Woodstock W1701 User's Manual

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Woodstock W1701 User's Manual | Manualzz
Model W1701
¾ HP SHAPER
MANUAL UPDATE
This update covers changes made to the owner's manual after it was printed. Keep this update with your
owner's manual for future reference. Before operating your new machine, you MUST read and understand
this insert and the entire Model W1701 manual to reduce the risk of injury from improper use or setup. If
you have questions, contact Tech Support at (360) 734-3482 or by email at [email protected].
What has changed?
The inventory has changed to reflect an improved tool set now included with the Model W1701. All page
references made on this insert refer to the pages in the original Model W1701 manual.
Removed Inventory
Refer to Inventory List on Page 9. These items
are no longer included with the machine.
Additional Inventory Breakdown &
Parts List
D. Special 26mm Flat Wrench .................. 1
E. Wrench Set (8mm, 14mm, 30mm).......... 1
Use this breakdown and parts list together with
those on Pages 27–29.
Additional Inventory (Figure 1)
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���
The following items are now included with the
Model W1701.
��
���
V. Combo Wrench 8/10mm ...................... 1
W. Combo Wrench 12/14mm .................... 1
X. Combo Wrench 27/30mm .................... 1
��
V
W
�
�
Y
���
���
REF PART�#
DESCRIPTION
155
156
157
158
COMBO�WRENCH�8/10MM
WRENCH�12�X�14
WRENCH�27/30MM
FLAT�WRENCH�27MM
XPWR810
XPWR1214
X1701157
X1701158
X
Figure 1. Additional inventory.
COPYRIGHT © FEBRUARY, 2008 BY WOODSTOCK INTERNATIONAL, INC.
#10453JB
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
MODEL W1701
1 HP SHAPER
OWNER'S MANUAL
Phone: (360) 734-3482 • E-Mail: [email protected]
COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED MARCH 2006 (TR).
#6915CR
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
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SAFETY............................................................................................................3
Standard Safety Instructions ............................................................................. 3
Additional Safety Instructions for Shapers ............................................................. 5
Avoiding Potential Injuries ............................................................................... 6
SERVICE
SERVICE ......................................................................................................... 22
General .....................................................................................................22
Belt Adjustment ...........................................................................................22
Table Spacer Kit ...........................................................................................23
Spindle Cartridge Replacement .........................................................................24
Resurfacing Fence.........................................................................................25
Electrical Components & Wiring ........................................................................26
MAINTENANCE
MAINTENANCE ................................................................................................. 21
General .....................................................................................................21
Table & Base ...............................................................................................21
Lubrication .................................................................................................21
Maintenance Schedule....................................................................................21
OPERATIONS
OPERATIONS ................................................................................................... 12
General .....................................................................................................12
Cutters vs. Router Bits ...................................................................................12
Spindle Elevation ..........................................................................................13
Spindle Direction ..........................................................................................13
Fence Positioning .........................................................................................14
Fence Alignment ..........................................................................................14
Table Inserts ...............................................................................................14
Cutter Installation ........................................................................................15
Router Bit Installation ....................................................................................17
Straight Shaping ...........................................................................................18
Templates ..................................................................................................19
Freehand Shaping .........................................................................................20
SET UP
SET UP ............................................................................................................8
Unpacking ................................................................................................... 8
Inventory .................................................................................................... 8
Inventory List ............................................................................................... 9
Machine Placement ........................................................................................ 9
Cleaning Machine .......................................................................................... 9
Assembly....................................................................................................10
Test Run ....................................................................................................11
ELECTRICAL
ELECTRICAL ......................................................................................................7
110V Operation ............................................................................................. 7
Extension Cords ............................................................................................ 7
Grounding ................................................................................................... 7
SAFETY
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
Specifications ............................................................................................... 2
INTRODUCTION
Contents
PARTS ........................................................................................................... 27
Parts List ...................................................................................................28
PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
W1701 1HP Shaper
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are missing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems and send out parts for warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Specifications
Motor Size ...................................................... 1HP, 110V, 60 Hz Single-Phase
Motor Speed .............................................................................. 3,450 RPM
Amps.................................................................................................13
Spindle Size ....................................................................................... 1⁄2"
Spindle Max Cutter Height W/Bushings, Nuts, and Rub Collar ......................... 21⁄2"
Maximum Cutter Diameter .................................................................... 27⁄8"
Spindle Travel..................................................................................... 7⁄8"
Spindle Speed .......................................................................... 13,200 RPM
Table Size .................................................................... 24" Wide x 19" Deep
Stand ......................................................................... Powder Coated Paint
Footprint ................................................................187⁄8" Wide x 165⁄8" Deep
Dust Port .......................................................................................... N/A
Power Transfer .......................................................................... Belt Drive
Bearings ................................. Shielded and Permanently Lubricated Ball Bearings
Switch ............................................................... Forward and Reverse Toggle
Machine Weight ............................................................................. 200 lbs.
-2-
W1701 1HP Shaper
SAFETY
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
NOTICE
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
Standard Safety Instructions
1.
READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2.
ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only have impact resistant lenses—they are NOT safety glasses.
3.
ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4.
ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5.
WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6.
NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8.
KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9.
MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
-3-
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
W1701 1HP Shaper
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to
a complete stop before leaving machine unattended.
SAFETY
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid conditions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
-4-
W1701 1HP Shaper
Additional Safety Instructions for Shapers
USE this and other machinery with caution
and respect, and always consider safety
first, as it applies to your individual working
conditions. Remember, no list of safety
guidelines can be complete, and every shop
environment is different. Failure to follow
guidelines can result in serious personal
injury, damage to equipment and/or poor
work results.
1. KEEPING HANDS SAFE: Never pass your hands near or directly over or in front of the cutter. As
one hand approaches the 12-inch radius point, move it in an arc motion away from the cutter to
the outfeed side and reposition that hand more than 12 inches beyond the cutter.
