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Model W1701 ¾ HP SHAPER MANUAL UPDATE This update covers changes made to the owner's manual after it was printed. Keep this update with your owner's manual for future reference. Before operating your new machine, you MUST read and understand this insert and the entire Model W1701 manual to reduce the risk of injury from improper use or setup. If you have questions, contact Tech Support at (360) 734-3482 or by email at [email protected]. What has changed? The inventory has changed to reflect an improved tool set now included with the Model W1701. All page references made on this insert refer to the pages in the original Model W1701 manual. Removed Inventory Refer to Inventory List on Page 9. These items are no longer included with the machine. Additional Inventory Breakdown & Parts List D. Special 26mm Flat Wrench .................. 1 E. Wrench Set (8mm, 14mm, 30mm).......... 1 Use this breakdown and parts list together with those on Pages 27–29. Additional Inventory (Figure 1) �� ��� The following items are now included with the Model W1701. �� ��� V. Combo Wrench 8/10mm ...................... 1 W. Combo Wrench 12/14mm .................... 1 X. Combo Wrench 27/30mm .................... 1 �� V W � � Y ��� ��� REF PART�# DESCRIPTION 155 156 157 158 COMBO�WRENCH�8/10MM WRENCH�12�X�14 WRENCH�27/30MM FLAT�WRENCH�27MM XPWR810 XPWR1214 X1701157 X1701158 X Figure 1. Additional inventory. COPYRIGHT © FEBRUARY, 2008 BY WOODSTOCK INTERNATIONAL, INC. #10453JB WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China MODEL W1701 1 HP SHAPER OWNER'S MANUAL Phone: (360) 734-3482 • E-Mail: [email protected] COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED MARCH 2006 (TR). #6915CR WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� �������������������������� SAFETY............................................................................................................3 Standard Safety Instructions ............................................................................. 3 Additional Safety Instructions for Shapers ............................................................. 5 Avoiding Potential Injuries ............................................................................... 6 SERVICE SERVICE ......................................................................................................... 22 General .....................................................................................................22 Belt Adjustment ...........................................................................................22 Table Spacer Kit ...........................................................................................23 Spindle Cartridge Replacement .........................................................................24 Resurfacing Fence.........................................................................................25 Electrical Components & Wiring ........................................................................26 MAINTENANCE MAINTENANCE ................................................................................................. 21 General .....................................................................................................21 Table & Base ...............................................................................................21 Lubrication .................................................................................................21 Maintenance Schedule....................................................................................21 OPERATIONS OPERATIONS ................................................................................................... 12 General .....................................................................................................12 Cutters vs. Router Bits ...................................................................................12 Spindle Elevation ..........................................................................................13 Spindle Direction ..........................................................................................13 Fence Positioning .........................................................................................14 Fence Alignment ..........................................................................................14 Table Inserts ...............................................................................................14 Cutter Installation ........................................................................................15 Router Bit Installation ....................................................................................17 Straight Shaping ...........................................................................................18 Templates ..................................................................................................19 Freehand Shaping .........................................................................................20 SET UP SET UP ............................................................................................................8 Unpacking ................................................................................................... 8 Inventory .................................................................................................... 8 Inventory List ............................................................................................... 9 Machine Placement ........................................................................................ 9 Cleaning Machine .......................................................................................... 9 Assembly....................................................................................................10 Test Run ....................................................................................................11 ELECTRICAL ELECTRICAL ......................................................................................................7 110V Operation ............................................................................................. 