Woods Equipment LOADERS LF138 Operator’s manual

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Woods Equipment LOADERS LF138 Operator’s manual | Manualzz

LOADERS

LF138

LF156

Tested. Proven. Unbeatable.

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model:

_______________________________

Date of Purchase:

_____________________

Serial Number:

(see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety & Instructional Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Owner Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Dealer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Dealer Check Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Parts Lists

LF138 & LF156 Loader Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 38 - 39

Quick Attach Bucket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Pin-on Bucket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Quick Attach Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Hydraulic Hose Routing & Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Hydraulic Cylinder Seal Kit & Assembly . . . . . . . . . . . . . . . . . . . . . . . . 43

Grapple Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 - 45

Bolt Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Bolt Size Chart & Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Product Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

Replacement Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your loader. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing, but due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel.

MAN0556 (9/21/2007)

Introduction 3

SPECIFICATIONS

Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are given for a loader equipped with a 84" (LF138) and 96" (LF156) material bucket, operated with an average tractor hydraulic system of 10-20 gpm with engine operating at rated PTO rpm and a control valve relief setting of 2750 psi.

A

B

C

D

E

F

G

Maximum Lift Height

Clearance with Attachment Dumped

Reach at Maximum Height

Maximum Dump Angle

Reach with Attachment on Ground

Attachment Rollback Angle

Digging Depth

Overall Height in Carrying Position

Length of Attachment

Lift Capacity to Full Height at Bucket Pin

Lift Capacity to Full Height - 31.5" Forward of Bucket Pin

Breakout Capacity at Bucket Pin

Breakout Capacity - 31.5" Forward of Bucket Pin

System Pressure Tested

Recommended Hydraulic Flow

Recommended Tractor PTO Horsepower

Lift Cylinder Bore

Bucket Cylinder Bore

Model LF138

138"

103"

32"

50°

85"

35°

6"

74"

42"

4280 lbs.

2940 lbs.

6410 lbs.

4440 lbs.

2750 psi

10-20 gpm

65-105 hp

2.76"

2.76"

Model LF156

156"

121"

36"

50°

94"

35°

6"

81"

42"

4850 lbs.

3480 lbs.

7140 lbs.

4990 lbs.

2750 psi

12-25 gpm

85-140 hp

2.95"

2.76"

BUCKET

84" QA

84" Pin

96" QA

HEAPED CAPACITY

28.7 cu. ft.

28.7 cu. ft.

33.0 cu. ft.

WEIGHT

690 lbs.

660 lbs.

760 lbs.

4 Introduction

MAN0556 (9/121/2007)

LIFT CAPACITY & BREAKOUT VS PRESSURE

Pressure (psi)

2250

2500

2750

LF138 Lift

Capacity at Bucket Pin (lbs.)

3160

3720

4280

LF138 Breakout

31.5" Forward of

Bucket Pin (lbs.)

3410

3920

4440

Capacities measured in accordance with ASAE S301.4

LF156 Lift

Capacity at Bucket Pin (lbs.)

3700

4270

4850

LF156 Breakout

31.5" Forward of

Bucket Pin (lbs.)

3820

4400

4990

ATTACHMENTS

APPROVED FOR USE ON LF138 & LF156 LOADERS

Description

Agricultural Grapple

Attachment

Model

GF5000

Weight

700 lbs.

Bale Spear

Bale Clamp

Pallet Fork

BS32E

BC22E

PF6048E

275 lbs.

570 lbs.

600 lbs.

™

MAN0556 (9/21/2007)

Introduction 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

„ During installation, the tractor engine should be off, the key removed and the brakes locked. Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers.

Never operate any hydraulic cylinders during any phase of the installation process.

„ After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

„ Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

„ If you do not understand any part of this manual and need assistance, see your dealer.

„ Know your controls and how to stop engine and attachment quickly in an emergency.

„ Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

„ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„ Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

TA C T A P H Y S I C I A N I M M E D I AT E LY I F F L U I D

ENTERS SKIN OR EYES. DO NOT DELAY.

„ Never allow children or untrained persons to operate equipment.

PREPARATION

„ Check that all hardware is properly installed.

Always tighten to torque chart specifications unless instructed otherwise in this manual.

„ Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p u t t i n g i n t o s e r v i c e o r a l l o w i n g a n y o n e t o approach the equipment.

„ After connecting hoses, check that all control lever positions function as instructed in the Operator's Manual. Do not put into service until control lever and equipment movements are correct.

„ Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

„ Protective hose sleeves must cover all hydrau- lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

„ Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„ Make sure attachment is properly secured, adjusted, and in good operating condition.

6 Safety

1020 Loader SR (Rev. 2/16/2007)

„ Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

„ Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

„ Make sure shields and guards are properly installed and in good condition. Replace if damaged.

„ To provide stability, add tractor manufacturer's recommended wheel ballast or rear weight.

„ Move wheels to tractor manufacturer's widest recommended setting to increase stability. Do not use loader on tractors with single or double centered front wheels.

„ To help prevent tractor/loader instability, never exceed the capacity of the tractor/loader used with the pallet fork. To increase stability, adjust tires to maximum possible width.

„ Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

OPERATION

„ Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servicing equipment.

„ Improper use of a loader can cause injury or death.

„ Consult local utilities before working. Know location of all underground cables, pipelines, overhead wires, and other hazards in working area and avoid contact.

„ The bale spear is to be used only for handling bales. Do not use for digging rocks, pulling out fence, or as a craning device with a chain over the spear.

„ Do not attempt to lift loads in excess of the loader capacity.

„ Keep bystanders away from equipment.

„ Do not walk or work under a raised loader, bucket, or attachment.

„ Never allow anyone to get under the loader bucket or reach through the lift arms when the bucket is raised.

(Rev. 9/17/20107)

1020 Loader SR (Rev. 2/16/2007)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

„ Do not operate or transport equipment while under the influence of alcohol or drugs.

„ Operate only in daylight or good artificial light.

„ Always comply with all state and local lighting and marking requirements.

„ Never allow riders. Do not lift or carry anybody on the loader or in the bucket or attachments.

„ Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

„ Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

„ Look down and to the rear and make sure area is clear before operating in reverse.

„ Avoid loose fill, rocks, and holes. They can be dangerous for loader operation or movement.

„ Stop the loader arms gradually when lowering or lifting.

„ Use caution when handling loose or shiftable loads.

„ Allow for extra attachment length and width when making turns.

„ The grapple fork is a clamping device and should be used to clamp loose hay, straw, or silage. It is not to be used to dig material loose from a pile.

„ AVOID INJURY OR DEATH FROM POWER

LINES:

• Stay away from power lines.

• Electrocution can occur without direct contact.

• Check clearances before raising attachment.

• Consult local utilities before digging. Know location of and avoid contacting all underground cables, pipelines, overhead wires, and other hazards in digging area.

• Do not leave the operator's seat if any part of the power unit or attachment contacts electric lines or underground cables.

(Safety Rules continued on next page)

Safety 7

(Safety Rules continued from previous page)

„ AVOID INJURY OR DEATH FROM ROLLOVER

ACCIDENTS:

• Move and turn tractor at less than 6 mph (10 km/h).

• Watch for hidden hazards such as holes, ditches, and other obstructions which may cause tractor and loader to tip over.

• Carry loads close to the ground to aid visibility and lower center of gravity for improved stability.

• Balance loads so weight is evenly distributed and load is stable.

• Be extra careful when operating on a slope.

• Do not operate on steep slopes.

• Do not stop, start or change directions suddenly on slopes.

• If loader is equipped with round bale attachments, always approach bale with tractor facing uphill.

• Be sure tractor tire spacing and rear ballast is correct before using loader.

• Tractor must be equipped with a Roll-Over

Protective Structure (ROPS) and seat belt. Keep seat belt securely fastened and keep foldable

ROPS systems in “locked up” position at all times.

„ AVOID INJURY OR DEATH FROM FALLING

BALES AND OTHER OBJECTS:

• Do not carry hay bales, logs, fence posts, stones, or any other loose objects that can roll, shift, or fall from a raised bucket and crush operator or bystanders.

• Do not handle round bales unless loader is equipped with approved bale handling attachment.

• Handle raised loads with caution.

• Carry loads low and drive slowly.

MAINTENANCE

„ Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor.

„ Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

„ Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

„ Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„ Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„ Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

„ Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

„ Make sure shields and guards are properly installed and in good condition. Replace if damaged.

„ Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

„ When servicing or replacing pins in cylinder ends, buckets, etc., always use a brass drift and hammer. Failure to do so could result in injury from flying metal fragments.

STORAGE

„ Block equipment securely for storage.

„ Stored loader can fall and cause serious injury or death. Securely store loader and attachments to prevent falling.

„ To help prevent injury caused by a falling imple- ment, always detach on a hard level surface.

„ Secure equipment parking stand(s) in park posi- tion before detaching.

„ To provide necessary balance, loader frame must be equipped with bucket or attachment before attaching or detaching from tractor, or when loader is in stored position.

„ To help prevent personal injury from exposed fork tines, always store bale spear with tines pointed down, or against bale, building or other stable object.