2. HOLDING AND UNSAFE WORKPIECE: DO NOT shape stock shorter than 12 inches without special
fixtures or jigs. Where practical, shape longer stock and cut to size.
3. CUTTER POSITIONING: Keep the cutters on the underside of the workpiece whenever possible to
reduce operator exposure to the moving cutter.
4. TESTING FOR CLEARANCE: Unplug the shaper, and always rotate the spindle by hand to test any
new setup to ensure proper cutter clearance before starting the shaper.
5. SAFELY STARTING AND FEEDING WORKPIECE: When shaping contoured work and using a rub
collar, NEVER start shaping at a corner. See the rub collar section further on in the manual. The
danger of kick-back is increased when the stock has knots, holes, or foreign objects in it.
6. PREPARING A WORKPIECE: Always run warped stock through a jointer before you run it through
the shaper. An warped workpiece is difficult to process, which increases the risk of an accident.
7. CUTTER EXPOSURE: Keep any unused portion of the cutter below the table surface.
8. AVOIDING AN OVERLOAD: Never attempt to remove too much material in one pass. Several light
passes are safer and give a cleaner finish.
9. SAFELY FEEDING A WORKPIECE: In most applications it is advisable to use a push stick as a
safety device; in others it can be quite dangerous. If the push stick comes in contact with
the cutter on the end grain, it can be violently propelled from your hand—potentially causing
serious injury. We recommend using some type of fixture, jig, or hold-down device as a safer
alternative. And ALWAYS use a guard or other type of protective device at all times.
10. AVOIDING CUTTER AND WORKPIECE GRAB: Always make sure cutter is positioned in the correct
direction before starting shaper, and always feed against the rotation of the cutter.
11. SAFELY USING ALTERNATE TABLE CONFIGURATIONS: Always use overhead guard when the
fence is not in place. The overhead guard reduces the risk of contacting the cutterhead.
12. SAFE CUTTER INSTALLATION: Never operate the shaper without verifying that the spindle nut is
tight. A tight spindle nut reduces the risk of the cutter or rub collars flying off during operation.
-5-
SAFETY
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information
is not understood and
followed. DO NOT risk your
safety by not reading!
W1701 1HP Shaper
Avoiding Potential Injuries
SAFETY
NOTE: Guard Removed for Clarity. Always Use Guard.
Figure 1. Use a SHOP FOX® Featherboard as
anti-kick back protection.
Figure 4. Use SHOP FOX® BOARD BUDDIES® for
holding down the workpiece.
NOTE: Guard Removed for Clarity. Always Use Guard.
Figure 2. Use rubberized SHOP FOX® Push
Blocks to grip the workpiece when cutting.
Figure 5. Use a SHOP FOX® Right Angle Jig
when making special cuts without a safety guard.
NOTE: Guard Removed for Clarity. Always Use Guard.
NOTE: Guard Removed for Clarity. Always Use Guard.
Figure 3. Use the smallest insert the cutter will
allow to keep woodchips away from the inside of
shaper.
Figure 6. Unplug the shaper whenever making
adjustments or changing cutters.
-6-
W1701 1HP Shaper
ELECTRICAL
110V Operation
The SHOP FOX® Model W1701 is prewired for 110 volt
operation. The motor supplied with your new Machine
Type is rated at 1 HP and will draw approximately 13
amps. A 5-15 plug is included for your machine and is
intended to be plugged into a matching 5-15 receptacle.
We recommend connecting this machine to a dedicated
circuit with a verified ground, using the circuit breaker
size given below. Never replace a circuit breaker with one
of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.
If you are unsure about the wiring codes in your area or
you plan to connect your machine to a shared circuit,
you may create a fire hazard—consult a qualified electrician to reduce this risk.
Extension Cords
When it is necessary to use an extension cord, use the
following guidelines:
•
•
•
•
•
Use cords rated for Standard Service
Never exceed a length of 100 feet
Use cords with 12 ga. wire or bigger
Ensure cord has a ground wire and pin
Do not use cords in need of repair
Grounding
This machine must be grounded! The electrical cord supplied with this machine comes with a grounding pin. Do
not remove it. If your outlet does not accommodate a
ground pin, have it replaced by a qualified electrician or
have an appropriate adapter installed.
Note: When using an adapter, the adapter must be
grounded.
-7-
Figure 7. Typical 110V 3-prong plug and
outlet.
This equipment must be grounded.
Verify that any existing electrical outlet and circuit you intend to plug into
is actually grounded. If it is not, it will
be necessary to run a separate 12 AWG
copper grounding wire from the outlet
to a known ground. Under no circumstances should the grounding pin be
removed from any three-pronged plug
or serious injury may occur.
ELECTRICAL
Connect your machine to a circuit (wire, breaker, plug,
receptacle) that is rated for at least 15 amps.
W1701 1HP Shaper
SET UP
Unpacking
The SHOP FOX® Model W1701 has been carefully packaged for safe transporting. If you notice the machine has
been damaged, please contact your authorized SHOP
FOX® dealer immediately.
If any parts are missing, examine the packaging for the missing parts. For any missing
parts, find the part number in the back
of this manual and contact Woodstock
International, Inc. at (360) 734-3482 or at
[email protected]
Inventory
LIFTING HAZARD!
Get help lifting and moving the heavy components
of this shaper.
The following is a description of the main components
shipped with the SHOP FOX® Model W1701. Lay the
components out to inventory them.
SET UP
Note: Some parts and hardware may already be installed
on the machine. make sure to check the machine when
you use the inventory list.
A
B
C
F
E
D
G
H
J
I
N
L
M
K
O
P
Figure 8. Component layout.
-8-
W1701 1HP Shaper
Machine Placement
Inventory List
•
The following is a description of the main components shipped with the SHOP FOX® Model
W1701. Lay the components out to inventory
them, and refer to the list below and Figure 8.
Machine Mobility: Use the Model D2057
SHOP FOX® Heavy-Duty Mobile Base so
you can make the most out of your shop
space by moving the Model W1701 1HP
Shaper out of the way when not in use.