7 Extension Cords ............................................................................................ 7 Grounding ................................................................................................... 7 SAFETY INTRODUCTION ..................................................................................................2 Woodstock Technical Support ............................................................................ 2 Specifications ............................................................................................... 2 INTRODUCTION Contents PARTS ........................................................................................................... 27 Parts List ...................................................................................................28 PARTS USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION W1701 1HP Shaper INTRODUCTION Woodstock Technical Support We stand behind our machines! In the event that questions arise about your machine, parts are missing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems and send out parts for warranty claims. If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at: Woodstock International, Inc. Attn: Technical Documentation Manager P.O. Box 2309 Bellingham, WA 98227 Specifications Motor Size ...................................................... 1HP, 110V, 60 Hz Single-Phase Motor Speed .............................................................................. 3,450 RPM Amps.................................................................................................13 Spindle Size ....................................................................................... 1⁄2" Spindle Max Cutter Height W/Bushings, Nuts, and Rub Collar ......................... 21⁄2" Maximum Cutter Diameter .................................................................... 27⁄8" Spindle Travel..................................................................................... 7⁄8" Spindle Speed .......................................................................... 13,200 RPM Table Size .................................................................... 24" Wide x 19" Deep Stand ......................................................................... Powder Coated Paint Footprint ................................................................187⁄8" Wide x 165⁄8" Deep Dust Port .......................................................................................... N/A Power Transfer .......................................................................... Belt Drive Bearings ................................. Shielded and Permanently Lubricated Ball Bearings Switch ............................................................... Forward and Reverse Toggle Machine Weight ............................................................................. 200 lbs. -2- W1701 1HP Shaper SAFETY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery. Standard Safety Instructions 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained users. 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only have impact resistant lenses—they are NOT safety glasses. 3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. -3- SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. W1701 1HP Shaper 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. SAFETY 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist. 12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery. 14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting. 15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. 17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turning machinery ON. 18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts. 19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury. 20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed. 21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured workpiece protects your hands and frees both hands to operate the machine. 22. DO NOT OVERREACH. Keep proper footing and balance at all times. 23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid conditions that cause the workpiece to "kickback." 24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY. 25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust. -4- W1701 1HP Shaper Additional Safety Instructions for Shapers USE this and other machinery with caution and respect, and always consider safety first, as it applies to your individual working conditions. Remember, no list of safety guidelines can be complete, and every shop environment is different. Failure to follow guidelines can result in serious personal injury, damage to equipment and/or poor work results. 1. KEEPING HANDS SAFE: Never pass your hands near or directly over or in front of the cutter. As one hand approaches the 12-inch radius point, move it in an arc motion away from the cutter to the outfeed side and reposition that hand more than 12 inches beyond the cutter. 2. HOLDING AND UNSAFE WORKPIECE: DO NOT shape stock shorter than 12 inches without special fixtures or jigs. Where practical, shape longer stock and cut to size. 3. CUTTER POSITIONING: Keep the cutters on the underside of the workpiece whenever possible to reduce operator exposure to the moving cutter. 4. TESTING FOR CLEARANCE: Unplug the shaper, and always rotate the spindle by hand to test any new setup to ensure proper cutter clearance before starting the shaper. 5. SAFELY STARTING AND FEEDING WORKPIECE: When shaping contoured work and using a rub collar, NEVER start shaping at a corner. See the rub collar section further on in the manual. The danger of kick-back is increased when the stock has knots, holes, or foreign objects in it. 6. PREPARING A WORKPIECE: Always run warped stock through a jointer before you run it through the shaper. An warped workpiece is difficult to process, which increases the risk of an accident. 7. CUTTER EXPOSURE: Keep any unused portion of the cutter below the table surface. 