8 Safety

(Rev. 9/21/2007)

1020 Loader SR (Rev. 2/16/2007)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

„ Do not loosen hydraulic fittings or hoses while loader is in stored position.

„ Do not climb or lean on equipment stored on stand.

„ Keep children and bystanders away from stor- age area.

„ Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servicing equipment.

™

(Rev. 9/21/2007)

1020 Loader SR (Rev. 2/16/2007)

Safety 9

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

1 - SERIAL NUMBER PLATE

MODEL NO.

7 - PN 56053

DANGER

SERIAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

Serious injury or death can result from contact with electrical lines.

DANGER

6 - PN 56051

ROLLOVERS CAN

RESULT IN INJURY

OR DEATH

n Always use ROPS and seat belt.

n Add rear tractor ballast.

n Move wheels to widest setting.

n Avoid slope operation. n Operate at low speeds. n Carry load low.

56053-A

4 - PN 19924

WARNING

n Read and understand Operator’s

Manual before operating.

(Replacement manuals are available from dealer or, in the

United States and Canada, call

1-800-319-6637.) n Keep others away when operating loader.

n Do not allow children or untrained persons to operate equipment.

n Lower loader to ground, stop en- gine, set park brake and remove key before leaving tractor seat.

n Failure to follow safety rules can result in serious injury or death.

56051-A

19924-B

WARNING

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.

n n

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

n Consult physician immediately if skin penetration occurs.

10 Safety

9 - PN 56052

WARNING

n n n n

FALLING LOAD

HAZARD

To avoid injury or death

Do not handle round bale or other shiftable load unless loader is equipped with approved attachments.

(Read Operator’s

Manual.)

Lift and carry only one bale at a time.

Handle raised load with caution.

Carry load low.

56052-A

MAN0556 (9/21/2007)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

8 - PN 1025148A

5 - PN 56050

2 - PN 45024

WARNING

LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.

Only use loader manufacturer approved attachments.

Failure to do so can cause serious injury or death.

45024-A

10 - PN 1020371

3 - PN 1026268

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United

States and Canada call 1-

800-319-6637.

MAN0556 (9/212007)

Safety 11

OPERATION

Be familiar with and follow all safety rules and safety decals in the manual, on the loader, and on the tractor.

The safe operation of this loader is the responsibility of the operator, who must be properly trained. The operator should be familiar with the equipment and all safety practices before starting operation. Read the safety rules and safety decals on pages 6 through 11.

DANGER

„ AVOID INJURY OR DEATH FROM POWER

LINES:

• Stay away from power lines.

• Electrocution can occur without direct contact.

• Check clearances before raising attachment.

• Consult local utilities before digging. Know location of and avoid contacting all underground cables, pipelines, overhead wires, and other hazards in digging area.

• Do not leave the operator's seat if any part of the power unit or attachment contacts electric lines or underground cables.

WARNING

„ Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

TA C T A P H Y S I C I A N I M M E D I AT E LY I F F LU I D

ENTERS SKIN OR EYES. DO NOT DELAY.

„ AVOID INJURY OR DEATH FROM FALLING

OBJECTS:

• Do not carry shiftable items. Hay bales, logs, fence posts, stones, and other objects can roll or fall from a raised attachment and crush operator or bystanders.

• This unit is not equipped with any method to prevent objects such as round bales, posts, or logs from rolling back onto operator.

• Do not handle round hay bales.

• Carry loads low and drive slowly.

• Do not carry large objects that can fall out of attachment into operator zone.

• Never lift load higher than necessary to clear the ground when moving.

WARNING

„ Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

„ Move wheels to tractor manufacturer's widest recommended setting to increase stability. Do not use loader on tractors with single or double centered front wheels.

„ To provide stability, add tractor manufacturer's recommended wheel ballast or rear weight.

„ Never allow children or untrained persons to operate equipment.

„ Keep bystanders away from equipment.

„ Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

12 Operation

CAUTION

„ Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

TRACTOR PREPARATION

Before operating the loader, extra weight should be added to the rear of the tractor with rear wheel weights or liquid ballast for optimum stability. Refer to your tractor operator's manual for weight information.

The tractor rear wheels should be moved to the tractor manufacturer's widest recommended settings to increase the stability of the tractor.

For safety in preventing injury or death from rollover accidents, the tractor must be equipped with an approved ROPS or ROPS cab and seat belt.

Pin-on bucket must be securely attached to the loader using pins and retaining hardware supplied with the bucket.

MAN0556 (9/21/2007)

CONNECT BUCKET OR ATTACHMENT

USING QUICK ATTACH COUPLER

Position the hydraulic hoses so they will not be pinched when connecting the attachment.

The quick attach coupler handle should be in the unlocked (open) position with lock pins retracted, Figure 1.

Handle

Shut off the engine, set brake, remove key, and remove seat belt. Dismount the tractor.

Move the attachment coupler handle to the locked

(closed) position. The lockpins must be completely extended and secured into the retaining slots, Figure 3.

WARNING

„ Attachment coupler handles must always be rotated to LOCK POSITION to prevent coupler latch from disengaging and attachment from falling off.

Connect hydraulic hoses to loader auxiliary quick couplers (optional).

Handle

Open

DP1

Figure 1. Quick Attach Coupler Handle - Unlocked

Move to the operator seat, fasten seat belt, and start engine.

Lower loader lift arms to their lowest position.

Carefully move and align the quick attach coupler to the bucket or attachment. The top of the quick attach coupler must completely engage the attachment or bucket hook, Figure 2.

Roll the attachment coupler into the attachment flange so the coupler handle can be engaged.

Closed

Figure 3. Attachment Coupler Handle - Locked

LOADER OPERATION

WARNING

„ Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servicing equipment.

The loader should be operated with the tractor engine running at a safe RPM. Excessive speeds are dangerous, and may cause bucket spillage and unnecessary strain on the tractor and loader.

Figure 2. Connecting Bucket or Attachment to Loader

MAN0556 (9/21/2007)

Operation 13

Filling Bucket

1. Approach and enter the pile with a level bucket.

Lifting Load

WARNING

„ Do not attempt to lift loads in excess of the loader capacity.

When lifting the load, keep the bucket positioned to avoid spillage, Figure 7.

Figure 4. Filling Bucket

2. Loaders with single handle controls: Ease the lever back and toward you to lift and roll back the bucket, Figure 5.

Figure 5. Single Handle Control

3. Lift and rollback bucket.

.

Figure 7. Lifting Load

Carrying Load

Position the bucket just below the level of the tractor hood for maximum stability and visibility, whether the bucket is loaded or empty, Figure 8.

Figure 6. Lift and Rollback Bucket

The lift and rollback of the bucket will increase efficiency because maintaining a level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort, Figure 6.

NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time. Time is lost if two or more attempts are made to fill the bucket on each pass.

14 Operation

Figure 8. Carrying Load

Operating on a Slope

WARNING

„ AVOID INJURY OR DEATH FROM ROLLOVER

ACCIDENTS:

• Move and turn tractor at less than 6 mph (10 km/h).

• Watch for hidden hazards such as holes, ditches, and other obstructions which may cause tractor and loader to tip over.

• Carry loads close to the ground to aid visibility and lower center of gravity for improved stability.

• Balance loads so weight is evenly distributed

MAN0556 (9/21/2007)

and load is stable.

• Be extra careful when operating on a slope.

• Do not operate on steep slopes.

• Do not stop, start or change directions suddenly on slopes.

• If loader is equipped with round bale attachments, always approach bale with tractor facing uphill.

• Be sure tractor tire spacing and rear ballast is correct before using loader.

• Tractor must be equipped with a Roll-Over

Protective Structure (ROPS) and seat belt. Keep seat belt securely fastened and keep foldable

ROPS systems in “locked up” position at all times.

Use extreme care when operating the loader on a slope, keeping the bucket as low as possible. This will maintain a low center of gravity for the bucket and tractor and will provide maximum tractor stability.

When transporting the load, keep the bucket as low as possible to avoid tipping in case a wheel drops in a rut.

Lift the bucket high enough to clear the side of the vehicle. Move the tractor in as close as possible, then dump the bucket. See Figure 10.

Lowering Bucket

After the bucket is dumped, back away from the vehicle while lowering and rolling back the bucket.

Figure 11. Control Handle Function

Operating with Float Control

During hard surface operation, keep the bucket level and put the lift control in the float position to permit the bucket to float on the working surface. If hydraulic down pressure is exerted on the bucket, it will wear faster than normal.

The float will also prevent the mixing of surface material with stockpile material. The float position will reduce the chance of surface gouging when removing snow or other material.

Figure 9. Operating on a Slope

Dumping Bucket

Figure 10. Dumping Bucket

MAN0556 (9/21/2007)

Figure 12. Float Position

Loading from a Bank

See Figure 13.

Exercise caution when undercutting high banks. Dirt slides can be dangerous. Load the bucket from as low a position as possible for maximum efficiency. Loader lift and break-away capacity diminish as loading height is increased.

Keep the bucket level when approaching a bank or pile. This will help prevent gouging in the work area.