Contact your SHOP FOX® Dealer for price
and availability.
•
Working Clearances: Consider your
current and future shop needs with respect
to the machinery and the lumber to be
shaped. Allow enough space for safe
lumber support as the lumber is fed into
the shaper and as it exits the machine.
•
Outlets: Make sure the electrical circuits
have the capacity to handle the amperage
requirements for your Model W1701 1HP
Shaper. Electrical outlets should be
located near the shaper, so power or
extension cords are clear of high-traffic
areas.
Cleaning Machine
The table and other unpainted parts of your
machine type are coated with a waxy grease
that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
ALWAYS work in wellventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
-9-
SET UP
Main Contents
Qty
A. Shaper Unit .....................................1
B. Stand Bolt Bag .................................1
— Carriage Bolts 5⁄16"-18 x 1⁄2" ............ 16
— Flat Washers 3⁄8" .......................... 16
— Hex Nuts 5⁄16"-18 .......................... 16
C. Stand Side Panels ..............................2
D. Fence Assembly ................................1
E. Table Inserts 1-3/8", 1-3/4" .................1
D. Special 26mm Flat Wrench ..................1
F. Wrenches 8, 14, 23, 26, 30mm .........1 Ea
G. Router Bit Collets 1/4", 1/2" & Nut ....1 Ea
H. Fence Faces ....................................2
I. Guard ............................................1
J. Fence Lock Studs 5/16"-20 ...................2
K. Guard Mounting Post ..........................1
L. Guard Attachment Bar ........................1
M. Miter Gauge Assembly ........................1
N. Tie Bars .........................................2
O. Knob and Fence Bolt Bag .....................1
— Star Knobs M8-1.25 .........................2
— Large Dia. Flat Washers 8mm ............2
— Hex Bolts M8-1.25 x 12 ....................2
— Phillips Head Screws M8-1.25 x 20.......4
— Flat Washers 8mm ..........................6
— Phillips Head Screws M4-.7 x 10 .........2
— Hex Nuts M4-.7 ..............................2
P. Table Spacer Kit ...............................1
— Hex Bolt M12-1.75 x 30 ....................2
— Hex Bolt M12-1.75 x 40 ....................5
— Lock Washer 12mm .........................7
— Spacer 1/2" ..................................7
W1701 1HP Shaper
Assembly
LACERATION HAZARD!
Inspect edges of all metal parts
before handling them. Some metal
parts may have sharp edges, which
can cause injury.
To assemble the shaper, do these steps:
1.
2.
Lay one stand side on the ground and attach the
cross bars with the 8mm carriage bolts, 3⁄8" washers,
and 8mm hex nuts as shown in Figure 9. DO NOT
fully tighten the nuts and bolts at this time.
Attach the second stand side to the assembly.
Figure 9. Attaching cross bars to stand
side.
SET UP
Note: At this point, the assembly will be somewhat
wobbly. Have an assistant hold the assembly in
place while you attach the nuts and bolts.
3.
Place the shaper table upside down on two sturdy
blocks that are at least 31⁄2" off the ground as shown
in Figure 10. Make sure the spindle DOES NOT touch
the ground or the weight of the shaper may damage
the spindle.
4.
Place the stand assembly on the shaper and attach it
with the 8mm carriage bolts, 3⁄8" washers, and 8mm
hex nuts as shown in Figure 10.
5.
Have an assistant help you turn the shaper unit over.
6.
Level the shaper, then tighten all of the assembly
bolts on the stand.
Figure 10. Attaching stand to shaper unit.
NOTE: Sheet steel will often “spring” after it has been
fabricated at the factory, occasionally making it difficult
to line up precisely with other parts without a bit of
effort. Do not be surprised if the stand requires a bit of
“persuasion” to fit together. On the other hand, if the
parts just do not seem to work together, try switching
parts around (such as the tie bars).
7.
Using the 5/16"-20 x 3/4" Phillips head screws, and
5/16" washers, install each fence facing to the fence
mount brackets as shown in Figure 11.
-10-
Figure 11. Installing fence facing.
W1701 1HP Shaper
8.
For custom fence facing, make sure the screw heads
are countersunk completely below the surface of the
fence face.
9.
Connect the safety guard bar to the safety guard
shaft with two M8-1.25 x 12 bolts and the 8mm flat
washers. See Figure 12.
10. Connect the safety guard to the safety guard bar
with two M4-0.7 x 12 Phillips® head screws and the
M4-0.7 nuts. See Figure 12.
11. Position the extension bar and safety guard on the
main fence housing and install the T-lock handle.
See Figure 12.
12. Position the guard as close as possible to the spindle/cutter without impeding the feeding path of the
workpiece.
Safety
Guard
Fence
Housing
Safety
Guard Bar
Safety Guard
Shaft
Figure 12. Guard and fence assembly.
Hold Spindle
Here
14. Using a 14mm open-end wrench on the drawbar nut,
(Figure 14), make sure the drawbar nut is tight, but
DO NOT over-tighten the drawbar nut.
SET UP
13. Place an 8mm open-end wrench on top the spindle
(see Figure 13).
Figure 13. Wrench location on spindle.
Note: This is an important safety measure that
must be done before the Test Run on the next
page.
Taper
Test Run
Complete this process once you have familiarized yourself
with all instructions in this manual.
To test run the shaper, do these steps:
1.
Read the entire instruction manual first, so you
are familiar with all controls and functions of the
shaper!
2.
Connect your machine to the power source.
3.
Turn the shaper ON. The shaper should run smoothly
with little or no vibration.
— Immediately turn the jointer OFF if you suspect
any problems, and fix those problems before starting the shaper again. If the source of an unusual
noise or vibration is not readily apparent, contact
our technical support for help at (360) 734-3482 or
contact us online at [email protected].
-11-
Figure 14. Threading on drawbar nut with
the tapered end up.
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses during the test run!