8. AVOIDING AN OVERLOAD: Never attempt to remove too much material in one pass. Several light passes are safer and give a cleaner finish. 9. SAFELY FEEDING A WORKPIECE: In most applications it is advisable to use a push stick as a safety device; in others it can be quite dangerous. If the push stick comes in contact with the cutter on the end grain, it can be violently propelled from your hand—potentially causing serious injury. We recommend using some type of fixture, jig, or hold-down device as a safer alternative. And ALWAYS use a guard or other type of protective device at all times. 10. AVOIDING CUTTER AND WORKPIECE GRAB: Always make sure cutter is positioned in the correct direction before starting shaper, and always feed against the rotation of the cutter. 11. SAFELY USING ALTERNATE TABLE CONFIGURATIONS: Always use overhead guard when the fence is not in place. The overhead guard reduces the risk of contacting the cutterhead. 12. SAFE CUTTER INSTALLATION: Never operate the shaper without verifying that the spindle nut is tight. A tight spindle nut reduces the risk of the cutter or rub collars flying off during operation. -5- SAFETY READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! W1701 1HP Shaper Avoiding Potential Injuries SAFETY NOTE: Guard Removed for Clarity. Always Use Guard. Figure 1. Use a SHOP FOX® Featherboard as anti-kick back protection. Figure 4. Use SHOP FOX® BOARD BUDDIES® for holding down the workpiece. NOTE: Guard Removed for Clarity. Always Use Guard. Figure 2. Use rubberized SHOP FOX® Push Blocks to grip the workpiece when cutting. Figure 5. Use a SHOP FOX® Right Angle Jig when making special cuts without a safety guard. NOTE: Guard Removed for Clarity. Always Use Guard. NOTE: Guard Removed for Clarity. Always Use Guard. Figure 3. Use the smallest insert the cutter will allow to keep woodchips away from the inside of shaper. Figure 6. Unplug the shaper whenever making adjustments or changing cutters. -6- W1701 1HP Shaper ELECTRICAL 110V Operation The SHOP FOX® Model W1701 is prewired for 110 volt operation. The motor supplied with your new Machine Type is rated at 1 HP and will draw approximately 13 amps. A 5-15 plug is included for your machine and is intended to be plugged into a matching 5-15 receptacle. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit breaker size given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, you may create a fire hazard—consult a qualified electrician to reduce this risk. Extension Cords When it is necessary to use an extension cord, use the following guidelines: • • • • • Use cords rated for Standard Service Never exceed a length of 100 feet Use cords with 12 ga. wire or bigger Ensure cord has a ground wire and pin Do not use cords in need of repair Grounding This machine must be grounded! The electrical cord supplied with this machine comes with a grounding pin. Do not remove it. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed. Note: When using an adapter, the adapter must be grounded. -7- Figure 7. Typical 110V 3-prong plug and outlet. This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 AWG copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin be removed from any three-pronged plug or serious injury may occur. ELECTRICAL Connect your machine to a circuit (wire, breaker, plug, receptacle) that is rated for at least 15 amps. W1701 1HP Shaper SET UP Unpacking The SHOP FOX® Model W1701 has been carefully packaged for safe transporting. If you notice the machine has been damaged, please contact your authorized SHOP FOX® dealer immediately. If any parts are missing, examine the packaging for the missing parts. For any missing parts, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at [email protected] Inventory LIFTING HAZARD! Get help lifting and moving the heavy components of this shaper. The following is a description of the main components shipped with the SHOP FOX® Model W1701. Lay the components out to inventory them. SET UP Note: Some parts and hardware may already be installed on the machine. make sure to check the machine when you use the inventory list. A B C F E D G H J I N L M K O P Figure 8. Component layout. -8- W1701 1HP Shaper Machine Placement Inventory List • The following is a description of the main components shipped with the SHOP FOX® Model W1701. Lay the components out to inventory them, and refer to the list below and Figure 8. Machine Mobility: Use the Model D2057 SHOP FOX® Heavy-Duty Mobile Base so you can make the most out of your shop space by moving the Model W1701 1HP Shaper out of the way when not in use. Contact your SHOP FOX® Dealer for price and availability. • Working Clearances: Consider your current and future shop needs with respect to the machinery and the lumber to be shaped. Allow enough space for safe lumber support as the lumber is fed into the shaper and as it exits the machine. • Outlets: Make sure the electrical circuits have the capacity to handle the amperage requirements for your Model W1701 1HP Shaper. Electrical outlets should be located near the shaper, so power or extension cords are clear of high-traffic areas. Cleaning Machine The table and other unpainted parts of your machine type are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. ALWAYS work in wellventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards. -9- SET UP Main Contents Qty A. Shaper Unit .....................................1 B. Stand Bolt Bag .................................1 — Carriage Bolts 5⁄16"-18 x 1⁄2" ............ 16 — Flat Washers 3⁄8" .......................... 16 — Hex Nuts 5⁄16"-18 .......................... 