Operation 15

Loading Low Trucks or

Spreaders from a Pile

For easier loading, minimize the angle of turn and length of run between pile and spreader, Figure 17.

Figure 13. Loading from a Bank

Peeling and Scraping

Use a slight bucket angle, travel forward, and hold the lift control forward to start the cut. Make a short 5-inch to 8-inch angle cut and break-out cleanly, Figure 14.

With the bucket level, start a cut at the notch approximately 2 inches deep. Hold the depth by feathering the bucket control to adjust the cutting lip up or down.

When the front tires enter the notch, adjust the lift cylinder to maintain proper depth, Figure 15.

Figure 17. Loading

Backgrade occasionally with a loaded bucket to keep the working surface free of ruts and holes. Also, hold the lift control forward so the full weight of the bucket is scraping the ground. Use the heel of the bucket.

Figure 14. Angle Cut

Figure 15. Peeling/Scraping

Make additional passes until the desired depth is reached. During each pass, only use the bucket control while at working depth. This will allow you to concentrate on controlling the bucket angle to maintain a precise cut, Figure 16.

Backblading

Figure 18. Backgrading

Position the bucket at an angle of less than 45 degrees and back up slowly, Figure 19.

Backgrading with the bucket tilted too far will result in damage to bucket cylinders and void warranty, Figure

20.

Figure 16. Additional Passes

16 Operation

Figure 19. Backblading

MAN0556 (9/21/2007)

Figure 20. Bucket Tilted too Far

Backfilling

1. Approach the pile with a flat bucket, Figure 21.

HANDLING OBJECTS

WARNING

„ AVOID INJURY OR DEATH FROM FALLING

BALES AND OTHER OBJECTS:

• Do not carry hay bales, logs, fence posts, stones, or any other loose objects that can roll, shift, or fall from a raised bucket and crush operator or bystanders.

• Do not handle round bales unless loader is equipped with approved bale handling attachment.

• Handle raised loads with caution.

• Carry loads low and drive slowly.

Figure 21. Backfilling Correctly

2. Do not use the bucket in the dump position for bulldozing. This method will impose severe shock loadings on the dump linkage, the bucket cylinder, and the tractor, Figure 22.

Figure 22. Incorrect Bucket Position for Backfilling

3. Leave dirt in the bucket because dumping on each pass wastes time.

4. Operate at right angles to the ditch. Take as big a bite as the tractor can handle without lugging down.

5. Leave dirt that drifts over the side of the bucket for final clean-up.

6. Pile dirt on the high side for easier backfilling on a slope.

Figure 23. Avoid Falling Loads

FORKLIFT OPERATION

WARNING

„ To avoid injury or death from bale rolling back down loader, do not handle round bales with the pallet fork.

CAUTION

„ To help prevent tractor/loader instability, never exceed the capacity of the tractor/loader used with the pallet fork. To increase stability, adjust tires to maximum possible width.

Use the pallet fork to move pallets, bulk bins, crates, boxes and hampers.

Do not use for shiftable loads such as logs or poles.

Do not use for digging rocks or lifting concrete slabs.

MAN0556 (9/21/2007)

Operation 17

GRAPPLE OPERATION

The grapple fork is a clamping device and should be used to clamp loose hay, straw, or silage. It is not to be used to dig material loose from a pile.

WARNING

„ AVOID INJURY OR DEATH FROM ROLLOVER

ACCIDENTS:

• Move and turn tractor at less than 6 mph (10 km/h).

• Watch for hidden hazards such as holes, ditches, and other obstructions which may cause tractor and loader to tip over.

• Carry loads close to the ground to aid visibility and lower center of gravity for improved stability.

• Balance loads so weight is evenly distributed and load is stable.

• Be extra careful when operating on a slope.

• Do not operate on steep slopes.

• Do not stop, start or change directions suddenly on slopes.

• If loader is equipped with round bale attachments, always approach bale with tractor facing uphill.

• Be sure tractor tire spacing and rear ballast is correct before using loader.

• Tractor must be equipped with a Roll-Over

Protective Structure (ROPS) and seat belt. Keep seat belt securely fastened and keep foldable

ROPS systems in “locked up” position at all times.

„ AVOID INJURY OR DEATH FROM FALLING

BALES AND OTHER OBJECTS:

• Do not carry hay bales, logs, fence posts, stones, or any other loose objects that can roll, shift, or fall from a raised bucket and crush operator or bystanders.

• Do not handle round bales unless loader is equipped with approved bale handling attachment.

• Handle raised loads with caution.

• Carry loads low and drive slowly.

WARNING

„ Use caution when handling loose or shiftable loads.

Never handle large, heavy objects due to the dangers of rolling the tractor over, upending the tractor, and having the object roll or slide down the loader arms onto the operator.

18 Operation

Never lift loader higher than necessary to clear the ground. When necessary, ballast the tractor rear to compensate for load. Never lift large objects. Move slowly and carefully. Avoid rough terrain. Stop the loader gradually when lowering or lifting loads.

For loose hay or other materials, adjust the mounting arms and the grapple teeth in the position that provides the best performance.

Set the rear tractor wheels to the widest recommended setting. Add enough ballast at the rear end so at least

50% of the original rear wheel weight is maintained when the load in the loader is at transport height.

Always carry the load on level ground or directly uphill.

Never move along a side hill or directly downhill when a load is carried.

Make sure the grapple is holding the load securely so it cannot roll backwards or sideways.

Never carry a round bale in a bucket without a properly operating and adjusted grapple.

Picking Up a Round Bale with Grapple

Approach bale with grapple open, bucket level and close to the ground. Work bucket under bale until bale is against grapple frame. Close grapple, raise and roll back just high enough to provide ground clearance for transport.

Figure 24. Pick Up Round Bale

Picking Up Round Bale on Slope with a

Grapple

To help prevent injury caused by tractor rollover when handling round bales on a slope, avoid side slope travel whenever possible. Drive up slope to pick up bale and back down in reverse. Transport bale as close to the ground as possible.

Approach bale with tractor facing uphill, grapple open, bucket level and close to the ground.

Work bucket under bale until bale is against grapple frame. Close grapple.

MAN0556 (9/21/2007)

Raise and roll bale back just high enough to provide ground clearance for transport.

Select low tractor speed before moving or turning on a slope.

Figure 25. Picking Up Round Bale on a Slope

Transporting a Round Bale with Grapple

Carry bale low and slightly rolled back.

Figure 26. Transporting a Round Bale

Removing Hay & Silage from a Pile with Grapple Fork

WARNING

„ The grapple fork is a clamping device and should be used to clamp loose hay, straw, or silage. It is not to be used to dig material loose from a pile.

NOTICE

■ Using the grapple teeth to dig material out of a pile will damage the grapple or loader. The grapple is designed only to clamp material in a bucket. Use the bucket to break material loose.

If possible, remove material from the top of the pile first. Use the loader bucket to break material loose.

Equip the bucket with teeth for better loosening action in packed silage. After material is loosened, close grapple, Figure 27.

MAN0556 (9/21/2007)

Figure 27. Removing Hay and Silage from a Pile with a Grapple Fork

Dumping into Truck, Wagon & Spreaders

Use extreme care when dumping into trucks, wagons, spreaders, etc. when grapple is attached to bucket.

Open grapple teeth will swing a wide radius beyond bucket and can damage or puncture the opposite sides of these implements, out of the operator's sight.

BALE SPEAR OPERATION

WARNING

„ Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable

ROPS system in “locked up” position at all times.

„ To provide stability, add tractor manufacturer's recommended wheel ballast or rear weight.

„ Move wheels to tractor manufacturer's widest recommended setting to increase stability. Do not use loader on tractors with single or double centered front wheels.

„ Stop the loader arms gradually when lowering or lifting.

„ AVOID INJURY OR DEATH FROM FALLING

BALES AND OTHER OBJECTS:

• Do not carry hay bales, logs, fence posts, stones, or any other loose objects that can roll, shift, or fall from a raised bucket and crush operator or bystanders.

• Do not handle round bales unless loader is equipped with approved bale handling attachment.

• Handle raised loads with caution.

• Carry loads low and drive slowly.

Operation 19

CAUTION

„ To help prevent personal injury from exposed fork tines, always store bale spear with tines pointed down, or against bale, building or other stable object.

The bale spear is to be used only for handling round bales. Do not use for digging rocks, pulling out fence, or as a craning device with a chain over the spear.

Picking Up a Round Bale with Bale Spear

Approach bale with spike level and centered on bale.

Push spike into bale until bale is against the frame.

Raise and roll bale back just high enough to provide ground clearance for transport, Figure 28.

Figure 29. Picking Up Round Bale on a Slope

20 Operation

Transporting a Round Bale

To help prevent personal injury or accident caused from a bale falling off the spike, carry the bale low and slightly rolled back. Travel slowly over rough ground.

Figure 28. Picking Up a Round Bale

Picking Up Round Bale on a Slope with Bale Spear

To help prevent injury caused by tractor rollover when handling round bales on a slope, avoid side slope travel whenever possible. Drive up slope to pick up bale and back down in reverse. Transport bale as close to the ground as possible.