W1701 1HP Shaper
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge
and skills to operate this machine. If at any time you
are experiencing difficulties performing any operation,
stop using the machine!
If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced operator before performing any
unfamiliar operations. Above all, your safety should
come first!
READ and understand this entire instruction manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
OPERATIONS
Cutters vs. Router Bits
When shipped, the Model W1701 is setup for using shaper
cutters. However, if you plan on using router bits, you
must first convert the Model W1701 to a router table. To
convert your shaper to a router table, refer to Page 23.
If you're not sure which type of cutting equipment you will
use, read below for the pros and cons of both.
Always wear safety glasses when operating this machine. Failure to comply
may result in serious personal injury.
Shaper Cutters
Pros—Shaper cutters are larger, more durable and generally last longer than router bits. If you plan on cutting
many linear feet of a certain profile, then shaper cutters
are the best choice.
Cons—Shaper cutters are much more expensive than router bits and they are typically too large for small projects.
Router Bits
Pros—Router bits are cheaper than shaper cutters and
come in a wider range of profiles and sizes. If you plan
on making small projects that do not require many linear
feet of cutting, then router bits are the best choice.
Cons—Router bits are not as durable as shaper cutters,
and they are typically designed to be operated faster
than this machine can operate.
-12-
DO NOT investigate problems or adjust
the Machine Name while it is running.
Wait until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
W1701 1HP Shaper
Spindle Elevation
Correct spindle height is crucial to most shaping applications. Use a piece of test wood to confirm the correct
spindle height before cutting expensive lumber.
To set the spindle height, do these steps:
1.
Loosen the spindle lock knob located on the side of
the shaper as shown in Figure 15.
2.
Move the spindle height lever shown in Figure 16 to
raise the spindle or left to lower the spindle.
3.
Retighten the spindle lock knob on the side of the
shaper. DO NOT over-tighten the knob. Only a small
amount of tension is needed to keep the spindle
from moving during operation.
Figure 15. Spindle lock knob.
Spindle Direction
The Model W1701 is capable of operating in two
directions by use of the forward and reverse switch
shown in Figure 17.
Most operations are done with the switch in the FWD
position. However, there will be times when it is
necessary to flip the shaper cutter over and run the
spindle in the opposite direction (REV).
•
When the switch is pointing to the FWD position, the
spindle and cutter rotate counterclockwise.
•
When pointing to the REV position, the spindle and
cutter rotate clockwise.
CUTTER CONTACT HAZARD!
Feeding the workpiece in the same
direction that the cutter is rotating
may result in a climb cut, which
can pull your hand into the cutter.
Always feed the workpiece AGAINST
the direction that the cutter is
rotating to reduce this risk.
-13-
Figure 16. Spindle-height lever.
Figure 17. Forward and reverse switch.
OPERATIONS
It is very important that the workpiece be fed against
the direction of the cutter rotation. This will prevent a
climb cut and maintains a safe cutting procedure for the
operator.
W1701 1HP Shaper
Fence Positioning
The two fence faces are independently adjustable to
allow for different shaping tasks. The fence faces can be
set at different positions to remove material from the
entire edge of the wood stock or set at the same position
to shape part of the edge.
To adjust the fence, do these steps:
1.
Loosen the fence mount lock handle shown in Figure
18.
2.
Adjust the position of the fence by turning the
adjustment knob shown in Figure 18.
3.
Once the fence is in the desired position, tighten
down the fence mount lock handle.
Figure 18. Fence mount lock handle and
adjustment knob.
Fence Alignment
OPERATIONS
Before shaping, check that the two fence faces are parallel.
To align the fences so they are parallel with each
other, do these steps:
1.
Get a quality straightedge that is long enough to
span the entire length of the fence assembly.
2.
Adjust the fence faces so they are in as close to the
same parallel position as possible.
3.
Hold the straightedge across both of the fence faces
as shown in Figure 19.
4.
If the fence faces are not parallel, place shims
between the back of the fence face and the face of
the fence mount. With some trial and error shim
adjusting, parallel fence faces can be achieved.
Figure 19. Use straightedge to check
fence.
Table Inserts
Two inserts (Figure 20) are provided allowing for three
different opening sizes to be achieved. Use the smallestsize opening for a cutter to reduce wood chips falling into
the machine. Using the smallest-size opening also covers
any unused portion of the bit below the surface of the
table, thus reducing the chance of operator injury.
-14-
Figure 20. Using table insert to keep
wood shavings on the table.
W1701 1HP Shaper
Cutter Installation
ACCIDENTAL START-UP HAZARD!
Always
disconnect
machine
before installing or removing any
cutting equipment. Performing
these procedures while machine
is connected to power greatly
increases risk of serious injury!
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Figure 21. Rub collar mounted above
cutter.
CUTTER FLY-APART HAZARD!
Using cutters rated lower than the spindle speed greatly
increases the risk that the cutter will fly apart during
operation, which may cause very serious injury to the
operator and bystanders.
Before installing cutters, you must plan the configuration
of rub collars and cutters required for the intended
application.
There are three set up positions for rub collars:
•
•
•
Figure 22. Rub collar mounted between
two cutters.
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ABOVE THE CUTTER as shown in Figure 21. This
setup is the safest and produces the most consistent
results.
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BETWEEN TWO CUTTERS as shown in Figure 22. This
setup has the advantage of making two profile cuts
in a single pass.
BELOW THE CUTTER as shown in Figure 23. This
setup allows the cut to be viewed by the operator;
however, it is also the most dangerous because the
operator is exposed to the moving cutter.
WE DO NOT RECOMMEND SHAPING WITH A RUB
COLLAR BELOW THE CUTTER!
-15-
Figure 23. Rub collar mounted below
cutter.
OPERATIONS
Rub collars limit the depth of cut and are typically used
with most cutters, depending on the profile and type of
cut being performed.
�������
W1701 1HP Shaper
To install cutters and rub collars, do these steps:
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Slide the cutter(s) and rub collars onto the spindle in
the correct orientation for your intended cut.