16 C. Stand Side Panels ..............................2 D. Fence Assembly ................................1 E. Table Inserts 1-3/8", 1-3/4" .................1 D. Special 26mm Flat Wrench ..................1 F. Wrenches 8, 14, 23, 26, 30mm .........1 Ea G. Router Bit Collets 1/4", 1/2" & Nut ....1 Ea H. Fence Faces ....................................2 I. Guard ............................................1 J. Fence Lock Studs 5/16"-20 ...................2 K. Guard Mounting Post ..........................1 L. Guard Attachment Bar ........................1 M. Miter Gauge Assembly ........................1 N. Tie Bars .........................................2 O. Knob and Fence Bolt Bag .....................1 — Star Knobs M8-1.25 .........................2 — Large Dia. Flat Washers 8mm ............2 — Hex Bolts M8-1.25 x 12 ....................2 — Phillips Head Screws M8-1.25 x 20.......4 — Flat Washers 8mm ..........................6 — Phillips Head Screws M4-.7 x 10 .........2 — Hex Nuts M4-.7 ..............................2 P. Table Spacer Kit ...............................1 — Hex Bolt M12-1.75 x 30 ....................2 — Hex Bolt M12-1.75 x 40 ....................5 — Lock Washer 12mm .........................7 — Spacer 1/2" ..................................7 W1701 1HP Shaper Assembly LACERATION HAZARD! Inspect edges of all metal parts before handling them. Some metal parts may have sharp edges, which can cause injury. To assemble the shaper, do these steps: 1. 2. Lay one stand side on the ground and attach the cross bars with the 8mm carriage bolts, 3⁄8" washers, and 8mm hex nuts as shown in Figure 9. DO NOT fully tighten the nuts and bolts at this time. Attach the second stand side to the assembly. Figure 9. Attaching cross bars to stand side. SET UP Note: At this point, the assembly will be somewhat wobbly. Have an assistant hold the assembly in place while you attach the nuts and bolts. 3. Place the shaper table upside down on two sturdy blocks that are at least 31⁄2" off the ground as shown in Figure 10. Make sure the spindle DOES NOT touch the ground or the weight of the shaper may damage the spindle. 4. Place the stand assembly on the shaper and attach it with the 8mm carriage bolts, 3⁄8" washers, and 8mm hex nuts as shown in Figure 10. 5. Have an assistant help you turn the shaper unit over. 6. Level the shaper, then tighten all of the assembly bolts on the stand. Figure 10. Attaching stand to shaper unit. NOTE: Sheet steel will often “spring” after it has been fabricated at the factory, occasionally making it difficult to line up precisely with other parts without a bit of effort. Do not be surprised if the stand requires a bit of “persuasion” to fit together. On the other hand, if the parts just do not seem to work together, try switching parts around (such as the tie bars). 7. Using the 5/16"-20 x 3/4" Phillips head screws, and 5/16" washers, install each fence facing to the fence mount brackets as shown in Figure 11. -10- Figure 11. Installing fence facing. W1701 1HP Shaper 8. For custom fence facing, make sure the screw heads are countersunk completely below the surface of the fence face. 9. Connect the safety guard bar to the safety guard shaft with two M8-1.25 x 12 bolts and the 8mm flat washers. See Figure 12. 10. Connect the safety guard to the safety guard bar with two M4-0.7 x 12 Phillips® head screws and the M4-0.7 nuts. See Figure 12. 11. Position the extension bar and safety guard on the main fence housing and install the T-lock handle. See Figure 12. 12. Position the guard as close as possible to the spindle/cutter without impeding the feeding path of the workpiece. Safety Guard Fence Housing Safety Guard Bar Safety Guard Shaft Figure 12. Guard and fence assembly. Hold Spindle Here 14. Using a 14mm open-end wrench on the drawbar nut, (Figure 14), make sure the drawbar nut is tight, but DO NOT over-tighten the drawbar nut. SET UP 13. Place an 8mm open-end wrench on top the spindle (see Figure 13). Figure 13. Wrench location on spindle. Note: This is an important safety measure that must be done before the Test Run on the next page. Taper Test Run Complete this process once you have familiarized yourself with all instructions in this manual. To test run the shaper, do these steps: 1. Read the entire instruction manual first, so you are familiar with all controls and functions of the shaper! 2. Connect your machine to the power source. 3. Turn the shaper ON. The shaper should run smoothly with little or no vibration. — Immediately turn the jointer OFF if you suspect any problems, and fix those problems before starting the shaper again. If the source of an unusual noise or vibration is not readily apparent, contact our technical support for help at (360) 734-3482 or contact us online at [email protected]. -11- Figure 14. Threading on drawbar nut with the tapered end up. Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during the test run! W1701 1HP Shaper OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced operator before performing any unfamiliar operations. Above all, your safety should come first! READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! OPERATIONS Cutters vs. Router Bits When shipped, the Model W1701 is setup for using shaper cutters. However, if you plan on using router bits, you must first convert the Model W1701 to a router table. To convert your shaper to a router table, refer to Page 23. If you're not sure which type of cutting equipment you will use, read below for the pros and cons of both. Always wear safety glasses when operating this machine. Failure to comply may result in serious personal injury. Shaper Cutters Pros—Shaper cutters are larger, more durable and generally last longer than router bits. If you plan on cutting many linear feet of a certain profile, then shaper cutters are the best choice. Cons—Shaper cutters are much more expensive than router bits and they are typically too large for small projects. Router Bits Pros—Router bits are cheaper than shaper cutters and come in a wider range of profiles and sizes. If you plan on making small projects that do not require many linear feet of cutting, then router bits are the best choice. Cons—Router bits are not as durable as shaper cutters, and they are typically designed to be operated faster than this machine can operate. -12- DO NOT investigate problems or adjust the Machine Name while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding! W1701 1HP Shaper Spindle Elevation Correct spindle height is crucial to most shaping applications. Use a piece of test wood to confirm the correct spindle height before cutting expensive lumber. To set the spindle height, do these steps: 1. Loosen the spindle lock knob located on the side of the shaper as shown in Figure 15. 