00 x 24, G-2
Ply rating (PR)
Rim size
12
in (mm)
Bolt-on rims interchangeable between front and rear
9 (223) One piece rim
Yes
Front axle and articulation
Wheel lean
degrees R & L
18º
Oscillation
degrees up & down
16º
Ground clearance
in (mm)
24 (610)
Minimum turning radius using front axle steering, articulation, wheel
ft (mm)
23'10" (7 265)
lean and unlocked differential
Steering arc
degrees
50º
Frame articulation angle
degrees
23º
Anti-drift lock valve ensures stable operation. Articulation lock standard.
Hydrostatic power steering of front wheels incorporating two steering cylinders. Meets SAE J1511 FEB. 94, ISO 5010:1992 with
optional secondary steering.
Brakes
Service Brakes: Foot operated
Fade resistant, hydraulically actuated, wet multiple disc service brakes located at the 4 tandem drive wheels are fully sealed and
maintenance free. System features crossover dual braking circuits for uniform braking on both sides of the grader. Includes reserve
power assist and operator warning system (visual and audible).
Parking Brake
Spring applied hydraulically released enclosed wet multiple disc type parking brake in final drive. Effective on all 4 tandem
drive wheels.
Transmission cannot be engaged with park brake on.
Braking systems comply to SAE J/EN ISO 3450:1996.
2007.05
Volvo uses asbestos free brake components.
4
036-454 Q4 930 web specs R2.indd 5
5/9/07 12:02:39 PM
G930
Frame
Front
Minimum dimensions of box section
in (mm)
Plate thickness
in (mm)
Vertical section modulus at arch
10.5 x 13.5 (265 x 340)
.79 (20)
3
cu in (cm )
119 (1 950)
minimum
cu in (cm3)
101 (1 663)
maximum
cu in (cm3)
212 (3 474)
Minimum dimensions
in (mm)
10 x 4 (254 x 100)
Plate thickness
in (mm)
.38 (9,6)
Rear
Optional first user lifetime warranty on frame, includes maintenance free articulation pins and bearings.
Moldboard
Standard moldboard with replaceable end bits
in
.87 x 25 x 12'
(mm)
(22 x 635 x 3 658)
Moldboard material
SAE 1050 high carbon steel
Edge: through hardened
in (mm)
Bolt spacing
in (mm)
6 x 5/8 (152 x 16) boron steel
6 (152)
Bolt size
in (mm)
5/8 (16)
in
120/119.5
(mm)
(3 048/3 035)
Slide rails supported by Duramide™ bearings
Moldboard range: Moveable Blade Control System
(Dimensions shown with 14:00 tires and standard moldboard)
Reach outside tires - articulated frame
Reach outside tires - straight frame
Moldboard slide
Circle side shift
Left/Right
in
80/79
(mm)
(2 020/2 010)
in
26.5/26.5
(mm)
(673/673)
in
30.5/29.5
(mm)
(775/749)
Maximum bank sloping angle, left - right
degrees
90º/90º
Moldboard ground clearance
in (mm)
17.5 (445)
Moldboard cutting depth
in (mm)
31 (790)
degrees forward
47º
degrees back
5º
Moldboard tilt range
2007.05
Superior moldboard mobility permits steep ditch cutting angles and back sloping outside overall machine width.
5
036-454 Q4 930 web specs R2.indd 6
5/9/07 12:02:40 PM
G930
Circle
Pitch diameter
in (mm)
64 (1 626)
Thickness
in (mm)
1.25 (32)
Adjustable guide shoes - standard / optional
3/5
Adjustable clamp plates - standard / optional
3/5
Upper circle wear plates - standard / optional
3/5
Circle to drawbar support is provided by Duramide™ wear plates and bearings at the clamp and guide shoes. Duramide™ prevents
metal-to-metal contact and provides maximum service life.
Circle drive
The Volvo dual gear Circle Drive System uses direct acting hydraulic power for exceptional turning and holding capability under
full load. Circle Drive System uses two hardened drive pinions and is protected against impact damage by an overload relief valve as
standard equipment.
Rotation
degrees
360º
Dimensions of box section
in (mm)
6.5 x 6.5 (165 x 165)
Plate thickness
in (mm)
1 & .75 (25 & 19)
in (mm)
64 (1 620)
Drawbar
Cab & controls
Low profile cab with ROPS/FOPS
Interior height
An optional full height cab is available with an inside height of 72.5" (1 837 mm).
