Whirlpool Dishwasher ADP 5966 WHM User's Manual

SERVICE
Whirlpool Europe
Customer Services
ADP 5966 WHM
Service Manual
Dishwasher
ADP 5966 WHM
Model
Version
ADP 5966 WHM
8542 966 10791
Page
Technical data
2-4
Spare part list
5-6
Exploded view
7-8
Circuit diagram
9
Program diagram
10
Text/Legend
11 - 17
Family
VBL - HIGH 6
Sensor 2
This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 02.10.2003
Subject to modification
Document-No.: 4812 718 19321
02.10.2003 / Page 2
Doc. No: 4812 718 19321
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
Technical data
Dimension
Height
Width
Depth
Weight
85.0
59.7
59.6
58
cm
cm
cm
kg
Electronic boards
Service boards
see spare part list
Serial boards
see on the boards itself
DUB
4619 724 04851
Programing of version and programmed control
board, see „Service“ and „Data set“ on rating
plate of inner door:
CB programmed
446814
Dataset
446804
Basic control board, not programmed see on the
board itself
4619 724 60492
Succession of programs
Programs
Succession
see program diagram
A1a-A2a-A3a-A5a-A8a-A9a
Datas Energy Label
Reference program
Energy Performance
Cleaning Performance
Drying Performance
Alarms
Refill rinse aid
Refill salt
Options
Zone washing
Delay function
Program information
Start indicator
Pre wash
Main wash
Drying
End
A5a
A
A
A
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.
Water Volume at alternating spray system
Volume at alternating spray system (same level
when selected zone washing as in the normal
programs)
Water
Regeneration
Back rinse 3x
Prewash
Main wash
Intermediate rinse 1
Intermediate rinse 2
Clear rinse
Safety/ overflow
Volume
0.3 l
1.0 l
3.9 l
3.2 l
3.2 l
3.2 l
3.2 l
8.5 l
Level
15 mm
60 mm
120 mm
118 mm
118 mm
118 mm
118 mm
141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash
Main-wash
Rinse aid
6 Dosage steps
10
40
135
1-6
cm3
cm3
cm3
ml
2
900
300
kg
cm3
cm3
Water softener
Saltcontainer
Resin container
Regeneration dosage
SERVICE
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 3
Doc. No: 4812 718 19321
Technical data
Electrical base data
Water pressure
Inlet pressure
Spray pump pressure
0.3 - 10
0.3
bar
bar
2800
3000
30 - 40
30 - 40
2500
RPM
RPM
RPM
RPM
RPM
Rotations
Spray pump motor
Drain pump motor
Spray arm lower
Spray arm upper
Fan for drying
Spray arms, turning rhythm at alternating spray
system
Turning starts every time with the upper spray arm
Pre wash Lower arm ~3min, Upper arm ~1min
Main wash Lower arm ~3min, Upper arm ~5min
Intermediate rinse
Lower arm ~2min, Upper arm ~2min
Final rinse Lower arm ~2min, Upper arm ~2min
Service Test program
Lower arm ~30sec, Upper arm ~30sec
Remark: When switching of the main switch or
interrupt the mains during the Test Program runs,
then the alternating of the spray arms change in
the test program to the rhythm of main wash 5/3
min.
Important: To leaf the Test program is possible by
made a break by customer (pushing the start
button for 1.5 sec.)
After finishing the test program (End LED shines
and/or Start LED goes of) must the appliance be
switched off.
If this will not be done, then the next normal wash
will be made with the frequency of the Service
Test Program ~30/30sec.
Flow rates/ Inlet volume
Flow meter (at 0.3 bar
= quantity 1.1 l/min)
Spray pump
Drain pump
Pump height max.
