Makita HR5001C Specifications

Rotary Hammer
50 mm (2”)
MODEL HR5001C
003102
DOUBLE
INSULATION
I N S T R U C T I O N
M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w. m a k i t a t o o l s. c o m
SPECIFICATIONS
Model
Capacities
HR5001C
Carbide-tipped bit
50 mm (2”)
Core bit
160 mm (6-1/4”)
No load speed (RPM)
120 - 240/min.
Blows per minute
1,100 - 2,150
Overall length
610 mm (24”)
Net weight
10 kg (22 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
2
3. Keep bystanders, children, and visitors
away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
4. Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation
eliminates the need for the three wire
grounded power cord and grounded power
supply system.
5. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
balance enables better control of the tool in
unexpected situations.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.
Tool Use and Care
15. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
16. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
8. When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
17. Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
18. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
9. Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
19. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
20. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely
to bind and are easier to control.
11. Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch on invites accidents.
21. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
12. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
13. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
3
SERVICE
23. Tool service must be performed only by
qualified repair personnel. Service or maintenance performed by unqualified personnel
could result in a risk of injury.
24. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Volts
120 V
Ampere Rating
More Than
Not More Than
0
6
10
12
6
10
12
16
25 ft.
Total length of cord in feet
50 ft.
100 ft.
150 ft.
AWG
18
18
16
14
SPECIFIC SAFETY RULES
16
16
16
12
16
14
14
12
14
12
Not Recommended
USB010-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to rotary hammer safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. Hold tools by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live”
and shock the operator.
2. Wear ear protectors when using the tool
for extended periods. Prolonged exposure
to high intensity noise can cause hearing
loss.
4
3. Wear a hard hat (safety helmet), safety
glasses and/or face shield. Ordinary eye
or sun glasses are NOT safety glasses. It
is also highly recommended that you wear
a dust mask and thickly padded gloves.
4. Be sure the bit is secured in place before
operation.
5. Under normal operation, the tool is
designed to produce vibration. The
screws can come loose easily, causing a
breakdown or accident. Check tightness
of screws carefully before operation.
10. Do not leave the tool running. Operate the
tool only when hand-held.
6. In cold weather or when the tool has not
been used for a long time, let the tool
warm up for a while by operating it under
no load. This will loosen up the lubrication. Without proper warm-up, hammering
operation is difficult.
11. Do not point the tool at any one in the area
when operating. The bit could fly out and
injure someone seriously.
7. Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
8. Hold the tool firmly with both hands.
9. Keep hands away from moving parts.
12. Do not touch the bit or parts close to the
bit immediately after operation; they may
be extremely hot and could burn your
skin.
13. Some material contains chemicals which
may be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
SYMBOLS
USD202-2
The followings show the symbols used for tool.
V ....................... volts
A ....................... amperes
Hz ..................... hertz
n ....................no load speed
˚
....................Class II Construction
.../min................revolutions or reciprocation per
minute
................ alternating current
................number of blow
5
FUNCTIONAL
DESCRIPTION
•
003112
Switch action
1
•
003119
Speed change
The revolutions and blows per minute can be adjusted just by
turning the adjusting dial. The dial is marked 1 (lowest
speed) to 6 (full speed).
Refer to the table below for the relationship between the
number settings on the adjusting dial and the revolutions/
blows per minute.
1. Adjusting dial
Number on adjusting dial
6
5
4
3
2
1
•
•
6
CAUTION:
Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
To start the tool, simply pull the switch trigger. Release the
switch trigger to stop.
1. Switch trigger
1
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Revolutions per minute
240
230
200
170
130
120
Blowsper minute
2,150
2,050
1,800
1,500
1,200
1,100
CAUTION:
If the tool is operated continuously at low speeds for a
long time, the motor will get overloaded, resulting in tool
malfunction.
The speed adjusting dial can be turned only as far as 6
and back to 1. Do not force it past 6 or 1, or the speed
adjusting function may no longer work.