All Volvo Grader cabs and canopies are designed to meet or exceed SAE J/ISO 3471-1:2004 and EN 13510:2000 ROPS
requirements and SAE J/pr EN ISO 3449:2002 Level 2 FOPS requirements.
The retractable seatbelt is 3" (76 mm) wide and meets SAE J386 NOV. 97 and EN ISO 6683:1999. Industry standardized control
lever arrangement.
Interior operator noise levels average 72 dB(A) per ISO 6394:1998 (enclosed cab).
Implement hydraulics
Circuit type: Closed center, load sense Proportional Demand Flow (PDF) Hydraulic System, with O-ring face seal hose connections.
Main implement pump type
Axial piston type
Maximum pressure
psi (Bar)
3,000 (207)
Output 2100 RPM
gpm (lpm)
55 (208)
Stand by pressure
psi (Bar)
350 (24)
Filtration
Large capacity, replaceable in-tank filter. Filters both system and re-fill oil. With low level and high temperature operator warning.
Hydraulic fan drive pump
Type
2007.05
Axial piston pump dedicated to the variable speed cooling fan. Reversible cooling fan optionally available.
6
036-454 Q4 930 web specs R2.indd 7
5/9/07 12:02:40 PM
G930
Capacities
Fuel tank
U.S. Gal. (l)
92 (348)
Transmission
U.S. Gal. (l)
16 (61)
Final drive
U.S. Gal. (l)
3.5 (13,2)
Tandems (each)
U.S. Gal. (l)
26.4 (100)
Hydraulic oil tank
U.S. Gal. (l)
24 (91)
Coolant antifreeze protection to -58º F (-50º C) approx
U.S. Gal. (l)
8.2 (31)
Engine oil
U.S. Gal. (l)
5.7 (21,5)
Push Block
lb (kg)
1,110 (504)
Ripper includes rear frame arch support and links
lb (kg)
2,600 (1 175)
Mid Mount Scarifier
lb (kg)
1,900 (850)
Front Mount Scarifier
lb (kg)
1,552 (704)
Dozer: 8' (2,4 m)
lb (kg)
2,300 (1 045)
9' (2,7 m)
lb (kg)
2,360 (1 070)
Attachments
(Optional unless otherwise stated as standard equipment)
Dimensions
All dimensions are approximate.
A
in (mm)
352 (8 930)
Legend
B
in (mm)
105 (2 675)
C
in (mm)
247 (6 280)
D
in (mm)
82 (2 076)
C = Wheelbase
E
in (mm)
100 (2 537)
D = Width - Front tire center lines
F
in (mm)
127 (3 225)
A = Overall length
B = Bladebase per ISO 7134
E = Width - Outside tires
F = Overall height with Low Profile Cab
Add 8.5" (217 mm) for full height cab
F
B
C
D
2007.05
E
A
7
036-454 Q4 930 web specs R2.indd 8
5/9/07 12:02:41 PM
STANDARD FEATURES / OPTIONAL EQUIPMENT
Model (S - Standard / O - Optional)
G930
G940
G946
G960
G970
G976
G990
Powertrain
Volvo engines meets off-road Tier 3 / Stage IIIA emission criteria - 3 power curves
S
S
S
S
S
S
S
Rear axle, operator controlled, lock/unlock differential with planetary final reduction
S
S
S
S
S
S
S
4 wheel wet disc braking system with crossover dual circuits and reserve power assist
S
S
S
S
S
S
S
Spring applied wet multiple disc park brake with operator warning alarm and indicator
S
S
S
S
S
S
S
Electronic hand throttle with RPM hold and resume functions
S
S
S
S
S
S
S
Operator controlled Power/Speed engine mode
S
S
S
S
S
S
S
Direct drive, power shift Volvo HTE840 transmission with 8 forward and 4 reverse gears
S
S
S
S
S
S
S
Transmission guard
S
S
S
S
S
S
S
Single transmission control lever, with electronic over speed protection, advanced memory
shift and park position lockout
S
S
S
S
S
S
S
Transmission Autoshift and Travel functions
O
O
O
O
O
O
O
Direct Forward to Reverse shuttle shift capability without using the Inching pedal
S
S
S
S
S
S
S
Volvo HTE1160 Transmission - 11 speeds forward 6 speeds reverse includes
Autoshift and travel functions