Inlet valve
Spray arm lower
Sprayarm upper
Ceiling rotor
Fan for drying:
Total
Primary air flow
Secondary air flow
208
45 - 65
16
1.1
4
~ 33
~ 27
~8
lmp/l
l/min
l/min
m
l/min
l/min
l/min
l/min
900
210
780
l/min
l/min
l/min
Voltage
Frequency
Total power
Fuse
230-240
50
2.4
13
V
Hz
kW
A
Spray pump motor alternating spray system
Voltage
Power consumption
HI
HA
Capacitor
220/ 240
125
79
60
4
V
W
Ω
Ω
µF
Drain pump motor
Voltage
Power consumption
Resistance
220/ 240 V
30
W
146
Ω
Fan for drying
Voltage
Resistance
220 - 240 V
141
Ω
Heating - 1 Element system
Voltage
230-240
Power consumption
2.04-2.22
Resistance
24.5
Heating speed
~ 2.0
Temperature on surface
~ 115
Safety thermostat self reset
(Temperature of water)
~ 85
Fuse
206
V
kW
Ω
˚C/min
˚C
˚C
˚C
Potentiometer
Points of meassurement:
Position 0
Position 1
Position 2
Position 3
Position 4
Position 5
Position 6
1(black) to 2 (middle)
0.0
kΩ
0.5
kΩ
1.0
kΩ
1.4
kΩ
1.8
kΩ
2.3
kΩ
2.6
kΩ
02.10.2003 / Page 4
Doc. No: 4812 718 19321
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
Technical data
Single electric inlet valve
Voltage
Frequency
Resistance
Regeneration
220/ 240 V
50/ 60
Hz
3.76
kΩ
Regenerating valve
Voltage
Frequency
Resistance
220/ 240 V
50/ 60
Hz
3.13
kΩ
Volume
Position 0
after wash cycles
water hardness
Position 1
after wash cycles
water hardness
Motor Diverter Valve
Voltage
Frequency
Resistance
Signal (2x within ~13 sec.)
220 - 240
50/ 60
6.5
5.0
V
Hz
kΩ
V
Position 3
after wash cycles
water hardness
Coil of dispenser
Voltage
Frequency
Resistance
Position 2
after wash cycles
water hardness
220/ 240 V
50/ 60
Hz
1.3
kΩ
Position 4
after wash cycles
water hardness
Reed contacts
Position 5
after wash cycles
water hardness
flow meter
salt control
rinse aid control
Optical water indicator (OWI)
Optical measurement of the water in sump
Combination part of:
Turbidity sensor
(DON)
Thermostat temp. sensor (notice NTC)
NTC
20 ˚C
25 ˚C
30 ˚C
40 ˚C
50 ˚C
60 ˚C
70 ˚C
80 ˚C
85 ˚C
58.1
47.1
38.2
25.4
17.2
11.8
8.3
6
4
kΩ
kΩ
kΩ
kΩ
kΩ
kΩ
kΩ
kΩ
kΩ
Position 6
after wash cycles
water hardness
300
cm3
12
0-5
0 - 0.9
0-9
˚dh
mmol/l
˚Fh
10
6 - 10
1 - 1.8
10 - 18
˚dh
mmol/l
˚Fh
7
11 - 15
1.9 - 2.7
19 - 27
˚dh
mmol/l
˚Fh
5
16 - 21
2.8 - 3.7
28.37
˚dh
mmol/l
˚Fh
3
22 - 28
3.8 - 5.0
38 - 50
˚dh
mmol/l
˚Fh
2
29 - 35
5.1 - 6.3
51 - 63
˚dh
mmol/l
˚Fh
1
36 - 60
˚dh
6.4 - 10.7 mmol/l
64 - 107 ˚Fh
Salt consumption
for regeneration
77
Number of cycles
with 2 kg salt
26
g
Accesory
If you need spare parts apart from
the spare part list have a look
in the Service Bulletin 4812 718 40084.
SERVICE
Whirlpool Europe
Customer Service
ADP5966WHM
8542 966 10791
02.10.2003 / Page 5
Doc. No: 4812 718 19321
Spare part list
Model
Service No.
Version
ADP 5966 WHM
854296610791
854296610791
Pos. No. 12NC Code
Description
Pos. No. 12NC Code
Description
003 0
004 0
004 1
011 0
022 0
4812 440 19594
4812 440 18952
4812 401 18402
4812 505 18357
4812 440 10755
Traverse
Drip tray assy
Holder
Foot short
Side panel left
332 0
332 1
400 0
405 0
405 1
4812 410 29032
4812 410 29053
4812 361 58336
4812 360 18509
4819 515 28158
Button WH
Button WH
Motor +SP,50Hz,alt.LP-PNT1
Spray pump wo.Mot.alt.LP-50Hz
Gasket
022 1
024 0
030 0
034 0
034 1
4812 440 10754
4812 440 10417
4812 440 10763
4812 404 78237
4812 404 78242
Side panel right
Panel, rear
Table top WH
Spacer
Fastener table top
420 0
421 0
430 0
430 1
442 0
4812 121 18132
4812 121 18158
4812 360 18508
4812 466 68689
4812 361 18196
Capacitor
Interf.filter
Pump,draining cpl.