2. Move the spindle height lever shown in Figure 16 to raise the spindle or left to lower the spindle. 3. Retighten the spindle lock knob on the side of the shaper. DO NOT over-tighten the knob. Only a small amount of tension is needed to keep the spindle from moving during operation. Figure 15. Spindle lock knob. Spindle Direction The Model W1701 is capable of operating in two directions by use of the forward and reverse switch shown in Figure 17. Most operations are done with the switch in the FWD position. However, there will be times when it is necessary to flip the shaper cutter over and run the spindle in the opposite direction (REV). • When the switch is pointing to the FWD position, the spindle and cutter rotate counterclockwise. • When pointing to the REV position, the spindle and cutter rotate clockwise. CUTTER CONTACT HAZARD! Feeding the workpiece in the same direction that the cutter is rotating may result in a climb cut, which can pull your hand into the cutter. Always feed the workpiece AGAINST the direction that the cutter is rotating to reduce this risk. -13- Figure 16. Spindle-height lever. Figure 17. Forward and reverse switch. OPERATIONS It is very important that the workpiece be fed against the direction of the cutter rotation. This will prevent a climb cut and maintains a safe cutting procedure for the operator. W1701 1HP Shaper Fence Positioning The two fence faces are independently adjustable to allow for different shaping tasks. The fence faces can be set at different positions to remove material from the entire edge of the wood stock or set at the same position to shape part of the edge. To adjust the fence, do these steps: 1. Loosen the fence mount lock handle shown in Figure 18. 2. Adjust the position of the fence by turning the adjustment knob shown in Figure 18. 3. Once the fence is in the desired position, tighten down the fence mount lock handle. Figure 18. Fence mount lock handle and adjustment knob. Fence Alignment OPERATIONS Before shaping, check that the two fence faces are parallel. To align the fences so they are parallel with each other, do these steps: 1. Get a quality straightedge that is long enough to span the entire length of the fence assembly. 2. Adjust the fence faces so they are in as close to the same parallel position as possible. 3. Hold the straightedge across both of the fence faces as shown in Figure 19. 4. If the fence faces are not parallel, place shims between the back of the fence face and the face of the fence mount. With some trial and error shim adjusting, parallel fence faces can be achieved. Figure 19. Use straightedge to check fence. Table Inserts Two inserts (Figure 20) are provided allowing for three different opening sizes to be achieved. Use the smallestsize opening for a cutter to reduce wood chips falling into the machine. Using the smallest-size opening also covers any unused portion of the bit below the surface of the table, thus reducing the chance of operator injury. -14- Figure 20. Using table insert to keep wood shavings on the table. W1701 1HP Shaper Cutter Installation ACCIDENTAL START-UP HAZARD! Always disconnect machine before installing or removing any cutting equipment. Performing these procedures while machine is connected to power greatly increases risk of serious injury! ����� Figure 21. Rub collar mounted above cutter. CUTTER FLY-APART HAZARD! Using cutters rated lower than the spindle speed greatly increases the risk that the cutter will fly apart during operation, which may cause very serious injury to the operator and bystanders. Before installing cutters, you must plan the configuration of rub collars and cutters required for the intended application. There are three set up positions for rub collars: • • • Figure 22. Rub collar mounted between two cutters. ��� ����������� ABOVE THE CUTTER as shown in Figure 21. This setup is the safest and produces the most consistent results. ����� BETWEEN TWO CUTTERS as shown in Figure 22. This setup has the advantage of making two profile cuts in a single pass. BELOW THE CUTTER as shown in Figure 23. This setup allows the cut to be viewed by the operator; however, it is also the most dangerous because the operator is exposed to the moving cutter. WE DO NOT RECOMMEND SHAPING WITH A RUB COLLAR BELOW THE CUTTER! -15- Figure 23. Rub collar mounted below cutter. OPERATIONS Rub collars limit the depth of cut and are typically used with most cutters, depending on the profile and type of cut being performed. ������� W1701 1HP Shaper To install cutters and rub collars, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Slide the cutter(s) and rub collars onto the spindle in the correct orientation for your intended cut. 3. Install the keyed safety washer and nut as shown in Figure 24. OPERATIONS CUTTER FLY-APART HAZARD! Always use the keyed safety washer! The lock tang on this washer prevents the shaper cutter bit from loosening the spindle nut during operation. 4. Thread on and tighten down the spindle nut with the provided 23mm wrench, while holding the spindle at the top with an 8mm wrench, as shown in Figure 25. 5. Make sure the cutter rotates freely in the correct direction needed for the cut (in most cases this is the FWD direction on the FWD/REV switch, which is counterclockwise on the spindle). 6. Install applicable safety guard(s). AMPUTATION/LACERATION HAZARD! Accidental contact with a cutter during operation will remove parts of fingers or large chunks of flesh. Safety guards greatly reduce this risk and must always be used when operating this machine! -16- Keyed Safety Washer Figure 24. Placing the keyed safety washer. Figure 25. Tightening spindle nut. W1701 1HP Shaper Router Bit Installation Before using router bits, you should convert the shaper to a router table. Refer to Table Spacer Kit on Page 23 to learn how to do this. The Model W1701 comes with a 1⁄2" and 1⁄4" router bit collet. When installing router bits, make sure that the router bits are secure before starting the machine. A loose router bit may fly out of the spindle. To install the router bit collet, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Push the collet into the collet nut until the off-center lip of the collet nut snaps into the collet groove. See Figure 26. Figure 26. Router bit collet in collet nut. Note: This lip and groove pulls the collet from the spindle when the collet nut is removed. Place the collet nut and collet into the spindle. See Figure 27. 