3.
Install the keyed safety washer and nut as shown in
Figure 24.
OPERATIONS
CUTTER FLY-APART HAZARD!
Always use the keyed safety washer! The lock tang
on this washer prevents the shaper cutter bit from
loosening the spindle nut during operation.
4.
Thread on and tighten down the spindle nut with the
provided 23mm wrench, while holding the spindle at
the top with an 8mm wrench, as shown in Figure 25.
5.
Make sure the cutter rotates freely in the correct
direction needed for the cut (in most cases this is
the FWD direction on the FWD/REV switch, which is
counterclockwise on the spindle).
6.
Install applicable safety guard(s).
AMPUTATION/LACERATION
HAZARD!
Accidental contact with a cutter
during operation will remove parts
of fingers or large chunks of flesh.
Safety guards greatly reduce this
risk and must always be used when
operating this machine!
-16-
Keyed
Safety
Washer
Figure 24. Placing the keyed safety
washer.
Figure 25. Tightening spindle nut.
W1701 1HP Shaper
Router Bit Installation
Before using router bits, you should convert the shaper
to a router table. Refer to Table Spacer Kit on Page 23
to learn how to do this.
The Model W1701 comes with a 1⁄2" and 1⁄4" router bit
collet. When installing router bits, make sure that the
router bits are secure before starting the machine. A
loose router bit may fly out of the spindle.
To install the router bit collet, do these steps:
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Push the collet into the collet nut until the off-center lip of the collet nut snaps into the collet groove.
See Figure 26.
Figure 26. Router bit collet in collet nut.
Note: This lip and groove pulls the collet from the
spindle when the collet nut is removed.
Place the collet nut and collet into the spindle. See
Figure 27.
4.
Finger tighten the collet nut onto the spindle until it
is flush with the top of the collet nut.
5.
Insert the router bit.
6.
Using the 26mm special flat wrench, insert it under
the table and hold the spindle stationary (see Figure
28-A) while using the 30mm wrench to tighten the
collet securing the router bit (see Figure 28-B).
OPERATIONS
3.
Figure 27. Installed collet flush with top
of collet nut.
A
B
Use 26mm Flat
Wrench Here
Figure 28. Installing a router bit.
-17-
W1701 1HP Shaper
Straight Shaping
Because the shaper fence is independently adjustable,
you can set up the shaper to cut part or all of the
workpiece edge.
OPERATIONS
To set the fence up for cutting material from the whole
edge of the workpiece, do these steps:
1.
Loosen the locking handle shown in Figure 29.
2.
Turn the adjustment knob located on the back of the
fence mount and adjust the infeed fence until the
workpiece contacts the cutter at the desired location.
3.
Tighten the lock handle to lock the fence into position.
4.
Adjust the outfeed fence so that it is located as far
back from the front of the table as possible.
5.
Turn the shaper ON.
6.
Using a piece of scrap wood, advance the workpiece
8" into the cutters, and turn the machine OFF. DO
NOT remove the workpiece from the infeed fence
face.
7.
Once the cutter has come to a complete stop, adjust
the outfeed fence so that it just touches the newly
cut edge as shown in Figure 30.
8.
Make sure all fence lock handles are tight.
Figure 29. Fence controls.
Figure 30. Fence setup for jointing-type
operations (Guard Not Shown For Clarity).
To set up the fence for partial edge removal, do these
steps:
1.
Loosen the lock handle on the side of the fence
mount.
2.
Turn the adjustment knob and adjust the infeed
fence until the workpiece contacts the cutter at the
desired location.
3.
Tighten the lock handle to lock the fence into position.
4.
Adjust the outfeed fence so that it comes into alignment with the infeed fence as shown in Figure 31.
Figure 31. Fence setup for partial-edge
removal (Guard Removed For Clarity).
-18-
W1701 1HP Shaper
5.
Now place a straightedge against both faces of the
fence to check alignment. Once they are both in
alignment, make sure the lock handle is tightened.
Always feed the wood against the rotation of the cutter as
shown in Figure 32. Another way to conceptualize this is
to always feed the wood into the cutter so that the cutter
is pushing against the direction of feed. Never feed wood
in the same direction as the cutter rotation. This is called
a “climb cut” and is extremely dangerous.
Also, examine the grain on the side edge of the board.
Whenever possible, run the board so the shaper cutters
are cutting with the grain as shown in Figure 31. This will
minimize the chance of tear out.
Figure 32. Sequence for shaping an edge
around a workpiece
(Guard Removed For Clarity).
CUTTER CONTACT HAZARD!
Cutting small or narrow workpieces
greatly increases the risk of cutter
contact during operation. Use jigs
or holding devices when cutting to
reduce this risk.
The use of templates allows identical parts to be cut
with speed and accuracy. Shaping with a pattern begins
by attaching a prefabricated template to the rough
workpiece. The edge of the template rides against a rub
collar on the spindle as the cutter cuts the matching
profile on the workpiece edge as shown in Figure 33.
Template Construction Tips:
•
Make sure that screws or clamps will not come into
contact with the cutter.
•
Design the assembly so that cutting will occur underneath the workpiece.
•
Make handles for safety and control.
•
Use materials that will move easily across the table
surface and rub collar.
•
Install hold-down clamps at three sides of the pattern assembly or screw the pattern assembly to the
back side of the workpiece.
OPERATIONS
Templates
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Figure 33. Profile of a template being
used.
-19-
W1701 1HP Shaper
Freehand Shaping
Freehand shaping is shaping without the aid of the miter
slot or fence. The most dangerous part of shaping freehand is beginning the cut, where the cutter first contacts
the workpiece. Often the workpiece will tend to jerk or
kickback, catching the operator off guard.
To reduce kickbacks and maintain workpiece control when
freehand shaping, use a starting pin or starting block. The
pin/block allows you to maintain workpiece control by
anchoring and slowly pivoting the workpiece into the cutter as the cut is started (see Figure 34).