Selecting the action mode
003130
1
2
Rotation with hammering
For drilling in concrete, masonry, etc., depress the lock button and rotate the change lever so that the pointer points to
the
symbol. Use a tungsten-carbide tipped bit.
3
1. Change lever
2. Pointer
3. Lock button
003135
1
1. Pointer
2. Change lever
2
Hammering only
For chipping, scaling or demolition operations, depress the
lock button and rotate the change lever so that the pointer
points to the
symbol. Use a bull point, cold chisel, scaling
chisel, etc.
•
•
CAUTION:
Do not rotate the change lever when the tool is running
under load. The tool will be damaged.
To avoid rapid wear on the mode change mechanism, be
sure that the change lever is always positively located in
one of the two action mode positions.
Torque limiter
The torque limiter will actuate when a certain torque level is
reached. The motor will disengage from the output shaft.
When this happens, the bit will stop turning.
•
CAUTION:
As soon as the torque limiter actuates, switch off the tool
immediately. This will help prevent premature wear of the
tool.
7
003138
2
1
1. Service indicator lamp (red)
2. Power-ON indicator lamp (green)
Indicator lamp
The green power-ON indicator lamp lights up when the tool is
switched ON. If the indicator lamp is lit but the tool does not
start, the carbon brushes may be worn out, or the electric circuit or the motor may be defective. If the indicator lamp does
not light up and the tool does not start, the ON/OFF switch or
the mains cord may be defective.
The red service indicator lamp lights up when the carbon
brushes are nearly worn out to indicate that the tool needs
servicing. After approx. 8 hours of use, the motor will automatically be shut off.
ASSEMBLY
•
003139
Side handle
•
003581
1
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
CAUTION:
Use the side handle only when chipping, scaling or
demolishing. Do not use it when drilling in concrete,
masonry, etc. The tool cannot be held properly with this
side handle when drilling.
The side handle can be swung 360° on the vertical and
secured at any desired position. It also secures at eight different positions back and forth on the horizontal. Just loosen
the clamp nut to swing the side handle to a desired position.
Then tighten the clamp nut securely.
2
1. Side handle
2. Clamp nut
003147
1
1. Side grip
8
Side grip
•
CAUTION:
Always use the side grip to ensure operating safety
when drilling in concrete, masonry, etc.
The side grip swings around to either side, allowing easy
handling of the tool in any position. Loosen the side grip by
turning it counterclockwise, swing it to the desired position
and then tighten it by turning clockwise.
Bit grease (optional accessory)
Coat the bit shank head beforehand with a small amount of
bit grease (about 0.5 -1 g; 0.02 - 0.04 oz.). This chuck lubrication assures smooth action and longer service life.
003150
Clean the bit shank and apply bit grease before installing the
bit.
2
1
Installing or removing the bit
1. Bit shank
2. Bit grease
003161
1
Insert the bit into the tool. Turn the bit and push it in until it
engages.
If the bit cannot be pushed in, remove the bit. Pull the chuck
cover down a couple of times. Then insert the bit again. Turn
the bit and push it in until it engages.
2
After installing, always make sure that the bit is securely held
in place by trying to pull it out.
1. Bit
2. Chuck cover
003168
To remove the bit, pull the chuck cover down all the way and
pull the bit out.
1
2
1. Bit
2. Chuck cover
9
003172
1
The bit can be secured at 12 different angles. To change the
bit angle, depress the lock button and rotate the change lever
so that the pointer points to the “O” symbol. Turn the bit to
the desired angle.
2
3
4
1.
2.
3.
4.
Bit angle (when chipping, scaling or demolishing)
Lock button
Change lever
Pointer
“O” symbol
003176
Depress the lock button and rotate the change lever so that
the pointer points to the
symbol. Then make sure that the
bit is securely held in place by turning it slightly.
003184
Depth gauge
1
2
1. Change lever
2. Pointer
The depth gauge is convenient for drilling holes of uniform
depth. Insert the depth gauge into the hole in the grip base.
Adjust the depth gauge to the desired depth and then tighten
the clamp screw to secure the depth gauge.