4. Finger tighten the collet nut onto the spindle until it is flush with the top of the collet nut. 5. Insert the router bit. 6. Using the 26mm special flat wrench, insert it under the table and hold the spindle stationary (see Figure 28-A) while using the 30mm wrench to tighten the collet securing the router bit (see Figure 28-B). OPERATIONS 3. Figure 27. Installed collet flush with top of collet nut. A B Use 26mm Flat Wrench Here Figure 28. Installing a router bit. -17- W1701 1HP Shaper Straight Shaping Because the shaper fence is independently adjustable, you can set up the shaper to cut part or all of the workpiece edge. OPERATIONS To set the fence up for cutting material from the whole edge of the workpiece, do these steps: 1. Loosen the locking handle shown in Figure 29. 2. Turn the adjustment knob located on the back of the fence mount and adjust the infeed fence until the workpiece contacts the cutter at the desired location. 3. Tighten the lock handle to lock the fence into position. 4. Adjust the outfeed fence so that it is located as far back from the front of the table as possible. 5. Turn the shaper ON. 6. Using a piece of scrap wood, advance the workpiece 8" into the cutters, and turn the machine OFF. DO NOT remove the workpiece from the infeed fence face. 7. Once the cutter has come to a complete stop, adjust the outfeed fence so that it just touches the newly cut edge as shown in Figure 30. 8. Make sure all fence lock handles are tight. Figure 29. Fence controls. Figure 30. Fence setup for jointing-type operations (Guard Not Shown For Clarity). To set up the fence for partial edge removal, do these steps: 1. Loosen the lock handle on the side of the fence mount. 2. Turn the adjustment knob and adjust the infeed fence until the workpiece contacts the cutter at the desired location. 3. Tighten the lock handle to lock the fence into position. 4. Adjust the outfeed fence so that it comes into alignment with the infeed fence as shown in Figure 31. Figure 31. Fence setup for partial-edge removal (Guard Removed For Clarity). -18- W1701 1HP Shaper 5. Now place a straightedge against both faces of the fence to check alignment. Once they are both in alignment, make sure the lock handle is tightened. Always feed the wood against the rotation of the cutter as shown in Figure 32. Another way to conceptualize this is to always feed the wood into the cutter so that the cutter is pushing against the direction of feed. Never feed wood in the same direction as the cutter rotation. This is called a “climb cut” and is extremely dangerous. Also, examine the grain on the side edge of the board. Whenever possible, run the board so the shaper cutters are cutting with the grain as shown in Figure 31. This will minimize the chance of tear out. Figure 32. Sequence for shaping an edge around a workpiece (Guard Removed For Clarity). CUTTER CONTACT HAZARD! Cutting small or narrow workpieces greatly increases the risk of cutter contact during operation. Use jigs or holding devices when cutting to reduce this risk. The use of templates allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece. The edge of the template rides against a rub collar on the spindle as the cutter cuts the matching profile on the workpiece edge as shown in Figure 33. Template Construction Tips: • Make sure that screws or clamps will not come into contact with the cutter. • Design the assembly so that cutting will occur underneath the workpiece. • Make handles for safety and control. • Use materials that will move easily across the table surface and rub collar. • Install hold-down clamps at three sides of the pattern assembly or screw the pattern assembly to the back side of the workpiece. OPERATIONS Templates �������� ���������� ��������� Figure 33. Profile of a template being used. -19- W1701 1HP Shaper Freehand Shaping Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, catching the operator off guard. To reduce kickbacks and maintain workpiece control when freehand shaping, use a starting pin or starting block. The pin/block allows you to maintain workpiece control by anchoring and slowly pivoting the workpiece into the cutter as the cut is started (see Figure 34). Figure 34. Starting pin operation (Guard not shown for clarity). Freehand shaping often requires you to remove the fence resulting in reduced protection from the cutters. ALWAYS use an auxiliary jig and take extreme care when shaping with the fence removed. OPERATIONS To set up the shaper for freehand shaping, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Remove the fence assembly from the shaper. 3. Insert the starting pin in the best suited hole on the table so you can feed the workpiece into and against the rotation of the cutter. 4. Install the cutter so it will cut in the correct direction, and adjust the spindle height. 5. Install the safety guard. DO NOT use the shaper without a guard. 6. Use a supplemental hold-down jig like the SHOP FOX® W1500 Right Angle Jig shown in the Accessories section, or you can use rubberized-handle push blocks to support or guide the workpiece and protect your hands. 