Figure 34. Starting pin operation
(Guard not shown for clarity).
Freehand shaping often requires you to remove
the fence resulting in reduced protection from the
cutters. ALWAYS use an auxiliary jig and take extreme
care when shaping with the fence removed.
OPERATIONS
To set up the shaper for freehand shaping, do these
steps:
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Remove the fence assembly from the shaper.
3.
Insert the starting pin in the best suited hole on the
table so you can feed the workpiece into and against
the rotation of the cutter.
4.
Install the cutter so it will cut in the correct direction, and adjust the spindle height.
5.
Install the safety guard. DO NOT use the shaper
without a guard.
6.
Use a supplemental hold-down jig like the SHOP
FOX® W1500 Right Angle Jig shown in the
Accessories section, or you can use rubberized-handle push blocks to support or guide the workpiece
and protect your hands.
7.
Place the workpiece against the starting pin.
8.
Slowly pivot and feed the workpiece into the cutter. Avoid starting the cut on the corner of the
workpiece as kickback could occur. Once the cut is
started, the workpiece should be pulled away from
the starting pin.
-20-
Figure 35. Hold-down jig used to support
workpiece.
Figure 36. A piece of wood clamped to
the table can serve as a starting block.
(Guard not shown for clarity).
W1701 1HP Shaper
MAINTENANCE
General
Regular periodic maintenance on your Model W1701 1HP
Shaper will ensure its optimum performance. Make a
habit of inspecting your shaper each time you use it
Check for the following conditions and repair or
replace when necessary:
•
•
•
•
•
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Damaged drive belt.
Any other condition that could hamper the safe
operation of this machine.
Table & Base
Cleaning the Model W1701 is relatively easy. Vacuum
excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a
resin dissolving cleaner to remove it.
Protect the unpainted cast iron surfaces on the table
by wiping the table clean after every use—this ensures
moisture from wood dust does not remain on bare metal
surfaces.
Lubrication
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they need to
be replaced. Do not lubricate them.
For other items on this machine, an occasional
application of light machine oil is all that is necessary.
Before applying lubricant, clean off sawdust.
Your goal is to achieve adequate lubrication. Too much
lubrication will attract dirt and sawdust. Various parts of
your machine could lose their freedom of movement as a
result.
-21-
Maintenance
Schedule
Daily:
• Vacuum all dust on and around the
machine.
• Wipe down tables and all other
unpainted cast iron with a metal
protectant.
Every Month:
• V-belt tension, damage, or wear.
• Clean/vacuum dust buildup from
inside cabinet and off of motor.
MAINTENANCE
Keep tables rust-free with regular applications of a quality metal protectant.
MAKE SURE that your machine is
unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur.
W1701 1HP Shaper
SERVICE
General
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].
Belt Adjustment
Your shaper uses a flat-type belt on two drum-style pulleys, to compensate for different belt positions as the
spindle height is adjusted.
MAKE SURE that your machine is
unplugged during all service procedures! If this warning is ignored, serious personal injury may occur.
To adjust belt, do these steps:
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Loosen the belt adjustment bolts as shown in Figure
37.
3.
Slide the motor position to increase or decrease belt
tension, so the belt is snug with about 1/4" deflection when pressed lightly with your fingertips.
4.
Tighten the belt adjustment bolts.
SERVICE
Figure 37. Adjusting belt tension.
-22-
W1701 1HP Shaper
Table Spacer Kit
The provided table spacer kit allows you to modify your
shaper for use as a router table by raising the table. A
higher table will allow you to make shallow cuts and utilize the upper blade area of most router bits with standard-length shanks.
To install the table spacer kit, do these steps:
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Remove the spindle lock nut and any cutters or rub
collars installed on the spindle.
3.
Remove table from the shaper by undoing the seven
bolts that secure it in place.
4.
Loosen and remove the taper nut (see Figure 38)
while holding the top of the spindle with a wrench.
5.
Gently tap the bottom of the drawbar to knock the
spindle loose.
6.
Remove the spindle/drawbar assembly from the
spindle cartridge.
7.
Place the table spacers over the table mounting
holes on the shaper.
8.
Place the table on the spacers and secure it to the
shaper with the hex bolts from the router table
spacer kit (see Figure 39).
9.
Save the removed table bolts for when you need to
covert the Model W1701 back to use as a shaper.
10. Refer to Router Bit Installation on Page 17 for
instructions on installing the collets and router bits.
Figure 38. Removing taper nut from
drawbar.
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SERVICE
Figure 39. Installing table spacers.
-23-
W1701 1HP Shaper
Spindle Cartridge
Replacement
Should a bearing fail, your shaper will probably develop a
noticeable rumble, which will increase when the machine
is put under load. If allowed to get worse, overheating of
the journal containing the bad bearing could occur, which
may cause the bearing to seize and possibly damage other
parts of the machine.
Pulley Cover
Mounting Bolts
Rather than disassemble the spindle cartridge to
remove worn out bearings, Woodstock International
offers replacement spindle cartridge assemblies (Part#
X1701407) as whole units, which makes replacement very
simple. The procedure takes 15-20 minutes.
SERVICE
To replace the spindle cartridge assembly:
Figure 40. Location of pulley cover
mounting bolts.
1.
DISCONNECT SHAPER FROM POWER SOURCE!
2.
Remove the spindle and drawbar from the spindle
cartridge assembly. (Remove tapered drawbar nut
and tap the drawbar up to knock it loose.)
3.
Take off the spindle pulley cover by removing the
two mounting bolts shown in Figure 40.
4.
Loosen the two motor mount bolts, slide the motor
forward, and remove the V-belt.
5.
Loosen the spindle lock knob.
6.
Remove the cartridge nut on the bottom of the spindle, as shown in Figure 41, and slide the pulley off.
7.
Hold your hand under the spindle cartridge and
remove the elevation handle by unthreading it counterclockwise. The spindle cartridge should drop into
your hand.
8.
Install the new cartridge assembly in the reverse
order of removal.