O
O
O
O
O
O
O
Reversible cooling fan - manual or automatic modes
O
O
O
O
O
O
O
Automatic engine protection lowers engine torque and speed if critical conditions occur
S
S
S
S
S
S
S
Electrical
Cab mounted headlights with dimmer switch
S
S
S
S
S
S
S
Lights; backup, tail, stop and directional
S
S
S
S
S
S
S
Backup alarm 112 dB(A)
S
S
S
S
S
S
S
Moldboards work lights - 2 or 4
O
O
O
O
O
O
O
Rear work lights - 2 or 4
O
O
O
O
O
O
O
Corner cab work lights - left or right - 2
O
O
O
O
O
O
O
Maintenance free batteries
S
S
S
S
S
S
S
110 amp (2460 watt) alternator
O
O
O
O
O
O
O
24 volt to 12 volt converter - 30 or 60 amp (600 or 1440 watt) with power point
O
O
O
O
O
O
O
Productivity
7 position Blade Control System for optimum blade mobility
S
S
S
S
S
S
S
Twin gear direct drive circle turn system with impact protection
S
S
S
S
S
S
S
Duramide™ wear strips prevent metal-to-metal contact for maximum service life
S
S
S
S
S
S
S
Heavy duty circle support system
O
O
O
O
O
O
S
Hinged cooling module fan door for easy trash clean out
S
S
S
S
S
S
S
Ground level fueling
S
S
S
S
S
S
S
Lockable tool box with storage space for scarifier shanks
S
S
S
S
S
S
S
Moldboards: 12' x 25" x 7/8" (3 658 x 635 x 22 mm)
S
S
S
S
13' x 25" x 7/8" (3 962 x 635 x 22 mm)
O
O
O
O
14' x 25" x 7/8" (4 267 x 635 x 22 mm)
O
O
O
O
12' x 29" x 1" (3 658 x 737 x 25 mm)
S
S
13' x 29" x 1" (3 962 x 737 x 25 mm)
O
O
14' x 29" x 1" (4 267 x 737 x 25 mm)
O
O
14' x 31" x 1" (4 267 x 787 x 25 mm)
S
16' x 31" x 1" (4 877 x 787 x 25 mm)
O
Moldboard extensions RIGHT or LEFT - 2' (610 mm)
O
O
O
O
O
O
Moldboard edges - carbide 3/4" x 5" (19 x 127 mm) or 1" x 8" (25 x 203 mm) harden steel
O
O
O
O
O
O
O
O
Brackets for Automatic Blade Control System installation
O
O
O
O
O
O
O
Metallic lower moldboard slide bearing
O
O
O
O
O
O
S
Tires
Consult your Volvo dealer for full offering
Tires: 14:00 X 24 - G2
S
S
S
S
S
S
O
O
O
O
O
O
16:00 X 24
O
O
20:5 X 25
O
2007.05
17:5 x 25, 12 PR, G-2
S
O
8
036-454 Q4 930 web specs R2.indd 9
5/9/07 12:02:42 PM
Model (S - Standard / O - Optional)
G930
G940
G946
G960
G970
G976
G990
Proportional Demand Flow hydraulic system with short throw, low effort control levers
S
S
S
S
S
S
S
10 section hydraulic control valve - includes two spare sections with levers
S
S
S
S
S
S
S
Circle turn relief located integral with main manifold
S
S
S
S
S
S
S
Hydraulics
Hydraulic oil level monitor via Contronics
S
S
S
S
S
S
S
Blade Lift Float Control, independent right and left detent style
O
O
O
O
O
O
O
Front attachment float control, detent style, independent of other float valves
O
O
O
O
O
O
O
Several remote valve locations for attachments
O
O
O
O
O
O
O
Secondary steering (power assisted)
O
O
O
O
O
O
O
Operator Cab
Illuminated entry when cab doors are opened - enclosed cab only
S
S
S
S
S
S
S
Adjustable steering control pedestal with tilt head for maximum operator comfort
S
S
S
S
S
S
S
Gauges include: coolant temperature, engine oil pressure, fuel level, hourmeter,
articulation angle indicator
S
S
S
S
S
S
S
Multi-function Volvo Contronic Monitoring System with visual and audible warnings
S
S
S
S
S
S
S
Deluxe, cloth covered, fully adjustable suspension seat when grader is equipped with
an enclosed cab - 3" (75 mm) retractable seatbelt
S
S
S
S
S
S
S
Deluxe air suspension, cloth covered, fully adjustable suspension seat 3" (75 mm) retractable seatbelt