Approach bale with tractor facing uphill, spike level and centered on bale. Push spike into bale until bale is against the frame. Raise and roll bale back just high enough to provide ground clearance for transport.

Select low tractor speed before moving or turning on a slope, Figure 29.

Figure 30. Transporting a Round Bale

CLEANING

After Each Use

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Inspect machine and replace worn or damaged parts.

Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

Inspect machine and replace worn or damaged parts.

Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

See Safety Decals section for location drawing.

MAN0556 (9/21/2007)

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety decal instructions on pages 6 through 11.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

___ Check that all hardware and cotter pins are properly installed and secured.

___ Check that equipment is properly and securely attached to tractor.

___ Do not allow riders.

___ Check all lubrication points and grease as instructed in Owner Service, ". Lubrication

Points", page 22.

___ Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor. Check that hoses are not twisted, bent sharply, kinked, frayed or pulled tight. Replace any damaged hoses immediately.

___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation.

___ Before starting engine, operator must be in tractor seat with seat belt fastened. Place transmission in neutral or park, engage brake, and disengage tractor PTO.

™

MAN0556 (9/21/2007)

Operation 21

OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available.

For your protection, read and follow the safety information in this manual.

WARNING

„ Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor.

„ Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„ Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

„ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„ Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

TA C T A PH YS I C I A N I M M E D I AT E LY I F FL U I D

ENTERS SKIN OR EYES. DO NOT DELAY.

„ Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Lubrication

NOTICE

■ When adding oil to the tractor reservoir, always use hydraulic oil as specified by the tractor manufactures.

Daily

___ Check the level of hydraulic oil in tractor before starting each day's operation. If necessary, add oil as recommended in your tractor owner's manual.

___ Lubricate after every eight hours of operation; lubricate grease fittings at each end of each lift boom arm and at rod and base end of each boom and bucket cylinder.

___ After every eight hours of operation, check all hardware and tighten where required.

___ Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings, or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.

Annually

___ Lubricate direct mount control valve joystick linkage with grease.

CAUTION

„ If you do not understand any part of this manual and need assistance, see your dealer.

„ Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

Figure 30. Lubrication Points

™

22 Owner Service

MAN0556 (9/21/2007)

TROUBLESHOOTING

The following is a list of service problems, possible causes, and solutions. If problems still exist after preforming the solution, contact your nearest Woods dealer for authorized service.

PROBLEM

Jerky operation

Slow operation

Oil leaks

POSSIBLE CAUSE

Air in hydraulic system

Cold hydraulic oil

Low hydraulic oil level

Poor oil circulation

Worn or damaged hydraulic pump

Air leak in pump inlet line

Faulty valve

Air in hydraulic system

Hydraulic oil too heavy

Oil filter plugged

Slow engine speed

Cylinder piston seals leaking

Remote valve incorrectly adjusted or malfunctioning

Tractor hydraulic pump malfunctioning

Hydraulic pump too small; hoses or feedlines restricted

Hydraulic couplers not completely engaged

Loose hose connections

SOLUTION

Cycle cylinders several times to purge system of air.

Run engine to warm oil.

Add oil to level specified.

Change oil filter and clean screen in tractor hydraulic system.

Repair or replace pump.

Check, tighten or replace inlet line.

Repair or replace valve.

Cycle lift cylinders and bucket cylinders several times to free system of air.

Change to proper oil.

Clean and replace filter.

Increase engine speed rate.

Install seal repair kit.

Adjust, repair, or replace control valve.

Repair or replace pump.

Check hoses and feed lines for kinks and other restrictions.

Connect hydraulic couplers.

Fittings or hoses defective

Fittings or hoses defective

Hydraulic cylinder seals worn or damaged

Remote valve components worn or damaged

Tighten fittings. Use thread sealer on pipe (tapered) threads.

Tighten fittings. Use thread sealer on pipe (tapered) threads.

Replace defective parts.

Install seal repair kit.

Repair and/or replace.

MAN0556 (9/21/2007)

Troubleshooting 23

Cannot raise load

Bucket or boom leaks down from

“hold” position

Cannot lower boom

Loss of bucket tilt control when lever is pushed completely forward

Couplers hard to hook up

Boom and bucket operation does not correspond to control lever position

Excessive wear on bucket cutting edge and wear pads

TROUBLESHOOTING

Low oil supply

Bucket overloaded

Hydraulic couplers not fully engaged

Cylinder piston seal leakage

Control valve incorrectly adjusted or malfunctioning

Tractor valve not open to provide circuit to auxiliary valve

Hydraulic pump malfunctioning

Load is greater than boom lift capacity

Leaks in hydraulic circuits

Check oil level.

Try lighter load.

Reconnect hoses.

Install seal repair kit.

Repair or replace control valve.

Open tractor valve. Be sure pressure is to inlet side of auxiliary valve.

Repair or replace hydraulic pump.

Check loader specifications.

Cylinder piston seals leaking

Control valve worn or damaged

Tractor valve worn or damaged

Hydraulic couplers not fully engaged

Tractor lever in “float” position

Tighten loose fittings. Use thread sealer on pipe (tapered) threads.

Install seal repair kit.

Repair or replace control valve.

Repair or replace tractor valve.

Recouple hoses.

Pressure in circuit

Improperly connected hydraulic couplers

Hoses improperly connected

Bucket is tilted too far forward and is riding on cutting edge

Excessive down pressure when cleaning feedlots and working on concrete

Use float lockout control to prevent lever from being moved to

“float” position.

Place control levers in “float” when connecting

Connect hydraulic couplers correctly. See Hydraulic Kit Manual for proper connections.

Connect hoses properly. See

Hydraulic Kit Manual for proper connections.

Keep bottom of bucket parallel to ground. Use rod gauge to indicate level bucket position.

Use “float” position on boom lift control lever.

24 Troubleshooting

MAN0556 (9/21/2007)

PRE-DELIVERY CHECK LIST

(Dealer's Responsibility)

Inspect the loader thoroughly after assembly to be certain it is set up properly before delivering it to the customer. The check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustments are made.

___ Check all bolts to be sure they are properly torqued.

___ Check and grease all lubrication points. See “.

Lubrication Points” on page 22.

___ Check that shields and guards are properly installed and in good condition. Replace if damaged.

___ Check that all cotter pins and safety pins are properly installed. Replace if damaged.

___ Properly attach implement to tractor and make all necessary adjustments.

___ Check all hydraulic hoses, fittings, tubing, and cylinders for any leaks or damage. Be sure quick couplers operate properly. Make sure hydraulic valve matches tractor hydraulic system - open system or closed system.

___ Check parking stand for proper operation.

___ Check that all safety decals are installed and in good condition. Replace if damaged.

___ Check that all loader mounting decals are properly installed on left loader mount.

___ Make sure all hydraulic fittings are tight and hoses are properly routed and not twisted, bent sharply, kinked or pulled tight.

___ Make sure loader operates as recommended.

See operation section. Make necessary changes in hydraulic hook-ups to obtain loader operation.

Cycle loader (all functions). Bleed air from hydraulic system. Cycling loader removes air from system. After cycling loader, check hydraulic system oil level.

DEALER CHECK LISTS

DELIVERY CHECK LIST

(Dealer's Responsibility)

___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Show customer how to make adjustments.

___ Instruct customer how to lubricate and explain importance of lubrication.

___ Explain to customer the potential crushing hazards of going underneath raised equipment.

Instruct customer that service work does not require going underneath unit and never to do so.

___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment.

___ Point out the correct mounting and routing of hydraulic hoses. Explain that during operation, mounting, dismounting and storage, care must be taken to prevent hose damage from pulling, twisting and kinking.

___ Make customer aware of optional equipment available so that customer can make proper choices as required.

A Delivery Report and Registration form must be filled in by dealer and signed by both dealer and purchaser at time of delivery. Be sure Operator's Manual remains with loader. Deliver it to customer with loader.

™

MAN0556 (9/21/2007)

Dealer Check Lists 25

DEALER SERVICE

The information in this section is written for dealer service personnel. The repair described herein requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

WARNING

„ Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor.

„ Never allow anyone to get under the loader bucket or reach through the lift arms when the bucket is raised.

„ Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„ Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

„ Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

TA C T A PH YS I C I A N I M M E D I AT E LY I F FL U I D

ENTERS SKIN OR EYES. DO NOT DELAY.

„ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

CAUTION

„ Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

CYLINDER SERVICE

The cylinders are designed to be reliable and easy to service. If a cylinder should malfunction during the warranty period, return the complete cylinder assembly, without disassembling, to your authorized service department or contact your authorized service department for instructions. Unauthorized disassembly of a cylinder in the warranty period will VOID WARRANTY.

NOTE: Repair to cylinders is limited to replacing seals, wear rings, and O-rings. Replacing rod, barrel, or pistons is not cost effective. Purchasing a complete cylinder is more economical.

CYLINDER REPAIR

Threaded Rod Guide Cylinders

Threaded guide cylinders for the LF138 and LF156 use two different styles of seals.