-24-
Pulley
Cartridge Nut
Figure 41. Location of cartridge nut and
pulley.
W1701 1HP Shaper
Resurfacing Fence
The fence can be resurfaced or made flat with a jointer
to correct any warping. This procedure should only be
done if the fences will not align with each other after
careful adjustment or they are warped.
To resurface the fence, do these steps:
1.
Make sure the fence face mounting screws are far
enough below the surface of the fence that they will
not contact the jointer knives during operation.
Note: New fence faces can easily be made out of
hard wood and resurfaced by using this same procedure.
2.
Align both fence faces as straight as possible, using
a straightedge or your jointer table as an alignment
guide.
3.
Resurface the fences on the jointer, as shown in
Figure 42.
Figure 42. Resurfacing a shaper fence on a
jointer.
SERVICE
-25-
W1701 1HP Shaper
Electrical Components & Wiring
Motor
Cord
Ground
Power Cord
ON/OFF Switch
Motor & FWD/REV Switch
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-26-
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W1701 1HP Shaper
PARTS
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PARTS
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W1701 1HP Shaper
Parts List
PART�#
DESCRIPTION
REF
PART�#
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
344A
345
346
347
348
349
350
X1701301
X1701302
X1701303
XPS18M
XPSW09
X1701306
XPW05M
XPN04M
XPCB02
XPW02
XPN02
XPS08M
XPTLW02M
XPN06M
X1701315
X1701316
X1701317
XPN03M
XPW02
X1701320
X1701321
XPWRCRD110L
XPWRCRD110S
X1701324
X1701325
XPW02
XPB06M
X1701328
X1701329
XPB07M
XPB27M
XPLW05M
X1701333
X1701334
XPW06
XPS17M
XPHTEK13M
XPW02
X1701339
X1701340
X1701341
X1701342
X1701343
X1701344
X1701344A
X1701345
X1701346
X1701347
XPHTEK9M
X1701349
XPCB04M
SIDE�PANEL
TIE�BAR
RUBBER�FOOT
PHLP�HD�SCR�M4-0.7�X�25
ON/OFF�PADDLE�SWITCH
SWITCH�LAMELLA
FLAT�WASHER�4MM
HEX�NUT�M4-0.7
CARRIAGE�BOLT�5/16-18�x�1/2
FLAT�WASHER�3/8
HEX�NUT�5/16-18
PHLP�HD�SCR�M5-0.8�X�12
EXT�TOOTH�WASHER�5MM
HEX�NUT�M5-0.8
SHELF
ELECTRICITY�LABEL
ID�/�WARNING�LABEL
HEX�NUT�M8-1.25
FLAT�WASHER�3/8"
STRAIN�RELIEF
SPINDLE�PULLEY�GUARD
POWER�CORD�W/PLUG
MOTOR�CORD
SAFETY�GLASSES�LABEL
READ�MANUAL�LABEL
FLAT�WASHER�3/8"
HEX�BOLT�M8-1.25�X�12
TABLE�LEG
UNPLUG�MACHINE�LABEL
HEX�BOLT�M8-1.25�X�25
HEX�BOLT�M12-1.75�X�30
LOCK�WASHER�12MM
TABLE�SUPPORT
MITER�BLOCK
FLAT�WASHER�1/4"
PHLP�HD�SCR�M4-0.7�X�6
TAP�SCREW�M3.5�X�12
FLAT�WASHER�3/8"
SUPPORT�POLE
STUD�BOLT
ANTI-KICKBACK�PIN
MITER�BAR
ALUMINUM�ALLOY�FENCE
RIGHT�FENCE�LID
LEFT�FENCE�LID
MITER�GAUGE�BODY
PLASTIC�HANDLE
POINTER
SELF�TAP�SCREW�M3�X�15
TENSION�PIN�2�X�16MM
CARRIAGE�BOLT�M6-1�X�35
351
352
353
353A
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
X1701351
X1701352
X1701353
X1701353A
XPS04M
XPW02
X1701356
X1701357
X1701358
X1701359
X1701360
X1701361
XPW01
XPW02
X1701364
XPLW07
XPB49M
X1701367
X1701368
XPRP42M
XPS14M
X1701371
X1701372
XPW01
XPN09M
XPB06M
XPW02
X1701377
XPS38M
X1701379
XPN03M
XPW02
X1701382
X1701383
XPN04M
X1701385
XPB20M�
X1701387
X1701388
X1701389
XPRP42M
X1701391
X1701392
XPRP42M
X1701394
XPB26M
X1701396
X1701397
X1701398
X1701399
KNOB�FEMALE�M6-1.0
WORKING�TABLE
TABLE�INSERT�13/8"�HOLE
TABLE�INSERT�13/4"�HOLE
PHLP�HD�SCR�M8-1.25�X�20
FLAT�WASHER�3/8"
TAPER�PIN�8�X�75MM
FENCE�BODY�RIGHT
CLAMP�STUD
FENCE�BODY�LEFT
WOODEN�FENCE
LOCK�HANDLE�M12-1.75
FLAT�WASHER�1/2"
FLAT�WASHER�3/8"
KNOB�M8-1.25�FEMALE
LOCK�WASHER�1/2"
HEX�BOLT�M12-1.75�X�20
ADJUSTING�SCREW�STUD
HAND�KNOB�8MM�PINNED
ROLL�PIN�3�X�20
PHLP�HD�SCREW�M6-1�X�12
HALF�COLLAR
ADJUSTING�SHAFT
FLAT�WASHER�1/2"
HEX�NUT�M12-1.75
HEX�BOLT�M8-1.25�X�12
FLAT�WASHER�3/8"
HOLD�DOWN�BAR
PHLP�HD�SCR�M4-0.7�X�10
GUARD�MOUNTING�POST
HEX�NUT�M8-1.25
FLAT�WASHER�3/8"
MOUNTING�BRACKET
HAND�KNOB�M10-1.5�X�28
HEX�NUT�M4-0.7
SAFETY�GUARD
HEX�BOLT�M8-1.25�X�30
HOUSING�BRACKET
CLAMP�SLEEVE�LEFT
STUFF�RING
ROLL�PIN�3�X�20MM
LOCK�BAR
HAND�KNOB�12MM,�PINNED
ROLL�PIN�3�X�20MM
CLAMP�SLEEVE�RIGHT
HEX�BOLT�M12-1.75�X�30
SPECIAL�SPINDLE�NUT
KEYED�SAFETY�WASHER
RUB�COLLAR�1/2"�X�1-3/16"�X�3/16"
RUB�COLLAR�1/2"�X�13/16"�X�1/4"
PARTS
REF
Continued on next page
-28-
W1701 1HP Shaper
REF
PART�#
DESCRIPTION
REF
PART�#
DESCRIPTION
400
401
402
403
404
405
407
407A
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
X1701400
X1701401