O
O
O
O
O
O
O
Left and right outside dual rear view mirrors
S
S
S
S
S
S
S
Fold-away left and right outside dual rear view mirrors
O
O
O
O
O
O
O
Dual interior rear view mirrors
S
S
S
S
S
S
S
Enclosed Low Profile Cab with ROPS and FOPS – left and right cab door with steps
S
S
S
S
S
S
S
Enclosed High Profile Cab with ROPS and FOPS – left and right cab door with steps
O
O
O
O
O
O
O
Low Profile canopy shell (SPLIT) with ROPS – left and right entry with steps
O
O
O
O
Cab heater - 50,000 BTU with cab pressurizer and replaceable filters, 10 outlets
S
S
S
S
S
S
S
Air conditioner - 35,000 BTU • HFC-134a (non-CFC refrigerant) with cab heater
O
O
O
O
O
O
O
Defroster fan with multiple outlets
O
O
O
O
O
O
O
Radio/CD player with 4 speakers
O
O
O
O
O
O
O
Single arm front cab wiper and washer, enclosed cab
S
S
S
S
S
S
S
Single arm wiper and washer - rear window
O
O
O
O
O
O
O
Single arm wiper and washer - lower windows front left & right
O
O
O
O
O
O
O
Dual arm front windshield, increased coverage, Low Profile Cab only
O
O
O
O
O
O
O
Intermittent wipers on all wipers ordered
O
O
O
O
O
O
O
Window - lower front - opening
O
O
O
O
O
O
O
Window - left/right side - opening sliders with multiple position openings
O
O
O
O
O
O
O
Lower cab shield, encloses bottom of cab to frame
O
O
O
O
O
O
O
Fenders front or rear
O
O
O
O
O
O
Dozer Blade: 8' (2.5 m)
O
O
O
O
9' (2.7 m)
O
O
O
O
Attachments
O
O
O
O
O
O
O
O
O
O
O
10' (3.0 m)
Front Mounted Scarifier with 5 scarifier teeth
O
O
Mid Mount Scarifier with 5 scarifier teeth
O
O
O
Push Block
O
O
O
O
O
O
O
Ripper/Scarifier, rear with 3 ripper shanks
O
O
O
O
O
O
O
Other
Painted high gloss Volvo yellow and grey
S
S
S
S
S
S
S
First user lifetime frame warranty – includes articulation pins and bearings
O
O
O
O
O
O
O
Paint - custom colors
O
O
O
O
O
O
O
Low ambient fluids for extreme cold conditions below -14º F (-10º C)
O
O
O
O
O
O
O
Tool kit
O
O
O
O
O
O
O
Sound reduction packages (Standard in EU markets)
O
O
O
O
O
O
O
Rear licence plate bracket
O
O
O
O
O
O
O
Air compressor - engine driven with tank
O
O
O
O
O
O
O
Volvo CareTrack – remote monitoring system
O
O
O
O
O
O
O
2007.05
Partial listing of available options. Certain features may be standard or not available within specific market.
Consult your Volvo Motor Grader distributor for more information.
9
036-454 Q4 930 web specs R2.indd 10
5/9/07 12:02:43 PM
Volvo Construction Equipment is different. It’s designed, built
and supported in a different way. That difference comes from
an engineering heritage of over 170 years. A heritage of
thinking first about the people who actually use the machines.
About how to help them be safer, more comfortable, more
productive. About the environment we all share. The result
of that thinking is a growing range of machines and a global
support network dedicated to helping you do more. People
around the world are proud to use Volvo. And we’re proud
of what makes Volvo different – More care. Built in.
All products are not available in all markets. Under our policy of continuous improvement, we reserve the right to change
specifications and design without prior notice. The illustrations do not necessarily show the standard version of the machine.
Ref. No. VOE22B1002263
Printed in pdf 2007.05
Volvo, Goderich
036-454 Q4 930 web specs R2.indd 1
US/English
GRD
5/9/07 12:01:45 PM