Gasket
Blower cpl.
040 1
040 2
040 3
044 0
047 0
4812 417 18774
4812 417 18773
4812 417 19174
4812 492 38358
4812 404 48746
Hinge left
Hinge right
Protector f.door (set)
Spring f.door
Brake f.door
450 0
480 0
480 3
490 0
490 1
4812 259 28684
4812 321 28405
4812 401 18418
4819 321 18136
4812 321 28367
Heating element
Cable harness set
Protector f.wiring
Cable,mains 2m SA
Strain relief
047 1
047 2
053 0
053 4
065 0
4812 401 18397
4812 404 68023
4812 440 89032
4812 440 89034
4812 466 48051
Band,brake
Hook
Plinth WH
Plinth rounded WH
Insulation
521 0
531 0
531 1
575 0
583 0
4812 214 78704
4812 273 18055
4812 273 18056
4812 281 28361
4812 271 28459
Control board (CB)
Switch waterhardness
Wheel,fingertip
Regen.valve
Switch diaphragm (OWI)
103 0
103 2
120 0
120 1
130 0
4812 440 10762
4812 440 10766
4812 440 19456
4812 440 18969
4812 417 58361
Door outer WH
Corner piece set
Door,inner
Batten
Tilt lock cpl. wh
616 0
616 1
620 0
623 0
633 0
4812 281 18047
4812 271 58161
4812 310 28066
4812 271 38356
4812 271 38355
Contact,reed salt
Contact,reed rinsing agent
User board KIT (DUB)
Microswitch
Microswitch door
131 0
191 0
191 3
192 0
241 0
4812 401 18416
4812 466 68564
4812 466 68533
4812 466 68467
4812 458 19026
Hook lock
Gasket door
Gasket
Gasket, door lower
Basket upper straight
680 0
680 1
681 1
681 2
682 0
4812 418 68155
4812 466 68495
4812 466 68497
4812 440 18975
4812 466 68496
Combidosage
Gasket
Gasket
Flap
Gasket
241 1
241 3
241 4
241 5
241 6
4812 458 18324
4812 528 88068
4812 458 18984
4812 535 78043
4812 310 18757
Holder cups right wh
Wheel,basket upper (set)
Holder dishes wh
Bearing
Holder glasses KIT wh
691 1
700 0
700 0
700 1
700 2
4812 462 79769
4812 530 28804
4812 530 28848
4812 480 48095
4812 466 68628
Stopper NTC
Hose, inlet aqua stop 4,2m
Hose, inlet aqua stop 2m
Sieve
Gasket
241 7
241 8
242 0
242 1
242 4
4812 404 48683
4812 466 68553
4812 458 18974
4812 528 88069
4812 466 48059
Hoop
Spacer cap set
Basket lower cpl.
Wheel,basket lower wh
Fixation wh
701 1
710 0
710 2
710 3
714 0
4812 310 18153
4812 418 68151
4819 310 38536
4819 466 69562
4812 462 78993
Yoke clamp set
Monoblock
Threaded ring
Gasket set
Threaded cap
242 6
242 7
243 0
243 5
243 6
4812 458 18977
4812 458 18978
4812 458 18272
4819 310 39859
4812 458 18996
Support plate left
Support plate right
Basket cutlery
Cutlery basket KIT
Grille wh
716 0
716 1
716 2
717 0
717 2
4812 418 68147
4812 466 68475
4812 462 78994
4812 281 28418
4812 528 98011
Reg.dosage
Gasket
Cover
Valve motordiverter
Valve disk diverter
261 0
261 1
261 2
263 0
263 1
4819 462 38271
4812 462 79768
4812 462 78995
4819 520 18013
4812 520 48001
Rail telescope, inner
Cap rail
Cap rail ahead
Ball cage cpl.
Ball Niro 8 D
717 3
721 1
722 0
722 2
723 0
4812 530 29121
4812 360 68347
4812 360 68348
4812 360 68349
4812 360 68351
Gasket diverter valve
Spray arm lower. cpl.
Spray arm upper wh
Spray arm 2nd level cpl. wh
Douche ceiling
265 0
265 2
303 1
322 0
331 0
4812 404 48637
4812 404 48638
4812 460 38134
4812 453 71956
4812 413 59143
Basket adjustm. cpl.
Grip basket adjustment
Plate,handle WH
Insert panel
Knob program cpl. WH
726 1
726 2
743 0
743 1
743 2
4812 530 29118
4812 505 18208
4812 530 48134
4812 530 28102
4812 440 19526
Tube assembly cpl.