2
1
NOTE:
•
1. Depth gauge
2. Clamp screw
The depth gauge cannot be used at the position where
the depth gauge strikes against the tool body.
OPERATION
003200
Hammer drilling operation
Set the change lever to the
10
symbol.
Position the bit at the desired location for the hole, then pull
the switch trigger. Do not force the tool. Light pressure gives
best results. Keep the tool in position and prevent it from slipping away from the hole.
Do not apply more pressure when the hole becomes clogged
with chips or particles. Instead, run the tool at an idle, then
remove the bit partially from the hole. By repeating this several times, the hole will be cleaned out and normal drilling
may be resumed.
•
002449
CAUTION:
There is a tremendous and sudden twisting force
exerted on the tool/bit at the time of hole break-through,
when the hole becomes clogged with chips and
particles, or when striking reinforcing rods embedded in
the concrete. Always use the side grip (auxiliary handle)
and firmly hold the tool by both side grip and switch
handle during operations. Failure to do so may result in
the loss of control of the tool and potentially severe
injury.
Blow-out bulb (optional accessory)
After drilling the hole, use the blow-out bulb to clean the dust
out of the hole.
1
1. Blow-out bulb
003206
Chipping/Scaling/Demolition
Set the change lever to the
symbol.
Hold the tool firmly with both hands. Turn the tool on and
apply slight pressure on the tool so that the tool will not
bounce around, uncontrolled. Pressing very hard on the tool
will not increase the efficiency.
11
MAINTENANCE
•
001146
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
Replacing carbon brushes
When the resin insulating tip inside the carbon brush is
exposed to contact the commutator, it will automatically shut
off the motor. When this occurs, both carbon brushes should
be replaced. Keep the carbon brushes clean and free to slip
in the holders. Both carbon brushes should be replaced at
the same time. Use only identical carbon brushes.
2
1
3
1. Commutator
2. Insulating tip
3. Carbon brush
003226
Use a screwdriver to remove the brush holder cover.
003232
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
1
2
1. Screwdriver
2. Brush holder cover
1
2
1. Screwdriver
2. Brush holder cap
Lubrication
•
12
CAUTION:
This servicing should be performed by
Authorized or Factory Service Centers only.
Makita
003237
This tool requires no hourly or daily lubrication because it
has a grease-packed lubrication system. Lubricate the tool
every time the carbon brushes are replaced.
Run the tool for several minutes to warm it up. Switch off and
unplug the tool.
1
Loosen the six screws and remove the handle.
1. Screws
003583
Disconnect the connector by pulling it.
003243
Remove the crank cap using a hex wrench. Rest the tool on
the table with the bit end pointing upwards. This will allow the
old grease to collect inside the crank housing.
1
2
3
1. Black
2. Connector
3. White
1
2
1. Hex wrench
2. Crank cap
003247
1
Wipe out the old grease inside and replace with a fresh
grease (90 g; 3 oz). Use only Makita genuine hammer
grease (optional accessory). Filling with more than the specified amount of grease (approx. 90 g; 3 oz) can cause faulty
hammering action or tool failure. Fill only with the specified
amount of grease.
Reinstall the crank cap and tighten with the hex wrench.
1. Hammer grease
13
003250
1
2
Connect the connector and reinstall the handle.
•
•
3
1. Connector
2. Black
3. White
CAUTION:
Do not tighten the crank cap excessively. It is made of
resin and is subject to breakage.
Be careful not to damage the terminals or lead wires
especially when wiping out the old grease or installing
the handle.
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
ACCESSORIES
•
CAUTION:
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
14
•
SDS-Max Carbide-tipped bits
•
Bull point
•
Cold chisel
•
Scaling chisel
•
Scraping chisel
•
Clay spade
•
Hammer grease
•
Bit grease
•
Side handle
•
Side grip
•
Depth gauge
•
Blow-out bulb
•
Safety goggles
•
Plastic carrying case
Memo
15
Memo
16
Cut
First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
17
MAIL THIS PORTION
Your answers to the following questions are appreciated.