Disassembly

On threaded guide type cylinders, unscrew guide (5) using a spanner wrench, or carefully use a punch and hammer. (Spanner wrench 1021841 is available from

Woods to help with these procedures.) Pull on rod (1) to remove parts from barrel.

Clamp cross pin end of rod assembly (1) in a vise with protective jaws. Heat threads to break thread locking compound loose. Unscrew piston (6) from end of rod assembly using a spanner wrench, or carefully use a punch and hammer. Remove rod guide (5) from rod.

Remove and discard all seals, wear rings and O-rings.

Clean all components in solvent and blow dry with low pressure air.

Inspect inside diameter of barrel. Replace cylinder if damaged.

Assembly

For these assembly instructions the front surface of the threaded rod guide with two holes will be referred to as the "rod guide face".

Lubricate O-rings and seals with clean hydraulic fluid.

Install back-up washer (3D) on rod guide (5), and then install O-ring (3E) in exterior O-ring groove of rod guide. Make sure that the back-up ring is located closest to the rod guide face. Place rod wiper (3B) in outer rod guide groove. Install rod seal (3C) into the second groove from the rod guide face with the open portion of

V-groove toward piston.

For bucket cylinders (Figure 31) install rings into the third and fourth grooves from the rod guide face.

26 Dealer Service

MAN0556 (9/21/2007)

With all of the seals installed, slide the rod guide assembly (5) onto rod (1).

Install crown piston seal (3J) onto piston (6). Install offset rings (3H) on both sides of the crown piston seal

(3J) in the large groove on the piston (6). The profile of the offset ring (3B) should mate with the lip on the crown piston seal (3J). Place the “L” shaped guide ring

(3G) on the outside of each offset ring (3H). Boom cylinders require two additional wear rings (3K) to be installed in the two smaller grooves on the piston (6).

Bucket cylinders have one wear ring.

1. Piston rod

3A. O-Ring

3B. Wiper ring

3C. Rod seal

3D. Back-up ring

3E. O-Ring

3F. Rod guide ring

3G. Guard ring

3H. Offset ring

3J. Crown piston seal

3K. Wear ring

5. Rod guide assembly

6. Piston

8. Cylinder barrel

Lightly coat rod threads with hydraulic oil and slide Oring (3A) over threads and into groove. Completely clean threads of hydraulic oil, apply Liquid Primer 7649 and Loctite 242 to the rod threads, and thread piston

(6) onto rod (1) with the two holes in the piston orientated away from the rod. Torque the piston (6) to 160 lbs-ft.

Compress wear rings and piston seals and carefully insert piston and rod assembly into barrel. Use care to prevent damage while installing. Carefully screw rod guide (5) into barrel (8) using a spanner wrench, or carefully use a punch and hammer.

Figure 31. Bucket Cylinders

MAN0556 (9/21/2007)

Dealer Service 27

1. Piston rod

3A. O-Ring

3B. Wiper ring

3C. Rod seal

3D. Back-up ring

3E. O-Ring

3G. Guard ring

3H. Offset ring

3J. Crown piston seal

5. Rod guide assembly

6. Piston

8. Cylinder barrel

1. Piston rod

3A. O-Ring

3B. Wiper ring

3C. Rod seal

3D. Back-up ring

3E. O-Ring

3G. Guard ring

3H. Offset ring

3J. Crown piston seal

3K. Wear ring

5. Rod guide assembly

6. Piston

8. Cylinder barrel

Figure 32. Boom Cylinders

Figure 33. Grapple Cylinder

28 Dealer Service

MAN0556 (9/21/2007)

PIVOT BEARING REPLACEMENT

Two replacable bearings per pivot joint are located in:

Bearing Location

Boom pivot (A)

Boom cylinder rod end (B)

Bucket cylinder rod end (C)

Loader boom bucket pivot (D)

Bucket linkage (E)

Boom guide link pivot (F)

Wiper

X

X

X

X

Bearing repair kits for LF138 and LF156 loaders are:

1018608 24 Bearing repair kit

(All pivot points)

1018607 2 Bearing repair kit

(For any 1 pivot point)

Replace pivot bearing as follows:

1. Remove loader from tractor.

2. Remove pivot pin from pivot location that needs to be replaced.

NOTE: Make sure to support upright and/or lift cylinders to prevent them from falling while the loader is being disassembled.

3. Remove both wipers (if present).

4. Remove both bearings from each pivot point.

NOTE: Hammer and punch or heat may be required to remove bearings.

5. Apply one drop of Loctite (supplied with bearing kit) to each new bearing and install bearing.

6. Allow Loctite to set one hour before reassembling loader.

7. Apply grease to all bearings. Allow grease to fill small cavities in bearing.

8. Install wipers, if required.

NOTE: Lip must be installed towards the outside of joint (Figure 36).

9. Reassemble loader.

MAN0556 (9/21/2007)

Figure 34. Bearing Locations

Replaceable

Bearings

Figure 35. Replaceable Bearings (Typical)

DP7

Figure 36. Wiper Installation

Dealer Service 29

NOTES

30 Dealer Service

MAN0556 (9/21/2007)

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

Loader assembly is the responsibility of the Woods dealer. The loader is shipped assembled on a pallet for your convenience. The loader must be properly set up and installed to assure prolonged service life and safe operation.

WARNING

„ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„ Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

TA C T A P H YS I C I A N I M M E D I AT E LY I F FL U I D

ENTERS SKIN OR EYES. DO NOT DELAY.

„ Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers.

„ Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor.

„ Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

CAUTION

„ Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

MAN0556 (9/21/2007)

ASSEMBLY INSTRUCTIONS

Loader Mounting Kit and Hydraulic Kit

Installation

Install the loader mounting kit on the tractor according to specific mounting instructions included with the mounting kit and hydraulic kits.

Loader Set-Up

WARNING

„ Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

■ Lift and support all loader components safely.

■ Stand clear of the loader while attaching. The loader could fall, causing serious personal injury.

Always work safely and think clearly!

Remove bucket and attachment coupler from shipping skid.

Support loader frame and remove lag screws from plates that hold frame on skid. Lower frame to ground.

Using an overhead lifting devise, lift loader frame and position tractor so uprights can be placed onto loader mount. Secure uprights on mounts with pin shipped with frame. Cut shipping straps around boom cylinders and remove spacer angle and protective sleeves.

Refer to Hydraulic Hose Installation in the loader mounting kit. Always use hoses that have a minimum working pressure rating of 3000 psi and meet or exceed SAE 100R1 specifications.

Refer to Control Valve Manual for optional control valve instructions.

Connect loader hoses and start tractor. Clear hydraulic system of air by raising and lowering boom frame and actuating bucket cylinders several times. After air has been purged from system, with loader boom on ground, check the tractor hydraulic oil level as shown in tractor owner's manual. When adding oil to hydraulic system, always use the type of oil specified for the tractor. NEVER MIX OIL TYPES.

Assembly 31

Pin-On Bucket Installation (LF138 Only)

1. Remove loader pins and bucket pins from the bucket mounting lugs.

2. Attach lower holes on bucket to loader boom using pins and hardware provided.

3. Extend bucket cylinder and attach bucket links to the upper holes on the bucket using pins and hardware provided. See Figure 37.

NOTE: To ease installation of bucket link, extend bucket cylinders. Plugs in hydraulic feedlines may need to be removed.

Bucket Connection to Quick Attach

Coupler

See connect bucket or attachment using Quick Attach

Coupler, page 13 to connect bucket.

Bucket Level Indicator Installation

Figure 37. Pin On Bucket Installed (Typical)

Quick Attach Coupler Installation

(Optional on LF138)

Figure 38. Quick Attach Coupler Installed

1. Remove attachment coupler from bucket.

2. Position quick attach coupler on the ground in front of the loader frame.

3. Attach quick attach coupler (lower holes) to end of loader boom using pins and retaining hardware that came with the quick attach coupler, Figure 38.

4. Attach bucket linkage to the upper holes and secure.

32 Assembly

Figure 39. Bucket Level Indicator Installation

1. Remove bucket level indicator rod from its shipping position on right loader boom leg.

2. Slide rod through bucket level indicator bracket on left boom frame.

3. Attach other end to hole in inner guide link and with hardware provided. See Figure 39 and Figure 40.

Bucket Level Indicator Adjustment

With tractor and loader on flat surface, position boom and bucket cylinders as necessary to place bottom surface of bucket level on the ground.

Shut off tractor, set park brake, remove key and exit the tractor.

Loosen bolts and slide indicator bracket so that bend in indicator rod is centered in the bracket. Tighten bolts.

See Figure 40.

MAN0556 (9/21/2007)

Figure 40. Bucket Level Indicator Installed

Grease Loader

Lubricate all pivot points shown on page 22 with a high quality SAE multi-purpose grease.

Grapple Installation (Optional)

1. With the bucket attached to the loader, roll bucket forward until the back of it is parallel with the ground.

2. Secure right (2) and left (3) grapple attachment brackets to back of bucket using four (two per bracket) pins (15) and klik pins (23).