Nut
Air guide
Hose, inlet
Air guide lower
02.10.2003 / Page 6
Doc. No: 4812 718 19321
ADP5966WHM
8542 966 10791
Spare part list
Model
Service No.
Version
ADP 5966 WHM
854296610791
854296610791
Pos. No. 12NC Code
Description
743 3
743 4
743 5
743 7
751 0
4812 505 18364
4812 281 38001
4812 466 98934
4812 466 68514
4812 418 18338
Nut
Valve disk
Disc
Gasket
Water collector
755 0
755 2
756 0
761 0
761 2
4812 530 29119
4812 530 48148
4812 360 58099
4812 480 58122
4812 418 18337
Bend
Tray,leak
Floater
Sieve fine
Cover sieve
761 3
761 4
763 0
781 0
781 3
4812 418 18341
4812 530 58141
4812 480 58123
4812 530 29113
4812 281 28417
Cover
O-Ring
Sieve coarse
Hose,draining
Flap non-return
783 6
791 0
791 2
901 0
901 1
4812 530 28796
4812 532 68099
4812 530 58093
4822 401 10258
4812 401 18424
Hose 10x3x180+10
Gasket
Gasket
Clamp,hose 10-18 mm
Strap 050,0
901 2
901 5
904 2
910 1
910 2
4812 401 18157
4812 401 48573
4812 462 79635
4812 502 38152
4812 502 18363
Strap 32-50/9 C61
Strap 028,6
Cover WH 3,5x5
Screw 4.8x19
Screw 4,0x12-H
910 3
910 4
910 5
910 7
910 8
4812 502 18389
4812 502 18385
4812 502 18393
4812 502 18397
4812 502 18527
Screw 5x20 T20
Screw M3,5x8-T15M
Screw 3,5x9-1 Tx15
Screw INOX A2 M 5X12
Screw 4x15 T20
910 9
964 0
964 1
993 0
993 5
4812 502 18446
4812 466 68536
4812 466 68469
4819 530 29028
4822 532 80216
Screw 3,5x16
Gasket housing ri/le
Gasket housing upper
Bow
Funnel salt
Whirlpool Europe
Customer Service
SERVICE
SERVICE
Exploded view
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 7
Doc. No: 4812 718 19321
02.10.2003 / Page 8
Doc. No: 4812 718 19321
Exploded view
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
black
blue
grey
white
00
66
88
99
Whirlpool Europe
Customer Service
UB
VM
WV1
WV2
WI
Capacitor
Control board
Display board
Display- and User board
Timerswitch Delay
Drain pump motor
Cleaning agent dosage
Turbidity sensor
Final rinse dosage
Door switch
Diverter ventil high
Diverter ventil low
Flow meter
Heating
Interference filter
Water leakage switch
Line
Main switch
Thermostat temp. sensor
Neutral
Water indicator, optical
Plug to program
Water hardness switch
Heating relay
Reed relay salt
Reed relay rinsaid
Sprayarm motor
Safety thermostat
Fuse
Power supply terminal
Winding protective
contact
User board
Fan ventilator
Water inlet valve
Water regenerating valve
Water indicator
C1
CB
DB
DUB
DLB
DPM
DD
DON
DR
DS
DVH
DVL
FM
HEWI
IF
LS6
L
MS
NTC
N
OWI
PRG
RV
RE2
RR SA
RR RA
SPM
THS1
THS 2
TBL
TL
SERVICE
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 9
Doc. No: 4812 718 19321
Circuit diagram
02.10.2003 / Page 10
Doc. No: 4812 718 19321
Program diagram
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
SERVICE
Text/Legend
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 11
Doc. No: 4812 718 19321
02.10.2003 / Page 12
Doc. No: 4812 718 19321
Text/Legend
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
SERVICE
Text/Legend
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 13
Doc. No: 4812 718 19321
02.10.2003 / Page 14
Doc. No: 4812 718 19321
Text/Legend
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
SERVICE
Text/Legend
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 15
Doc. No: 4812 718 19321
02.10.2003 / Page 16
Doc. No: 4812 718 19321
Text/Legend
ADP 5966 WHM
8542 966 10791
Whirlpool Europe
Customer Service
SERVICE
SERVICE
Text/Legend
Whirlpool Europe
Customer Service
ADP 5966 WHM
8542 966 10791
02.10.2003 / Page 17
Doc. No: 4812 718 19321