X1701402
X1701403
X1701404
X1701405
X1701407
X1701407A
XPK48M
X1701409
XPR25M
X1701411
XP6204
X1701413
X1701414
XP6204
X1701416
X1701417
X1701418
X1701419
XPSS20M
X1701421
X1701422
X1701423
X1701424
X1701425
X1701426
XPB06M
XPW02
X1701429
X1701430
RUB�COLLAR�1/2"�X�13/16"�X�3/8"
CUTTER�SPINDLE
COLLET�NUT
COLLET�1/4"
COLLET�1/2"
COLLET
SPINDLE�CARTRIDGE�ASSY
SPINDLE�CARTRIDGE
KEY�4�X�4�X�20MM
CLAMP�RING
INT�RETAINING�RING�47MM
WAVY�WASHER�45MM
BALL�BEARING�6204
SPINDLE�HOUSING
BALL�BEARING�SLEEVE
BALL�BEARING�6204
SPINDLE�PULLEY
LOWER�SPINDLE�NUT
BEARING�CONE
COIL�SPRING
SET�SCREW�M8-1.25�X�8
SPRING�COLLAR
STUD�M12-1.75�X�355
SLIP-ON�HANDLE
DRAW�BAR�M8-1.0�X�130
TAPER�NUT�M8-1.25
FLAT�BELT�690�X�10MM
HEX�BOLT�M8-1.25�X�12
FLAT�WASHER�3/8"
BELT�GUARD
MOTOR�PULLEY
431
432
432-1
432-2
432-3
432-4
432-5
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
XPSS01M
X1701432
XPC300S
X1701432-2
X1701432-3
X1701432-4
X1701432-5
XPK01M
XPB20M
XPLW04M
XPW02
XPB75M
XPW01
X1701439
XPW02
XPN03M
XPLW05M
XPLW04M
XPW06
X1701445
XPS14M
X1701447
X1701448
X1701449
X1701450
X1701451
X1701452
X1701453
X1701454
X1701455
SET�SCREW�M6-1�X�10
MOTOR
S.�CAPACITOR�200MFD�125VAC
CAPACITOR�COVER
WIRING�BOX�
MOTOR�FAN
MOTOR�FAN�COVER
KEY�5�X�5�X�22MM
HEX�BOLT�M8-1.25�X�35
LOCK�WASHER�8MM
FLAT�WASHER�3/8"
HEX�BOLT�M12-1.75�X�35
FLAT�WASHER�1/2"
MOTOR�MOUNT�PLATE
FLAT�WASHER�3/8"
HEX�NUT�M8-1.25
LOCK�WASHER�12MM
LOCK�WASHER�8MM
FLAT�WASHER�1/4"
TWO�CORD�CLAMP
PHLP�HD�SCR�M6-1�X�12
FWD/REV�SWITCH
SWITCH�BRACKET
TABLE�SPACER�KIT
FLAT�WRENCH�23MM
FLAT�WRENCH�26MM
FLAT�WRENCH�30MM
RUB�COLLAR�1/2"�X�13/16"�X�1/2"
HEX�BOLT�M12-1.75�X�40
MITER�GAUGE�ASSEMBLY
PARTS
-29-
Warranty
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original
owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence
or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair
facility designated by our Bellingham, WA office, with proof of their purchase of the product within
two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged
defect through inspection. If it is determined there is no defect, or that the defect resulted from
causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must
bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under
this warranty exceed the purchase price paid for the product, and any legal actions brought against
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or
consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
W1701 1HP Shaper
Warranty Registration
Name ___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________ State ___________________________Zip ________________________
Phone # ______________________ Email __________________________Invoice # ___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
CUT ALONG DOTTED LINE
The following information is given on a voluntary basis. It will be used for marketing purposes to help us
develop better products and services. Of course, all information is strictly confidential.
1.
How did you learn about us?
_____ Advertisement
_____ Mail Order Catalog
2.
How long have you been a woodworker/metalworker?
_____ 0-2 Years
_____ 2-8 Years
____ 8-20 Years
_____ 20+ Years
3.
How many of your machines or tools are Shop Fox®?
_____ 0-2
_____ 3-5
____ 6-9
_____ 10+
4.
Do you think your machine represents a good value?
_____ Yes
____ No
5.
Would you recommend Shop Fox® products to a friend? _____ Yes
____ No
6.
What is your age group?
_____ 20-29
_____ 50-59
7.
What is your annual household income?
_____ $20,000-$29,000
____ $30,000-$39,000
_____ $50,000-$59,000
____ $60,000-$69,000
8.
Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
9.
Cabinet Maker
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Modeltec
Old House Journal
____ Friend
____ Website
____ Local Store
____ Other:
____ 30-39
____ 60-69
____
____
____
____
____
____
____
____
____
____
Popular Mechanics
Popular Science
Popular Woodworking
Practical Homeowner
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
____ 40-49
____ 70+
____ $40,000-$49,000
____ $70,000+
____
____
____
____
____
____
____
____
____
Today’s Homeowner
Wood
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
Comments:__________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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