7. Place the workpiece against the starting pin. 8. Slowly pivot and feed the workpiece into the cutter. Avoid starting the cut on the corner of the workpiece as kickback could occur. Once the cut is started, the workpiece should be pulled away from the starting pin. -20- Figure 35. Hold-down jig used to support workpiece. Figure 36. A piece of wood clamped to the table can serve as a starting block. (Guard not shown for clarity). W1701 1HP Shaper MAINTENANCE General Regular periodic maintenance on your Model W1701 1HP Shaper will ensure its optimum performance. Make a habit of inspecting your shaper each time you use it Check for the following conditions and repair or replace when necessary: • • • • • Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged drive belt. Any other condition that could hamper the safe operation of this machine. Table & Base Cleaning the Model W1701 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Lubrication Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. For other items on this machine, an occasional application of light machine oil is all that is necessary. Before applying lubricant, clean off sawdust. Your goal is to achieve adequate lubrication. Too much lubrication will attract dirt and sawdust. Various parts of your machine could lose their freedom of movement as a result. -21- Maintenance Schedule Daily: • Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted cast iron with a metal protectant. Every Month: • V-belt tension, damage, or wear. • Clean/vacuum dust buildup from inside cabinet and off of motor. MAINTENANCE Keep tables rust-free with regular applications of a quality metal protectant. MAKE SURE that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur. W1701 1HP Shaper SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected]. Belt Adjustment Your shaper uses a flat-type belt on two drum-style pulleys, to compensate for different belt positions as the spindle height is adjusted. MAKE SURE that your machine is unplugged during all service procedures! If this warning is ignored, serious personal injury may occur. To adjust belt, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Loosen the belt adjustment bolts as shown in Figure 37. 3. Slide the motor position to increase or decrease belt tension, so the belt is snug with about 1/4" deflection when pressed lightly with your fingertips. 4. Tighten the belt adjustment bolts. SERVICE Figure 37. Adjusting belt tension. -22- W1701 1HP Shaper Table Spacer Kit The provided table spacer kit allows you to modify your shaper for use as a router table by raising the table. A higher table will allow you to make shallow cuts and utilize the upper blade area of most router bits with standard-length shanks. To install the table spacer kit, do these steps: 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Remove the spindle lock nut and any cutters or rub collars installed on the spindle. 3. Remove table from the shaper by undoing the seven bolts that secure it in place. 4. Loosen and remove the taper nut (see Figure 38) while holding the top of the spindle with a wrench. 5. Gently tap the bottom of the drawbar to knock the spindle loose. 6. Remove the spindle/drawbar assembly from the spindle cartridge. 7. Place the table spacers over the table mounting holes on the shaper. 8. Place the table on the spacers and secure it to the shaper with the hex bolts from the router table spacer kit (see Figure 39). 9. Save the removed table bolts for when you need to covert the Model W1701 back to use as a shaper. 10. Refer to Router Bit Installation on Page 17 for instructions on installing the collets and router bits. Figure 38. Removing taper nut from drawbar. ��������� ������������ ������� ����� SERVICE Figure 39. Installing table spacers. -23- W1701 1HP Shaper Spindle Cartridge Replacement Should a bearing fail, your shaper will probably develop a noticeable rumble, which will increase when the machine is put under load. If allowed to get worse, overheating of the journal containing the bad bearing could occur, which may cause the bearing to seize and possibly damage other parts of the machine. Pulley Cover Mounting Bolts Rather than disassemble the spindle cartridge to remove worn out bearings, Woodstock International offers replacement spindle cartridge assemblies (Part# X1701407) as whole units, which makes replacement very simple. The procedure takes 15-20 minutes. SERVICE To replace the spindle cartridge assembly: Figure 40. Location of pulley cover mounting bolts. 1. DISCONNECT SHAPER FROM POWER SOURCE! 2. Remove the spindle and drawbar from the spindle cartridge assembly. (Remove tapered drawbar nut and tap the drawbar up to knock it loose.) 3. Take off the spindle pulley cover by removing the two mounting bolts shown in Figure 40. 4. Loosen the two motor mount bolts, slide the motor forward, and remove the V-belt. 5. Loosen the spindle lock knob. 6. Remove the cartridge nut on the bottom of the spindle, as shown in Figure 41, and slide the pulley off. 7. Hold your hand under the spindle cartridge and remove the elevation handle by unthreading it counterclockwise. The spindle cartridge should drop into your hand. 8. Install the new cartridge assembly in the reverse order of removal. -24- Pulley Cartridge Nut Figure 41. Location of cartridge nut and pulley. W1701 1HP Shaper Resurfacing Fence The fence can be resurfaced or made flat with a jointer to correct any warping. This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped. To resurface the fence, do these steps: 1. Make sure the fence face mounting screws are far enough below the surface of the fence that they will not contact the jointer knives during operation. Note: New fence faces can easily be made out of hard wood and resurfaced by using this same procedure. 2. Align both fence faces as straight as possible, using a straightedge or your jointer table as an alignment guide. 