3. Place grapple grill (6) between attachment brackets and secure to lug on bucket with cap screws (28) and nuts (29).

4. Secure grapple grill (6) to right and left attachment bracket using cap screws (28) and nuts(29).

5. Attach grapple arm (4) to right attachment bracket using pin (18), cap screw (26) and lock nut (27).

6. Secure base end of cylinder to attaching bracket using pin (17), cap screw (26) and lock nut (27).

7. Repeat steps to secure second grapple arm (4) and cylinder to left attachment bracket.

8. Roll bucket back until front pads of grapple arms

(4) are level with the ground.

9. Place grapple toothbar (5) under grapple arms and secure using eight (four per arm) cap screws (25), sixteen hardened flat washers (21) and lock nuts

(20).

2. Attachment bracket - right

3. Attachment bracket - left

4. Grapple arm

5. Grapple toothbar

6. Grapple grill

15. Hitch pin, 1.25 x 4.63

17. Pin, 1.25 x 5.50

18. Pin, 1.25 x 6.68

20. 5/8 NC Lock nut

21. 5/8 Hardened flat washer

23. Klik pin, 7/16 x 2

25. 5/8 NC x 2-1/2 HHCS GR8

26. 5/16 NC x 2-1/4 HHCS GR5

27. 5/16 NC Lock nut

28. 1/2 NC x 1-1/2 HHCS

29. 1/2 NC nut

(Rev. 1/6/2011)

MAN0556 (9/21/2007)

Figure 41. Grapple Assembly

Assembly 33

Install Hydraulic Hoses

27. 5/16 NC Lock nut

40. Hose, 46” x 9/16 ORBM x 9/16 JICF 90°

41. Hose, 52” x 9/16 ORBM x 9/16 JICF 90°

42. Hose, 28” x 9/16 JICF x 3/4 JICF 90°

43. Feedline

45. Dust cap

46. Dust plug

47. Quick coupler, male ISO B 1/2

48. Quick coupler, female ISO B 1/2

49. Adapter, 1/2 NPTM x 9/16 JICM

50. Feedline clamp

51. Crg bolt 5/16 NC x 1

Figure 42. Hydraulic Hose Installation

1. Attach straight end of hose (40) to rod end of left grapple cylinder.

2. Route hose along inside of left attachment bracket and attach 90° end of hose (40) to the top feedline

(43) on the left side of the grapple.

3. Attach straight end of hose (41) to base end of left grapple cylinder.

4. Route hose along inside of left attachment bracket and attach 90° end of hose (41) to the bottom feedline (43) on the left side of the grapple.

5. Secure hoses to attachment bracket using hose clamp (50) and lock nut (27).

6. Repeat steps to attach hoses (40 & 41) to right side of grapple.

7. Attach adapter (49), dust plug (46) and female quick coupler (48) to straight end of hose (42).

8. Attach this hose to the bottom feedline in the middle of the grapple.

9. Attach adapter (49), dust cap (45) and male quick coupler (47) to straight end of second hose (42).

10. Attach this hose to the top feedline in the middle of the grapple.

Bucket Tooth Installation (Optional)

Holes for teeth must be drilled in bottom of bucket.

Position point of tooth as shown in Figure 43, 5" from leading edge of cutting edge. Equally space teeth along bucket before marking holes. Drill 9/16" holes where marked. Install tooth (3), hardware (10, 12, 13), and stiffener (5) for each tooth.

3. Bucket tooth

5. Stiffener

10. 3/8 NC x 2 Carriage bolt

12. 3/8 Lock washer

13. 3/8 NC Hex nut

Figure 43. Bolt on Bucket Tooth (Optional)

™

34 Assembly

(Rev. 1/6/2011)

MAN0556 (9/21/2007)

INSTALLATION

ATTACH LOADER TO TRACTOR

Remove mount pins from loader uprights.

Align tractor with loader and drive tractor into loader slowly.

REMOVE LOADER FROM TRACTOR

Bucket or attachment must be installed to remove loader.

Park tractor on a level surface and lower bucket so the bucket bottom or attachment is about 1” off the ground.

Set brake and shut off tractor.

Remove lock-up pin and lower the parking stands.

Install pin into hole that most closely aligns (Figure 46).

Repeat steps for opposite parking stand.

Remove mount pins from loader uprights.

Start tractor and retract lift cylinders.

Roll bucket back to completely raise loader uprights from mounts.

Shut off tractor. Disconnect hydraulics. Store mount pins in loader uprights. Start tractor and back away from loader.

Figure 44. Align Tractor to Loader

Shut off tractor. Connect the hydraulic hoses.

Restart tractor and drive tractor forward, dump bucket to lower upright into mounts.

Continue dumping bucket until uprights settle into mounts and mounting pin holes are aligned. Set brake and shut off the tractor. Install mount pins and retaining clips.

Remove pins and fold stands into storage position using pins provided (Figure 45).

Figure 45. Parking Stand - Storage Position

MAN0556 (9/21/2007)

Figure 46. Parking Stands Installed

WARNING

„ Stored loader can fall and cause serious injury or death. Securely store loader and attachments to prevent falling.

„ Secure equipment parking stand(s) in park posi- tion before detaching.

Installation 35

WARNING

„ To provide necessary balance, loader frame must be equipped with bucket or attachment before attaching or detaching from tractor, or when loader is in stored position.

„ Do not climb or lean on equipment stored on stand.

CAUTION

„ Keep children and bystanders away from stor- age area.

Once all loader functions are correct, start the tractor and operate the loader to check for leaks. Purge any remaining air from the hydraulic system and check oil level.

When hose routing and correct loader operations are verified, identify each circuit by placing a matching colored band around the male and female quick coupler.

The color-coded bands will make reinstallation easier when the loader is removed from tractor.

CONNECT LOADER SUPPLY HOSES TO

LOADER

Refer to Loader Mounting Kit Manual for hose kit installation.

Connect loader supply hoses to loader feedlines at the right side of the loader. Always use hoses that have a minimum working pressure rating of 3000 psi and meet or exceed SAE 100R1 specifications.

Figure 47. Loader Supply Hose Connection

VERIFY CONTROL MOVEMENTS

Check that all tractor hydraulic control lever positions operate the loader movements correctly. See Figure

48.

If loader movements do not respond correctly, shut off tractor, relieve pressure, and reconnect properly.

Loader control movements must be correct before proceeding.

36 Installation

Handle forward - Boom down

Handle forward to limit - Float position

Handle back - Boom up

Handle right -

Dump bucket or attachment (slow)

Handle to left - Rollback bucket or attachment

Figure 48. Single Lever Control Operation

GRAPPLE ASSEMBLY (OPTIONAL)

Remove Grapple

WARNING

„ Block equipment securely for storage.

„ To help prevent injury caused by a falling imple- ment, always detach on a hard level surface.

„ Keep children and bystanders away from stor- age area.

1. On a hard level surface, raise bucket and roll it completely forward.

2. Place 4x4 blocks underneath the grapple arms near the rod ends of the cylinders.

3. Lower the bucket and set it down so the grapple arms rest on the 4x4's and the toothbar rests on the ground.

MAN0556 (9/21/2007)

4. Open the grapple slightly (enough to remove some pressure from the pins).

5. Remove the pins that attach the grapple to the bucket (tools may be required to get the pins out)

6. Uncouple the hydraulics.

7. Remove the cap screws that attach the grapple grill to the bucket.

8. Rotate the grapple grill back over center so that it won't swing down when the bucket is moved

(secure with bungee straps if necessary).

Grapple

Grill

Install Grapple

1. Raise the grapple grill so that it is out of the way and will not swing down (secure with bungee straps if necessary).

2. Roll the bucket completely forward

Pins

Removed

4 X 4

Figure 49. Remove grapple

9. Lower the bucket and back the tractor away.

10. Lower the grapple grill so that it won't be able to fall down and cause damage to the cylinder ports.

Figure 50. Align Bucket with Grapple

3. Drive the tractor forward and align the bottom holes of the grapple with the bottom set of grapple mounts on the bucket and insert the pins. NOTE: this may require two people.

4. Roll the bucket back and align the front holes and insert pins.

5. Attach the grapple grill to the bucket using cap screws and nuts.

6. Hook up the hydraulics.

7. Raise the loader and roll the bucket back.

™

(Rev. 1/6/2011)

MAN0556 (9/21/2007)

Installation 37

LF138 & LF156 LOADER ASSEMBLY

38 Parts

55

35.

Complete Decal Set

36.

Safety Decal Set

37.