1. This product was purchased from:
Home Center
3. How did you learn about this product:
Magazine
Radio
Hardware/Lumber Store
From Dealer
Exhibition
Tool Distributor
Newspaper
From Friend
Industrial Supply
Store Display
Previous Usage
Construction Supply
Catalog
Other (
Other (
)
2. Use of the product is intended for:
)
4. Most favored points are:
Construction Trade
Design
Repair Service
Industrial Maintenance
Features
Durability
Home Maintenance
Size
Power
Hobby
Price
Other (
Other (
)
)
Makita Brand
5. Any comments:
Paste
MODEL NO.
DAY
YEAR
SERIAL NO.
SEX
STATUS
INTL.
LAST NAME / COMPANY NAME
Married Single
M
F
STREET ADRESS
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MONTH
Paste
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DATE PURCHASED
Under 19
AREA
CODE
PHONE
20-29
30-39
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AGE:
ZIP CODE
40-49
50-60
Over 60
Paste
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STATE
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CITY
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BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Please return this portion by facsimile or mail.
18
Facsimile No: (714) 522-8133
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FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ARIZONA
3707 E. Broadway Rd., Ste. 6
Phoenix, AZ 85040
(602) 437-2850
FLORIDA
750 East Sample Road
Pompano Beach, FL 33064
(954) 781-6333
MISSOURI
9876 Watson Road
St. Louis, MO 63126-2221
(314) 909-9889
PENNSYLVANIA
1704 Babcock Blvd.
Pittsburgh, PA 15209
(412) 822-7370
CALIFORNIA
41850 Christy St.
Fremont, CA 94538-5107
(510) 657-9881
GEORGIA
4680 River Green Parkway NW
Duluth, GA 30096
(770) 476-8911
NEBRASKA
4129 S. 84th St.
Omaha, NE 68127
(402) 597-2925
PUERTO RICO
200 Guayama St.
Hato Rey, PR 00917
(787) 250-8776
ILLINOIS
1450 Feehanville Dr.
Mt. Prospect, IL 60056-6011
(847) 297-3100
NEVADA
3375 S. Decatur Blvd.
Suites. 22 - 24
Las Vegas, NV 89102
(702) 368-4277
TENNESSEE
1120 Elm Hill P.
Suile 170 Nashville, TN 372
(615) 248-3321
14930 Northam St.
La Mirada, CA 90638-5753
(714) 522-8088
1970 Fulton Avenue
Sacramento, CA 95825
(916) 482-5197
7674 Clairemont Mesa Blvd.
San Diego, CA 92111
(858) 278-4471
16735 Saticoy St., Ste. 105
Van Nuys, CA 91406
(818) 782-2440
COLORADO
11839 E. 51st Ave.
Denver, CO 80239-2709
(303) 371-2850
MARYLAND
7397 Washington Boulevard,
Suite 104 Elkridge, MD 21075
(410) 796-4401
MASSACHUSETTS
232 Providence Hwy.
Westwood, MA 02090
(781) 461-9754
MINNESOTA
6427 Penn Ave. South
Richfield, MN 55423
(612) 869-5199
NEW JERSEY
251 Herrod Blvd.
Dayton, NJ 08810-1539
(609) 655-1212
NEW YORK
4917 Genessee Street
Cheektowaga, NY 14225
(716) 685-9503
OREGON
828 19th Avenue, N.W.
Portland, OR 97209
(503) 222-1823
TEXAS
12801 Stemmons Fwy Ste. 809
Farmers Branch, TX 75234
(972) 243-1150
12701 Directors Dr.
Stafford, TX 77477-3701
(281) 565-8665
3453 IH-35 North, Ste. 101
San Antonio, TX 78219
(210) 228-0676
WISCONSIN
Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
(414) 541-4776
CUSTOMER’S RECORD
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Date Purchased
Dealer’s Name & Address
Model No.
Serial No.
19
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS
WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884188C064