3. Resurface the fences on the jointer, as shown in Figure 42. Figure 42. Resurfacing a shaper fence on a jointer. SERVICE -25- W1701 1HP Shaper Electrical Components & Wiring Motor Cord Ground Power Cord ON/OFF Switch Motor & FWD/REV Switch ��������� ����������� �� ����� �� ����� �� ��� �� �������������� ������ � ��������� ������ � � ������� � ����� � � �� �� �� ��� �� � � � �� �� SERVICE �� �� �� �� ������ �� � �� ������ � �� �� ������������� � � �� �� �������������������� ����� -26- ����� ��������� ������ ������ W1701 1HP Shaper PARTS ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ����� ��� ����� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ��� ���� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� -27- PARTS ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� W1701 1HP Shaper Parts List PART�# DESCRIPTION REF PART�# DESCRIPTION 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 344A 345 346 347 348 349 350 X1701301 X1701302 X1701303 XPS18M XPSW09 X1701306 XPW05M XPN04M XPCB02 XPW02 XPN02 XPS08M XPTLW02M XPN06M X1701315 X1701316 X1701317 XPN03M XPW02 X1701320 X1701321 XPWRCRD110L XPWRCRD110S X1701324 X1701325 XPW02 XPB06M X1701328 X1701329 XPB07M XPB27M XPLW05M X1701333 X1701334 XPW06 XPS17M XPHTEK13M XPW02 X1701339 X1701340 X1701341 X1701342 X1701343 X1701344 X1701344A X1701345 X1701346 X1701347 XPHTEK9M X1701349 XPCB04M SIDE�PANEL TIE�BAR RUBBER�FOOT PHLP�HD�SCR�M4-0.7�X�25 ON/OFF�PADDLE�SWITCH SWITCH�LAMELLA FLAT�WASHER�4MM HEX�NUT�M4-0.7 CARRIAGE�BOLT�5/16-18�x�1/2 FLAT�WASHER�3/8 HEX�NUT�5/16-18 PHLP�HD�SCR�M5-0.8�X�12 EXT�TOOTH�WASHER�5MM HEX�NUT�M5-0.8 SHELF ELECTRICITY�LABEL ID�/�WARNING�LABEL HEX�NUT�M8-1.25 FLAT�WASHER�3/8" STRAIN�RELIEF SPINDLE�PULLEY�GUARD POWER�CORD�W/PLUG MOTOR�CORD SAFETY�GLASSES�LABEL READ�MANUAL�LABEL FLAT�WASHER�3/8" HEX�BOLT�M8-1.25�X�12 TABLE�LEG UNPLUG�MACHINE�LABEL HEX�BOLT�M8-1.25�X�25 HEX�BOLT�M12-1.75�X�30 LOCK�WASHER�12MM TABLE�SUPPORT MITER�BLOCK FLAT�WASHER�1/4" PHLP�HD�SCR�M4-0.7�X�6 TAP�SCREW�M3.5�X�12 FLAT�WASHER�3/8" SUPPORT�POLE STUD�BOLT ANTI-KICKBACK�PIN MITER�BAR ALUMINUM�ALLOY�FENCE RIGHT�FENCE�LID LEFT�FENCE�LID MITER�GAUGE�BODY PLASTIC�HANDLE POINTER SELF�TAP�SCREW�M3�X�15 TENSION�PIN�2�X�16MM CARRIAGE�BOLT�M6-1�X�35 351 352 353 353A 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 X1701351 X1701352 X1701353 X1701353A XPS04M XPW02 X1701356 X1701357 X1701358 X1701359 X1701360 X1701361 XPW01 XPW02 X1701364 XPLW07 XPB49M X1701367 X1701368 XPRP42M XPS14M X1701371 X1701372 XPW01 XPN09M XPB06M XPW02 X1701377 XPS38M X1701379 XPN03M XPW02 X1701382 X1701383 XPN04M X1701385 XPB20M� X1701387 X1701388 X1701389 XPRP42M X1701391 X1701392 XPRP42M X1701394 XPB26M X1701396 X1701397 X1701398 X1701399 KNOB�FEMALE�M6-1.0 WORKING�TABLE TABLE�INSERT�13/8"�HOLE TABLE�INSERT�13/4"�HOLE PHLP�HD�SCR�M8-1.25�X�20 FLAT�WASHER�3/8" TAPER�PIN�8�X�75MM FENCE�BODY�RIGHT CLAMP�STUD FENCE�BODY�LEFT WOODEN�FENCE LOCK�HANDLE�M12-1.75 FLAT�WASHER�1/2" FLAT�WASHER�3/8" KNOB�M8-1.25�FEMALE LOCK�WASHER�1/2" HEX�BOLT�M12-1.75�X�20 ADJUSTING�SCREW�STUD HAND�KNOB�8MM�PINNED ROLL�PIN�3�X�20 PHLP�HD�SCREW�M6-1�X�12 HALF�COLLAR ADJUSTING�SHAFT FLAT�WASHER�1/2" HEX�NUT�M12-1.75 HEX�BOLT�M8-1.25�X�12 FLAT�WASHER�3/8" HOLD�DOWN�BAR PHLP�HD�SCR�M4-0.7�X�10 GUARD�MOUNTING�POST HEX�NUT�M8-1.25 FLAT�WASHER�3/8" MOUNTING�BRACKET HAND�KNOB�M10-1.5�X�28 HEX�NUT�M4-0.7 SAFETY�GUARD HEX�BOLT�M8-1.25�X�30 HOUSING�BRACKET CLAMP�SLEEVE�LEFT STUFF�RING ROLL�PIN�3�X�20MM LOCK�BAR HAND�KNOB�12MM,�PINNED ROLL�PIN�3�X�20MM CLAMP�SLEEVE�RIGHT HEX�BOLT�M12-1.75�X�30 SPECIAL�SPINDLE�NUT KEYED�SAFETY�WASHER RUB�COLLAR�1/2"�X�1-3/16"�X�3/16" RUB�COLLAR�1/2"�X�13/16"�X�1/4" PARTS REF Continued on next page -28- W1701 1HP Shaper REF PART�# DESCRIPTION REF PART�# DESCRIPTION 400 401 402 403 404 405 407 407A 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 X1701400 X1701401 X1701402 X1701403 X1701404 X1701405 X1701407 X1701407A XPK48M X1701409 XPR25M X1701411 XP6204 X1701413 X1701414 XP6204 X1701416 X1701417 X1701418 X1701419 XPSS20M X1701421 X1701422 X1701423 X1701424 X1701425 X1701426 XPB06M XPW02 X1701429 X1701430 RUB�COLLAR�1/2"�X�13/16"�X�3/8" CUTTER�SPINDLE COLLET�NUT COLLET�1/4" COLLET�1/2" COLLET SPINDLE�CARTRIDGE�ASSY SPINDLE�CARTRIDGE KEY�4�X�4�X�20MM CLAMP�RING INT�RETAINING�RING�47MM WAVY�WASHER�45MM BALL�BEARING�6204 SPINDLE�HOUSING BALL�BEARING�SLEEVE BALL�BEARING�6204 SPINDLE�PULLEY LOWER�SPINDLE�NUT BEARING�CONE COIL�SPRING SET�SCREW�M8-1.25�X�8 SPRING�COLLAR STUD�M12-1.75�X�355 SLIP-ON�HANDLE DRAW�BAR�M8-1.0�X�130 TAPER�NUT�M8-1.25 FLAT�BELT�690�X�10MM HEX�BOLT�M8-1.25�X�12 FLAT�WASHER�3/8" BELT�GUARD MOTOR�PULLEY 431 432 432-1 432-2 432-3 432-4 432-5 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 XPSS01M X1701432 XPC300S X1701432-2 X1701432-3 X1701432-4 X1701432-5 XPK01M XPB20M XPLW04M XPW02 XPB75M XPW01 X1701439 XPW02 XPN03M XPLW05M XPLW04M XPW06 X1701445 XPS14M X1701447 X1701448 X1701449 X1701450 X1701451 X1701452 X1701453 X1701454 X1701455 SET�SCREW�M6-1�X�10 MOTOR S.�CAPACITOR�200MFD�125VAC CAPACITOR�COVER WIRING�BOX� MOTOR�FAN MOTOR�FAN�COVER KEY�5�X�5�X�22MM HEX�BOLT�M8-1.25�X�35 LOCK�WASHER�8MM FLAT�WASHER�3/8" HEX�BOLT�M12-1.75�X�35 FLAT�WASHER�1/2" MOTOR�MOUNT�PLATE FLAT�WASHER�3/8" HEX�NUT�M8-1.25 LOCK�WASHER�12MM LOCK�WASHER�8MM FLAT�WASHER�1/4" TWO�CORD�CLAMP PHLP�HD�SCR�M6-1�X�12 FWD/REV�SWITCH SWITCH�BRACKET TABLE�SPACER�KIT FLAT�WRENCH�23MM FLAT�WRENCH�26MM FLAT�WRENCH�30MM RUB�COLLAR�1/2"�X�13/16"�X�1/2" HEX�BOLT�M12-1.75�X�40 MITER�GAUGE�ASSEMBLY PARTS -29- Warranty Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX® machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products. Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products. W1701 1HP Shaper Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ CUT ALONG DOTTED LINE The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. How did you learn about us? _____ Advertisement _____ Mail Order Catalog 2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox®? _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4. Do you think your machine represents a good value? _____ Yes ____ No 5. Would you recommend Shop Fox® products to a friend? _____ Yes ____ No 6. What is your age group? _____ 20-29 _____ 50-59 7. What is your annual household income? _____ $20,000-$29,000 ____ $30,000-$39,000 _____ $50,000-$59,000 ____ $60,000-$69,000 8. Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 9. Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Modeltec Old House Journal ____ Friend ____ Website ____ Local Store ____ Other: ____ 30-39 ____ 60-69 ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News ____ 40-49 ____ 70+ ____ $40,000-$49,000 ____ $70,000+ ____ ____ ____ ____ ____ ____ ____ ____ ____ Today’s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: Comments:__________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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