French Decal Set

MAN0556 (9/21/2007)

LF138 & LF156 LOADER ASSEMBLY PARTS LIST

REF PART

1 1026590

1 1026591

2 1026592

2 1026594

3 1026593

3 1026595

4 1024768B

4 1024766B

5 1024769B

5 1024767B

6 1024770B

7 1025640B

8 1025645

9 1025650B

10 1026267

11 56075

12 1025646

13 1025647B

14 1025660B

14 1026270B

15 1025667B

15 1026261B

16 1025668

17 1025669

17 1026262

18 1026258

18 1026269

QTY DESCRIPTION

1 Boom assembly - LF156

1 Boom assembly - LF138

1 Right upright - LF156

1 Right upright - LF138

1 Left upright - LF156

1 Left upright - LF138

1 Cylinder, 2.95 x 1.97 x 30.87

(right hand) - LF156

1 Cylinder, 2.76 x 1.77 x 28.93

(right hand) - LF138

1 Cylinder, 2.95 x 1.97 x 30.87

(left hand) - LF156

1 Cylinder, 2.76 x 1.77 x 28.93

(left hand) - LF138

2 Cylinder 2.76 x 1.49 x 20.00

2 Bucket link

(also order 2 of wiper 441517)

2 Free link -11.50

2 Guide link 11.50

2 Pin - bent .50 x 3.00

2 Pull pin 1.25 w/lynch pin

4 Pin - 1.25 x 7.63

4 Pin - 1.25 x 6.68

1 Cover - feedline - LF156

1 Cover - feedline - LF138

2 Channel - stand support - LF156

2 Channel - stand support - LF138

2 Pad - parking stand

2 Channel - parking stand - LF156

2 Channel - parking stand - LF138

1 Bracket - level indicator - LF156

1 Bracket - level indicator - LF138

REF PART QTY DESCRIPTION

19 1026259 1 Rod - level indicator

20 1025651 1 Bracket - manual tube

21 1003828 1 Manual tube

22 258 8 Feedline clamp - 1/2

23

25

56 2 Feedline clamp - 5/8

43439 2 Strap

26 1018607 12 Bearing 1.25x1.41x1.00 (set of 2)

27 1018608 1 Bearing 1.25x1.41x1.00 (set of 24)

28

29

441517 16 Wiper ring (1-1/4 ID)

88 * 15 Plastic tie

35 1026596 1 Decal set complete

36 1018605 1 Decal set safety

37 1019721 1 Decal set safety French

38 30515 2 M8 x 1.25P Hex nut

39

40

41

2688 *

64803 *

62043

2

4

2

5/32 Hair pin cotter

3/16 x 2 Cotter pin

1/4 x 1-3/4 klik pin

(included with item 10)

46

47

48

49

42

43

44

45

307128 1 M8 x 1.25P x 150 mm HHCS

14562 * 2 5/16 NC x 1 HHCS GR5

4378 * 7 Washer, 5/16 Standard flat

FA220 14 Nut, 5/16 NC Nylock

300165 * 8 3/8 NC x 2-1/2 HHCS GR5

6698 * 8 Nut, lock 3/8 NC

300300 * 4 1/2 NC x 1 HHCS GR5

3699 * 1 1/2 NC x 2 HHCS GR5

50

51

52

53

1637 *

29553

1093 *

765 *

2

4

2

2

1/2 NC x 3-1/2 HHCS GR5

Washer, 1/2 ID x 1-5/8 OD x 1/4 thick

Nut, hex 1/2 NC

Nut, lock 1/2 NC

54 7163 * 4 Washer, 1-1/4 standard flat

55 1021841 1 Spanner wrench

(used for cylinder repairs)

HHCS Hex Head cap Screw

* Standard hardware, obtain locally

(Rev. 4/25/2008)

MAN0556 (9/212007)

Parts 39

QUICK ATTACH BUCKET ASSEMBLY

REF PART QTY DESCRIPTION

5

6

10

12

13

1 2470084G

1

1

4

6

2470084

2470096

2 1014179K

2 1019482K

3 38993

46381

84" Bucket w/Grapple lugs

84" Bucket

96" Bucket w/Grapple lugs

84" Cutting edge kit (incl. items 15-16)

96" Cutting edge kit (incl. items 15-16)

7 Bucket tooth

Tooth kit (7) for 84" bucket

(incl. items 3, 5, 10-13)

46388

1022758

7 Bucket tooth stiffener

1 84" Cutting edge, .75 x 6.0 x 84

(weld in edge)

1022766 1 96" Cutting edge, .75 x 6.0 x 96

(weld in edge)

301145 * 14 3/8 NC x 2 Carriage bolt GR5

15

16

838 *

835 *

14 3/8 Lock washer

14 3/8 NC Hex nut

21261 * A/R 5/8 NC x 2 Plow bolt

6239 * A/R 5/8 NC Lock nut

** Standard hardware, obtain locally

A/R As required

NOTE: Bolt-on cutting edge kits and bucket tooth kits are optional and must be ordered separately.

PIN-ON BUCKET ASSEMBLY (LF138 ONLY)

REF PART QTY DESCRIPTION

12

13

14

15

16

1

4

2460084

2 1014179K

3 38993

46381

84" Bucket (incl. items 7, 10, 11)

84" Cutting edge kit (incl. items 15-16)

7 Bucket tooth

Tooth kit (7) for 84" bucket

(incl. items 3, 5, 12-14)

5

6

46388

1022758

7 Bucket tooth stiffener

1 84" Cutting edge, .75 x 6.0 x 84

(weld in edge)

4 Pin, 1.25 x 7.63

7 1025646

10

11

7164 *

6778 *

4

4

5/16 NC x 2-1/4 HHCS GR5

5/16 NC Lock nut

301145 * 12 3/8 NC x 2 Carriage bolt GR5

838 * 12 3/8 Lock washer

835 * 12 3/8 NC Hex nut

21261 * A/R 5/8 NC x 2 Plow bolt

6239 * A/R 2/8 NC Lock nut

* Standard hardware, obtain locally

NOTE: Bolt-on cutting edge kits and bucket tooth kits are optional and must be ordered separately.

40 Parts

MAN0556 (9/21/2007)

QUICK ATTACH COUPLER

(OPTIONAL FOR LF138)

REF PART QTY DESCRIPTION

A 2450000 ISO 23206 Carriage assembly

1 --------1 ISO 23206 Carriage (NSS)

2 1025541 1 Handle

3 1025542 1 Handle link - right

4 1025545 1 Handle link - left

5 1025941 1 Latch link

6 1025646 4 Pin, 1.25 x 7.63

7 1025543 2 Pin, .787 x 7.60

8 395036 1 Handle grip

15 H019 1 Lock pin

REF PART

16

17

18

19

20

21

22

23

QTY DESCRIPTION

12169 * 1 3/8 NC x 1-1/4 HHCS GR5

976 * 2 3/8 NC x 1-1/2 HHCS GR5

300165 * 4 3/8 NC x 2-1/2 HHCS GR5

565 * 4 3/8 Flat washer

302082 * 7 3/8 NC Lock nut

6100 * 2 1/2 NC x 1-1/4 HHCS GR5

639 * 1 1/2 NC x 2-1/2 HHCS GR5

765 * 3 1/2 NC Lock nut

NSS Not sold separately

HHCS Hex Head Cap Screw

* Standard hardware, obtain locally

MAN0556 (9/212007)

Parts 41

HYDRAULIC HOSE ROUTING & PARTS LIST

REF PART QTY DESCRIPTION

1 1025656 1 Feedline - Bucket rod upper - LF156

1 1026250 1 Feedline - Bucket rod upper - LF138

2 1025653 1 Feedline - Bucket base upper - LF156

2 1026251 1 Feedline - Bucket base upper - LF138

3 1025655 1 Feedline - Boom base - LF156

3 1026252 1 Feedline - Boom base - LF138

4 1025654 1 Feedline - Boom rod - LF156

4 1026253 1 Feedline - Boom rod - LF138

5 1025658 1 Feedline - Bucket rod lower - LF156

5 1026254 1 Feedline - Bucket rod lower - LF138

6 1025657 1 Feedline - Bucket base lower - LF156

6 1026255 1 Feedline - Bucket base lower- LF138

7 360174 4 Hose, 36" x 3/4 ORBM x 3/4 JICF -

LF156

7 1004286 4 Hose, 28" x 3/4 ORBM x 3/4 JICF -

LF138

18

19

20

15

16

17

REF PART

8

8

9

9

360175

QTY

4

DESCRIPTION

Hose, 60" x 3/4 ORBM x 3/4 JICF -

LF156

360178 4 Hose, 50" x 3/4 ORBM x 3/4 JICF -

LF138

360161 4 Hose, 64" x 3/4 ORBM x 3/4 JICF -

LF156

360175 4 Hose, 60" x 3/4 ORBM x 3/4 JICF -

LF138

315019 1 Elbow, 3/4 JICM x 3/4 JICM - LF156

258 8 Feedline clamp - 1/2

56 2 Feedline clamp - 5/8

43439 2 Strap

FA220 14 5/16 NC Nylock nut

88 * 15 Plastic tie

* Standard hardware, obtain locally

42 Parts

MAN0556 (9/21/2007)

HYDRAULIC CYLINDER SEAL KITS & ASSEMBLY

Cylinder Tube

ID

Rod

OD

LF138 Boom 2.76

1.77

LF156 Boom 2.95

1.97

LF138 Bucket 2.76

1.49

LF156 Bucket 2.76

1.49

Grapple 2.76

1.38

Length

Extended Retracted Spanner Nut

Style

67.00

38.07

N.A.

Seal Kit

Threaded Rod Gland

Style

1024771

Complete Assembly

1024766 RH

1024767 LH

70.75

39.88

N.A.

1024772

48.88

48.88

33.75

28.88

28.88

20.20

N.A.

N.A.

1023728

1024773

1024773

1023729

1024768 RH

1024769 LH

1024770

1024770

1021502

MAN0556 (9/212007)

Parts 43

2490000 GRAPPLE (OPTIONAL)

7 - PN 1026520

44 Parts

(Rev. 1/6/2011)

MAN0556 (9/21/2007)

2490000 GRAPPLE PARTS LIST

REF PART QTY DESCRIPTION

1 1021502B 2 Hydraulic cylinder

2 1025916 1 Grapple attach right

3 1025917 1 Grapple attach left

4 1025918 1 Grapple arm

5 1025919 1 Grapple tooth

6 1032748 1 Grapple grill

7 1026520 2 Decal, Danger - Overhead Power

Lines

8

9

56051 1 Decal, Warning - Read Manual

56050 1 Decal, Warning - Crush & Fall Hazard

10 19924 1 Decal, Warning - Hydraulic Fluid

15 1002739 4 Hitch pin, 1.25 x 4.63

16 1018607 4 Bearing, 1.25 x 1.41 x 1.0 (set of 2)

17 1020348 4 Pin, 1.25 x 5.50

18 1025647 2 Pin, 1.25 x 6.68

20 6239 * 8 5/8 NC Lock nut

21

23

57817 16 5/8 Hardened flat washer

35124 4 Klik pin, 7/16 x 2

REF PART QTY DESCRIPTION

25

26

27

28

11854 * 8 5/8 NC x 2-1/2 HHCS GR8

7164 * 6 5/16 NC x 2-1/4 HHCS GR5

6778 * 12 5/16 NC Lock nut

3379 * 4 1/2 NC x 1-1/2 HHCS GR5

29 1093 * 4 1/2 NC nut

40 1023474 2 Hose, 46" x 9/16 ORBM x 3/4 JICF 90°

41 1023477 2 Hose, 52" x 9/16 ORBM x 3/4 JICF 90°

42 360143 2 Hose, 28" x 9/16 ORBM x 3/4 JICF 90°

43 216070 2 Feedline

45 1024763 1 Dust cap, 1/2 ISO B

46 1024764 1 Dust plug, 1/2 ISO B

47 1025944 1 Quick coupler, male 1/2 - ISO B

48 1025945 1 Quick coupler, female 1/2 - ISO B

49 54315 2 Adapter, 1/2 NPTM x 9/16 JICM

50

51

258

24409

6

4

Feedline clamp

Crg. bolt 5/16 NC x 1

* Standard hardware, obtain locally

NOTE: For items 8, 9 & 10 see Decal pages 10 and 11.

(Rev. 1/6/2011)

MAN0556 (9/212007)

Parts 45

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

A

SAE SERIES

TORQUE

CHART

SAE Grade 2

(No Dashes)

SAE Bolt Head

Identification

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

A

Diameter

(Inches)

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

Wrench

Size

7/16"

1/2"

9/16"

5/8"

3/4"

13/16"

15/16"

1-1/8"

1-5/16"

1-1/2" lbs-ft

55

78

110

192

6

12

23

36

306

467

SAE 2

N-m

75

106

149

261

8

17

31

48

416

634

MARKING ON HEAD

SAE 5 lbs-ft

85

121

170

297

10

19

35

55

474

722

N-m

115

164

230

403

13

26

47

75

642

979

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.25

10 x 1.5

12 x 1.75

14 x 2.0

16 x 2.0

18 x 2.5

20 x 2.5

22 x 2.5

24 x 3.0

30 x 3.0

A

Wrench

Size

10 mm

13 mm

16 mm

18 mm

21 mm

24 mm

27 mm

30 mm

34 mm

36 mm

46 mm

METRIC SERIES

TORQUE

CHART

8.8

Metric

Grade 8.8

COARSE THREAD

MARKING ON HEAD

Metric 8.8

Metric 10.9

N-m

8

20

39

68

109

169

234

330

451

571

1175 lbs-ft

6

15

29

50

80

125

172

244

332

421

867

N-m

11

27

54

94

151

234

323

457

623

790

1626 lbs-ft

8

20

40

70

111

173

239

337

460

583

1199

Metric Bolt Head

Identification

10.9

Metric

Grade 10.9

FINE THREAD

MARKING ON HEAD

Metric 8.8

Metric 10.9

N-m

8

21

41

75

118

181

263

367

495

623

1258 lbs-ft

6

16

30

55

87

133

194

270

365

459

928

N-m

11

29

57

103

163

250

363

507

684

861

1740 lbs-ft

8

22

42

76

120

184

268

374

505

635

1283

Typical Washer

Installations

Bolt

Lock Washer

Flat Washer lbs-ft

120

171

240

420

14

27

49

78

669

1020

SAE 8

A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0

8 x 1.0

10 x 1.25

12 x 1.25

14 x 1.5

16 x 1.5

18 x 1.5

20 x 1.5

22 x 1.5

24 x 2.0

30 x 2.0

N-m

18

37

67

106

163

232

325

569

907

1383

8/9/00

46 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN

MM

1

25

2

50

3

75

4

100

5

125

6

150

7

175

Metric Bolt Thread Sizes

8MM 10MM 12MM 14MM 16MM 18MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................ British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW............................................................... Clockwise

F ...................................................................... Female

FT .............................................................. Full Thread

GA .................................................................... Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT ........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left m......................................................................... Meter mm................................................................ Millimeter

M.......................................................................... Male

MPa ......................................................... Mega Pascal

N.......................................................................Newton

NC ...................................................... National Coarse

NF ...........................................................National Fine

NPSM ..................... National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF ......... National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P ...........................................................................Pitch

PBY ...................................................... Power-Beyond psi.......................................... Pounds per Square Inch

PTO ..................................................... Power Take Off

QD ....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ........................... Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF ...........................................................Unified Fine

UNS...................................................... Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 47

A

ASSEMBLY

Dealer Set-Up Instructions

31

D

DEALER CHECK LISTS

Delivery (Dealer’s Responsibility)

25

Pre-Delivery (Dealer’s Responsibility)

25

DEALER SERVICE

Cylinder Repair

Threaded Rod Guide Cylinder

Assembly

26

Disassembly

26

Pivot Bearing Replacement

29

G

I

GENERAL

Abbreviations

47

Bolt Size Chart

47

Bolt Torque Chart

46

General Information

3

Introduction

2

Obtaining Replacement Manuals

2

Product Registration

2

Specifications

4

Table of Contents

3

Warranty

Product

88

Replacement Parts

73

INSTALLATION

Attach Loader to Tractor

35

Connect Loader Supply Hoses

36

Grapple Assembly

Install Grapple

37

Remove Grapple

36

Remove Loader from Tractor

35

Verify Control Movements

36

O

OPERATION

Bale Spear Operation

19

Picking Up Round Bale

20

INDEX

Picking Up Round Bale on Slope

20

Transporting Round Bale

20

Cleaning

After Each Use

20

Extended Storage

20

Connect Bucket using Quick Attach Coupler

13

Forklift Operation

17

Grapple Operation

18

Dumping Load

19

Removing Hay & Silage

19

Handling Objects

17

Loader Operation

13

Backblading

16

Backfilling

17

Carrying Load

14

Dumping Bucket

15

Filling Bucket

14

Lifting Load

14

Loading from a Bank

15

Loading Low Trucks or Spreading

16

Lowering Bucket

15

Operating on a Slope

14

Operating with Float Control

15

Peeling and Scraping

16

Pre-Operation Check List

(Owner’s Responsibility)

21

Tractor Preparation

12

OWNER SERVICE

Lubrication Points

22

S

SAFETY

Delivery (Dealer’s Responsibility)

25

Pre-Delivery (Dealer’s Responsibility)

25

Pre-Operation Check List

(Owner’s Responsibility)

21

Safety & Instructional Decals

10

Safety Rules

6

Safety Symbols Explained

2

T

TROUBLESHOOTING

Troubleshooting

23

48 Index

MAN0556 (9/21/2007)

WARRANTY

All Models Except Mow’n Machine TM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE

PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

Gearbox

Seals

All units listed below

Model Number

Duration (from date of delivery to the original purchaser)

2 years

Gearbox components

BW1260, BW1620, BW1800, BW2400

BW240HD, BW180HD, BW180HB, BW126HB

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,

DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2,

RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH,

TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204

8 years

7 years

6 years

5 years

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44

3 years (1 year if used in rental or commercial applications)

Blade spindles

RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2 3 years

Rust-through

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB,

BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440,

TS1680

10 years

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.

This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by

WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the

dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.

THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS

MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY

OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal

theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment

Company

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061 USA

800-319-6637 tel

800-399-6637 fax www.WoodsEquipment.com

F-3079 (Rev. 1/12/2011)

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

TM

Zero-Turn Mowers and Woods Boundary

TM

Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of

WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this

Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and

distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product.

THERE ARE NO

OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE

SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS

WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS

SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY

IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,

negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,

Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 6/23/2005)

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